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DOI 10.1007/s10971-009-2067-2
ORIGINAL PAPER
Received: 23 April 2009 / Accepted: 20 August 2009 / Published online: 3 September 2009
Ó Springer Science+Business Media, LLC 2009
Abstract The stabilization and analysis of pure ZnMnO3 due to multistep reaction than a single step chlorine forma-
phase may help to understand the solubility limits of Mn in tion reaction. Some evidence indicate that oxygen evolution
ZnO in wurtzite and cubic structures. In this report, syn- efficiency during seawater electrolysis could be improved by
thesis and characterization of stable ZnMnO3 phase is using materials like zinc manganese oxide, as a coating layer
discussed which is extracted from sol–gel synthesis of zinc on electrodes [1]. Unique properties of Zn–Mn–O can be
and manganese nitrate precursors. The reflections at higher related to redox potential for conversion between Mn3? and
diffraction angles for this known cubic system with space Mn4? at E = 0.98 eV, which is close to potential for Cl- to
group Fd3 m were calculated with the help of JADE 8.0 Cl2 and H2O–OH–O2 conversion. H2O molecule/OH- or
program. The reliability factor for ZnMnO3 calculated Cl- ion may be oxidized to oxygen and chlorine via higher
from Rietveld refinement was 2%. A narrow phase pure oxidation state of Mn (Mn4?) at the anode surface. It was
ZnMnO3 stabilization region was identified with the help of noted that ZnMnO3 formation alters the surface electro-
energy dispersive spectroscopy mapping. High resolution chemistry of the electrodes affecting the oxygen evolution
X-ray photoelectron spectroscopy measurements of Mn3p process.
position of ZnMnO3 compared with ZnMn2O4 showed a In magnetics, secondary phase formation is a great con-
higher binding energy shift *0.85 eV indicating Mn4? cern for the applications related to dilute magnetic semi-
valence state in ZnMnO3. conductors (DMS). Manganese doping in ZnO has been
predicted to result in formation of DMS [2]. For this par-
Keywords Sol–gel synthesis ZnMnO3 XPS ticular system, a lot of different properties such as para-
XRD magnetism, ferromagnetism, spin-glass behavior have been
observed. Mn–ZnO is also of interest because the ionic
radius of Mn and Zn in the two plus valance state are
1 Introduction comparable. It has been observed that existence of Mn2?
and related ordering of magnetic moments facilitates fer-
The electrolysis of seawater often results in release of romagnetism in ZnMnO system [2]. However, lack of phase
chlorine which is sometimes not a desired outcome when pure synthesis due to low dopant solubility has generated a
oxygen release is preferred. It is because the equilibrium lot of contradictory results in the literature. There is a gen-
potential for oxygen release is 700 mV lower than chlorine eral agreement that existence of fractional quantity of spinal
release and chloride ions form chlorine rather than water phases in DMS usually lead to contradictory results because
conversion to oxygen. Oxygen release also gets complicated some of the ZnMn2O4 related spinal phases have their own
paramagnetic, ferromagnetic and antiferromagnetic prop-
erties which can easily overlap with magnetic properties of
L. V. Saraf (&) P. Nachimuthu M. H. Engelhard host systems.
D. R. Baer
The phases in ZnMnO have generally been two types,
Environmental Molecular Sciences Laboratory, Pacific
Northwest National Laboratory, Richland, WA 99352, USA ZnMnO3 and spinel ZnMn2O4. Out of these, stable ZnMn2O4
e-mail: Lax.Saraf@pnl.gov phase is widely observed [3–6]. On the contrary, ZnMnO3
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142 J Sol-Gel Sci Technol (2010) 53:141–147
phase is mostly observed in the form of a phase mixture along i.e. ZnO and ZnMn2O4. We also calculate previously
with ZnO and ZnMn2O4 [7–11]. There are few reports of unknown high angle hkl reflections of Fd3 m cubic ZnMnO3
successful synthesis approaches towards ZnMnO3 (in the phase with the help of JADE 8.0 program which matched
mixed phase form) partly because of its instability, relatively very well with hkl reflections in the experimental data taken
narrower Mn doping and temperature range for ZnMnO3 with the help of X-ray diffraction (XRD).
formation [12, 13]. The analysis of ZnMnO3 phase becomes
even more important by considering the fact that formation
of this phase will start immediately after surpassing the 2 Experiment
solubility limit of Mn in ZnO (in the wurtzite structure form)
reaches its maxima. In this letter, we present a successful We have used 0.47 M zinc nitrate hexahydrate solution
phase pure synthesis of ZnMnO3 and compare its surface and dissolved in DI water and added 0.1 mL drops of Mn
microstrcture properties with stable phases at opposite ends (NO3) solution in dilute nitric acid to achieve desired
440
511
from solutions with varying
731*
533*
400
422
444*
751*
Mn concentrations in the range
222
Si Si
of 0.47–0.58 M using copper
X-rays to obtain phase pure
311
ZnMnO3 phase
511
220
440
731*
533*
400
422
444*
751*
222
Si Si
440
311
511
731*
220
533*
751*
Si
422
444*
*
400
222
Si
* *
002 311
440
511
100
731*
220
533*
400
Si
422
751*
444*
101
112
102
203
Si
311
002
440
Si
220
Si
101
100
731*
511
751*
533*
112
400
203
102
422
Si
440
311
Si
002
731*
100
511
110
101
220
112
751*
102
533*
Si
400
203
422
201
114
Si
101
002
Si
100
103
110
112
211
201
203
102
210
*
114
Si
*
Si
101
Si
002
100
112
103
110
Si
004
102
200
201
203
202
210
114
105
101
002
100
112
200
103
110
004
102
201
211
203
212
202
104
210
114
105
Si
20 40 60 80 100 120
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J Sol-Gel Sci Technol (2010) 53:141–147 143
Intensity (counts)
For gel formation process, equal amount of Triton X100
was added as a surfactant. The solutions with concentra-
tions more than 0.58 M started to form trace quantities of
ZnMn2O4 phase. Film depositions were carried out by
solution spin coating on single crystal silicon substrates
followed by annealing in air at 650 °C/2 h. Scanning
electron microscopy (SEM) images were recorded with a SQR(I) ZnO
LEO 982 field emission microscope. The microscope had a
resolution of 1 nm at 30 kV and 4 nm at 1.0 kV using (b)
Intensity (counts)
multiple detectors. Energy dispersive spectroscopy (EDS)
analysis was performed with the help of INCA system from
Oxford Instruments. X-ray photoelectron spectroscopy
(XPS) measurements were carried out using a Physical
Electronics Quantum 2000 Scanning ESCA Microprobe.
A focused monochromatic Al Ka X-ray (1,486.7 eV)
source with 16-element multichannel detection was used in
SQR(I) ZnMnO3
the experiment. The X-ray beam was 101 W, 107 lm in
diameter, and rastered over an area of 1.4 9 0.2 mm.
High-energy resolution spectra were collected using a pass Intensity (counts) (c)
energy of 23.5 eV. The binding energy scale was calibrated
using the Cu 2p3/2 peak at 932.62 ± 0.05 eV and the Au
4f7/2 peak at 83.96 ± 0.05 eV. XRD measurements were
made using Rigaku as well as Phillips X’pert h-2h dif-
fractometer using Cr as well as Cu anodes. X-ray profile
fitting as well as calculation of hkl phases of Fd3 m
structure were carried out using the JADE 8.0 program. SQR(I) ZnMn2O4
The data in Fig. 1 represents a detailed XRD analysis using Fig. 2 XRD scans using chromium X-rays indicating phase pure
copper X-ray anode to reach phase pure ZnMnO3 structure. a ZnO, b ZnMnO3 and c ZnMn2O4 samples
The individual XRD images correspond to various annealed
(650 °C/2 h) samples generated from solution concentra- reflections corresponding to primary phase. The XRD
tions range of 0.47–0.58 M. A detailed phase transformation images using Cr anode in Fig. 2a–c represent a comparison
from Zn1-xMnxO to ZnMnO3 with mixed phases in-between among pure ZnO, ZnMnO3 and ZnMn2O4 phases. The dif-
is evident in the data. The hkl indices in black and red rep- fraction in Fig. 2b represents ZnMnO3 phase. No diffraction
resent Zn1-xMnxO and ZnMnO3 phases, respectively. The signals related to ZnO or ZnMn2O4 were detected in it. The
red stars without identified hkl indices represent possible lattice parameters of ZnMnO3 cubic structure were calcu-
trace quantities of ZnMnO3 phase. The black stars without lated using JADE 8.0 program were a = b = c = 8.34 Å
identified hkl indices represent possible trace quantities of with structure in the category Fd3 m. The details of calcu-
Zn1-xMnxO phase. The red hkl indices with stars represent lated d values of ZnMnO3 phase with hkl indices for the
calculated hkl indices using JADE 8.0 program. The sub- scanned range in our case are shown in Table 1. The cal-
strate silicon peak is evident in some data. The XRD data of culated d and hkl values match very well with experimen-
pure ZnO powder is also shown for comparison. tally observed diffraction parameters.
Due to the longer wavelength generated from Cr X-rays, The powder XRD pattern used in Rietveld refinement
there is a higher spread in 2h diffraction angles which is procedure in the case of ZnMnO3 shown in Fig. 3 was
important to analyze the hkl reflections with much higher collected at room temperature using Cr Ka1 X-ray radia-
resolution. A major advantage is identification and separa- tion at a wavelength of 2.2897 Å. The step size during the
tion of possible weak reflections related to secondary phases measurement was chosen at 0.0113°. The 2h range for all
which otherwise would be overlapping with major hkl the calculation of Rietveld refinement was chosen from 25
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144 J Sol-Gel Sci Technol (2010) 53:141–147
Table 1 Calculated lattice spacing (d) and hkl parameters with other
details for ZnMnO3 phase using JADE 8.0
2h d(Å) I(f) (hkl) h 1/(2d) 2u/d n2
40k
(311)
Observed
Calculated
30k Bragg Position
(220)
Intensity (counts)
(440)
(111)
20k
(511)
(533)
(222)
(422)
(400)
(444)
(620)
(622)
10k
0
Observed -Calculated
123
J Sol-Gel Sci Technol (2010) 53:141–147 145
HKL reflections of ZnMnO3 structure were previously SEM images of phase pure ZnO, ZnMnO3 and
observed by H. Toussaint [14]. However, these hkl reflec- ZnMn2O4 are shown in Fig. 4a–c, respectively. It was
tions were observed only up to (440) [d = 1.475]. In our observed that the average grain size reduces from ZnO to
case, as shown in Table 1, we have calculated and exper- ZnMnO3 to ZnMn2O4. The grains are observed more
imentally observed higher angle reflections such as (620) clustered in the ZnMn2O4 case. The average grain size for
[d = 1.3194], (533) [d = 1.2726], (622) [d = 1.2580] and ZnMnO3 is observed in the range of *30 nm. Detailed
(444) [d = 1.2045]. As shown in pure ZnMnO3 spectrum analyses of all of the samples were carried out using EDS
of Fig. 1 and due to shorter Cu Ka wavelength (compared mapping. The atomic concentrations of Zn were directly
to Cr Ka), the last two reflections (731) [d = 1.0871] and compared with Mn concentration. A typical representative
(751) [d = 0.9642] could be visible by using Cu Ka as a X SEM and EDS mapping of Zn and Mn image corre-
-ray source. When Cr Ka X-ray source was used, the 2h sponding to phase mixture sample is shown in Fig. 5a, b,
value of (444) [d = 1.2045] reaches *143.8°. This creates respectively. The red and green colors represent Mn and Zn
instrument scanning limitation for effective higher 2h angle X-ray signals, respectively. The phase separated regions
measurements. The calculated reflections such as (531) can be clearly identified in the maps. A detailed analysis of
[d = 1.4105] and (442) [d = 1.3908] were experimentally the Mn EDS atomic concentration data generated from all
not detected due to very low calculated peak intensity I(f) the samples prepared from the solution concentration range
values of 1 and 0.5, respectively. of 0.47–0.58 M is presented in Fig. 6. The red data points
represent the highest observed Mn concentration anywhere
on a particular sample. The blue data point represents the
lowest observed Mn concentration on the same sample.
Thus, it is safe to assume that, for a sample with a phase
mixture, Mn atomic concentration falls in between this
range. As expected, lowest and highest extreme values
represent phase pure Zn1-xMnxO and ZnMnO3. Since EDS
peak intensities for Mn and Zn have different energy and
sensitivity dependence, the direct stoichiometric conversion
of atomic concentrations of Mn and Zn into Zn1-xMnxO or
ZnMnO3 structures is difficult and thus all the comparisons
need to be relative to each other.
The high-resolution XPS spectra at Mn 3p, Zn 2p and O
1s positions for ZnO, ZnMnO3 and ZnMn2O4 are shown in
45
40
35
30
25
20
15
10
0
0.48 0.50 0.52 0.54 0.56 0.58
Fig. 5 a SEM and b Zn and Mn EDS mapping overlapped on SEM Fig. 6 A detailed analysis of the Mn EDS atomic concentration data
image indicating a typical sample with a phase mixture. Red and generated from samples in the solution concentration range of 0.47–
green colors indicate X-ray signals from Mn and Zn, respectively. 0.58 M. The red and blue data points represent the highest and lowest
The dominating red and green color regions directly correspond to observed Mn concentration anywhere on a particular sample. (Color
different phase regions. (Color figure online) figure online)
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146 J Sol-Gel Sci Technol (2010) 53:141–147
Fig. 7a–c, respectively. A higher energy shift of *0.85 eV seen in Zn 2p and O 1s spectra, no substantial shifts were
in ZnMnO3 represents Mn4? valence state. The stronger observed which is justifiable because during a transition
XPS position, Mn 2p3/2 was not considered to avoid from ZnO–ZnMnO3–ZnMn2O4 phases, the 2 ? valence
overlapping effects from AES peak position L2M23N23 state of Zn and 2- valence state of oxygen are not expected
which is related to zinc. By choosing Mn 3p position, the to change. XPS based literature work related to Mn 2p
shifts in XPS peaks could be conclusively confirmed. As valence positions for manganese oxide system could also
be taken in to account [15–17]. It is generally observed that
in the materials ranging from MnO–Mn2O3–Mn3O4–
0.85 eV MnO2, a shift in XPS Mn 2p position occur ranging from
640.5–642.5 eV, with 642.5 eV corresponding to MnO2
(a) ZnO
[17]. The shift corresponds to increase in Mn valence from
(b) ZnMnO 3 2 ? (MnO) to 4 ? (MnO2). This is consistent with higher
Mn 3p
(c) ZnMn2O4 eV shift in our case for ZnMnO3 phase where the valence
state is expected to increase from 3 ? (ZnMn2O4) to
(c) 4 ? (ZnMnO3).
By taking a general overview of the literature for
ZnMnO3 and related phases, the existence of ZnMnO3 in
the form of a mixed phase was clear. The origin of spin-
(b)
glass behavior was correlated to the presence of ZnMnO3
(a) [7]. By using nitrate precursors, it was noticed that ZnMnO3
peaks started appearing when the amount of Mn dopant was
reached at x = 0.07 at 500 °C [8]. It was predicted that
54 52 50 48 46
solubility limit of Mn in ZnO is 10%. Observation of
ZnMn2O4 was seen above that level predicting that for-
Zn 2p mation of ZnMnO3 phase may not happen due to high
synthesis temperatures [9]. A study also concludes that
Intensity (c/s)
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J Sol-Gel Sci Technol (2010) 53:141–147 147
References
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