F300

LF300
F350
LF350

SERVICE MANUAL

LIT-18616-03-08 6BJ-28197-1K-11
 NOTICE
This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained
mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has
been written to suit the needs of persons who have the Bronze Technical Certificate of YTA (Yamaha
Technical Academy) marine or the equivalent basic understanding of the mechanical and electrical
concepts and procedures inherent in the work, for without such knowledge attempted repairs or ser-
vice to the equipment could render it unsafe or unfit for use.

Because Yamaha has a policy of continuously improving its products, models may differ in detail
from the descriptions and illustrations given in this publication. Use only the latest edition of this
manual. Authorized Yamaha dealers are notified periodically of modifications and significant
changes in specifications and procedures, and these are incorporated in successive editions of this
manual.

Important information
Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!

WARNING
Failure to follow WARNING instructions could result in severe injury or death to the machine
operator, a bystander, or a person inspecting or repairing the outboard motor.

CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the out-
board motor.

NOTE:
A NOTE provides key information to make procedures easier or clearer.

F300, LF300, F350, LF350

SERVICE MANUAL
©2007 by Yamaha Motor Corporation, U.S.A.
1st Edition, February 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
LIT-18616-03-08
 Contents

General information GEN

INFO
0
Specification SPEC 1
Technical features and description TECH
FEA
2
Rigging information RIG
GING
3
Troubleshooting TRBL
SHTG
4
Electrical system ELEC 5
Fuel system FUEL 6
Power unit POWR 7
Lower unit LOWR 8
Bracket unit BRKT 9
 Contents

Maintenance MNT 10
Index

Appendix
 GEN
INFO
General information 0

Safety while working ..................................................................................... 0-1

Fire prevention .......................................................................................... 0-1
Ventilation ................................................................................................. 0-1
Self-protection .......................................................................................... 0-1
Part, lubricant, and sealant ....................................................................... 0-1
0
Special service tool ................................................................................... 0-2
Tightening torque ...................................................................................... 0-2
Non-reusable part ..................................................................................... 0-2
Disassembly and assembly ...................................................................... 0-2
2
How to use this manual ................................................................................ 0-3
Manual format ........................................................................................... 0-3
Symbol ...................................................................................................... 0-4
Abbreviation .............................................................................................. 0-5
3
Model features ............................................................................................... 0-7
General feature ......................................................................................... 0-7
Model designation .................................................................................... 0-8
Serial number ........................................................................................... 0-8
4
5
Special service tool ...................................................................................... 0-9

6
7
8
9
6BJ1K11
 GEN
INFO General information
Safety while working
To prevent an accident or injury and to
ensure quality service, follow the safety pro-
cedures provided below.

Fire prevention
Gasoline is highly flammable.
Keep gasoline and all flammable products
away from heat, sparks, and open flames.

Part, lubricant, and sealant

Use only genuine Yamaha parts, lubricants,
and sealants or those recommended by
Yamaha, when servicing or repairing the out-
board motor.

Ventilation
Gasoline vapor and exhaust gas are heavier
than air and extremely poisonous. If inhaled
in large quantities they may cause loss of
consciousness and death within a short time.
When test running an engine indoors (e.g., in
Under normal conditions, the lubricants men-
a water tank) be sure to do so where ade-
tioned in this manual should not harm or be
quate ventilation can be maintained.
hazardous to your skin. However, you should
follow these precautions to minimize any risk
when working with lubricants.

1. Maintain good standards of personal and

industrial hygiene.

2. Change and wash clothing as soon as

possible if soiled with lubricants.

3. Avoid contact with skin. Do not, for exam-

Self-protection
Protect your eyes by wearing safety glasses
or safety goggles during all operations involv-
ing drilling and grinding, or when using an air
compressor.
Protect your hands and feet by wearing pro-
tective gloves and safety shoes when neces-
sary.
ple, place a soiled rag in your pocket.
4. Wash hands and any other part of the
body thoroughly with soap and hot water
after contact with a lubricant or lubricant
soiled clothing has been made.
5. To protect your skin, apply a protective
cream to your hands before working on
the outboard motor.

0-1 6BJ1K11

6. Keep a supply of clean, lint-free cloths for
wiping up spills, etc.
Special service tool
Use the recommended special service tools
to protect parts from damage. Use the right
tool in the right manner—do not improvise.
Tightening torque
Follow the tightening torque specifications
provided throughout the manual. When tight-
ening nuts, bolts, and screws, tighten the
large sizes first, and tighten fasteners starting
in the center and moving outward.
Safety while working
Disassembly and assembly
1. Use compressed air to remove dust and
dirt during disassembly.
2. Apply engine oil to the contact surfaces
of moving parts before assembly. 0
2
3. Install bearings with the manufacture
3
identification mark in the direction indi-
cated in the installation procedure. In
addition, be sure to lubricate the bear-
ings liberally.
4
4. Apply a thin coat of water-resistant

Non-reusable part
Always use new gaskets, seals, O-rings, cot-
ter pins, circlips, etc., when installing or
grease to the lip and periphery of an oil
seal before installation.

5. Check that moving parts operate nor-

5
assembling parts. mally after assembly.

6
7
8
9
6BJ1K11 0-2
 GEN
INFO General information
How to use this manual
Manual format
The format of this manual has been designed to make service procedures clear and easy to under-
stand. Use the information below as a guide for effective and quality service.

• Parts are shown and detailed in an exploded diagram and are listed in the component list (see a
in the figure below for an example page).
• The component list consists of part names and quantities, as well as bolt and screw dimensions
(see b in the figure below).
• Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and
lubrication point (see c in the figure below).
• Tightening torque specifications are provided in the exploded diagrams (see d in the figure below
for an example), and in the related detailed instructions. Some torque specifications are listed in
stages as torque figures or angles in degrees.
• Separate procedures and illustrations are used to explain the details of removal, checking, and
installation where necessary (see e in the figure below for an example page).
NOTE:
For troubleshooting procedures, see Chapter 4, “Troubleshooting.”

a
FUEL
d
Fuel system
Throttle body

13 N m (1.3 kgf m, 9.6 ft Ib) 13 N m (1.3 kgf m, 9.6 ft Ib)

c
T.
T.

R.
R.

5 N m (0.5 kgf m, 3.7 ft Ib)

T.

13 N m (1.3 kgf m, 9.6 ft Ib)

R.

T.
R.

1 7
8
2 10
9 11

3
LT
5 LT
242
4 242 Vapor separator
10
5. Drain the fuel from the vapor separator 3. Check the float. Replace the float if there
12 drain hose by pressing the pressure is deterioration.
6 check valve using a thin screwdriver.
4. Check the high-pressure fuel pump filter.

17 14 19
23

24
13
b
Clean the filter if there is dirt or residue.

5. Install the needle valve and float to the

vapor separator cover.
1
18
a

20
25

26
16
6. Place the vapor separator cover assem-
bly in the position shown in the illustra-
tion, and then measure the float height
a.
2
22
21

15 S6AW05038
a 3
No.
1
2
3
Plastic tie
Joint
Nut
Part name Q’ty
1
1
4
Remarks

S6AW05023

S6AW05024
4
4 Washer 2
WARNING
5
6
7
8
Electronic throttle valve assembly
Gasket
Bolt
Washer
1
1
1
1
Not reusable
M6 20 mm
Reduce the fuel pressure before loosen-
ing the vapor separator drain screw, or
pressurized fuel will spray out and may
result in serious injury.
NOTE:
To measure the height of the float, it should
be resting on the needle valve. Do not press
the float.
5
9 Intake air pressure sensor 1
10
11
12
Bolt
Crip
Plate
4
1
1
M8 18 mm 6. Tighten the drain screw.

Vapor separator drain screw:

Float height a:
60.5±3.0 mm (2.38±0.12 in) 5
T.

13 Gasket 1 Not reusable 2 N·m (0.2 kgf·m, 1.5 ft·lb)

R.

14 Bolt 3 M6 20 mm
15
16
17
Bolt
Surge tank
Clamp
6
1
1
M8 35 mm Checking the vapor separator
1. Reduce the fuel pressure. See Chapter
5, “Reducing the fuel pressure.”
7
2. Check the needle valve. Replace needle

5-11 6AW3K11
valve assembly if bent or worn.
8
b 9
S6AL4350

e
6AW3K11 5-30

0-3 6BJ1K11
 How to use this manual
Symbol
The symbols below are designed to indicate the content of a chapter.
General information Troubleshooting Lower unit

GEN
INFO
TRBL
SHTG
LOWR 0
Specification Electrical system Bracket unit

SPEC ELEC BRKT 2

Technical features and Fuel system Maintenance

3
description

TECH FUEL MNT

FEA
Rigging information Power unit

RIG
GING
POWR 4
Symbols a to f indicate specific data.

a b c d e f 5
T.
R.

a Special service tool

b Specified oil or fluid
c Specified engine speed
e Specified measurement
f Specified electrical value
(resistance, voltage, electric current)
6
d Specified tightening torque

Symbols g to m in an exploded diagram and text indicate the grade of lubricant and the lubrication
point. 7
g h i j k l

m
E G
A M C D

8
1208B

9
WR-No.2

g Apply Yamaha 4-stroke motor oil k Apply low temperature resistant grease
h Apply gear oil (Yamaha grease C)
i Apply water resistant grease l Apply corrosion resistant grease
(Yamaha grease A) (Yamaha grease D)
j Apply molybdenum disulfide grease m Apply WR-No.2 grease

6BJ1K11 0-4
 GEN
INFO General information
Symbols n to w in an exploded diagram and text indicate the type of sealant or locking agent and
the application point.

n o p q r s
LT
1208B 1207D 1322 1386B 1104J
518

t u v w
LT LT LT
SS
271 242 572

n Apply ThreeBond 1208B s Apply LOCTITE 518 (red)

o Apply ThreeBond 1207D t Apply LOCTITE 271 (red)
p Apply ThreeBond 1322 u Apply LOCTITE 242 (blue)
q Apply ThreeBond 1386B v Apply LOCTITE 572 (white)
r Apply ThreeBond 1104J w Apply silicon sealant

Abbreviation
The following abbreviations are used in this service manual.

Abbreviation Description
ABYC American Boat and Yacht Council
AFT Aft end
API American Petroleum Institute
AWG American Wire Gauge
BOW Bow end
CA Crank Angle
CCA Cold Cranking Ampere
C/E Check Engine
DN Down side
ECM Electronic Control Module
ENG Engine
ETV Electronic Throttle Valve
EX Exhaust
EXH Exhaust
ID Identification
IDM Ionic current Detection Module
IN Intake
INT Intake
ION Ionic Current
ISC Idle Speed Control
LPS Lever Position Sensor
M.E.S. Multi Engine System
OCV Oil Control Valve
PCV Pressure Control Valve
PON Pump Octane Number = (RON + Motor Octane Number)/2
PORT Port side
PTT Power Trim and Tilt

0-5 6BJ1K11
 How to use this manual
Abbreviation Description
RON Research Octane Number
R.C. Remote Control (Digital Electronic Control)
SAE
SM
SPS
STBD
Society of Automotive Engineers
Service Manual
Shift Position Sensor
Starboard side
0
STERN Stern side
TDC
TPS
UP
Top Dead Center
Throttle Position Sensor
Upside
2
VCT Variable Camshaft Timing
W/F
YDIS
Water in Fuel
Yamaha Diagnostic System
3
4
5
6
7
8
9
6BJ1K11 0-6
 GEN
INFO General information
Model features
General feature
F300/LF300 and F350/LF350 OVERALL FEATURES;
• Electronic fuel injection, 60° V8, DOHC, 32-valves, VCT, 5,330 cm3 (325.2 cu. in) engine
• Use of common components between F150 and F350
• Electro deposition treatment for durability
• Easy startability and drivability
• Low noise and vibration
• Low emission in compliance with EPA 2008, CARB 3 STARS and EU1 regulations
• Digital Electronic Control system and Command Link Multifunction Meters for easy rigging and
precision control

A Power unit E Lower unit

• VCT (for intake valve)
• Flywheel installed with 6 bolts
• Crankshaft with drive sprocket
• Forged piston with molybdenum coating
• Crankcase cooler, fuel cooler
• Vapor gas treatment system
• Modularized fuel system components
• Dual exhaust passages and divided
exhaust manifold
• One piece top cowl with large water separa-
tor and roller locks
• Exclusive engine lifting eye
• Simple rigging grommet
• Dual water inlets and large water pump
• Flat key for water pump impeller. Big drive
unit
• Large exclusive propeller (Saltwater series
XL)
• Reliable thrust receiver structure
• Drive shaft free play reduction structure
• Exhaust pressure reduction and prop
damper cooling system (same as F250)
A

B Electrical
• Electronic Fuel Injection (Multi-point and B
Sequential injection)
• Digital Electronic Control and gauge sys-
tem
• New YDIS 1.30 version
• Tilt-up limiter settings by YDIS 1.30
• Sequential direct ignition D
• Ionic current detection module for knock
C
control
• Water-cooled Rectifier Regulator and isola-
tor
• Water detection alert system
• Multi-engine system for alert mode and
auto engine speed synchronization
• Adjusting trolling speed function E

C Bracket unit
• Large clamp bracket with 6 mounting holes.
• New PTT unit to deal with additional power
• Selectable 3 full tilt-up positions

D Upper case
• Dual idle silencers
• Oil pan capacity 8.0 L (8.45 US qt, 7.04 lmp
qt)
• Water-wall cooling system around muffler

0-7 6BJ1K11
 Model features
Model designation

F 350 T U R
b c d c
0
F : 4-stroke regular rotation
a Model Description

b Prop Shaft Horsepower

LF: 4-stroke counter rotation
300: 300 HP
350: 350 HP
2
T: Power trim and tilt
c Functions

3
R: Remote control
X: UL (25 in)
d Transom Height
U: SUL (30 in)

Serial number
The outboard motor serial number is Model name
Approved Starting
4
stamped on a label attached to the port model code serial No.

5
clamp bracket. F300TR 6BJ 1000001–
LF300TR 6BK 1000001–
F350TR 6AW 1000001–
LF350TR 6AX 1000001–

6
c a 7
b d
8
a Model name
b Approved model code
c Transom height
9
d Serial number

6BJ1K11 0-8
 GEN
INFO General information
Special service tool

Engine lifting eye Peak volt adapter

90890-06820 YU-39991

Drilling plate Test harness (6 pins)

90890-06783 YB-06872

YDIS (CD-ROM, Ver. 1.30) Pressure/vacuum tester

60V-WS853-04 YB-35956-A

YDIS (KIT) Test harness (3 pins)

60V-85300-04 YB-06869

Digital multimeter Test harness (3 pins)

YU-34899-A YB-06870

0-9 6BJ1K11
 Special service tool

0
Spark checker Compression gauge extension
YM-34487 YB-06563

2
Test harness (4 pins) Flywheel holder
3
YB-06878 YB-06139

4
Fuel pressure gauge adapter
YB-06842
Balance hangar
90890-06822
5
6
Fuel pressure gauge
YB-06766
Primary sheave holder
YS-01880-A 7
8
Compression gauge
YU-33223
Valve guide remover
YB-06801
9
6BJ1K11 0-10
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