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Boiler Capacity
Steam Temperature
Feedwater Temperature
Enthalpy of the Steam
Enthalpy of feed water
Calorific Value for fuel used
Boiler Efficiency
Table below shows the caloric value of the fuel used in the boiler
52200
Page 1 of 4
The value of steam enthalpy (hg) and feedwater enthalpy (hf) was extracted in property table of
water below:
Page 2 of 4
Fuel consumption of Diesel in Steam Generator
𝑘𝑔
Boiler Capacity = 5000 ℎ𝑟 (refer datasheet)
𝐾𝐽
Feed Water Enthalpy: 251.18 𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 2798.5 𝐾𝑔
(213−210)
X = 2797.3 + × (2799.3 − 2797.3)
(215−210)
𝐾𝐽
= 2798.5
𝐾𝑔
𝑘𝑔 𝐾𝐽
Heat input = [ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ( ℎ𝑟 ) × (𝑠𝑡𝑒𝑎𝑚 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔) −
𝐾𝐽
𝑓𝑒𝑒𝑑𝑤𝑎𝑡𝑒𝑟 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔))] ÷ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑘𝑔 𝐾𝐽 𝐾𝐽
[5000 ×(2798.5 − 251.18 )]
ℎ𝑟 𝐾𝑔 𝐾𝑔
=
0.9
𝑘𝑐𝑎𝑙
= 3,382,357.44
ℎ𝑟
Page 3 of 4
2nd Step: Determine Fuel Consumption
𝑘𝑐𝑎𝑙 𝑘𝑐𝑎𝑙
= 𝐻𝑒𝑎𝑡 𝐼𝑛𝑝𝑢𝑡 ( ) ÷ 𝐶𝑎𝑙𝑜𝑟𝑖𝑓𝑖𝑐 𝑉𝑎𝑙𝑢𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑢𝑒𝑙 ( 𝑘𝑔 )
ℎ𝑟
𝑘𝑐𝑎𝑙 𝐾𝐽 𝐾𝑐𝑎𝑙
= 3,382,357.44 ÷ [44800 × 0.239 ]
ℎ𝑟 𝐾𝑔 𝑘𝑔
𝑘𝑔
= 315.9 ℎ𝑟
𝑘𝑔
Boiler Capacity = 4500 ℎ𝑟 (refer datasheet)
𝐾𝐽
Steam Enthalpy (hg):2798.5 𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 2798.5 𝐾𝑔
(213−210)
X = 2797.3 + × (2799.3 − 2797.3)
(215−210)
𝐾𝐽
= 2798.5
𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 3207.72
𝐾𝑔
Page 4 of 4
𝐾𝐽 3141.9 X 3251.6
Enthalpy (𝐾𝑔)
(380−350)
X = 3141.9 + × (3251.6 − 3141.9)
(400−350)
𝐾𝐽
= 3207.72
𝐾𝑔
𝑘𝑔 𝐾𝐽
Heat input = [ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ( ℎ𝑟 ) × (𝑠𝑡𝑒𝑎𝑚 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔) −
𝐾𝐽
𝑓𝑒𝑒𝑑𝑤𝑎𝑡𝑒𝑟 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔))] ÷ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑘𝑔 𝐾𝐽 𝐾𝐽
[4500 ×( 3207.72 − 2798.5 )]
ℎ𝑟 𝐾𝑔 𝐾𝑔
= 0.9
𝑘𝑐𝑎𝑙
= 489,029.84 ℎ𝑟
𝑘𝑐𝑎𝑙 𝑘𝑐𝑎𝑙
Fuel Consumption (Diesel) = 𝐻𝑒𝑎𝑡 𝐼𝑛𝑝𝑢𝑡 ( ) ÷ 𝐶𝑎𝑙𝑜𝑟𝑖𝑓𝑖𝑐 𝑉𝑎𝑙𝑢𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑢𝑒𝑙 ( 𝑘𝑔 )
ℎ𝑟
𝑘𝑐𝑎𝑙 𝐾𝐽 𝐾𝑐𝑎𝑙
= 489,029.84 ÷ [44800 𝐾𝑔 × 0.239 ]
ℎ𝑟 𝑘𝑔
𝑘𝑔
= 45.67 ℎ𝑟
Boiler system is the combination of steam generator and steam super heater generator. Hence,
total fuel consumption is as follow:
Fuel consumption of steam generator + fuel consumption of steam super heater generator
𝑘𝑔 𝑘𝑔
= 45.67 ℎ𝑟 + 315.9 ℎ𝑟
𝑘𝑔
= 361.57 ℎ𝑟
Page 5 of 4
Stoichiometric Calculation
Example:
=1.0032 kg O2/ 1 kg H2
Page 6 of 4
3.3359
=
0.2319
Determine Density
𝐾𝑔
= 0.6289 𝑚3
1
= Required Air x
Density of air at temperature 210 °C
1
= 14.3851 kg air/ kg diesel x
0.6289 kg/m3
= 22.8734 m3/kg
m3 𝑘𝑔
Q = 22.8734 x 361.57 ℎ𝑟
kg
m3
= 8270.3352 hr
m3 1ℎ𝑟
=8270.3352 × 3600𝑠
hr
Page 7 of 4
m3
= 2.2973 s
Efflux Velocity
= 0.0962 m2
Outlet Capacity, Q m3
2.7568 s
𝑄 2.7568 𝑚3/𝑠
=
𝐴 0.0962 𝑚2
Efflux Velocity, Ve
= 28.66 m/s
This is greater than 8 m/s. So, it is acceptable.
Page 8 of 4
CHIMNEY HEIGHT CALCULATIONS FOR AUXILIARY BOILER AT
SOUTHERN POWER GENERATION SDN. BHD., PASIR GUDANG,
JOHOR DARUL TA’ZIM
Notes:
Guideline Used: Chimney Heights, 3rd Edition of the 1956 Clean Air Act Memorandum", HMSO ISBN: 0-11-
751556-6
Calculations based on Guidance Document for Fuel Burning Equipment and Air Pollution Control Systems by
DOE; Section 3.5: Stack / C himney / Exhaust
7. Para. 18 of memorandum:-
Type of district = E (A large city or urban area, of mixed heavy
industrial and dense residential development)
Correction factor = 1.60 (Type E)
RA = 1.60 x 0.2531 kg/hr
Page 9 of 4
= 0.405 kg/hr
8. Para. 19 of memorandum:-
If RA < 10 kg/hr, then U = 6 RA0.5
U = 6 × 0.405 0.5
= 3.818 m
5 U = 20.5 m
Secondary E-
Room
H = 6.4 m
Page 10 of 4
10. Taking into account there is one single building wider than it is high in the
area to be considered
𝐾𝐽
Feed Water Enthalpy: 251.18 𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 2798.5 𝐾𝑔
(213−210)
X = 2797.3 + × (2799.3 − 2797.3)
(215−210)
𝐾𝐽
= 2798.5
𝐾𝑔
Page 11 of 4
1st Step: Determine the heat input
𝑘𝑔 𝐾𝐽
Heat input = [ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ( ℎ𝑟 ) × (𝑠𝑡𝑒𝑎𝑚 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔) −
𝐾𝐽
𝑓𝑒𝑒𝑑𝑤𝑎𝑡𝑒𝑟 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔))] ÷ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑘𝑔 𝐾𝐽 𝐾𝐽
[5000 ×(2798.5 − 251.18 )]
ℎ𝑟 𝐾𝑔 𝐾𝑔
=
0.9
𝑘𝑐𝑎𝑙
= 3,382,357.44
ℎ𝑟
𝑘𝑐𝑎𝑙 𝑘𝑐𝑎𝑙
= 𝐻𝑒𝑎𝑡 𝐼𝑛𝑝𝑢𝑡 ( ) ÷ 𝐶𝑎𝑙𝑜𝑟𝑖𝑓𝑖𝑐 𝑉𝑎𝑙𝑢𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑢𝑒𝑙 ( 𝑘𝑔 )
ℎ𝑟
𝑘𝑐𝑎𝑙 𝐾𝐽 𝐾𝑐𝑎𝑙
= 3,382,357.44 ÷ [52200 × 0.239 ]
ℎ𝑟 𝐾𝑔 𝑘𝑔
𝑘𝑔
= 271.11 ℎ𝑟
𝑘𝑔
Boiler Capacity = 4500 ℎ𝑟 (refer datasheet)
𝐾𝐽
Steam Enthalpy (hg):2798.5 𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 2798.5 𝐾𝑔
Page 12 of 4
𝐾𝐽 2797.3 X 2797.3
Enthalpy (𝐾𝑔)
(213−210)
X = 2797.3 + × (2799.3 − 2797.3)
(215−210)
𝐾𝐽
= 2798.5
𝐾𝑔
𝐾𝐽
Steam Enthalpy (hg): 3207.72
𝐾𝑔
(380−350)
X = 3141.9 + × (3251.6 − 3141.9)
(400−350)
𝐾𝐽
= 3207.72
𝐾𝑔
𝑘𝑔 𝐾𝐽
Heat input = [ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ( ℎ𝑟 ) × (𝑠𝑡𝑒𝑎𝑚 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔) −
𝐾𝐽
𝑓𝑒𝑒𝑑𝑤𝑎𝑡𝑒𝑟 𝑒𝑛𝑡ℎ𝑎𝑙𝑝𝑦 (𝐾𝑔))] ÷ 𝐵𝑜𝑖𝑙𝑒𝑟 𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑘𝑔 𝐾𝐽 𝐾𝐽
[4500 ×( 3207.72 − 2798.5 )]
ℎ𝑟 𝐾𝑔 𝐾𝑔
= 0.9
𝑘𝑐𝑎𝑙
= 489,029.84 ℎ𝑟
Page 13 of 4
𝑘𝑐𝑎𝑙 𝑘𝑐𝑎𝑙
= 𝐻𝑒𝑎𝑡 𝐼𝑛𝑝𝑢𝑡 ( ) ÷ 𝐶𝑎𝑙𝑜𝑟𝑖𝑓𝑖𝑐 𝑉𝑎𝑙𝑢𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑢𝑒𝑙 ( 𝑘𝑔 )
ℎ𝑟
𝑘𝑐𝑎𝑙 𝐾𝐽 𝐾𝑐𝑎𝑙
= 489,029.84 ÷ [52200 𝐾𝑔 × 0.239 ]
ℎ𝑟 𝑘𝑔
𝑘𝑔
= 39.20 ℎ𝑟
Boiler system is the combination of steam generator and steam super heater generator. Hence,
total fuel consumption is as follow:
Fuel consumption of steam generator + fuel consumption of steam super heater generator
𝑘𝑔 𝑘𝑔
= 39.20 ℎ𝑟 + 271.11 ℎ𝑟
𝑘𝑔
= 310.31 ℎ𝑟
Page 14 of 4
3.658
=
0.2319
= 15.7740 kg air/ kg natural gas
Example:
3.658
=
0.2319
Determine Density
𝐾𝑔
= 0.6289 𝑚3
Page 15 of 4
Volume of Air / Volume of Combustion Product
1
= Required Air x
Density of air at temperature 210 °C
1
= 15.774 kg air/ kg diesel x
0.6289 kg/m3
= 25.0819 m3/kg
m3 𝑘𝑔
Q = 25.0819 x 310.31
kg ℎ𝑟
m3
= 7783.1644 hr
m3 1ℎ𝑟
=7783.1644 × 3600𝑠
hr
m3
= 2.162 s
= 0.0962 m2
Outlet Capacity, Q m3
2.5944 s
Page 16 of 4
𝑄 2.5944 𝑚3/𝑠
=
𝐴 0.0962 𝑚2
Efflux Velocity, Ve
= 26.97 m/s
This is greater than 8 m/s. So, it is acceptable.
Notes:
Guideline Used: Chimney Heights, 3rd Edition of the 1956 Clean Air Act Memorandum", HMSO ISBN: 0-11-
751556-6
Calculations based on Guidance Document for Fuel Burning Equipment and Air Pollution Control Systems by
DOE; Section 3.5: Stack / C himney / Exhaust
Page 17 of 4
17. Para. 18 of memorandum:-
Type of district = E (A large city or urban area, of mixed heavy
industrial and dense residential development)
Correction factor = 1.60 (Type E)
RA = 1.60 x 0.1241 kg/hr
= 0.1986 kg/hr
U = 6 × 0.1986 0.5
= 2.67 m
Page 18 of 4
5 U = 20.5 m
Secondary E-
Room
H = 6.4 m
Page 19 of 4
TOPFLOW ENGINEERING SDN BHD(845350-P)
9, JalanFirma 2/1, KwsPerindsutrianTebrau 1, 81100 Johor Bahru, Johor. Malaysia.
Tel : +607-3510795 Fax : +607-3543213
Email :sales@topflow.my Website: www.topflow.my
GST Reg No : 000106463232
20. Taking into account there is one single building wider than it is high in the
area to be considered
Page 20 of 4