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1, FEBRUARY 1986
I. INTRODUCTION
IN RECENT Y E A R S microprocessorsystemshavebeen
increasinglyintroducedintheautomotive
improveengineperformances
field, either to
by meansofmoreaccurate
ignition and air-fuel ratio control, or to provide facilities in
vehicle drive (on-board instrumentation).
Microprocessorsystemsmakeitpossibletooptimize
fundamental engine parameters by methods which cannot be
used inmechanical or analogicalelectronicsystems,since
microprocessors are able to process a remarkable amount of
data by means of hard computing algorithms [1]-[4]. Fig. 1. Block diagram of the injection system. 1) Main injection device, 2)
This paper deals with an electronic fuel injection apparatus torquemetric joint, 3) digital optimization device, 4) synchronism acquiring
adaptively controlled by a microprocessor device,to optimize a d interface networks.
the air-fuel ratio in spark-ignited (SI) engines by using either
engine efficiencyor work produced per cycleas performance one wheel, make itpossible to measureshafttorsionand
indices. engine speed [ 6 ] .
Theclosed-loopinjectionsystemcan be schematically The choiceof the performance index is based on the position
subdivided (see Fig. 1) into: of the accelerator, so that specific fuel consumption isas low
as possible at partial loads and output reaches its maximum at
a main injection device which provides the amount of
full load. A gradual index shift, necessary to assure smooth
fuel tobe delivered per cyclein accordance with a design
engine operation, is provided by using combinations between
optimization;
efficiency and work p r o d u d as performance indices too.
a torquemetricjoint used to measure the torque transmit-
A 2 percent accuracy in performance index maximizing has
ted;
been chosen, in order to meet the following opposite require-
a digital optimization device, which, on the basisof data
ments: 1) quick optimization achievement and low cost data
fromthetorquemetric joint andthemaininjection
acquirement devices; 2) optimum engine operation and per-
device, corrects the rate of fuel so as to maximize the
formance.
chosen performance index;
synchronism acquiring and interface networks. n. ~ F T B U Z A T I O NSTRATEGY
Performance index optimization is carried out as follows:
For the sakeof simplicity, the main injection deviceused in
the air-fuel(A/F) ratio isvaried by a given amount (positive or
the prototype is a Bosch L-Jetronic electronic control unit [5]
negative) at regularsteps; at each step, the A/F ratio variation
slightly modified for this implementation. This is because it is
effectisverified by computing the performanceindex: a
originallyfitted on theenginechosen for theexperimental
favorable index variation results in the sign of the next A/F
tests, i.e., a FIAT 132/2000 fourcylinder engine.
ratio being kept unchanged; otherwise this sign is changed.
The torquemetricjoint is interposed between the clutch and
The simplecomparisonbetweenperformanceindices of
the gear boxand it is composedof a torsion shaft with a phonic
groups of subsequentcycles(theuse of groups of cycles
wheel fixed at each end. Two optodetectors, each coupled to instead of a single cycle will become clear later) is not suitable
Manuscript received March 20, 1984; revised August 26, 1985. for an automotive engine.The engine is continually subject to
P. Terreni is with the Istituto di Elettronica Telecomunicazioni,
e performance index variations due to alterations in speed and
Universiti di F’isa, Via DiotisaIvi 2, 56100 Pisa, Italy. load, and no discrimination would be made between theseand
R. Gentili is with the Dipartimento di Energetica, Universitji di Pisa, Via
Diotisalvi 2, 56100 Pisa, Italy. Telephone (050) 502-000. those due to changes in the A/F ratio.
Log Number 8607559. This drawback is considerably reduced by comparing the
following:
where d is a constantand fl is a coefficient varying between 0 Therefore, the torsionangle 4- corresponding to the
and 1accordingtotheposition of the accelerator, and maximumtorquemustbe 10"; torsion shaft torsibilityhas
detennining the relativeimportance of efficiency and workas been chosen accordingly and turns out to be compatible with
performah indek. the stability of the drive train system too, being of the same
As stated above, the optimization strategy is basedon order of thetorsibility of aconventionalclutchtorsion
comparisons betweengroup of cycles and not between single damper.
cycles; this is because,. in such a way, it is possible to reduce Obviously, the larger thenumber of slits in thephonic
the effects of engine cyclical dispersion ahd of measurement wheels, the more accurate torque measuring is, but, inorder to
jitter. For suchapurpose, the performanceindexmustbe make the method of torque acquisition easier, the angle yf
averaged on a number of cycles. h this case, N , I, and F i n (7) between two successive slits must be greater than the joint
mustbereplacedby the sumS of theirrespectivevalues maximum angular excursion, i.e., the sum of ,+
plus the
measuredineachcycleof the group. And, of course, the angle 4- corresponding to the maximum negativetorque:
constants must be changed accordingly. 4, can be evaluated as 0.7 4.,
Considering that, instead Of R n , itny quantity proportional When taking into account also the angle a = 6 " , corres-
to it can be used in the dgorithm, (7) becomes: ponding to a wheel slit, large enough to allow for a complete
where the subindex n represents the irth groupof K cycles, V uncovering of the photodiode, the lower bound
for turns out
is still the doubleof fhe integer partof n / 2 , Nk ,Fk , I k are the to be
results of the respective summations of N , F, I, extended to ~,=4,+4~~+(~=23". (10)
the K cycles of the group, and Therefore, the number of slits in each wheelturns out to be
C l-b h d Z = [360"/yf]
1) (1= 15
7=- k2, a=- mk2, p=- , Y = - k. (9)
a a nik2 g where [X] means "the integer part of X."
A sketchofthe joint isshowninFig. 2, andthe
w.b S C R I k T O N OF THE h E C T I 0 N SYSTEM photodetector device is shown in Fig. 3.
In this section the various units of the injection system are
described together withtht5ir relevant specifications. B. The Optimization Device
As already stated, the units are: the torquemetricjoint, the Theoptimization device, shownin Fig. 4, consists of a
optimiiation device, the primary injection unit, synchronism microcomputer and its input and output interfaces. The input
acquiring and interfie devices. data are thequantitiesontherightside of (7)andthe
synchronismsignals.Theoutput datum is the A/F ratio
A . Torquemetric Joint correction term.
The typical rise time (tr)of the lowcost phototransistors The input quantities N , F, and I are acquired by means of
chosen as photodetectors coupled with the phonic wheels is digital counters, as explained above.
350 11s andthe minimum detectabledelaytime can be The most difficult datum to acquire is F, as its resolution
conservativelyestimatedtobe 4 x 350 ns = 1.4 p; at time (photodetector minimum detectable delay time) mustbe
maximumengine speed ( S, = 6OOO r/min), suchatime 1.4 ps, which involves a counterclock frequencyfF > 1/(1.4
corresponds fo 8 0.O5O4" angle. The transmitted torque must x = 715 kHz (actually, fF = 750 IcHz has been
be measured with an erior less than 0.5 percent3; a 0.0504" chosen). Besides, the F counter must not overflow when the
joint torsionanglemust be related to 0.5 percent of the maximum torque is delivered at the minirnum useful engine
maximum transmittable torque. speed Smi,,, whichcanbeassumedtobe lo00 r/min, while
6,- + +mg = 17", hencethe F countermust be ableto
The 2 percent accuracy in performance index maximizing mentioned acquire the following quantity:
above is the sum of the A P variation effect and the error effect in acquiring
~N,F,andZin(~.ItisdemoostataMethattheA/Fvariati~effectmust
begreaterthaotwicetheerraeff~in(5).AstheerrorinFismuchgreatcr
than the others, it can be assumed to be the. overall e m r of (5). Therefore,the
totqucmeasuremntmustbeaquiredwithaaerrurwhichislessthanl therefore it must have a &bit dynamics.
percent. Rudentially, the actual error admitted is 0.5 percent. Nand I are more easily acquirable, as the former is related
TERRENI AND GENTILI: S P A R K - I G N I T E D ENGINES 33
QATA BUS
I b I I . 1 1
3 mz
- UPROC.
TWS 9900
ROH
1 K x 16
RAM
256 x 16
INPUTINTERFACE
ADDRESSESDECODER
6
OUTPUT
INTERFACE
I
ADO.
DECODER
J A
I I I ADD. BUS
CONT. BUS I
I
I d I *
I I I I I I I
I
COUNTER
Fig. 4. Block diagram of the optimization device (AK = A/F ratio corrective term).
to one engine cycl.e time (20 + 120 ms) and the latter to the ADIA converter is employed to send the A/F ratio
injection &e (2 + 10 ms). Such relatively long times can be corrective term to the interface deviceas an analogical signal.
accurately measured with rather low clock frequencies; for The microcomputer CPU is a TMS 9900 microprocessor,
practical reasons the frequencies chosen are 375 kHz for N which satisfies the necessary requirements of computing
and 187.5 kHz for I . precision and speed. To compute the performance index with
The quantity /3 is selected by means of a potentiometer and an error below 0.5 percent, a floating point arithmetic based
is acquired by theoptimizationdevice through an A/D on numbers with 16 bits mantissas has been implemented.
converter. At the maximum engine speed (6OOO r/min), the time
34 IEEE TRANSACTIONSON VEHICULAR TECHNOLOGY, VOL. VT-35, NO. 1, FEBRUARY 1986
6 I
H r I
r
180" 360" 540" 720" 180" 360" 540" 720' 180' 360" 540" 720'
Fig. 5. Diagram of engine and injection system events. A = first and third cylinder injection tm
i e. B = fourth and secwd cylinder
injection time. C = k t cylinder intake stroke. D = third cylinder intake stroke. E = fourth cylinder intake stroke. F = second
cylinder intake stroke. G = Cycle synchronism.H = A/F variation step actuation time.
m
ms (see Fig. 5 ) , and during this time, the optimization device
must compute the performance index and select the A/F ratio
variation sign.
A TMS 9900 microprocessor takes4.2 ms to carry out the
whole algorithm, the flowchart of which is shown in Fig. 6 . / , 1 \
e 0 AK=O Y=l
An interface
occur if a digital fornetwork
the input
been added to the Bosch control unit.
system, but, as such a
unit-is analogical, its interfacing with the digital optimization
deviceinvolvestransductionimprecision,whichwouldnot
main injection
N,F.I,B
I
RESET
I
As theperformanceindexiscomputed
exactlyoneormorecycles,adevicegeneratingcycle
on thebasis of CWlm
P(W J
synchronisms has been provided. Such a device is made up of
a disk withfourpermanentmagnetswhichiskeyedon a
camshaft,and of four Halleffect sensors whichdetectthe
passage of magnets. r Y
a
groups of two everycyclewith one crank-shaftrevolution
phase difference (Fig. 5 ) .
A summingamplifiercombinestheoptimizationdevice
output signals with those coming from the air-flow metering I "=
I
7 ~
I
device(Fig. l), to form the main injectiondeviceinput
Fig. 6. Flowchart of the optimizatioa device (SI = cycle syncrwism signal,
signals. FV = A / F ratio variation step, AK = AiF ratio cmrcctivc term).
Thesynchronismacquiringandinterfacenetworks are
diagrammed in Fig. 7.
TERRENI AND GENTILI: S P A R K - I G N I T E D ENGINES 35
OPTIMIZATIONDEVICE
HALL EFFECT SENSODS SVNCHRONISS
1-STCYLINDER
Z-NO CYLINDER DEVICE M I N INJECTION
3-RD CYLINDER SYNCHRONISKS
4-THCYLINDER
II 7OPTIWIUTION
DEVICE
4-TH 6 2-NOCYLINDER
INJECTORS
t.1AIN INJECTION
M V I C E OUTPUT
. 4
FRW ME
A I R FLCU
ETER
TO THE W I N INJECTION
A/FRATIO CORRECTION
DEVICE
TERMFROMTHE
OPTIMIZATIONDEVICE
1OK
Fig. 7. Synchronism acquiring and interface network.
V. EXPERIMENTAL TABLE I
ERROR PERCENTAGE DUE TO THE SPREADING OF N,F, I AND P
The injection system has been tested on a FIAT 132/2000
engine, set on a dynamometric bench.
Average N F I P P
Tobeginwith,anumber of testsweremadetomerely over
error X error X error X error % error %
measurethespreadings of inputquantities N , F, and I , in (A = 0) (I3 = 1)
order to compute the effects of such spreadings on perform- 1 cycle 0.6 1.4 0.2 1.9 1.6
2 cycles 0.42 0.9 0.1 0.81 0.72
ance indices. During these tests, the optimization devicewas 4 cycles 0.41 0.53 0.1 0.62 0.61
kept inactive in order not to change the A/F ratio, as engine
working conditions had to be kept constant. Test results are
shown in Table I. The necessary accuracy (error less than 1
percent, as seen above) in the determination of performance
indices is obtained by averaging over at least four cycles. r/min. In both cases the optimizationsare quickly obtainedand
Afterwards,theoptimizationperformingabilityofthe the system shows good stability.
system was verified by means of several tests. Examplesof the As regardsengineoutputandspecificfuelconsumption,
results obtained are given in Figs. 8 and 9, which show the testresultsarereportedinTable II. Performanceindex
A/F ratiocorrectivetermbehavior whentheperformance computation was again averaged over eight cycles. These tests
index is suddenly changed. Fig.8 refers to an engine speed of permit a comparisonbetween the differente f f w obtained by
2000 r/min: starting from a null value of the correctiveterm, using work or efficiency as performance indices.
the A/F ratio is optimized taking first the work produced and A comparison of the test results show that a decrease of
then engine efficiency as performance indices. Performance specific fuel consumption rangingbetween 6.8 and 15 percent
index computationis averaged over eight cycles.Fig. 9 differs isreachedwhenpassingfromtheformertothelatter
from Fig. 8 only insofaras it refers to an engine s p e e d of 3500 performance index.
36 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY,VOL. VT-35, NO. 1, FEBRUARY 1986
Fig. 9. Trend of tbe A/F ratio corndive term; 3500 r/min engine speed.
AND GENTILI: SPARK-IGNITED ENGINES 37
TABLE lI
EXPERIMENTAL RESULTS
- -
Performance Throttle Engine Toque Engine Specific Fuel
index
consumption position
output speed
(r.p.rn.) (N.m) (kW) (g/kWh)