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PT.

INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS


INTEGRATED MANAGEMENT SYSTEM Tanggal
Revisi
SIMPLE INSPECTION PLTU BARRU #2
Halaman

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING PR

Work Order No. : Tag No. (KKS) : Work Instr. No.


Priority : Unit : PLTU #2 Reference Doc.
Maintenance type : SI Location : BARRU Other Ref. Doc.

TOOL : Lead wire, outside micrometer

UNIT : mm

VIEW WITH DIRECTION

Primary Air Fan (Clearance antara bearing dan upper casing bearing)

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm ran

Bearing middle section t


gap adjustable paper
position

POSISI PENGAMBILAN LEFT CENTER RIGHT


DE (SISI GEARBOX) 0.05 0.05 0.06

NDE (SISI FAN) 0.03 0.04 0.04

REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : 25/08/2016 Signature : Date : 25/08/2016 Signature : Date : 25/08/2016

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS
INTEGRATED MANAGEMENT SYSTEM Tanggal
Revisi
SIMPLE INSPECTION PLTU BARRU #2
Halaman

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING SECON

Work Order No. : Tag No. (KKS) : Work Instr. No.


Priority : Unit : PLTU #2 Reference Doc.
Maintenance type : SI Location : BARRU Other Ref. Doc.

TOOL : Lead wire, outside micrometer

UNIT : mm

VIEW WITH DIRECTION

Secondary Air Fan (Clearance antara bearing dan upper casing bearing)

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm ran

Bearing middle section t


gap adjustable paper
position

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.04 0.05 0.05


NDE (SISI FAN) 0.06 0.05 0.05

REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : 27/08/2016 Signature : Date : 27/08/2016 Signature : Date : 27/08/2016

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS
INTEGRATED MANAGEMENT SYSTEM Tanggal
Revisi
SIMPLE INSPECTION PLTU BARRU #2
Halaman

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING INDUCE

Work Order No. : Tag No. (KKS) : Work Instr. No.


Priority : Unit : PLTU #2 Reference Doc.
Maintenance type : SI Location : BARRU Other Ref. Doc.

TOOL : Lead wire, outside micrometer

UNIT : mm

VIEW WITH DIRECTION

Induced Draft Fan B (Clearance antara bearing dan upper casing bearing)

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm ran

Bearing middle section t


gap adjustable paper
position

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.06 0.06 0.06

NDE (SISI FAN) 0.06 0.06 0.06


REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : 26/08/2016 Signature : Date : 26/08/2016 Signature : Date : 26/08/2016

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS
INTEGRATED MANAGEMENT SYSTEM Tanggal
Revisi
SIMPLE INSPECTION PLTU BARRU #2
Halaman

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING COAL DISTR

Work Order No. : Tag No. (KKS) : Work Instr. No.


Priority : Unit : PLTU #2 Reference Doc.
Maintenance type : SI Location : BARRU Other Ref. Doc.

TOOL : Lead wire, outside micrometer

UNIT : mm

VIEW WITH DIRECTION

Coal Distribution Air Fan (Clearance antara bearing dan upper casing bearing)

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm ran

Bearing middle section t


gap adjustable paper
position

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.04 0.055 0.05

NDE (SISI FAN) 0.06 0.06 0.05


REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : 02/09/2016 Signature : Date : 02/09/2016 Signature : Date : 02/09/2016

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P


No Doc IMS : IK_UBH
Tanggal : 22 April 2013
Revisi : 00
Halaman : 1/1

ARANCE BEARING DAN UPPER CASING PRIMARY AIR FAN

:
:
:

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm range

Bearing middle section tap


gap adjustable paper
position

RIGHT AVERAGE
0.06 0.05

0.04 0.04

toleransi

Technician UJH
Date : 25/08/2016 Signature :
No Doc IMS : IK_UBH
Tanggal : 22 April 2013
Revisi : 00
Halaman : 1/1

ANCE BEARING DAN UPPER CASING SECONDARY AIR FAN #2

:
:
:

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm range

Bearing middle section tap


gap adjustable paper
position

RIGHT AVERAGE

0.05 0.05
0.05 0.05

toleransi

Technician UJH
Date : 27/08/2016 Signature :
No Doc IMS : IK_UBH
Tanggal : 22 April 2013
Revisi : 00
Halaman : 1/1

NCE BEARING DAN UPPER CASING INDUCE DRAFT AIR FAN #2

:
:
:

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm range

Bearing middle section tap


gap adjustable paper
position

RIGHT AVERAGE

0.06 0.06

0.06 0.06
toleransi

Technician UJH
Date : 26/08/2016 Signature :
No Doc IMS : IK_UBH
Tanggal : 22 April 2013
Revisi : 00
Halaman : 1/1

NCE BEARING DAN UPPER CASING COAL DISTRIBUTION AIR FAN #2

:
:
:

ra bearing dan upper casing bearing)

Tap gap

The gap between main bearing and


support should be 0.03 - 0.06 mm range

Bearing middle section tap


gap adjustable paper
position

RIGHT AVERAGE

0.05 0.048

0.05 0.06
toleransi

Technician UJH
Date : 02/09/2016 Signature :
PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM

SIMPLE INSPECTION PLTU BARRU #2

MECHANICAL JOB SOOT BLOWER (LONG)

Work Order No. : Tag No. (KKS) : Work Instr. N


Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D

REPORT TEST SOOT BLOWER LONG

NAMA LINGKUP DOKUMENTASI


NO.
SOOT BLOWER PEKERJAAN PEKERJAAN
1 SOOT BLOWER LONG *Pemeriksaan visual lance tube
No.1 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & partnya
* Ganti SW gasket popet valve
* Ganti Oil pelumas gear box
* Cleaning dan Regreasing
Gear rack dan naple roll
* Penggantian Gland Packing
* Test soot blower

2 SOOT BLOWER LONG *Pemeriksaan visual lance tube


NO.2 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & partnya
* Ganti SW gasket popet valve
* Ganti Oil pelumas gear box
* Cleaning dan Regreasing
Gear rack dan naple roll
* Penggantian Gland Packing
* Test soot blower

3 SOOT BLOWER LONG *Pemeriksaan visual lance tube


NO.3 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & partnya
* Ganti SW gasket popet valve
* Ganti Oil pelumas gear box
* Cleaning dan Regreasing
Gear rack dan naple roll
* Penggantian Gland Packing
* Test soot blower

4 SOOT BLOWER LONG *Pemeriksaan visual lance tube


NO.4 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & partnya
* Ganti SW gasket popet valve
* Ganti Oil pelumas gear box
* Cleaning dan Regreasing
Gear rack dan naple roll
* Penggantian Gland Packing
* Test soot blower

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : Signature : Date : 16 September 2016 Signature : Date :

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM

SIMPLE INSPECTION PLTU BARRU #2

MECHANICAL JOB SOOT BLOWER (SHORT)

Work Order No. : Tag No. (KKS) : Work Instr. N


Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D

REPORT TEST SOOT BLOWER SHORT


NAMA LINGKUP DOKUMENTASI
NO.
DAMPER PEKERJAAN PEKERJAAN
1 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.1 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

2 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.2 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

3 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.3 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

4 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.4 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : Signature : Date : 16 September 2016 Signature : Date :

HAKIM LUCKY BRATTA TRI ARDIANTO HARIS SRI PA


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM

SIMPLE INSPECTION PLTU BARRU #2

MECHANICAL JOB SOOT BLOWER (SHORT)

Work Order No. : Tag No. (KKS) : Work Instr. N


Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D

REPORT TEST SOOT BLOWER SHORT


NAMA LINGKUP DOKUMENTASI
NO.
DAMPER PEKERJAAN PEKERJAAN
5 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.9 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

6 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.6 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

7 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.7 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system
8 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.8 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : Signature : Date : 16 September 2016 Signature : Date :

HAKIM LUCKY BRATTA TRI ARDIANTO HARIS SRI PA


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM

SIMPLE INSPECTION PLTU BARRU #2

MECHANICAL JOB SOOT BLOWER (SHORT)

Work Order No. : Tag No. (KKS) : Work Instr. N


Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D

REPORT TEST SOOT BLOWER SHORT


NAMA LINGKUP DOKUMENTASI
NO.
DAMPER PEKERJAAN PEKERJAAN
9 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.5 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

10 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.11 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

11 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.10 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system
12 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.12 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : Signature : Date : 16 September 2016 Signature : Date :

HAKIM LUCKY BRATTA TRI ARDIANTO HARIS SRI PA


PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM

SIMPLE INSPECTION PLTU BARRU #2

MECHANICAL JOB SOOT BLOWER (SHORT)

Work Order No. : Tag No. (KKS) : Work Instr. N


Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D

REPORT TEST SOOT BLOWER SHORT


NAMA LINGKUP DOKUMENTASI
NO.
DAMPER PEKERJAAN PEKERJAAN
13 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
NO.13 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

14 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.14 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

15 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.15 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

16 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube


NO.16 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & painting
* Ganti SW gasket popet valve
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

KET : 1. Soot Blower short No. 5A , 6A, 3B Motor 380 V Rusak/ tidak ada ganti
( khusus no. 6A motor 380 V kosong )
2. Gear pinion Soot blower Short No. 6A tidak ada dari sebelum Simple Inspeksi /OH
3. Limit Swich Puss bottom Soot blower Short No. 6A rusak
4. Kondisi Feed tube Soot Short No. 5A , 6A , 6B , 8B Macet total ( Sekarang kondisi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :


Date : Signature : Date : 16 September 2016 Signature : Date :

HAKIM LUCKY BRATTA TRI ARDIANTO HARIS SRI PA


NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1

SOOT BLOWER (LONG)

Work Instr. N :
Reference D :
Other Ref. D :

SOOT BLOWER LONG

DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN

* Ganti SW gasket
* Ganti Gland Packing

( OK )

* Ganti SW gasket
* Ganti Gland Packing

( OK )

* Ganti SW gasket
* Ganti Gland Packing

( OK )
* Ganti SW gasket
* Ganti Gland Packing

( OK )

Inspected by : Technician UJH


Signature :

BAYU FIRMAN.P
NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1

SOOT BLOWER (SHORT)

Work Instr. N :
Reference D :
Other Ref. D :

SOOT BLOWER SHORT


DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN
* Ganti SW gasket
* Ganti Gland Packing
* Ganti gear pinion baru
* Feed tube bengkok
Diluruskan dgn burner

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
( OK )

Inspected by : Technician UJH


Signature :

HARIS SRI PAMBUDI


NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1

SOOT BLOWER (SHORT)

Work Instr. N :
Reference D :
Other Ref. D :

SOOT BLOWER SHORT


DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN
* Ganti SW gasket
* Ganti Gland Packing
* Ganti gear pinion baru
* Ganti lock /Ring Stem
* Motor 380 V Rusak
( tidak ada pengganti )

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti gear pinion baru
* Ganti lock /Ring Stem
* Motor 380 V Rusak
( tidak ada pengganti )

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )
* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

Inspected by : Technician UJH


Signature :

HARIS SRI PAMBUDI


NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1

SOOT BLOWER (SHORT)

Work Instr. N :
Reference D :
Other Ref. D :

SOOT BLOWER SHORT


DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN
* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti gear pinion baru
* Ganti lock /Ring Stem
* Motor 380 V Rusak
( tidak ada pengganti )

( OK )
* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

Inspected by : Technician UJH


Signature :

HARIS SRI PAMBUDI


NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1

SOOT BLOWER (SHORT)

Work Instr. N :
Reference D :
Other Ref. D :

SOOT BLOWER SHORT


DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN
* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem
* Ganti gear pinion

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem

( OK )

* Ganti SW gasket
* Ganti Gland Packing
* Ganti lock /Ring Stem
* Ganti gear pinion

( OK )

tidak ada dari sebelum Simple Inspeksi /OH # 2

, 6A , 6B , 8B Macet total ( Sekarang kondisi normal )

Inspected by : Technician UJH


Signature :

HARIS SRI PAMBUDI

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