INVENTORY TRACKING SOLUTION

CONCEPT

RFID TECHNOLOGY
DATE
DEC 2018 COMPANY
QBS CO SMC PRIVATE LTD
 Problem Statement

  Lack of Inventory Traceability

  No Visible Identification of Quality in Inventory

  Lack of important time parameters for operating

logistics

  Lack of Real time Data Entry

  Lack of Control over Un-authorized Goods Movement

  Deterioration of Goods in human handling

 Project Objectives

  Inventory Tagging & Tracing Solution

  Real time monitoring of Production

  Real time monitoring of Inventory Movement

  E-Approvals and Acceptances for transfer of goods

  Digitisation of Business Process with least human

intervention

  Minimization of Rejections due to Human Handling

  Optimization of Production
 Business Process

Beam Cutting Move to Folding Quality Check

P

R

O

C

E

S

S
I
N
Weight Check Greige Rolls Transfered G

C
U
T
T
I
N
G
Processing Output Processed Rolls Transferred
 Data Gathering Points

Transfer of Beams to Transfer of Lot to

Folding Department Processing

Re-Weight of Rolls after

Quality Check of Rolls
Processing

Weight of Rolls Transfer of Rolls to Cutting

Picking of Rolls for Lot

Cutting & Issuance to CMT
Assignment for Processing
 RFID Solution Components

RFID Readers RFID Antennas RFID Encoder

 RFID Solution Components

RFID Tags

Silicon Tube Rubber Flexible Nylon Laundry

Tags Laundry Tags Tags

Re-usable to a minimum 100 times

 

  Price is between USD 1 to USD 1.5

  All tags need an encasing to apply to Rolls
 RFID Solution

Encode RFID Tags using the Desktop RFID Encoder Attach the Tags to the
Inventory

Read & Update the

Information from / on the
tags
 Proposed RFID Inventory Tracking Solution

Step 1 - Encode and attach RFID Tag

Encode & Activate the Tags and attach them to the Rolls corner with a handheld stitcher

Physical Stage: Right after the Beam is taken off the Loom

 Proposed RFID Inventory Tracking Solution

Step 2 - Quality Check & Roll Weight

RFID Tags will be read and updated with User

Entry of Grading and Weight Direct input from
Weighing Scale
Physical Stage: Grading Activity
 Proposed RFID Inventory Tracking Solution

Step 3 - Lot Assignment / Making

Terry Rolls Lot Assignment Lot Transfer to Processing

Lot Assignment to be carried out on the Designated rolls to be searched via

System Handheld RFID Readers

Physical Stage: Logistics Activities - Lot Making

 Proposed RFID Inventory Tracking Solution

Step 4 - Transfer to Processing / Outside

Rolls collective movement

Tags read via 4

port / antenna Information of tags being
reader transferred forwarded for
Approval & Acceptance

Physical Stage: Physical Product movement outside Folding

 Proposed RFID Inventory Tracking Solution

Step 5 - Processing Output Recording

Production monitored from the

Read the tag, weigh the roll, update tag info and pass the same to the system system

Physical Stage: Receipt of Processing Output

 Proposed RFID Inventory Tracking Solution

Step 6 - Transfer to CUTTING

Rolls collective movement

Tags read via 4

port / antenna Information of tags being
reader transferred forwarded for
Approval & Acceptance

Physical Stage: Physical Product movement outside Processing

Financial Implications
Rate USD

RFID Tags 1.25 / each

RFID Readers
2,500 / each
12 DBI

Handheld Reader 3,000 / each

Software Integration 20,000 for Complete Integration