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1 GENERAL
Safety Rules, General Information and Torque Specifications ............................1001 SM
General Specifications and Torques.....................................................................1002 SM
2 E NGINE
Engine Removal ..................................................................................................2001 SM
NOTE: For Service and Overhaul procedures refer to your Engine Service 1000 Series
Manual SM 8-10041. 1100 Series 4 Cyl
1100 Series 6 Cyl
3 FUEL SYSTEM
Fuel Tank Removal and Servicing........................................................................3005 SM
NOTE: For Service and Overhaul procedures refer to your Engine Service
Manual SM 8-10041.
4 ELECTRICAL
Electrical Schematics...........................................................................................4001 SM
Instrument Cluster Programming.........................................................................4002 SM
Battery Servicing and Testing..............................................................................4004 SM
5 STEERING
Steering Column and Steering Hand Pump.........................................................5001 SM
Steering Hand Pump ...........................................................................................5002 SM
6 TRANSMISSION
HOW IT WORKS…………………………………………………………………………………..
Separating the Tractor (Engine and Speed Transmission) and
Torque Dampener ................................................................................................6002 SM
Separating the Speed and Range Transmission..................................................6003 SM
Powershift Transmission Servicing ......................................................................6006 SM
Range Transmission Servicing ............................................................................6007 SM
Powershift Valve ..................................................................................................6009 SM
Shuttle Valve.........................................................................................................6010 SM
Synchronizer Creep Transmission........................................................................6011 SM
Differential and Differential Lock...........................................................................6012 SM
MFD Output Shaft and Bearing ............................................................................6015 SM
Rear Axles and Planetaries ..................................................................................6018 SM
PTO - Reversible and Shiftable ............................................................................6019 SM
20.14 MFD Front Axle...........................................................................................6021 SM
20.19 and 20. 25 MFD Front Axle ........................................................................6021 SM
Independent Front Suspension Axle (20.19 and 20. 25 Axle) ..............................6022 SM
PTO Front Drive Shaft and Hydraulic Pump Drive Gear ......................................6023 SM
7 BRAKES
Service Brakes.....................................................................................................7002 SM
Hydraulic Trailer Brake Valve ..............................................................................7004 SM
8 HYDRAULICS
HOW IT WORKS…………………………………………………………………………………
Hydraulic Troubleshooting and Schematic
(MC Series Tractors up to P.I.N JJE2020415) ...................................................8001 SM
Hydraulic Troubleshooting and Schematic
(MC Series Tractors P.I.N JJE2020416 and After)..............................................8001 SM
Charge Lubrication Pump....................................................................................8003 SM
Hydraulic Valves .................................................................................................8006 SM
Remote Valves ....................................................................................................8008 SM
10 CONTROLLER SYSTEMS
Hitch/MFD/Differential Lock Controller - Calibration, Error Codes
Troubleshooting and Schematics ........................................................................10002 SM
Independent Front Suspension Axle Controller
Calibration, Error Codes, Troubleshooting and Schematics................................10003 SM
Speed Sequencer Controller, F/N/R and powershift
- Calibration, Error Codes Troubleshooting and Schematics
(For Tractors With Speed Sequencer).................................................................10004 SM
PTO Controller (For Tractors With Speed Sequencer),
F/N/R Controller and Powershift (For Tractors Without Speed Sequencer)
- Configuration, Error Codes, Troubleshooting and Schematics ........................10006 SM
Hitch and PTO Controller Programming ............................................................10010 SM
TABLE OF CONTENTS
SAFETY ................................................................................................................................................................... 3
GENERAL INFORMATION
Cleaning ............................................................................................................................................................... 5
Inspection ............................................................................................................................................................. 5
Bearings ............................................................................................................................................................... 5
Needle Bearings .................................................................................................................................................. 5
Gears ................................................................................................................................................................... 5
Oil Seals, O-Rings And Gaskets .......................................................................................................................... 5
Shafts ................................................................................................................................................................... 5
Service Parts ........................................................................................................................................................ 5
Lubrication ........................................................................................................................................................... 5
SAFETY
!
VERNUNFT/RAZON
WARNING: Operate the machine and WARNING: When doing checks and tests
equipment controls from the seat on the equipment hydraulics, follow the
! position only. Any other method could ! procedures as they are written. DO NOT
result in serious injury. change the procedure.
WARNING: This is one a man machine, no WARNING: When putting the hydraulic
! riders allowed . cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.
GENERAL INFORMATION
Cleaning Gears
Clean all metal parts except bearings, in mineral Check all gears for wear and damage. Replace
spirits or by steam cleaning. Do not use caustic gears that have wear or damage.
soda for steam cleaning. After cleaning dry and put
oil on all parts. Clean oil passages with compressed Oil Seals, O-Rings And Gaskets
air. Clean bearings in kerosene, dry the bearings
completely and put oil on the bearings. Always install new oil seals, o-rings and gaskets.
Put petroleum jelly on seals and o-rings.
Inspection
Shafts
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage. Small Check all shafts that have wear or damage. Check
scoring or grooves can be removed with a hone or the bearing and oil seal surfaces of the shafts for
crocus cloth. Complete visual inspection for damage.
indications of wear, pitting and the replacement of
parts necessary will prevent early failures. Service Parts
Always install genuine McCormick service parts,
Bearings when ordering refer to the Parts Catalog for the
Check bearings for easy action. If bearings have a correct part number of the genuine McCormick
loose fit or rough action replace the bearing. Wash replacement items. Failures due to the use of other
bearings with a good solvent or kerosene and than genuine McCormick replacement parts are not
permit to air dry. DO NOT DRY BEARINGS WITH covered by warranty.
COMPRESSED AIR.
Lubrication
Needle Bearings Only use the oils and lubricants specified in the
Before you press needle bearings in a bore always Operators or Service Manual. Failures due to the
remove any metal protrusions in the bore or edge of use of non specified oils and lubricants are not
the bore. Before you press bearings into position covered by warranty.
put petroleum jelly on the inside and outside
diameter of the bearings.
1002
1002
MC Series Tractors
TABLE OF CONTENTS
GENERAL SPECIFICATIONS
Lubricants and Capacities ....................................................................................................................................3
Engine ..................................................................................................................................................................3
Fuel ......................................................................................................................................................................3
Electrical ...............................................................................................................................................................4
Transmission ........................................................................................................................................................4
Hydraulics .............................................................................................................................................................5
Air Conditioning ....................................................................................................................................................7
Conversion Table .................................................................................................................................................8
SPECIAL TORQUES
Engine ..................................................................................................................................................................9
Transmission ........................................................................................................................................................9
Hydraulics ...........................................................................................................................................................10
Cab and Chassis ................................................................................................................................................10
GENERAL SPECIFICATIONS
ENGINE COOLANT
Coolant Mix ........................................................................................................ McCormick Universal Anti-freeze
Solution of 33% to 50% Ethylene Glycol
(depending on market requirements)
Capacity ................................................................................................................................................ 17. 5 Litres
TRANSMISSION
Oil Type ........................................................................................................................................ McCormick HTX
Factory Fill Capacity .................................................................................................................................. 75 Litres
Refill Capacity (Approximately) .............................................................................................................. 66.3 Litres
MFD AXLE
Oil Type .......................................................................................................... McCormick Multi-Purpose Gear Oil
SAE 85W - 140 EP Gear Oil to API GL-5
or MIL-L-2105 Specification
MC80 (20.14 Axle) Differential Oil ............................................................................................................ 5.0 Litres
MC90, MC100 and MC115 (20.19 Axle) Differential Oil ........................................................................... 6.0 Litres
Axle Planetaries (Each) ............................................................................................................................ 0.6 Litres
FUEL TANK
Fuel Capacity .......................................................................................................................................... 189 Litres
Engine
NOTE: For the Engine Specifications, refer to the your Engine Service Manual.
Fuel
NOTE: For the Fuel Specifications, refer to the your Engine Service Manual.
Electrical
System Type.................................................................................................................... 12 Volt Negative Ground
Batteries .......................................................................... One or Two 12 Volt, Low Maintenance Hybrid Batteries
Connected in Parallel, DIN Type 60527, Top Stud Terminals
664 770 Amps 515 Amps 465 Amps 105 210 mins
648 810 Amps 545 Amps 490 Amps 120 220 mins
Transmission
POWERSHIFT TRANSMISSION
Friction Plate Thickness ................................................................................................................2.45 to 2.60 mm
Separator Plate Thickness ............................................................................................................2.16 to 2.31 mm
Backing Plate Thickness ...............................................................................................................5.58 to 5.71 mm
Total Thickness ........................................................................................................................... 10.8 to 11.05 mm
Number of Plates
1st Clutch Pack (Input Shaft) ........................................................... 4 Friction 4 Separator
3rd Clutch Pack (Input Shaft) .......................................................... 4 Friction 4 Separator
2nd Clutch Pack (Dropshaft) ............................................................ 5 Friction 5 Separator
4th Clutch Pack (Dropshaft) ............................................................. 4 Friction 5 Separator
RANGE TRANSMISSION
Intermediate Shaft End Play..................................................................................................... 0.025 to 0.102 mm
Shuttle Shaft End Play ..............................................................................................................0.025 to 0.102 mm
Friction Plate Thickness ................................................................................................................2.45 to 2.60 mm
Separator Plate Thickness ............................................................................................................2.16 to 2.31 mm
Backing Plate Thickness ...............................................................................................................5.58 to 5.71 mm
Total Thickness ...................................................................................................................... 10.8 to 11.05 mm
Pinion Shaft Bearing Preload Rolling Pull .........................................................................................2.0 to 3.2 kg/f
MFD CLUTCH
Slip Torque MC80 Tractors
New Tractor .............................................................................................................................................. 1300 Nm
Used Tractors .................................................................................................................................. 790 to 960 Nm
Tractor with Worn Plates ................................................................................................................ 620 Nm or less
Slip Torque MC90, MC100 and MC115 Tractors
New Tractor.......................................................................................................................................... 2100 Nm
Used Tractors.......................................................................................................................... 1260 to 1540 Nm
Tractor with Worn Plates .......................................................................................................... 1000 Nm or less
Number of Clutch Plates
MC80 Tractors
Friction Plates ...............................................................................................................................................5
Separator Plates ...........................................................................................................................................5
Number of Clutch Plates
MC90, MC100 and MC115 Tractors
Friction Plates ...............................................................................................................................................8
Separator Plates ...........................................................................................................................................8
CREEP TRANSMISSION
Creep Layshaft End Play.............................................................................................................0.03 to 0.127 mm
Creep Main Shaft End Play ...........................................................................................................0.03 to 0.10 mm
REAR AXLES
Axle Shaft Bearing (without Seal) .......................................................................................................... 3.4 to 5.7 Nm
PTO - REVERSIBLE/SHIFTABLE
PTO Input Shaft End Play .............................................................................................................0.03 to 0.13 mm
PTO Output Shaft End Play.......................................................................................................0.025 to 0.125 mm
PTO Clutch Friction Plate Thickness.............................................................................................2.45 to 2.60 mm
PTO Clutch Steel Separator Plate Thickness................................................................................2.16 to 2.31 mm
PTO Clutch Backing Plate Thickness............................................................................................5.58 to 5.71 mm
PARKING BRAKE
Plate Thickness
Friction Plate .............................................................................................................................6.25 to 6.40 mm
Backing Plate ............................................................................................................................2.16 to 2.31 mm
Hydraulics
HYDRAULIC PUMP
Manufacturer ............................................................................................................................................... Vickers
Type...............................................................................................................Pressure, Flow Compensated (PFC)
Maximum Pressure at Rated Engine rpm at Pump ..........................................................................198 to 206 bar
Maximum Flow at Couplers........................................................................................................................ 95l/min.
POWERSHIFT VALVE
Control Spool Pilot Spring
Free Length.........................................................................................................................................47.91 mm
Outside Diameter ....................................................................................................................15.24 to 15.5 mm
Test Length .........................................................................................................................................28.50 mm
Test Load ................................................................................................................................... 56.04 to 68.6 N
HITCH VALVE
Compression Spring
Free Length.......................................................................................................................................29.642 mm
Outside Diameter ................................................................................................................................14.22 mm
SHUTTLE VALVE
Modulation Spring Outer
Free Length.......................................................................................................................................107.34 mm
Outside Diameter .................................................................................................................20.09 to 21. 35 mm
Test Length............................................................................................................................................88.6 mm
Test Load.................................................................................................................................. 37.23 to 45.51 N
Modulation Spring Inner
Free Length.........................................................................................................................................78.36 mm
Outside Diameter ..................................................................................................................13.05 to 13.31 mm
Test Length..........................................................................................................................................39.50 mm
Test Load................................................................................................................................ 96.08 to 117.42 N
Inching Spool Return Spring (Yellow)
Free Length.........................................................................................................................................91.73 mm
Outside Diameter ....................................................................................................................20.44 to 20.7 mm
Test Length..........................................................................................................................................26.67 mm
Test Load.................................................................................................................................. 40.03 to 48.93 N
Forward/Reverse Spool Centring Spring
Free Length.........................................................................................................................................51.75 mm
Outside Diameter ..................................................................................................................17.65 to 17.91 mm
Test Length..........................................................................................................................................25.43 mm
Test Load.................................................................................................................................. 63.37 to 69.97 N
Feathering Spring (Low Pressure)
Free Length.........................................................................................................................................25.02 mm
Outside Diameter .................................................................................................................. 10.84 to 11.10 mm
Test Length..........................................................................................................................................14.86 mm
Test Load.................................................................................................................................. 22.14 to 27.06 N
Feathering Spring (High Pressure)
Free Length.........................................................................................................................................23.64 mm
Outside Diameter .................................................................................................................. 11.50 to 11.76 mm
Test Length..........................................................................................................................................16.25 mm
Test Load................................................................................................................................ 96.07 to 117.43 N
Air Conditioning
REFRIGERANT
Type........................................................................................................................................................HFC-134A
System Capacity ......................................................................................................................................... 1.93 kg
Boiling Point at Atmospheric Pressure ......................................................................................................... -26° C
COMPRESSOR
Manufacturer ............................................................................................................................................SANDEN
Model...........................................................................................................................................SD 7H15MD4609
Number of Cylinders..............................................................................................................................................7
Displacement Per Revolution ....................................................................................................................... 155 cc
Clutch Voltage ........................................................................................................................................... 12 Volts
Clutch Ampage Draw at 12 Volts.............................................................................................. 3.6 to 4.2 Amperes
Front Clutch Plate Air Gap ................................................................................................................0.4 to 0.8 mm
Drive Belt Tension (New) .................................................................................................................... 422 to 516 N
Drive Belt Tension (Used)................................................................................................................... 400 to 489 N
Conversion Table
Conversion Conversion
mm X 0.03937 = inches N (Newtons) X 0.225 = lbf
SPECIAL TORQUES
Engine
Engine to Transmission Retaining Bolts
12 mm Flange Type Bolts ........................................................................................................... 100 to 110 Nm
Torque Dampener Retaining Bolts .................................................................................................... 88 to 112 Nm
Front Bolster to Engine Retaining Bolts (With Loctite 271) ............................................................. 258 to 284 Nm
Engine Lifting Bracket Retaining Bolts ........................................................................................................ 44 Nm
Transmission
POWERSHIFT TRANSMISSION
Transmission Front Cover Retaining Bolts
16 mm Retaining Bolts ................................................................................................................ 251 to 280 Nm
12 mm Retaining Bolts ................................................................................................................ 101 to 113 Nm
Front Bearing Carrier Retaining Bolts ............................................................................................. 101 to 113 Nm
Oil Distributor Retaining Bolts ............................................................................................................. 58 to 65 Nm
Drive Gear Retaining Bolt (with Loctite 638) .................................................................................. 101 to 113 Nm
IMPORTANT: When the pinion bolt is removed it must be discarded and replaced with a new bolt. It is
important that the correct torque is used for the type of bolt installed.
REAR AXLES
Rear Axle Mounting Bolts ................................................................................................................ 251 to 280 Nm
Transmission Cont.
PTO - REVERSIBLE/SHIFTABLE
PTO Housing Retaining Bolts and Nuts
M16 Retaining Bolts .................................................................................................................... 251 to 280 Nm
M20 Retaining Bolts and Nuts..................................................................................................... 251 to 280 Nm
PTO Selector Lever Retaining Bolt.................................................................................................. 101 to 113 Nm
Front Bearing Carrier Retaining Bolts ............................................................................................... 98 to 110 Nm
Oil Baffle Plate Retaining Bolts............................................................................................................ 39 to 44 Nm
Seal Retainer Retaining Bolts.............................................................................................................. 27 to 31 Nm
PTO Clutch Retaining Bolt............................................................................................................... 147 to 166 Nm
SM 8-10641 Issued 06-2002
10 SECTION 1002
Hydraulics
HITCH VALVE
Mounting Bolt ...................................................................................................................................... 47 to 54 Nm
POWERSHIFT VALVE
Retaining Bolts .................................................................................................................................... 48 to 54 Nm
Test Port Plugs .................................................................................................................................... 34 to 54 Nm
M18 Spool End Plugs ......................................................................................................................... 34 to 54 Nm
M27 Spool End Plugs ......................................................................................................................... 34 to 54 Nm
Solenoid Valve .................................................................................................................................... 12 to 18 Nm
Solenoid Coil Retaining Nut .................................................................................................................... 5 to 8 Nm
Shuttle Valve Retaining Bolts .............................................................................................................. 48 to 54 Nm
Solenoid Valve..................................................................................................................................... 12 to 18 Nm
Solenoid Retaining Nut............................................................................................................................ 5 to 8 Nm
Diagnostic Test Fitting ......................................................................................................................... 23 to 34 Nm
1/2 inch Plug........................................................................................................................................ 30 to 45 Nm
5/8 inch Plug........................................................................................................................................ 40 to 59 Nm
3/4 inch Plug........................................................................................................................................ 40 to 59 Nm
M14 Plug ............................................................................................................................................. 23 to 34 Nm
Shuttle Valve Cover Retaining Screws (Loctite 242 on threads) ........................................................... 9 to 13 Nm
Solenoid Valve Plug (non-MFD) .......................................................................................................... 30 to 45 Nm
CHASSIS
Battery Box Retaining Nut and Bolts ............................................................................................... 221 to 250 Nm
Front Fuel Tank Bracket Retaining Bolts ......................................................................................... 285 to 320 Nm
Front Hitch Side Rail Retaining Bolts ......................................................................................................... 488 Nm
WHEELS
Front Wheel to MFD Axle Nuts........................................................................................................ 300 to 350 Nm
Rear Wheel Nuts
Flange Type Axle............................................................................................................................. 270 to 310 Nm
Bar Type Axle
Wheel Hub to Tapered Bushing
Evenly Tightened in 50 Nm Intervals ...................................................................................... 244 to 298 Nm
Wheel to Wheel Hub ....................................................................................................................... 485 to 550 Nm
ENGINE REMOVAL
MC Series Tractors
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................3
ENGINE REMOVAL
Removal ...............................................................................................................................................................4
Installation ..........................................................................................................................................................12
SPECIFICATIONS
Coolant .......................................................................................... Solution of 55% Water and 45% Ethylene Glycol
Coolant Capacity ......................................................................................................................................... 17.5 litres
SPECIAL TORQUES
Torque Dampener Retaining Bolts......................................................88 to 112 Nm 65 to 82lb ft
Engine to Transmission Retaining Bolts
12mm Flange Type Bolts..............................................................100 to 110 Nm 74 to 81 lb ft
Front Bolster to Engine Retaining Bolts (With Loctite 271).............. 258 to 284 Nm 191 to 205 lb ft
Front Bolster to Engine Retaining Nuts (With Loctite 271) .............. 258 to 284 Nm 191 to 205 lb ft
Front PTO Drive Shaft Retaining Bolts ............................................... 58 to 65 Nm 43 to 47 lb ft
Engine Lifting Bracket Retaining Bolts.......................................................... 44 Nm 33 lb ft
Front Hitch Side Rail Retaining Bolts.......................................................... 488 Nm 360 lb ft
MFD Axle Retaining Bolts ............................................................... 295 to 330 Nm 218 to 243 lb ft
Front Wheel Retaining Bolts ............................................................ 300 to 350 Nm 2212 258 lb ft
ENGINE REMOVAL
Removal
Before removing the Engine it is necessary to carry out the following:
• Park the tractor on hard level ground and apply the parking brake.
• Stop the engine and remove the key.
• Put blocks in front of and behind the rear wheels.
• Remove the Front Hitch, if equipped.
• Remove the front weights and bracket, if equipped.
• Remove the Hood.
• Remove the MFD Drive Shaft, refer to Section 6014.
STEP 1 STEP 3
2 1
DD98E177 DP98B480
Remove the battery box cover, disconnect the battery Disconnect and cap the steering hoses. Remove
negative (-) terminals first. Disconnect engine the retaining bolts and carefully remove the front
harness clean ground wire (1), remove the battery axle.
clamp retaining nuts and clamp (2) and remove the
batteries. STEP 4
STEP 2
4
3
DP98E158
STEP 5 STEP 7
Tractors Equipped with Air Conditioner
11 10
A
6
13
DP98E159
12
Close heater tap (A), use a suitable hose clamp and
clamp heater feed hose (6). Release the hose clip (7)
and disconnect the heater hose, plug the hose with a DR98E253
16 mm diameter plug and secure with the hose clip. Remove the retaining bolts and remove the foam
Connect a suitable length of hose to the tap (A) place insulation bracket (10). Remove tie straps securing
the open end of the hose into a suitable container, the upper engine harness to the air intake tube (11).
open the tap (A) and drain the coolant from the Loosen the clamps and remove the air filter intake
engine. Remove the retaining bolt and remove fuel tube (11) and outlet tube (12). Disconnect the air filter
hose clamp (8). Release the hose clip and disconnect restriction switch (13) from the harness. Cap the
fuel hose (9) from the fuel filter. Cap the hose and fuel turbocharger inlet and outlet ports.
filter.
STEP 9 STEP 12
21
20
22
14 23
DP98B122 DP98E163
Remove the retaining bolts and remove air filter Put identification marks on the fuel cooler hoses.
bracket assembly (14). Remove the hose clips and disconnect the fuel
cooler hoses (20) and (21), cap the hoses and
STEP 10 tubes. Put identification marks on and disconnect
the oil cooler hoses (22) and (23), remove and
discard the o-rings. Cap the hoses and fittings.
15
STEP 13
25
26
17
16
23
DP98E166
18
DP98E182
STEP 14 STEP 16
32
27
31
28
29
DP98E165 DP98E167
Loosen radiator seal bracket (27) retaining bolts. Put a container under the engine oil cooler, loosen
Remove the retaining bolts and remove the hood the hose clip and disconnect hose (31), drain any
latch bracket (28) and top plate (29). remaining coolant from the radiator and engine.
Loosen the hose clip and disconnect bottom
STEP 15 radiator hose (32).
STEP 17
30
33
34
DP98B136
PTO clutch cable and front hitch hose to the RH Remove the tie strap securing the harness to the
steering tube. Remove the front hitch hose from the top radiator hose. Disconnect coolant level sender
bolster and place onto the battery box. (33) from the harness. Loosen the hose clip and
disconnect top radiator hose (34).
STEP 18
35
DP98E168
STEP 19 STEP 21
For Tractors Equipped with Front PTO
39
37 36
DP98E173
(37), cap the tubes and fittings. Remove retaining bolts and disconnect front PTO
drive shaft (39) from the engine.
NOTE: For Tractors not equipped with Front
PTO or Front Hitch go to STEP 22. STEP 22
STEP 20
For Tractors Equipped with Front PTO
40 40
38
41 41
DP98B141
DP98B118
42 42
DP98B138
STEP 23 STEP 26
Tractors Equipped with Air Conditioner
51 50
43 52
48
49
DP98B146
STEP 27
53
DP98E172
45 46
47
DP98E162
STEP 28 STEP 31
57
54
56
55
DP98B152 DP98B155
Disconnect fuel auto advance temperature switch Attach suitable lifting equipment to the engine as
connector (54) and chassis ground connector (55). shown. Operate the lifting equipment until tension is
Remove the RH lower hood bracket retaining bolt just applied to the lifting equipment. DO NOT lift the
and chassis ground cable (56). Remove the tractor on the lifting equipment.
remaining retaining bolts and hood bracket (57).
STEP 32
STEP 29
58
61
DP98B157
DP98B153
STEP 30
62
59
60
DP98B159
DP98B154
STEP 33 STEP 35
63
DP98B158 DK98B205
Remove engine to transmission retaining bolts (63) Remove the torque dampener retaining bolts and
from both sides and install two alignment studs torque dampener (C). Check the torque dampener for
MC1995A. Remove the remaining engine to wear or damage, replace as necessary.
transmission retaining bolts and carefully remove Check the flywheel for wear or damage, refer to your
the engine. Make sure all tubes, hoses, harnesses Engine Service Manual.
and cables have been disconnected.
STEP 34
64
B
DK98A285
Installation STEP 3
STEP 1
64
C
DK98E201
STEP 2
DP98B161
STEP 6 STEP 9
59
60
63
DP98B158 DP98B154
STEP 10
62 57
54
56
DP98B159
55
Remove two alignment studs, MC1995A, Install
bolts (63) and (62), (both sides), tighten to a torque
of 100 to 110 Nm (74 to 81 lb ft). DP98B152
STEP 11
61
DP98B157
53
Install the top engine to transmission retaining bolts
(61), both sides. Tighten all bolts to a torque of 100
to 110 Nm (74 to 81 lb ft).
STEP 8 DP98E169
STEP 12 STEP 14
Tractors Equipped with Air Conditioner
51 50
44
52
48
49
DP98B310
(52). Remove the plug from hose (52) and install Remove the front engine lifting bracket and install
into hose (51), secure with a hose clip. Install hose compressor bracket (44), install and tighten the
connector (50) and install the hose clip. Install retaining bolts.
starter motor (49) and install and tighten the
retaining nuts, connect the cables and wires. Install STEP 15
the cover (48), install and tighten the retaining nut.
STEP 13
45 46 41 41
DP98B141
STEP 16 STEP 18
Using the smaller of the measurements obtained in
STEP 16 and STEP 17, refer to the table below to
determine the correct number of shims to be
installed between the engine sump and front
bolster.
STEP 19 STEP 21
For Tractors Equipped with Front PTO
40 39
40
41 41
DP98B141
DP98B137
STEP 22
For Tractors Equipped with Front PTO
42 42
DP98B138
38
Support the weight of the front bolster on the lifting
equipment. Loosen retaining nuts (40) and (41).
Install shim(s) determined in STEP 16 between the
LH side of the sump and front bolster. Install the
shim(s) determined in STEP 17 between RH side of
the sump and front bolster. Apply Loctite 271 to the
threads of retaining bolts (42) and install retaining
DP98B118
bolts (42) (with washers).
Route PTO clutch cable (38) along RH side of the
engine. Connect front PTO clutch cable (38) at the
STEP 20
firewall and secure to the engine harness with tie
Remove retaining nuts (40) and (41) and apply straps.
Loctite 271 to the threads of studs, install retaining
nuts (40) and (41). Remove the lifting equipment
and tighten retaining nuts (40), (41) and bolts (42)
to a torque of 258 to 284 Nm (191 to 209 lb ft).
STEP 23 STEP 25
30
37 36
DP98E173 DP98B136
Remove the caps and fittings. Connect and tighten For Tractors equipped with Front PTO and Front
the steering tubes (37) and (36). Hitch route the front hitch hose along the RH side of
the engine and front bolster and to the right of the
STEP 24 RH steering tube (37). Secure the front hitch hose
and front PTO cable to the steering tube (37) with a
tie strap (30). Make sure the hose and cable are
free of all moving parts.
STEP 26
35
33
DK98E168
34
Check the radiator mounting bushes for wear or
damage, replace as necessary. Install the radiator
assembly (35) and tighten the four retaining bolts
with washers.
DP98E170
STEP 27 STEP 30
21
32
20
31
22
23
DP98E167 DP98E163
Connect bottom radiator hose (32) and cooler hose Remove the caps. Lubricate and install new o-rings
(31). Tighten the hose clips. onto the cooler hose fittings. Connect and tighten
oil cooler hoses (23) and (22). Remove the caps
STEP 28 and connect the fuel cooler hoses (21) and (20),
install the hose clips.
STEP 31
27
21
28
29 20
DK98E165
radiator seal bracket (27) against the radiator and Remove the caps. Connect and tighten steering
tighten the retaining bolts. hoses (21) and (20).
STEP 29 STEP 32
26 25
15
17
23
24 16
DK98E164 DP98E166
Install oil/fuel cooler assembly (26). Install and Install front cover (17) and tighten the retaining bolts.
tighten retaining bolt (25) and bolt (24) at both sides Carefully install lower grille (16) and tighten the
of the radiator. Install tube clamp (23) and tighten the retaining bolts. Connect hood release rod (15) and
retaining bolt. install the clip.
STEP 33 STEP 35
Tractors Equipped with Air Conditioner
Refer to Section 9005 (Air Conditioner Components
“Strip Away”) and install the air conditioner
compressor, receiver drier and condenser.
11 10
A
6
13
12
DP98E159
DR98E253 Remove the caps from the fuel hose and fuel filter.
Remove the caps from the turbocharger inlet and Connect fuel hose (9) to the fuel filter, install the hose
outlet ports and install air filter intake tube (11) and clip and install hose clamp (8), tighten the retaining
outlet tube (12), tighten the clamps. Secure the upper bolt. Use a suitable hose clamp and clamp heater
engine harness to air intake tube (11) with tie straps. feed hose (6) and remove the plug. Connect heater
Install the foam insulation bracket (10), install and feed hose (6) to heater tap (A) and install the hose clip
tighten the retaining bolts. Connect air filter restriction (7). Remove the clamp. DO NOT open the heater tap
switch (13) to the harness. (A) at this stage.
STEP 37 STEP 39
For Tractors equipped with Front Hitch. Install the
front hitch and side rail assembly. Install and tighten
the bolts to a torque of 488 Nm (360 lb ft).
4 STEP 40
3
Raise the front of the tractor and install the front
wheels and wheel nuts. Remove the stand from the
3 speed transmission. Lower the tractor and tighten
the front wheel nuts to a torque of 300 to 350 Nm.
STEP 41
DP98E158
DD98E177