Table of Contents

MTX Series Tractors

Service Manual SM 8-11504

1 GENERAL
Safety Rules, General Information and Torque Specifications ..........................1001 SM

2 ENGINE
NOTE: For Service and Overhaul procedures refer to your Engine Service Manual.
MTX110-175 1000 Series
MTX120-150 B Power Mech MTX165-185 B Power Elec B Power Error Codes How it Works
MTX 200 QSB 5.9

3 FUEL
NOTE: For Service and Overhaul procedures refer to your Engine Service Manual.

4 ELECTRICAL
Electrical Troubleshooting and Schematics
MTX110, MTX125 and MTX140 Tractors .........................................................4001 SM
Electrical Schematics
MTX120, MTX135 and MTX150 Tractors .........................................................4001 SM
Electrical Schematics
MTX165, MTX185 and MTX200 Tractors .........................................................4001 SM
Instrument Cluster Programming.......................................................................4002 SM
Instrument Cluster Programming
Tractors Equipped With Dot Matrix Display Instrument Clusters .......................4002 SM
Battery Servicing and Testing............................................................................4004 SM

5 STEERING
Steering Column and Steering Hand Pump Removal .......................................5001 SM
Rexroth Steering Hand Pump............................................................................5002 SM
2WD Front Axle .................................................................................................5003 SM

6 TRANSMISSION

HOW IT WORKS………………………………………………………………………………...
Powershift Transmission Servicing ...................................................................6006 SM
Range Transmission Servicing
MC Series and MTX110 to MTX150 Tractors ...................................................6007 SM
Range Transmission Servicing
MTX155 to MTX200 Tractors ............................................................................6007 SM
Powershift Valve ................................................................................................6009 SM
Shuttle Valve......................................................................................................6010 SM
Differential and Differential Lock
MC Series and MTX110 to MTX150 Tractors ...................................................6012 SM
Differential and Differential Lock
MTX155 to MTX200 Tractors ............................................................................6012 SM
Rear Axles and Planetaries
MTX110 to MTX150 Tractors ............................................................................6018 SM
PTO - Reversible and Shiftable
MC Series and MTX110 to MTX150 Tractors ...................................................6019 SM
Shiftable PTO
MTX155 to MTX200 Tractors ...........................................................................6019 SM
MFD Front Axle - 20.19 and 20.22 Axle ...........................................................6021 SM
Independent Front Suspension Axle - 20.25 Axle ............................................6022 SM
PTO Front Drive Shaft and Hydraulic Pump Drive Gear
MC Series and MTX110 to MTX150 Tractors ..................................................6023 SM

7 BRAKES
Service Brakes................................................................................................ 7002 SM
Hydraulic Trailer Brake Valve
MC Series and MTX110 to MTX150 Tractors ................................................ 7004 SM

8 HYDRAULICS

HOW IT WORKS……………………………………………………………………………….
Hydraulic Troubleshooting and Schematic ..................................................... 8001 SM
Hydraulic Troubleshooting and Schematic
MTX110 to MTX150 Tractors from Transmission Serial No JJA300646
MTX155 to MTX200 Tractors from Transmission Serial No JJA400695........ 8001 SM
Charge Lubrication Pump
MC Series and MTX110 to MTX150 Tractors ................................................ 8003 SM
Charge Lubrication Pump
MTX155 to MTX200 Tractors ......................................................................... 8003 SM
Hydraulic Valves ............................................................................................. 8006 SM
Front Hitch ...................................................................................................... 8007 SM
Remote Valves
MC Series and MTX110 to MTX150 Tractors ................................................ 8008 SM
Remote Valves (Bosch)
MC and MTX Series Tractors ......................................................................... 8008 SM

9 CHASSIS AND MOUNTED EQUIPMENT

Pedal, Lever and Switch Adjustments ............................................................ 9001 SM

10 CONTROLLER SYSTEMS
Hitch/MFD/Differential Lock Controller - Calibration, Error Codes
Troubleshooting and Schematics ................................................................ 10002 SM
Independent Front Suspension Axle Controller
Calibration, Error Codes, Troubleshooting and Schematics......................... 10003 SM
Speed Sequencer Controller, F/N/R and powershift
- Calibration, Error Codes Troubleshooting and Schematics
(For Tractors With Speed Sequencer).......................................................... 10004 SM
PTO Controller (For Tractors With Speed Sequencer),
F/N/R Controller and Powershift (For Tractors Without Speed Sequencer)
- Configuration, Error Codes, Troubleshooting and Schematics .................. 10006 SM
Instrument Cluster Controller
Software Programming, Error Codes, Troubleshooting and Schematics
For Tractors Equipped With Dot Matrix Display Instrument Clusters ........... 10009 SM
Hitch and PTO Controller Programming ....................................................... 10010 SM
Automatic Temperature Control
error Codes, Troubleshooting and Schematics ............................................ 10012 SM

11 Other

Auto-Speed Supplement……………………………………………………………………….
Cab Suspension………………………………………………………………………………...
4th Auxiliary valve ………………………………………………………………………………
 1001
Section
1001

SAFETY, GENERAL INFORMATION

AND STANDARD TORQUE SPECIFICATIONS

© 2001 McCormick Tractors International Limited.

SM 8-10080 March 2001
 2 SECTION 1001

TABLE OF CONTENTS

SAFETY ................................................................................................................................................................... 3

GENERAL INFORMATION
Cleaning ............................................................................................................................................................... 5
Inspection ............................................................................................................................................................. 5
Bearings ............................................................................................................................................................... 5
Needle Bearings .................................................................................................................................................. 5
Gears ................................................................................................................................................................... 5
Oil Seals, O-Rings And Gaskets .......................................................................................................................... 5
Shafts ................................................................................................................................................................... 5
Service Parts ........................................................................................................................................................ 5
Lubrication ........................................................................................................................................................... 5

STANDARD TORQUE DATA FOR NUTS AND BOLTS

Chart 1 (Plain Nuts/Bolts) .................................................................................................................................... 6
Chart 2 (Phosphate Coated Nuts/Bolts) ............................................................................................................... 6
Chart 3 (Zinc or Cadmium Plated Nuts/Bolts) ...................................................................................................... 7

SM 8-10080 Issued 03-2001

 SECTION 1001 3

SAFETY

This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED. The message that follows the symbol contains
! important information about safety. Carefully read the message.
Make sure you fully understand the causes of possible injury or
death.

To prevent injury always follow the Warning,

Caution and Danger notes in this section and
throughout the manual.
Put a warning tag as shown below on the key for the
key switch when carrying out servicing or repairs to
the tractor. Warning tags (publication number 2-1000)
are available from your McCormick dealer.
REASON/RAISON
WARNING: Before starting engine, study
Operator’s Manual safety messages.
Read all safety signs on machine. Clear
the area of other persons. Learn and
practice safe use of controls before
operating.
! It is your responsibility to understand and
follow manufacturers instructions on
machine operation, service, and to

observe pertinent laws and regulations.

!
VERNUNFT/RAZON

Operator’s and Service Manuals may be

obtained from you McCormick dealer.

DO NOT OPERATE WARNING: If you wear clothing that is too

NE PAS UTILISER loose or do not use the correct safety
NICHT BETREIBEN equipment for your job, you can be
NO UTILIZAR
injured. Always wear clothing that will not
! catch on objects. Extra safety equipment
that can be required includes hard hat,
safety shoes, ear protection, eye or face
protection, heavy gloves and reflector
clothing.
2-1000

WARNING: When working in the area of

WARNING: Read the operators manual to the fan belt with the engine running, avoid
! familiarize yourself with the correct ! loose clothing if possible, and use
control functions. extreme caution.

WARNING: Operate the machine and WARNING: When doing checks and tests
equipment controls from the seat on the equipment hydraulics, follow the
! position only. Any other method could ! procedures as they are written. DO NOT
result in serious injury. change the procedure.

WARNING: This is one a man machine, no WARNING: When putting the hydraulic
! riders allowed . cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.

WARNING: Use insulated gloves or

! mittens when working with hot parts.

SM 8-10080 Issued 03-2001

 4 SECTION 1001
CAUTION: Lower all attachments to the
ground or use stands to safely support
! the attachments before you do any
maintenance or service.
CAUTION: Pin sized and smaller streams
of hydraulic oil under pressure can
penetrate the skin and result in serious
infection. If hydraulic oil under pressure
does penetrate the skin, seek medical
treatment immediately. Maintain all hoses
! and tubes in good condition. Make sure
all connections are tight. Make a
replacement of any tube or hose that is
damaged or thought to be damaged. DO
NOT use your hand to check for leaks,
use a piece of cardboard or wood.
CAUTION: When removing hardened pins
such as a pivot pin, or a hardened shaft,
use a soft head (brass or bronze) hammer
! or use a driver made from brass or bronze
and a steel head hammer.
CAUTION: When using a hammer to
remove and install pivot pins or separate
parts using compressed air or using a
! grinder, wear eye protection that
completely encloses the eyes (approved
goggles or other approved eye
protectors).
CAUTION: Use suitable floor (service)
jacks or chain hoist to raise wheels or
! tracks off the floor. Always block machine
in place with suitable safety stands.
SM 8-10080
CAUTION: When servicing or repairing
the machine. Keep the shop floor and
operator’s compartment and steps free of
! oil, water, grease, tools, etc. Use oil
absorbing material and or shop cloths as
required. Use safe practices at all times.
CAUTION: Some components of this
machine are very heavy. Use suitable
! lifting equipment or additional help as
instructed in this Service Manual.
DANGER: Engine exhaust fumes can
cause death. If it is necessary to start the
engine in a closed place, remove the
! exhaust fumes from the area with an
exhaust pipe extension. Open the doors
and get outside air into the area.
DANGER: When the battery electrolyte is
frozen, the battery can explode if (1), you
try to charge the battery, or (2), you try to
jump start and run the engine. To prevent
! that battery electrolyte from freezing, try
to keep the battery at full charge. If you do
not follow these instructions, you or
others in the area can be injured.
DANGER: Batteries contain acid and
explosive gas. Explosions can result from
sparks, flames or wrong cable
connections. To connect the jumper
! cables correctly to the battery of this
machine see the Operator’s Manual.
Failure to follow these instructions can
cause serious injury or death.
Issued 03-2001
 SECTION 1001
GENERAL INFORMATION
Cleaning
Clean all metal parts except bearings, in mineral
spirits or by steam cleaning. Do not use caustic
soda for steam cleaning. After cleaning dry and put
oil on all parts. Clean oil passages with compressed
air. Clean bearings in kerosene, dry the bearings
completely and put oil on the bearings.
Inspection
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage. Small
scoring or grooves can be removed with a hone or
crocus cloth. Complete visual inspection for
indications of wear, pitting and the replacement of
parts necessary will prevent early failures.
Bearings
Check bearings for easy action. If bearings have a
loose fit or rough action replace the bearing. Wash
bearings with a good solvent or kerosene and
permit to air dry. DO NOT DRY BEARINGS WITH
COMPRESSED AIR.
Needle Bearings
Before you press needle bearings in a bore always
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position
put petroleum jelly on the inside and outside
diameter of the bearings.
SM 8-10080
5
Gears
Check all gears for wear and damage. Replace
gears that have wear or damage.
Oil Seals, O-Rings And Gaskets
Always install new oil seals, o-rings and gaskets.
Put petroleum jelly on seals and o-rings.
Shafts
Check all shafts that have wear or damage. Check
the bearing and oil seal surfaces of the shafts for
damage.
Service Parts
Always install genuine McCormick service parts,
when ordering refer to the Parts Catalog for the
correct part number of the genuine McCormick
replacement items. Failures due to the use of other
than genuine McCormick replacement parts are not
covered by warranty.
Lubrication
Only use the oils and lubricants specified in the
Operators or Service Manual. Failures due to the
use of non specified oils and lubricants are not
covered by warranty.
Issued 03-2001
 6 SECTION 1001

STANDARD TORQUE DATA FOR NUTS AND BOLTS

NOTE: A “click type” torque wrench is recommended for the bolt torques listed below.

Chart 1 (Plain Nuts/Bolts)

BOLT TYPE 8.8 TYPE 10.9

SIZE MIN MAX MIN MAX
(mm) lb ft Nm lb ft Nm lb ft Nm lb ft Nm
M4 3.0 4.0 3.4 4.5 4.3 5.8 4.8 6.5
M5 4.8 6.5 5.5 7.5 7.0 9.5 7.8 10.5
M6 8.2 11.0 9.2 12.5 11.8 16.0 13.3 18.0
M8 20.0 27.0 22.5 31.0 28.7 39.0 32.3 44.0
M10 40.0 54.0 45.0 61.0 56.0 77.0 64.0 87.0
M12 69.0 94.0 78.0 106.0 100.0 134.0 110.0 151.0
M14 110.0 150.0 125.0 170.0 160.0 215.0 180.0 240.0
M16 175.0 235.0 190.0 260.0 245.0 335.0 275.0 375.0
M20 345.0 470.0 390.0 530.0 480.0 650.0 540.0 730.0
M22 475.0 640.0 530.0 720.0 655.0 890.0 735.0 1000.0
M24 600.0 810.0 675.0 915.0 830.0 1125.0 930.0 1265.0
M30 1190.0 1615.0 1340.0 1815.0 1645.0 2235.0 1855.0 2515.0
M36 2080.0 2825.0 2340.0 3175.0 2875.0 3900.0 3235.0 4390.0

Chart 2 (Phosphate Coated Nuts/Bolts)

BOLT TYPE 8.8 TYPE 10.9

SIZE MIN MAX MIN MAX
(mm) lb ft Nm lb ft Nm lb ft Nm lb ft Nm
M4 2.3 3.0 2.6 3.4 3.2 4.4 3.6 4.9
M5 3.6 4.9 4.1 5.6 5.2 7.1 5.9 8.0
M6 6.2 8.3 6.9 9.4 8.9 12.0 10.0 13.5
M8 15.0 20.3 16.9 23.3 21.5 29.2 24.2 32.8
M10 30.0 41.0 34.0 46.0 42.0 58.0 48.0 65.0
M12 52.0 71.0 59.0 80.0 75.0 101.0 83.0 113.0
M14 83.0 113.0 94.0 126.0 120.0 161.0 135.0 180.0
M16 131.0 176.0 143.0 195.0 185.0 251.0 205.0 280.0
M20 259.0 353.0 293.0 400.0 360.0 490.0 405.0 550.0
M22 355.0 480.0 400.0 540.0 490.0 665.0 550.0 750.0
M24 450.0 608.0 506.0 686.0 625.0 845.0 700.0 950.0
M30 893.0 1211.0 1005.0 1361.0 1235.0 1675.0 1390.0 1885.0
M36 1560.0 2119.0 1755.0 2381.0 2156.0 2925.0 2425.0 3295.0

SM 8-10080 Issued 03-2001

 SECTION 1001 7

Chart 3 (Zinc or Cadmium Plated Nuts/Bolts)

BOLT TYPE 8.8 TYPE 10.9

SIZE MIN MAX MIN MAX
(mm) lb ft Nm lb ft Nm lb ft Nm lb ft Nm
M4 2.6 3.5 2.9 3.9 3.7 5.0 4.1 5.6
M5 4.1 5.6 4.6 6.3 5.9 8.0 6.6 9.0
M6 7.0 9.5 7.8 10.6 10.0 13.6 11.3 15.3
M8 17.0 23.1 19.1 25.9 24.4 33.1 27.4 37.2
M10 34.0 46.0 38.3 52.0 48.0 65.0 54.0 74.0
M12 59.0 80.0 66.0 90.0 85.0 114.0 94.0 128.0
M14 94.0 128.0 106.0 145.0 136.0 183.0 153.0 205.0
M16 149.0 200.0 161.0 220.0 208.0 285.0 235.0 320.0
M20 293.0 400.0 330.0 450.0 408.0 555.0 460.0 620.0
M22 400.0 545.0 450.0 615.0 555.0 755.0 625.0 850.0
M24 510.0 690.0 575.0 780.0 705.0 955.0 790.0 1075.0
M30 1010.0 1375.0 1140.0 1545.0 1400.0 1900.0 1580.0 2140.0
M36 1770.0 2400.0 1990.0 2700.0 2445.0 3315.0 2750.0 3730.0

SM 8-10080 Issued 03-2001

 4001
Section
4001

ELECTRICAL TROUBLESHOOTING
AND SCHEMATICS

MTX110, MTX125, MTX140,

MTX155 and MTX175 Tractors

© 2005 McCormick Tractors International Limited.

SM 8-11141 October 2002 (Revised January 2005)
2 SECTION 4001

TABLE OF CONTENTS
SPECIAL TOOLS .....................................................................................................................................................4

CIRCUIT TESTING
General Information ..............................................................................................................................................5

FUSE LOCATION AND IDENTIFICATION

(European Specification Tractors) ........................................................................................................................8

FUSE LOCATION AND IDENTIFICATION

(American Specification Tractors) ......................................................................................................................10

SWITCHES AND CONTROLS

Instrument Panel ................................................................................................................................................12
Deluxe Cab Roof Controls (Operator Environment) ...........................................................................................12
Right Hand Console ...........................................................................................................................................13

HARNESS LAYOUT AND CHASSIS GROUND LOCATIONS

Instrument Panel Harness and Components .....................................................................................................15
Right Hand Console Harness Components
(Tractors Without Speed Sequencer) .............................................................................................................16
Right Hand Console Harness Components (Tractors with Speed Sequencer) ..................................................17
Engine Harness Components ............................................................................................................................18
MTX110, MTX125 and MTX140 Transmission Harness Components ..............................................................19
MTX155, and MTX175 Transmission Harness Components .............................................................................20
Deluxe Cab Harness and Rear Fender Harness Components ..........................................................................21
Platform Harness and Rear Fender Harness Components ................................................................................22

STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF

COLD START AND CAB POWER RELAY ........................................................................................................23

INSTRUMENT CLUSTER WARNING LIGHTS AND GAUGES .............................................................................36

FRONT PTO, ROTARY BEACON AND ELECTRIC MIRRORS ............................................................................56

4TH AUXILIARY SOLENOIDS, IMPLEMENT INTERFACE CONNECTOR

AND 3 PIN AUXILIARY POWER CONNECTORS .............................................................................................74

HORN, CIGAR LIGHTER, SWITCHED FENDER AUXILIARY

POWER CONNECTOR, 7 POLE SOCKET AUXILIARY POWER
AND ELECTRIC AIR SEAT ................................................................................................................................84

RADIO AND INTERIOR LIGHT ..............................................................................................................................90

BLOWER MOTORS AND AIR CONDITIONING ....................................................................................................96

FRONT AND REAR WINDSCREEN WIPER/WASHER .......................................................................................108

BRAKE LIGHTS AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE .....................................................118

SM 8-11141 Issued 01-2005

 SECTION 4001 3

EUROPEAN SPECIFICATION POSITION LIGHTS AND TURN SIGNAL .......................................................... 128

EUROPEAN SPECIFICATION HEADLIGHTS AND REAR FOG LIGHTS .......................................................... 150

AMERICAN SPECIFICATION WARNING AND TURN SIGNAL LIGHTS ........................................................... 166

AMERICAN SPECIFICATION HEADLIGHTS, POSITION LIGHTS

AND RIGHT HAND CONSOLE LIGHT ............................................................................................................ 184

WORK LIGHTS .................................................................................................................................................... 198

MAIN CONNECTORS .......................................................................................................................................... 217

HITCH, MFD AND DIFFERENTIAL LOCK .............................................................................Refer to Section 10002

INDEPENDENT FRONT SUSPENSION AXLE ......................................................................Refer to Section 10003

SPEED SEQUENCER ...........................................................................................................Refer to Section 10004

PTO, FORWARD/NEUTRAL/REVERSE (FNR) AND POWERSHIFT ....................................Refer to Section 10006

SM 8-11141 Issued 01-2005

4 SECTION 4001

SPECIAL TOOLS

DD98H120 DD97E383

MC2616 MULTIMETER KIT includes: MC31000 HARNESS REPAIR KIT

MC2616-1 MULTIMETER ONLY
MC2616-2 TEST LEADS
MC2616-3 TEMPERATURE PROBE

DI97K101

MC2530 and MC2531 CAB ROOF TILT TOOLS

DD99A051

MC2656 TEST PROBE KIT

DP99A034

MC2636 OPTICAL TACHOMETER

OR EQUIVALENT

SM 8-11141 Issued 01-2005

 SECTION 4001 5

CIRCUIT TESTING
General Information

WARNING: Never operate the engine in a closed building. Proper

! ventilation is required under all circumstances.

WARNING: Before carrying out any servicing, repairs or

troubleshooting procedures on tractors equipped with speed
! sequencer make sure the range transmission selector levers are in
NEUTRAL and the range selector rods are disconnected. Failure to do
this may result in serious injury.

IMPORTANT: MAKE SURE the transmission range levers are in NEUTRAL and the speed sequencer selector
rods are disconnected, refer to Section 10004 for the correct procedure.
IMPORTANT: All electrical checks must be made with the tractor parked on hard level ground with the parking
brake engaged and the engine OFF unless otherwise stated.
IMPORTANT: Put blocks in front of and behind the rear wheels.
IMPORTANT: The batter y must be at full charge and all connections must be clean and tight before
testing. Only use a HIGH IMPEDANCE multimeter for the tests. Do not use a test lamp or damage to the
switches may occur.
IMPORTANT: Use MC2656 test probe kit when making electrical checks at connectors to avoid the risk
of shorting between the connector pins or terminals.
NOTE: When measuring resistance values, always measure the resistance of the multimeter leads
before testing components. Subtract the resistance of the multimeter leads from the component
resistance to obtain a true resistance value.
NOTE: When testing diodes and diode modules use the multimeter diode test function.
NOTE: All components, wires and connectors disconnected during any electrical checks must be
connected when the checks are completed.

SM 8-11141 Issued 01-2005

6 SECTION 4001

Schematic Symbols

ACTUATORS

LEVER HAND FOOT TEMPERATURE

LIQUID LEVEL FLOAT PRESSURE COIL DIODE

CONTACTS

MOMENTARY

MAINTAINED

VARIABLE RESISTOR RESISTOR MAGNETIC

HOUSINGS

V P T M
VACUUM SWITCH PRESSURE SWITCH TEMPERATURE SWITCH MOTOR LIGHT

SWITCH CONTACT CONFIGURATION

S.P.S.T. S.P.D.T. D.P.S.T. D.P.D.T.

(SINGLE POLE SINGLE (SINGLE POLE DOUBLE (DOUBLE POLE SINGLE (DOUBLE POLE DOUBLE
THROW) THROW) THROW) THROW)

MISCELLANEOUS SYMBOLS

FUSE CIRCUIT BREAKER

NOTE: Schematic symbols shown with tractor parked and power OFF.

SM 8-11141 Issued 01-2005

 SECTION 4001 7

Schematic Legend

123 Y 1.0 CIRCUIT TAG IF REQUIRED

CIRCUIT NUMBER WIRE SIZE mm2

COLOUR

CONNECTOR TERMINAL

00 INDICATES INLINE CONNECTION WITH

CONNECTOR TYPE 00 TERMINALS

INDICATES CIRCUIT CONNECTION

INDICATES CIRCUIT CROSSING NOT

CONNECTED

INTERNAL INDICATES CHASSIS GROUND CONNECTIONS

EXTERNAL

GROUND

Wire Colour Code

R................................................................................ RED
T ................................................................................. TAN
W........................................................................... WHITE
Y........................................................................ YELLOW
B ........................................................................... BLACK
G ............................................................................ GREY
O ....................................................................... ORANGE
P............................................................................... PINK
V......................................................... VIOLET (PURPLE)
BR ...................................................................... BROWN
DB ................................................................ DARK BLUE
DG............................................................. DARK GREEN
LB ............................................................... LIGHT BLUE
LG ............................................................. LIGHT GREEN

SM 8-11141 Issued 01-2005

8 SECTION 4001

FUSE LOCATION AND IDENTIFICATION

(European Specification Tractors)

DD99B073 DD99B072

To gain access to the fuses remove the instrument Instrument panel fuse location. For fuse, mini circuit
panel left hand side cover. breaker identification and amp rating see below.

DI98M144

NOTE: Locations 9, 10, and 32 are mini circuit breakers, which will reset automatically.

Fuse No Circuit Amps

1 HORN 15

2 FRONT LOWER WORK LIGHTS 25

3 CAB ROOF WORK LIGHTS 25

4 REAR FENDER WORK LIGHTS 15

5 FORWARD/NEUTRAL/REVERSE SWITCH 5

6 LEFT HAND POSITION LIGHTS 10

7 RIGHT HAND POSITION LIGHTS 10

8 LOADER CONTROL 15

9 LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10

10 RIGHT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10

SM 8-11141 Issued 01-2005

 SECTION 4001 9

Fuse No Circuit Amps

11 REAR FOG LIGHT 10

12 LEFT HAND GRILLE HEADLIGHT (HIGH BEAM) 10

13 RIGHT HAND GRILLE HEADLIGHT (HIGH BEAM) 10

14 NOT USED -----

15 LEFT HAND CAB ROOF HEADLIGHT (LOW BEAM) 15

16 IMPLEMENT INTERFACE CONNECTOR UNSWITCHED B+ 10

17 OPEN -----

18 HAZARD WARNING LIGHT SWITCH 15

19 NOT USED -----

20 NOT USED -----

21 TURN SIGNAL LIGHTS 15

22 ROTARY BEACON LIGHT 15

23 NOT USED -----

24 BRAKE LIGHTS 20

25 INSTRUMENT CLUSTER SWITCHED POWER 7.5

26 MFD, DIFF LOCK 30

27 SEAT 15

28 INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER SWITCHED B+ 10

29 REAR FENDER AUXILIARY POWER CONNECTOR 30

30 INTERIOR LIGHT, RADIO CLOCK POWER, INSTRUMENT CLUSTER 7.5

CLOCK POWER, INDEPENDENT FRONT SUSPENSION AXLE
CONTROLLER UNSWITCHED B+

31 REAR WINDSCREEN WIPER/WASHER 15

32 FRONT WINDSCREEN WIPER/WASHER, ELECTRIC MIRRORS (CIRCUIT 15

BREAKER)

33 ELECTRONIC HITCH 7.5

34 POWERSHIFT, 4TH AUXILIARY VALVE SOLENOIDS, MTX 155/175 20

CREEPER SOLENOID

35 REAR PTO, FORWARD/NEUTRAL/REVERSE, SPEED SEQUENCER 7.5/20*

36 FRONT PTO 10

37 THERMOSTART 20

38 FUEL SHUT-OFF 10

39 CIGAR LIGHTER 10

40 ACCESSORY, INSTRUMENT CLUSTER, RADIO 7.5

41 RIGHT HAND CONSOLE AUXILIARY CONNECTOR (BATTERY B+) 30

42 FRONT CONSOLE AUXILIARY CONNECTOR (BATTERY B+) 30

43 RIGHT HAND CONSOLE AUXILIARY CONNECTOR (SWITCHED B+) 30

44 FRONT CONSOLE AUXILIARY CONNECTOR (SWITCHED B+) 30

* NOTE: Fuse 35 rating increases to 20 amp ONLY for tractors with speed sequencer.

SM 8-11141 Issued 01-2005

10 SECTION 4001

FUSE LOCATION AND IDENTIFICATION

(American Specification Tractors)

DD99B073 DD99B072

To gain access to the fuses remove the instrument Instrument panel fuse location. For fuse, mini circuit
panel left hand side cover. breaker identification and amp rating see below.

DI98M144

NOTE: Locations 9, 10, and 32 are mini circuit breakers, which will reset automatically.

Fuse No Circuit Amps

1 HORN 15

2 FRONT LOWER WORK LIGHTS 25

3 CAB ROOF WORK LIGHTS 25

4 REAR FENDER WORK LIGHTS 15

5 FORWARD/NEUTRAL/REVERSE SWITCH 5

6 NOT USED -----

7 NOT USED -----

8 LOADER CONTROL 15

9 LEFT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10

10 RIGHT HAND GRILLE HEADLIGHT (LOW BEAM) (CIRCUIT BREAKER) 10

SM 8-11141 Issued 01-2005

 SECTION 4001 11

Fuse No Circuit Amps

11 NOT USED -----

12 LEFT HAND GRILLE HEADLIGHT (HIGH BEAM) 10

13 RIGHT HAND GRILLE HEADLIGHT (HIGH BEAM) 10

14 NOT USED -----

15 NOT USED -----

16 IMPLEMENT INTERFACE CONNECTOR UNSWITCHED B+ 10

17 OPEN -----

18 TURN SIGNAL LIGHTS 15

19 WARNING LIGHTS 5

20 TURN SIGNAL (SELF CANCELLING) 15

21 NOT USED -----

22 ROTARY BEACON LIGHT (IF EQUIPPED) 15

23 TAIL LIGHTS 5

24 BRAKE LIGHTS 20

25 INSTRUMENT CLUSTER SWITCHED POWER 7.5

26 MFD, DIFF LOCK 30

27 SEAT 15

28 INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER SWITCHED B+ 10

29 7 POLE CONNECTOR SWITCHED B+ 30

30 INTERIOR LIGHT, RADIO CLOCK POWER, INSTRUMENT CLUSTER 7.5

CLOCK POWER, INDEPENDENT FRONT SUSPENSION AXLE
CONTROLLER UNSWITCHED B+

31 REAR WINDSCREEN WIPER/WASHER 15

32 FRONT WINDSCREEN WIPER/WASHER, ELECTRIC MIRRORS (CIRCUIT 15

BREAKER)

33 ELECTRONIC HITCH 7.5

34 POWERSHIFT, 4TH AUXILIARY VALVE SOLENOIDS, MTX 155/175 20

CREEPER SOLENOID

35 REAR PTO, FORWARD/NEUTRAL/REVERSE, SPEED SEQUENCER 7.5/20*

36 FRONT PTO 10

37 ETHER START 20

38 FUEL SHUT-OFF 10

39 CIGAR LIGHTER 10

40 ACCESSORY, INSTRUMENT CLUSTER, RADIO 7.5

41 RIGHT HAND CONSOLE AUXILIARY CONNECTOR (BATTERY B+) 30

42 FRONT CONSOLE AUXILIARY CONNECTOR (BATTERY B+) 30

43 RIGHT HAND CONSOLE AUXILIARY CONNECTOR (SWITCHED B+) 30

44 FRONT CONSOLE AUXILIARY CONNECTOR (SWITCHED B+) 30

* NOTE: Fuse 35 rating increases to 20 amp ONLY for tractors with speed sequencer.

SM 8-11141 Issued 01-2005

12 SECTION 4001

SWITCHES AND CONTROLS

Instrument Panel

10
11

7 4
9

8 6 5 3

1
2
DD99B074

1. KEY SWITCH 6. REAR FOG LIGHT SWITCH (EUROPEAN

2. LIGHT SWITCH SPECIFICATION)
3. UPPER CAB HEADLIGHT SWITCH (EUROPEAN 7. WORK LIGHT SWITCH
SPECIFICATION) IF EQUIPPED 8. COLD START SWITCH
4. ROTARY BEACON LIGHT SWITCH (IF EQUIPPED) 9. STALK SWITCH (TURN/DIP/HORN)
5. HAZARD WARNING LIGHT SWITCH (EUROPEAN 10. FORWARD/NEUTRAL/REVERSE LEVER
SPECIFICATION) 11. INSTRUMENT CLUSTER

Deluxe Cab Roof Controls (Operator Environment)

2 3
1 4

DD95M222

1. WINDSHIELD WIPER/WASHER SWITCH 3. HEATER BLOWER SWITCH

2. TEMPERATURE CONTROL 4. AIR CONDITIONER TEMPERATURE
CONTROL SWITCH

SM 8-11141 Issued 01-2005

 SECTION 4001 13

Right Hand Console

7 9
6
3 5 8
1
4
10
12
2

11
13

MR01D004

1. PTO SWITCH 9. CIGARETTE LIGHTER

2. PTO INDICATOR LIGHT 10. HITCH LOAD CONTROL KNOB
3. AUTO PTO SWITCH (IF EQUIPPED) 11. PTO SPEED SELECTOR LEVER (EUROPEAN
4. HITCH POSITION COMMAND KNOB SPECIFICATION ONLY)
5. DIFFERENTIAL LOCK SWITCH 12. RIDE CONTROL SWITCH
6. MFD SWITCH 13. 4TH AUXILIARY REMOTE SWITCH (IF
7. FRONT PTO SWITCH (IF EQUIPPED) EQUIPPED)
8. SLIP CONTROL SWITCH (IF EQUIPPED)

SM 8-11141 Issued 01-2005

14 SECTION 4001

This Page Has Been Left Blank

SM 8-11141 Issued 01-2005

 SECTION 4001 15

HARNESS LAYOUT AND CHASSIS GROUND LOCATIONS

Instrument Panel Harness and Components
7 8 9 10 11 12 13
14
4 5 6 15
16
3
17

19

18
2

20
21
22 23
24

27
25 26
1
G1

TO RIGHT HAND CONSOLE

HARNESS MI01D001

1. CONNECTOR 1 (TO CAB HARNESS) 16. ROTARY BEACON LIGHT SWITCH (IF EQUIPPED)
2. ROTARY LIGHT SWITCH 17. UPPER CAB HEADLIGHT SWITCH (EUROPEAN
3. FUSE BLOCK SPECIFICATION) IF EQUIPPED
4. COLD START SWITCH 18. CAB POWER RELAY
5. WORK LIGHT SWITCH 19. FLASHER RELAY
6. REAR FOG LIGHT SWITCH (EUROPEAN 20. HEADLIGHT DIPPER RELAY
SPECIFICATION) 21. LEFT HAND BRAKE PEDAL SWITCH
7. INSTRUMENT CLUSTER CONNECTOR C2 22. KEY SWITCH
8. SWITCHED POWER STUD 23. RIGHT HAND BRAKE PEDAL SWITCH
9. BLOWER MOTOR CIRCUIT BREAKER 24. UNSWITCHED POWER STUD (BATTERY POWER)
10. INSTRUMENT CLUSTER CONNECTOR C1 25. SELF CANCELLING TURN SIGNAL CONNECTOR
11. FRONT LOWER WORK LIGHT RELAY 26. CONNECTOR 32 (F/N/R SWITCH AND STALK SWITCH)
12. CAB ROOF RELAY 27. 3 PIN ACCESSORY POWER CONNECTOR
13. ACCESSORY POWER RELAY
14. HEADLIGHT RELAY
15. HAZARD WARNING LIGHT SWITCH (EUROPEAN G1. CHASSIS GROUND CONNECTION G1
SPECIFICATION)

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16 SECTION 4001

Right Hand Console Harness Components

(Tractors Without Speed Sequencer)
15 16 17
18 19
13 14

20
10
9
21 22
8 11
7

12
23
6 33
5 25 24

32 31 30
26

39
G2
38
36
35
37 27
1 40
28
29
41 34

18. HITCH CONTROLS (REFER TO SECTION 10002)

19. INDEPENDENT FRONT SUSPENSION AXLE
CONTROL SWITCHES (REFER TO SECTION 10003)
2 20. RIDE CONTROL SWITCH
21. HITCH CONTROLLER
3 22. PROGRAMMING CONNECTOR
4 23. AUXILIARY POWER CONNECTOR
DI99K093
24. AUDIBLE ALARM
25. IMPLEMENT INTERFACE CONNECTOR
26. CONNECTOR 52 (TO FENDER HARNESS)
1. CONNECTOR #26 (TO INSTRUMENT PANEL) 27. SPLICE PACK 3
2. CONNECTOR #29 (TO INSTRUMENT PANEL) 28. OPERATOR PRESENCE SEAT CONNECTOR
3. CONNECTOR #27 (TO INSTRUMENT PANEL) 29. OPERATOR AIR SEAT CONNECTOR
4. CONNECTOR #28 (TO INSTRUMENT PANEL) 30. CONNECTOR 40 (TRANSMISSION HARNESS)
5. HITCH UP/DOWN SWITCH 31. FRONT PTO RELAY (IF EQUIPPED)
6. SOFT SHIFT SWITCH 32. RELAYS 4 AND 5 (BRAKES)
7. POWERSHIFT SWITCH 33. PTO SPEED SWITCH (EUROPEAN SPECIFICATION)
8. PTO SWITCH 34. LOADER CONTROL CONNECTOR
9. PTO INDICATOR LAMP 35. PTO CONTROLLER
10. AUTO PTO SWITCH 36. RELAY 1 (POWERSHIFT S1)
11. POSITION COMMAND POTENTIOMETER 37. RELAY 2 (POWERSHIFT S2)
12. LOAD COMMAND POTENTIOMETER 38. RELAY 3 (MFD)
13. DIFFERENTIAL LOCK SWITCH 39. PROGRAMMING CONNECTOR
14. MFD SWITCH (IF EQUIPPED) 40. 4TH RANGE LOCKOUT SWITCH
15. FRONT PTO SWITCH (IF EQUIPPED) 41. SPLICE PACK 7
16. CIGARETTE LIGHTER
17. SLIP CONTROL SWITCH (IF EQUIPPED) G2. CHASSIS GROUND CONNECTION

SM 8-11141 Issued 01-2005

 SECTION 4001 17

Right Hand Console Harness Components (Tractors With Speed Sequencer)

15 16
14
13 17
12
9
8 18 19
5

7 10 20

11 21
6 31
24 22

30
29 23
32
35
36 25

34
33
G2
26

27
1 28 MI02C034

2 3
4

17. HITCH CONTROLS (REFER TO SECTION 10002)

18. INDEPENDENT FRONT SUSPENSION AXLE
CONTROL SWITCHES (REFER TO SECTION 10003)
19. RIDE CONTROL SWITCH
20. HITCH CONTROLLER
21. PROGRAMMING CONNECTOR
1. CONNECTOR #26 (TO INSTRUMENT PANEL) 22. AUXILIARY POWER CONNECTOR
2. CONNECTOR #29 (TO INSTRUMENT PANEL) 23. AUDIBLE ALARM
3. CONNECTOR #27 (TO INSTRUMENT PANEL) 24. IMPLEMENT INTERFACE CONNECTOR
4. CONNECTOR #28 (TO INSTRUMENT PANEL) 25. CONNECTOR 52 (TO FENDER HARNESS)
5. MULTI FUNCTION LEVER 26. CONNECTOR 40 (TO TRANSMISSION HARNESS)
(REFER TO SECTION 10002) 27. OPERATOR PRESENCE SEAT CONNECTOR
6. PTO INDICATOR LAMP 28. OPERATOR AIR SEAT CONNECTOR
7. PTO SWITCH 29. FRONT PTO RELAY (IF EQUIPPED)
8. AUTO PTO SWITCH 30. RELAYS 4 AND 5 (BRAKES)
9. RH DOOR HITCH LOCKOUT SWITCH CONNECTOR 31. PTO SPEED SWITCH (EUROPEAN SPECIFICATION)
10. POSITION COMMAND POTENTIOMETER 32. SPEED SEQUENCER CONTOLLER (SSCM)
11. LOAD COMMAND POTENTIOMETER 33. PTO CONTROLLER
12. DIFFERENTIAL LOCK SWITCH 34. RELAY 1 (POWERSHIFT S1) IF EQUIPPED
13. MFD SWITCH (IF EQUIPPED) 35. RELAY 2 (POWERSHIFT S2) IF EQUIPPED
14. FRONT PTO SWITCH (IF EQUIPPED) 36. RELAY 3 (MFD)
15. CIGARETTE LIGHTER
16. SLIP CONTROL SWITCH (IF EQUIPPED) G2. CHASSIS GROUND CONNECTION

SM 8-11141 Issued 01-2005

18 SECTION 4001

Engine Harness Components

1
3 2
2 10
1 4

4
5 25
24
23
3 7

22

9
21 G6

11
20

12
6
8
5 14 13

19 15
18 17
G7 16

MTX 155/175 TRACTORS

ONLY

1. BATTERY POWER STUD 15. FUEL SHUT OFF SOLENOID

2. CONNECTOR 10 (ENGINE HARNESS TO INSTRUMENT PANEL HARNESS) 16. FUEL AUTO ADVANCE TEMPERATURE SWITCH
3. CONNECTOR 20 (ENGINE HARNESS TO RADAR HARNESS) 17. LEFT HAND GRILLE WORK LIGHT CONNECTOR
4. STARTER RELAY 18. LEFT HAND HEADLIGHT CONNECTOR
5. THERMOSTART UNIT 19. RIGHT HAND HEADLIGHT CONNECTOR
6. THERMOSTART UNIT 20. RIGHT HAND GRILLE WORK LIGHT CONNECTOR
7. COOLANT LEVEL SENDER 21. HORN
8. ALTERNATOR 22. ETHER SOLENOID (AMERICAN SPECIFICATION ONLY) IF EQUIPPED
9. CLEAN GROUND CONNECTION (BATTERY NEGATIVE TERMINAL) 23. COOLANT TEMPERATURE SENDER
10. AIR FILTER RESTRICTION SWITCH 24. AIR CONDITIONER COMPRESSOR CLUTCH
11. STARTER SOLENOID 25. AIR CONDITIONER HIGH PRESSURE SWITCH
12. OIL PRESSURE SWITCH
13. ENGINE CHASSIS GROUND CABLE G6. CHASSIS GROUND CONNECTION G6
14. FUEL AUTO ADVANCE SOLENOID G7. CHASSIS GROUND CONNECTION G7

SM 8-11141 Issued 01-2005

 SECTION 4001 19

MTX110, MTX125, and MTX140 Transmission Harness Components

4
3
5
6
G3 8
2 9
7
1

29

10
28
27
1. CONNECTOR 82 (TRANSMISSION HARNESS TO FENDER HARNESS)
2. CONNECTOR 40 (TO RIGHT HAND CONSOLE HARNESS)
3. 4TH REMOTE SOLENOID
26
4. HITCH POSITION POTENTIOMETER (REFER TO SECTION 10002) 25
5. WHEEL SPEED SENSOR (REFER TO SECTION 10002)
6. FORWARD SOLENOID (REFER TO SECTION 10006)
7. REVERSE SOLENOID (REFER TO SECTION 10006)
8. PARKING BRAKE SWITCH CONNECTOR 45 24
9. LEFT HAND LOAD PIN (REFER TO SECTION 10002)
10. FUEL LEVEL SENDER
23
11. CLEAN GROUND CONNECTOR (BATTERY NEGATIVE TERMINAL)
12. HYDRAULIC FILTER TEMPERATURE SWITCH
13. HYDRAULIC FILTER RESTRICTION SWITCH
22
14. POWERSHIFT S1 SOLENOID (REFER TO SECTION 10006) 21
15. POWERSHIFT S2 SOLENOID (REFER TO SECTION 10006) 20
16. 3RD/4TH RANGE POTENTIOMETER (REFER TO SECTION 10004)
17. 1ST/2ND RANGE POTENTIOMETER (REFER TO SECTION 10004) 19
18. 4TH RANGE SOLENOID (REFER TO SECTION 10004)
19. 2ND RANGE SOLENOID (REFER TO SECTION 10004) 18
20. FRONT PTO SOLENOID CONNECTOR
21. 1ST RANGE SOLENOID (REFER TO SECTION 10004) 17
22. 3RD RANGE SOLENOID (REFER TO SECTION 10004) 16
23. HITCH LOWER SOLENOID (REFER TO SECTION 10002)
24. HITCH RAISE SOLENOID (REFER TO SECTION 10002)
15
25. MFD SOLENOID (REFER TO SECTION 10002) 14
26. DIFF LOCK SOLENOID (REFER TO SECTION 10002)
27. RIGHT HAND LOAD PIN (REFER TO SECTION 10002) 13
28. PTO SOLENOID (REFER TO SECTION 10006)
29. PTO SPEED SENSOR (REFER TO SECTION 10006) 12 11

G3. CHASSIS GROUND CONNECTION MI02C038

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20 SECTION 4001

MTX155 and MTX175 Transmission Harness and Fender Harness Components

3
5 G3 6
7
2

8
1. CONNECTOR 82 (TRANSMISSION HARNESS TO FENDER HARNESS) 26
2. CONNECTOR 40 (TO RIGHT HAND CONSOLE HARNESS)
3. WHEEL SPEED SENSOR 25 24
4. LEFT HAND LOAD PIN (REFER TO SECTION 10002) 27
5. FORWARD SOLENOID (REFER TO SECTION 10006)
6. REVERSE SOLENOID (REFER TO SECTION 10006)
7. PARKING BRAKE SWITCH CONNECTOR 45
8. FUEL LEVEL SENDER
9. CLEAN GROUND CONNECTOR (BATTERY NEGATIVE TERMINAL)
10. HYDRAULIC FILTER TEMPERATURE SWITCH
11. HYDRAULIC FILTER RESTRICTION SWITCH 23 22
12. POWERSHIFT S1 SOLENOID (REFER TO SECTION 10006) 21
13. POWERSHIFT S2 SOLENOID (REFER TO SECTION 10006)
14. 3RD/4TH RANGE POTENTIOMETER (REFER TO SECTION 10004) 20
15. 1ST/2ND RANGE POTENTIOMETER (REFER TO SECTION 10004)
16. 4TH RANGE SOLENOID (REFER TO SECTION 10004)
17. 2ND RANGE SOLENOID (REFER TO SECTION 10004)
18. FRONT PTO SOLENOID CONNECTOR
19. 1ST RANGE SOLENOID (REFER TO SECTION 10004)
20. 3RD RANGE SOLENOID (REFER TO SECTION 10004) 19 17
21. CREEPER SWITCH CONNECTOR 18
22. HITCH LOWER SOLENOID (REFER TO SECTION 10002) 16
23. HITCH RAISE SOLENOID (REFER TO SECTION 10002)
24. MFD SOLENOID (REFER TO SECTION 10002) 15
26. DIFF LOCK SOLENOID (REFER TO SECTION 10002) 13
26. CREEPER SOLENOID 14
27. RIGHT HAND LOAD PIN (REFER TO SECTION 10002)
12
G3. CHASSIS GROUND CONNECTION
11
10 9
MI02C038

SM 8-11141 Issued 01-2005

 SECTION 4001 21

Deluxe Cab Harness and Rear Fender Harness Components

AMERICAN SPECIFICATION 31
EUROPEAN SPECIFICATION
35
32 32
33
33 34
36

9
9

30
29
29
28
DI97K124
26 DI97K125

27 46
25 47
26 G5
45
15 18 43
7 16 44
9 17
10 23
42
G4 8 41

19 40 37
21 39 DI97K102
11 38
12
13
14 20 1. CIRCUIT BREAKER 26. RIGHT HAND REAR WORK LIGHT
2. CONNECTOR #1 (TO INSTRUMENT PANEL HARNESS) 27. RIGHT HAND NUMBER PLATE LIGHT (EUROPE ONLY)
6 24 3. RIGHT HAND RADIO SPEAKER 28. LEFT HAND NUMBER PLATE LIGHT (EUROPE ONLY)
4. RADIO CONNECTOR 29. LEFT HAND REAR WORK LIGHT
22 5. REAR WINDSCREEN WIPER 30. LEFT HAND REAR TURN LIGHT (NAO ONLY)
6. BEACON LIGHT CONNECTOR 31. LEFT HAND TURN FRONT LIGHT (NAO ONLY)
7. INTERIOR LIGHT DOOR SWITCH 32. LEFT HAND FRONT WORK LIGHT

3 1 8. LEFT HAND RADIO SPEAKER 33. RIGHT HAND FRONT WORK LIGHT
9. CONNECTOR #2 (CAB HARNESS TO CAB ROOF HARNESS) 34. RIGHT HAND FRONT TURN LIGHT (NAO ONLY)
4 10. INTERIOR LIGHT 35. LEFT HAND CAB HEADLIGHT (EUROPE ONLY)
11. WINDSCREEN WIPER SWITCH 36. RIGHT HAND CAB HEADLIGHT (EUROPE ONLY)
5 2 12. BLOWER SWITCH 37. CONNECTOR #52 (TO RIGHT HAND CONSOLE HARNESS)
13. AIR CONDITIONING TEMPERATURE CONTROL SWITCH 38. RIGHT HAND REAR LIGHT CLUSTER
14. AIR CONDITIONING LOCKOUT INDICATOR LIGHT 39. RIGHT HAND HITCH REMOTE SWITCHES
15. LEFT HAND ELECTRIC MIRROR CONNECTOR 40. FENDER AUXILIARY POWER CONNECTOR (EUROPE)
16. LEFT HAND BLOWER MOTOR 41. 7 POLE TRAILER CONNECTOR
17. BLOWER MOTOR RESISTOR 42. IMPLEMENT SWITCH CONNECTOR
18. FRONT WINDSCREEN WIPER MOTOR 43. NUMBER PLATE LIGHT (EUROPE)
19. AIR CONDITIONING LOCKOUT RELAY 44. LEFT HAND HITCH REMOTE SWITCHES
20. RIGHT HAND BLOWER MOTOR 45. LEFT HAND REAR LIGHT CLUSTER
21. RIGHT HAND ELECTRIC MIRROR CONNECTOR 46. FRONT WINDSCREEN WASHER MOTOR
22. RIGHT HAND CONSOLE LIGHT 47. REAR WINDSCREEN WASHER MOTOR
23. LEFT HAND FRONT LIGHT CLUSTER (EUROPE ONLY)
24. RIGHT HAND FRONT LIGHT CLUSTER (EUROPE ONLY)
MI02H035
25. RIGHT HAND REAR TURN LIGHT (NAO ONLY) G4. CHASSIS GROUND CONNECTION G4
G5. CHASSIS GROUND CONNECTION G5

SM 8-11141 Issued 01-2005

22 SECTION 4001

Platform Harness and Rear Fender Harness Components

13

14
12

18
17 13
12
6
14
5
9

8
11
7 6
5 7
9
10 15
4
8
G5

AMERICAN SPECIFICATION

4
16
G5

1. CONNECTOR #1 (TO INSTRUMENT PANEL HARNESS) 11. NUMBER PLATE LIGHT

2. RIGHT HAND FRONT WORK LIGHT 12. LEFT HAND HITCH REMOTE SWITCHES
3. RIGHT HAND FRONT LIGHT CLUSTER 13. LEFT HAND REAR LIGHT CLUSTER
4. CONNECTOR #52 (TO RIGHT HAND CONSOLE HARNESS) 14. LEFT HAND REAR WORK LIGHT 1
5. RIGHT HAND REAR LIGHT CLUSTER 15. RIGHT HAND FRONT LIGHT CLUSTER
6. RIGHT HAND HITCH REMOTE SWITCHES 16. RIGHT HAND FRONT WORK LIGHT
7. RIGHT HAND REAR WORK LIGHT 17. LEFT HAND UPPER FENDER LIGHT CLUSTER
8. FENDER AUXILIARY POWER CONNECTOR 18. RIGHT HAND UPPER FENDER LIGHT CLUSTER
9. 7 POLE TRAILER CONNECTOR
2
3
10. IMPLEMENT SWITCH CONNECTOR G5. FENDER CHASSIS GROUND CONNECTION MI02H036

EUROPEAN SPECIFICATION

SM 8-11141 Issued 01-2005

 SECTION 4001 23

STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF

COLD START AND CAB POWER RELAY
CIRCUIT GENERAL INFORMATION
Starter Circuit .....................................................................................................................................................24
Fuel Shut Off and Auto Advance Circuit General Information ............................................................................24
Cold Start Circuits ..............................................................................................................................................24
Ether Start .......................................................................................................................................................... 24
Thermostart ........................................................................................................................................................ 24

CIRCUIT TESTING
Starter Solenoid Circuit Test ..............................................................................................................................26
Starter Relay Circuit Test ...................................................................................................................................27
Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test ..................................................................28
Key Switch Circuit Test ......................................................................................................................................29
Fuel Shut Off Solenoid Circuit Test ....................................................................................................................30
Auto Fuel Advance Circuit Test ..........................................................................................................................31
Thermostart Circuit Test .....................................................................................................................................32
Ether Start Circuit Test .......................................................................................................................................32
Cold Start Switch Circuit Test .............................................................................................................................33
Cab Power Circuit Test ......................................................................................................................................33

SCHEMATIC CIRCUIT ........................................................................................................................................... 35

SM 8-11141 Issued 01-2005

24 SECTION 4001

CIRCUIT GENERAL INFORMATION

Starter Circuit
The starter solenoid will only operate when the Forward/Neutral/Reverse lever is in the neutral position.

With the key switch in the START position, battery power at terminal 1 flows to terminal 2 then to the Forward/
Neutral/Reverse switch at terminal 4. With the Forward/Neutral/Reverse switch in the neutral position, power
flows through the switch from terminal 4 and out of terminal 5 to the starter relay at terminal 86. Power flows
through the relay winding to terminal 85 and to chassis ground at G6 energizing the relay.

With the starter relay energised, battery power at terminal 30 is connected to terminal 87 and flows to the starter
solenoid at terminal S to ground internally through the starter motor, energising the solenoid.

With the starter solenoid energized, battery power flows from the battery to the starter motor (through an
optional jumper stud or battery master disconnect switch) and to ground internally through the motor, operating
the motor.

NOTE: For tractors equipped with master disconnect switches, when the switch is in the OFF position
all battery power is disconnected to the tractor except for power for the instrument cluster clock, interior
light, radio and independent front suspension axle controller (if equipped).

Fuel Shut Off and Auto Advance Circuit General Information

Battery power is available at the key switch terminal 1. When the key switch is in the ON position power flows
from the key switch at terminal 5 through fuse 38 to the fuel shut off solenoid terminal A. Power then flows
through the solenoid to terminal B and to ground at G6 energizing the solenoid.

Power also flows from terminal 5 of the key switch through fuse 38 to the auto fuel advance temperature switch.

When the engine coolant temperature is approximately 50°C (122°F) power will flow through the switch t o the
auto fuel advance solenoid which will melt the wax inside the coil gradually reducing excess fuel delivery to
normal operation after approximately 3 minutes.

If the engine coolant temperature is below 40°C pow er will not flow through the switch to the auto fuel advance
unit, this will allow excess fuel delivery.

Cold Start Circuits

American specification tractors are equipped with either Thermostart or Ether Start, European specification
tractors are equipped with Thermostart only.

With the key switch in the ON or START position battery power at terminal 1 is connected to terminal 5 and
flows through fuse 37 to the cold start switch terminal 1. When the switch held ON power flows through the
switch to terminal 5 and to the ether start solenoid or the thermostart unit.

Ether Start
When the switch is held ON power flows from terminal 1 of the switch to the ether start solenoid terminal A.
Power then flows through the solenoid to terminal B then to ground at G7 energising the solenoid. This allows
a small amount of ether fluid to enter the engine air intake.

Thermostart
When the switch is held ON power flows from terminal 1 of the switch through the Thermostart Unit to ground
operating the thermostart heater element. The element will increase the temperature of the air flowing into the
engine.

continued....
SM 8-11141 Issued 01-2005
 SECTION 4001 25

Accessory Power Relay

With the key switch in the ON or ACCESSORY position battery power at terminal 1 of the key switch flows
through the switch to terminal 6. Power then flows to the accessory power relay terminal 1 (86), through the
relay windings to terminal 2 (85) and to ground at G1 energising the relay.

Cab Power Relay

With the key switch in the ON position, battery power at terminal 1 of the key switch flows through the switch to
terminal 3. Power then flows to the cab power relay terminal 86, through the relay windings to terminal 85 and
then to the accessory power relay terminal 3 (30). With the accessory power relay energized (see above) power
flows through the accessory power relay to terminal 5 (87) and to ground at G1 energising the cab power relay.

With the cab power relay energised battery power at terminal 30 flows through the relay to terminal 87 and is
available at the switched power stud and supplies most fuses.

When the key switch is moved to the START position the accessory relay is deenergized. This will prevent power
flow to ground from the cab power relay, which becomes deenergized.

SM 8-11141 Issued 01-2005

26 SECTION 4001

CIRCUIT TESTING
NOTE: The battery must be at full charge and all connections must be clean and tight before testing. Only use
a HIGH IMPEDANCE multimeter for the tests. Do not use a test lamp or damage to the switches may occur.

Starter Solenoid Circuit Test

IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information”
on page 5.

IMPORTANT: Turn the key to the OFF position, engage the park brake and put blocks in front of and behind the
rear wheels. Disconnect the fuel shut off solenoid from the harness.

NOTE: For tractors equipped with master disconnect switches, make sure the master disconnect switch
is in the ON position.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point Reading Possible Cause of Bad Reading

Check 1: Between terminal B of the 12 Volts Check the battery cable between the
starter solenoid to ground. battery positive terminal and the starter
solenoid terminal B. Also check the master
disconnect switch if equipped.

IMPORTANT: Make sure the range lever is in NEUTRAL and the Forward/Neutral/Reverse lever is in
the NEUTRAL position.

NOTE: Hold the key to the START position.

Check 2: Starter solenoid terminal for
wire 625 White to ground.
9 to 12 Volts Check wire 625 between the starter relay
terminal 87 and the starter solenoid
terminal S. Also check the starter relay,
refer to “Starter Relay Circuit Test” on
page 27.

NOTE: If the readings are correct check the star ter motor.

SM 8-11141 Issued 01-2005

 SECTION 4001 27

Starter Relay Circuit Test

IMPORTANT: Before carrying out the following tests,.

IMPORTANT: Turn the key to the OFF position, engage the park brake and put blocks in front of and behind the
rear wheels. Disconnect fuel shut off solenoid from the harness.

IMPORTANT: Make sure the range lever is in NEUTRAL and the Forward/Neutral/Reverse lever is in the
NEUTRAL position. Turn the key to the OFF position.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point Reading Possible Cause of Bad Reading

Check 1: Terminal 85 of the starter relay Continuity Check wire 625 Brown and the chassis
for wire 625 Brown to ground. ground connection.

Check 2: Terminal 30 of the starter relay 12 Volts Check wire 620. Red between the
for wire 620 Red to ground. unswitched power stud and the starter
relay terminal 30. Also check the
unswitched power stud connection.

NOTE: Disconnect wire 625 White from the star ter motor terminal S. DO NOT allow wire 625 to shor t
to ground.

NOTE: Hold the key in the START position.

Check 3: Terminal 86 of the starter relay
for wire 625 White to ground.
12 Volts Bad circuit between key switch terminal 2
and the starter relay terminal 86. Also
check the key switch, refer to “Key Switch
Circuit Test” on page 29 and Forward/
Neutral/Reverse switch neutral start circuit,
refer to “Forward/Neutral/Reverse (F/N/R)
Switch Neutral Start Circuit Test” on
page 28.

Check 4: Terminal 87 of the starter relay 12 Volts Bad starter relay.

for wire 625 White to ground.

Check 5: Terminal for wire 625 White 12 Volts Check wire 625 White between the starter
(disconnected from the starter motor) to relay and the starter solenoid.
ground.

SM 8-11141 Issued 01-2005

28 SECTION 4001

Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test

IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information”
on page 5.
IMPORTANT: Only use a HIGH IMPEDANCE multimeter when testing the F/N/R switch. Do not use a
test lamp or damage to the switch may occur.
NOTE: Disconnect the F/N/R switch from the harness at connector 32. To gain access to connector 32
remove and disconnect the instrument cluster.
NOTE: Hold the key in the START position.

DP98B073

CONNECTOR 32

Check Point Reading Possible Cause of Bad Reading

Check 1: Connector 32 terminal 4 12 volts Bad circuit between the key switch terminal
(instrument panel harness side) for wire 2 and connector 32. Also check the key
622 White to ground. switch, refer to “Key Switch Circuit Test”
on page 29.

NOTE: Checks 2 to 4 are to be carried out on the F/N/R switch harness connector 32 with the positive
lead of the multimeter connected to pin 4.

NOTE: Turn the key to the OFF position and put the F/N/R lever in the NEUTRAL position.

Check 2: Between terminals 4 and 5 of 6.7 Ohms Bad F/N/R switch. Also check the F/N/R
connector 32 (switch harness side) for approximately switch harness.
wires Black “4” and “5”.

NOTE: Put the F/N/R lever in the FORWARD position.

Check 3: Between terminals 4 and 5 of No Continuity Bad F/N/R switch. Also check the F/N/R
connector 32 (switch harness side) for switch harness.
wires Black “4” and “5”.

NOTE: Put the F/N/R lever in the REVERSE position.

Check 4: Between terminals 4 and 5 of No Continuity Bad F/N/R switch. Also check the F/N/R
connector 32 (switch harness side) for switch harness.
wires Black “4” and “5”.

SM 8-11141 Issued 01-2005

 SECTION 4001 29

Key Switch Circuit Test

IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information”
on page 5.

NOTE: Turn the key to the OFF position and remove the key switch from the instrument panel. Disconnect the
key switch from the harness.

Check Point Reading Possible Cause of Bad Reading

Test 1: Terminal 1 of the key switch 12 Volts Check wire 130 between the unswitched
connector for wire 130 Red to ground. power stud. Also check the unswitched
power stud connection.

NOTE: Turn the key to the ACCESSORY position.

Check 2: Between terminals 1 and 6 of Continuity Bad key switch.

the key switch.

NOTE: Turn the key to the ON position.

Check 3: Between terminals 1 and 6 of Continuity Bad key switch.

the key switch.

Check 4: Between terminals 1 and 3 of Continuity Bad key switch.

the key switch.

Check 5: Between terminals 1 and 5 of Continuity Bad key switch.

the key switch.

NOTE: Hold the key in the START position.

Check 6: Between terminals 1 and 2 of Continuity Bad key switch.

the key switch.

Check 7: Between terminals 1 and 3 of Continuity Bad key switch.

the key switch.

Check 8: Between terminals 1 and 5 of Continuity Bad key switch.

the key switch.

Check 9: Between terminals 1 and 6 of No Continuity Bad key switch.

the key switch.

SM 8-11141 Issued 01-2005

30 SECTION 4001

Fuel Shut Off Solenoid Circuit Test

IMPORTANT: Before carrying out the following tests, refer to “CIRCUIT TESTING General Information”
on page 5.
NOTE: Turn the key to the OFF position and check fuse 38.
NOTE: Disconnect the fuel shut off solenoid from the harness.

MD02G038

FUEL SHUT OFF SOLENOID

Check Point Reading Possible Cause of Bad Reading

Check 1: Terminal B of the fuel shut off Continuity Check the wire 604 and the chassis ground
solenoid connector (engine harness connection.
side) for wire 604 Brown to ground.

Check 2: Between the terminals A and B 8 Ohms Bad fuel shut off solenoid.
of the fuel shut off solenoid. approximately

NOTE: Turn the key in the ON position.

Check 3: Terminal A of the fuel shut off 12 Volts Bad circuit between the key switch terminal
solenoid connector (engine harness 5 and the fuel shut off solenoid. Also check
side) for wire 606 White to ground. the key switch, refer to “Key Switch Circuit
Test” on page 29 and connector 10.

SM 8-11141 Issued 01-2005

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