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7.what about the case in ID clamping compared to conventional screw type holders or taper holders ?
a.what ever listed for taper mandrels applicable here also.added to that below
b.any component inserted in to housing for any mfg process or inspection goes in only with a clearance to get
inside the housing.there it self the true revealing fails.
8.How hydrogrip chucks / ID clamping fixtures are more superior compared to diapharm chucks &
mechanical 3 jaw & 4 jaw chucks ?
a.The above clamping system consists of wear parts which results in inconsistency and ineffective over
prolonged useage..hydrogrip toolings avoid such failures.
b.hydrogrip toolings are most of the cases directly mounted to spindle taper (to become integral part of spindle )
which is of greater advantage to overcome cumulative error on chucking systems.
10.How do hydrogrip toolings ensures repeatblity & reproducibility inturn achieve process capability ?
a.over useage of tolerance is brought in control as against limits given so as to achieve that the resultant
components fall in controlled sigma bands.
b.The components may have enjoyed ID or OD tolerances permitted during previous operations (some may be
in max,others in mean or min zone ).while clamping ,because of the expansion property the hydrogrip toolings
centralizes all the components so that the geometry & size control on current operation is achieved as desired.
c.Resultant parameters achieved on all the components of a particular batch are identical with in sigma limits.
d.With all this your process becomes capable.
13.any Case studies of successful productionised areas using hydrogrip mandrels:for mfg & inspection ?.
1.most of powder metallurgy & MIM components m/cing,grinding & inspection conventional & CNC.
2.Thin wall components Brass,Al alloys,diecast components.
3.Gears,gear blanks & guide rings ,bushes for automotive,textile m/s,printing m/cs for gears hobbing,gear
shapping , gear shaving & gear grinding.
4.precision bearings,cones,cone top & bottom,cup top & cup bottom.
5.M/c tool mfg industries for spindles ,guide rings ,longer ball cage & screwrods ..
6.Automotive valve guides , valve seats & tappets and flow control valves mfg.
7. CNC tooling systems , tool holders & shanks.
8.mfg of endmills , gear hobbing cutters ,form cutters & all types of multipoint cutting tools.
9.master ring gauges, plug gauges & thin wall rings.
10.In case of CNC or conventional gun drilling,deep hole drilling / reaming to guide the cutters.
11.while performing CNC operations on heavy jobs (like cylinders heads or bodys) the cutting action may be at
one end and ref: surface may be at an other end or far away to reach.such cases hydrogrip mandrels & chucks
plays a vital role to ensure results with out setting change.
12.cylinder liners ,pistons & piston rings mfg & inspection.
13.they function as attribute type of inspection arrangement on special cases.
14.All jigs & fixtures.
15.collets,drill & tapp heads mfg.
16.Drive pinions & pulleys ,bushes & shafts,oil pump gears ,shift gears & timing belt pulleys.
17.clutches & clutch plates mfg.
18.oil pump inner rotors & outer rotors.
19.All types of Cams, cam shafts mfg & cam grinding operations.
20.Double disc grinding & Rotary table surface grinding of components with ID or OD as ref:(alex types).
21.For achievements of high level of geometrical accuracies like concentricities ,runouts & cylindricity
22.majority of engine & transmission parts mfg.
23.Induction motors & micro motors shafts & rotors mfg & assy.
24.computers , printers hardwares & pheripherals mfg.
25.most cases of aircraft ,sattelite ,launch vehicles parts mfg & fabrication of body.
26.Wide range of defence mfg applications Riffle parts,bullet shells , shells & missiles body mfg.
27.turbine blades inlet/ exhaust & rotors mfg.
28.dynamic balancing of shafts,spindles & equipts etc.
29.shock absorber parts mfg & assy.
30.hydraulic / pneumatic pistons,cylinders mfg & assy.
31.Process automation systems / special purpose machines.
32.Robotics.
33.compressors , parts mfg & assy for refrigeration & air conditioning.
15.what is the limitations & where we can not apply this technology ?
a.No limitations.can be applicable in every precision mfg area.we continuously explore new areas.
b.clamping need not be only on cylindrical surface alone ,can be extended to any profiles, contours & gears.
16.Can we adopt the hydrogrip component holding system for various fixtures?
a.Every jig or fixture needs component / tools several location & clamping arrangement.jigs & fixtures are used
in conventional as well as CNC turning,milling,surface grinding ,cyl.grinding,broaching,drill & reaming
etc ..etc.. operations.nowadays such cases adopting hydrogrip clamping ensures positive clamping and makes
the system simple .
b.Speciality inspection fixtures demands hydrogrip clamping .
c.Incase of gear testing equipments , instruments & fixtures presence of hydrogrip clamping eliminates the need
for sophisticated measuring equipments .it makes it possible to arrive at cost effective inspection fixtures build
to meet the specific tasks.
d.For low volumes & trail production Instead of going for std.gear test equpts/roll test m/cs at heavy costs
,custom built low cost inspection solutions are possible.
20.What is the safe operating temp ? and what to do for elevated temp application ?
1.the safe operating temp is between 20 to 40 deg C.consult us for elevated temp applications for specialized
solutions.