PMT OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
DESCRIPTION

6600036980
UPGRADE JU’AYMAH SHOPS
MAINTENANCE SHOPS NORTHERN AREA
BI-10-01545
JO/EWO
DATE

PIPE INTERNAL FLUSHING / CLEANING PROCEDURE

NO.
REV

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER
PREPARED BY:
DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY
SAS SYSTEMS ENGINEERING
DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION

EASTERN TRADING & CONST. EST.

EDSD

DATE:
BY:

00 27-Oct-18 Issue for Review & Approval Eng'g. QA/QC PM

REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

Rev. date Description of Revision Prepared By: Checked By: Approved By:
(DCC) NO. _____________________

pr Pipe Internal Flushing / Cleaning Procedure DWG.TYPE PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
REVISION

Fire Sprinklers and Fire Fighting System DOC

N26 E UJS-CON-E-30135 01
Upgrade Ju’aymah Shops Maintenance Shops Northern Area 00
RJO / EWO: of
Ju’aymah, Saudi Arabia BI-10-01545 08
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Contract No. 6600036980 BI-10-01545

PIPE INTERNAL FLUSHING / CLEANING PROCEDURE

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Contract No. 6600036980 BI-10-01545

TABLE OF CONTENT
1 Purpose ............................................................................................................................................. 4
2 Scope ................................................................................................................................................. 4
3 References ........................................................................................................................................ 4
4 Definition .......................................................................................................................................... 5
5 Responsibilities ................................................................................................................................. 5
6 Operatives ......................................................................................................................................... 6
7 Water Flushing and Pipe Internal Cleaning....................................................................................... 7
8 General Procedure- Water Flushing ................................................................................................. 7
9 Acceptance Criteria ........................................................................................................................... 8
10 Documentation ................................................................................................................................. 8
11 Attachments...................................................................................................................................... 8
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Contract No. 6600036980 BI-10-01545

1 Purpose

This procedure should be read in conjunction with Saudi Aramco

Engineering Standards and proceed whichever is more stringent considering
the requirements of the project.

2 Scope

This procedure covers the requirements to perform the Flushing and

Cleaning of the Fire Fighting system piping at the Upgrade Ju’aymah Shops
Project at Ju’aymah, KSA.

The purpose of this procedure is to establish of the sequences of operation

and does not replace contractual specification for the installations of Fire
Sprinkler and Fire Fighting Piping.

3 References

The current editions of the following documents have been referenced in the
preparation of this procedure and shall be considered a part of this
procedure as applicable.

3.1 Project Technical specifications. SK-MEC001, Rev. 0

3.2 Saudi Aramco Engineering Standards.
• SAES-L-310; Design of Plant Piping
• SAES-S-050, Sprinkler and standpipe systems in Building
3.3 Saudi Aramco Typical Inspection Plan
• SATIP-S-050-01; Building Sprinkler and Standpipe System
• SATIP-A-004-02; Hydrostatic Testing of On-Plot Piping
3.4 Saudi Aramco Inspection checklist
• SAIC-L-2001; Review Procedure - Internal Cleaning for Plant Systems,
Plant Equipment and Pipelines
3.5 Saudi Aramco Test Report
• SATR-A-2008; Internal Cleanliness Report (Piping Systems & Equip)
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Contract No. 6600036980 BI-10-01545

3.6 NFPA CODES

• NFPA-13; Installation of Sprinkler Systems
• NFPA-14; Installation of Standpipe and Hose Systems
• NFPA-24; Installation of Private Fire Service Mains and Their
Appurtenances
All related Fire Sprinkler Piping and Fire Fighting System Works.

4 Definition

NCR: Non-Conformance Report

PQR: Procedure Qualification Record
WPS: Welding Procedure Specification
WQS: Welder Qualification Status
WTP: Weld Tracking Program
QCW: Quality Control
PPE: Personal Protective Equipment
NDE: Non-Destructive Testing
ASME: American Society of Mechanical Engineer
QA/QC: Quality Assurance / Quality Control
EHS: Environmental Health and Safety

5 Responsibilities

The responsibilities of the staff are as follows.

5.1 Site Engineer

5.1.1 Shall be responsible for execution of this procedure, monitoring
and control of activities pertaining to mechanical installation
and its component, compliance with EHS procedure.
5.1.2 Coordinate and cooperate with other disciplines involved in the
project to insure the testing will run smoothly and safely.

5.2 QA/QC Inspector

5.2.1 Shall be responsible for assurance of approval method and
material are being used and conformance of the specification.
5.2.2 Stage inspection and surveillance in accordance with ITP and
assurance of quality of work as per specification.
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Date: 27-OCT-2018
Contract No. 6600036980 BI-10-01545

5.3 Site Supervisor

5.3.1 Shall supervise the Fire Fighting components installation works
and ensure the compliance with established construction
schedule and project requirements.
5.3.2 Shall ensure that all site activities are performed in
environmentally safe and responsible manner in accordance
with EHS Department.

5.4 Safety Officer

5.4.1 Shall be responsible for any unsafe conditions on the workplace
and liaise with field supervisor insuring that the work is carried
out as per approved project EHS plan.
5.4.2 Shall be responsible for the implementation of the EHS
procedure before and during the execution of installations of
Fire Fighting Systems Erection equipment.

6 Operatives

6.1 Mechanical Engineers

6.2 Mechanical Supervisors

6.3 Piping Technician/Labors

6.4 Scaffolders

6.5 Tools and Equipment’s

6.5.1 Power Tools and equipment’s
• Air Compressor
• Pressure pump
• Pressure relief valves
• Pressure Gauge
6.5.2 Hand Tools
• Measuring Tape
• Pipe wrench
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Date: 27-OCT-2018
Contract No. 6600036980 BI-10-01545

• Screw Driver

7 Water Flushing and Pipe Internal Cleaning

After installation of piping, procedures for cleaning and flushing of the
piping spools and systems shall be established identifying acceptable
methods that will be applicable for every individual system category. These
procedures shall detail all safety measures required during cleaning.

This procedure shall be approved and agreed on by PMT, Proponent and

Inspections Agency.

8 General Procedure- Water Flushing

8.1 Underground piping supplying the system shall be flushed in
accordance with NFPA 24.
8.2 Piping between the fire department connection and the check valve in
the inlet pipe shall be flushed with a sufficient volume of water in
order to remove any construction debris and trash accumulated in the
piping prior to the completion of the system and prior to the
installation of the fire department connection.
8.3 Flushing: Flow the required rate until water is clear as indicated by
no collection of foreign material in burlap bags at outlets such as
hydrants and blow-offs. Flush at one of the flow rates as specified in
10.10.2.1.3 of NFPA 24.
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Date: 27-OCT-2018
Contract No. 6600036980 BI-10-01545

8.4 Equipment which is sensitive to damage during water flushing shall

be removed, blocked off or isolated. A list shall be prepared and be
part of the flushing procedure. Ball valves shall be flushed in fully
open position.
8.5 Disposal of water used for flushing and testing the piping system shall
be in accordance with GI-0432.000.

9 Acceptance Criteria
9.1 No leak is permitted and the water should remain clean at the end of
procedure.
9.2 Inspection requirements will be as per SAIC-L -2017.
9.3 Witnessing of flushing test is hold point for both Contractor QC and
Saudi Aramco inspector.
9.4 Flushing shall not proceed until Saudi Aramco inspector witness the
test.
9.5 After witnessing flushing test both Contractor QC and Saudi Aramco
inspector shall sign flushing test report.

10 Documentation
This document is distributed by the Site QC Inspector to all the involved site
personnel. The original issue of this procedure will be kept by the Quality
Assurance Department.

The QA/QC Department shall be responsible for collection and preservation

of QA/QC documentation. This shall be monitored by QA/QC Inspector.

11 Attachments
• SATIP-S-050-01; Building Sprinkler and Standpipe System
• SATIP-A-004-02; Hydrostatic Testing of On-Plot Piping
• SATR-A-2008; Internal Cleanliness Report (Piping Systems & Equip)

---------------------- END OF DOCUMENT ----------------------

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
BUILDING SPRINKLER AND STANDPIPE SYSTEM SATIP- S-050-01 17-Mar-16 Plumbing
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedures and Welders See See

1.1 See-SATIP-W-011-01 Welding-On-Plot Piping
Qualifications Remarks Remarks
See See
1.2 Brazing Procedures See SATIP-S-060-08 Copper Piping
Remarks Remarks
RTR & Thermoplastic Installer See See
1.3 See-SATIP-S-070-03 Thermoplastic and RTR Piping
Qualifications Remarks Remarks
Approval as fire sptinkler manufacturer See See Ref. SAES-M-100 section 903.1 General (Fire Protection
1.4
and supplier. Remarks Remarks System)
Certification of Contractor personnel in See See Ref. SAES-M-100 section 903.1 General (Fire Protection
1.5
installing fire sprinkler system. Remarks Remarks System)
PE or CE stamped construction
documents or an approved independent,
See See Ref. SAES-M-100 section Section 101.4.5.2 Certification
1.6 third-party review letter referencing these
Remarks Remarks of Construction Documents
plans with a PE or CE stamp to LPD and
FrPD.
2.0 MATERIAL RECEIVING

Sprinkler System Component and Hardware include but

are not necessarily limited to:
Sprinkler System Components and SAIC SAIC
2.1
Hardware Receiving Inspection S-4022 S-4022
H W Sprinklers, Pipe and Tube, Fittings, Hangers and Valves.
Saudi Aramco to be notified on initial delivery of each
item by type or manufacturer

Standpipe System Component and Hardware include but

are not necessarily limited to:
Sprinklers, Pipe and Tube, Fittings, Hangers and Valves,
Standpipe System Components and SAIC SAIC
2.2
Hardware Receiving Inspection S-4022 S-4022
H W Hose Stations and Hose Connections.

Saudi Aramco shall be notified on delivery of each item

by type or manufacturer
See See
2.3 Fire Water/Jockey Pump (If Applicable) See SATIP-G-005-01 Centrifugal Pump
Remarks Remarks
Sprinkler and Standpipe Systems
SAIC SAIC
2.4 Components and Hardware
S-4022 S-4022
W S Contractor QA/QC to perform Weekly Inspection
Handling, Storage and Preservation

3.0 INSTALLATION

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
BUILDING SPRINKLER AND STANDPIPE SYSTEM SATIP- S-050-01 17-Mar-16 Plumbing
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

See SATIP-L-350-01 Metallic On Plot Piping,

SATIP-S-060-08 Copper Piping, SATIP-S-070-03 RTR
and Thermoplastic Piping and SATIP L-350-07 Carbon
SAIC SAIC
3.1 Piping and Tubing Installation
S-4023 S-4023
W W Steel Cement Line as applicable

Saudi Aramco shall be notified on start of this activity for

each Building / Area

See SATIP-H-002-06 APCS-113 Epoxy Coating,

SATIP-H-002-02 FBE Coating of Carbon Steel
See See
3.2 Coating and SATIP-H-100-01 Paint Application of Liquid Coating
Remarks Remarks
systems for Industrial Facilities
as applicable

See See
3.3 Cathodic Protection Refer to SATIP-X series as applicable
Remarks Remarks

SAIC SAIC Saudi Aramco shall be notified on start of this activity for
3.4 Sprinkler and Standpipe Installation
S-4062 S-4062
W W each Building / Area

Hangers and supports Installation SAIC SAIC Saudi Aramco shall be notified on start of this activity for
3.5
Inspection S-4061 S-4061
W W each Building / Area

Water flow Alarms & Fire Department SAIC SAIC

3.6
connection Inspection S-4063 S-4063
W W

Location and Spacing Installation SAIC SAIC Saudi Aramco to be notified on start of this activity for
3.7
Inspection S-4024 S-4024
W W each building / area

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
BUILDING SPRINKLER AND STANDPIPE SYSTEM SATIP- S-050-01 17-Mar-16 Plumbing
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Saudi Aramco to be notified on start of this activity for

SAIC SAIC
3.8 Valve Installation Inspection
S-4025 S-4025
W W each building and/or room. Also see
SATIP-L-108-01

SAIC SAIC Saudi Aramco to be notified on start of this activity for

3.9 Thrust Block Installation
S-4009 S-4009
W W each area

See SATIP-G-005-01 Centrifugal Pump

See See
3.10 Fire Water / Jockey Pump and SATIP-P-116-06 Fire Water Pump / Motor / Controller
Remarks Remarks
as applicable

See SATIP-J-100-01 Flow

SATIP-J-200-01 Pressure
See See
3.11 Instrumentation SATIP-J-400-01 Temperature and
Remarks Remarks
SATIP-J-300-01 Liquid Level
as applicable

See See
3.12 Fire Detection and Alarm System See SATIP-B-014-01 Fire Detection / Alarm
Remarks Remarks

Motor Operated Valves and Control See See See SATIP-J-700-01 Motor Operated Valves and Control
3.13
Valves Remarks Remarks Valves

Piping See See

3.14 See SATIP-A-004-02 Pressure Testing
Hydrostatic Test Remarks Remarks

Application of Safety Color Coding &

See See See SATIP-H-100-01 paint Application of Liquid Coating
3.15 Stenciling of Equipment/Piping
Remarks Remarks System for Industrial Facilities
Identification

4.0 PRE-COMMISSIONING

NFPA-13
Fig. 8-1 (a) Requirements for Hydrostatic Test of the system shall be
4.1 Sprinkler System Acceptance Test NFPA-13 93
Fig. 8-1 (b)
H H in accordance with SATIP-A-004-002
Forms
NFPA-14
Fig. 8-1 (a) Requirements for Hydrostatic Test of the system shall be
4.2 Standpipe System Acceptance Test NFPA-14 96
Fig. 8-1 (b)
H H in accordance with SATIP-A-004-002
Forms

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
BUILDING SPRINKLER AND STANDPIPE SYSTEM SATIP- S-050-01 17-Mar-16 Plumbing
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC SAIC
4.3 Final system Inspection
S-4026 S-4026
H H

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4 attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of On-Plot Piping SATIP-A-004-02 17-Mar-16 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT INSPECTION RESPONSIBILITY

ITEM QUALITY QUALITY ASSIGNMENTS
PHASE & TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
Activity Code CNTRCTR
ARAMCO

1.0 DOC REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

1.1 Hydrostatic Testing Procedure SAIC-A-2001 SAIC-A-2001 RH RH Submit Sample Test Pkg & Procedure together

Submit Sample Test Package & Pressure Testing

1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R
Procedure together, *See Notes 1 & 6

1.3 Re-Instatement Procedure SAIC-A-2006 SAIC-A-2006 RH RH Required Per SAEP-1160, Section 8

1.4 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH

Line Flushing or Internal Cleanliness This is in conjunction with SATIP-L-350-01 or the

1.5 SAIC-L-2001 SAIC-L-2001 RH RH
Procedure applicable piping/equipment SATIP.

2.0 MAT'L RECV

Verification of Testing Media for

2.1 SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & Utilize SAIC-A-2007 reqmts
Hydrostatic Testing (Water Quality)

3.0 APPLICATION

Use SATR-A-2007 In Conjunction with applicable

3.1 Pre-Test Punch Listing SAIC-A-2010 SAIC-A-2010 H H
piping/equip SATIP
Use SATR-A-2008 In Conjunction with applicable
3.2 Internal Cleanliness and/or Flushing SAIC-L-2017 SAIC-L-2017 H H
piping/equip SATIP
Verification of Testing equipment Safety Assessment can be performed along with
3.3 SAIC-A-2009 SAIC-A-2009 H W
(including safety reqmts) SAIC-A-2011.

Use SATR-A-2001 SATR-A-2002 SATR-A-2003

SATR-A-2004 SATR-A-2005 SATR-A-2006 Forms
3.4 Verification of Test Preparation SAIC-A-2011 SAIC-A-2011 H W SATR-A-2003 & SATR-A-2004 shall be used for 24-
hr recorded hydrostatic test on UG piping or piping
with joints covered before test.

3.5 Filling & Pressurization SAIC-A-2013 SAIC-A-2013 W S

3.6 Visual Inspection at Test Pressure SAIC-A-2015 SAIC-A-2015 H H Use SATR-A-2001

Pneumatic Testing of Reinforcing pads

3.7 SAIC-A-2016 SAIC-A-2016 W W Use SATR-A-2010, SAIC-A-2021, SAIC-A-2023
covering Pressure containing Welds

3.8 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 H W

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Hydrostatic Testing of On-Plot Piping SATIP-A-004-02 17-Mar-16 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
4.0 POST- TEST

Use SATR-A-2001V & SAIC-L-2042 Demonstrate

Water Removal from Valve Cavities,
effective preservation/corrosion control in
4.1 Corrosion Control after Testing SAIC-L-2041 SAIC-L-2041 W W
conjunction with approved cleaning & lay-up
(In-line Tested Valves)
procedures for valves tested in the line.

4.2 Lay-Up Inspection SAIC-A-2018 SAIC-A-2018 H H Use SATR-A-2009 & SATR-A-2014

Complete SATR-A-2007, Use SATR-A-2011 &

SATR-A-6133 - Verify Reinstatement Completion &
4.3 Re-Instatement Inspection SAIC-A-2006 SAIC-A-2006 H H
Certify Test Pkg. Transfer Incomplete items to 6133
Feil for Piping System close-out.

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
For Test Package Preparation & review on large projects, each new system designed for testing is thoroughly reviewed & approved. All subsequent packages within a given system shall be built
6 following the "Copy & Paste" theme for Test Package efficiency and then R1 (Contractor) & R2 (Company Sample Review of documents) Inspection may be performed.
LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 17-Mar-2016 - REV. 2015.07.00 (Standards Cutoff - July 2015) Rev. 2015.07.00 31-Jul-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Internal Cleanliness Report (Piping Systems & Equip) SATR-A-2008 17-Mar-16 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME

SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.

System Description:
Service Fluid: MAOP: System Material Type:
Internal Cleanliness Report for On-Plot Piping & Equipment (See Remarks)
Method of internal cleaning
(For piping systems and equipment)

Limits of internal cleaning

(State Partial or Full and terminating ends)

Type Of Debris
(sand, mill scale, electrodes, debris, etc.)

Valve Cavities & Other Low Point

System Components
Internal Cleanliness Report for Pipelines (Note 2)
Pipeline Description : ____________________________________________ Pipe Internal Diameter(s): _________________
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type

RUN 1 RUN 2 RUN 3 REMARKS

DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration
OBSERVATIONS:
1. Indicate Amount
and/or type of debris
2. Scraper

RESULT (ACC/REJ)

REMARKS: Note 1: Items in italics above are for guidance in completion of forms prior to pressure testing.
N ote 2: Valves should be installed in systems after pressure testing whenever possible during system reinstatement. Code fabricated test implements can easily replace
valves during system hydrotests. Cavities & other low points in the line where debris can accumulate require special attention during cleaning. Typical flushing with air or
water is inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal shavings, slag, etc) creates serious corrosion
and operational problems for COMPANY. Cleaning methods shall demonstrate adequate cleaning for all piping system components and equipment. Where items such as
valve cavities exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and addressed no later than immediately
after hydrotest. Avoid flushing lines through valves & install field hydrotested valves "after" system testing where possible.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use