User Information

HPG2B
R

hebö
MADE IN GERMANY




  






  




  







  




 








 

List of
 




contents
  




  







  




  





Chapter Page Contents

1. (3) Manufacturers declaration

2. (4) General remarks

3. (4) Copyright

4. (5) Safety advices

5. (5) Correct use

6. (5) Transport

7. (6) Scope of supply

8. (6) Description of the machine

9. (6) Operation

10. (9) Setting up

11. (12) Maintenance

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1.
 

Manufacturers   




declaration
 




  







  




  





for the purpose of the
- EG maschine directive 98/37/EG, appendix IIB
- directive for electrical components 93/68/EWG
We herewith declare that the following machine is in its supplied version, as well as in
its concept and construction, corresponding to the relevant basic safety and health
demands of the EG directive. For modifications of the machine which have not been
accepted by us, the declaration looses its validity.

Important note: The mentioned product is incomplete concerning its safety !

The mentioned product is made to be mounted onto a machine. Its only allowed to use
this product together with an all safety installments completed machine which is
marked with the CE sign. The product is only to be used on specified machines (see
manual instruction). The use in any other way is not allowed because of safety
regulations.

After the product is fitted onto the machine, the use is not allowed untill the machine
meets all safety regulations according to the manual instruction in reference to the EG
machine directives.

HPG2B
Embossing Unit

Hans- Erich Böhl

(Geschäftsführer)

hebö Maschinenfabrik GmbH

Am Berg 2
D-35285 Gemünden-Grüsen
tel. : ++49 6453 9133-0
fax : ++49 6453 1644
service fax : ++49 6453 913355
e-mail : marketing@heboe.com

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2.
 

General   




 

remarks  




  







  




  






Set up, conversion, maintenance

Attention: Danger !

Important Indication

Dangerous Voltage

Execute

Read this user information attentively before starting the machine !!!

This user information shall enable a complete and safe use of this machine. By using
the above mentioned symbols you can quickly locate the important points in the text.
Please pay attention to the safety notes to avoid accidents and demages.



       
 
        


  



  


 
 
 
 
 
 
 
 
 
 



 
 
 
 
 
 











3.


Copyright     




       



  







  




  





Copying or saving of this user information in sundry media without the written
authorisation of Messrs. hebö Maschinenfabrik GmbH is forbidden.

Copyright C 1995
All rights reserved

is the registered trademark of Messrs. hebö Maschinenfabrik GmbH.

Edition : November 2003

Reading instructions avoids accidents

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4.
 

Safety  
 




advices   




  







  




  





Please read the following safety notes attentively:

*Use the mentioned maximum section dimension only.

*Ask trained staff only for electrical service.
* Before opening the electrical cabinett switch off the main switch and unplug the main
plug because high voltage can be accessible.
*Operate this unit with the voltage and frequency mentioned on the data plate.
*Examine the connection cable with regard to demage or symptoms of old age.
*In case the connection cable is not satisfactory, operation of the unit is not allowed.
*Carry out the set up and maintenance operations mentioned in this instruction only.
* Ask trained staff for service and maintenance only.
*Maintenance and cleaning is only to be done with the motor idle (main switch off or
main plug drawn out).
*For repairs use original parts only
*Demaged hydraulic pipes must be replaced.
*All machine must be located on a solid ground.
*Do not use the machines outside buildings.
*Do not expose machines to spraying water.






   





  




  







  




 









5.
 

Correct   





use   




  







  




  





Following materials and dimensions can be used on the embossing unit.

Material:
- Steel for structural purpose S235JRG2 according to DIN EN 10025 (old description ST
37-2 according to DIN 17100)
- Cu-Zn alloy according to DIN 17660 (good cold formable brass and copper alloy)
- Aluminium knead alloy according to DIN 1747T1 (non hardening, good cold formable
alloy).

Dimensions:
Square from 10x10 mm to 25x25 mm
Flat from 12x3 to 60x10 mm
Tube from 20x20 to 60x60 mm



       
 
        


  



  


 
 




      
 
      




 

 
 
 
  

 

 


 

 


6.Transport 
 
 
 



 
 
 
 
 
 
 



 
 
 
 
 
 
 



 
 
 
 
 
 
 
 



 
 
 
 
 
 
 





The head plate of the HPG2B is fitted with eye

bolts according to DIN 580. Transport the unit
only by using the eye bolts.

The weight of the unit is: 430 kg

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7.
 

Scope   
 




of  

supply   




  







  




  





- 1 pc. embossing unit HPG2B
- 3 pcs. PR2B embossing rings
- 1 pc. DR2B pressure ring
- 1 set spacers


 

 

 


 

 



 

 

 


 

 





8.
 



 
Description 








of
   



the   




machine 



  




 








A B C A - adjusting wheels upper straightening rollers

K C - adjusting wheels upper embossing shaft
D
E
J F
I H G 2
B - adjusting wheels scraper
D - embossing rings
E - adjustable material guide (VMF)
F - adjusting wheel material guide
G - horizontal straightening device
H - adjusting wheels lower straightening rollers
I - vertical straightening device
J - horizontal straightening rollers

A B A - eye bolt
C B - scraper
H C - transmission
D - drive shafts
G E - bearings
F - springs
F D G - bearing housing
E H - spacers



       
 
        


  



  


 
 
 



 
 
 
 
 
 
 



 
 
 
 
 
 








9.


Operation     




       



  







  




  





9.1. Mounting on the motor unit

- clean and oil the working table of the motor unit and the underneath of the HPG2B before
mounting on the motor unit.
- mount the angle guide.
- fix the eye bolts on a suitable lifting tool and lift the unit onto the left working table of the
motor unit.
- push the coupling of the HPG2B into the hexagonal shaft of the motor unit and tighten it
with the two M12 screws.

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9.2. Set-up of the motor unit

- switch on the main switch.

- switch the turning direction switch to left.
- switch the speed selection switch to the required speed.
- switch machine to continuous operation.

Attention: Never touch into the unit during operation. Risk of injury. Switch off the
main switch or pull out the main plug when the machine is running faulty.

9.3. Changing embossing rollers

B A - scraper
B - adjusting wheels embossing roller
C D C - spacers
A
D - embossing shaft
E E - retainer
I
F - embossing ring
F G - lower bearing housing
H - spring
H I - upper bearing housing
G 4

- by using the handwheels turn the upper

embossing shaft downwards till the spacers can
be taken out.

- Turn the upper embossing shaft to the highest

position. Remove the springs with a tool.

- unlock the screws of the retainer, move the

retainer upwards and take off.

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 - remove the washer, and take off the upper
bearing housing

8
- remove the screws of the lower bearing
housing. Remove the washer and pull off the
bearing housing.
- remove the spacer off the shaft.
- remove the embossing ring.

9
- before mounting the embossing ring grease the
inside of the ring slightly with Molykote BR2 Plus
(or similar graphite grease).

10
- mount the embossing rings.
- assemble the embossing unit in reverse
direction.

11

9.4. Remove the scraper

- remove the upper and lower embossing ring.

How to remove the upper scraper:

- remove both hexagon socket screws.

12

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 - remove the lower section of the scraper
frontwards. The upper part of the scraper remove
upwards.

13

How to remove the lower scraper:

- remove 4 hexagon socket screws M10.
- lift up the scraper and remove frontwards.

14





    





   




  







  




 








 
10. 

Setting  




up
  




  







  




  





10.1. Set up the straightening devices

- open up the vertical straightening rollers.

- open up the horizontal straightening device.
- open up the position of the scrapers.
- set the upper embossing shaft to the highest position.
- pass a required dimension of raw material (a straight section of about 150 cm) through
the unit.
- set the lower straightening rollers for the material to be parallel to the frame.
- set the upper straightening rollers downwards to contact the material with a slight
pressure.

Further corrections will be done while embossing.

15 16
Set-up vertical straightening

Page 9
 depending on depending
material on material

17 18
Set-up horizontal straightening

10.2. How to find set-up datas

- set the upper scraper to the highest position, resp. remove (tube)
- set the lower scraper to the lowest position, resp. remove (tube)
- set the upper embossing shaft to the highest position.
- insert the material into the unit, between the embossing rings. Turn the upper shaft
downwards untill the material clamps.
- measure the distance between the frame and the upper bearing housing. Add 2 mm
(solid), resp. 1 mm (tube) and 1 mm (square with ELS2B) to this value. This is the
dimension for the spacer to be used. Attention: This value is only a reference value,
which has to be corrected in each individual case.
- insert the spacer on both sides

Attention: The spacers must have the same dimensions on both sides. Ignoring this
demages the bearings !!!

- take the pressure off the shaft by turning the handwheels counterclockwise.
- drive the material approx. 5 cm into the unit by pressing jogging forward, drive out again
by using the jogging backward button. Check the depth of the inprint and correct if
neccessary.
- set the scraper and the straightening devices afterwards.

10.3. Set-up the embossing shafts (solid material)

- mount the adjustable material guide (VMF) for tube and flat material.
- fix the required embossing ring on the upper shaft.
- find the set-up data.
- insert the spacers.

Attention: The spacers must have the same dimensions on both sides. Ignoring this
demages the bearings !!!

- take the pressure off the shaft by turning the handwheels counterclockwise.
- set upper scraper to the highest position.
- set the lower scraper to the lowest position.

10.4. Set-up the embossing shafts (ELS2B)

- mount the feeding guide (ELS2B) for square material.
- fix the PVK2B rings onto the shafts.
- find the set-up data.
- insert the spacers.

Attention: The spacers must have the same dimensions on both sides. Ignoring this
demages the bearings !!!

Page 10
- take the pressure off the shaft by turning the handwheels counterclockwise.
- set the upper scraper to the highest position.
- set the lower scraper to the lowest position.

10.5. Set-up the embossing shafts (tube)

- mount the adjustable material guide (VMF) for tube and flat material.
- set the upper embossing shaft to the highest position.
- attention: Dismount both scrapers.
- mount the ROH2B embossing rings onto the shafts.
- find the set-up data.
- insert the spacers

Attention: The spacers must have the same dimensions on both sides. Ignoring this
demages the bearings !!!

- take the pressure off the shaft by turning the handwheels counterclockwise.

10.6. Mounting the adjustable material guide (VMF)

- set the upper embossing shaft to the highest position.
- dismount the safety protection.
- hook in the VMF and tighten the M10 screws.
- mount the safety protection.

10.7. Set-up the adjustable material guide (VMF)

- set-up the embossing rings for the required material.
- line up the feeding channel to the center of the embossing rings design (incorrect settings
will show up with the design out of center, especially for edge hammering).
- adjust the feeding channel with inserted material with a small clearance.
- mount the safety protection.
- by using jogging forward drive about 5 cm into the unit, and out again by pressing jogging
backwards. Check the design and depth and correct if neccessary. When the adjustment
is correct, tighten the wing screw underneath the feeding guide.

10.8. Mounting the feeding guide (ELS2B)

- mount the embossing rings PVK2B.
- take off the VMF.
- mount the ELS on the right side and tighten with the screws M8/M10.

10.9. Set-up the feeding guide (ELS2B)

- set-up the PVK2B rings for the required material (see finding set-up datas).
- insert the material into the feeding guide and tighten by using the hand wheel.
- mount the safety protection.
- drive 5 cm into the unit by using jogging forward, and out again by pressing jogging
backwards. Check the depth and correct if neccessary.

10.10. Setup the scrapers

Before operating the unit set-up the scrapers.
- drive the material through the unit till the straightening roller have all been passed.
- set the scrapers with a clearance of 1-2 mm to the material.

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11. 
 
Maintenance 




  




  







  




  






11.1. Cleaning

Attention: Before opening the unit switch off the main switch or pull out the main
plug. Risk of injury !!! Do not touch into the operating unit.

- remove the cinder inside the HPG2B regularly.

- clean the drive shafts of the HPG2B regularly.
- clean the inside of the bearing housing when changing the rings.
- do not use nitro diluent or a high pressure cleaner.

11.2. Lubrication
The HPG2B should be greased every 2-3 operating hours with a grease gun as follows:

- the embossing shafts by pumping once.

- the straightening shafts by pumping once. Check the moveability of the rollers. In case
too much greased has been pumped in, the rollers might block. In this case remove the
grease pin and the headless screw. Hit with a rubber hammer, under light beats, onto the
bearing housing till the roller moves again. Afterwards insert the grease pin and the
headless screw.

Grease the claw clutch by pumping twice.

The gearbox is maintenance free.

Attention: Using low quality grease can

cause demage !!!

We recommend: Molykote BR2 Plus

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