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Cement

INTRODUCTION


Inorganic binders have had a role in the con- Today, the various types of binders are well
struction industry since pre-classical times and, after known, particularly cements, and they are becoming
successive transformations, are today briefly classi- evermore sophisticated with pre-mixed cements
fied as cements, limes and plasters. These binders, as designed to satisfy specific structural requirements.
well as being used singularly are often mixed in order For several decades, national standards have gover-
to produce an end product, which meets the techni- ned over the production of these binders and have
cal characteristics of the user. Certainly, as far back led, in each single producing country, to a high level
as the second century the Romans mixed lime with of diversification. The current EN Standards have
pozzolan to enhance its hydraulic properties and drawn on the know-how of the various national
then mixed this with aggregates in order to obtain bodies in order to arrive at a unified Standard.
“bitunium”, the forefather of today’s concrete. In We propose a vast range of machines that
the 18th century lime was fired with clay in order to satisfy, practically all requirements.
obtain the first hydraulic limes, which were further
developed in the following century into a cement
industry in which plaster played an important role.

298 Testing equipment for the construction industry


Cement

Contents
62 Physical and chemical properties of cement
Cement samplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Specific gravity (Relative density) . . . . . . . . . . . . . . . . . . . . . 300
Hydraulic shrinkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Soundness of cement and hydrated lime . . . . . . . . . . . . . . . 301
Carbon dioxide content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Expansion of Portland cement . . . . . . . . . . . . . . . . . . . . . . . . 302
Air content of mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Pat test for soundness of hydrated lime
and gypsum plasters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Fineness of cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Bulk density and water retention of cement . . . . . . . . . . . . 303
Cement water retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Heat of hydration of cement . . . . . . . . . . . . . . . . . . . . . . . . . 304
Loss on ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

63 Setting time and consistency of cement


Setting time and consistency of cement – Vicat method . . 306
Automatic Vicat apparatus . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Standard Vicat apparatus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Setting time of cement. Gillmore method . . . . . . . . . . . . . . . 310
Flow of mortars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Workable life of mortors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

64 Building lime, grout and mud testing


Consistency, air content and water retention . . . . . . . . . . . 312
Flow, Reactivity, Bulk density of building lime . . . . . . . . . . . 313
Bulk density of lime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Yield of lime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Flow properties of grouts, muds and other fluid materials . 314
Fly ash determ., consistency and swelling ratio . . . . . . . . . . 315
Sand content of drilling muds . . . . . . . . . . . . . . . . . . . . . . . . 315
Water permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Determination of fineness by wet sieving . . . . . . . . . . . . . . . 315
Carbon dioxide determ., Filtration behaviour, soundness . . 316
Filtration behaviour of drilling fluid . . . . . . . . . . . . . . . . . . . 316

65 Determination of cement strength


Mortar mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Jolting apparatus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Preparation of 40x40x160 mm cement prisms. . . . . . . . . . . 321
Preparation of 50 and 70.7 mm mortar cubes . . . . . . . . . . . 321
Curing of specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
General purpose water curing bath with cooler unit . . . . . . 323
Compression and flexural testers . . . . . . . . . . . . . . . . . . . . . . 324
Automatic testing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Load frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330

Testing equipment for the construction industry 299


62 Physical and chemical properties of cement. . . . . . . . .
CEMENT

Cement samplers / Specific gravity (Relative density) / Hydraulic shrinkage

 Cement samplers  Specific gravity (Relative density)  Hydraulic shrinkage


of cement mortar
M 62-L0001 M 62-L0003
Packaged cement tube sampler Le Chatelier flask M 62-L0009
Shrinkage mould for 40x40x160
q STANDARD q STANDARD mm mortar prisms conforming to
EN 196-7, ASTM C183, AASHTO T127 EN 196-6, ASTM C188, AASHTO T133 ASTM C348

General description and specifications General description and specifications M 62-L0009/F


Shrinkage mould for 40x40x160
Used to sample cement from packages. Used to determine the specific gravity of
mm mortar prisms conforming to
Made of brass, it has an outside diameter hydraulic cement and lime. Glass flask 250
ml capacity, with graduated neck from 0
EN 12617-4
of 32 mm x 700 mm long.
to 1 ml and from 18 to 24 ml in 0.1 ml
A Weight approx.: 2 kg graduation with accuracy of 0.05 ml. q STANDARD
ASTM C348, EN 12617-4,
A Weight approx.: 500 g
M 62-L0002 General description and specifications
Bulk cement sampler Accessories For the determination of linear shrinkage
of cement mortar when used in conjun-
q STANDARD s62-D1635 Chattaway spatula ction with 62-L0035 Length Comparator. A
EN 196-7, ASTM C183, AASHTO T127 three gang mould supplied complete with
6 shrinkage plugs.
General description and specifications A Weight approx.: 12 kg
Used to sample cement in bulk storage
or bulk shipments. It consists of 2 brass
concentric tubes with slots. The inner tube
rotates to close the slots and take the
sample. The capacity of the internal tube is
approx. 3 litres.

A Weight approx.: 5 kg

62-L0009/F

Spare parts

s62-L0009/1 Spare shrinkage plugs


for 62-L0009. Pack of 12
62-L0001 62-L0003
s62-L0009/1F Spare shrinkage plugs
for 62-L0009/F. Pack of 12

62-L0002 62-D1635 62-L0009/1 62-L0009/1F

300 Testing equipment for the construction industry


CEMENT
62
. . . . . . . . . Physical and chemical properties of cement
Soundness of cement and hydrated lime/ Carbon dioxide content

 Soundness of cement Use of the Internal dimensions (lxwxd):


extensibility of 300x150x230 mm
and hydrated lime mould appa-
ratus B External dimensions:
q STANDARD 62-L0025/4 440x215x290 mm
EN 196-3, EN ISO 9597 A Weight approx.: 10.5 kg
The soundness of cements and limes is
determined using the expansion test with
Le Chatelier moulds according to the rele-
vant standard. The mould consists of a
spring tensioned split cylinder 30 mm
M 62-L0025/B
internal diameter x 30 mm high with two
indicator stems which measure 165 mm Le Chatelier soundness kit
from the points to the centre line of the
cylinder and O ring. Two or three moulds General description and specifications
are required for each test. We propose the
single mould (code 62-L0025), a package of Consisting of:
6 units (code 62-L0025/C) and a complete - No. 3 62-L0025 Le Chatelier moulds
62-L0025/F
kit including 3 moulds, glass plates and - No. 6 62-L0025/2 Glass plates, 50 mm
accessories for the verification of extensi- sq.
bility (code 62-L0025/B). - No. 3 62-L0025/3 100 g weights
- No. 1 62-L0025/4 Extensibility of mould
apparatus
 Carbon Dioxide content in cement
M 62-L0025
- No. 1 62-L0025/5 Tamping rod 17 mm
Le Chatelier mould
dia. x 70 g weight q STANDARD
Strictly conforming to EN. Individually che- - No. 1 62-L0025/6 Rule. EN 196-2
cked, supplied complete with certificate of All contained in a plastic carrying case as
conformity. Each mould is identified by a shown in the picture. Very useful to avoid
dispersions of each item in the laboratory. M 62-L0004
serial number. Apparatus for determination of Car-
bon Dioxide content in cement. EN
A Weight approx.: 30 g B Dimensions: 230x210x45 mm 196-2 (Reference Method).
A Weight approx.: 1 kg 220 V, 50-60 Hz, 1 ph.

General description
The testing equipment consists of: Y-piece
with Mohr clip; CO2 absorption tower for
gas or air stream; dropping funnel; distil-
lation flask with electric mantel heater and
three-armed still head; condenser; wash
bottle for concentrated sulphuric acid; two
absorption U-tubes for Hydrogen Sulphide
and water respectively; three absorption
tubes for water and carbon dioxide. Two of
62-L0025
them are to be weighted, the third one is
for protection. Chemicals not included.
62-L0025/B
M 62-L0025/C A Gross weight: 8 kg approx.
Le Chatelier mould. Pack of 6 units
Same as 62-L0025. M 62-L0025/F
Le Chatelier water bath.
220-240 V, 50-60 Hz, 1 ph.
Accessories
General description and specifications
s62-L0025/2 Glass plate, 50 mm sq.
(two required) For use with Le Chatelier moulds for the
determination of the soundness of cement
s62-L0025/3 100 g weight paste. Stainless steel internal chamber hou-
s62-L0025/4 Extensibility of mould sed in a stainless steel insulated exterior
apparatus case. Power 1500 W capable of reaching
the boiling point in 30 minutes. Complete
s62-L0025/5 Tamping rod 17 mm
dia. x 70 g weight with rack for twelve 62-L0025 moulds and
cover. 62-L0004

Testing equipment for the construction industry 301


62 Physical and chemical properties of cement. . . . . . . . .
CEMENT

Expansion of Portland cement / Air content of mortar

 Expansion of Portland cement M 62-L0035


Length comparator
M 62-L0032/A M 62-L0035/A
High pressure cement autoclave. Length comparator. Digital version
230 V, 50-60 Hz, 1 ph.

M 62-L0032/AZ q STANDARD
Same as above but 110 V, 60 Hz, 1 ph. EN 1367-4, EN 12617-4
ASTM C151, C490
q STANDARD
ASTM C151, C490 - UNE 7207 General description and specifications
This apparatus is used to determine the
General description and specifications changes in length of cement prisms in the
accelerated soundness test. It is also used
The system is specially designed for con- to measure length changes of 40x40x160 62-L0035/A with reference rod
ducting expansion tests on cements. The mm, and other sizes of cement and concre-
autoclave consists of a high-pressure te specimens. The instrument consists of an
steam vessel with internal dimensions 154 analogic or digital length gauge which is
mm dia. x 430 mm high to accept a rack mounted on a steel frame. The top anvil is
for holding 10 specimens. It is complete adjustable to suit the required specimen.
with pressure gauge, pressure regulator,
temperature regulator, control switches, B Overall dimensions:
safety valve, and specimen rack. 180x180x490 mm
Certified conforming to ISPELS procedure.
A Weight approx.: 10.5 kg 62-L0035 Detail of the analogic version

Heater: 2600 W  Air content of mortar


B Overall dimensions:
450x475x1080 mm q STANDARD
A Weight approx.: 55 kg Accessories ASTM C185-85, AASHTO T137

s62-L0034/3
(1)
Accessories M 62-L0048
Reference rod, 205 mm. BS 1881, 6073
Steel measure 400 ml cap.
s62-L0033/B Two gang prism mould s62-L0034/4
(2)

to produce cement prisms of 25 mm Reference rod, 230 mm. BS 6073


sq. cross-section with 250 mm gauge General description and specifications
s62-L0034/6
(2)
length. Weight approx.: 9 kg
Reference rod, 305 mm. BS 6073 Used as a density method for the determi-
s62-L0033/B1 Spare contact points nation of the air content of freshly mixed
s62-L0034/7
(1)
for 62-L0033/A. Pack of 100 mortars. Made of steel, 88.1 mm height x
Reference rod, 160 mm. EN 12617-4
and NF P15-433 76.2 mm internal diameter, it is calibrated
to contain 400 ± 1 ml of water at 23°C.
s62-L0034/8
(2)

Reference rod, 280 mm. UNI 8148


A Weight approx.: 800 g
s62-L0034/9 Reference rod, 190
(2)

mm. ASTM C348, UNI 6687


Accessories
s62-L0034/1 Reference rod, 300
(2)
62-L0033/B mm. ASTM C490, BS 1881
s62-D1635
Chattaway spatula. Made of pure nickel
s62-L0034/10 Reference rod. 176
(2)

mm. To EN 1770 (for plugs 65-L0010/5) 120 mm long. Net weight 100 g

s65-L0034/11 Reference rod, 290


(2)

mm for 62-L0009 mould.

s65-L0010/5 Plugs for thermal


expansion measurement. Type 2, B
shape to EN 1770. Pack of 12 pcs.
(1)
with hemispherical concave ends
and two steel spheres.
(2)
with convex hemispherical end.
62-L0032/A 62-L0048 62-D1635

302 Testing equipment for the construction industry


CEMENT
62
. . . . . . . . . Physical and chemical properties of cement
Pat test / Fineness of cement
Bulk density of cement / Cement water retention

 Pat test for soundness of  Bulk density of cement  Cement water retention
hydrated lime and gypsum
plasters M 62-L0060 q STANDARD
Apparatus for the measurement of ASTM C91, C110
q STANDARD bulk density of cement
EN 459 – BS 890, 1191 M 62-L0061/A
General description and specifications Water retention apparatus
M 62-L0037
Brass ring mould 62-L0037 Used to determine the bulk density of
General description and specifications
cement as specified by the “Commission
des méthodes d’essai des matériaux de Used for determining the water retention
General description and specifications construction”. It consists of a sieve funnel, value of cement and lime. Comprising
an unit weight measure 1 litre capacity, a water aspirator, three-way stopcock, metal
Used for the determination of the sound- tripod, and straightedge. perforated dish, funnel, mercury manome-
ness of hydrated lime and gypsum plasters. ter, mercury valve and stand.
The mould is 100 mm dia. x 5 mm deep B Overall dimensions: 350x350x520 mm
with an internal taper of 5°. It is supplied
complete with glass plate. Three are requi-
A Weight approx.: 3 kg B Dimensions: 400x300x600 mm
approx.
red for each test.
A Weight approx.: 8 kg

 Fineness of cement

q STANDARD
EN 196-6

M 62-L0041/A
Blaine fineness
(Air permeability) apparatus

General description and specifications


Used to determine the particle size of
Portland cement, limes and similar powders
expressed in terms of their specific surface.
It consists of a stainless steel cell, perfo-
rated disc and plunger. An U-tube glass 62-L0060
manometer is fitted to the steel stand. The
set is complete with rubber aspirator and
filter paper.

B Overall dimensions:
220x170x470 mm approx.
A Weight approx.: 8 kg
Accessories

s62-L0041/2
Manometer liquid. 250 ml bottle
62-L0061/A
s62-L0041/6 EN 196-6-NIST, refe-
rence cement. Pack of 10 g

Spare parts

s62-L0041/A1
Spare U-tube glass manometer

s62-L0041/32
Filter paper. Box of 100 circles
62-L0041/A

Testing equipment for the construction industry 303


62 Physical and chemical properties of cement. . . . . . . . .
CEMENT

Heat of hydration of cement / Loss on ignition

 Heat of hydration calorimeter B Overall dimensions: Spare parts


300x200x650 mm approx.
A Weight approx.: 13 kg s62-L0071/1 Dewar flask
q STANDARD
s62-L0071/2
EN 196-8 – ASTM C186 Beckman thermometer

Used to determine the heat of hydration of s62-L0071/3 Filler funnel


low heat Portland and hydraulic cement.
Two versions available: Standard model
62-L0071/A fitted with Beckman type ther-
mometer and Digital model 62-L0071/
AD fitted with high resolution electronic
thermometer with PT100 probe.

M 62-L0071/A
 Loss on ignition
Heat of hydration calorimeter.
230 V, 50-60 Hz, 1 ph. M 10-D1418/A
Muffle furnace 1200°C max. tem-
M 62-L0071/AZ perature. 230 V, 50-60 Hz, 1 ph.
Same as above but 110 V, 60 Hz, 1 ph.
q STANDARD
M 62-L0071/AD EN 196-2

Heat of hydration calorimeter with


62-L0071/A General description and specifications
digital thermometer. 230 V, 50 Hz,
1 ph. Used for determining the loss on ignition
of cement and building lime.
M 62-L0071/ADZ
Same as above but 110 V, 60 Hz, 1 Max. temperature: 1200°C
ph. Power: 4200 W
Inside dimensions:
General description and specifications 210x280x145 mm (lxwxh)
The standard 62-L0071/A apparatus con- B Outside dimensions:
sists of a Dewar flask, which is housed in 510x650x650 mm
an insulated box, a constant speed electric A Weight approx.: 70 kg
stirrer, a filler funnel, and a Beckman type
thermometer with reader.
The digital version 62-L0071/AD, in place
of the Beckman thermometer, mount a
high resolution battery operated electronic
thermometer having the following fea-
tures:
Resolution 0.001°C
System accuracy up to 0.05°C 62-L0071/AD
Instrument memory for up to 10,000
readings
Displays, saves and prints Delta T, min.,
max. and mean values
Audible alarm if limit values are exceeded
Protection class IP65 Accessories
Instrument memory for 10,000 readings
Accuracy over the entire measurement s86-D0805 Paraffin wax 1 kg, mel-
ting point approx. 60°C. Used to coat
range thanks to system adjustment all glass surfaces in contact with hydro-
PT100 probe measuring range –40 +300°C. fluoric acid
Resolution 0.001°C complete with test
certificate. s62-L0072 Special set of glassware
for water content determination inclu-
Supplied complete with MS EXCEL templa- ding silica combustion tube with silver
te for data processing. wool, absorption tubes for silica gel and
magnesium perchlorate, bubbler for
sulphuric acid
10-D1418/A

304 Testing equipment for the construction industry


CEMENT
62
. . . . . . . . . . . . Setting time and consistency of cement
Heat of hydration of cement / Potential alkali reactivity of cement-aggregates combination

 Heat of hydration of cement - Automatically maintains the water


temperature.
- Complete with recirculating unit
M 65-D1409/A - Incorporating refrigeration compressor
Digital circulating water bath with and electronic thermoregulator
with digital display
cooler unit. 230 V, 50-60 Hz, 1 ph.

M 65-D1409/AZ
Same as above but 110 V, 60 Hz, 1 ph.

q STANDARD
EN 196-1, 196-8

General description and specifications


Used for controlling relatively low water
temperatures in areas where the ambient
temperature is quite high. In this case is
used for storing the hydrated samples at a
temperature of 20 ± 0.2°C. Internal surfa-
ces of polished stainless steel and housed
in a sheet steel insulated outer case. The
cooler unit is located under the water bath.
Supplied complete with stainless cover.

Capacity: 40 litres
Power: 2000 W
Temperature range: +5 to +60°C
Accuracy: ± 1%.
Inside dimensions: 550x360x200 mm 65-D1409/A
B Outside dimensions:
830x480x950 mm
A Weight approx.: 62 kg  POTENTIAL ALKALI REACTIVITY OF CEMENT-AGGREGATE COMBInATIONS
M 62-L0073
Mortar bar container

q STANDARDS
ASTM C 227

General description and specifications


Used for deermining the potential alkali
reactivity of cement aggregate combina-
tions (mortar bar method). Acrilic cylinder
container and internal stainless steel rack.
Six specimens capacity.

B Dimensions: 170 mm dia. x 450 mm


high.
A Weight approx.: Net 3 kg

62-L0073

Testing equipment for the construction industry 305


63 Setting time and consistency of cement. . . . . . . . . . . .
CEMENT

Setting time and consistency. Vicat method

 VICAMATIC: Automatic recording Use of a single apparatus Use of a multiple system


Vicat apparatus 63-L0027/E-F Main advantages: Main advantages (in addition to the
• Production of a test graph report on paper above):
q STANDARD • Display of test data in real time. See • Test system expandable any time to up to
EN 196-3, EN 480-2, ASTM C191, description of this unique feature in the 16 units for PC connection
AASHTO T131, NF P15-414-431, DIN 1196- firmware paragraph • The single units to be connected to the
1198.
• Possibility of connection to a simple PC network can be located in different
serial printer (See accessories) places and not necessarily all together
• Possibility of connection to PC via RS 232 (See the Software paragraph)
Introduction port • Powering down one unit does not prevent
The setting time determination of cement the use of all other units in the network
and mortars is one of the most important All the above features represent the most • The units can be independently
parameters for the quality inspection and advanced economical solution for general programmed
verification. laboratory use.
Furthermore the production and use of
new mortars, admixtures and similar mate-
rials with the research activity has highli-
ghted the need of sophisticated test appa-
ratus capable of performing a variety of
independent test cycles and procedures on
numerous specimens.
Our new VICAMATIC apparatus fully sati-
sfies these requirements and is capable of
performing tests with start delay, adjusta-
ble dropping rate auto-mode and free or
driven drop. The driven drop option allows
the adjustment of th drop or lifting time
within 10 and 50 seconds. The VICAMATIC
can also be equipped by the needle cle-
aning device with water container for
testing in water as prescribed by EN.
The installed firmware allows the PC con- Multiple Vicat testing systems (expandable up to 16 units) connected to PC
nection via the RS 232 port and the expan-
sion to a Multiple Testing System with up
to 16 apparatus via the RS 485 port.
The high versatility and flexibility of the
VICAMATIC is summarised below.

- Automatic test cycle


- Double recording: analogic on paper
and digital by electronic sensor
- Storing of test results, settings and data
- Large graphic display to follow the
test in real time
- RS 232 output for connection to PC
and printer (see page 308)
- High flexibility in programming the
test cycles as test start delay, dropping
rate auto-mode, free or driven drop
- RS 485 network facility for connec-
tion to PC of up to 16 independent
VICAMATIC for data acquisition and
processing (see page 308)
- Fully conforming to EN, ASTM,
AASHTO, BS and similar
- High versatility and vast applica-
tions: from the standard use in local
laboratories to the multiple use in
research and central laboratories
- Also suitable for tests on Gypsum
conforming to EN 13279-2
Example of printed report and test graph
obtained with the paper recorder and serial
printer (optional 63-L0027/E13)

306 Testing equipment for the construction industry


CEMENT
63
. . . . . . . . . . . . Setting time and consistency of cement
VICAMATIC: Automatic recording Vicat apparatus (continued)

General description
The apparatus consists essentially of a mecha-
nism of four different stepper motors, which
control the sliding weight with needle, the
rotation and displacement of the table and
the chart drum. The displacement of the sli-
ding weight with needle is recorded by a pen
in the chart drum and also read by an encoder
for the data acquisition.
The automation of the system is obtained
by an electronic control chard with micro-
processor. The front control panel includes
the membrane keyboard with large graphic
display.

Firmware specifications
The test parameters to be set are the fol-
lowing:
- Reference standards: EN, ASTM, General
purpose, single drop
- Frequency of penetrations (to be selected
between frequency input by user or cal-
culated semiautomatically)
- Free fall mode or driven fall mode
- Adjustable test start delay Sample displays
- Penetration measurement by encoder
- Test data: test number, operator, client, Multiple configuration: Test software Technical specifications
date, hour, cement type, water percen- The multiple option (from 2 to 16 units)
tage, humidity, delay, mode (automatic 128x64 pixel display unit
has been carried out for PC connection
or manual) Voltage: 230 V, 50-60 Hz, 1 ph.
with the testing software (See accessories)
- Permanent memory for data storage or 110 V, 60 Hz, 1 ph.
giving the following performances:
- Clock calendar - Real time display of the setting curve of B Dimensions (lxwxh):
- 5 languages: English, Spanish, French, all connected units 180x300x440 mm
German, Italian - Zoom and curve displacement option A Weight approx.: 10 kg
and measurement of intervals between
two selected points by graphic cursors
- Each curve window can be changed to
the display of test data
- Memory storage of all test data and dia-
grams by exportable database
- Generation of test files
- Printing of test certificate including logo
and client letterhead, setting curve and
test data

VICASOFT: Setting diagram


on the PC screen

VICASOFT: Preview of a 2 pages


VICASOFT: Test data saved in memory setting test certificate

Testing equipment for the construction industry 307


63 Setting time and consistency of cement. . . . . . . . . . . .
CEMENT

VICAMATIC: Automatic recording Vicat apparatus (continued)

Standard outfit M 63-L0027/F - VICAMATIC auto-


matic electronic apparatus ASTM/
The VICAMATIC apparatus is supplied com- AASHTO version for setting time
plete with the needle (1.13 or 1 mm dia- measurement. 230 V, 50-60 Hz, 1 ph.
meter depending on the version), mould
(EN or ASTM depending on the version), M 63-L0027/EZ - VICAMATIC automa-
glass plate, 5 pens and 1 pen holder, 100 tic electronic apparatus EN version
printed charts. for setting time measurement.
110 V, 60 Hz, 1 ph.
Ordering informations
M 63-L0027/FZ - VICAMATIC
M 63-L0027/E - VICAMATIC automa- automatic electronic apparatus
tic electronic apparatus EN version ASTM/AASHTO version for setting
for setting time measurement. time measurement.
230 V, 50-60 Hz, 1 ph. 110 V, 60 Hz, 1 ph.
VICAMATIC connected to serial printer
63-L0027/E13
Test paths

Standards ASTM C191 EN 196 EN 13279-2 General purpose



Pitch (mm) 6.8 10 12 5
Diameters (mm) 0 - 13 - 26 - 39 0 - 10 - 30 - 50 0 - 26 - 50
Points per dia. 1 - 6 - 12 - 18 1 - 2 - 9 - 15 1 - 6 - 13 60 (total)

. .. .
Pitch
...

. .. ..
. .

. .. . .
dia.

Important note
Using a single VICAMATIC apparatus
two options are available for PC con-
nection:

1 PC connection by RS 232 serial


cable code 63-L0027/E17 and data
acquisition with standard PC sof-
tware as example MS Hyper
terminal
1 PC connection by RS 485 cable code
63-L0027/E12 and data acquisition
and processing with the VICASOFT
code 63-L0027/E11 for connection
to up 16 units

RS 485 network facility for connection


of up to 16 independent VICAMATIC for data
acquisition and processing

308 Testing equipment for the construction industry


CEMENT
63
. . . . . . . . . . . . Setting time and consistency of cement
VICAMATIC: Automatic recording Vicat apparatus (continued)

Accessories and spares

sCode
Description

Accessories
63-L0027/E9 Water thermostatic unit for Vicamatic. Two units capacity, 350 W, 230 V,
50-60 Hz, 1 ph
63-L0027/E10 Accessory for needle continuous cleaning and in-water testing.
Complete kit. It has to be factory installed
63-L0027/E11 Kit for the PC connection in a network logic of up to 16 VICAMATIC
apparatus as a network comprising VICASOFT data acquisition and
elaboration software and RS 232 - RS 485 conversion module
63-L0027/E12 RS 485 serial cable for the PC and network connection
of VICAMATIC apparatus. Single piece length 5 m
63-L0027/E17 RS 232 serial cable for the PC connection of a single VICAMATIC
apparatus. Length 3 m
63-L0027/E13 40 columns serial printer complete with serial cable
63-L0027/E15 consistency probe complete for the machine connection
with cylindrical needle and calibrated sliding 63-L0027/E14 Needle for final setting test to EN
weight. 63-L0027/E15 Cylindrical probe for consistency test complete with
weight calibrated dropping needle bearer
63-L0027/E16 Additional weight 700 g conf. to EN 480-2
63-L0027/E18 Conical penetration probe 8 mm dia. x 50 mm complete with 100 g
calibrated weight. Conforming to EN 13279-2: Gypsum test
Spare parts
63-L0027/E20 1.13 mm diameter needle to EN
63-L0027/E21 1 mm diameter needle to ASTM/AASHTO
63-L0027/E22 Plastic mould to EN
63-L0027/E23 Plastic mould to ASTM/AASHTO
63-L0027/E24 Glass base plate
63-L0027/E25 Glass base plate for the in-water testing device
63-L0027/E26 100 recording charts
63-L0027/E27 Pack of 5 pens including one pen holder

63-L0027/E23
63-L0027/E22
63-L0027/E25

63-L0027/E10 Needle cleaning device and


in-water testing kit

63-L0027/E24

63-L0027/E16 Additional weight to EN 480-2

63-L0027/E9

63-L0027/E26, 63-L0027/E27

63-L0027/E18 63-L0027/E20, 63-L0027/E21, 63-L0027/E14 Serial printer 63-L0027/E13

Testing equipment for the construction industry 309


63 Setting time and consistency of cement. . . . . . . . . . . .
CEMENT

Determination of setting time and consistency of cement


Vicat method / Gillmore method

 Determination of setting time Accessories


and consistency of cement - EN 196-3
Vicat method
s63-L0027/E22 Vicat mould
q STANDARD
EN 196-3 – ASTM C191 – AASHTO T131 s63-L0028/31
Initial needle 1.13 mm dia.
– NF P15-414, 431 – DIN 1196, 1168
s63-L0028/41
Final needle 1.13 mm dia.
 Standard Vicat apparatus s63-L0028/5
Consistency plunger 10 mm dia.
M 63-L0028/1
s63-L0028/6 Supporting plate, used
Vicat apparatus as base for Vicat mould Accessories

qSTANDARD
s63-L0028/7 Glass thermometer
-10°C to +50°C.
EN 196-3, EN 480-2, ASTM C187,
C191 – AASHTO T129, T131 – NF P15-414
s63-L0028/8 Additional weight 700 g
To EN 480-2
ASTM C 191
 Setting time of cement.
General description and specifications Gillmore method
The apparatus consists of a metal frame s63-L0028/21 Initial needle 1 mm
dia. M 63-L0075
with a sliding rod. An adjustable indicator
moves over a graduated scale. The needle s63-L0027/E23 Vicat mould plastic Gillmore apparatus
or plunger is attached to the bottom end s63-L0028/5 Consistency plunger
of the rod to make up the test weight of 10 mm dia. q STANDARD
300 g. The frame is supplied without acces-
s63-L0028/6 Supporting plate, used ASTM C91, C141, C266 - AASHTO T154
sories, which have to be ordered separately as base for Vicat mould
depending on the requirement. It is also
proposed complete with basic EN acces- s63-L0028/7 General description and specifications
Glass thermometer -10°C to +50°C.
sories (code 63-L0028) or ASTM, AASHTO Used to determine the setting time of
accessories (code 63-L0028/A) and in the cement. The apparatus consists of two
automatic versions (see previous pages). M 63-L0028 horizontal arms, which carry two weighted
Vicat test set. EN method steel needles, which are precision machi-
A Weight approx.: .5 kg Comprising: ned to meet the specified requirements.
- No. 1 63-L0028/1 Vicat frame The initial needle weighs 113 g and is 2.12
- No. 1 63-L0027/E22 Vicat mould mm dia., the final needle weighs 453.6 g
- No. 1 63-L0028/31 Initial needle and is 1.06 mm dia.
1.13 mm dia.
- No. 1 63-L0028/5 Consistency plun-
ger 10 mm dia. A Weight approx.: 2.5 kg
- No. 1 63-L0028/6 Supporting plate
- No. 1 63-L0028/7 Glass thermome-
ter
63-L0028/41
- No. 1 63-L0028/41 Final needle
1.13 mm dia.
A Weight approx.: 4 kg approx.
M 63-L0028/A
Vicat test set. ASTM method
Comprising:
- No. 1 63-L0028/1 Vicat frame
- No. 1 63-L0027/E23 Vicat mould
- No. 1 63-L0028/21 Initial needle
1 mm dia. 63-L0075
63-L0028 - No. 1 63-L0028/5 Consistency plun-
ger 10 mm dia.
- No. 1 63-L0028/6 Supporting plate
- No. 1 63-L0028/7 Glass thermome-
ter
A Weight approx.: 4 kg approx.
310 Testing equipment for the construction industry
CEMENT
63
. . . . . . . . . . . . Setting time and consistency of cement
Consistency, Flow, Workable life and Water vapour permeability of mortars

 Consistence of fresh mortar  Flow of mortar.  Workable life AND STIFFENING


AND BUILDING LIME ASTM method TIMEof mortars ASTM method
by flow table EN method
M 63-L0040/A M 63-L0098
M 64-L0038/A Hand operated flow table. ASTM Apparatus for the determination of
Hand operated flow table. workable life and stiffening time of
M 63-L0040/E mortars
M 64-L0038/E Motorised flow table. ASTM
230 V, 50 Hz, 1 ph. q STANDARD
Motorised flow table.
110 V, 60 Hz model aviable on request: method A, EN
230 V, 50 Hz, 1 ph. EN 1015-9 13294
code 63-L0040/EZ
q STANDARD General description
EN 459-2,EN 1015-3 q STANDARD Comprising an electronic balance 30 kg
(modified in July 2003) ASTM C230 cap. x 20 g div., a vertical loading pillar
complete with penetration rod and a sam-
General description and specifications ple container.

Used for determining the consistency


of cement mortars. The motor operated
A Weight: 10 kg approx.
models are driven by a motor speed redu-
cer and the number of drops are shown on  Water vapour permeability
the counter, which stops automatically the of hardened rendering and
machine at the end of the cycle. plastering mortars
Supplied complete with flow mould and
tamper.
M 63-L0092
Permeability test cell
Diameter of table: 254 mm
64-L0038/E
Height of drop: 12.7 mm General description
See general description on page 313 Bronze cone: 101.6 mm base dia.
x 69.9 mm top dia. x 50.8 mm high Made of hard plastic resistant to corro-
sion. Permeability area of 0.02 m2 approx.
A Weight approx.: 20 kg (63-L0040/E)
and 11 kg (63-L0040/A)
Accessories
Accessories
s63-L0037/1
Flow calliper to EN 459-2 and 1015-3
s63-L0040/1
Flow calliper to ASTM C230

Spare parts

s63-L0040/10 63-L0040/1
Flow mould to ASTM C230

s63-L0040/11 Hardwood tamper


12x25x150 mm mould to ASTM C230

63-L0037/1
63-L0092
Spare parts

s63-L0037/10
Flow mould to EN 459-2 and 1015-3

s63-L0037/11
Tamper to EN 459-2 and 1015-3

s63-L0037/12 Filling hopper 63-L0040/A


for 63-L0037/10 flow mould 63-L0098

Testing equipment for the construction industry 311


64 Building lime, grout and mud testing. . . . . . . . . . . . . .
CEMENT

Consistency / Air content / Water retention

 Consistency of masonry  Air content


cement and building limes
M 64-C0171
M 64-L0036 Air content meter 1 litre capacity
Plunger penetration apparatus
M 64-C0171/A
qSTANDARD
EN 413-2, 459-2
Air content meter 0.75 l cap.
qSTANDARD
General description and specifications EN 413-2, 459-2

Used for determining the consistency


of masonry cement and building limes. General description and specifications
Consisting of a steel base with recess These apparatus have been designed to
to house the test cup and the vertical determine the content of air in cement
column holding the penetration plunger mortar, cement paste, and lime mortar. The
assembly. The height of drop is 100 mm air entrainment meter are made of cast
and the weight of plunger assembly is 90 aluminium. The test pot and the upper part
g. Supplied complete with test cup 80 mm are sealed air-tight together by means of
dia. x 70 mm deep and tamper. two quick-action spring clamps. The air is
compressed by means of a built-in hand
A Weight approx.: 6 kg pump. This air pump, and the push-buttons
TEST and CORRECTION are arranged in a
simple-to-use configuration on the front
plate. The pressure gauge is installed reces-
64-C0171
sed in the head of the meter. The scale has
an indication range of 0-50 volumetric %.
The two models are practically identical
except for the capacity. The 64-C0171  Water retention
model, 1 l capacity, is conforming to the
EN 459-2 standard whilst the 64-C0171/A, M 63-L0095/6
0.75 l model is conforming to the EN 413-2 Brass mould
standard. 100 mm dia. x 25 mm deep

B Dimensions: qSTANDARD
320 mm high, 200 mm dia. EN 413-2

A Weight approx.: 3.5 kg Used for determining the water retention


of masonry cement.

A Weight approx.: 0.1 kg


Accessories

s64-C0171/1 Filling ring for


64-C0171 and 64-C0171/A

64-L0036 63-L0095/6

312 Testing equipment for the construction industry


CEMENT
64
. . . . . . . . . . . . . . Building lime, grout and mud testing
Flow of building lime / Bulk density of lime
Yield of lime / Reactivity of lime

 Flow of FRESH MORTAR  Reactivity of lime  Bulk density of lime


AND building lime
M 64-L0035/C M 64-L0031/B
M 64-L0038/A Apparatus for testing reactivity. Bulk density apparatus
Hand operated flow table 230 V, 50 Hz, 1 ph.
for building lime qSTANDARD
qSTANDARD EN 459-2
M 64-L0038/E EN 459-2, NF P98-102
Motorised flow table for building General description and specifications
lime. 230 V, 50 Hz, 1 ph. General description and specifications
qSTANDARD Ground quicklime shall be tested for their Used for deter-
EN 459-2, EN 1015-3 reactivity on slaking with this apparatus mining the bulk
(modified in July 2003) which consists essentially of a Dewar ves- density of lime
sel 1000 ml cap., stirring motor, calibrated by the fall of the
thermometer, stand and accessories. sample from a
standard height
into a contai-
A Weight approx.: 9.5 kg ner. Consisting
of a cylindrical
container 1 litre
cap., hopper and
spring loaded
yoke.
64-L0038/E
A Weight
General description and specifications approx.: 2 kg
Used for determining the consistency of
mortar for masonry and building lime.
The motor operated model 63-L0038/E is 64-L0031/B
driven by a motor speed reducer and the
number of drops are preset on a counter,
which stops automatically the machine  Yield of lime
at the end of the cycle. The total mass of
the movable parts of the table is between M 64-L0031/A
4.2 to 4.5 kg conforming to the standard. Slaking vessel
Supplied complete with flow mould, filling
hopper and tamper.
Diameter of table: 300 mm qSTANDARD
Height of drop: 10 mm EN 459-2
Bronze cone: 100 mm base dia. x 70 mm
top dia. x 60 mm high
General description and specifications
B Overall dimensions: 421x310x395
(h) mm (model 63-L0038/A) and Used for determining the yield of lime by
500x525x352 (h) mm (model 63-L0038/E) leaving the sample to slake in an insulated
A Weight approx.: 35 kg (63-L0038/A) vessel. Comprising a cylinder 113 mm dia.
and 50 kg (63-L0038/E) 64-L0035/C x 140 mm deep, externally insulated com-
plete with cover.
Accessories

s63-L0037/1 Spare parts


Flow calliper to EN 459-2 and 1015-3
s64-L0035/C1 Dewar vessel
Spare parts
s64-L0035/C2 Stirring paddle
s 63-L0037/10
Flow mould to EN 459-2 and 1015-3 s64-L0035/C3 Thermometer 0-100°C
s 63-L0037/11
Tamper to EN 459-2 and 1015-3

s 63-L0037/12
Filling hopper for 63-L0037/10 flow
mould 64-L0031/A

Testing equipment for the construction industry 313


64 Building lime, grout and mud testing. . . . . . . . . . . . . .
CEMENT

Flow proprieties of grouts, muds and other fluid materials

 Flow properties of grouts, M 64-L0057


Accessories and Spare parts
muds and other fluid materials Mud balance
s64-L0055/1 Stainless steel cone
without nozzle
qSTANDARD General description and specifications
EN 445 s64-L0055/2 Nozzle, 8 mm inside dia. The mud balance provides a simple method
M 64-L0055/A s64-L0055/3 Nozzle, 9 mm inside dia. for the accurate determination of mud
density. An outstanding advantage of this
Flow cone apparatus, s64-L0055/4 Nozzle, 10 mm inside dia. balance is the fact that the temperature of
with sieve and 10 mm nozzle the drilling mud does not materially affect
s64-L0055/5 Nozzle, 11 mm inside dia. the accuracy of readings. The durable con-
General description and specifications s64-L0055/6 Nozzle, 13 mm inside dia. struction of the mud balance makes it
ideal for field use. Principally the balance
Used for determining the flow properties of consists of a base and graduated arm with
mortars, grouts, muds and many other type cup, lid, knife-edge, rider, built-in spirit
of fluid materials. The apparatus can be fit- level, and counter-weight. The constant
ted with 4 different nozzles 8, 9, 10, 11and volume cup is affixed to one end of the
13 mm dia. The EN 445 prescribes the graduate arm and the counter weight on
10 mm dia. The apparatus comprises a M 64-L0056 the opposite end. A plastic carrying case is
metal stand supporting the stainless steel Marsh funnel viscometer provided that holds the balance in working
cone having inside dimensions (conical position.
part only) of 150 mm upper dia. x 280
mm height. When fitted with the 10 mm
qSTANDARD
dia. nozzle the total height is 350 mm. The ISO 2431 A Weight approx.: 1 kg
apparatus is also supplied complete with a
150 mm dia. sieve, 1.5 mm opening that General description and specifications
fits the upper cone, the 10 mm nozzle with
The Marsh funnel viscometer is made of
fitting bush and 1 litre capacity cup.
rugged, break-resistant plastic that resists
to the temperature change deformation.
A Weight approx.: 10 kg Volumetric accuracy is assured. Plastic han-
dle provides insulation for user’s hands. A
metal orifice assures accurate readings. The
Marsh funnel is used for routine viscosity
determinations on almost every drilling rig.
Supplied complete with plastic measuring
cup 1 litre capacity.

Top dia.: 150 mm 64-L0056


Nozzle length and internal dia.:
50x5 mm
Total length: 355 mm
A Weight approx.: 0.5 kg

64-L0055/A with 64-L0055/2, 64-L0055/3


and 64-L0055/5

64-L0057

314 Testing equipment for the construction industry


CEMENT
64
. . . . . . . . . . . . . . Building lime, grout and mud testing
Fly Ash: Determination of fineness by wet sieving
Consistency of grouts / Sand content / Settling and swelling ratio / Water permeability

 Fly Ash: Determination  Sand content of drilling muds  Water permeability of one-coat
of fineness by wet sieving rendering mortars with substrates
M 64-L0064
qSTANDARD Sand content kit qSTANDARD
EN 451-2 EN 1015-21
Sieve analysis apparatus for determining
M 64-L0058 the sand content of drilling muds.
Wet sieving apparatus The kit consists of a special 200 mesh sieve M 64-L0030/A
2 1/4” dia., fastered inside a collar upon Apparatus for water permeability
either end of which fits a small funnel. determination of one-coat rende-
General description and specifications
ring mortars with substrates
The apparatus comprises a special stainless
steel sieve, 0.045 mm opening, a spray A Weight approx.: 1.5 kg
General description
nozzle 17.5 mm dia. with 17 holes 0.5
The apparatus consists of a metal cone
mm dia. oriented and spaced conforming
200 mm dia. base with a reference mark
to the specifications, a pressure gauge 80
at 100 mm and a glass burette 1 litre
mm dia. and fittings for connection to the
capacity with 1 ml graduation. The burette
water supply.
is held by appropriate base with rod and
clamps.
A Weight approx.: 2 kg B Dimensions: 1400x300x300 mm approx.
A Weight: 10 kg approx.

64-L0064

 Settling and swelling ratio

64-L0058 qSTANDARD
EN 445

 Consistency of grouts
M 64-L0053
qSTANDARD Settling and swelling ratio apparatus
EN 13395-2, UNI 8997
General description and specifications
M 64-L0054/A
Consisting of 3 metal containers, caliper
Flow test apparatus and measuring bridge.

General description and specifications


A Weight approx.: 4 kg
Consisting of a special funnel fitted on a
metal channel.

A Weight approx.: 20 kg

64-L0053

64-L0054/A
64-L0030/A

Testing equipment for the construction industry 315


64 Building lime, grout and mud testing. . . . . . . . . . . . . .
CEMENT

Carbon dioxide determination


Filtration behaviour of drilling fluid / Soundness of building lime

 Carbon dioxide determination  Filtration behaviour  Soundness of building lime


Kleine apparatus of drilling fluid
Filter press qSTANDARD
qSTANDARD EN 459-2
EN 459-2 qSTANDARD
API Recommended practice, M 64-L0025/G
M 64-L0062 13 B-1 and 13 B-2 Steam cabinet. 230 V, 50-60 Hz, 1 ph.
Kleine apparatus
M 64-L0063 For use with Le Chatelier moulds for the
General description and specifications Filter press apparatus for muds determination of the soundness of building
lime which is subjected to the continuous
Used for the determination of the carbon action of steam at atmospheric pressure
dioxide in lime. Consisting essentially of for a period of 180±10 min.
a decomposition flask 50 ml cap., of an Stainless steel internal chamber housed in
absorption vessel to contain the potassium a stainless steel insulated exterior case.
hydroxide solution, a measuring burette,
funnel stopcocks, connections and wooden
Power: 700 W
stand.
Internal dimension (lxdxw):
280x250x150 mm
B Overall dimensions: 550x750x400 mm
B Outside dimensions: 480x400x210 mm
A Weight approx.: 15 kg
A Weight approx.: 11 kg

M 62-L0025
Le Chatelier mould

Strictly conforming to EN standard.


Individually checked, supplied complete
with certificate of conformity.
64-L0063
A Weight approx.: 30 g
Measuring filtration behaviour and wall-
coke building characteristics of fluids is
essential to drilling fluid control and treat- M 62-L0025/C
ment. This apparatus is the most effec- Le Chatelier mould. Pack of 6 units
tive means of determining the filtration Same as 62-L0025.
properties of drilling muds and cement
slurries.
It consists essentially of a mud reservoir
mounted in a frame, a pressure source, a
64-L0062 with 81-B0145/D filtering medium and a graduated cylinder
for receiving and measuring filtrate.
Supplied complete with filter paper and CO 2

cartridges.

B Overall dimensions:
200x230x480 mm approx. 64-L0025/G
A Weight approx.: 10 kg
Accessories
86-D1449
s62-L0025/2 Glass plate, 50 mm sq.
(two required)
Accessories s62-L0025/3 100 g weight
s81-B0145/D Hot plate with magne- s62-L0025/4 Extensibility of mould
tic stirrer apparatus

s86-D1449 Adjusrable height support 62-L0025


s62-L0025/5 Tamping rod 17 mm
dia. x 70 g weight

316 Testing equipment for the construction industry


CEMENT
64
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memorandum

Testing equipment for the construction industry 317


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Preparation of specimens
Mixing of cement mortars

 Mixing of cement mortars Main features


AUTOMIX Automatic Mortar Mixers - Strictly conforming to Standards
- Automatic testing cycles
- Large digital display monitoring the
qSTANDARD test cycle in real time including total
EN 196-1, 196-3, 413-2, 459-2, and residual time intervals
- 4 programmable mixing cycles con-
480-1
forming to EN 196-1, EN 196-3, DIN
1164-5, and DIN 1164-7
M 65-L0006/A - 1 mixing cycle programmable by the
AUTOMIX Automatic programmable operator
- Acoustic signal synchronised with
mortar mixer complete with sand cycle steps
dispenser. 230 V, 50-60 Hz, 1 ph. - Complete with automatic sand
dispenser
- Ergonomic and safe design
M 65-L0006/AM
AUTOMIX Automatic programmable
mortar mixer complete with sand
dispenser and a supplementary
dispenser for the manual addition 65-L0006/A
of admixtures or water during the
mixing cycle. 230 V, 50-60 Hz, 1 ph.
Safety features

N O T E - Microswitch to avoid operation when


the bowl is removed
For the 110 V, 60 Hz versions ask respecti- - Transparent safety bowl cover
vely for 65-L0006/AZ and 65-L0006/AMZ

Voltage: 230 V, 50-60 Hz, 1 ph.


General description and specifications B Dimensions (lxwxh):
600x450x600 mm approx.
These mixers have been developed with a
high level of quality and reliability. They
A Weight approx.: 58 kg
conform precisely to the standard, whilst
at the same time meeting the demand for Accessories
a wider scope in testing other materials
and for research applications. An impor- s65-L0006/5 Steel whisk
tant feature of this mixer is the ability to
program special mixing cycles. The version
Easy removal of bowl and beater
65-L0006/AM is supplied complete with a Spare parts
second dispenser for the manual addition
of admixtures or water.
Technical specifications
s65-L0006/2 Stainless steel mixing
bowl 5 litres cap. for Automix mixer
- Robust and stable frame
s65-L0006/4 Stainless steel beater
- Easy and fast bowl mounting or removal for Automix mixer
- Distance between beater and bowl: 3 ± 1
mm during all cycle
- Stainless steel beater and bowl
- Bowl capacity: 5 litres
- Sand dispenser electronically controlled
- 4 programmable mixing cycles con-
Detail of the front panel forming to EN 196-1, EN 196-3, DIN
1164-5, and DIN 1164-7
- 1 mixing cycle programmable by the
operator
- Alphanumeric display 4x20 characters
- 2 mixing speeds: 140 ± 5 r.p.m. and 285
± 10 r.p.m.
- Easy and precise mixing speed adjustment
- Synchronised acoustic signals with test
cycles
65-L0006/5 - Power : 720 W Detail of the bowl displacement by a vertical slide

318 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Preparation of specimens
Mixing of cement mortars (continued)

 Standard mortar mixer  Reference sand

M 65-L0005 qSTANDARD
Mortar mixer, cap. 5 litres. EN 196-1
230 V, 50 Hz, 1 ph.
M 65-L0007/1
M 65-L0005/Z Reference sand. 40 bags, 1350 g
Same as above but 110 V, 60 Hz, 1 ph. each, total 54 kg

M 65-L0005/Y
Same as above but 220 V, 60 Hz, 1 ph.

General description and specifications


A robust mixer for the efficient mixing
of cement mortars. A table mounted unit
with planetary mixing action. The bowl and
beater are easily fitted and removed from
the mixer.
65-L0006/AM model with double dispenser

Planetary speeds: 62 and 125 r.p.m.


Example of displays Beater speed: 140 and 285 r.p.m.
Bowl capacity: 5 litres
Power: 500 W
B Dimensions: 570x340x580 mm 65-L0007/1
A Weight approx.: 38 kg

Accessories

s65-L0005/5 Hard rubber scraper

Spare parts

s65-L0005/2 Stainless steel bowl


s65-L0005/4 Stainless steel beater

65-L0005

Testing equipment for the construction industry 319


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Preparation of 40x40x160 mm prisms

 Compaction of specimens
Main features - Automatic performance of the pro-
by the jolting apparatus - Easy verification of compliance with grammed jolting cycle
Standards: weight distribution, - Rapid mould lock and release system
M 65-L0012/E dimensions etc. - High value: long-lasting and reliable
- Rigid structure assuring stability and over time
Jolting apparatus for compaction of no distortion - The digital control panel can be easily
specimens. 230 V, 50 Hz, 1 ph. - New control panel with digital cycle removed from the machine and wall
counter, automatic, secure, ergonomic mounted
M 65-L0012/EY
Jolting apparatus for compaction of
specimens. 220 V, 60 Hz, 1 ph.

M 65-L0012/EZ
Jolting apparatus for compaction of
specimens. 110 V, 60 Hz, 1 ph.

qSTANDARD
EN 196-1

This new version of jolting apparatus has


been developed to fulfil precisely the EN
196-1 and ISO 679. Each single require-
ment as, for example, weight distribution,
dimensions, structural design and working 65-L0012/E with 65-L0011 Feed hopper
cycle is individually checked and verified. and 65-L0010/A mould

Construction characteristics Technical specifications



- The supporting frame of the machine has Structure Highly rigid painted steel
been designed to ensure precise dimen- Joints between main parts
sions, table flatness, correct centring of (table - arms - base) easily removable to
the three gang mould on the table check weights
- The two arms connecting the table to the
Motor Power: 250 W
pivot end can be easily removed as they
are connected by bayonet joints with Digital control and cycle-counter panel r.p.m.: 60
locking screws. This feature allows quick 4-figure segment display
checking of the weights of the individual Control keyboard with 4 keys and 3LEDs
Large and immediately accessible
parts emergency stop switch
- The table drop height is 15.0 mm. Since Electrical protection with fuses
the mechanical parts are subject to “No contact” cycle-counter
wear and tear and this height tends to
decrease with use, the hammer has an Dimensions 310x1000x385 mm
Weight 55 kg
adjustable height, making it possible to
restore the initial drop height even after
prolonged use (thousands of cycles)
- The motor and gearbox assembly is
enclosed in a protective housing, which Accessories
promotes user safety (the moving parts
are inaccessible) and long life for the s65-L0011 Feed hopper to fit the
three gang mould on the jolting
gearbox apparatus
- The control and cycle-counter unit is
digital and programmable via a membra- s65-L0010/A1
Pair of scrapers: small and large
ne keyboard. LEDs and a display shows
the current selection and cycle phase in s65-L0010/A2
real time Glass plate 210x185x6 mm
- The digital control and cycle-counter
unit may also be used separately and
wall mounted (e.g. on the concrete block
used as a base).

Detail of the system for mould quick locking

320 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Preparation of 40x40x160 mm prisms, 50 mm and 70.7 mm mortar cubes

 Prism moulds  Preparation of 70.7 mm


mortar cubes
We propose two versions:
qSTANDARD
M 65-L0010/A BS 4550
Three gang mould for 40x40x160
mm prisms. Minimum hardness M 65-L0050
HV200 Vibrating machine for 70.7 mm
cube moulds. 230 V, 50 Hz, 1 ph.
M 65-L0010/B
Heavy duty three gang mould for General description and specifications
40x40x160 mm prisms. Minimum
hardness HV400 For the preparation and compaction of
70.7 mm mortar cube specimens.
The mould table is mounted on four springs
They are identical in shape but the Heavy
attached to an eccentric shaft which allows
duty 65-L0010/B model has a minimum
Example of traceable certificate each sample to be vibrated at 12000 cycles
hardness of HV400 and the surface is spe- of 65-L0010/B mould per minute in accordance with the speci-
cially protected by a rust inhibitor treat-
fications.
ment.

Electric motor: 0.5 HP


A Weight approx.: 10.9 kg
B Dimensions: 960x320x560 mm
A Weight approx.: 70 kg
Accessories
65-L0010/5

s65-L0010/5 Measuring pegs, type B,


for the determination of the coefficient  Preparation of 50 mm mortar cubes
of thermal expansion conforming to
EN 1770
M 65-L0080
50 mm three-gang cube mould.
Main features
- Individually tested with certified Made of steel
instruments
- All parts marked and identified General description and specifications
- Minimum hardness HV400
(65-L0010/B) The 65-L0080 mould is made of steel with
- Supplied with traceable certificate of
conformity (65-L0010/B) machined internal surfaces.
65-L0050 with 65-L0051
A Weight approx.: 6 kg

M 65-L0051
70.7 mm cube mould. Only for use
with vibrating machine 65-L0050

General description and specifications


Made of steel with internal surfaces
65-L0010/B
machined to suit the BS requirement.
65-L0080 A Weight: 2 kg approx.
M 65-L0051/A
70,7 mm cube mould for sample pre-
paration. Not compatible with the
vibrating machine 65-L0050.
A Weight: 2 kg approx.

65-L0051
65-L0010/B Detail of serial number

Testing equipment for the construction industry 321


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Curing baths and cabinets

 Curing cabinet

M 65-L0013/D
CURACEM Cement Curing Cabinet.
230 V, 50-60 Hz, 1 ph.

qSTANDARD: EN 196-1

General description and specifications


Ideal for commercial and site laboratories, very
practical and easy to use. The frame is made
of strong polypropylene structure, which is
chemical resistant and particularly suitable for
cement applications. The front doors are fitted
with glass. The humidity is maintained from
95% to saturation by water nebulisers. The
temperature is maintained to 20 ± 1°C by a
immersion heater and separated refrigerator
unit (see accessories, code 65-D2031).
The four stainless steel racks of the internal
frame can support the moulds with specimens
and a large number of cement prisms.
It can also be used for concrete cubes and other
mortar specimens. The unit has to be fitted with
a suitable air compressor as, for example, our
mode 65-L0013/D1 (see accessories).
Power: 1700 W approx.
Internal dimensions:
1115x435x1500 mm approx.
B External dimensions: 65-L0013/D
1160x550x1900 mm approx.
A Weight approx.: 200 kg
The water refrigerator unit and the air
compressor have to be ordered separately. Schemating drawing of the operating principle
See accessories.
AIR COMPRESSOR
65-L0013/D1

CABINET
65-L0013/D 65-D2031
WATER WATER MAIN
REFRIGERATOR

Operating principle
The cold water coming from refrigerator-circulator 65-D2031 is atomized inside the
65-L0013/D by nebulisers. The internal immersion heater is automatically operated if
necessary to maintain constant the curing temperature (normally 20 ± 1°C) and the
humidity goes over 95%. The water consumption is about 2 l/h max.

65-L0013/D

322 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
General purpose water curing bath with cooler unit / Liquid refrigerator

Accessories FOR 65-LOO13/D CURING  General purpose water used for storing the hydrated samples at a
CABINET temperature of 20°C. Internal surfaces are
curing bath with cooler unit polished stainless steel with a sheet steel
insulated outer case. The cooler unit is
Liquid refrigerator qSTANDARD located under the water bath.
M 65-D2031
EN 196-1 Supplied complete with stainless cover.
Water refrigerator. Capacity: 40 litres and 70 cement
230 V, 50-60 Hz, 1 ph. M 65-D1409/A specimens 40x40x160 mm
Digital circulating water bath eith Ricirculating pump included
This unit has been specially designed for cooler unit. 230 V, 50-60 Hz, 1 ph. Power: 2000 W
laboratory use to provide cold water.
Comprising a refrigeration compressor, Temperature range: +5 to +60°C
M 65-D1409/AZ
silent and CFC free, water reservoir with Accuracy: ± 1%.
Same as above but 110 V, 60 Hz, 1 ph.
cooling coil, electronic thermoregulator with Inside dimensions: 550x360x200 mm
digital display, which shows the water/liquid
B Outside dimensions:
output temperature and sound proof metal General description and specifications
830x480x950 mm
case. The water is moved internally under
mains water pressure. Used for controlling water temperatures A Weight approx.: 62 kg
in areas where the ambient temperature
is quite high. It is used for curing cement
specimens 40x40x160 mm but can also be

- Automatically maintains the water temperture


- Complete with recirculating unit
- Incorporating refrigeration compressor and electronic thermoregulator with digital display

65-D2031

Output water temperature range:


+2 to +25°C
Power: 800 W
Water or liquid connections: 3/4”
B Dimensions: 450x450x825 mm (lxdxh)
A Weight approx.: 35 kg

Air compressor

M 65-L0013/D1 Air compressor, 200 litres


cap. 230 V, 50 Hz, 1 ph.

65-D1409/A

Testing equipment for the construction industry 323


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Cement compression and flexural testers

Introduction Automatic testing systems Safety features


- The advanced automatic testing systems All models fitted with plates conforming
The testing machines we in various configurations includes to EN 196-1 included transparent frag-
propose provide the highest pos- the different compression and flexural ment guard. In the dual chamber versions
sible degree of flexibility when frames plus the control consoles the compression chamber only is fitted
with fragment guard.
making the correct selection accor- SERCOMP 7, MCC 8 or ADVANTEST 9,
All models can be completed, on request,
ding to the test requirement. which can also be connected to other with a suitable fragment guard (see acces-
Considering that all the national frames to combine complete sories)
European specifications are now testing systems (see page 241). All models are fitted with ram travel limit
superseded by the new EN 196 we switch.
General description of testing frames
can outline that there are just two
main subdivisions: These machines, featuring a very rigid Machine accuracy
two column frame, have been designed
The EN 196-1 prescribes the Class 1 = ±
EN 196-1 models for the testing of the cement prism either 1% starting from 1/5 of the full range. All
ASTM/C109, C348, C349 models in compression or in flexure. The frames our models, fitted with pressure transdu-
of the series 65-L10XX and 65-L11XX are cers, assure this requirement starting from
The difference between the two stan- already fitted respectively with EN com- 1/10 of the 250 kN scale and approx. 1/8
dards are basically the size of specimens pression bearing plates and EN compres- of the 15 kN scale, while models fitted
and the specifications for the bearing sion bearing plates plus flexural jig. with load cells assure Class 1 from 2.5 kN
The frames of the series 65-L12XX and (compression range) and 0.5 kN (flexural
compression plates and flexural jigs.
65-L13XX are fitted with round compres- or compression range in the double cham-
The EN requires both the flexural or the ber machines). See accessories: 50-C0050/
compression test, the ASTM C348, C349 sion platens and have to be completed,
if needed, with the suitable compression CAL and 50-C0050/CAL5.
require the same with a little difference
in the flexural jig, and the ASTM C109 and/or flexural devices. See accessories
N O T E
the compression test only on 50 mm page 241.
All machine codes refer to 230 V, 50 Hz,
(2”) mortar cubes. Some versions of our
1 ph. (semiautomatic models) and 230 V,
testers can be conveniently used for
50-60 Hz, 1 ph. (automatic models). Other
testing other products and specimens
voltages available on order request.
such as bricks, resins, soil cement mix-
All machines with round platens has to be
tures, gypsum, rocks, microcores, etc.
completed, if needed, by the suitable com-
using the appropriate accessory.
pression device (see accessories page 327).
We propose three different group of
testers:

Semiautomatic models
Two options:
- fitted with pressure transducers for load
measurement (models 65-L1032,
65-L1132, 65-L1232, and 65-L1332)
- fitted with load cells for more accu-
racy (models 65-L1032/LC, 65-L1132/LC,
65-L1232/LC, and 65-L1332/LC).
Both options are fitted with PILOT 3
hydraulic power unit (see page …) and
Digimax 3 three channels digital
display and processing unit (see page
214).

Automatic models
Fitted with load cells for more accura-
cy (models 65-L1052/LC, 65-L1152/LC,
65-L1252/LC, and 65-L1352/LC) and
AUTOMAX system (see page 216).

324 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Cement compression and flexural testers (continued)

 SEMIAUTOMATIC MODELS M 65-L1332/LC


15/250 kN cap. double chamber
Single testing chamber Double testing chamber
compression machine fitted with
250 kN capacity. 15/250 kN capacity.
round platens. Load measurement
Semiautomatic models Semiautomatic models
by load cells. 230 V, 50 Hz, 1 ph.
Pilot 3 hydraulic power unit Pilot 3 hydraulic power unit
and Digimax 3 digital display and Digimax 3 digital display
and processing unit and processing unit

Version with pressure transducers Version with pressure transducers

M 65-L1032 M 65-L1132
250 kN cap. compression machine 15/250 kN cap. double chamber
fitted with compression bearing flexural and compression testing
plate conforming to EN 196-1. machine fitted with flexural jig and
Load measurement by pressure bearing plates conforming to EN
transducer. 230 V, 50 Hz, 1 ph. 196-1. Load measurement by pres-
sure transducers. 230 V, 50 Hz, 1 ph.
M 65-L1232
250 kN cap. compression machi- M 65-L1332
ne fitted with round platens. Load 15/250 kN cap. double chamber
measurement by pressure transdu- compression machine fitted with
cer. 230 V, 50 Hz, 1 ph. round platens. Load measurement
by pressure transducers. 230 V, 50
Version with load cells Hz, 1 ph.
65-L1132/LC Detail of the two load cells which
M 65-L1032/LC Version with load cells assure a wider working range for the class 1
250 kN cap. compression machine accuracy
fitted with compression bearing M 65-L1132/LC
plate conforming to EN 196-1. 15/250 kN cap. double chamber
Load measurement by load cell. 230 flexural and compression machine
V, 50 Hz, 1 ph. fitted with flexural jig and bearing
plates conforming to EN 196-1.
M 65-L1232/LC Load measurement by load cells.
250 kN cap. compression machi- 230 V, 50 Hz, 1 ph.
ne fitted with round platens. Load
measurement by load cell. 230 V, 50
Hz, 1 ph.

Main features
- Dual stage Pilot3 power pump
- Proportional valve, hand control
“Pacemeter system” for a precise
rate of loading
- Strength measurement by
Digimax 3 system
- High resolution: 130,000 points
- Large graphic display 240x128
pixel
- User friendly test software con
forming to EN
- Display of load rate
- Large permanent memory
- Languages: English, French,
Spanish, German, Italian
- Unit selection: kN, kgf, lbf
- For more information on the
power system and Digimax 3
unit see pages 213 and 214
65-L1232 65-L1132

Testing equipment for the construction industry 325


65 Determination of cement strengths . . . . . . . . . . . . . . . .
CEMENT

Cement compression and flexural testers, Automatic models

 AUTOMATIC MODELS: automax5 hydralic and control unit,


LOAD MEASUREMENT BY LOAD CELLS Double testing chamber
Single testing chamber 15/250 kN capacity.
250 kN capacity.
M 65-L1152/LC
Automax 5 hydraulic and con- 15/250 kN cap. double chamber
trol unit, load measurement automatic flexural and compression
by load cells machine, Automax 5 hydraulic and
control unit, fitted with flexural jig
and bearing plates conforming to
M 65-L1052/LC EN 196-1. 220-240 V, 50-60 Hz, 1 ph.
250 kN cap. automatic compression
machine, Automax 5 hydraulic and M 65-L1352/LC
control unit, fitted with compres- 15/250 kN cap. double chamber
sion bearing plate conforming to EN automatic compression machine,
196-1. 220-240 V, 50-60 Hz, 1 ph. Automax 5 hydraulic and control
unit, fitted with round platens. 65-L1352/LC and compression
M 65-L1252/LC 220-240 V, 50-60 Hz, 1 ph. devices 50-C9030 and 65-L0019/B
250 kN cap. automatic compression
machine, Automax 5 hydraulic and
control unit, fitted with round pla- Main features
- Automatic test cycle with closed
tens. 220-240 V, 50-60 Hz, 1 ph. loop digital feedback
- Load/time plot and actual load
rate displayed in real time
- Accurate load rate control
- High resolution: 130,000 points
- Load measurement by load cells.
- High test throughput
- Memory storage of about 150 tests
- Real time download to PC by RS 232
- Machine calibration access by
software and many other
options: as for example
language and unit selection
etc.

65-L1152/LC
Technical specifications

Models 65-L1032 65-L1232 65-L1132 65-L1332


65-L1032/LC 65-L1232/LC 65-L1132/LC 65-L1332/LC
65-L1052/LC 65-L1252/LC 65-L1152/LC 65-L1352/LC

Capacity kN 250 250 15/250 15/250
Accuracy* ±1% from kN 25 to 250 25 to 250 2 to 15/25 to 250 2 to 15/25 to 250
Resolution kN 0.1 0.1 0.01/0.1 0.01/0.1
Platen dimensions mm 40x40 165 dia. Flexural jig/40x40 165 dia./165 dia.
Ram travel mm 50 50 30/50 30/50
Max. vertical daylight mm 50 200 50/50 200/200
Power W 750 750 750 750
B Overall dimensions 817x415x820 817x415x820 817x415x820 817x415x820
(wxdxh) mm
A Weight approx. kg 200 200 240 240

*Machine accuracy: The EN 196-1 prescribes the ± 1% starting from 1/5 of the full scale. Our machines assure this requirement star-
ting from 1/10 of the 250 kN range and approx. 1/8 of the 15 kN range.
By special calibration procedures (codes 50-C0050/CAL and 50-C0050/CAL5 – see accessories), with testing machines fitted with load
cells (models 65-L1032/LC, 65-L1132/LC, 65-L1232/LC, 65-L1332/LC, 65-L1052/LC, 65-L1152/LC, 65-L1252/LC, and 65-L1352/LC), it is
possible to obtain Class 1 from: 2.5 to 250 kN compression range (50-C0050/CAL) and 0.5 to 15 kN flexural and compression range
(50-C0050/CAL5).

326 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Cement compression and flexural testers
Accessories for 65- L12XX and 65-L13XX series.

accessories Compression test Flexural test


on mortar specimens on mortar prisms 40x40x160 mm
Distance pieces
Used to reduce the vertical daylight of the qSTANDARD qSTANDARD
models fitted with round platens. They EN 196-1, EN ISO 679, ASTM C349 EN 196-1, EN ISO 679
have to be positioned between the loading
ram and the lower plate. M 50-C9030 M 65-L0019/B
Compression device to test portions EN Flexure testing device for
of 40x40x160 mm mortar prisms 40x40x160 mm mortar specimens
broken in flexure.
A Weight approx. 8 kg This jig is fitted with an upper bearer that
moves vertically supported by springs. One
65-L1000/30
of the two lower bearers can tilt horizontally
and the distance between the two bearers is
M 65-L1000/20 qSTANDARD 100 mm as prescribed by the EN standards.
Distance piece 165 mm dia. x 20 ASTM C109
mm high
A Weight approx.: 8 kg
M 50-C9032
M 65-L1000/30 Compression device to test 50 mm
(2”) mortar cubes
qSTANDARD
Distance piece 165 mm dia. x 30
ASTM C348
mm high
M 65-L0019/C
M 65-L1000/40
ASTM Flexure testing device for
Distance piece 165 mm dia. x 40
40x40x160 mm mortar specimens
mm high
Identical to the model 65-L0019/B except
Fragment guards for the distance between the two lower
Made from transparent acrylic material. bearers which is 119 mm.
Protect perimetrally the testing chambers.
A Weight approx. 8 kg
M 65-L1100/P
Fragment guard for 65-L11XX seri-
es frames

M 65-L1200/P
Fragment guard for 65-L12XX seri- 50-C9030
es frames

M 65-L1300/P
Fragment guard for 65-L13XX seri-
es frames

Special calibration procedures

M 50-C0050/CAL 65-L0019/B
Special calibration of load digital
readout unit assuring Class 1 from
1% of full scale
For compression range 2.5 to 250 kN with
machines with load cells only.

M 50-C0050/CAL5
Special calibration of load digital 50-C9032
readout unit assuring Class 1 from
5% of full scale
For flexural range 0.5 to 15 kN with dou-
ble chamber machines with load cells only.

Testing equipment for the construction industry 327


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Automatic testing systems

Introduction

Test laboratories that exa- The testing systems consist of a which can be connected to up
mine the mechanical properties of control console including hydrau- four different compression and
building materials require advan- lic pump and circuit, electrical/ flexural frames for cement and
ced Test Systems that guarantee a electronic apparatus and strength concrete specimens.
high degree of accuracy and com- measurement system, connected to Complete description of
pliance to the reference Standards. 1 to 4 different frames. Different the SERCOMP 7, MCC 8 and
They also require user friendly testing software can complete the ADVANTEST 9 are given on pages
equipment, rapid set up and exe- testing system. 241 to 251.
cution, automation flexibility, and Controls has recently upda- All testing frames concerning
the possibility to integrate with an ted and improved this important cement testing, connectable to
existing network so as to create a line of testing apparatus by the the above control consoles are
comprehensive data storage and new SERCOMP 7, MCC 8 and shown and described in the fol-
management procedure. ADVANTEST 9 control consoles, lowing pages.

M 50-C7022
Automatic Control Console.
230 V, 50-60 Hz, 1 ph.

Main features
- Drives up to 4 test frames, not simul-
taneously, with upgrading options
50-C7022/UP1 and 50-C7022/UP2
- Automatic test performance with PID 50-C7022
closed loop control Sercomp 7 control
- Allows certification of correct test console connected
procedure saving and printing also the to a dual cham-
load/time graph ber 65-L1301/
- Allows complex tests with various pha- FR testing frame
ses to be programmed by the user (e.g. with compression
for Elastic moduli determination) and trasparent
- Programmable load and stress rate rigid safety guard
- Programmable test cycles up to 100 65-L1300/P.
different ramps
- Unit selection: kN, kgf, lbf
- Languages: English, French, Spanish,
German, and Italian
- Real time plot of stress versus time
- Real time download to PC via RS 232
port
- Software calibration facilities and line-
arisation of up to 10 segments
- Real time clock and date
- Resolution 1/65000
- Memory for up to 500 test including
test data, results and load vs. time plot
- Facility for direct connection to A4
parallel printer Example of displays
- Remote trouble shooting

For complete description and informa-


tion see page 241.

Example of displays

328 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Automatic testing systems (continued)

MCC MULTIFUNCTIONAL COMPUTE-


RISED CONTROL CONSOLE

M 50-C8422
MCC 8, stand alone closed loop
automatic control console for 2 test
frames (extendable to 4 as option).
PC, printer and software included
for compression flexure, indirect
tensile tests and Elastic modulus
determination. 230 V, 50 Hz, 1 ph.

One of the possible application of the 50-C8422 MCC 8 unit


Control of 4 different frames: flexure and compression of cement specimens (double frame
65-L1301/FR with 65-L1300/P), compression on concrete (frame 50-C5800/FR), flexure on concrete
beams (frame 53-C1201/FR). The system is completed by the 86-D2999 PC cabinet

Main features
- Control up of 4 different hydraulic
frames
- High precision and resolution
- Double control system by PC and key-
board
- User friendly software for management
of the console also for non-expert
users
- Performance of many types of tests
- Remote selection of the frame
- Software calibration and linearisation
facilities
- Manual mode and automatic mode
- Real time monitoring of test data
(load, stress, strain, time) either in
graphic format or as data
- Real time processing of test data (e.g.
determination of Elastic modulus)
either in graphic format or as data
- Hold function for the load
- Input of dimensions and descriptions of
the sample: age, preparation etc.
- Input of descriptive and administrative
test data: client, test centre, place of
test etc.
- Input of test parameters and settings:
load rate, peak sensitivity, closed loop
parameters etc.
- Input of data after test completion:
type of failure etc.
- Single and/or batch storage of test
data in ASCII and/or “Controls” defined
format
- Printout of single and/or batch custo-
misable certificates
- Capable of importing or exporting data
files from or to the existing lab net-
work
- Multilanguage software customisable
with local languages (Latin characters
only)

For complete description and informa- 65-L1301/FR testing frame with compression and flexural devices
tions see pages 244 and trasparent rigid safety guard 65-L1300/P

Testing equipment for the construction industry 329


65 Determination of cement strength . . . . . . . . . . . . . . . . .
CEMENT

Load frames

 CEMENT LOAD FRAMES Load sensors N O T E

The frames, in the various versions, are The model 65-L1201/FR is also available
General Specification fitted with load cells fitted between the in a special version with increased vertical
upper cross beam and the ball seating/ span (350 mm) and horizontal span (260
upper platen group. Load cell are ideal mm) for the use of the concrete flexure
Frame
device 50-C9010 (see page 231). This model
with low testing loads.
Two column frame with single or twin test is identified by the code 65-L1211/FR and
chamber mounted on steel base. is available on order.
Safety features
Ram and cylinder All models fitted with compression bea-
ring plates conforming to EN 196-1 are
Simple effect with electrical limit switch fitted with transparent fragment guard. In
for ram travel. the dual chamber versions the compres-
sion chamber only is fitted with fragment
Compression platens, ball seating, guard. All the other models can be com-
flexure device pleted, on request, with a suitable frag-
ment guard (see accessories page 327)
Both the single and twin chamber test All models are fitted with ram travel limit
frames are proposed in two versions: switch.
with incorporated plates/bearers for
testing 40x40x160 mm prisms to EN
196-1 and with 165 mm dia. platen for
general compression tests and use of the
various test devices offered as accessories
(see page …). On the EN 196-1 models,
the flexure chamber (if fitted) consists of Load frames. Basic dimensions (mm)
a 10 mm dia. x 50 mm long upper bearer 65-L1201/FR /
with ball seating and two lower bearers of 65-L1001/FR 65-L1101/FR 65-L-1211/FR (1) 65-L1301/FR
the same dimensions having a span of 100
mm. One of the lower bearers can tilt.
Compression platens are surfaced harde-
200 / 350

ned to at least 600 HV, the upper platen


1566 / 1716

is fitted to a ball seating with a max. 3°


50

50
50

200
inclination to the horizontal.
1566

1566

1566

The lower platen is fitted with pins (EN


196-1 models) or inscribed with circles 500 500 500 500
(general test models) to assist sample
centring. In the general test models with
165 mm dia. platens the vertical daylight
between the platens can be reduced using (1) Increased daylight (vertical=350 mm, horizontal= 260 mm)
suitable distance pieces (see 65-L1000/XX
serie page 327).
Technical specifications

Models with load cells 65-L1001/FR 65-L1101/FR 65-L1201/FR 65-L1211/FR 65-L1301/FR

Max. load kN 250 15/250 250 250 15/250


Ram travel mm 50 30/50 50 50 30/50
Vertical span mm 50 50/50 200 350 200
Horizontal span mm 220 220 220 260 220
Platen dimensions mm 40x40 40x40 and dia. 165 dia. 165 dia. 165
flexural jig

Dimensions
- height mm 1566 1566 1566 1716 1566
- width mm 500 500 500 500 500
- depth mm 460 460 460 460 460
Weight approx. kg 190 240 160 170 240
Class 1 measurement range kN: from 2.5 to 250 from 0.5 to 15 and from 2.5 to 250 from 2.5 to 250 from 0.5 to 15 and
from 2.5 to 250 from 2.5 to 250

330 Testing equipment for the construction industry


CEMENT
65
. . . . . . . . . . . . . . . . . Determination of cement strength
Load frames (continued)

Ordering informations

Single frame models Universal twin frame models

Built-in compression platen to EN 196-1 Round compression platens. Using the sui-
and ISO 679 table accessory they satisfy EN 196-1,
ISO 679, ASTM C109 and C348.
M 65-L1001/FR
M 65-L1301/FR
Compression testing frame, 250 kN
cap. with load cell Twin compression testing frame,
15/250 kN cap., round platens, with
load cells
Twin frame models

Built-in compression platens and flexural


jig to EN 196-1 and ISO 679

M 65-L1101/FR
Flexure and compression testing
frame, 15/250 kN cap. with load cells

Universal single frame models

Round compression platens. Using the suita-


ble accessory they satisfy EN 196-1, ISO 679
and ASTM C109. See accessory page 327.

65- L1201/FR detail of round platen and load


cell with compression device

M 65-L1201/FR 65-L1301/FR with fragment guard 65-L1300/P,


Compression testing frame, 250 kN and flexural/compression devices available as
cap., round platens, with load cell accessory

Testing equipment for the construction industry 331

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