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0221556

Safety technique Emergency stop module BL 5931 safemaster
Safety technique
Emergency stop module BL 5931
safemaster
0221556 Safety technique Emergency stop module BL 5931 safemaster Function diagrams Pushbutton on Mains or emergency-
Function diagrams
Function diagrams
Pushbutton on Mains or emergency- stop (Off) * K1 K2
Pushbutton
on
Mains or
emergency-
stop (Off)
*
K1
K2

M 6800

* Short-circuit detection

at On pushbutton

In the case of a line fault accross the On-button the relays K1 and K2 will not be energised in the model Bl 5931.64/002.

BL 5931 ._ _ with line fault detection on On-button without line fault detection on On-button
BL 5931
._
_
with line fault detection
on On-button
without line fault detection
on On-button
Button on
Mains or
emergency-
stop (Off)
K1
K2
K3
t
approx. 150ms
Output contacts
connected in series
M7749
M7749

BL 5931.64/003

According to EU directive for machines 98/37/EG According to EN 60204-1, DIN VDE 0113-1 Safety category 4 for E-stop circuit according to DIN EN 954-1 Output: max. 7 NO, 1 NC contacts for AC 250 V 1- or 2-channel connection Line fault detection at the On pushbutton Optionally automatic on feature when operating voltage applied or activation via the On pushbutton Optionally cross fault detection in the emergency stop circuit Feedback circuit Y 1 -Y 2 for monitoring external contactors Integrated short circuit and overvoltage protection LED indicators Optionally with phase failure bridging Bl 5931.64/003 Removable terminal blocks Width 90 mm

Approvals and marking

*

*

 
* ET Canada / USA
* ET Canada / USA

ET

Canada / USA

* see variants

Applications
Applications

Protection of persons and machines

Emergency stop circuits of machines

Monitoring safety gates

Indication

LED power supply:

on when operating voltage present

LED K1:

on when current flows throught relay K1

LED K2:

on when current flows throught relay K2

In addition to BL 5931.64/003

LED Input 1:

on when current flows throught channel 1

LED Input 2:

on when current flows throught channel 2

LED K3:

on when current flows throught relay K3

All technical data in this list relate to the state at the moment of edition. We
All technical data in this list relate to the state at the moment of edition. We reserve the right
for technical improvements and changes at any time.
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BL 5931 / 01.10.02 d
Circuit diagrams
Circuit diagrams
A1 13 23 33 43 53 61 (+) S11 S11 S12 S12 S21 S22 S12 Y3
A1
13
23
33 43
53
61
(+)
S11
S11
S12 S12
S21 S22
S12
Y3
S33 S34
Y1
Y2
Y3
S11
A1(+)
13
23
33
43
53
61
S11
S12
S21
K1
S22
S33
S34
Y1
K2
Y2
Y3
A2(-)
PE(
)
14
24
34
44
54
62
PE
A2
14
24
34
44
54
62
(
)
(-)
M7407_b
BL 5931.60
A1
13
23
33
43
53
63 73
81
(+)
S11
S11
S12 S12
S21 S22
S12
Y3
S33 S34
Y1
Y2
Y3
S11
A1(+)
13
23
33
43
53
63
73
81
S11
S12
S21
K1
S22
S33
S34
Y1
K2
Y2
Y3
A2(-)
PE(
)
14
24
34
44
54
64
74
82
PE
A2
14
24
34
44
54
64
74 82
(
)
(-)

M7409_b

Block diagrams
Block diagrams
Circuit diagrams A1 13 23 33 43 53 61 (+) S11 S11 S12 S12 S21 S22
BL 5931.63 BL 5931.63 A1 A1 A2 S S S S S S S 13 23
BL 5931.63
BL 5931.63
A1
A1
A2
S
S
S
S
S
S
S
13
23 33
43 53
63 71
81
91 01
(+)
(+)
(-)
11
11
33
34 Y1
Y2
Y3
12 12
37
13
23
33 43
53
63
71
81
91
01
Y3
S11 S11
S12 S12 S21 S22
S33 S34 S37 S38
Y1
Y2
Y3
A1(+)
13
23
33
43
53
63
71
81
91
01
Overvoltage and
Monitoring logic
S11
short-circuit protection
K1
S12
S21
K1
S22
K1
K2
K3
S33
K2
24V ...
K2
S34
K1
K2
K3
Y1
Netz
K3
Y2
K3
Y3
A2(-)
PE(
)
14
24
34
44
54
64
72
82
92
02
PE(
)
S
S
14
24
34
44
54
64
72
82
92
02
21
22
M 7748
PE
A2
14
24 34
44
54
64
72 82
92 02
(
)
(-)
M7827_b
BL 5931.64/003
BL 5931.64/003
Circuit diagrams A1 13 23 33 43 53 61 (+) S11 S11 S12 S12 S21 S22

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Notes

 

Technical data

Line fault detection at the ON pushbutton:

If the ON pushbutton was already closed before the voltage was applied

Input

at S12, Y3 (also in the case of line fault via the ON pushbutton), the output

Nominal voltage U N :

DC

24 V

contact cannot be switched on.

 

AC 230 V

 

A line fault at the ON pushbutton which occured after activation of the unit

 

Voltage range:

AC 0,85

1,1 U N

DC 0,90

DC 0,85

   

is recognized when switching-on takes place again and switching-on of

at 10 % residual ripple:

1,2 U N

the output contacts is prevented. If a line fault occures at the ON

at 48 % residual ripple:

1,1 U N

pushbutton after the voltage has already been applied at S12 and Y3,

Nominal frequency:

unwanted activation occures because this line fault can not be distinguished from the regular switching-on function.

Phase failure bridging BL 5931.64/003:

approx. 150 ms

 
 

Control voltage

BL 5931.60 and BL 5931.63:

 

at S11:

typ. DC 24 V

 

On these models the line fault detection across the ON-button is activated

The line fault detection on the ON-button is only active if both channels

 

at S21:

0 V

by switch S1. The switch is located under the removable front plate. The

Minimum voltage

default setting of S1 is "AUS" (Off).

at terminals S12, Y3:

DC 21 V when unit activated

The setting of switch S1 and the corresponding start function is described

Recovery time:

1 s

in the table below. See also picture 1 to 7.

Output

of a 2 channel e-stop loop are operated at the same time and a min ON- time of 5 sec is provided.

Contacts

 

BL 5931.60:

5 NO, 1 NC contacts (on request)

BL 5931.64/003:

 

BL 5931.63:

7 NO, 1 NC contacts

On these models the line fault detection across the ON-button is activated

 

BL 5931.64:

6 NO, 4 NC contacts not redundant

by linking terminals S37-Y2. The default setting is with link on S37-Y2. The setting of link S37-Y2 and the corresponding start function is described in the table below. See also picture 7 to 9.

Contact type:

(redundancy can be achieved by external wiring). Relay, positively driven

The goldplated monitoring contacts 71/72, 81/82, 91/92 and 01/02 are

Output voltage:

AC: 250 V

suitable to switch low loads of 0.1

60 V and 1

300 mA.The contacts

DC: see limit curve for arc-free operation

 

Thermal current I th :

see Continuous current limit curve

low loads cannot be switched anymore.

 

(max. 5 A in one contact path)

 

1)

2)

Switching capacity

BL 5931.60

BL 5931.64/003

 

to AC 15

BL 5931.63

NO contact:

5 A / AC 230 V

EN 60 947-5-1

NC contact:

2 A / AC 230 V

EN 60 947-5-1

Terminals

Switch

Terminals

Function

Electrical life

DIN VDE 0660 p. 200,

EN 60 947-5-1

1) S33-S34

S1

S37-Y2

to AC 15 at 2 A, AC 230 V:

10 5 switching cycles

2) S12-S34

Permissible switching

       

frequency:

600 switching cycles / h

 
       
On - Short circuit strength

On

  • - Short circuit strength

 
  • after pressing the On button the outputs are

max. fuse rating:

6 A gL

 

switched

EN 60 947-5-1

 

recovery time 1 s

  • - max. line circuit breaker:

C 10 A

 
  • - no line short-circuit de- tection at the on switch

Mechanical life:

30 x 10 6 switching cycles

 
       

General data

On

  • - automatic On function

  • Operating mode:

Continuous operation

 

when operating voltage On / Off or when

Temperature range:

- 15

+ 55°C

emergency stop re- leased

Clearance and creepage

recovery time 1 s

  • - distances

 
       

overvoltage category /

Off

after pressing the On

  • - contamination level:

4 kV / 2

 

IEC 60 664-1

button the outputs are EMC

button the outputs are

EMC

switched

Electrostatic discharge:

8 kV (air)

 

EN 61 000-4-2

 
  • - line short-circuit de-

Fast transients:

2

kV

EN 61 000-4-4

tection at the on switch

Surge voltages

between

 
       

Off

This configuration is not

wires for power supply:

1 kV

EN 61 000-4-5

permitted.

between wire and ground:

2

kV

EN 61 000-4-5

The output contacts do

Interference suppression:

Limit value class B

EN 55 011

not switch.

Degree of protection:

Housing:

IP 40

 

EN 60 529

 

General:

Terminals:

IP 20

EN 60 529

The connection terminal PE is used for operating the unit even in IT

 

Housing:

Thermoplastic with V0 behaviour

systems with insulation monitoring, and also as a reference point for

 

according to UL subject 94

 

testing the control voltage. With DC units, connecting the protective

 

Vibration resistance:

Amplitude 0,35 mm

EN 60 068-2-6

conductor to connection terminal PE jumpers out internal short-circuit

 

frequency 10

55 Hz

protection.

 

Climate resistance:

15 / 055 / 04

 

EN 60 068-1

The terminal blocks are provided with markings as identification aids for placing. Not for BL 5931.64/003.

Terminal designation:

EN 50 005

 
Notes Technical data Line fault detection at the ON pushbutton: If the ON pushbutton was already

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Technical data

Wire connection:

1 x 4 mm 2 solid or

x 2,5 mm 2 stranded ferruled (isolated) or

1

x 1,5 mm 2 stranded ferruled (isolated) DIN 46 228-1/-2/-3/-4 or

2

x 2,5 mm 2 stranded ferruled DIN 46 228-1/-2/-3

2

Wire fixing:

Plus-minus terminal screws M3.5 box terminals with wire protection

Mounting:

DIN rail

EN 50 022

Weight

DC-version:

760 g

AC-version:

890 g

Dimensions

Width x height x depth:

90 x 84 x 118 mm

Standard type

BL 5931.63

DC 24 V

Article number:

0046160

stock item

Output:

Nominal voltage U N :

Width:

7 NO, 1 NC contacts

DC 24 V

90 mm

 

Variants

BL 5931

_ /61:

with UL approval (Canada/USA)

._ BL 5931.64/003: with line fault detection on On-button via

bridge S37-Y2, 6 NO contacts,

4

NC contacts not redundant.

Redundancy can be achieved by external

wiring.

  • - phase failure brigding

  • - to be used as gate monitor (according to picture 6 and 9)

  • - 6 LEDs

  • - Switching capacity according to AC 15, 5 A / 230 V

  • - Contact fusing 10 A rapid / 6 A slow

  • - 4 monitoring contacts, suitable to switch low loads

Characteristics
Characteristics
250 200 150 100 50 0 1 2 3 4 5 6 7 8 9 10
250
200
150
100
50
0
1
2
3
4
5
6
7
8
9
10
Switching current I [A]
M 6732
Switching voltage U [V]

Limit curve for arc-free operation under ohmic load

2 2 I (A ) 200 150 100 50 0 10 20 30 40 50 60
2
2
I
(A )
200
150
100
50
0
10
20
30
40
50
60
T (
C)

M6467_a

Continuous current limit curve Total of currents 2 per safety contact = value on scale I 2 (A 2 )

Ordering example for Variants

BL 5931 .63

/_ _

AC 230 V

50 / 60 Hz

 

_

 

Nominal frequency

Nominal voltage

Variant, if required

Contacts

Type

Application example
Application example
S12 N L1 ) PE( A2(-) / ___ BL5931 Y1 S34 S12 Y3 S12 S22 S21
S12
N
L1
)
PE(
A2(-)
/ ___
BL5931
Y1
S34
S12
Y3
S12
S22
S21
Safety contacts,
A1(+)S11
stop
Emergency
On
Off
14
13
S11
Y2
driven
positively
contacts,
positively driven
Auxiliary

M7226_c

Picture 1: Single-channel emergency stop circuit, activated with On-button. For automatic restart at the BL 5931.64/003 terminals S12-S34 and at the BL 5931.60 and BL 5931.63 terminals S33-S34 have to be linked, the push button is left away.

Technical data Wire connection: 1 x 4 mm solid or x 2,5 mm stranded ferruled (isolated)

4

Application examples

L1

Safety contacts, Auxiliary Emer- positively driven contacts, gency On positively stop driven A1(+) S11 S12 S21
Safety contacts,
Auxiliary
Emer-
positively driven
contacts,
gency
On
positively
stop
driven
A1(+)
S11
S12
S21
S22
S12
S34
Y1
Y2
Y3
S11
13
BL5931
._
_ /
_
A2(-)
PE(
)
14

N

M7227_c

Picture 2: Two-channel emergency stop circuit without cross fault detection, activated with On-button. For automatic restart at the BL 5931.64/003 terminals S12-S34 and at the BL 5931.60 and BL 5931.63 terminals S33-S34 have to be linked, the push button is left away.

L1

Safety contacts, Auxiliary Emer- On positively driven contacts, gency- positively stop driven A1(+) S11 S12 S21
Safety contacts,
Auxiliary
Emer-
On
positively driven
contacts,
gency-
positively
stop
driven
A1(+) S11
S12
S21
S22
S12
S34
Y1
Y2
Y3
S11
13
BL5931
/ ___
A2(-)
PE(
)
14

N

M7737

Picture 3: Two-channel emergency stop circuit with cross fault detection. For automatic restart at the BL5931.64/003 terminals S 12-S34 and at the BL 5931.60 and BL 5931.63 terminals S33-S34 have to be linked. No On-button.

L1

positively driven: Safety Auxiliary Emer- contacts contacts gency K4 stop On K5 K5 A1(+) S11 S12
positively driven:
Safety
Auxiliary
Emer-
contacts
contacts
gency
K4
stop
On
K5
K5
A1(+) S11
S12
S21
S22
S12
S34
Y1
Y2
Y3 S11
13
33
BL5931
/ ___
A2(-)
PE(
)
14
34
K4

N

M7229_c

Picture 4: Contact reinforcement with external contactors, 2-channel connection, without cross fault detection. For current > 5 A the output contacts can be reinforced by external contactors with positive guided contacts. The function of the contactors is monitored by connecting the NC-contacts to the feed-back circuit (terminals Y1-Y2).

L1

Safety contacts, Auxiliary Emer- positively driven contacts, gency K4 positively stop On driven K5 A1(+) S11
Safety contacts,
Auxiliary
Emer-
positively driven
contacts,
gency
K4
positively
stop
On
driven
K5
A1(+)
S11
S12
S21
S22
S12
S34
Y1
Y2
Y3 S11
13
BL5931
/ ___
A2(-)
PE(
)
14
K4
K5

N

M7230_c

Picture 5: Contact reinforcement with external contactors with reduced redundancy.

BL 5931 ._ _ /_ _ _ for all variants
BL 5931
._
_
/_ _ _
for all variants

5

Application examples

L1

Door open Door closed Safety contacts, Auxiliary On positively drivent contacts, S1 S2 positively driven A1(+)S11
Door open
Door closed
Safety contacts,
Auxiliary
On
positively drivent
contacts,
S1
S2
positively
driven
A1(+)S11
S12
S21
S22
S12
S12
S34
Y1
Y2
Y3
S11
13
BL5931
/ ___
A2(-)
PE(
)
14

N

M7231_d

Picture 6: Two-channel monitoring of a safety gate. With manual restart S1 and S2 can be switched without observing a certain se quence. Activated with On-button. For automatic restart at the BL 5931.64/003 the terminals S12-S34 and at the BL 5931.60 and BL 5931.6 3 terminals S33-S34 have to be linked, the push button is left away.

L1

Safety contacts, Auxiliary Emer- On positively driven contacts, gency- positively stop driven A1(+) Y3 S11 S12
Safety contacts,
Auxiliary
Emer-
On
positively driven
contacts,
gency-
positively
stop
driven
A1(+)
Y3
S11
S12
S21
S22
S12
S34
Y1
Y2
S37
13
BL5931.64/003
A2(-)
PE(
)
14

N

M7738_b

Picture 7: Two-channel emergency stop circuit with cross fault detection and automatic restart

L1

Safety contacts, Auxiliary On Emer- positively driven contacts, gency- positively stop driven A1(+) Y3 S11 S12
Safety contacts,
Auxiliary
On
Emer-
positively driven
contacts,
gency-
positively
stop
driven
A1(+)
Y3
S11
S12
S21
S22
S12
S34
Y2
S37
13
BL5931.64/002
BL5931.64/003
A2(-)
PE(
)
14

N

M7228_c

Picture 8: Two-channel emergency stop circuit with cross fault detection, activated with On-button without line fault detection on On-button. With link on S37-Y2 line fault detection is activated.

S22 N L1 14 13 S11 Y3 A2(-) A1(+) Y2 Y1 Door closed Door open S34
S22
N
L1
14
13
S11
Y3
A2(-)
A1(+)
Y2
Y1
Door closed
Door open
S34
BL5931.64/003
driven
S12
S11
S21
S33
S2
S1
)
PE(
Safety contacts,
Auxiliary
positively
positively driven
contacts,

M7739

Picture 9: Monitoring of a safety gate by limit switches with 1 NO and 1NC contact and automatic restart

BL 5931 ._ _ /_ _ _ for all variants E. DOLD & SÖHNE KG •
BL 5931
._
_
/_ _ _
for all variants
E. DOLD & SÖHNE KG • D-78114 Furtwangen
Postf. 1251 • Tel. +49 7723 654 0 • Telefax +49 7723 654 356
e-mail dold-relays @t-online.de • internet http://www.dold.com
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