A Internship Report in Brabch Textile Technology For Diploma Holders.

2017
Training Report
Abhishek kumar kushwaha

4/8/2017
Training Report 2017
Baddi, Himachal Pradesh

(A Unit of Vardhman Textiles Ltd.)
Summer Internship Report
DATE:- 4-JULY-2017 TO 4-AUGUST-2017
SUBMITTED TO:- Mr. S. MAJUMDAR

(Sr.V.P.) PRODUCTION
SUBMITTED BY:- ABHISHEK KUMAR KUSHWAHA

DIPLOMA IN TEXTILE TECHNOLOGY
BATCH:- 2015 S.P.N.:-M0125315003
COLLEGE:- GOVT. POLYTECHNIC KANPUR
Auro Weaving Mills Page 2
Contents
1. Acknowledgement
2. Process Flow of material
3. Preparatory Section
3.1) Godown
3.2)Warping
3.3) Sizing
3.4) Drawing In
3.5) Rewinding
3.6) Cleaning
4. Loom-Shed
4.1) Unit- 1
4.2) Unit- 2
4.3) Unit- 3
4.4) unit- 3A
5. Folding
5.1) Objective
5.2) 4 point Grading
5.3) Folding Machine
5.4) Packing

ACKNOWLEDGEMENT
My Summer Training in AURO

WEAVING MILLS BADDI (H.P.) has been a
outstanding experience for me. I acknowledgement
deep gratitude towards the Vardhman Group and my
college authority for providing me 30days in plant
training and to prepare this induction manual for AURO
WEAVING MILLS BADDI (H.P.).
I express my warm thanks to Mr. S. MAJUMDAR (Sr.
VP technical) and Mr. AJAY JAIN (Chief Manager
Production) for giving me opportunity at Auro Weaving
Mills.
I would also like to thank my project guide Mr.

Biswajit Prusty , Mr. Sumit Pandit (HOD unit – I),
Mr. Devender Sharma (HOD unit-II) , Mr. Ram
Avtar (HOD unit-III & IIIA), Mr. Sanjeev Sharma
(HOD Folding), Mr. Nilesh Rawal (HOD Preparatory)
and all the people who provided me with the facilities
being required and conductive conditions for my
Training and Project.
!!Thank You Vardhman!!

PROCESS FLOW
FROM SPINNING DEPTT.
CONE/ CHEESE
WARPING PROCESS
WARPER’S BEAM
SIZING PROCESS
WEAVER’S BEAM
AUTO DRAWING IN
LOOM SHED
GREY FABRIC
INSPECTION AND FOLDING

M SHED
PACKAGING
DISPATCHING

Weaving Preparatory process Flow
YARN GODOWN
Warp Godown
MAX. CAPACITY:- 36 TONS

DAILY TURN OVER:-18-20 TONS
The major yarn supplier to Auro weaving mill is
following:-
a) Auro spinning Mills
b) Vardhman spinning Mills
c) Vardman fabrics
d) Vardhman Merubeni Textiles (VMT)
e) Arist Spinning Mills
f) Arihant Spinning Mills

g) Anant spinning mills
h) Vardhman spinning & general Mills
HOW TO IDENTIFY LOT NUMBER
A-2010 F-2015
B-2011
C-2012
D-2013 No. of Ply in yarn
Hall No. of E-2014
spg unit F-2015
G-2016 Count of yarn in Ne
H-2017
L 4 F C 1 4 0 0 4 4
A- Auro spg
K-Carded
B- Vardman spg Mills Serial No specific for type of yarn
C- Combed/Compact
E- Vardhman Merubeni
O-Open End
Textiles (VMT)
L- Arist spg Mills S-Slud
O- Arihant spg Mills L-Cotton/Spandex
Q- Anant spg Mills

V- Vardman spg &
General mills
Y- Vardman Yarns
C-Vardhman fabrics

WARPING MACHINE

What is warping
The objective of warping is to convert a predetermined
number of single end packages, such as cones, cheese,
into a sheet of yarn of specifies length and width.
BENNINGER WARPING MACHINE
BEN-DIRECT 1000
MAKE Benninger
MODEL NAME BEN-1000
MAXIMUM SPEED 1200 mpm
TYPE OF CREEL ‘V’type
CREEL CAPACITY 640
BRAKE SYSTEM 5
BRAKES Hydraulic system
(pressure=5.8bar)
WARP STOP MOTION Photo-electric type

BENNINGER WARPING MACHINE
BEN-DIRECT 800
MAKE Benninger
MODEL NAME BEN-800
MAXIMUM SPEED 1200 mpm
TYPE OF CREEL ‘V’
CREEL CAPACITY 576
BRAKE SYSTEM 5
BRAKES Hydraulic system
(pressure=5.8 bar)
WARP STOP MOTION Electromagnatic type

MACHINE NO:1
Make: BENNINGER Installation: 2000-01
Model: BEN-1000 Creel Capacity: 640
MACHINE NO:2
MACHINE NO:3

Settings Chart of Warping Machines-
COUNT Speed (mpm) Pre- Tensioner Pre- Tensioner

Machine –I&III Machine –II
7’OE 800 8mm 10mm
10’OE 800 8mm 10mm
12’Tencel 800 8mm 10mm
14OE,14PC 800 4mm 10mm
16’OE,16’K,16’CVC 800 4mm 10mm
18’Modal 800 4mm 10mm
20’C,20’K,24’K,24’C 800 4mm 10mm
2/20’K,2/30’K,2/40,C 800 8mm 10mm
2/50’C,2/60’C 800 8mm 10mm
2/50’R,2/60’R 800 5mm 10mm
30’C,32C 800 0mm 10mm
3/100’C,3/80’C,3/60’C 800 0mm 10mm
40’C,42’CVC 750 0mm 10mm
2/80C 750 4mm 10mm
45’PC,50’C,60’C 700 0mm 10mm
50 tencel,60 Modal 700 0mm 10mm
70’C,80’C 600 0mm 10mm
2/100’C 600 4mm 10mm

TYPES OF BREAKAGES IN WARPING:-
 Weak Place-occur mainly- These generally occur

in spinning and have thin places in yarn or low
twist.
 Foreign matter- Coming of any foreign particle that

is leaves or seeds in the yarn in spinning cause
breakage in Warping.
 Cut Cone- if the yarn had been damaged and have a

sharp cut.
 Entanglement- if the yarn gets entangled with the

other yarn and because of that breakage takes
place.

 Bad winding- Winding of the package is not done

properly and causes problem in yarn release and
causes breakage.
 Slough-off- if the bunch of yarn comes out due to

bad winding of yarn and causes machine stoppage.
 Cone Finish- while warping some cones may get

finished.
WARPERS BEAM
Flange Dia- 800/1000m

Barrel Dia- 323mm
Working Width- 1800mm

SIZE KITCHEN

Size is prepared at the first floor and transferred to

machine with the help of pipes. Size preparation
includes following steps –
COOKER STORAGE SIZING

PREMIXER VESSEL VRSSEL MACHINE
Premixer– First all the chemicals are mixed here with

the help of stirrer for 20min. Then -mixture is
transferred to cooking vessels through pipes. There is
one premixer for all cooking vessels. It has capacity
of 1200 liters.
Cooking vessel – There are 3 cooking vessels each
with a maximum capacity of 1200lts. Cooking is
done through direct and indirect steam for 30-32
minutes. The conditions inside cooker are:
Pressure = 40 – 45 PSI
Temperature =120-1220C
Storage vessel – From cooking vessel size is

transferred to storage vessel where it is stored at the
temperature of 900 C and with continuous stirring for
further transfer to machine according to the
requirements.
Capacity – 1200litres.

SIZE INGREDIENTS:-
 Texoplast 86: - It is sulpho esterified starch. It is
better adhesive than maize starch. It is alkaline in
nature.
 Sonycryl:S - It is a binder and chemically is an
ammonium salt based acrylic product. It has low
viscosity and high binding property.
 Ketanol:SZ(PVA) - It is a binder. Its small sized
particles easily penetrate into the yarn and strongly
bind it from inside as sell as medium/bigger sized
particles protect its outer surface. It has similar
properties to that of PVA.
 Soft sizer :- It is used as softenr.
 Water :- It is a good solvent.

Ingredients 16k,2 30k,3 24c,3 50c,60 Compact yarns

0k,2/5 2k,32 0c,40 c,30cH 30s- 100E,12
0ET,2/ COM c,12t eavy 80scomp, 0E,16oE,
60ET, P,14p encel 2/120 20oE,2/
6/120 c,20p ,30te comp 40
ET,2/6 c,20o ncel, comp,2/
0COT/ rg,30 24ten 50comp,
tencel org cel,1 3/60co
8mod mp,3/80
al comp
Texoplast 80 90 80 82 70
Ketanol 21 24 19 20 19
(PVA) 44
Sizecareoc 4.0 4.2 4.0 52 44
Sonycryl 5.4 4.6 50
Solact SFR
Antistatic 0.5 in PC only
Water (in 650 650 650 650 650 650

ltrs)

SIZING MACHINE

What is sizing
The strength of the film of size is also a factor in

increasing the strength of the yarn. The presence of the
size film gives a tough, smooth surface which enables it
to resist abrasion much better than the soft unsized yarn.
MACHINE NO:1
Make: Sucker Muller Hacoba

Model: WE 10 PC
Installatiopn: 1999-2000
Creel Capacity:20Beams
Saw Box: 1Dip & 2Nip
Drying cylinder: 14
Max. Speed:-120mpm

MACHINE NO:2
Make: Sucker Muller Hacoba
Model: WE 10 PC
Installatiopn: 2003-04
Creel Capacity:20Beams
Saw Box: 1Dip & 2Nip
Drying cylinder: 14
Max. Speed:-120mpm
In machine 1 & 2
OBSERVED ( 60- 70 m/min) depending on the count
of the yarn.
Drying cylinders =14 (4-4-6)
Drying cylinders Dia = 800mm
Drying cylinders length = 2000mm
Size boxes =2
Squeeze rolls = 2 in each size box
Size rolls = 2 in each size box
Feed rolls =2
Drying cylinder temperature

In zone 1 (drying) = 140 ̊C for cotton

In zone 2 (Pre- Drying) = 850C
Waxing temperature = 35-500C
Waxing roller rpm = 750
Moisture regain = 7.5% for cotton
4.5%for p/c blend
Shore hardness of immersion roller = 750
Shore hardness of Pre Squeeze Roll = 700
Shore hardness of Final Squeeze Roll = 800
Shore hardness of feed roller = 650
Shore hardness of pre size roll = 750
Shore hardness of final size roll = 1000
MACHINE NO:3
Make: Benninger Model: Benninger Zell
Installatiopn: 1997-98 Creel Capacity:20Beams
Saw Box: 1Dip & 1Nip Drying cylinder: 12
Max. Speed:-120mpm

In machine No.3
Drying cylinders =12 (4-4-4)
Drying cylinders Dia = 800mm
Drying cylinders length = 2000mm
Size boxes =2
Squeeze rolls = 1 in each size box
Size rolls = 1 in each size box
Feed rolls =2
Drying cylinder temperature
In zone 1 (drying) = 140 ̊C for cotton
In zone 2 (Pre- Drying) = 850C
Waxing temperature = 35-500C
Waxing roller rpm = 750
Moisture regain = 7.5% for cotton
4.5% forP/C blends
Shore hardness of immersion roller = 750
Shore hardness of Squeeze Roll = 750
Shore hardness of feed roller = 650
Shore hardness of size roll = 1000

AUTO DRAWING IN

After sizing, the weaver’s beam has to undergo the

drawing-in process, when finally it is ready to be
mounted on the loom for weaving cloth.
Machine specifications
Make :- Staubli
Model :- Delta-110
Installation :- 2006-07
Capacity :- 20 frames
Maximum Speed :- 140 ends per minute
Average Speed :- 120 ends per minute
Heald wire used :- Simplex and Duplex
Drop wires used :- 0.2mm & 0.4mm
Length of heald wires :- 331mm

Passage of material
Weaver’s Beam
Drop Pins
Heald Wire
Reed

Different types of Needles used for different count
Count Needle no.

80 8
70 8
60 10
50 12
40 14
30 16
25 16
20 18
16 20
14 21 or 25
10 28

Technical Dimensions of Heald Wires Used :

Types of Heald wires are used:-
 6.5 × 1.8 Simplex (Black)
 6.5 × 1.8 Simplex (White)
 6.5 × 1.8 Duplex
 6.5 × 1.8 Duplex (II Mark)
 6.5 × 1.8 Red Mark Duplex Wire
 6.5 × 1.8 Simplex Starfill
 6.5 × 1.8 Simplex
 6.5 × 1.8 Duplex (II Red Mark)
 6.4 × 1.5 Simplex Wire
 5.5 × 1.2 Steel Heedle
 5.5 × 1.2 Wider
 5.5 × 1.2 Optifill (I Mark)
 5.5 × 1.2 Optifill (II Mark)
 5.5 × 1.2 Standard
 5.5 × 1.2 Optifill Red Mark
 5.5 × 1.2 Optifill
 5.5 × 1.2 Normal

REWINDING M/C
MACHINE NO:1 MAKE:TEXTOOL

INSTALLATION:1992-93
MACHINE NO:2 MAKE:PS MELTER
INSTALLATION:1997-98
SPINDLES:24 PER M/C
What is rewinding.
Bottom cones are rewound to get full cones and can be
used in selvedge purpose of other.

Cleaning
It is the process of cleaning of heald frames reed and

drop pins and reed after beam fall takes place on the
loom. As beam fall and loom gaiting need to be done
then the reed, heald and drop pins are cleaned by
washing in the machine called SAPLECK
Specifications of machine
Make – SPALECK
Model – M3BN
Accessories- REED, Heald, Drop Pins

LOOM SHED
Loom Shed-1
Loom Shed-2
Loom Shed-3
Loom Shed-3A
Loom Shed:-
 Interlacement of two mutually perpendicular yarns
forms the fabric.
 The yarns disposed along the fabric are called warp

yarns / ends.
 The yarns disposed across the fabric are called weft

yarn / picks.
 On the both sides of the fabric there are selvedges.

Common Parts of Loom
1. Main Nozzle
2. Pre-winder
3. WF Sensor
4. Stop Pin
5. Leno Selvedge
6. Take up roller
7. Weft Package
8. Air filter
9. Jetting (to inject air )
10. Guide for waste selvedge
11. Catch yarn guide
12. Catch cord Yarn

-:Basic Motions of Air-Jet Looms:-
SHEDDING: It is the process of division of warp

layers in two layer (with the help of heald shaft which
move up and down according to the design to be
formed). The shape of cams decides the movement of
heald frames according to the lifting plan.
PICKING: The picking means the insertion of weft

into the warp shed. Air-jet takes the weft from
auxiliary nozzle then to main nozzle, profiled reed
and after then the sub nozzle further carry the weft by
intermediate jetting one after another till it is sensed
by H1 and H2 feeler.
BEAT-UP: Beat-up is the process of transferring the

inserted pick to the fell of the cloth. Beat-up is done
by the reed which pushes the inserted pick to the fell
of cloth.

LET-OFF: In Let-off the ends are unwound from the

weavers beam. There is positive let-off direct drive
from separate motor. The back-rest controls the
tension variation during the let-off. There is a load
cell that feels the tension and controls the let-off.
TAKE-UP: In Take-up motion the fabric formed is

wound on the cloth roller. Take-up roller gets the
drive from the main shaft through the gears and pick
wheel. Pick wheel decides the pick density (PPI).
EASING MOTION: To control the tension variation

in the warp sheet equipped with positive help of a
lever connected to it which positively driven by an
eccentric stud.
WARP STOP MOTION: There is electronically

controlled warp stop motion. Warp threads pass
through droppers which fall down completing the

electronic circuits and sending the signal to the

machine to stop.
Weft Stop Motion - By Weft feelers H1& H2.
In AURO Weaving the Loom-Shed is divided into 4

section/units which are as follows:
 Unit 1
 Unit 2
 Unit 3
 Unit 3A
 All the Units have Air-jet looms.
 There are in total 272 looms
 The looms are of three different manufacturers viz.
TSUDAKOMA, PICANOL & TOYOTA.

Loom Shed:-1Plant Layout
65 64 63 34 33 32 31 2 1
66 62 61 36 35 30 29 4 3
67 60 59 38 37 28 27 6 5
68 58 57 40 39 26 25 8 7
69 56 55 42 41 24 23 10 9
70 54 53 44 43 22 21 12 11
71 52 51 46 45 20 19 14 13
72 50 49 48 47 18 17 16 15
TSUDAKOMA-ZAX :- 20 (Loom No. 1 to 20)

TOYOTA JAT-710 :- 52 (Loom No. 21 to 72)
Total No. of looms :- 72
TSUDAKOMA-ZAX
Distinguishable Features:-
o Positive shedding by STAUBLI cam.
o Temple ring is mounted above the fabric woven.
o Max. 6 frames can run at a time.
o Mechanical type cutter for dummy selvedge.
o Seven Wheel takeup Mechanism

o Equiped with Electronic Let-off.

o Easing Motion present in Whip Roll.
o Main motor data-
 Power consumption 3.7kw
 Three phase induction motor
 RPM of Driving motor 1390
o Average Speed:-730 rpm
o Heald Frame Used :- Nankai , Newlight
o Weave:- Plain , Satin , S Satin
o Width:-190cm
o Catch Cord :- 8
o Weft Range :- Spx , Compact/ Combed , k spx
TOYOTA JAT-710
o Max. 7 or 10 frames can run at a time.

o Average Speed:- 910 rpm
o Heald Frame Used :- Grob , Newlight
o Weave:- Plain , S twill , Z twill , Oxford
o Width:-190cm
o Catch Cord :- 8
Loom Shed:- 2 Plant Layout
73 75 77 79 81 83 85 87 89 91 93
74 76 78 80 82 84 86 88 90 92 94
115 113 111 109 107 105 103 101 99 97 95
116 1114 112 110 108 106 104 102 100 98 96
117 119 121 123 125 127 129 131 133 135 137
118 120 122 124 126 128 130 132 134 136 138
159 157 155 153 151 149 147 145 143 141 139
160 158 156 154 152 150 148 146 144 142 140
Picanol Omni Plus:- 12 Looms

Picanol Omni:- 04 Looms

Picanol Delta- X:- 72 Looms
Total No. of Looms:- 88
Type of No.of looms Speed Heald capacity Loom width
loom
Picanol 72looms 750 rpm 6 190cm
Delta X
Picanol omni 4looms 750rpm 6 190cm
Picanol omni 12looms 850 rpm 7 190cm
plus
PICANOL DELTA-X
Distinguishable Features-
Shedding is positive cam shedding by STAUBLI
1610
Temple ring is mounted above the fabric woven.
Max. 6 frames can run at a time.
Seven Wheel takeup Mechanism
Equiped with Electronic Let-off.
Average Speed:- 750rpm
Heald Frame Used:-Steel Heddle, Alu Power124
Picking is done by means of compressed air
Cutters-
 The weft cutter used is of electronic type
 The selvedge cutter used is of mechanical
type
 Mechanical take-up is there
 Let-off is of electronic type.
 Weave:- S twill , Matt
 Catch Cord :- 12
 Weft Range:- Spx , K spx , Compact
Picanol Omni
Positive cam shedding is there – By Staubli 1600
Picking is done by means of compressed air.
Two cutters are used and both the cutters are of
electronic type.
Temple ring is mounted above the cloth
Mechanical take-up is used
Electronic let-off is there
At max. 7 heald frames can be used

Take-up only two rollers are used as in case of

DELTA-X.
Two back rests are being used and easing motion is
same as in case of Delta-X
Picanol Omni Plus

Picking is done by means of compressed air
Positive cam shedding is there – By Staubli 1661
The temple ring is mounted above the woven fabric
Two electronic type of cutter are used. for cutting the
weft and other is used for dummy selvedge cutter
At max 6 heald frames can be used at a time
Electronic let-off is there
Take-up is electronic
Catch Cords used are 12
Weft Range:- Spx , K spx , Compact
Weave:- S twill , Plain , Z twill , S satin
Average Speed:- 850rpm
Heald Frame Used:-Steel Heddle , Verbrugge
Seven Wheel takeup Mechanism
Loom Shed:- 3 Plant Layout

161 163 165 167 169 171
162 164 166 168 170 172
183 181 179 177 175 173
184 182 180 178 176 174
185 187 189 191 193 195
186 188 190 192 194 196
207 205 203 201 199 197
208 206 204 202 200 198
TOYOTA JAT 810(E-SHED):- 24Looms (Loom

No.161-184)
TOYOTA JAT 710(WIDER):- 24Looms (Loom
No.185-208)
TOYOTA JAT 810(E-SHED)

o Electrical shedding mechanism.
o Temple ring is mounted below the fabric woven.


o Heald Frame Used :- Newlight
o Weave:- Dobby , S Twill , S Satin
o Width:-230
o Catch Cord :- 12
o Weft Range :- Spx , C , K Spx , Com+Lyc
TOYOTA JAT-710(WIDER)
o Positive cam shedding by STAUBLI 1781A.
o Temple ring is mounted below the fabric woven.
o Heald Frame Used :- Newlight

o Weave:- Plain, S Twill, S Satin ,BKT ,Matt ,Z

Twill
o Width:-230cm
o Catch Cord :- 8
o Weft Range :- Spx , D.PET.STR. , O.E. , K Spx ,
Com+Lyc , K Spx , DC.Fx
Loom Shed:- 3A Plant Layout
209 211 213 215 217 219 221 265

210 212 214 216 218 220 222 266
235 233 231 229 227 225 223 267
236 234 232 230 228 226 224 268
237 239 241 243 245 247 249 269
238 240 242 244 246 248 250 270
263 261 259 257 255 253 251 271
264 262 260 258 256 254 252 272
TSUDACOMA ZAX-e:- 48 Looms

TSUDACOMA ZAX:-16 Looms

Total No. of Looms:- 64
TSUDACOMA Zax
o Main motor data-
o Weave:- Plain , Satin , S Satin
o Width:-190cm
o Catch Cord :- 8
TSUDAKOMA (ZAX-e):
o Positive cam shedding by STAUBLI 1661.
o Main motor data-
o Weave:- Plain , S Satin , Z twill , S twill
o Width:-190cm
o Catch Cord :- 8
o Weft Range :- Com. , Lyc , PC , Slub
Folding section
4- Point Grading
Defects in both warp & weft Direction shall be assigned
points using the following criteria---
Fault length (in inches) Point

1-3 1
4-6 2
7-9 3
>9 4
Any defect repeating itself in a continuous manner
shall constitute a running defect if major warp-wise
exceeds 1 meter in length, than excess part over 1
meter shall be divided into another same defect.
 Any running fabric shall be assigned four penalty points

for each meter in which the defect occurs.
 Fabric shouldn’t have a full width defect in the first and
last three meter.
 Continuous defects allowed shouldn’t be more than
1/25th of the total fabric length
 Partial defects like hole tear float exceeding 5 meters in
length shall be cut
 A full width defect over six inches in length shall be cut.
FABRIC GRADING:
In 100 mtrs fabric four major faults and minor faults so that
the total points should not exceed 38 points is known as
FRESH Fabric, (Also fabric having some more points but
passable (internally called as B grade). Final order to the
customers is made in the form of fresh only. So the passable
fabric is mended to get fresh fabric. The fabric which is not
mendable is rejected.)
Different types of Machines in Folding Department

Types of Machine No. Of Machines

Inspection m/c 9
Mending table 2
Folding m/c 2
Rolling m/c 2
Bale pressing 1
m/c
MACHINES IN FOLDING
 Inspection machines-
 there are total 9 inspection machines for the fabric
inspection,
 Manufacture is Almac and yash.
 The speed of the inspection is kept 20-25 mpm.
 Folding or flatting machines-
 There are 2 folding machines used for forming the bale
of the fabric.
 Bale pressing machine-
 There are 1 bale pressing machine for pressing the bale.

Mending table-
 There are mending 2 tables for reworking i.e. for
mending the damages if possible.
FOLDING:
The basic function of folding is to pack the material as per the

customer requirement either on roll or in bale form in required
length.
Three type of packing is done for different purposes:
1) Export purpose
2) Domestic
Bale/ Roll packing material carries following information:

a) Sort no
b) Bale no
c) Net weight
d) Gross weight
e) No of pieces of bales
f) Meters

ROLLING M/C
Two rolling M/c are there for finally rolling the inspected
fabric into Fabric Rolls for final transportation.
Speed- 100meters of fabric /min
BALE PRESSING MACHINE

For the pressing of the bales of fabric into compressed form
this machine is used.
MENDABLE DAMAGES
The damages which could be reworked include pick,
snarling, ball formation and double ends are done on the
mending table.
Classification of Faults
MAJOR:
 Broken Pick
 Double Pick
 Thick Place
 Starting Mark
 Sort pick

 SlubbyWeft
 Oily Weft
 Uneven Weft
 Weft Distortion
 Broken Pattern
MINOR:
 Warp Slub
 Stain
 Contamination
 Mending Impression
 Weft Slub
PACKING
BLUE LDPE: For Lycra fabric
WHITE LDPE- For 100% cotton fabric
Two different color LDPE is used for the packing


A Internship Report in Brabch Textile Technology For Diploma Holders.

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2017

Abhishek kumar kushwaha

Baddi, Himachal Pradesh

SUBMITTED TO:- Mr. S. MAJUMDAR

SUBMITTED BY:- ABHISHEK KUMAR KUSHWAHA

Auro Weaving Mills Page 3

My Summer Training in AURO

I would also like to thank my project guide Mr.

!!Thank You Vardhman!!

Auro Weaving Mills Page 4

INSPECTION AND FOLDING

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Weaving Preparatory process Flow

MAX. CAPACITY:- 36 TONS

f) Arihant Spinning Mills

HOW TO IDENTIFY LOT NUMBER

O- Arihant spg Mills L-Cotton/Spandex

Q- Anant spg Mills

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BENNINGER WARPING MACHINE

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BENNINGER WARPING MACHINE

WARP STOP MOTION Electromagnatic type

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Settings Chart of Warping Machines-

COUNT Speed (mpm) Pre- Tensioner Pre- Tensioner

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TYPES OF BREAKAGES IN WARPING:-

 Weak Place-occur mainly- These generally occur

 Foreign matter- Coming of any foreign particle that

 Cut Cone- if the yarn had been damaged and have a

 Entanglement- if the yarn gets entangled with the

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 Bad winding- Winding of the package is not done

 Slough-off- if the bunch of yarn comes out due to

 Cone Finish- while warping some cones may get

Flange Dia- 800/1000m

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Size is prepared at the first floor and transferred to

COOKER STORAGE SIZING

Premixer– First all the chemicals are mixed here with

Storage vessel – From cooking vessel size is

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Ingredients 16k,2 30k,3 24c,3 50c,60 Compact yarns

Water (in 650 650 650 650 650 650

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The strength of the film of size is also a factor in

Make: Sucker Muller Hacoba

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In zone 1 (drying) = 140 ̊C for cotton

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After sizing, the weaver’s beam has to undergo the

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Different types of Needles used for different count