ZF6-053-ZIP

ZF6HP19/26/32 (Gen. 1) with 053 Separator Plate Zip Kit® Available

Critical Wear Areas & Vacuum Test Locations 20

25
30
15

0
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. VACUUM
TEST

Test locations are pointed to with an arrow. Springs are not shown for
visual clarity. Low vacuum reading indicates wear. Click on Sonnax part numbers to see more information.
Lower Valve Body • 053 Separator Plate Version Shown
Shift Valve 1
Clutch B Latch Valve Solenoid Pressure Regulator Valve • Reverse engagement concerns
• Flare/Harsh shifts • Harsh upshifts/downshifts • Wrong gear starts
• Burnt B clutch • Gear ratio codes • Solenoid performance codes • Solenoid performance codes
• 3rd or 5th Shift concerns • Delayed Forward/Reverse • Wrong gear starts • TCC slip
Replace with Sonnax Part No.
Clutch B Control 95740-17K Requires F-95740-TL17 & VB-FIX Shift Valve 2
PR Valve • No Forward
• Burnt B clutch • Wrong gear starts
• 3rd or 5th Shift concerns • Solenoid performance codes

Clutch A Latch Valve Clutch

• Burnt A clutch D1 Brake
• 4th or 5th Shift concerns Latch Valve
• 1st or 2nd Shift
Clutch A Control concerns
Pressure Regulator Valve • EDS 6 codes
• 5-4 Flare/Neutral • No 4-5 • Burnt D brake
• VFS 1/A solenoid control code
• Delayed/Harsh Forward
Parking Lock
Replace with Sonnax Part No.
95740-09K Oversized Clutch A Control Valve Kit
Valve
95740-21K Clutch A Control Boost Valve Kit
• Park release and
95740-09K Requires F-95740-TL8 & VB-FIX engagement
concerns

Test 1:
Lubrication
In Rest Control Valve
Clutch E • Planetary/Bushing/
Lube failures
Latch Valve • Overheating
• 4th, 5th, 6th Gear • Low converter
shift concerns pressure
• EDS 4 control code • Bump/Flare shifts
• Rough idle in
Reverse
Clutch E Control • TCC apply &
Pressure Regulator Valve release concerns
• Bumpy 1-2 upshift • EDS 4 control code Replace with
• 2-1 Downshift flare or Neutral Sonnax Part No.
• VFS 1/A solenoid control code 95740-11K Requires
F-95740-TL11 & VB-FIX

Bypass Clutch
Control Regulator Converter Release
Valve Main Pressure Regulator Regulator Valve
• TCC codes • Excess TCC slip
Valve Test 2: Test • Excessive TCC slip RPM
• Broken parts due to excessive line pressure this port with & related codes
• Cycling RPM valve in inverted
• Flare/Harsh shifts • Erratic line pressure • Harsh shifts position. Hold • Harsh TCC apply & release
• Low TCC release pressure • High line pressure • Soft/Flare shifts valve and spring • Low TCC release pressure
• Rough idle in Reverse • Restricted converter/lube flow • TCC slip in place with • Rough idle in Reverse
enclosed testing
• Overheated converter Replace with Sonnax Part Nos. end plug.
• Harsh downshifts
Replace with Sonnax 95740-78K  Oversized PR Valve Kits Replace with Sonnax
Part No. 95740-13K 95740-79  Pressure Regulator Sleeves Use Test Part No.95740-05K
Requires F-95740-TL13 & VB-FIX 95740-78K Requires F-95740-TL78 & VB-FIX End Plug Requires F-95740-TL5 & VB-FIX

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company ZF6-053-Vac-Locations 06-19-18

866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 1
 ZF6-053-ZIP
ZF6HP19/26/32 (Gen. 1) with 053 Separator Plate Zip Kit® Available

Critical Wear Areas & Vacuum Test Locations 20

25
30
15

0
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. VACUUM
TEST

Test locations are pointed to with an arrow. Springs are not shown for
visual clarity. Low vacuum reading indicates wear.

Upper Valve Body • 053 Separator Plate Version Shown

OE accumulator pistons Accumulator Pistons Click on Sonnax part numbers

should be flush with or
approximately .030" • Downshift clunk • Firm shifts to see more information.
lower than the casting • Erratic EDS solenoid control and/or EDS codes
surface. It is common for
the rubber insert to lose Replace with Sonnax Part No.
tension. 95740-15K*  Patent No. 8,794,108

Each of these pistons

can be vacuum tested
from the exhaust hole
on the opposite side of Clutch D2
the casting. Latch Valve
• Bumpy 1-2 upshift
• 2-1 Downshift flare
or Neutral
• EDS 3 control code

Clutch D1
Regulator Valve
• Bumpy 1-2 upshift
• 2-1 Downshift flare or Neutral
• EDS 3 control code

Clutch D2
Regulator
Clutch C Valve
Regulator Valve • Bumpy 1-2 upshift
• 2nd & 6th Shift concerns • 2-1 Downshift flare
• EDS 3 control code or Neutral

Position Valve D
• Shift concerns
• A Clutch burned
• B Clutch burned
• C Clutch burned
Replace with Sonnax Part No.
95740-75K Requires F-95740-TL75 & VB-FIX

*Part numbers with an asterisk (*) are included in this Zip Kit. Other part numbers are available separately.

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company ZF6-053-Vac-Locations 06-19-18

866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 2
 ZF6-053-ZIP
ZF6HP19/26/32 (Gen. 1) with 053 Separator Plate Zip Kit® Available

Critical Wear Areas & Vacuum Test Locations 20

25
30
15

0
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. VACUUM
TEST

Test locations are pointed to with an arrow. Springs are not shown for 112 111
visual clarity. Low vacuum reading indicates wear.
116 114 110
Lower Valve Body • 113
053 Separator Plate Version Shown 109
115

Lower Valve Body Descriptions

I.D No. Description

101 Parking Lock Valve
102 Lubrication Control Valve
103 Converter Release Regulator Valve
104 Main Pressure Regulator Valve
105 Bypass Clutch Control Regulator Valve
106 Clutch E Latch Valve
107 Clutch E Control Pressure Regulator Valve
108 Clutch A Control Pressure Regulator Valve
109 Park Lock Cylinder
110 Clutch D1 Brake Latch Valve
111 Shift Valve 2
112 Shift Valve 1
113 Solenoid Pressure Regulator Valve
114 Clutch B Latch Valve
115 Clutch B Control Pressure Regulator Valve
116 Clutch A Latch Valve

106
105
108 107
101

102
103

104
©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company ZF6-053-Vac-Locations 06-19-18
866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 3
 ZF6-053-ZIP
ZF6HP19/26/32 (Gen. 1) with 053 Separator Plate Zip Kit® Available

Critical Wear Areas & Vacuum Test Locations 20

25
30
15

0
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. VACUUM
TEST

Test locations are pointed to with an arrow. Springs are not shown for
visual clarity. Low vacuum reading indicates wear.

Accumulator Pistons

201

204 202

205 203

Upper Valve Body Descriptions

I.D. No. Description

201 Clutch D2 Latch Valve
202 Clutch D2 Regulator Valve
203 Position Valve D
204 Clutch D1 Regulator Valve
205 Clutch C Regulator Valve

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company ZF6-053-Vac-Locations 06-19-18

866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 4