Академический Документы
Профессиональный Документы
Культура Документы
PROD-SLB012-EN 2
Chiller Product Offering
1000
1500
2000
2500
3000
8000
The decision is yours...
100
500
Nominal Tons
50
Every day, around the world, Trane can help
All tonnages based on 60 Hz except where noted
hundreds of building owners and
operators are making decisions Trane has achieved a reputation for Split Scroll & Screw Chillers
regarding replacement, upgrade or combining new technology and quality CCAF 20–60
Tons
expansion of chiller plant equipment manufacturing techniques with Split Scroll Unit........
in existing buildings. unsurpassed reliability and field support. RTUA 70–125
Split Screw Chiller ... Tons
Trane has over 55 years of experience
The reasons for these changes are providing efficient, reliable chillers to the RTAC 140–250
Remote Evaporator . Tons
numerous. In some cases, chilled water commercial market. Trane offers scroll,
requirements for buildings have helical rotary, centrifugal and absorption Air-Cooled Scroll Chillers
changed. This causes the existing chiller chillers in capacities from 20 to 3950
CGAF 20–60
plant to operate in an inefficient range, tons, cooling towers and packaged Tons
Packaged Unit..........
or be unable to meet building combinations of all the above.
requirements. Water-Cooled Scroll Chillers
The selection of a particular chiller
CGWF 20–60
In other cases, there may be changes upgrade or package is dependent on the Tons
Packaged Chiller......
required by declining reliability or unique characteristics of each building,
efficiency due to equipment and the needs of the owner. Trane Air-Cooled Screw Chillers
obsolescence. Sometimes the need for chiller plant products operate in a wide 70–125
RTAA Tons
a chiller upgrade or perhaps range of operating conditions, including Packaged Chiller ......
replacement is influenced by a desire to those outside the actual design RTAC 140–500
Tons
improve acoustics. There may be parameters of the system. Packaged Chiller......
requirements to increase chilled water
Water-Cooled Screw Chillers
production to meet indoor air quality Trane chillers and controls are designed
concerns. In all of these cases, the to keep chilled water flowing, even RTWA
70–125
Tons
building owner or engineer can consider under the most adverse conditions. All Packaged Chiller ......
the full range of chiller replacement and of the chiller products feature the 130–150
RTHB Tons
upgrade options from Trane. newest Adaptive Control™ technology, Packaged Chiller ......
RTHD 175–450
making programming simple and Tons
allowing easy access to diagnostics and Packaged Chiller......
reports. In addition, these controls make Water-Cooled Centrifugal Chillers
it possible for Trane chillers to interface
with a wide variety of operating CVHE 170–550 Tons
3-Stage......................
systems, including Trane’s own family
CVHF 300–2000 Tons
of Tracer™ building control systems. 2-Stage......................
CVHG (50 Hz) 450–1300 Tons
3-Stage......................
CDHF 1400–3950 Tons
Duplex CVHF............
Gas-Powered Water-Cooled Centrifugal Chillers
• E
F F I C I E N T • E T • E
F F
Absorption Chillers
F F I N
N T C I E I C I E
E O V E N •
R P • 112–1350 Tons
•
P R O V
E N ABSC/D Steam or Hot Water Fired
• Q U I I E T • Q U I E T • Q U I
Single Stage .............
E T E T • Q U U I
E T • • Q E T
R I E T R T • ABTF 380–1650 Tons
T U P P O R T • Q U P O S U •
•
O M F O R T • • R E
E • R L I A B L E
C O Central Plants
T •
O N T R M F
O O
L R T
S • TAS™ Packaged
R
• C O 400–8000 Tons
C M F O
O Central Plants...........
N T •
R O L S
ABSD or ABTF
Duplex™ centrifugal liquid chiller
Water-cooled from 1200–3950 tons
Gas-powered chiller package
Design feature Customer benefit
0.47 kW/ton best efficiency Water-cooled from 170-3950 tons CenTraVac™ chiller + Waukesha Enginator®
Factory built and tested Reduces jobsite installation, start up and
maintenance expense UL listed, ISO 9001 certified
Series-counterflow thermodynamic staging Proven performance using ARI testing ASME compliant Combines two industry leading products to create a chilling package with fuel and life-cycle flexibility.
Highest efficiency
Applications Design feature Customer benefit
Highest stability at high lift conditions
Electric coupling rather than mechanical • Allows remote installation of engine to create quiet chiller room and isolated sound
Direct-drive compressor—fewer moving parts, Highest reliability and efficiency for lowest • Low flow and high lift applications
no gears, coupling or extra bearing losses total life cycle cost and quiet operation coupling between the chiller and the engine attenuation for the engine.
• District cooling • Protects user from fuel price volatility by allowing engine-generator to be turned off
Two independent refrigerant circuits Standby capacity and redundancy and chiller to run on grid power.
Evaporators and condensers in series without Increases system efficiency—15% more • Colleges and universities • Minimizes refrigerant leaks and maintenance by eliminating shaft seal.
the extra piping and valves efficient than parallel • Chiller can operate independently when engine-generator is unavailable.
Reduces installation costs • Turbine inlet cooling
• Engine-generator can be used as a backup power source for the entire building.
Reduces system complexity • Airports and any large capacity • Simplifies installation: no onsite piping connections between engine and chiller, and
Sustainable hermetic design Near zero refrigerant emissions cooling plant no industrial air compressor is required.
Auto-regenerative purge Returns reclaimed refrigerant right back to the Factory engineered control interface Protects chiller and engine from potentially damaging operating conditions.
chiller Generator inverter for variable frequency Industry-leading variable frequency chiller controls allow chiller to “drive” enginator invertor to
Single-pass arrangement Lower pumping costs than two separate reduced speeds. Most engine-generators do not have an invertor—the Enginator does.
chillers in series Award-winning EarthWise™ CenTraVac™ chiller • Direct-drive has no gears to maintain and semi-hermetic compressor motor has
Staging controls at the chiller Maximum flexibility for operating strategies no shaft seal to maintain. Highest efficiency available in the industry. These options combine for
Low pressure for near-zero refrigerant loss Ozone layer and climate protected by the lowest total cost of ownership.
lowest refrigerant emissions and leak-tight • Low-pressure refrigerant with lowest documented refrigerant leak rate.
warranty • Quiet operation with maximum sound pressure levels guaranteed and tested in the factory.
CDHF/G
Waukesha Enginator® • Lean burn technology generates low emissions and fuel economy for low operating costs.
• Optional catalytic converters further reduce emissions when required.
• Multiple fuel options tailored to site needs and availability. Fuel systems can operate on low fuel
supply pressures.
• Jacket water and exhaust heat recovery.
• Optional heat recovery offsets heating needs or drive absorption chillers.
CenTraVac Enginator
4 PROD-SLB012-EN PROD-SLB012-EN 5
Chillers Chillers
Services
Series R™ water-cooled liquid chiller
Helical-rotary compressor from 70–450 tons
R’newal™ service program
0.57–0.79 kW/ton Applications Helical-rotary chillers
Series R design feature Customer benefit • Medium-sized chiller plants
The R’newal program will refurbish an existing Series R chiller to like-new condition, Applications
Adaptive Control™ technology Chiller stays on line even in extreme or • Swing chiller in sequencing schemes
adverse conditions
with a warranty. The compressor and worn systems and materials are replaced—
• Limited access to the mechanical
Less disruption in cooling when it’s needed • Limited hours of cooling restoring the chiller to optimum performance with a lower risk of unscheduled
room, making chiller replacement
most outages.
• Supplemental cooling during off difficult or impossible
Helical-rotary compressor Exact load matching, unlike typical
reciprocating machines season and light load cooling • Limited capital budget, prohibiting a
Trane—exclusive unloading slide valve for applications complete chiller replacement
Design feature Customer benefit
superior part-load efficiency
• Installations with access only through Replace all gaskets and seals Ensures leak integrity and prevents • R’newal can be considered service or
Direct drive compressor Great reliability and efficiency due to few refrigerant loss
moving parts and no gear, coupling or extra standard width doors maintenance of the existing
Replace compressor rotating bearings Restores reliability and prevents
bearing losses • Cost effective alternative to equipment instead of capital
and worn components expensive compressor failures caused
Equalized compressor sequencing Extended compressor life centrifugal chiller by worn bearings investment
Precise rotor tip clearances Minimal leakage and optimum performance Inspect compressor motor in detail and Improves reliability and prevents
• Low temperature applications such as • Chiller critical failure that requires
Simple water and wiring connections Simplified installation repair if needed expensive motor failure caused by
thermal storage or industrial process immediate unit replacement—
Compact size unit Maximizes useable space worn motor
R’newal can offer short lead-times
Electronic expansion valve Improved full and part load efficiencies Upgrade to newest design components Provides latest design and quality
Extended operating range
allowing for quick chiller repair
Standard two-year parts and labor warranty Compressor warranty coverage direct from
Integrated pumping package Simplifies design and installation while allowing (additional three years available as an option) the original equipment manufacturer
chiller better control in variable flow designs
RTHD
Series R
6 PROD-SLB012-EN PROD-SLB012-EN 7
Services tab
Services
category headline
A TriStar Conversion retrofit is a new motor/compressor kit designed to replace the Applications Trane’s retrofit Adaptive Frequency drive Applications
existing Trane or competitive chiller motor/compressor assembly. During the (AFD) maximizes chiller efficiency and
• Limited access to the mechanical • Chillers with a high number of hours
conversion process, the existing heat exchangers are reused and all of the controls reduces power consumption by
room, making chiller replacement operating at low load
are updated with the new generation controls. This type of conversion is available adapting the motor speed to the chiller’s
difficult or impossible • Chillers with a high number of hours
only for low-pressure chillers that previously operated on R-11 or R-123 refrigerants. operating load. Retrofit AFDs are
A typical TriStar compressor is available for applications ranging from 300 to 1300 • Limited capital budget, prohibiting a available for 460- and 480- Volt CVHE operating at lower-than-design
tons as standard and beyond this range as a design special. complete chiller replacement and CVHF model chillers with maximum condenser water temperatures
• TriStar conversion can be considered 1200 running load amps. • Chillers that are frequently starting
service or maintenance of the existing and stopping
Design feature Customer benefit
equipment instead of capital • Areas with high utility rates or utility
Multiple-stage compressor Better efficiency and unloading compared
to a single-stage compressor investment rebate programs
Design feature Customer benefit
Direct-drive compressor Fewer moving parts than a gear driven • Chiller critical failure that requires Water-cooled drive Smallest square foot per horsepower ratio in
compressor for increased reliability and • Oversized chillers where functions
immediate unit replacement— the industry
like heat recovery or ice-making are
quieter operation
TriStar can offer short lead-times Standard unit- and remote-mounted package Simplifies installation
no longer used
Flash economizer—preflashed refrigerant gas 5–7% efficiency improvement
leaving condenser is directed to the compressor allowing for quick chiller repair Trane-patented AFD control logic Integrates with CenTraVac chiller controls to
optimize chiller efficiency, performance, and
bypassing the evaporator
reliability
Patented orifice design Maintains proper refrigerant flow under any
operating conditions
Trane reengineering of the entire chiller system Optimizes performance for HCFC-123 to
better suit current operating conditions
and chilled water needs
Remanufactured CenTraVac™ motors
8 PROD-SLB012-EN PROD-SLB012-EN 9
Services Accessories and Options
A Tracer CH531 retrofit replaces a Applications A Self-Contained Breathing Apparatus (SCBA) is a respiratory protective device. All Applications
chiller’s temperature and safety controls Trane SCBAs are designed to meet ASHRAE Standard 15 - 2004 requirements for
• Chillers with inefficient pneumatic • Emergency situations due to a
with the same controls used on a new safe mechanical rooms.
controls refrigerant leak in the mechanical
Trane CenTraVac™ chiller.
• Chillers where key replacement room
It is an excellent solution for fixing According to this standard, any person required to enter a chiller room with a
obsolete, troublesome, or inefficient components are no longer available refrigerant leak must be provided with appropriate respiratory protective equipment. • ASHRAE Standard 15 applications
chiller controls. • Sufficient personnel are not available • Any mechanical room where
to log chiller refrigerants are present
• Chiller needs to communicate with a Design feature Customer benefit
Design feature Customer benefit
Factory pre-assembled enclosure with Reduced installation time
building automation system Agency approvals Operator safety
• National Institute for Occupational Safety and Compliance with codes and local requirements
pre-assembled, pre-wired and pre-installed • Consistency in chiller control display Health (NIOSH),
components and function • American National Standards Institute (ANSI)
Digital control Typically reduces the energy costs of • Mine Safety Health Administration (MSHA)
pneumatic-controlled chillers by 8% • Condenser variable flow option
Ultravue facepiece—close-fitting wraparound Improved comfort and vision
Feedforward adaptive control Adapts to abnormal conditions, protecting the design
chiller and keeping it on-line to prevent costly
Mechanical diaphragm Increased range for communication
interruptions
Improved speech clarity
Advanced starter/motor protection Features like under/over voltage, phase
Two-stage regulator reduces air pressure to Uniform air supply
loss/reversal reduce motor damage, and repair
slightly above atmospheric pressure
costs
Audible alarm signals the user when the Operator safety
Advanced diagnostics Allow for faster, more precise trouble-shooting
remaining amount of air in the cylinder falls below
resulting in less down time and improved
the 20 to 25 percent of the original capacity
chiller operation
Refrigerant monitor
Chemical laboratory analysis
A refrigerant monitor is a leak-sensing Applications
A routine chemical analysis helps detect HVAC equipment premature and/or Applications device that constantly measures the
• New chiller installations—
excessive wear and tear before they become serious problems by analyzing the amount of specific refrigerants in the
• System trending ASHRAE Standard 15 requires
fluids inside the HVAC equipment. surrounding air. This device is also
• Diagnosing problems to decrease refrigerant monitors to be
capable of initiating alarms, activating
maintenance costs, schedule repairs installed in all new chiller rooms
Analysis type Customer benefit building ventilating systems, and
Oil • A change in the characteristics of the oil will determine if or system downtime interfacing with Building Automation • Existing chiller rooms—ASHARE
unacceptable wear conditions have developed inside a • Eliminating premature oil and Systems. Typical accessories include Standard 15 recommends
compressor
refrigerant changes and reducing the remote mounted lights, buzzers, remote refrigerant monitors to be
• Detects minor problems early on installed in all existing chiller
problems associated with disposal mounted relays, and auxiliary sensors.
• Provides comments on potential problems, sampling intervals,
rooms and/or refrigerant storage
and oil changes • View/download analysis reports from facilities
Absorption solution • Calculates the amount of each chemical needed to balance the the web instantly
solution
• Alerts potential problems such as air leaking into the machine or Design feature Customer benefit
excessive corrosion Photo-acoustic infrared sensing technology Most sensitive (down to 1 ppm) and accurate
• Provides comments on potential problems, sampling intervals (+/- 1 ppm) measuring of refrigerants in the air
Refrigerant analysis • Complete ARI Standard 700-93 test sample
• Refrigerant suitability test Clear Language Display Permits quick and easy operation
• Evaluates and accepts/rejects refrigerants, regardless of source Multiple Refrigerant Sensors One monitor can be used in equipment rooms
for use in new and existing machines RMWE detects up to six refrigerants at the with more than one refrigerant present
• Evaluates the refrigerant’s contamination levels same time; RMWG detects up to five
• Suggests corrective actions when contaminant levels fall outside
acceptable ranges Three concentration alarms Standard on all monitors and can be
programmed to a specific refrigerant
concentration level
Standard analog output Interfaces with any BAS system
UL 2075 listing (RMWE) 0–10 vdc Provides third party certification for
UL listing (RMWG) performance, fire, and shock
10 PROD-SLB012-EN PROD-SLB012-EN 11
Accessories & Options Cooling Towers
12 PROD-SLB012-EN PROD-SLB012-EN 13
Packaged Solutions tab
Packaged
category
Solutions
headline
14 PROD-SLB012-EN PROD-SLB012-EN 15