WPS NDE Documents 156370R0

WELDING PROCEDURE SPECIFICATION IDENTIFICATION WPS CONTRACT
INDEX 156370
PRODUCT (1) Splitter Tower and (5) Spheres PAGE 1 OF 1

CUSTOMER PROPILCO - Cartagena, Columbia BY RDB
REV NO. 0 DATE 06/08/2006
Rev Field Shop

WELDMAP - 156370-2----[Spheres]------------------------ 0 ----------- X ----------- X
WELDMAP - 156373-------[Tower]--------------------------- 0 ----------- X ----------- X
General Welding Procedure Specifications - Std

GWPS-SMAW----------------------------------------------------- 17 ----------- X ----------- X
GWPS-SAW------------------------------------------------------- 18 ----------- X ----------- X
GWPS-GMAW & FCAW----------------------------------------- 17 ----------- X ----------- X
GWPS-GTAW----------------------------------------------------- 16 ----------- X ----------- X
Welding Procedure Specifications - 156370

E6010--------------------------------------------------------------- 0 ----------- X ----------- X
E6010(Pipe)------------------------------------------------------ 0 ----------- X ----------- X
E7018--------------------------------------------------------------- 0 ----------- X ----------- X
E71T-1-------------------------------------------------------------- 0 ----------- X ----------- X
E7018-C3L 0 ----------- X ----------- X
AA8018SR--------------------------------------------------------- 0 ----------- X ----------- X
EM13K/8500------------------------------------------------------ 0 ----------- ----------- X
ENi5-8500--------------------------------------------------------- 0 ----------- X ----------- X
ER70S-3----------------------------------------------------------- 0 ----------- X ----------- X
NDE Procedures - Std

RT5------------------------------------------------------------------ 20 ----------- X ----------- X
RT8------------------------------------------------------------------ 12 ----------- X ----------- X
MT5Y---------------------------------------------------------------- 15 ----------- X ----------- X
MT5YW------------------------------------------------------------- 17 ----------- X ----------- X
MT8------------------------------------------------------------------ 11 ----------- X ----------- X
PT5S---------------------------------------------------------------- 21 ----------- X ----------- X
PT5W--------------------------------------------------------------- 17 ----------- X ----------- X
PT8------------------------------------------------------------------ 12 ----------- X ----------- X
VI5------------------------------------------------------------------- 7 ----------- X ----------- X
VI8------------------------------------------------------------------- 8 ----------- X ----------- X
SFT5R-------------------------------------------------------------- 8 ----------- X ----------- X
RTWQ--------------------------------------------------------------- 12 ----------- X ----------- X
Misc. Procedures - std

ECP - (Electrode Control Procedure)---------------------- 0 ----------- X ----------- X
GR-8W - (Gen. Repair Procedure for Welds)------------ 0 ----------- X ----------- X
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY
CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB &I. REPRODUCTION IN
WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB &I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB &I. IT IS
TO BE SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY .
WL100 A REV FEB 89

DOC. ID GWPS-SMAW
REV. NO. 17
CONTRACT STANDARD
______________________________________________________
TITLE: GENERAL WELDING PROCEDURE PAGE NO. 1 OF 4
SPECIFICATION FOR THE SHIELDED METAL BY JSL
ARC PROCESS DATE 11/12/03
______________________________________________________
1.0 SCOPE:
1.1 This is a general Welding Procedure Specification to be used with a specific Welding Procedure
Specification (WPS) when referenced on the WPS. In cases of conflict between this document and
the specific WPS, the specific WPS shall govern.
2.0 REFERENCE:
2.1 ASME Boiler and Pressure Vessel Code, Section IX, Welding Qualifications, Edition and Addenda as
shown on the specific WPS.
3.0 PROCEDURE QUALIFICATIONS:
3.1 Procedure qualifications have been made in accordance with the requirements of the ASME Code,
Section IX and will be available for review.
4.0 PREPARATION OF BASE METAL:
4.1 The edges or surfaces of the pieces to be joined by welding shall be prepared by flame cutting,
plasma arc cutting, arc gouging, machining, shearing, grinding, or chipping and shall be cleaned of
detrimental oil, grease, scale and rust. The edges of the pieces may have a protective coating
applied to them which need not be removed before they are welded unless specifically prohibited by
the specific WPS.
5.0 WEATHER CONDITIONS FOR WELDING:
5.1 Welding shall not be performed when the surfaces in the welding area (within 6" (15.2cm) of the arc)
are wet; nor in periods of high winds unless the welder and the pieces to be welded are properly
protected.
6.0 JOINTS: (QW-402)
6.1 Root Opening:
Butt and Groove Joints:
Normal root openings shall be 0" - 1/4" (0mm - 6.4mm). See contract drawings for the specific joint
detail. Spacer bar joints are considered 0" gap.
_______________________________________________________________________________________________________________________________________________
THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY ("CB&I"). IT MAY CONTAIN INFORMATION DESCRIBING TECHNOLOGY OWNED BY CB&I
AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN
PART FOR ANY PURPOSE OTHER THAN WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE
SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY.
WL 175A Nov 03<PC>
DOC. ID GWPS-SMAW
REV. NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
Fillet Welded Joints:
The normal root opening (gap) for fillet welded joints is 0” to 1/16” (2mm). Locations where the root
opening (gap) between parts exceeds 1/16” (2mm) the fillet weld size shall be increased by the
amount of the root opening (gap). See contract drawings for specific fillet weld size and detail.
6.2 Wide Gaps:
The following technique shall be used for welding joints with wide gaps which exceed twice that speci-
fied on the applicable contract drawing. When zero gap is specified on the contract drawings, gaps
exceeding 3/16" (4.8mm) shall be reduced as outlined below to a 3/16" (4.8mm) or smaller gap.
Maximum weld build-up shall be T (where "T" is the thickness of the plate) for each plate edge or 1/2"
(12.7mm) whichever is smaller.
Method:
Plate edge build-up shall be done with a welding procedure approved for contract use. Weld passes
shall be deposited utilizing a stringer bead technique to restore the plate edges to the gap and
approximate joint configuration as shown on the contract drawings.
On single or square butt joints, a temporary back-up bar may be used. The edges should be built-up
using stringer beads to restore the joint to the gap and approximate joint configuration as shown on
contract drawings, before tying the edges together.
The temporary back-up bar shall be removed by gouging, chipping or grinding to clean, sound-metal
before welding the second side.
6.3 Narrow Gaps:
The following technique shall be used for correcting joints with gaps less than specified on the
applicable contract drawing which is not sufficiently wide to allow free manipulation of the electrode in
the joint.
Method:
The plate edges of the joint shall be prepared by flame cutting, plasma arc cutting, arc gouging,
grinding or chipping to restore the joint to the gap and approximate joint configuration shown on the
contract drawings. Gouging dross, burning dross, or residue shall be removed by brushing or grinding
before welding commences.
_______________________________________________________________________________________________________________________________________________
WL 175A Nov 03<PC>
DOC. ID GWPS-SMAW
REV. NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.4 Retainers:
Nonmetallic retainers or non-fusing metal retainers may only be used when specified on the specific
Welding Procedure Specification (WPS).
6.5 Backing:
Double welded groove welds are considered welding with backing.
For single welded groove welds, the backing shall be as specified in the specific WPS.
7.0 PREHEAT AND INTERPASS TEMPERATURE (When required by the specific WPS):
(QW-406)
7.1 Method:
If required, preheat and/or interpass temperature shall be achieved by any suitable means which will
keep the temperature of the joint within the specified limits shown on the specific WPS. The method
of preheating and the heat source to be used may be changed or supplemented as deemed
necessary or desirable.
7.2 Continuous Preheat:
When continuous preheat is required, it shall be a uniform preheat during the time of welding,
obtained by pipe burners or strip heaters. On vertical joints or radial joints, the required preheat is
necessary along the entire length. On circumferential joints of large diameter vessels, the required
preheat is necessary along the area or areas being welded. When welders are spaced around the
entire circumferential joint on small diameter vessels, the entire joint shall be preheated.
7.3 Monitoring:
Joints requiring preheat and/or interpass temperature control will be checked before and/or during
welding of the joints to insure that the minimum temperature is being maintained and that the
maximum interpass temperature is not exceeded.
For temperatures greater than or equal to 150oF (66oC), temperature indicating crayons will normally
be used to determine that the joint is at the required minimum temperature or above, but not
exceeding the maximum interpass temperature.
_______________________________________________________________________________________________________________________________________________
WL 175A Nov 03<PC>
DOC. ID GWPS-SMAW
REV. NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
8.0 CONTROL OF PARAMETERS: (QW-403 & QW-409)
8.1 Control of amperes and volts will be by the burn-off-rate (BOR) method. Control of heat input/volume
of weld metal will be by bead size where applicable.
9.0 TECHNIQUE: (QW-410)
9.1 Tack Welds:
Tack welds used to secure alignment shall either be removed completely, when they have served
their purpose, or their stopping and starting ends shall be properly made and prepared so that they
may be satisfactorily incorporated into the final weld. Defective tack welds shall be removed.
9.2 Cleaning:
Pneumatic or other mechanical tools may be used as an aid to cleaning slag or flux from the weld.
Such mechanical cleaning is not considered peening. Slag or flux remaining on any weld bead shall
be removed before laying down the next successive weld bead to the extent required to assure
complete fusion. Cleaning of stainless steel or nickel-chromium-iron alloy weld metal or base metal
shall be with uncontaminated stainless steel brushes, grinding discs or wheels, or by other suitable
means. All completed welds shall have the weld spatter removed and welds not ground shall be wire
brushed.
9.3 Appearance of Welding:
Any defects that appear on the surface of any weld bead shall be removed by chipping, grinding, or
arc gouging before depositing the next successive weld bead. The welding current and manner of
depositing the weld metal shall be such that there shall be practically no undercutting on the finished
joint except as permitted by the applicable code. The surface of welds shall be free from coarse
ripples or groves, overlaps, and abrupt ridges or valleys. Reinforcement shall be according to the
applicable code.
9.4 Treatment of Backside of Welding Joint:
The backside of double butt welded groove welds shall be prepared by chipping, grinding, or arc
gouging to clean sound metal. The root of the groove shall be sufficiently wide to permit fusion and
allow free manipulation of the electrode. Gouging dross or residue shall be removed by brushing or
grinding before welding commences.
9.5 Peening:
No peening shall be allowed unless specified on the specific WPS or unless specified in special
instructions issued by the Welding and Q.C. Manager.
_______________________________________________________________________________________________________________________________________________
WL 175A Nov 03<PC>
DOC. ID GWPS-SAW
REV. NO. 18
CONTRACT STANDARD
______________________________________________________
SPECIFICATION FOR THE SUBMERGED ARC BY JSL
WELDING PROCESS DATE 11/12/03
______________________________________________________
1.0 SCOPE:
Specification (WPS) when referenced on the WPS. In cases of conflict between this document and the
specific WPS, the specific WPS shall govern.
2.0 REFERENCE:
4.1 The edges or surfaces of the pieces to be joined by welding shall be prepared by flame cutting, plasma
arc cutting, arc gouging, machining, shearing, grinding, or chipping and shall be cleaned of detrimental
oil, grease, scale and rust. The edges of the pieces may have a protective coating applied to them
which need not be removed before they are welded unless specifically prohibited by the specific WPS.
protected.
6.1 Root Opening:
_______________________________________________________________________________________________________________________________________________
WL 175B Nov 03<PC>

DOC. ID GWPS-SAW
REV. NO. 18
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.2 Wide Gaps:
The following technique shall be used for welding joints with wide gaps which exceed twice that
specified on the applicable contract drawing. When zero gap is specified on the contract drawings,
gaps exceeding 3/16" (4.8mm) shall be reduced as outlined below to a 3/16" (4.8mm) or smaller gap.
Method:
6.3 Narrow Gaps:
applicable contract drawing which are not sufficiently wide to allow free manipulation of the electrode in
the joint.
Method:
6.4 Retainers:
Nonmetallic retainers or nonfusing metal retainers may only be used when they are specified on the
specific WPS.
_______________________________________________________________________________________________________________________________________________
WL 175B Nov 03<PC>

DOC. ID GWPS-SAW
REV. NO. 18
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.5 Backing:
7.0 FILLER METAL: (QW-404)
7.1 Supplemental filler metals or supplementary powdered filler metals may only be used when specified
on the specific WPS.
7.2 Flux from recrushed slag shall not be used, unless specified on the specific WPS.
8.0 PREHEAT AND INTERPASS TEMPERATURE (when required by the specific WPS):
(QW-406)
8.1 Method:
keep the temperature of the joint within the specified limits shown on the specific WPS. The method of
preheating and the heat source to be used may be changed or supplemented as deemed necessary or
desirable.
When continuous preheat is required, it shall be a uniform preheat during the time of welding, obtained
by pipe burners or strip heaters. On circumferential joints of large diameter vessels, the required
preheat is necessary along the area or areas being welded.
8.3 Monitoring:
welding of the joints to ensure that the minimum temperature is being maintained and that the
For temperatures greater than or equal to 150°F (66°C), temperature indicating crayons will normally
be used to determine that the joint is at the required minimum temperature or above, but not exceeding
the maximum interpass temperature.
_______________________________________________________________________________________________________________________________________________
WL 175B Nov 03<PC>

DOC. ID GWPS-SAW
REV. NO. 18
CONTRACT STANDARD
______________________________________________________
______________________________________________________
9.0 CONTROL OF PARAMETERS: (QW-409)
9.1 Control of amperes and volts will be by amp and volt meters. Control of heat input/volume of weld
metal will be by amp, volt, and travel speed control where applicable.
10.0 TECHNIQUE: (QW 410)
10.1 Tack Welds
Tack welds used to secure alignment shall either be removed completely, when they have served their
purpose, or their stopping and starting ends shall be properly made and prepared so that they may be
satisfactorily incorporated into the final weld. Defective tack welds shall be removed.
10.2 Cleaning:
Such mechanical cleaning is not considered peening. Slag or flux remaining on any weld bead shall be
removed before laying down the next successive weld bead to the extent required to assure complete
fusion. Cleaning of stainless steel or Nickel-Chromium-Iron alloy weld metal or base metal shall be
with uncontaminated stainless steel brushes, grinding discs or wheels, or by other suitable means. All
completed welds shall have the weld spatter removed and welds not ground shall be wire brushed.
Any defects that appear on the surface of any weld bead shall be removed by chipping, grinding, or arc
gouging before depositing the next successive weld bead. The welding current and manner of
joint except as permitted by the applicable Code. The surface of welds shall be free from coarse
ripples or grooves, overlaps and abrupt ridges or valleys. Reinforcement shall be according to
applicable Code.
Downflat:
The backside of double butt welded groove welds shall not require backgouging unless complete fusion
and penetration cannot be obtained. If in the opinion of the Welding and Q.C. Manager backgouging is
required, it need not be to sound metal. If gouging is performed, dross or residue shall be removed by
brushing or grinding before welding commences.
_______________________________________________________________________________________________________________________________________________
WL 175B Nov 03<PC>

DOC. ID GWPS-SAW
REV. NO. 18
CONTRACT STANDARD
______________________________________________________
______________________________________________________
Horizontal:
When the automatic submerged-arc process is used to weld horizontal groove welds, both sides may
be welded simultaneously and no treatment of the back side of the joint is necessary to ensure
complete penetration and fusion.
10.5 Peening:
No peening shall be allowed unless specified on the specific Welding Procedure Specification or unless
specified in special instructions issued by the Welding and Q.C. Manager.
10.6 Electrode Spacing: (Multiple Electrodes):
Tandem Arc:
The centerline spacing between electrodes shall be a nominal 3/4" (19.1mm).
Twin Arc:
The centerline spacing between electrodes shall be a nominal 5/16" (7.9mm).
_______________________________________________________________________________________________________________________________________________
WL 175B Nov 03<PC>

DOC. ID GWPS-GMAW
& FCAW
REV NO. 17
CONTRACT STANDARD
______________________________________________________
SPECIFICATION FOR THE GAS METAL ARC BY JSL
AND FLUX CORED ARC PROCESSES DATE 11/12/03
______________________________________________________
1.0 SCOPE:
Specification (WPS) when referenced on the WPS. In cases of conflict between this document and
the specific WPS, the specific WPS shall govern.
2.0 REFERENCE:
2.1 ASME Boiler and Pressure Vessel Code Section IX, Welding Qualifications, Edition and Addenda as
4.1 The edges or surfaces of the pieces to be joined by welding shall be prepared by flame cutting,
plasma arc cutting, arc gouging, machining, shearing, grinding, or chipping and shall be cleaned of
detrimental oil, grease, scale and rust. The edges of the pieces may have a protective coating
applied to them which need not be removed before they are welded unless specifically prohibited by
the specific WPS.
protected.
6.1 Root Opening:
_______________________________________________________________________________________________________________________________________________
WL 175C Nov 03<PC>

DOC. ID GWPS-GMAW
& FCAW
REV NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.2 Wide Gaps:
Method:
The temporary back-up bar shall be removed by gouging, chipping or grinding to clean, sound metal
6.3 Narrow Gaps:
applicable contract drawing which are not sufficiently wide to allow free manipulation of the electrode
in the joint.
Method:
_______________________________________________________________________________________________________________________________________________
WL 175C Nov 03<PC>

DOC. ID GWPS-GMAW
& FCAW
REV NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.4 Retainers:
specific WPS.
6.5 Backing:
(QW-406)
8.1 Method:
keep the temperature of the joint within the specified limits shown on the specific WPS. The method
of preheating and the heat source to be used is the option of CBI and may be changed or
supplemented as deemed necessary or desirable.
When continuous preheat is required, it shall be a uniform preheat during the time of welding,
obtained by pipe burners or strip heaters. On vertical joints or radial joints, the required preheat is
necessary along the entire length. On circumferential joints of large diameter vessels, the required
preheat is necessary only along the area or areas being welded. When welders are spaced around
the entire circumferential joint on small diameter vessels, the entire joint shall be preheated.
_______________________________________________________________________________________________________________________________________________
WL 175C Nov 03<PC>

DOC. ID GWPS-GMAW
& FCAW
REV NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
8.3 Monitoring:
welding of the joints to insure that the minimum temperature is being maintained and that the
be used to determine that the joint is at the required minimum temperature or above, but not
exceeding the maximum interpass temperature.
9.0 SHIELDING GAS: (QW-408)
9.1 Care shall be taken to insure that the shielding gas and shielding gas lines do not become
contaminated with moisture or other detrimental particles.
10.0 ELECTRICAL CHARACTERISTICS: (QW-409)
metal will be by bead size where applicable.
11.1 Tack Welds
Tack welds used to secure alignment shall either be removed completely, when they have served
their purpose, or their stopping and starting ends shall be properly made and prepared so that they
may be satisfactorily incorporated into the final weld. Defective tack welds shall be removed.
11.2 Cleaning:
Such mechanical cleaning is not considered peening. Slag or flux remaining on any weld bead shall
be removed before laying down the next successive weld bead to the extent required to assure
complete fusion. Cleaning of stainless steel or Nickel-Chromium-Iron alloy weld metal or base metal
shall be with uncontaminated stainless steel brushes, grinding discs or wheels, or by other suitable
means. All completed welds shall have the weld spatter removed and welds not ground shall be wire
brushed.
_______________________________________________________________________________________________________________________________________________
WL 175C Nov 03<PC>

DOC. ID GWPS-GMAW
& FCAW
REV NO. 17
CONTRACT STANDARD
______________________________________________________
______________________________________________________
Any defects that appear on the surface of any weld bead shall be removed by chipping, grinding, or
arc gouging before depositing the next successive weld bead. The welding current and manner of
ripples or grooves, overlaps, and abrupt ridges or valleys. Reinforcement shall be according to
applicable Code.
The backside of double butt welded groove welds shall be prepared by chipping, grinding or arc
11.5 Peening:
instructions by the Q.C. Manager.
11.6 Nozzle Sizes:
The sizes of nozzles that are used for gas shielding are 3/8”: (9.5mm) Dia. to 1” (25.4mm) Dia.
_______________________________________________________________________________________________________________________________________________
WL 175C Nov 03<PC>

DOC. ID GWPS-GTAW
REV. NO. 16
CONTRACT STANDARD
______________________________________________________
SPECIFICATION FOR THE GAS TUNGSTEN BY JSL
______________________________________________________
1.0 SCOPE:
Specification (WPS) when referenced on the WPS. In cases of conflict between this document and the
specific WPS, the specific WPS shall govern.
2.0 REFERENCE:
4.1 The edges or surfaces of the pieces to be joined by welding shall be prepared by flame cutting, plasma
arc cutting, arc gouging, machining, shearing, grinding, or chipping and shall be cleaned of detrimental
oil, grease, scale and rust. The edges of the pieces may have a protective coating applied to them
which need not be removed before they are welded unless specifically prohibited by the specific WPS.
protected.
6.1 Root Opening:
_______________________________________________________________________________________________________________________________________________
WL 175D Nov 03<PC>

DOC. ID GWPS-GTAW
REV. NO. 16
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.2 Wide Gaps:
Method:
On single or square butt joints, a temporary back-up bar of compatible material may be used. The
edges should be built-up using stringer beads to restore the joint to the gap and approximate joint
configuration as shown on contract drawings, before tying the edges together.
6.3 Narrow Gaps:
applicable contract drawing which is not sufficiently wide to allow free manipulation of the electrode in
the joint.
Method:
The plate edges of the joint shall be prepared by flame cutting, plasma arc cutting, grinding, arc
gouging, or chipping to restore the joint to the gap and approximate joint configuration shown on the
6.4 Retainers:
specific WPS.
_______________________________________________________________________________________________________________________________________________
WL 175D Nov 03<PC>

DOC. ID GWPS-GTAW
REV. NO. 16
CONTRACT STANDARD
______________________________________________________
______________________________________________________
6.5 Backing:
7.2 Basic filler metal diameters for GTA welding are .045" (1.1mm), 1/16" (1.6mm), 3/32" (2.4mm), and 1/8"
(3.2mm).
(QW-406)
8.1 Method:
keep the temperature of the joint within the specified limits shown on the specific WPS. The method of
preheating and the heat source to be used is the option of CBI and may be changed or supplemented
as deemed necessary or desirable.
When continuous preheat is required, it shall be a uniform preheat during the time of welding, obtained
by pipe burners or strip heaters. On vertical joints or radial joints, the required preheat is necessary
along the entire length. On circumferential joints of large diameter vessels, the required preheat is
necessary only along the area or areas being welded. When welders are spaced around the entire
circumferential joint on small diameter vessels , the entire joint shall be preheated.
8.3 Monitoring:
welding of the joints to ensure that the minimum temperature is being maintained and that the
be used to determine that the joint is at the required minimum temperature or above, but not exceeding
the maximum interpass temperature.
_______________________________________________________________________________________________________________________________________________
WL 175D Nov 03<PC>

DOC. ID GWPS-GTAW
REV. NO. 16
CONTRACT STANDARD
______________________________________________________
______________________________________________________
9.0 SHIELDING GAS: (QW-408)
9.1 Care shall be taken to ensure that the shielding gas and shielding gas lines do not become
contaminated with moisture or other detrimental particles.
10.0 ELECTRICAL CHARACTERISTICS: (QW-409)
metal will be by bead size where applicable.
10.2 The type of tungsten to be used in GTA welding shall be pure tungsten (EW), 1% thoriated tungsten
(EWTh-1), 2% thoriated tungsten (EWTh-2), or zirconia tungsten (EWZr).
10.3 Pulsing current on d.c.. power may only be used when specified on the specific WPS.
11.1 Tack Welds:
Tack welds used to secure alignment shall either be removed completely, when they have served their
purpose, or their stopping and starting ends shall be properly made and prepared so that they may be
satisfactorily incorporated into the final weld. Defective tack welds shall be removed.
11.2 Cleaning:
Brushing or grinding may be used as an aid to clean the weld. Cleaning of stainless steel or Nickel-
Chromium-Iron alloy weld metal or base metal shall be with uncontaminated stainless steel brushes,
grinding discs or wheels, or by other suitable means. All completed welds shall have the weld spatter
removed and welds not ground shall be wire brushed.
Any defects that appear on the surface of any weld bead shall be removed by chipping, grinding, or arc
gouging before depositing the next successive weld bead. The welding current and manner of
depositing the weld metal shall be such that there shall be practically no undercutting of the finished
ripples or grooves, overlaps, and abrupt ridges or valleys. Reinforcement shall be according to the
applicable Code.
_______________________________________________________________________________________________________________________________________________
WL 175D Nov 03<PC>

DOC. ID GWPS-GTAW
REV. NO. 16
CONTRACT STANDARD
______________________________________________________
______________________________________________________
The backside of double butt welded groove welds shall be prepared by chipping, grinding, or arc
11.5 Peening:
instructions issued by the Welding and QC Manager.
11.6 Cup Sizes:
The sizes of cups that are used for GTA welding are 3/8" (9.5mm)0/ to 3/4"(19.1mm)0/.
_______________________________________________________________________________________________________________________________________________
WL 175D Nov 03<PC>

E6010 156370

REV NO. 0 DATE 06/08/2006
WORK THIS DOCUMENT WITH GENERAL WELD PROCEDURE SPEC. GWPS - SMAW
REFERENCE PROCEDURE QUALIFICATION RECORD SPECIFIC CONTRACT
NO. POSITION QUALIFIED THICKNESS QUALIFIED POSITION THICKNESS RANGE
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
10577 1G 3/8" [9.5mm] All 3/16" to 1/2"
[4.8-12.7mm]
SPECIFIC CONTRACT WPS REQUIREMENTS

CODE EDITION AND ADDENDA ASME Section VIII Div. 1 & 2; 2004 Ed. ; 2005 Add.
JOINTS (QW-402) SEE GENERAL WELDING PREHEAT/INTERPASS TEMPERATURE (QW-406)
TECHNIQUE PAGE 3 SEE ATTACHED PAGE 2
BACKING MATERIAL (QW-402) POST WELD HEAT TREATMENT (QW-407)
ASME P1, Weld Metal PWHT REQUIRED No
IF PWHT IS REQUIRED, SEE APPROVED CONTRACT PWHT
BASE MATERIAL (QW-403) PROCEDURE FOR DETAILS AND EXTENT OF PWHT.
GAS (QW-408) COMPOSITION:
A36 (ASME P-1, Gp. 1)
A516-60 (ASME P-1, Gp. 1) SHIELDING: N/A
FLOW RATE: N/A
BACK UP: N/A
Any ASME P-1, Gp. 1 material may be welded together as required. FLOW RATE: N/A
ELECTRICAL CHARACTERISTICS (QW-409)
CURRENT: Direct Current
POLARITY Electrode Positive
OTHER: Reverse Polarity
AMPERAGE AND VOLTAGE RANGE SEE PAGE 3
FILLER MATERIAL (QW-404) VOLUME OF WELD METAL REQUIRED No
SEE ATTACHED PAGE 2
ASME SPECIFICATION NO: SFA 5.1 MODE OF TRANSFER N/A
ASME CLASSIFICATION: E6010
ASME ANALYSIS NO: A-1 TECHNIQUE (QW-410)/SPECIAL LIMITATIONS
ASME GROUP NO: F3 SEE ATTACHED PAGE(S) 2
CONSUMABLE INSERT: N/A STRINGER OR WEAVE TECHNIQUE SEE PAGE 2,3
SUPP. POWDER FILLER: N/A TYPE OF WELDING
FLUX (QW-404) MANUAL SEMI-AUTOMATIC
N/A MACHINE AUTOMATIC
CUSTOMER APPROVAL
R CORP CORP
E ENGR WELDING QA CONST MFG BY DATE
V PLAINFIELD
I
E
PREPARED RDB 06/08/2006
W CHECKED MLR 06/08/2006
E AUTHORIZED
D
WL 100 REV JAN 03

E6010 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Stringer beads shall be used. Vertical welds shall be deposited using a downhill stringer bead technique.
2. Use a single pass or multiple passes per side.
3. No single pass shall exceed 1/2" [12.7mm] in thickness.
INTERPASS TEMPERATURE:
The interpass temperature shall not exceed 500°F (260°C).
PREHEAT REQUIREMENTS:
No preheat is required except as an aid to remove moisture unless the ambient temperature falls below 32°F
(0°C). When the ambient temperature falls below 32°F (0°C), a preheat of warm to the hand (approx.
100°F/38°C) is required within 3" (76mm) of where the welding is started and maintained 3" (76mm) ahead of
the arc.
WL100 A REV FEB 89

E6010 156370

REV NO. 0 DATE 06/08/2006
GENERAL WELDING TECHNIQUE
Operation Beads Weld Electrode Current Voltage Travel B.O.R.

Description Layer Proc. Size Type (amps) (Volts) (IPM) Sec / 12"
Stringer Beads As Req'd SMAW 3/32" E6010 40-100 16-28 As Req'd 74-48*
[2.4mm]
1/8" 75-125 22-28 85-54
[3.2mm]
5/32" 110-170 23-29 92-64
[5.0mm
3/16" 140-215 25-30 60-31
[4.8mm]
BOR-
sec/304.8mm
* 3/32" [2.4mm] Diameter B.O.R. = Seconds/ 10" [254mm] of Electrode.

JOINT DETAIL - See contract drawings for applicable joint details and dimensions.
VERTICAL HORIZONTAL OVERHEAD & DOWNFLAT
WL100 E REV FEB 89

E6010 (Pipe) 156370

REV NO. 0 DATE 06/08/2006
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
10577 1G 3/8" [9.5mm] All 0.154" to 3/4"
7096 [reference] 6G 1/4" [6.4mm] [3.9-19.1mm]

ASME P1, Weld Metal or None PWHT REQUIRED No
A106-B (ASME P-1, Gp. 1) GAS (QW-408) COMPOSITION:
A53 Gr. B (ASME P-1, Gp. 1)
A105 (ASME P-1, Gp. 2) SHIELDING: N/A
A234 WPB (ASME P-1, Gp. 1) FLOW RATE: N/A
BACK UP: N/A
Any ASME P-1, Gp. 1 material may be welded together. FLOW RATE: N/A
Any ASME P-1, Gp. 1 material may be welded to any ASME P-1, Gp.
CURRENT: See page 2
2 material.
POLARITY See page 2
OTHER: See page 2
SEE ATTACHED PAGE N/A
ASME GROUP NO: F3 SEE ATTACHED PAGE(S) 2
CONSUMABLE INSERT: N/A STRINGER OR WEAVE TECHNIQUE SEE PAGE 3
CUSTOMER APPROVAL
R CORP CORP
V PLAINFIELD
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E
E AUTHORIZED
D
WL 100 REV JAN 03

E6010 (Pipe) 156370

REV NO. 0 DATE 06/08/2006
ELECTRICAL CHARACTERISTICS:
1. D.C. Electrode Negative (Straight Polarity [not for hotpass]) or
2. D.C. Electrode Positive (Reverse Polarity)
LIMITATIONS:
1. This WPS may be used for making single sided full penetration pipe joints without backing, incorporating a
root and hot pass.
2. Vertical welds shall be deposited downhill, except, the root pass and hot pass may be deposited uphill.
SUBORDINATE PROCEDURES:
WPS’s employing other welding processes/electrodes may be used within the limitations of those procedures,
for tacking, fitup, pickups or fill passes as required.
The interpass temperature shall not exceed 500°F (260°C).
PREHEAT REQUIREMENTS: P-1 Gp. 1 Materials

the arc.

the arc.
For P-1 Gp. 2 material greater than 3/8" (9.5mm) thick, preheat to 200°F (93°C) minimum over the entire joint.
WL100 A REV FEB 89

E6010 (Pipe) 156370

REV NO. 0 DATE 06/08/2006

Stringer Beads As Req'd SMAW 3/32" E6010 40-100 16-28 As Req'd 74-48*
[2.4mm]
1/8" 75-125 22-28 85-54
[3.2mm]
5/32" 110-170 23-29 92-64
[5.0mm
3/16" 140-215 25-30 60-31
[4.8mm]
BOR-
sec/304.8mm
* 3/32" [2.4mm] Diameter B.O.R. = Seconds/ 10" [254mm] of Electrode.

Typical Pipe - All Positions
WL100 E REV FEB 89

E7018 156370

REV NO. 0 DATE 06/08/2006
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
10505 3G 1.5" (38.1mm) ALL 3/16" to 3"
[4.8-76.2mm]

TECHNIQUE PAGE 5 SEE ATTACHED PAGE 3, 4
ASME P1 or Weld Metal PWHT REQUIRED No
SA106-B (ASME P-1, Gp. 1)
SA516 Gr. 60 (ASME P-1, Gp. 1) SHIELDING: N/A
SA36 (ASME P-1, Gp. 1) FLOW RATE: N/A
SA738 Gr B (ASME P-1, Gp. 3) BACK UP: N/A
SA516 Gr. 70 (ASME P-1, Gp. 2) FLOW RATE: N/A
SA105 (ASME P-1, Gp. 2)
Any ASME P-1 Gp 1 or Gp 2 material may be welded together or to
each other or to any ASME P-1 Gp 3 as required.
ASME GROUP NO: F-4 SEE ATTACHED PAGE(S) 2
CUSTOMER APPROVAL
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

E7018 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Vertical welds shall be deposited uphill except the root pass may be downhill.
WL100 A REV FEB 89

E7018 156370

REV NO. 0 DATE 06/08/2006
MAXIMUM INTERPASS TEMPERATURE SHALL NOT EXCEED 500°F (260°C)
PREHEAT REQUIREMENTS FOR P-1, Gp. 1 Materials
AMBIENT TEMPERATURE AMBIENT TEMPERATURE

32°F (0°C) and Above Less than 32°F (0°C)
Tacking Tacking
Thickness Permanent Welds Fit-up Thickness Permanent Welds Fit-up
at Joint Butts & Fillets Pick-ups at Joint Butts & Fillets Pick-ups
Temp. Att. Temp. Att.
Less than None None Less than or equal 100°F (38°C) 100°F (38°C)
or equal to note 1 note 1 to 1-1/4" (31.8mm) notes 2,3 notes 2,3
1-1/4" (31.8mm)
Greater than 200°F (93°C) None Greater than 200°F (93°C) 100°F (38°C)
1-1/4" (31.8mm) note 4 note 1 1-1/4" (31.8mm) note 4 notes 2,3
less than or equal to less than
2" (50.8mm) 2" (50.8mm)
Greater than 200°F (93°C) 100°F (38°C) Greater than 200°F (93°C) 100°F (38°C)
2" (50.8mm) note 4 note 2,3 2" (50.8mm) note 4 note 2,3
NOTES:
1. Preheat for removing moisture shall be used.
2. 100°F (38°C) is considered warm to the hand.
3. Preheat within 3" (76mm) of the point of welding & maintain 3" (76mm) ahead of the arc.
4. Maintain uniform preheat over the entire joint
WL100 S REV JUL 87

E7018 156370

REV NO. 0 DATE 06/08/2006
PREHEAT REQUIREMENTS FOR P-1, Gp. 2/3 Materials

Tacking Tacking
Insert plate Assys - None None Insert plate Assys - 100°F (38°C) 100°F (38°C)
Less than note 1 note 1 Less than notes 2,3 notes 2,3
3/4" (19.1mm) 3/4" (19.1mm)
Insert plate Assys - 200°F (93°C) 200°F (93°C) Insert plate Assys - 200°F (93°C) 200°F (93°C)
Greater than or note 4 note 3 Greater than or note 4 note 3
equal to 3/4" equal to 3/4"
(19.1mm) (19.1mm)
Other joints - Less None None Other joints - Less 100°F (38°C) 100°F (38°C)
than or equal to note 1 note 1 than or equal to note 2,3 note 2,3
1-1/4"(31.8mm) 1-1/4"(31.8mm)
Other joints - 200°F (93°C) 100°F (38°C) Other joints- Greater 200°F (93°C) 200°F (93°C)
Greater than 1-1/4" note 4 note 2,3 than 1-1/4" note 4 note 3
(31.8mm) (31.8mm)
NOTES:
WL100 S REV JUL 87

E7018 156370

REV NO. 0 DATE 06/08/2006

Stringer Beads* As Req'd SMAW 3/32" E7018 70-100 20-24 As Req'd 73-53
[2.4mm]
1/8" 100-175 16-28 90-48
[3.2mm]
5/32" 125-225 15-29 96-57
[4.0mm]
3/16" 180-290 16-28 89-57
[5.0mm]
7/32" 240-370 20-32 95-64
[5.6mm]
1/4" 275-410 20-32 96-67
[6.0mm]
BOR-
sec/304.8mm
* Vertical uphill welds & overhead welds may be deposited using a weave technique.
WL100 G REV JAN 89

E71T-1 156370

REV NO. 0 DATE 06/08/2006
WORK THIS DOCUMENT WITH GENERAL WELD PROCEDURE SPEC. GWPS - GMAW-FCAW
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
10608 3G 1.5" [38.1mm] All 3/16" to 3"
[4.8-76.2mm]

TECHNIQUE PAGE 5 SEE ATTACHED PAGE 3,4
ASME P1 or Weld Metal PWHT REQUIRED No
SA106-B ASME P-1, Gp. 1)
SA738 Gr B (ASME P-1, Gp. 3) SHIELDING: 100% CO2
SA516 Gr. 60 (ASME P-1, Gp. 1) FLOW RATE: 30-65 cfh
SA36 (ASME P-1, Gp. 1) BACK UP: N/A
SA105 (ASME P-1, Gp. 2)
Any ASME P-1 Gp 1 or Gp 2 material may be welded together or to
each other or to any ASME P-1 Gp 3 as required.
ASME SPECIFICATION NO: SFA 5.20 MODE OF TRANSFER Globular
ASME CLASSIFICATION: E71T-1*
CUSTOMER APPROVAL *Use Lincoln Outershield 71M. (Also Classified as E71T-9).
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

E71T-1 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Maintain a contact tip to work distance of 3/8" to 1" [9.5-25.4mm].
3. Use a single electrode.
4. Vertical welds shall be deposited uphill except the root pass may be downhill.
WL100 A REV FEB 89

E71T-1 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
1-1/4" (31.8mm)
2" (50.8mm) 2" (50.8mm)
NOTES:
WL100 S REV JUL 87

E71T-1 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
3/4" (19.1mm) 3/4" (19.1mm)
(19.1mm) (19.1mm)
1-1/4"(31.8mm) 1-1/4"(31.8mm)
(31.8mm) (31.8mm)
NOTES:
WL100 S REV JUL 87

E71T-1 156370

REV NO. 0 DATE 06/08/2006

Stringer As Req'd FCAW .035" E71T-1 130-260 21-28 As Req'd **285-825
[0.9mm] [724-2100]
Beads* .045" 140-335 24-40 **200-800
[1.2mm] [510-2030]
.052" 150-405 22-39 **150-700
[1.3mm] [380-1780]
1/16" 180-400 23-34 **140-340
[1.6mm] [356-864]
.072" 200-450 23-33 **100-350
[2mm] [254-889]
3/32" 300-500 23-36 **90-240
[2.4mm] [229-610]
**WFS- IPM
[cm/min]
* Vertical Uphill Welds and Overhead Welds may be deposited using a weave technique.
WL100 J REV JAN 96

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
11663 3G 0.24" [6.1mm] All 3/16" to 1.5"
11664 3G 1/2" [12.7mm] [4.8-38.1mm]
11659 3G 1" [25.4mm]
11778Y 3G 2" [50.8mm] [Max to be welded
11665 (8hrs) 3G 0.24" [6.1mm] for "T" joints & fillets]
11666 (8hrs) 3G 1/2" [12.7mm]
11660 (8hrs) 3G 1" [25.4mm]

ASME P1 or Weld Metal PWHT REQUIRED See Limitations
SA516 Gr. 60 (ASME P-1, Gp. 1)
SA350 LF2 (ASME P-1, Gp. 2) BACK UP: N/A
SA333 Gr.6 (ASME P-1, Gp. 1) FLOW RATE: N/A
Any ASME P-1, Gp. 1 or Gp. 2 material may be welded together or to
each other in any combination.
FILLER MATERIAL (QW-404) VOLUME OF WELD METAL REQUIRED Yes
SEE ATTACHED PAGE 2,3,4
ASME CLASSIFICATION: E7018-C3L*
ASME GROUP NO: F-4 SEE ATTACHED PAGE(S) 2,3,4
CONSUMABLE INSERT: N/A STRINGER OR WEAVE TECHNIQUE SEE PAGE 2,3,4
CUSTOMER APPROVAL *AA7018-C3L by ESAB
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006
Limitations:
This WPS is qualified with and without PWHT. The hours of PWHT time qualified are listed beside the PQR
number(s) on page one.
1. Heat input shall be limited by pass size.
a. For vertical and overhead welds, see pages 3 and 4 for specific bead size and welding technique
requirements.
b. For other welding positions and optionally for the overhead position, use stringer beads.
2. Use multiple passes per side, except where a single pass is allowed for vertical and overhead welds.
3. When making welds with stringer beads, use 5/32" [4.0mm] minimum diameter electrode for the top-off
layer & make the top-off beads as large as reasonably possible.
WL100 A REV FEB 89

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006
VERTICAL & OVERHEAD WELDING TECHNIQUE:
WL100 A REV FEB 89

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006
VERTICAL & OVERHEAD WELDING TECHNIQUE- Con't:
WL100 A REV FEB 89

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
1-1/4" (31.8mm)
2" (50.8mm) 2" (50.8mm)
NOTES:
WL100 S REV JUL 87

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
3/4" (19.1mm) 3/4" (19.1mm)
(19.1mm) (19.1mm)
1-1/4"(31.8mm) 1-1/4"(31.8mm)
(31.8mm) (31.8mm)
NOTES:
WL100 S REV JUL 87

E7018-C3L 156370

REV NO. 0 DATE 06/08/2006

Stringer Beads* As Req'd SMAW 3/32" E7018-C3L 70-100 20-24 As Req'd 73-53
[2.4mm]
1/8" 100-175 16-28 90-48
[3.2mm]
5/32" 125-225 15-29 96-57
[4.0mm]
3/16" 180-290 16-28 89-57
[5.0mm]
7/32" 240-370 20-32 95-64
[5.6mm]
1/4" 275-410 20-32 96-67
[6.0mm]
BOR-
sec/304.8mm
* Vertical uphill welds & overhead welds may be deposited using a weave technique.
WL100 G REV JAN 89

AA8018SR 156370

REV NO. 0 DATE 06/08/2006
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
11305 3G 1.14" [28.9mm] All 3/8" to 2"
11306 (4 hrs) 3G 1.14" [28.9mm] [9.5mm-50.2mm]
10715 (6 hrs) 3G 1.97" [50mm]
11099 3G 5/16" [7.9mm] [Max to be welded
11100 (8 hrs) 3G 5/16" [7.9mm] for "T" joints & fillets]
TBA (8 hrs] 3G 1.5" [38.1mm]

SA738 Grade B (ASME P-1, Gp. 3)
SA350 LF2 (ASME P-1, Gp. 2) SHIELDING: N/A
SA333 Gr6 (ASME P-1, Gp. 1) FLOW RATE: N/A
SA36 (ASME P-1, Gp. 1) BACK UP: N/A
FLOW RATE: N/A
Any ASME P-1, Gp. 3 material may be welded together or to any
ASME P-1 Gp. 2 or Gp. 2 material.
SEE ATTACHED PAGE 2,3,4
ASME SPECIFICATION NO: SFA-5.5 MODE OF TRANSFER N/A
ASME CLASSIFICATION: E8018-G*
ASME GROUP NO: F-4 SEE ATTACHED PAGE(S) 2,3,4
CUSTOMER APPROVAL *Atom Arc 8018SR by ESAB
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

AA8018SR 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Heat input shall be limited by pass size.
a. For vertical and overhead welds, see pages 3 and 4 for specific bead size and welding technique
requirements.
b. For other welding positions and optionally for the overhead position, use stringer beads.
2. Use multiple passes per side, except where a single pass is allowed for vertical and overhead welds.
WL100 A REV FEB 89

AA8018SR 156370

REV NO. 0 DATE 06/08/2006
WL100 A REV FEB 89

AA8018SR 156370

REV NO. 0 DATE 06/08/2006
WL100 A REV FEB 89

AA8018SR 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
1-1/4" (31.8mm)
1-1/4" (31.8mm) notes 2,3 note 1 1-1/4" (31.8mm) notes 2,3 notes 2,3
2" (50.8mm) 2" (50.8mm)
NOTES:
WL100 S REV JUL 87

AA8018SR 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
3/4" (19.1mm) 3/4" (19.1mm)
(19.1mm) (19.1mm)
1-1/4"(31.8mm) 1-1/8"(28.6mm)
(31.8mm) (28.6mm)
NOTES:
WL100 S REV JUL 87

AA8018SR 156370

REV NO. 0 DATE 06/08/2006

Stringer As Reqd SMAW 3/32 AA8018-SR 70-100 20-24 As Reqd 73-53
Beads* 1/8 100-175 16-28 90-48
5/32 125-225 15-29 96-57
3/16 180-290 16-28 89-57
7/32 240-370 20-32 95-64
1/4 275-410 20-32 96-67
*Vertical uphill welds and overhead welds may be deposited using a weave technique.
WL100 G REV JAN 89

EM13K/8500 156370

REV NO. 0 DATE 06/08/2006
WORK THIS DOCUMENT WITH GENERAL WELD PROCEDURE SPEC. GWPS - SAW
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
10508 1G 2 " [50.8mm] 1G, 1F, 2F 3/16" to 1"
[4.8-25.4mm]

SA234 WPB (ASME P-1, Gp. 1) BACK UP: N/A
SA105 (ASME P-1, Gp. 2)
Any ASME P-1, Gp. 1 or Gp. 2 material may be welded together
or to each other in any combination.
ASME CLASSIFICATION: EM13K*
SUPP. POWDER FILLER: None TYPE OF WELDING
LINCOLN 8500 MACHINE AUTOMATIC
CUSTOMER APPROVAL *Lincoln L50
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

EM13K/8500 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Maintain a contact tip to work distance of 1/2" to 1-1/4" [12.7-31.8mm].
2. Use a single wire or twin electrodes.
3. Use single or multiple passes per side.
WL100 A REV FEB 89

EM13K/8500 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
1-1/4" (31.8mm)
2" (50.8mm) 2" (50.8mm)
NOTES:
WL100 S REV JUL 87

EM13K/8500 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
3/4" (19.1mm) 3/4" (19.1mm)
(19.1mm) (19.1mm)
1-1/4"(31.8mm) 1-1/4"(31.8mm)
(31.8mm) (31.8mm)
NOTES:
WL100 S REV JUL 87

EM13K/8500 156370

REV NO. 0 DATE 06/08/2006

Stringer Beads As Req'd SAW- one 3/32 EM13K 300-550 26-34 10-22 ---
wire [2.4mm] [25-56]
1/8 350-650 26-36 10-22 ---
[3.2mm] [25-56]
5/32 400-750 28-36 10-22 ---
[4.0mm] [25-56]
3/16" 500-1000 28-38 6-36 ---
[5.0mm] [15-914]
5/64" 250-450 24-34 8-22 ---
[2.0mm] [20-56]
Stringer Beads As Req'd SAW twin 3/32 350-1000 26-36 10-36 ---
wires [2.4mm] [25-914]
[cm/min]
Weld Positions - 1G,1F or 2F
WL100 Q REV FEB 89

ENi5/8500 156370

REV NO. 0 DATE 06/08/2006
WORK THIS DOCUMENT WITH GENERAL WELD PROCEDURE SPEC. GWPS - SAW
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
11681Y 1G 1" [25.4mm] 1G, 1F, 2F 1/2" to 1.5"
11101 [8hrs] 1G 1.69" [42.9mm] [12.7-38.1mm]
11102 1G 1.69" [42.9mm]
Unlimited for fillet welds

SA516 Gr. 60 (ASME P-1, Gp. 1) GAS (QW-408) COMPOSITION:
SA516 Gr. 70 (ASME P-1, Gp. 2)
SA36 (ASME P-1, Gp. 1) SHIELDING: N/A
SA350 LF2 (ASME P-1, Gp. 2) FLOW RATE: N/A
SA333 Gr.6 (ASME P-1, Gp. 1) BACK UP: N/A
SA738 Gr B (ASME P-1, Gp. 3) FLOW RATE: N/A
Any ASME P-1, Gp. 1 or Gp. 2/3 material may be welded together or
to each other in any combination.
POLARITY Electode Positive
SEE ATTACHED PAGE 2
ASME SPECIFICATION NO: SFA-5.23 MODE OF TRANSFER N/A
ASME CLASSIFICATION: ENi5*
CONSUMABLE INSERT: N/A STRINGER OR WEAVE TECHNIQUE SEE PAGE 2,5
Lincoln 8500 MACHINE AUTOMATIC
CUSTOMER APPROVAL *Lincoln LA-85.
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

ENi5/8500 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Maintain a contact tip to work distance of 1/2" to 1-1/4" [12.7-31.8mm].
2. Use a single wire.
3. Use a multiple pass per side stringer bead technique.
4. The heat input, per pass, shall not exceed 69.8 KJ/in [27.5KJ/cm].
Amps x Volts x 0.06 Amps x Volts x 0.06

kJ/in = ----------------------------- kJ/cm = -------------------------------
Travel Speed (IPM) Travel Speed [cm/min]
WL100 A REV FEB 89

ENi5/8500 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
1-1/4" (31.8mm)
2" (50.8mm) 2" (50.8mm)
NOTES:
WL100 S REV JUL 87

ENi5/8500 156370

REV NO. 0 DATE 06/08/2006

Tacking Tacking
3/4" (19.1mm) 3/4" (19.1mm)
(19.1mm) (19.1mm)
1-1/4"(31.8mm) 1-1/4"(31.8mm)
(31.8mm) (31.8mm)
NOTES:
WL100 S REV JUL 87

ENi5/8500 156370

REV NO. 0 DATE 06/08/2006

Stringer Beads As Req'd SAW- one 3/32" ENi-5 300-550 26-34 10-22 ---
wire [2.4mm] [25-56]
1/8" 350-650 26-36 10-22 ---
[3.2mm] [25-56]
5/32" 400-750 28-36 10-22 ---
[4.0mm] [25-56]
[cm/min]
Weld Positions - 1G,1F or 2F
WL100 Q REV FEB 89

ER70S-3 156370

REV NO. 0 DATE 06/08/2006
WORK THIS DOCUMENT WITH GENERAL WELD PROCEDURE SPEC. GWPS - GTAW
(QW-405) (QW-403, QW-404) (QW-405) (QW-403, QW-404)
8970 3G 0.24" [6.1mm] All 1/16" to 1.5"
8969 [8 Hrs] 3G 0.24" [6.1mm] [1.6-38.1mm]
7580 3G 3/4" [19.1mm]
7581 [8Hrs] 3G 3/4" [19.1mm]

ASME P1, Weld Metal or None PWHT REQUIRED See Limitations
SA516 Gr. 60 (ASME P-1, Gp. 1) SHIELDING: 100% Ar
SA36 (ASME P-1, Gp. 1) FLOW RATE: 15-40 cfh
SA333 Gr 6 (ASME P-1, Gp. 1) BACK UP: None
SA516 Gr. 70 (ASME P-1, Gp. 2) FLOW RATE: None
SA350 LF2 (ASME P-1, Gp. 2)
Any ASME P-1, Gp. 1 or Gp. 2 material may be welded together
POLARITY Electrode Negative
or to each other in any combination.
OTHER: Straight Polarity
SEE ATTACHED PAGE 2
ASME CLASSIFICATION: ER70S-3
CONSUMABLE INSERT: None STRINGER OR WEAVE TECHNIQUE SEE PAGE 2, 3
CUSTOMER APPROVAL
R CORP CORP
V PLAINFIELD
I
E
E AUTHORIZED
D
WL 100 REV JAN 03

ER70S-3 156370

REV NO. 0 DATE 06/08/2006
LIMITATIONS:
1. Vertical welds shall be deposited uphill.
2. Use a single EWTH-2 (2% Thoriated Tungsten) electrode for GTA welding.
3. Pulsing current may be used for GTA welding.
4. Welding without filler wire is prohibited.
5. Use multiple passes per side.
6. Heat input shall be limited by pass size as follows:
Maximum Pass Thickness = 3/32" [3.2mm]

Maximum Pass Width = 1/2" [12.7mm]
The interpass temperature shall not exceed 350°F [176°C].
PREHEAT REQUIREMENTS:

the arc.

the arc.
WL100 A REV FEB 89

ER70S-3 156370

REV NO. 0 DATE 06/08/2006
Operation Beads Weld Tungsten Current Voltage Travel B.O.R.

Description Layer Proc. Diameter (amps) (Volts) (IPM) Sec / 12"
GTA weld As Req'd GTA 1/16" [1.6mm] 50-140 10-18 As Req'd -----
w/Filler 3/32" [2.4mm] 50-220 10-18
Metal* 1/8" [3.2mm] 50-300 10-18
5/32" [4.0mm] 50-400 12-18
3/16" [4.8mm] 50-525 12-18
* Filler Metal: ER70S-3 Filler Metal Dia.: 1/16" [1.6mm], 3/32" [2.4mm], 1/8" [3.2mm], 5/32" [4.0mm], 3/16" [4.8mm].
Passes may be made with stringer or weave beads as required.
All Positions
WL100 N REV FEB 89

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PAGE NO. 1 OF 23
REV. NO. 20
CONTRACT STANDARD
BY DATE
TITLE RADIOGRAPHIC EXAMINATION TECHNIQUE PREPARED RWK 6/2/88
PROCEDURE FOR PLATE AND PIPE WELDS REVISED JAB 8/30/05
AUTHORIZED RWK 8/31/05
REFERENCED
ASME SECTION V CODE - ARTICLE 2 STANDARD --- REV. NO. -
1.0 SCOPE:
1.1 This General Radiographic Examination technique procedure contains the

requirements of Article 2 of the ASME Section V Code and is to be used
with the procedure for the applicable referencing Code or Standard.
1.2 This examination method shall be used to inspect steel, nickel, and
aluminum welds in the thickness range from 1/8 in. (3mm) to 8 in. (200mm).
2.0 REFERENCE:
2004 Edition of the ASME Section V Code, Article 2 with 2005 Addenda
3.0 EQUIPMENT AND MATERIALS:
3.1 Gamma Radiation

Max. Focal
Isotopes Spot Size; in. (mm)
Cobalt 60 0.38 (9.7)
Iridium 192 0.29 (7.4)
3.2 X-Radiation
Max. Focal
Spot
X-Ray Equipment Manufacturer Size; in. (mm)
Balteau,
150-300 KVP Machines: Rigaku Radioflex, 0.08 to 0.25
or equal (2 to 6.5)
NOTE: This document is the property of Chicago Bridge & Iron Company (CB&I). It is to be used only in
connection with work performed by CB&I. Reproduction in whole or in part for any other purpose
than work performed by CB&I is forbidden except by express written permission of CB&I. It is to be
safeguarded against both deliberate and inadvertent disclosure to any third party.
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TITLE RADIOGRAPHIC EXAMINATION TECHNIQUE PAGE NO. 2 OF 23

PROCEDURE FOR PLATE AND PIPE WELDS
ASME SECTION V CODE - ARTICLE 2
3.3 Film – Industrial radiographic film selection shall be based on the type of
radiation source, thickness of material to be radiographed and the
requirements of this procedure. Film will be selected from the following
brands and designations:
Kodak: AA400, T, M or DR
Fuji: IX150, IX100, IX80, IX50 or IX25
AGFA Gevaert: D8, D7, D5, D4, D3 or D2
3.4 Screens - Intensifying screens such as lead foil, lead oxide, or fluorescent
may be used in each holder.
3.5 Filters - Lead or copper filters may be used.
3.6 Image Quality Indicators (IQIs) – Use either a hole type or wire type IQI.
Hole type IQIs shall meet the requirements of SE-1025 and wire type IQIs
shall meet the requirements of SE-747, except that the largest wire number
or the identity number may be omitted.
3.7 Viewing Facilities - Use viewing facilities and equipment equivalent to those
outlined in T-234 of Section V, Article 2.
3.8 Densitometer or step wedge comparison film - Densitometers and step

wedge comparison films shall be calibrated per the CB&I Corporate
Calibration Program.
3.9 Film Processing - Use SE999, or paragraphs 23 through 26 of SE94 Part III
of Section V, Article 22 as a guide in processing film.
4.0 TECHNIQUE FOR RADIOGRAPHIC EXAMINATION:
4.1 Prepare the weld surfaces by removing weld surface irregularities on both
the inside (where accessible) and outside by any suitable process to such a
degree that the resulting radiographic image due to any irregularities cannot
mask or be confused with the image of any discontinuity. The finished
surface of all butt welded joints may be flush with the base material or may
have reasonably uniform crowns, with reinforcement not to exceed that
specified in the referencing Code.
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4.2 IQI Selection - See Page 21, 22, & 23
4.2.1 For welds without reinforcement, the thickness on which the IQI is
based is the nominal single wall thickness. This is the weld thick-
ness. Back-up bars, backing rings or backing strips are not to be
considered as part of the weld thickness.
4.2.2 For welds with reinforcement, the thickness on which the IQI is based
is the nominal single wall thickness plus the estimated weld
reinforcement. This is the weld thickness and includes the estimated
weld reinforcement on both sides. Back-up bars, backing rings or
backing strips are not to be considered as part of the weld or
reinforcement thickness.
4.2.3 When the weld metal is of an alloy group or grade which has a
radiation attenuation that differs from the base material, the IQI
material selection shall be based on the weld metal or shall be from
an alloy material group or grade with less radiation absorption than
the material being radiographed. As an example, for Inconel® weld
metal use of a carbon steel or stainless steel IQI is acceptable.
4.2.4 When density limits of paragraph 8.0 cannot be met with one IQI and the
exceptional density area(s) is at the interface of the weld metal and the
base material, the material selection for the additional IQI(s) shall be
based on the base material and be in accordance with paragraph 4.2.3.
4.3 IQI Placement
4.3.1 Place the IQI on the source side of the weld. Where inaccessibility
prevents this, place a film side IQI in contact with the object being
examined. Place a lead letter "F" adjacent to or on the IQI(s), but it
shall not mask the essential hole or designated wire.
Note: For double wall exposures for double wall viewing, only a
source side, IQI shall be used.
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4.3.2 When using hole type IQIs, place them adjacent to or on the weld. If
the filler metal is not radiographically similar to the base material (as
categorized in SE1025), place the hole type IQI on the weld. When
using wire type IQIs, place them on the weld with the wires
perpendicular to the length of the weld. The lead identification
numbers for either type IQI shall not appear in the area of interest.
4.3.3 Lead identification numbers and lead letter "F", when used, may
appear in the area of interest; if geometric configuration makes it
impractical to place the IQI as outlined in 4.3.2.
4.4 Number of IQIs
4.4.1 Use at least one IQI for each exposure.
4.4.2 An additional IQI may be used to meet the required density

variation limits.
4.4.3 When one or more than one film holder or cassette is used for a
single exposure, a IQI image shall appear on each radiograph,
except for the following conditions: (Refer to page 19 and 20 for
sketches)
1) For cylindrical components where the source is placed on the

axis of the component for a single exposure, at least three
IQIs, spaced approximately 120 deg. apart, are required
under the following conditions:
• When the complete circumference is radiographed using

one or more film holders, or
• When a section or sections of the circumference, where

the length between the ends of the outermost sections
span 240 or more deg., is radiographed using one or
more film holders. Additional film locations may be
required to obtain necessary IQI spacing.
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2) For cylindrical components where the source is placed on the

axis of the component for a single exposure, at least three
IQIs, with one placed at each end of the span of the
circumference radiographed and one in the approximate
center of the span, are required under the following
conditions:
• When a section of the circumference, the length of which

is greater than 120 deg. and less than 240 deg., is
radiographed using just one film holder, or;
• When a section or sections of the circumference, where

the length between the ends of the outermost sections
span less than 240 deg., is radiographed using more than
one film holder.
3) In (1) and (2) above, where sections of longitudinal welds

adjoining the circumferential weld are radiographed
simultaneously with the circumferential weld, an additional
IQI shall be placed on each longitudinal weld at the end of
the section most remote from the junction with the
circumferential weld being radiographed.
4) For spherical components where the source is placed at the

center of the component for a single exposure, at least three
IQIs, spaced approximately 120 deg. apart, are required
under the following conditions:
• When a complete circumference is radiographed using

one or more film holders, or;
• When a section or sections of a circumference, where the

length between the ends of the outermost sections span
240 or more deg., is radiographed using one or more film
holders. Additional film locations may be required to obtain
necessary IQI spacing.
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5) For spherical components where the source is placed at the

center of the component for a single exposure, at least three
IQIs, with one placed at each end of the radiographed span of
the circumference radiographed and one in the approximate
center of the span, are required under the following conditions:
• When a section of a circumference, the length of which is

greater than 120 deg. and less than 240 deg., is
radiographed using just one film holder, or;
• When a section or sections of a circumference, where the

length between the ends of the outermost sections span
less than 240 deg, is radiographed using more than one
film holder.
6) In (4) and (5) above, where other welds are radiographed

simultaneously with the circumferential weld, one additional
IQI shall be placed on each other weld.
7) For segments of a flat or curved (i.e., ellipsoidal,

torispherical, toriconical, elliptical, etc.) component where the
source is placed perpendicular to the center of a length of
weld for a single exposure when using more than three film
holders, at least three IQIs, one placed at each end of the
radiographed span and one in the approximate center of the
span, are required.
8) When an array of components in a circle is radiographed, at

least one IQI shall show on each component image.
9) In order to maintain the continuity of records involving

subsequent exposures, all radiographs exhibiting IQIs which
qualify the techniques permitted in accordance with (1)
through (6) above shall be retained.
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4.4 Shimming Hole Type IQIs
4.5.1 If the weld reinforcement and/or backing strip are not removed, if
needed, place a shim of radiographically similar material to the weld
metal under the hole type IQI so that the density throughout the area
of interest meets the density limits of 8.1.3.
4.5.2 Shim size, if needed, shall exceed the hole type IQI dimensions such
that the outline of at least three sides of the IQI image through the
shim are visible in the radiograph.
4.6 Blocking and Masking Technique
4.6.1 Use filters, if necessary, to improve the quality of the radiograph.
4.6.2 A lead symbol "B", with minimum dimensions of 1/2 in. (13mm) in
height and 1/16 in. (1.5mm) in thickness, shall be attached to the
back of each film holder during exposure. If a light image of the "B"
appears on a darker background of the radiograph, protection from
backscatter is insufficient and the radiograph shall be considered
unacceptable. A dark image of the "B" on a lighter background is not
cause for rejection.
4.7 Length of Film
4.7.1 For 100% radiographic examination, the length of film used will be
determined by the job conditions. However, film length shall be at
least 1 in. (25mm) greater than the interval spacing to ensure
adequate overlap at each end.
4.7.2 For spot radiographic examination, the minimum length of film shall
be 7 in. (175mm).
4.8 Shape the film to the contour of the object and place it as close as possible
to the surface of the weld during exposure.
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4.9 Number of Exposures
4.9.1 The number of spot radiographs and their locations shall be in

accordance with drawings and instructions.
4.9.2 For the Single Wall Technique, when the source is located on the
inside or outside of the vessel or pipe, an adequate number of
exposures shall be made to demonstrate coverage in accordance
with Figure A.
FIGURE A
4.9.3 For the Double Wall Technique for Single Wall Viewing, a minimum of
3 exposures separated by 120o is required. See Figure B.
FIGURE B
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4.9.4 For the Double Wall Technique for Double Wall Viewing (3-1/2 in.
(88mm) OD pipe or less), the following applies:
• A minimum of 2 exposures are required, taken at 90o to each

other, when the radiation beam is offset from the plane of the
weld centerline at an angle sufficient to separate the images of
the weld so there is no overlap of areas to be interpreted. See
Figure C.
• A minimum of 3 exposures are required, taken at 60o to 120o

to each other, when the radiation beam is positioned so the
images of both walls are superimposed. See Figure C.
• Only source side IQIs shall be used.
FIGURE C
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5.0 PLACEMENT OF LOCATION MARKERS (FILM INTERVAL NUMBERS OR

IDENTIFICATION NUMBERS) AND FILM IDENTIFICATION:
5.1 Place location markers, which are to appear as images on the film, on the
surface near the weld at the film intervals for multiple exposures or the
approximate center point of the film location for single exposures. The
location of the markers shall be marked permanently on the surface of the
part when permitted (shall be with a low stress centerpunch) or on a record
drawing. In this manner, the area of interest on a radiograph may be
accurately traceable to its location on the surface of the part. It also
provides evidence on the radiograph that the area being examined has been
obtained. When permanent marking is not allowed, use temporary marking
such as a paint stick or equal.
5.2 Lead number location markers (film interval numbers or identification

numbers), which are to appear as images on the film, shall be placed on the
material adjacent to the weld at the marks located in 5.1 and as follows:
5.2.1 Location markers shall be placed on the source side when

radiographing joints in:
• Flat components or longitudinal joints in cylindrical or conical

components;
• Curved or spherical components whose concave side is

toward the source and when the source to material distance is
less than the inside radius of the component;
• Curved or spherical components whose convex side is toward

the source.
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5.2.2 Location markers shall be placed on the film side when radiographing
joints in curved or spherical components whose concave side is
toward the source and when the source to material distance is
greater than the inside radius.
5.2.3 Location markers may be placed on either the source side or film side
when radiographing joints in curved or spherical components whose
concave side is toward the source and the source to material
distance equals the inside radius of the component.
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5.2.4 As an alternative to source side placement in 5.2.1.1, location mark-

ers may be placed on the film side when the radiograph shows cov-
erage beyond the location markers to the extent demonstrated as fol-
lows:
5.3 Markers for pipe welds shall be lead numbers as follows:
5.3.1 For single wall viewing, circumferential number tapes shall be

used. The 0 number shall be placed on the 0 point on the pipe
and the remaining numbers located clockwise (or counter-
clockwise) around the outside of the pipe. A minimum number of
markers shall be used to provide evidence that the required
coverage has been obtained.
5.3.2 For double wall viewing, at least one location marker shall be
placed on the source side surface adjacent to the weld for each
exposure.
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5.4 Permanently mark each film with the following information:
• Contract Number
• Tank, Vessel or Pipe Line Identification
• Joint identification number
• Film interval numbers or identification numbers
• Reshot, repair shot or tracer shot identification (RS, R1, T1, etc.)
• Manufacturer's name or symbol
• Welder or operators identification (If not on Check List or Record
Drawing)
• Date of the Radiograph
6.0 RADIATION ENERGY:
The radiation energy employed shall achieve the required radiographic sensitivity
and density requirements of 8.0.
7.0 GEOMETRICAL UNSHARPNESS DETERMINATION:
7.1 Geometric unsharpness of the radiographic set-up shall be determined by

the following formula:
Ug = Fd/D
Where:
• F = source size (the maximum projected dimension of the radiating

source in the plane perpendicular to the distance D from the weld or
object being radiographed),
• d = the distance from the source side of weld or object being
radiographed to the film, and
• D = the distance from source of radiation to weld or object being
radiographed.
Note: D and d shall be determined at the approximate center of the area

of interest.
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7.2 Recommended maximum geometrical unsharpness (Ug) values are as

follows:
Material Ug
Thickness, in. (mm) Maximum, in. (mm)
Under 2 (50) 0.020 (0.51)
2 (50) through 3 (75) 0.030 (0.76)
Over 3 (75) through 4 (100) 0.040 (1.02)
Greater than 4 (100) 0.070 (1.78)
Note: Material thickness is the thickness on which the IQI is based.
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8.0 EVALUATION OF RADIOGRAPHIC QUALITY:
8.1 Evaluate the radiograph for satisfactory evidence of compliance with this
procedure by the image of a properly located IQI and the following film
quality requirements:
8.1.1 The images of the IQI identifying numbers and/or letters and:
Hole Type IQIs - IQI image and 2T Hole
Wire Type IQIs - Essential Wire
8.1.2 The film density through the image of the body of a hole type IQI or
adjacent to the designated wire of a wire type IQI and the area of
interest for single film viewing shall be 1.8 minimum for radiographs
made with an X-ray source and 2.0 minimum for radiographs made
with a gamma ray source. For composite viewing of multiple film
exposures, each film of the composite set shall have a minimum
density of 1.3. The maximum density shall be 4.0 for viewing. A
tolerance of 0.05 in density is allowed for variations between
densitometer readings.
8.1.3 Each IQI shall represent an area of essentially uniform radiographic

density as judged by a calibrated density comparison strip or
densitometer. If the film density through the area of interest, varies
by more than minus 15 or plus 30 percent from the density through
the body of the hole type IQI or adjacent to the designated wire of a
wire type IQI, then an additional IQI is required for the exceptional
area or areas.
When shims are used, the thirty (30) percent density restriction may
be exceeded and the minimum density requirements 8.1.2 do not
apply, provided the required sensitivity per 8.1.1 is met.
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8.1.4 If the requirements of 8.1.3 are met by using two IQIs, one shall be
representative of the lightest area of interest and the other the
darkest area of interest, and the intervening densities on the
radiograph shall be considered as having acceptable density.
8.1.5 All radiographs shall be free from mechanical, chemical or other

processing defects that could interfere with proper interpretation of
the radiograph.
9.0 DOCUMENTATION:
9.1 Record radiographs, detailed information and their grading, on a "Report of

Radiography Examination". (See typical sample page 18)
9.1.1 Record spot radiography and 100% radiography on separate report

forms.
9.1.2 Acceptable radiographs may be combined on one line of the report,

provided the interval numbers are consecutive.
9.1.3 List tracers separately in sequence and mark them T1, T2, etc.
9.1.4 List repairs separately in sequence and mark them R1, R2, etc.
9.1.5 List reshots, taken for reasons other than either of the above,
separately from the original film and mark then RS.
9.1.6 When inaccessibility or other limitations prevent the location of

markers as stipulated in paragraph 5.2.1 or 5.2.2, or the location of
markers as stipulated in paragraph 5.2.4 is used, a dimensioned
sketch of the geometric arrangement including marker locations shall
be documented on the back of the "Report of Radiography
Examination" form.
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9.2 The following radiographs need not be retained or recorded.
9.2.1 In-Process Radiographs taken for information only on an area of a

joint not fully welded regardless of whether or not they are used for
making repairs.
9.2.2 Technique radiographs showing no rejectable indications taken to

establish parameters that produce radiographs that meet the film
quality requirements of this procedure.
9.2.3 Radiographs showing no rejectable indications, but unacceptable

from standpoint of film quality requirements due to defective film,
improper processing, physical damage, or improper technique.
9.2.4 Radiographs that cannot be identified as to location (i.e. vessel, joint

number, film number).
9.3 Record on the Record Drawing or Checklist the film interval or identification
numbers and the sequential direction of the numbers for each weld joint as
follows:
9.3.1 For 100% or Random Radiography, record the first and last interval
number.
9.3.2 For Spot Radiography, record all the film identification numbers.
9.3.3 Record joint identification number.
9.3.4 Record welder's or operator's identification for all butt welded joints.
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IQI IQI
IQI IQI
IQI
IQI
CASSETTE(S) IQI
IQI IQI
SOURCE
SOURCE
IQI
IQI
IQI IQI
IQI
CASSETTE(S)
CASSETTE(S) IQI
SECTION(S) OF CIRCUMFERENCE
COMPLETE CIRCUMFERENCE 240 DEGREES
SECTION OF CIRCUMORFERENCE
MORE
COMPLETE CIRCUMFERENCE (EXAMPLE
CYLINDRICAL COMPONENT 2 4 0 IS ALTERNATE
DEGREES INTERVALS)
OR M ORE
CYLINDRICAL COMPONENT
[4.4.3(1)(a) &4.4.3(3)] CYLINDRICAL
(EX AM COMPONENT
PLE IS ALTERNATE INTERV ALS)
[4.4.3(1) & 4.4.3(3)] [4.4.3(1) &COM
CYLINDRICAL 4.4.3(3)]
PONENT
[4 .4 . 3 (1 )(b) & 4 . 4 . 3 (3 )]
CASSETTE(S) CASSETTE(S)
IQIs IQI IQI

IQIs
SOURCE SOURCE
IQI
CASSETTE(S)
<240 120<240
IQI
(For IQI Only)
SECTION(S) OF CIRCUMFERENCE SECTION(S) OF CIRCUMFERENCE

SECTION(S)
LESS THAN OF 240
CIRCUMFERENCE
DEGREES EQUAL SECTION(S)
TO OR MORE OF CIRCUMFERENCE
THAN 120 DEGREES
LESS THAN 240
CYLINDRICAL DEGREES
COMPONENT EQUAL
AND TO OR MORE
LESS THANTHAN 120 DEGREES
240 DEGREES
CYLINDRICAL COMPONENT AND LESS THAN COMPONENT
240 DEGREES
[4.4.3(2)] CYLINDRICAL
[4.4.3(2)(b)] CYLINDRICAL
[4.4.3(2) COMPONENT
OPTION]
[4.4.3(2)(b) OPTION]
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A A A A
IQI IQI
IQI IQI IQI IQI
CASSETTES
SOURCE SOURCE
IQI IQI IQI

IQI IQI
IQI IQI
(FAR
WELDS IN SEGMENTS OF
WELDS IN SEGMENTS OF
SIDE) SPHERICAL COMPONENTS
SPHERICAL COMPONENT
[4.4.3(5)[4.4.3(5) &&
& 4.4.3(5)(b) 4.4.3(6)]
4.4.3(6)]
IQI CASSETTES IQI
IQI
COMPLETE CIRCUMFERENTIAL
COMPLETE CIRCUMFERENCIAL WELDS
WELDS
SPHERICAL
SPHERICAL COMPONENT
COMPONENT
[4.4.3(4)
[4.4.3(4)(a) & 4.4.3(6)]
& 4.4.3(6)]
CASSETTE(S)
(TYPICAL)
IQI IQI
IQI
IQI (TYP)
SOURCE
IQI
SOURCE
IQI
IQI (TYP)
IQI
CASSETTE(S)
IQI
IQI (TYPICAL)
ARRAY OF OBJECTS IN A CIRCLE

[4.4.3(7)]
PLAN VIEW A - A
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RADIOGRAPHIC EXAMINATION TECHNIQUE PAGE NO. 21 OF 23

ASME SECTION V CODE – ARTICLE 2
IQI SELECTION
– SOURCE SIDE -
IQI TYPE HOLE WIRE
NOMINAL
SINGLE-WALL HOLE –TYPE WIRE NUMBER
MATERIAL DESIGNATION ASTM IDENTITY of WIRES
THICKNESS SET ID VISIBLE
RANGE, IN. (mm) S
Up to 0.25 (6.4) incl. 12 A 5 2 O
Over 0.25 (6.4) through 0.375 (9.5) 15 A 6 1 U
B 6 6 R
Over 0.375 (9.5) through 0.50 (12.7) 17 B 7 5 C
Over 0.50 (12.7) through 0.75 (19.0) 20 B 8 4 E
Over 0.75 (19.0) through 1 (25.4) 25 B 9 3
Over 1.00 (25.4) through 1.50 (38.1) 30 B 10 2
Over 1.50 (38.1) through 2.00 (50.8) 35 B 11 1 S

C 11 6 I
Over 2.00 (50.8) through 2.50 (63.5) 40 C 12 5 D
Over 2.50 (63.5) through 4.0 (101.6) 50 C 13 4 E
Over 4.00 (101.6) through 6.0 (152.4) 60 C 14 3
Over 6.00 (152.4) through 8.0 (203.2) 80 C 16 1
D 16 6
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IQI SELECTION
- FILM SIDE -
IQI TYPE HOLE WIRE
NOMINAL
SINGLE-WALL HOLE-TYPE ESSENTIAL NUMBER of
MATERIAL DESIGNATION ASTM WIRE WIRES
THICKNESS SET VISIBLE
RANGE, IN. (mm) ID
Up to 0.25 (6.4) incl. 10 A 4 3 F
Over 0.25 (6.4) through 0.375 (9.5) 12 A 5 2 I
Over 0.375 (9.5) through 0.50 (12.7) 15 A 6 1 L
B 6 6 M
Over 0.50 (12.7) through 0.75 (19.0) 17 B 7 5
Over 0.75 (19.0) through 1 (25.4) 20 B 8 4
Over 1.00 (25.4) through 1.50 (38.1) 25 B 9 3 S

Over 1.50 (38.1) through 2.00 (50.8) 30 B 10 2 I
Over 2.00 (50.8) through 2.50 (63.5) 35 B 11 1 D
C 11 6 E
Over 2.50 (63.5) through 4.0 (101.6) 40 C 12 5
Over 4.00 (101.6) through 6.0 (152.4) 50 C 13 4
Over 6.00 (152.4) through 8.0 (203.2) 60 C 14 3
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IQI material grades:
Wire type IQIs (use numbers preceding the set ID letter to identify material
grades):
1 = Group 1 - Carbon steel and 300 series stainless steel
2 = Group 2 - Aluminum
3 = Group 3 - Nickel-chromium-iron alloys (e.g., inconel® & hastelloy)
Hole type IQIs (use notches on the edges to identify material grades):
No notches = Group 1 - Carbon steel and 300 series stainless steel
One end notch and two side notches = Group 2 - Aluminum
Two end notches = Group 3 - Nickel-iron-iron alloys

(e.g., inconel® & hastelloy®)
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BY DATE
TITLE RADIOGRAPHIC REQUIREMENTS PREPARED RWK 6-20-88
ASME SECTION VIII CODE - REVISED JAB 12/10/04
DIVISION 1 & 2 PRESSURE VESSELS AUTHORIZED RWK 12/10/04
STANDARD REFERENCED
STANDARD --- REV. NO. -
1.0 SCOPE:
1.1 This procedure contains the ASME Section VIII Code radiographic
acceptance criteria requirements and is to be used with the applicable
standard or contract "X" or "N" general Radiographic Examination
Technique Procedure RT5.
1.2 This procedure, and the technique one, contains SI and US Customary
units. Refer to the General Plan drawing for the proper units to be used
on Code work. There may be conversions used that are different or
appear inconsistent; ignore the inconsistencies, use the units specified.
2.0 REFERENCE:
2004 Edition of the ASME Section VIII Code
3.0 PERSONNEL:
Personnel performing this examination shall be qualified in accordance with a

Nondestructive Examination Personnel Training, Qualification and Certification
Program which is in accordance with the guidelines of the Code referenced
edition of SNT-TC-1A. Level I, II or III personnel may perform radiography and
Level II or III personnel shall evaluate.
4.0 REINFORCEMENT:
Reinforcement on each side of all butt welded joints shall not exceed the
following thicknesses:
than work performed by CB&I is forbidden except by express written permission of CB&I. It is to
be safeguarded against both deliberate and inadvertent disclosure to any third party.
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TITLE RADIOGRAPHIC REQUIREMENTS PAGE NO. 2 OF 5

ASME SECTION VIII CODE -
DIVISION 1 & 2 PRESSURE VESSELS
Division 1
Maximum Reinforcement, in.(mm)

Nominal Wall Category B & C Other
Thickness(T), in. (mm) Butt Welds Welds
Less than 3/32 (2.5) 3/32 (2.4) 1/32 (0.8)
3/32 to 3/16 (2.5 to 5), incl. 1/8 (3.2) 1/16 (1.6)
Over 3/16 to 1/2 (5 to 13), incl. 5/32 (4.0) 3/32 (2.4)
Over 1/2 to 1 (13 to 25), incl. 3/16 (5.0) 3/32 (2.4)
Over 1 to 2 (25 to 50), incl. 1/4 (6.0) 1/8 (3.2)
Over 2 to 3 (50 to 75), incl. 1/4 (6.0) 5/32 (4.0)
Over 3 to 4 (75 to 100), incl. 1/4 (6.0) 7/32 (6.0)
Over 4 to 5 (100 to 125), incl. 1/4 (6.0) 1/4 (6.0)
Over 5 (125) 5/16 (8.0) 5/16 (8.0)
Division 2
Nominal Wall Circumferential Joints Other
Thickness(T), in. (mm) in Pipe and Tubing Welds
Less than 3/32 (2.5) 3/32 (2.5) 1/32 (0.8)
3/32 to 3/16 (2.4 to 5), incl. 3/32 (2.5) 1/16 (1.5)
Over 3/16 to 1/2 (5 to 13), 1/8 (3.0) 3/32 (2.5)
incl. 5/32 (4.0) 3/32 (2.5)
Over 1/2 to 1 (13 to 25), incl. 5/32 (4.0) 1/8 (3.0)
Over 1 to 2 (25 to 50), incl. 5/32 (4.0) 5/32 (4.0)
Over 2 to 3 (50 to 75), incl. 7/32 (5.5) 7/32 (5.5)
Over 3 to 4 (75 to 100), incl. 1/4 (6.0) 1/4 (6.0)
Over 4 to 5 (100 to 125), incl. 5/16 (8.0) 5/16 (8.0)
Over 5 (125)
5.0 WELD LENGTH SHOWN IN SPOT RADIOGRAPHS:
5.1 Each radiograph shall clearly show a minimum of 6 in. (150mm) of weld
length.
5.2 In addition to 5.1, all "four-way" junction radiographs shall clearly show not
less than 4 in. (100mm) of longitudinal weld length on each side of the
circumferential weld. A junction is considered a four-way when the course
stagger is 5T or less. T equals the thickness of the thicker plate.
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6.0 EVALUATION OF INDICATIONS:
6.1 All relevant indications shall be evaluated in terms of the Acceptance

Criteria in this procedure.
6.2 Relevant indications not characterized as being a crack or zone of

incomplete fusion or penetration shall be evaluated as being:
6.2.1 Elongated indications if their length is more than three (3) times the
width.
6.2.2 Rounded indications if their length is equal to or less than three (3)
times the width.
7.0 GEOMETRIC UNSHARPNESS LIMITATION GUIDELINES:
The geometric unsharpness values in procedure RT5 shall be used as a guide.
8.0 ACCEPTANCE CRITERIA FOR 100% RADIOGRAPHY OF DIVISION 1 VESSELS

AND ALL RADIOGRAPY OF DIVISION 2 VESSELS:
Sections of welds that are shown by radiography to have any of the following types
of discontinuities are unacceptable. The weld shall be repaired and re-
radiographed in accordance with this procedure.
8.1 Any indication characterized as a crack or zone of incomplete fusion or

penetration.
8.2 Any other elongated indication which has a length greater than:
1/4 in. (6mm) for T up to 3/4 in. (19mm)
1/3 T for T from 3/4 in. (19mm) to 2-1/4 in. (57mm)
3/4 in. (19mm) for T over 2-1/4 in. (57mm)
T = the thickness of the weld excluding any allowable reinforcement. For a

butt weld joining two members having different thicknesses at the weld, T is
the thinner of these two thicknesses. If a full penetration weld includes a
fillet weld, the thickness of the throat of the fillet shall be included in T.
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8.3 Any group of aligned indications that have an aggregate length greater than
T in a length of 12 T, except where the distance between successive
imperfections exceeds 6L, where L is the length of the longest imperfections
in the group.
8.4 Rounded indications in excess of that shown as acceptable in Appendix 4 of

Division 1 or in Appendix 8 of Division 2 of the ASME Section VIII Code.
9.0 ACCEPTANCE CRITERIA FOR SPOT RADIOGRAPHY OF DIVISION 1

VESSELS ONLY:
9.1 Welds in which the radiography shows any of the following types of
discontinuities are unacceptable until repaired and re-radiographed per this
procedure.
9.1.1 Any indication characterized as a crack or zone of incomplete

fusion or penetration.
9.1.2 Indications characterized as slag inclusions or cavities which have

a length greater than 2/3T where T is the thickness of the weld
excluding any allowable reinforcement. For a butt weld joining two
members having different thicknesses at the weld, T is the thinner
of these two thicknesses. If a full penetration weld includes a fillet
weld, the thickness of the throat of the fillet shall be included in T.
Maximum length of any such indication shall be 3/4 in. (19mm).
Any such indication shorter than 1/4 in. (6mm) shall be acceptable
for any plate thickness.
9.1.3 If several indications within the above limitations exist in line, the
weld shall be acceptable if the sum of the longest dimensions of all
such indications is not more than T in a length of 6T (or
proportionately for radiographs shorter than 6T) and if the longest
indications considered are separated by at least 3L of acceptable
weld metal, where L is the length of the longest indication.
9.2 Rounded indications are not a factor in the acceptability of welds required to
be spot radiographed.
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10.0 EVALUATION AND RE-EXAMINATION:
10.1 When a spot radiograph is graded acceptable in accordance with Section

9.0, the entire length of weld represented by this radiograph is acceptable.
10.2 When a spot radiograph discloses welding which does not comply with the
minimum requirements of Section 9.0, two additional radiographs (tracers)
shall be taken in the same weld unit at locations away from the original spot.
10.2.1 If the two additional radiographs (tracers) show welding which

meets the minimum quality requirements of Section 9.0, the entire
weld unit represented by the three radiographs is acceptable.
The unacceptable welding disclosed by the first of the three
radiographs shall be removed and the area repaired and re-
radiographed.
10.2.2 If either of the two additional radiographs (tracers) shows

unacceptable welding, the entire unit of weld represented shall be
rejected. At the option of CB&I:
EITHER
The entire unit of rejected weld shall be removed, the joint
rewelded and spot radiographed in accordance with this
procedure.
OR
The entire unit of rejected weld shall be 100% radiographed and
only unacceptable welding need be repaired and spot
radiographed in accordance with this procedure.
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BY DATE
TITLE MAGNETIC PARTICLE EXAMINATION TECHNIQUE PREPARED RWK 7/1/88
PROCEDURE FOR CONTINUOUS YOKE, DRY, REVISED JAB 12/8/04
VISIBLE PARTICLES AUTHORIZED RWK 12/9/04
REFERENCED
1.0 SCOPE:
1.1 This general magnetic particle examination technique procedure contains

the requirements of Article 7 of the ASME Section V Code and is to be
used with the procedure for the applicable referencing Code or Standard.
1.2 This examination method shall be used to inspect the surface of

ferromagnetic materials and welds; shape or size is not a restriction unless
the configuration prevents proper access of the magnetizing equipment. If
the configuration of the surface does not permit this method, use a liquid
penetrant examination method.
1.3 This procedure is certified to meet the requirements of paragraph T-

150 of the ASME Section V Code.
2.0 REFERENCE:
2.1 2001 Edition of the ASME Section V Code, Article 7 or with the following
Addenda: 2002 or 2003.
2.2 2004 Edition of the ASME Section V Code, Article 7
3.0 EQUIPMENT:
3.1 AC or AC/HWDC electromagnetic yokes.
3.2 10 lb (4.5 Kg) test plate for AC yokes and/or 40 lb (18Kg) test plate for
HWDC yokes. Test weights shall be verified per the CB&I Corporate
3.3 Hand-operated powder bulb or air-operated powder gun.
3.4 Solvent cleaners such as Dubl-Chek DR-60, isopropyl alcohol, or equal.
3.5 Wire brushes and/or grinding wheels.
3.6 Clean rags or cloth.
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TITLE MAGNETIC PARTICLE EXAMINATION TECHNIQUE

PROCEDURE FOR CONTINUOUS YOKE, DRY,
VISIBLE PARTICLES
3.7 Two cell flashlight or brighter light.
3.8 Non-Aqueous (solvent base) liquid penetrant developer or white

acrylic/enamel paint for optional use as a contrast enhancement coating.
3.9 Dry particles used shall be of a color that provides adequate contrast with
the background of the surface being examined. Refer to Table 1 below:
MAGNETIC PARTICLE DRY POWDERS - VISIBLE

MANUFACTURER COLOR
(TRADE NAME)
Black/Blue Gray White Red Pink Green Yellow
Arc Metal, Inc

Ancolor Gray White Red Yellow
(Hoeganaes)
Magnaflux Corp. 3A 1 8A
Parker Research GP-5 RP-6 YP-10

d
Tiede 61104 61103

c c
API Incorporated MP-1 MP-2

(White Line)
Circle System, Inc 68 61 63 73 75 66A

d
TABLE 1
Note: Based on manufacturers recommendation, the above visible magnetic particle dry powders may
be used at temperatures up to 600° F (316° C) except as noted in the footnotes below:
c 200° F (93° C)
d 250° F (121° C)
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VISIBLE PARTICLES
4.0 PROCEDURE:
4.1 Prepare, clean and dry the surface to be examined and any adjacent area
within 1 in. (25mm).
4.1.1 Remove surface irregularities that could mask indications of
discontinuities and materials such as dirt, sand, paint, welding flux,
rust, and scale from the surfaces to be examined. As-welded, as-
cast, as-rolled and as-forged conditions are satisfactory.
4.1.2 Remove oil and grease by wiping with rags using light applications
of solvent cleaner.
4.1.3 Check the surface for any discontinuity surface openings that may
not attract and hold magnetic particles due to their width.
4.1.4 If it is desired to improve the contrast between the dry particles and
the unpainted background of the surface to be examined, apply a
thin coating of non-aqueous (solvent based) liquid penetrant
developer or white acrylic/enamel paint.
NOTE: Surface Contrast Enhancement - When coatings are applied
temporarily to uncoated surfaces only in amounts sufficient to
enhance particle contrast, it must be demonstrated that
indications can be detected through the enhancement coating.
4.2 As necessary, lay out a grid pattern to ensure complete coverage.
4.3 While performing the inspection, natural or artificial lighting shall be

adequate to illuminate the surface being examined to a minimum of 100 fc
(1000 lx). Illumination from any one of the light sources in the following
table or a brighter light source is adequate:
ILLUMINATION TABLE (per qualification)

Maximum distance – examination surface to light sources [in. (mm)]
Flashlights* Incandescent Bulbs Halogen Bulbs
2AA 2C 2D 6 Volt 60 75 Watt 100 100 250 500
Reg. & Focused Reg. & Lantern Watt Watt Watt Watt Watt
Focused Focused Field
12 (305) 18 (457) 8 (203) 10 (254) 12 (305) 9 (225) 32 (813) 72 (1829)
* Using center of concentrated beam
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VISIBLE PARTICLES
4.4 Ensure the temperature of the surface to be examined does not exceed
the limits in Table 1.
4.5 Prior to use each shift and again upon completion of the examination or
the end of the shift, check the lifting power of the yoke by lifting a 10 lb
(4.5 Kg) test plate for an AC electromagnetic yoke or a 40 lb (18Kg) test
plate for a HWDC electromagnetic yoke at the maximum pole spacing at
which they are being used. Any time the yoke fails to lift the required
weight, the areas examined since the last satisfactory check shall be re-
examined with a yoke that meets this requirement.
4.6 Place the yoke poles on the examination surface. Turn ON current.
4.7 Apply powder by lightly dusting a small quantity over the surface being
examined. Remove the excess with a gentle air stream. Control the air
stream so that it does not disturb or remove lightly held patterns.
4.8 After sufficient time for indications to form, observe particle pattern for
indications of discontinuities.
4.9 After inspection is complete, turn OFF current.
4.10 Perform a second examination of the same area, per 4.6 through 4.9, with
the yoke poles positioned at approximately a right angle to the position of
the yoke poles during the first examination.
4.11 Re-position yoke poles for examination of the next area. Overlap
sufficiently to assure 100% coverage of the area requiring examination.
4.12 Post Cleaning – none required, unless a color enhancement coating (see
4.1.3) was utilized. If a color enhancement coating will interfere with any
subsequent operations or tests, it shall be removed by power wire
brushing or with a solvent cleaner that does not adversely affect the part.
4.13 Demagnetization - None required.
NOTE: Step 4.6 and 4.10 may be reversed in sequence. Another

alternate is to partially examine a large area with one field
direction and then complete the examination of that large area
with the other field direction.
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BY DATE
TITLE MAGNETIC PARTICLE EXAMINATION TECHNIQUE PREPARED RWK 7/1/88
PROCEDURE FOR CONTINUOUS YOKE, WET, REVISED JAB 12/8/04
VISIBLE PARTICLES AUTHORIZED RWK 12/9/04
REFERENCED
1.0 SCOPE:
1.1 This general magnetic particle examination technique procedure contains


ferromagnetic materials and welds; shape or size is not a restriction unless
the configuration prevents proper access of the magnetizing equipment. If
the configuration of the surface does not permit this method, use a liquid
penetrant examination method.
1.3 This procedure is certified to meet the requirements of paragraph T-150 of

the ASME Section V Code.
2.0 REFERENCE:
2.1 2001 Edition of the ASME Section V Code, Article 7 or with the following
Addenda: 2002 or 2003.
2.2 2004 Edition of the ASME Section V Code, Article 7
3.0 EQUIPMENT:
3.1 AC or AC/HWDC electromagnetic yokes.
3.2 10 lb (4.5 Kg) test plate for AC yokes and/or 40 lb (18Kg) test plate for
HWDC yokes. Test weights shall be verified per the CB&I Corporate
3.3 Pressure flow applicator, aerosol prepared bath, squeeze bottle dispenser,
pressure gun or hand pumped gun.
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PROCEDURE FOR CONTINUOUS YOKE, WET,
VISIBLE PARTICLES
3.4 Wet magnetic particle suspension used shall be of a color that pro-
vides adequate contrast with the background of the surface being ex-
amined. Refer to Table 1.
Note: Wet particles shall not be recycled.
MAGNETIC WET PARTICLE SUSPENSION – VISIBLE 1
MANUFACTURER COLOR SUPPORT PRODUCTS
(TRADE NAME)
Contrast
Black Red Conditioner Enhancement
(aerosol)
7C 9C WA2B WCP-2 or
(powder) (powder) (water conditioner) flat white paint
2 2
27B Premixed with WA2B WCP-2 or
Magnaflux Corp. (powder) (water conditioner) flat white paint
7HF 9CM WCP-2 or

Aerosol Aerosol flat white paint
(oil base) (oil base)
820A 850A flat white paint

Aerosol Aerosol
(water base) (water base)
Circle Systems, Inc Mi- Glow
501
(water base)
ELY Chemical Co. Supramor 4 722
(Castrol, Chem Trend) Aerosol Strippable
(oil base) white paint
Brent Chemicals 800-3 8386W or
(Ardrox) Aerosol flat white paint
(oil base)
TABLE 1
Note:
1. Per SE709, bath concentrate shall be from 1.2 or 2.4 ml of liquid or as specified by the particle
manufacturer.
2. As specified by the particle manufacture the recommended use of concentration is 1.25 oz. per
gallon of water (9.36 g/l).
3. Black 27B (powder) is only available through Magnaflux Corp. - England. This product is not
available in the USA.
4. As specified by the particle manufacture the recommended use of concentration is 5/32 oz. per
gallon of water (4.5 g/l).
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VISIBLE PARTICLES
3.5 Solvent cleaners such as Dubl-Chek DR-60, isopropyl alcohol, or equal.
3.6 Wire brushes and/or grinding wheels.
3.7 Clean rags or cloth.
3.8 Two cell flashlight or brighter light.
3.9 White acrylic/enamel paint for optional use as a contrast enhancement

coating.
4.0 PROCEDURE:
4.1 Prepare, clean and dry the surface to be examined and any adjacent area
within 1 in. (25mm).
4.1.1 Remove surface irregularities that could mask indications of

discontinuities and materials such as dirt, sand, paint, welding flux,
rust, and scale from the surfaces to be examined. As-welded, as-
cast, as-rolled and as-forged conditions are satisfactory.
4.1.2 Remove oil and grease by wiping with rags using light applications
of solvent cleaner.
4.1.3 Check the surface for any surface openings that may not attract and
hold magnetic particles due to their width.
4.1.4 If it is desired to improve the contrast between the wet particles and
the unpainted background of the surface to be examined, apply a
thin coating of white acrylic/enamel paint.
NOTE: Surface Contrast Enhancement - When coatings are applied

temporarily to uncoated surfaces only in amounts sufficient to
enhance particle contrast, it must be demonstrated that
indications can be detected through the enhancement coating.
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VISIBLE PARTICLES
4.2 As necessary, lay out a grid pattern to ensure complete coverage.
4.3 Ensure the temperature of the surface to be examined does not exceed
1100F (430C).


2AA 2C 2D 6 Volt 60 75 Watt 100 100 250 500
12 (305) 18 (457) 8 (203) 10 (254) 12 (305) 9 (225) 32 (813) 72 (1829)
4.5 Prior to use each shift and again upon completion of the examination or at
the end of the shift, check the lifting power of the yoke by lifting a 10 lb
(4.5Kg) test plate for an AC electromagnetic yoke or a 40 lb (18Kg) test
plate for a HWDC electromagnetic yoke at the maximum pole spacing at
which they are being used. Any time a yoke fails to lift the required weight,
the areas examined since the last satisfactory check shall be re-examined
with a yoke that meets this requirement.
4.6 Place the yoke poles on the examination surface. Turn ON current.
4.7 When using a prepared bath in an aerosol can or when using a pressure
gun, squeeze hand gun or bottle dispenser, agitate the prepared wet visi-
ble magnetic particles before each application to keep the particles in sus-
pension. Do not apply the wet particles directly to the examination sur-
faces, instead apply them from the side or top and allow them to flow over
the examination surface with a low velocity that will not disturb or remove
particle indications.
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VISIBLE PARTICLES
4.8 After sufficient time for indications to form, observe particle pattern for
indications of discontinuities.
4.9 After inspection is complete, turn OFF current.
4.10 Perform a second examination of the same area, per 4.6 through 4.9, with
the yoke poles positioned at approximately a right angle to the position of
the yoke poles during the first examination.
4.11 Re-position yoke poles for examination of the next area. Overlap
sufficiently to assure 100% coverage of the area requiring examination.
4.12 Post Cleaning – none required, unless a color enhancement coating (see
4.1.3) was utilized. If a color enhancement coating will interfere with any
subsequent operations or tests, it shall be removed by power wire
brushing or with a solvent cleaner that does not adversely affect the part.
4.13 Demagnetization - None Required.
NOTE: Step 4.6 and 4.10 may be reversed in sequence. Another

alternate is to partially examine a large area with one field
direction and then complete the examination of that large area
with the other field direction.
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BY DATE
TITLE MAGNETIC PARTICLE REQUIREMENTS FOR PREPARED RWK 6-20-88
ASME SECTION VIII CODE - REVISED JAB 12/10/04
STANDARD REFERENCED
1.0 SCOPE:
1.1 This procedure contains the ASME Section VIII Code magnetic particle
standard or contract "X" or "N" general Magnetic Particle Examination
Technique Procedures MT5Y, MT5P, MT5YP, MT5YW or MT5YWF.
1.2 This procedure, and the technique ones, contains SI and US Customary
2.0 REFERENCE:
3.0 PERSONNEL:
Personnel performing and evaluating magnetic particle examinations shall be

certified as competent in all applicable techniques of this method and shall be
able to read, with correction if necessary, a Jaeger Type No. 2 Standard Chart
at a distance of not less than 12 in. (300mm) and is capable of distinguishing
and differentiating contrast between the colors used. Vision requirements shall
be checked annually. Also acceptable are personnel certified to at least a Level
I in accordance with a Nondestructive Examination Personnel Training,
Qualification and Certification Program which is in accordance with the
guidelines of the Code referenced edition of SNT-TC-1A.
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TITLE MAGNETIC PARTICLE REQUIREMENTS FOR PAGE NO. 2 OF 3


Criteria.
4.2 Non-relevant Indications - Any indication which is believed to be non-

relevant shall be regarded as a defect and shall be re-examined to verify
whether or not actual defects are present. Surface conditioning may
precede the re-examination. Non-relevant indications which would mask
indications of defects are unacceptable.
4.3 Relevant indications are those which result from mechanical discontinuities
and which produce indications whose major dimensions are greater than
1/16 in. (1.5mm).
4.4 Linear indications are those indications in which the length is more than
three (3) times the width.
4.5 Rounded indications are those indications which are circular or elliptical with
the length equal to or less than three (3) times the width.
5.0 ACCEPTANCE CRITERIA FOR WELDS:
The following relevant indications are unacceptable:
5.1 Any linear indications.
5.2 Rounded indications with dimensions greater than 3/16 in. (5mm).
5.3 Four (4) or more rounded indications in a line separated by 1/16 in. (1.5mm)
or less edge-to-edge.
6.0 ACCEPTANCE CRITERIA FOR PLATE EDGES (DIVISION 2 VESSELS):
6.1 Any nonlaminar indications (having length not parallel to the material
surface).
6.2 Laminar indications exceeding 1 in. (25mm) in length.
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TITLE MAGNETIC PARTICLE REQUIREMENTS FOR PAGE NO. 3 OF 3

7.0 REPAIRS:
7.1 When an imperfection is repaired by chipping or grinding and subsequent

repair by welding is not required, the excavated area shall be blended into
the surrounding surface so as to avoid sharp notches, crevices or corners.
7.2 When an imperfection is to be repaired by welding, after the imperfection is

thought to have been removed and prior to making weld repairs, the area
shall be examined by the applicable steps in the Procedure section of the
Technique Procedure to ensure it has been removed or reduced to an
acceptably sized imperfection.
8.0 RE-EXAMINATION OF REPAIR AREAS:
Repaired areas shall be re-examined by the magnetic particle method and by all
other methods of examination that were originally required for the affected area,
except that, when the depth of repair is less than the radiographic sensitivity
required, re-radiography may be omitted.
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REV. NO. 21
CONTRACT STANDARD
BY DATE
TITLE LIQUID PENETRANT EXAMINATION TECHNIQUE PREPARED RWK 7/1/88
PROCEDURE FOR COLOR CONSTRAST, SOLVENT REVISED JAB 12/7/04
REMOVABLE, WET NONAQUEOUS DEVELOPER AUTHORIZED RWK 12/7/04
REFERENCED
1.0 SCOPE:
1.1 This general liquid penetrant examination technique procedure contains


ferromagnetic or nonmagnetic materials and welds; material, shape, or
size is not a restriction unless the material is porous or cannot be
examined within the time constraints of this procedure. PT may be
substituted for MT.
1.3 This procedure has been qualified to be used when the parts being
examined are in the temperature range of 40oF (4.4oC) to 125oF (52oC).

2.0 REFERENCE:
2004 Edition of the ASME Section V Code, Article 6
3.0 EQUIPMENT:
3.1 Penetrant materials to be used with this procedure are: (DO NOT Intermix
PT types (families) or materials from different manufacturers.) Refer to
Table 1.
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CONTRACT STANDARD
TITLE LIQUID PENETRANT EXAMINATION TECHNIQUE PAGE NO. 2 OF 6

PROCEDURE FOR COLOR CONTRAST, SOLVENT
REMOVABLE, WET NONAQUEOUS DEVELOPER
MANUFACTURER PENETRANT CLEANER/REMOVER DEVELOPER

(Trade Name)
Sherwin, Inc.
(Duble Chek) DP40 or DP51 DR60 D100
Magnaflux Corp. SKL-SP1 SKC-HF or SKD-S2
(Spotcheck) SKC-S
ELY
(Chem Trend, Castrol 222 S72 LD3 or LD7
Ltd. or Checkmor)
Chemtol
(Ardrox, Inc.) 996 or P6R PR1 or 9PR50 NQ-1
Tracer Tech or
Bio-Pen
TABLE 1
3.2 Wire Brushes and/or Grinding Wheels - For stainless steel and nickel base
alloy material, use 300 series stainless brushes and wheels that have not
been previously used on carbon or low alloy steels.
3.3 Two cell flashlight or brighter light source.
3.4 Absorbent paper or clean lint-free cloth or rags.
3.5 Brushes or rollers.
3.6 Spraying apparatus with filters.
3.7 Cleaning Agents: In addition to the penetrant cleaners; detergents, organic

solvents, descaling solutions, paint removers or a non-reagent tri-sodium-
phosphate solution may be used for cleaning.
NOTE: When examining nickel base alloys or austenitic/duplex stainless

steels, all materials, including penetrants, solvents or cleaning
agents, developers, etc., shall be analyzed individually for sulfur,
chlorine and fluorine content in accordance with Section V, Article
6, Mandatory Appendix II.
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Note: (continued):
For nickel base alloys, the sulfur content shall not exceed 1 % of
the residual by weight. For austenitic/duplex stainless steels, the
chlorine plus fluorine content shall not exceed 1 % by weight or
alternately, by D808, the total shall not exceed 1% by weight. CB&I
shall obtain certification of test results for each material, including
batch number, if applicable. Cleaning solvents and agents
purchased with known chemical composition do not require
analysis.
4.0 PROCEDURE:
4.1 Prepare and clean the surface of the material to be examined and any
adjacent area within at least 1 in. (25mm) of the surface to be examined.
4.1.1 Remove surface irregularities and materials which could obstruct

the entrance of the penetrant into a discontinuity. As-welded, as-
rolled, or as-forged conditions are generally satisfactory, but surface
preparation by grinding or brushing may be necessary where
surface irregularities could interfere with the final examination
results.
CAUTION: Blasting with shot or dull sand may peen discontinuities

at the surface and should not be used.
4.1.2 Remove rust, scale, paint, spatter and slag by wire brushing or
grinding. Air powered brushing or grinding tools may be used
provided the air is filtered to remove oils, water, and grease, or the
surface is cleaned of oil and grease after abrasive cleaning but prior
to penetrant application. Use stainless wire brushes when brushing
austenitic/duplex or nickel base alloy material. Exercise caution
when using air powered brushing or grinding equipment to avoid
any smearing of the surface layer.
4.1.3 Remove oily films, grease, and dirt with penetrant cleaner or clean-
ing agents.
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4.2 Dry wet surfaces to be examined by normal evaporation or forced hot or

cold air for at least five (5) minutes prior to applying penetrant so that no
trace of water or cleaning agent remains on the surface.
4.3 Lay out the surface to be examined in increments to allow complete

examination within the prescribed time. Increments may need to be
reduced with higher surface temperatures.


2AA 2C 2D 6 Volt 60 75 Watt 100 100 250 500
12 (305) 18 (457) 8 (203) 10 (254) 12 (305) 9 (225) 32 (813) 72 (1829)
4.4 The temperature of the surface to be examined and the penetrant must be
between 40oF (4.4oC) and 125oF (52oC) throughout the examination.
Local heating or cooling is permitted provided temperatures remain in the
range of 40oF-125oF (4.4oC-52oC).
4.5 Apply the penetrant by dipping, rolling, brushing, or spraying. The

penetration dwell time shall be per Table 2.
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Minimum Penetrant Dwell Times

≥50°F (≥10°C) to 40°F (4.4°C)to
125°F (52°C) <50°F (<10°C)
MATERIAL FORM
DWELL TIME (Minutes)
Welds 5
Aluminum, Steel,
High Temperature
20*
Alloy Wrought Material 10
(i.e., plate, pipe,
forgings, etc.)
* per qualification demonstration
TABLE 2
4.7 After penetration dwell time has elapsed, remove the excess penetrant
from the surface being examined by wiping with lint-free clean material or
cloth until most traces of penetrant have been removed. Remove
remaining traces of excess penetrant by wiping the surface with lint-free
clean material or cloth moistened with the solvent.
NOTE: Flushing the surface directly with solvent, following the application
of the penetrant and prior to developing, is prohibited.
4.8 Dry the surface being examined by blotting or wiping the surface with
absorbent paper or clean lint-free material or cloth, by normal evaporation
or forced air.
4.9 As soon as practical, but not to exceed 10 minutes after the removal of the
excess penetrant is complete, apply the developer in a thin, even coating
(agitate to ensure that particles in suspension are dispersed) by spraying.
Avoid lapping and running developer to prevent masking indications. Let
developer dry by normal evaporation.
4.10 Observe the surface during the application of the developer to detect the
nature of indications which bleed excessively. Final interpretation shall be
made from 10 minutes to 30 minutes after the developer has dried.
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5.0 POST CLEANING:
After examination, clean the surface on which the penetrant and developer were
applied using any suitable technique such as water rinse, water spray, machine
wash, vapor degreasing, solvent cleaning or equal process.
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REV. NO. 17
CONTRACT STANDARD
BY DATE
TITLE LIQUID PENETRANT EXAMINATION TECHNIQUE PREPARED RWK 7/1/88
PROCEDURE FOR COLOR CONSTRAST, WATER REVISED JAB 12/8/04
WASHABLE, WET NONAQUEOUS DEVELOPER AUTHORIZED RWK 12/9/04
REFERENCED
1.0 SCOPE:
1.1 This general liquid penetrant examination technique procedure contains


ferromagnetic or nonmagnetic materials and welds; material, shape, or
size is not a restriction unless the material is porous or cannot be
examined within the time constraints of this procedure. . PT may be
substituted for MT.
1.3 This procedure has been qualified to be used when the parts being
examined are in the temperature range of 40oF (4.4oC) to 125oF (52oC).

2.0 REFERENCE:
2004 Edition of the ASME Section V Code, Article 6
3.0 EQUIPMENT:
3.1 Penetrant materials to be used with this procedure are: (DO NOT intermix
PT types (families) or materials from different manufacturers.) Refer to
Table 1.
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PROCEDURE FOR COLOR CONSTRAST, WATER
WASHABLE, WET NONAQUEOUS DEVELOPER
Manufacturer Cleaner Penetrant Developer

(trade name)
Sherwin, Inc. DR60 DP50 or DP51 D100

(Dubl Chek)
Magnaflux Corp. SKC-HF or SKC-S SKL-4C or SKL-WP SKD-S2 or ZP-5B
Chemtol
(Ardrox, Inc.) PR50 or PR-1 906 or P6R NQ1
Tracer Tech or
Bio-Pen
ELY
(Chemtrend, S72 200 LD3 or LD7
Castrol Ltd.or
Checkmor)
TABLE 1
NOTE: *DO NOT USE WATER WITH BULK DEVELOPER ZP-5B.

In lieu of water, mix developer powder with ethyl alcohol, ethanol or
equal in the proportion of one and 1-1/2 lb of powder to 1 gallon of
solvent. For smaller quantities use an equivalent ratio. 1 loosely filled
cup of powder weighs approximately 4 ounces.
3.2 Wire Brushes and/or Grinding Wheels - For stainless steel and nickel
base alloy material, use 300 series stainless brushes and wheels that
have not been previously used on carbon or low alloy steels.
3.3 Absorbent paper or clean lint-free cloth or rags.
3.4 Brushes or rollers.
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3.5 Spraying apparatus with filters.
3.6 Two cell flashlight or brighter light source
3.7 Cleaning Agents: In addition to the penetrant cleaners, detergents,

organic solvents, descaling solutions, paint removers or a non-reagent
tri-sodium-phosphate solution may be used for cleaning.

chlorine and fluorine content in accordance with Section V, Article
6, Mandatory Appendix II. For nickel base alloys, the sulfur
content shall not exceed 1% of the residue by weight. For
austenitic/duplex stainless steels, the chlorine plus fluorine
content shall not exceed 1% by weight or alternately, by D808, the
total shall not exceed 1% by weight. CBI shall obtain certification
of test results for each material, including batch number, if
applicable. Cleaning solvents and agents purchased with known
chemical composition do not require analysis.
4.0 PROCEDURE:
4.1 Prepare and clean the surface of the material to be examined and any
adjacent area within at least one 1 in. (25mm) of the surface to be
examined.
4.1.1 Remove surface irregularities and materials which could obstruct

the entrance of the penetrant into a discontinuity. As-welded, as-
rolled, or as-forged conditions are generally satisfactory, but
surface preparation by grinding or brushing may be necessary
where surface irregularities could interfere with the final
examination results.
CAUTION: Blasting with shot or dull sand may peen

discontinuities at the surface and should not be
used.
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4.1.2 Remove rust, scale, paint, spatter and slag by wire brushing or
grinding. Air powered brushing or grinding tools may be used
provided the air is filtered to remove oils, water, and grease, or
the surface is cleaned of oil and grease after abrasive cleaning
but prior to penetrant application. Use stainless wire brushes
when brushing austenitic/duplex or nickel base alloy material.
Exercise caution when using air powered brushing or grinding
equipment to avoid any smearing of the surface layer.
4.1.3 Remove oily films, grease, and dirt with penetrant cleaner or
cleaning agents.
4.2 Dry wet surfaces to be examined by normal evaporation or forced hot or

cold air for at least 5 minutes prior to applying penetrant so that no trace
of water or cleaning agent remains on the surface.
4.3 Lay out the surface to be examined in increments to allow complete

examination within the prescribed time. Increments may need to be
reduced with higher surface temperatures.


2AA 2C 2D 6 Volt 60 75 Watt 100 100 250 500
12 (305) 18 (457) 8 (203) 10 (254) 12 (305) 9 (225) 32 (813) 72 (1829)
4.5 The temperature of the surface to be examined and the penetrant must
be between 40oF (4.4oC) and 125oF (52oC) throughout the examination.
Local heating or cooling is permitted provided temperatures remain in
the range of 40oF - 125oF (4.4oC - 52oC).
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4.6 Apply the penetrant by dipping, rolling, brushing, or spraying. The

penetration dwell time shall be per TABLE 2.
DWELL TIME TABLE (* PER QUALIFICATION )

Minimum Penetrant Dwell Times
≥50°F (≥10°C) to 40°F (4.4°C) to
MATERIAL FORM 125°F (52°C) <50°F (<10°C)
DWELL TIME (Minutes)
Welds 5
Aluminum, Steel,
High Temperature
Alloy 20*
Wrought Material 10
(i.e., plate, pipe,
forgings, etc.)
TABLE 2
4.7 After penetration time has elapsed, remove the excess penetrant from
the surface being examined with a water spray. Water pressure must be
under 50 psi (350 kPa) gauge. A pressure of 30 psi (210 kPa) gauge is
suggested. The water temperature shall not exceed 110°F (43°C).
Direct spray at an angle to the examination surface, not perpendicular,
and maintain a miminum distance between the spray head and surface
of 6 in. (150mm). Avoid overwashing when removing excess penetrant.
4.8 Dry the surface being examined by blotting the surface with absorbent
paper or clean lint-free cloth or rags or circulate air, provided the
temperature of the surface is not raised above 125oF (52oC).
4.9 As soon as practical, but not to exceed 10 minutes after removal of the
excess penetrant is complete, apply the developer in a thin, even coating
(agitate to ensure that particles in suspension are dispersed) by
spraying. Avoid lapping and running developer to prevent masking
indications. Let developer dry by normal evaporation.
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4.10 Observe the surface during the application of the developer to detect the
nature of indications which bleed excessively. Final interpretation shall
be made from 10 to 30 minutes after the developer has dried.
5.0 POST CLEANING:
After examination, clean the surface on which the penetrant and developer
were applied using any suitable technique such as water rinse, water spray,
machine wash, vapor degreasing, solvent cleaning or equal process.
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REV. NO. 12
CONTRACT STANDARD
BY DATE
TITLE LIQUID PENETRANT REQUIREMENTS PREPARED RWK 6-20-88
FOR ASME SECTION VIII CODE - REVISED JAB 12/10/04
STANDARD REFERENCED
1.0 SCOPE:
1.1 This procedure contains the ASME Section VIII Code liquid penetrant
acceptance criteria requirements and is to be used with used with the
applicable standard or contract "X" or "N" general Liquid Penetrant
Examination Technique Procedures: PT5S, PT5W. PT5WF, or PT5HT.
1.2 This procedure meets the requirements for a liquid penetrant

examination of a corrosion-resistant weld metal overlay qualification as
required by QW-214.1 of Section IX of the ASME Code.
1.3 This procedure, and the technique ones, contains SI and US Customary
2.0 REFERENCE:
3.0 PERSONNEL:
Personnel performing and evaluating liquid penetrant examinations shall be

certified as competent in all applicable techniques of this method and shall be
able to read, with correction if necessary, a Jaeger Type No. 2 Standard Chart
at a distance of not less than 12 in. (300mm) and is capable of distinguishing
and differentiating contrast between the colors used. Vision requirements shall
be checked annually. Also acceptable are personnel certified to at least a Level
I in accordance with a Nondestructive Examination Personnel Training,
Qualification and Certification Program which is in accordance with the
guidelines of the Code referenced edition of SNT-TC-1A.
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TITLE LIQUID PENETRANT REQUIREMENTS PAGE NO. 2 OF 3

FOR ASME SECTION VIII CODE -

Criteria.
4.2 Non-relevant Indications - Any indication which is believed to be non-

relevant shall be regarded as a defect and shall be re-examined to verify
whether or not actual defects are present. Surface conditioning may
precede the re-examination. Non-relevant indications which would mask
indications of defects are unacceptable.
4.3 Relevant indications are those which result from mechanical

discontinuities and which produce indications whose major dimensions
are greater than 1/16 in. (1.5mm).
4.4 Linear indications are those indications in which the length is more than
three (3) times the width.
4.5 Rounded indications are those indications which are circular or elliptical
with the length equal to or less than three (3) times the width.
4.6 The size of the bleed-out indication is the basis for acceptance
evaluation, not the size of the imperfection causing the indication.
5.0 ACCEPTANCE CRITERIA:

5.1 Any linear indications.
5.2 Rounded indications with dimensions greater than 3/16 in. (5mm).
5.3 Four or more rounded indications in a line separated by 1/16 in. (1.5mm)
or less, edge to edge.
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TITLE LIQUID PENETRANT REQUIREMENTS PAGE NO. 3 OF 3

6.0 REPAIRS:
6.1 When an imperfection is repaired by chipping or grinding and

subsequent repair by welding is not required, the excavated area shall
be blended into the surrounding surface so as to avoid sharp notches,
crevices or corners.
6.2 When an imperfection is to be repaired by welding, after the imperfection

is thought to have been removed and prior to making weld repairs, the
area shall be examined by the applicable steps in the Procedure section
of the Technique Procedure to ensure it has been removed or reduced to
an acceptably sized imperfection.
7.0 RE-EXAMINATION OF REPAIR AREAS:
Repaired areas shall be re-examined by the liquid penetrant method and by all
other methods of examination that were originally required for the affected area,
except that, when the depth of repair is less than the radiographic sensitivity
required, re-radiography may be omitted.
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CONTRACT STANDARD
BY DATE
TITLE VISUAL INSPECTION TECHNIQUE PROCEDURE PREPARED RWK 7/1/88
REVISED JAB 8/30/05
API/ASME PRODUCTS AUTHORIZED RWK 8/31/05
REFERENCED
1.0 SCOPE
This general visual inspection technique procedure is to be used with the

procedure for the applicable referencing Code or Standard.
2.0 PERSONNEL:
Experienced personnel shall perform the inspections outlined in this procedure.
3.0 EQUIPMENT
3.1 Fillet weld gauges, weld reinforcement gauges and measuring tapes.
3.2 Two cell flashlight or brighter light source.
3.3 Wire Brushes and/or Grinding Wheels - For stainless steel and nickel base
alloy material, use wheels and 300 Series stainless brushes that have not
been previously used on carbon or low alloy steels.
3.4 If necessary, cleaning agents such as isopropyl alcohol, tri-sodium

phosphate, Dubl-Chek DR-60 or equal.

chlorine and fluorine content in accordance with Section V, Article 6,
Paragraph T-641. For nickel base alloys, the residual sulfur content
shall not exceed one 1% of the residue by weight.
than work performed by CB&I is forbidden except by express written permission of CB&I. It is to be
safeguarded against both deliberate and inadvertent disclosure to any third party.
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TITLE VISUAL INSPECTION TECHNIQUE PROCEDURE PAGE NO. 2 OF 3

API/ASME PRODUCTS
Note: (continued)
For austenitic/duplex stainless steels, the chlorine plus fluorine

content shall not exceed 1% by weight or alternately, by D808, the
total shall not exceed 1% by weight. CB&I shall obtain certification
of test results for each material, including batch number, if
applicable. Cleaning solvents and agents purchased with known
chemical composition do not require analysis.
3.5 If necessary, visual aids, such as mirrors, magnifying lenses, etc.
4.0 PROCEDURE
4.1 Prepare and clean the weld surface to be inspected.
4.1.1 Remove weld spatter, slag and flux with descaling tools, wire
brushes, grinding wheels or other suitable means. Use stainless
wire brushes when brushing austenitic/duplex or nickel base alloy
material.
4.1.2 As necessary, clean welds of dirt, oil, grease or other substances

that might interfere with the examination using a cleaning agent as
listed in paragraph 3.4.
4.2 While performing the inspection, natural or artificial lighting shall be adequate
to illuminate the surface being examined to a minimum of 100 fc (1000 lx).
Illumination from any one of the light sources in the following table or a
brighter light source is adequate:

2AA 2C 2D 6 Volt 60 75 Watt 100 100 250 500
12 (305) 18 (457) 8 (203) 10 (254) 12 (305) 9 (225) 32 (813) 72 (1829)
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TITLE VISUAL INSPECTION TECHNIQUE PROCEDURE PAGE NO. 3 OF 3

API/ASME PRODUCTS
4.3 If possible, the surface being inspected shall be viewed without visual aids.
However, visual aids such as mirrors, magnifying lenses, etc. may be used
if access to the surface being examined is not easily achieved.
4.4 Personnel performing direct visual inspections shall have access sufficient
to place the eye within 24 in. (600mm) of the surface to be inspected and at
an angle not less than 30 degrees to the surface to be inspected. If the use
of visual aids is required, the resolution capability shall be at least
equivalent to that obtainable by direct visual observation.
This may be demonstrated by the inspector being able to see a fine line,
1/32 in. (0.8mm) wide or less, or other artificial flaw on the surface (or a
surface similar to that being examined) in the least discernible (viewable)
location of the area being examined.
4.5 If required by the applicable Code or Standard, inspect joints after fit-up, but
before welding, for correct weld edge prep, gap, and alignment.
4.6 After welding, inspect welds for surface indications and appearance and
measure at representative locations for adequacy of size, concavity,
convexity (if applicable), reinforcement, misalignment, and length using
gauges and measuring tapes.
4.7 Where readily accessible for viewing without visual aids, inspect the root
surface of single sided welds to determine the amount of penetration
(protrusion) or concavity (suck up).
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BY DATE
TITLE VISUAL INSPECTION REQUIREMENTS PREPARED RWK 6-20-88
FOR ASME SECTION VIII CODE - REVISED JAB 12/10/04
STANDARD REFERENCED
1.0 SCOPE:
1.1 This procedure contains the ASME Section VIII Code visual inspection
acceptance criteria requirements for completed welds and is to be used
with the applicable standard or contract "X" or "N" general Visual
Inspection Technique Procedure VI5.
2.0 REFERENCE
3.1 As-welded surfaces are permitted, provided the surface of welds are
sufficiently free from coarse ripples, grooves, overlaps, and abrupt ridges
and valleys.
3.2 The surface condition of the finished weld shall be suitable for proper
interpretation of radiographic and other required nondestructive
examinations when these examinations are required by contract
drawings.
3.3 Undercut shall not exceed 1/32 in. (0.8mm) or 10% of the nominal
thickness of the adjoining surface, whichever is less, and the reduction
shall not reduce the material of the adjoining surfaces below the
minimum required thickness.
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TITLE VISUAL INSPECTION REQUIREMENTS PAGE NO. 2 OF 4

3.4 The surface of butt welded joints may be flush with the base material or
may have uniform crowns. The height of reinforcement for each weld
surface shall not exceed the following:
Division 1

Nominal Wall Category B & C Other
Thickness(T), in. (mm) Butt Welds Welds
Less than 3/32 (2.5) 3/32 (2.4) 1/32 (0.8)
3/32 to 3/16 (2.5 to 5), incl. 1/8 (3.2) 1/16 (1.6)
Over 3/16 to 1/2 (5 to 13), incl. 5/32 (4.0) 3/32 (2.4)
Over 1/2 to 1 (13 to 25), incl. 3/16 (5.0) 3/32 (2.4)
Over 1 to 2 (25 to 50), incl. 1/4 (6.0) 1/8 (3.2)
Over 2 to 3 (50 to 75), incl. 1/4 (6.0) 5/32 (4.0)
Over 3 to 4 (75 to 100), incl. 1/4 (6.0) 7/32 (6.0)
Over 4 to 5 (100 to 125), incl. 1/4 (6.0) 1/4 (6.0)
Over 5 (125) 5/16 (8.0) 5/16 (8.0)
Division 2
Nominal Wall Circumferential Joints Other
Thickness(T), in. (mm) in Pipe and Tubing Welds
Less than 3/32 (2.5) 3/32 (2.5) 1/32 (0.8)
3/32 to 3/16 (2.4 to 5), incl. 3/32 (2.5) 1/16 (1.5)
Over 3/16 to 1/2 (5 to 13), 1/8 (3.0) 3/32 (2.5)
incl. 5/32 (4.0) 3/32 (2.5)
Over 1/2 to 1 (13 to 25), incl. 5/32 (4.0) 1/8 (3.0)
Over 1 to 2 (25 to 50), incl. 5/32 (4.0) 5/32 (4.0)
Over 2 to 3 (50 to 75), incl. 7/32 (5.5) 7/32 (5.5)
Over 3 to 4 (75 to 100), incl. 1/4 (6.0) 1/4 (6.0)
Over 4 to 5 (100 to 125), incl. 5/16 (8.0) 5/16 (8.0)
Over 5 (125)
3.5 Concavity on the root side of a single side welded circumferential butt
weld is permitted when the resulting thickness of the weld is at least
equal to the thickness of the thinner member of the two (2) sections
being joined and the contour of the concavity is smooth.
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3.6 Offset of final butt welded joints shall not be greater than that shown in
Table 1.
NOTE: t is the nominal thickness of the thinner section of the joint.
TABLE 1
Joint Categories
Section Thickness, in. (mm) A B, C & D
Up to 1/2 (13), incl. 1/4t 1/4t

Over 1/2 to 3/4 (13) to 19), incl. 1/8 in. (3.0) 1/4t
Over 3/4 to 1-1/2 (19 to 38), incl. 1/8 in. (3.0) 3/16 in. (5.0)
Over 1-1/2 to 2 (38 to 50), incl. 1/8 in. (3.0) 1/8t
Over 2 (50) Lesser of Lesser of
1/16t or 1/8t or
3/8 in. (10) 3/4 in. (19)
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CONTRACT STANDARD

3.7 Any offset within the allowable tolerance of Table 1 shall be faired at a
three to one taper over the width of the finished weld, or if necessary, by
adding additional weld metal beyond what would otherwise be the edge
of the weld.
3.8 Fillet Welds
3.8.1 Fillet welds may vary from convex to concave.
3.8.2 The size of the fillet weld shall be determined as follows:
Note: For fillet weld locations where the root opening (gap)
between parts is greater than 1/16 in. (1.5mm) the fillet
weld size shall have been increased by the amount of the
root opening (gap).
3.9 Cracks or other linear indications in welds are unacceptable.
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PAGE NO. 1 OF 5
REV. NO. 8
CONTRACT STANDARD
BY DATE
TITLE SOLUTION FILM TESTING PROCEDURE PREPARED RWK 6-20-88
REINFORCING PAD PLATES REVISED JAB 1/3/05
AUTHORIZED RWK 1/3/05
REFERENCED
STANDARD STANDARD --- REV. NO. -
1.0 SCOPE
This procedure is for the solution film leak testing (bubble testing) of
reinforcement pad plate and neck to shell or roof welds.
2.0 PERSONNEL:
Experienced personnel shall perform the testing outlined in this procedure.
3.0 EQUIPMENT AND MATERIALS
3.1 Leak Detector Solution:
3.1.1 Commercial solution such as Seamtest Concentrate, Seamtest

Concentrate-low Temperature, Snoop, or equal,
3.1.2 CB&I solution of liquid detergent or liquid soap with glycerin and
water in the proportion of 1 pint (0.5 liters) of detergent or soap, 1
pint (0.5 liter) of glycerin and 4-1/2 pints (2.1 liters) of water.
Prepare the solution in advance to allow the bubbles and foam to
disperse before using. To prevent the solution from icing in the
container, if the ambient temperature is below freezing, add
ethylene glycol (antifreeze) to the detector solution in a proportion
of 1 part antifreeze to 10 parts of the solution.
3.2 Leak Detector Solution Applicator such as a fine orifice garden sprayer,
plastic squeeze bottle, oil squirt can, hand operated spray applicator, or
brush.
3.3 Pressure gage – Gage range to be within 1-1/2 to 4 times the test
pressure.
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CONTRACT STANDARD
TITLE SOLUTION FILM TESTING PROCEDURE PAGE NO. 2 OF 5

REINFORCING PAD PLATES
STANDARD TECHNIQUE
3.4 Direct Pressure Test Equipment (in Order of Preference):
3.4.1 Test assembly consisting of a tire pump, valve, pressure gauge

and 1/4 in. (6mm)0/ pipe connection, as shown in Figure 1.
3.4.2 Testing assembly using compressed air with a valve, pressure

gauge, pressure regulator and 1/4 in. (6mm)0/ pipe connection.
3.4.3 Bottled inert gas such as nitrogen, argon or carbon dioxide with a
valve, pressure gauge, pressure regulator and 1/4 in. (6mm)0/ pipe
connection.
FIGURE 1
3.5 Flashlight or brighter light source.
3.6 Clean dry rags or towels.
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CONTRACT STANDARD

STANDARD TECHNIQUE
4.0 PROCEDURE
4.1 Remove weld slag, mud, dirt, and other debris from all areas to be
solution film tested.
4.2 Connect test assembly to the weep hole in the reinforcing pad plate.
NOTE: Cut 1/8 in. (3mm) notch in the end of the nipple to be threaded
into the weep hole to allow access for the air in the event that
the nipple contacts the shell and blocks air flow. See Figure 2
below.
1/8 in. (3mm)
FIGURE 2
4.3 Provide adequate lighting for this test. For example, daylight or
illumination from a standard 3 volt (2 D Cells) flashlight is sufficient.
4.4 Pressurize the reinforcing pad plate to:

• 10 to 15 psi (70 to 100 kPa) gauge for API 620, 650 and 653
tanks.
• 20 to 25 psi (140 to 170 kPa) gauge for all other work.
DO NOT EXCEED THESE PRESSURES
NOTE: NEVER USE OXYGEN OR COMBUSTIBLES, SUCH AS

PROPANE AND ACETYLENE FOR THE PRESSURIZING GAS.
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CONTRACT STANDARD

STANDARD TECHNIQUE
4.5 Apply leak detector solution to all fitting rein-forcing pad plate and neck
to shell or roof welds in a continuous film relatively free of bubbles.
NOTE: On thin wall pipe (1/4 in. (6mm) thick or less), apply solution to
the inside of the pipe in the area of the weld joining the pad plate
to the pipe, if possible. Coverage of this area with detector
solution enables the operator to detect burn-through leaks which
are covered from the outside by the reinforcing pad plate. See
Figure 3.
FIGURE 3
4.6 Observe the solution film for at least 5 seconds for bubbles indicating
leakage. Mark any leaks detected.
5.0 ACCEPTANCE STANDARDS:
All leakage detected is unacceptable (e.g., continuous bubble formation).
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CONTRACT STANDARD

STANDARD TECHNIQUE
6.0 REPAIRS:
6.1 After repairs have been made, the repaired area(s) shall be retested by
the applicable steps in Section 4.0.
6.2 In addition, the repaired area(s) shall be re-examined by all other

methods originally required for the affected area(s).
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PAGE NO. 1 OF 3
REV. NO. 12
CONTRACT STANDARD
BY DATE
TITLE RADIOGRAPHIC REQUIREMENTS PREPARED RWK 6-2-88
ASME SECTION IX CODE - REVISED JAB 8/30/05
WELDING & WELDING OPERATION AUTHORIZED RWK 8/31/05
STANDARD REFERENCED
1.0 SCOPE:
1.1 This procedure contains the ASME Section IX Code radiographic

standard or contract "X" or "N" general Radiographic Examination
Technique Procedure RT5.
1.2 Record radiographs with their gradings, on a "Report of Radiography

Examination" only if specified.
units. Refer to the General Plan drawing for the proper units to be used.
There may be conversions used that are different or appear inconsistent;
ignore the inconsistencies, use the units specified.
2.0 PERSONNEL:
Personnel performing this examination shall be qualified in accordance with a

Nondestructive Examination Personnel Training, Qualification and Certification
Program which is in accordance with the guidelines of the Code referenced
edition of SNT-TC-1A. Level I, II or III personnel may perform radiography and
Level II or III personnel shall evaluate.
3.0 REFERENCE:
2004 Edition of the ASME Section IX Code, or the 2005 Addenda
be safeguarded against both deliberate and inadvertent disclosure to any third party
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CONTRACT STANDARD

ASME SECTION IX CODE -
WELDING & WELDING OPERATION QUALIFICATION
4.0 TECHNIQUE GUIDELINES:
The techniques in procedure RT5 are to be used only as a guide. Final acceptance
of radiographs shall be based on demonstration of density and image quality
indicator (IQI) image requirements. Final acceptance is based on the ability to see
the prescribed IQI image and the specified hole or the designated wire.

5.1 All relevant indications shall be evaluated in terms of the Acceptance Criteria
in this procedure.
5.2 Relevant indications not characterized as being a crack or zone of
incomplete fusion or penetration shall be evaluated as being:
5.2.1 Elongated indications if their length is more than three (3) times the
width.
5.2.2 Rounded indications if their length is equal to or less than three (3)
times the width.

6.1 Test assemblies - sections of weld that are shown by radiography to have
any of the following types of discontinuities are unacceptable.
• Any type of a crack or zone of incomplete fusion or penetration.
• Any elongated slag inclusions which has a length greater than:
1/8 in. (3mm) for t up to 3/8 in. (10mm)
1/3 t for t over 3/8 in. (10mm) to 2-1/4 in. (57mm)
3/4 in. (19mm) for t over 2-1/4 in. (57mm)
t = Thickness of weld test coupon
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ASME SECTION IX CODE -
WELDING & WELDING OPERATION QUALIFICATION
• Any group of slag inclusions in line that have an aggregate length greater
than t in a length of 12t, except where the distance between the successive
imperfections exceeds 6L, where L is the length of the longest imperfection
in the group.
• Rounded Indications:
No individual indication 20% of t or 1/8 in. (3mm) whichever is smaller.
For material 1/8 in. (3mm) or greater in thickness, no indications in

excess of that shown as acceptable in Appendix I of the ASME
Section IX Code. Indications less than 1/32 in. (0.8mm) in maximum
diameter shall not be considered in the acceptance criteria.
For material less than 1/8 in. (3mm) in thickness, the maximum
number of acceptable rounded indications shall not exceed 12 in a 6
in. (150mm) length of weld. A proportionately fewer number of
rounded indications shall be permitted in welds less than 6 in. (150
mm) in length.
6.2 Production welds – the acceptance criteria for welding operators who qualify
on production welds shall be that specified in the referencing Code Section.
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CONTRACT 156370
TITLE ELECTRODE CONTROL PROCEDURE Page 1 of 1
FABRICATION AND FIELD SITES Ref RBS823 2/08/05 RDB 22-Jun-06
STORAGE: Store unopened electrode and flux in a dry place, preferably on cribbing and a few inches away from any walls, to allow free circulation of air under and around the stacks.
Types of Consumables Restoration of Usage Storage of Consumables from Maximum Exposure Restoration of Consumables Disposition of Consumables When
Punctured Containers Undamaged Containers (4) Time to the Exposed to the Environment (4) Wet or After Long Time Exposure
Environment to High Humidity (5) (6)
CELLULOSE TYPE ELECTRODES-- None Direct from Container Dry - Do Not Put in Heated No Max. None Discard
E6010/E7010, E6012/E7024 Ovens!!!
LOW HYDROGEN (LOW STRENGTH) App. 500° F (260° C) Direct from unopened 250° F min. (121° C) 10 hours 250° F min. (121° C) for approx. 8 Discard
STAINLESS & NICKEL TYPE ELECTRODE-- for app. 12 hours cans or oven hours (1)
E7018/E8018, E8018-SR*, E9018-M*, E3XX
* 5 hours
(SS), ENiXX (Nickel) {Includes ENiCrFe-3,
ENiCrMo-3 & ENiCrMo-4}
LOW HYDROGEN (90XX Cr-Mo & Mn-Mo)-- App. 500° F (260° C) Direct from unopened 250° F min. (121° C) 2-1/2 hours 250° F min. (121° C) for approx. 8 Discard
E9018-BX & DX for app. 12 hours cans or oven hours
LOW HYDROGEN (HIGH STRENGTH)-- App. 500° F (260° C) From storage ovens (2) 250° F min. (121° C) 2-1/2 hours 250° F min. (121° C) for approx. 8 Discard
E10018, E11018, E12018 for app. 12 hours (2) hours
LOW HYDROGEN THICK COATED App. 500° F (260° C) Direct from unopened 250° F min. (121° C) 4 hours 250° F min. (121° C) for approx. 8 Discard
ELECTRODES-- E7028 for app. 12 hours cans or oven hours
SPECIAL ELECTRODES-- ESAB Arcaloy Ni9, App. 500° F (260° C) From storage ovens 250° F min. (121° C) 2-1/2 hours 250° F min. (121° C) for approx. 8 Discard
Champion Croloy 1A for app. 12 hours hours
ESAB OK92.55, Lincoln Smitweld Nyloid 2 572° F - 662° F (300° C 572° F - 662° F (300° C - 250° F min. (121° C) 2-1/2 hours 250° F min. (121° C) for approx. 8 Discard
(ENiCrMo-6) - 350° C) for 2 hours 350° C) for 2 hours (7) hours
SOLID COILED & SPOOLED WIRE EXCEPT None Direct from Containers Dry No Max. None May be dried if clean
FOR ALUMINUM (must be dry)
FLUX FOR CARBON, LOW ALLOY, AND None Direct from Containers Dry No Max. None App. 500° F (260° C) for 2 hours.
STAINLESS STEEL SUBMERGED ARC (must be dry) Max. 2" layer thickness in pan
(SEE BELOW FOR 8500 FLUX)
8500 FLUX None Direct from Containers Dry 12 hours App. 500 F- 800° F (260° C - 427°C ) App. 500 F- 800° F (260° C - 427°C )
(must be dry) for 3 hours. 2" layer thickness in pan for 3 hours. 2" layer thickness in pan
WACKER WP-380 FLUX (Nickel) None Direct from Containers Dry No Max. None App. 500° F (260° C) for 3 hours.
(must be dry) Max. 2" layer thickness in pan
NICKEL FLUX (OTHER THAN WP-380)-- None Direct from Containers Dry No Max. None App. 800° F (427° C) for 3 hours.
INCO FLUX 6 (3), OERLIKON NiCrW FLUX Max. 2" layer thickness in pan
(must be dry)
FLUX CORED WIRE FOR GMA (FCAW) None Direct from Containers Dry Return to dry storage None Discard
(must be dry) after each shift
FLUX CORED WIRE FOR AVW (EGW) None Direct from Containers Dry May be left on machine if None Discard
(must be dry) adequately covered
ALUMINUM ELECTRODE / WIRE None From warm storage Store in heated storage 90° F - 10 hours 90° F - 120° F (32° C - 49° C) for May be dried if clean
120° F (32° C - 49° C) for at least 8 approx. 8 hours
hours prior to use
Notes:
(1) When there is no power available overnight, an acceptable alternate to the 8 hours at 250° F (121° C) is as follows:
1. Have rod oven set at maximum (400° F - 500° F) (240° C - 260° C).
2. Put electrode in hot oven.
3. Allow 1/2 to 1 hour to stabilize temperature in oven before power is turned off.
4. Check electrode in the morning. Electrode should be warmer than ambient temperature.
(2) Electrode flux samples shall be sent to Houston Corporate Welding (Met. Lab) for moisture determination. A Standard Field Moisture Determination form (WL 104) shall be filled out and accompany the samples.
(3) Prior to using Incoflux 6 flux, samples of each lot number of flux shall be sent to Houston Corporate Welding (Met. Lab) for moisture determination. A Standard Field Moisture Determination form (WL 104) shall be filled out and accompany
the samples.
1. If the reported moisture content does not exceed 0.3%, the flux may be used directly out of newly opened undamaged containers. Do not open more flux than is needed for immediate use.
2. If the reported moisture content exceeds 0.3%, the flux of that lot number must be dried before use by a 800° F (427° C) bakeout for 2 hours in pans with a 2" max. thick layer of flux.
(4) Oven temperature is to be checked with temperature indicating crayons.
(5) Exposure to the environment sufficient to require discarding the electrodes is when they get so wet that the coating is damaged or when there are obvious rust deposits on the electrodes.
(6) Discard flux that is physically wet due to contact with water.
(7) Electrodes from undamaged vacuum sealed "VacPac" containers do not require bakeout prior to use.
DOC. ID GR-8W
REV. NO. 0
CONTRACT STANDARD
TITLE GENERAL REPAIR PROCEDURE FOR WELDS PAGE NO. 1 OF 1

ASME SECTION I, VIII & B31.3,
NBIC AND API-510
Corp Corp BY DATE
Engr Weld QA Const PREPARED RWK 5-27-98
TDW REVISED
APPROVED BGG AUTHORIZED BGG 5-27-98
GFM REFERENCED
1.0 SCOPE:
This procedure describes the methods utilized for the repair

of weld defects found by radiography or ultrasonic
examination.
NOTE: All NDE and welding performed per this procedure shall
be in accordance with approved contract procedures.
2.0 PROCEDURE:
2.1 Remove the defect by gouging, grinding, or chipping.
2.2 Visually Inspect (VI) the cavity to verify removal of

the defect, or that the indication has been reduced to
an acceptable level, and for weldability.
2.3 Weld the cavity.
2.4 VI the completed weld repair.
2.5 Examine (RT or UT) the completed weld repair by the

original method that discovered the defect.
3.0 RECORDS:
Records required to control and document welding and NDE are

contract records and shall be maintained by the Welding & QC
Manager or other Responsible Management as required by
contract, Code, jurisdiction and CB&I Standards. They
typically include the following:
A. WPS and NDE procedures
B. Process Control Documents
C. Reports
CQA-35 1/91<pc>

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WELDING PROCEDURE SPECIFICATION IDENTIFICATION WPS CONTRACT

PRODUCT (1) Splitter Tower and (5) Spheres PAGE 1 OF 1

Rev Field Shop

General Welding Procedure Specifications - Std

Welding Procedure Specifications - 156370

NDE Procedures - Std

Misc. Procedures - std

WL100 A REV FEB 89

3.0 PROCEDURE QUALIFICATIONS:

4.0 PREPARATION OF BASE METAL:

5.0 WEATHER CONDITIONS FOR WELDING:

6.0 JOINTS: (QW-402)

6.1 Root Opening:

Butt and Groove Joints:

6.2 Wide Gaps:

6.3 Narrow Gaps:

Double welded groove welds are considered welding with backing.

7.2 Continuous Preheat:

8.0 CONTROL OF PARAMETERS: (QW-403 & QW-409)

9.0 TECHNIQUE: (QW-410)

9.1 Tack Welds:

9.3 Appearance of Welding:

9.4 Treatment of Backside of Welding Joint:

3.0 PROCEDURE QUALIFICATIONS:

4.0 PREPARATION OF BASE METAL:

5.0 WEATHER CONDITIONS FOR WELDING:

6.0 JOINTS: (QW-402)

6.1 Root Opening:

Butt and Groove Joints:

WL 175B Nov 03<PC>

6.2 Wide Gaps:

6.3 Narrow Gaps:

WL 175B Nov 03<PC>

Double welded groove welds are considered welding with backing.

7.0 FILLER METAL: (QW-404)

8.2 Continuous Preheat:

WL 175B Nov 03<PC>

9.0 CONTROL OF PARAMETERS: (QW-409)

10.0 TECHNIQUE: (QW 410)

10.1 Tack Welds

10.3 Appearance of Welding:

10.4 Treatment of Backside of Welding Joint:

WL 175B Nov 03<PC>

10.6 Electrode Spacing: (Multiple Electrodes):

The centerline spacing between electrodes shall be a nominal 3/4" (19.1mm).

The centerline spacing between electrodes shall be a nominal 5/16" (7.9mm).

WL 175B Nov 03<PC>

3.0 PROCEDURE QUALIFICATIONS:

4.0 PREPARATION OF BASE METAL:

5.0 WEATHER CONDITIONS FOR WELDING:

6.0 JOINTS: (QW-402)

6.1 Root Opening:

Butt and Groove Joints:

WL 175C Nov 03<PC>

Fillet Welded Joints:

6.2 Wide Gaps:

6.3 Narrow Gaps:

WL 175C Nov 03<PC>

Double welded groove welds are considered welding with backing.

7.0 FILLER METAL: (QW-404)

8.2 Continuous Preheat:

WL 175C Nov 03<PC>

9.0 SHIELDING GAS: (QW-408)

10.0 ELECTRICAL CHARACTERISTICS: (QW-409)