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GENERAL INFORMATIONS

COMPANY NAME
DEMA MAKINA LTD.

DATE OF FOUNDATION 13.01.1989

MAJOR SHAREHOLDERS Turgut Mahm lu

Abdullah Yalç nkaya

HEAD OFFICE ADDRESS Vi nezade Mah. air Nedim Cad. Öz Apt. No: 47/2

Be ikta / ISTANBUL

TELEPHONE NO +90 212 236 56 60

TELEFAX NO +90 212 227 11 71

FABRICATION FACILITIES Mermerciler Sanayi Sitesi Köseler Köyü 29. Sokak No: 17

ADDRESS Dilovas / KOCAELI

TELEPHONE NO +90 262 728 13 43

TELEFAX NO +90 262 728 13 46

dema@dema.com.tr
E-Mail Address
www.dema.com.tr
Web Page

This document is property of DEMA Engineering & Construction. Its reproduction without permission is strictly forbidden.
HISTORY

active in the petrochemical industry. DEMA's fields of activity include industrial plants,
storage tanks, piping, steel construction, pressure vessels and mechanical installation.

DEMA Makina was founded in 1989 by four schoolmates after their graduation from the
Istanbul Technical University. From its early days onwards, DEMA has built up a diverse
customer portfolio which includes the Sise Cam Group, Turkish Ministry of Defense, local
municipalities and the Central Bank of Turkey in the public sector; and a variety of
companies in the private sector, in areas such as industrial production (cement, fertilizer,
lime among others), transportation and tourism.

DEMA has shifted its activities from mechanical and steel works in the aforementioned fields
to the petrochemical industry following the upwards trend of large investments to this area.
DEMA has been working with Tupras (Turkish Petroleum Refineries Co.), which is the only
petrochemical refinery in Turkey, since 1994 to the present day and it has implemented
various projects in this period of time in all of Tupras refinery locations (Batman, Kirikkale,
Izmit, Izmir).

From the day of its foundation, DEMA has been in a state of perpetual growth regarding its
technical expertise as well as the quality of its employees and increased its production
capabilities accordingly.

DEMA's headquarters are located in Besiktas, whereas its production facilities are grouped in
a recently built factory in Dilovasi, Gebze. This compound facility is active since March, 2012
and offers cutting, rolling, welding, testing, sandblasting, painting and heat treatment services
in its 6500 m2 of indoor space with a special consideration for health, safety and environment
concerns which makes DEMA an impeccable solution partner for various industrial
production projects.

This document is property of DEMA Engineering & Construction. Its reproduction without permission is strictly forbidden.
Today DEMA is mainly focused to the following fields:
Storage tanks
Pressure Vessels
Steel construction
Piping
Mechanical works
Petroleum filling facilities (Tanker, Train)

In the recent years, the prominent works of DEMA have been turn key projects for large
petrochemical facilities. Due to its 25 years of experience in this field, DEMA has been
offering a variety of services such as engineering, design, procurement, production, testing
and commissioning.

DEMA has been expanding its business to an international capacity for the past decade. In
addition to an individually conducted construction project in Kazakhstan, DEMA has
completed production works for industrial facilities in Iraq and Azerbaijan.
Building on its background and experience, DEMA plans to pursue this expansion trend
especially in target areas such as Middle East, Turkic Republics, Russia, Central Asia and
North Africa.

This document is property of DEMA Engineering & Construction. Its reproduction without permission is strictly forbidden.
CONSTRUCTION ACTIVITIES

o Storage Tanks
o Pressure Vessels
o Petroleum Filling Facilities

o Steel Construction

o Piping

o Mechanical Installation

AREAS WHERE DEMA MIGHT BE INTERESTED FOR CONSTRUCTION ACTIVITIES

o Turkey (All Regions)

o Middle East

o Turkic Republics

o Russia and Central Asia Countries

o North African Countries

This document is property of DEMA Engineering & Construction. Its reproduction without permission is strictly forbidden.
DEMA

General Director of Financial General Director General Director of


and Administrative Services of Sites Technical Services

See Site
Fiscal and Organization Projects Control Manager
Administrative Manager

Finance and Human


Business Development and Factory Manager
Resources Manager
Corporate Communication

Personnel & Social Accounting


Service Supervisor Supervisor
Purchasing and Foreign Trade Project and Chief of Quality Control
Logistics Chief Operation Planning Chief Fabrication and Welding
Executive
Engineer

Head Office Site Accounting


Purchasing and HSE and Quality
Accounting Units
Logistics Supervisor Management Draftsman Foreman
System Supervisor

Warehouse Officer Electric & Maintenance


Work Supervisor
SITE ORGANIZATION CHART

Project Manager

Site Chief

Instrumentation Electric Piping Civil Equipment Technical HSE


QA/QC
Group Chief Group Chief Group Chief Group Chief Group Chief Office Chief Group Chief
Group Chief

Tech. Office QA/QC HSE


Inst. Electric Piping Civil Equipment
Chief Assis. Welding Engineer Supervisor
Ergineer Foreman Engineer Engineer Engineer

QA/QC Engineer
Inst. Piping Equipment Planning HSE
Foreman Engineer Engineer Chief Engineer Scaffolding
QA/QC Engineer
Company

QA/QC Inspector
Piping Planning
Engineer Engineer Scaffolding
QA/QC Inspector Supervisor

QA/QC Inspector
Technician
QA/QC Inspector
FACTORY
DEMA FABRICATION FACILITIES

DEMA’s own factory with 6.500 m2 indoor space


DEMA FABRICATION FACILITIES

DEMA’s own factory with 6.500 m2 indoor space


Date 9.8.2016
Document No KYS.YÖN.001-03
DEMA MACHINE EQUIPMENT LIST REV
CODE # MACHINE NAME PIECE NOTE
001 WELDING MACHINE 49
001A0 MIG WELDING MACHINES 11
001A1 GEDİK 505 2
001A2 GEKAMAC 500 4
001A3 EXPRESS 501 3
001A4 OERLIKON 400 1
001A5 LINCOLN 505 1
001B0 ELECTRIC WELDING MACHINES 17
001B1 DURMAZ 450 1
001B2 KİLMAK 455 1
001B3 GEDİK 450 3
001B4 OERLIKON 355 2
001B5 STEL MAX 350 4
001B6 LINCOLN 405 1
001B7 GEDİK 305 1
001B8 MESAN 450 2
001B9 NURİŞ 350 2
001C0 TIG WELDING MACHINES 16
001C1 EXPRESS INTERVER 251 4
001C2 EXPRESS INTERVER 250 2
001C3 GEKAMAC 200 2
001C4 GEKAMAC 250 2
001C5 EXPRESS 160 5
001C6 INVERTEC 160 1
001D0 SAW WELDING MACHINES 5
001D1 NURİŞ 4
001D2 LINCOLN 1
002 CUTTING & BENDING & BEVELLING 9
002A0 CNC PLASMA CUTTING MACHINE 1
002B0 MITRE CUTTING MACHINE 1
002C0 IRON CUTTING 1
002D0 IRON BENDING 1
002E0 HYDRAULIC PIPE & PROFILE BENDING MACHINE 1
002F0 HYDRAULIC TANK ROLLER 1
002G0 BEVELLING MACHINES (EUROBOOR) 3
003 GRINDERS 37
003A0 DEWALT 115 2
003A1 BOSCH 115 15
003A2 MAKİTA 150 4
003A3 BOSCH 115 ANGLE GR. 5
003A4 BOSCH 180 9
003A5 MAKİTA 180 2
004 DRILLERS 12
004A0 CORE DRILLING MACHINE 152MM 53 ROLLAR 1
004B0 ROTO HAMMER DRILL HR 5201C 1
004C0 BELT DRIVEN DRILL (HELTAŞ-HUNTER) 2
004D0 MAGNETIC DRILLS (BDS-METABO-DEWALT) 3
004E0 DRILL MOTORS (BOSCH) 4
004F0 PERFORATOR (HKM85) 1
005 CUTTERS 11
005A0 BAND SAW 350 1
005B0 BAND SAW 650 1
005C0 CIRCULAR SAWS (MAKİTA-DEWALT-BOSCH) 3
005D0 JIGSAW MACHINES 5
005E0 SANDER MACHINE (BOSCH) 1
006 LEVELLING INSTRUMENTS 2
006A0 EO NO:10 FENNEL 26X 1
006A1 LEICA NA730 AUTOMATIC 1
007 ELECTRODE DRYING OVENS 11
007A0 20 PKG.DİG.T 1
007A1 1PKG.THERMIC 7
007A2 20PKG.DİG.T 3
008 LIFTING MACHINES 9
008A0 REMOTE CONTROLLED 30 TONS HYDRAULİC JACK 1
008B0 DIESEL FORKLIFT 1
008C0 MOBILE CRANES 7
008C1 5 TONS KP.Ç.K 4
008C2 10 TONS KAP.Ç.K 1
008C3 15 TONS KAP.Ç.K 1
008C4 PORTAL BRIDGE CRANE 1
009 MEASURING INSTRUMENTS 4
009A0 DIGITAL METER 1
009B0 LASERLINER DIGITAL SCALES 1
009C0 TS06 ULTRA 5'' TOTAL STATION (1336681) 2
010 AIR AND WATER SYSTEMS 7
010A0 AIR COMPRESSORS 3
010B0 VEK 10/10 BAR KOMSAN COMPRESSOR 1
010C0 VIBRATOR 2HP-PUMP 1
010D0 PORTOTECNİCA HIGH PRESSURE WASHERS 2
011 PAINTING EQUIPMENTS 3
011A0 PAINT SPRAY MACHINE 1
011B0 STEEL NUMBER MARKERS 5MM 2
012 WORKSITE EQUIPMENTS
012A0 WORKSITE CONTAINER 1
012B0 SWITCHBOARD 3
012C0 TORQUE WRENCHES Many
AJAN CNC PLASMA CUTTING MACHINE

Working with ISO/DIN codes


Marking option
15 meter/min cut speed
Changing parameters while cutting
HYPERTHERM CNC PLASMA CUTTER

High speed and precise cutting


Reduce harmful mist, friendly to the environment
To cut stainless steel and carbon steel plates
COLUMN-BOOM SAW WELDING MACHINE

Cover both vertically and horizontally 3-5 meters


With 1000A ESAB saw welding machine, we can manufacture pressure vessels up to
3500mm diameter and columns.
TANK ROLLERS

Rolling and positioning for applications including small


oil and gas pipes, wind towers and pressure vessels.
PLATE BENDING MACHINE

Suitable for CE, ISO and some other certificates


Designed for asymmetrical working principle
Top and lower rolls are driven by electrical motor and gear system.
MOBILE CRANES
One piece of 15 and 10 tons
Two pieces of 5 tons
PROFILE BENDING MACHINE APK-240

Horizontal working
Separate and movable control panel
Digital display for lower rolls
SAWING MACHINE – SEMI AUTOMATIC

Double direction, 45 degrees cut by adjustable vice jaws


Wet cutting
Hydraulic vice
SAWING MACHINE – ANGLED CUTS

Pump cooling system, cut up to 1000m


Hydro-mechanical band saw tensioning system
Band saw with speed control inverter
CERTIFICATES
CERTIFICATE OF
AUTHORIZATION
U

The named company is authorized by the American Society of Mechanical Engineers


(ASME) for the scope of activity shown below in accordance with the applicable rules of
the ASME Boiler and Pressure Vessel Code. The use of the certification mark and the
authority granted by this Certificate of Authorization are subject to the provisions of the
agreement set forth in the application. Any construction stamped with this certification
o
S
mark shall have been built strictly in accordance with the provisions of the ASME Boiler
and Pressure Vessel Code.
o
o
.= COMPANY:
ct) Dema Makina lnsaat Taahhut ve Ticaret Limited Sirketi
E Mermerciler Sanayi Sitesi Koseler Koyu 29. Sk. No:17
IJI Dilovasi Kocaeli 41480
(E Turkey
.9
E
(tr SCOPE

() Manufacture of pressure vessels at the above location and field sites controlled by
o the above location (This authorization does not cover impregnated graphite)

rts
=
o
P
o
C)
o
o
E
(E
o AUTHORIZED: February 20,2018
L EXPIRES: March 12,2021
(l)
E CERTIFICATE NUMBER: 48,295

o
F
Board Chair, Conformity Assessment

Managing Director, Conformity Assessment


CERTIFICATE OF
AUTHORIZATION
S

The named company is authorized by the American Society of Mechanical Engineers


(ASME) for the scope of activity shown below in accordance with the applicable rules of
the ASME Boiler and Pressure Vessel Code. The use of the certification mark and the
authority granted by this Certificate of Authorization are subject to the provisions of the
agreement set forth in the application. Any construction stamped with this certification
mark shall have been built strictly in accordance with the provisions of the ASME Boiler
o and Pressure Vessel Code.
(l)
o
.= COMPANY:
cn Dema Makina lnsaat Taahhut ve Ticaret Limited Sirketi
c
IJI
Mermerciler Sanayi Sitesi Koseler Koyu 29. Sk. No:17
Dilovasi Kocaeli 41'[80
(E Turkey
.9
c
(E SCOPE:

o
(D
Manufacture and assembly of power boilers at the above location and field sites
controlled by the above location

=
o
+.
.9
o
o
U)
E
(E
o AUTHORIZED: February 20,2018

(l) EXPIRES: March 12,2021

E CERTIFICATE NUMBER: 8,294

o
F
Board Chair, Conformity Assessment

Managing Director, Conformity Assessment


Certificate of Authorization

This is to certify that


Dema Makina Insaat Taahhut ve Ticaret Limited Sirketi
Mermerciler Sanayi Sitesi Koseler Koyu 29. Sk. No:17
Dilovasi Kocaeli 41480
Turkey
Acceptable Abbreviation: DEMA MAKINA

is authorized to use the R Symbol in accordance with the


provisions of the National Board Inspection Code and NB-415,
Accreditation of "R" Repair Organizations.

All activities within the scope of this Authorization shall be


controlled by the above location.

The scope of this Authorization is limited to:

Metallic
Repairs and Alterations
At
Shop and Field Locations

Certification Number: 10166

Issue Date: January 29, 2018


Expiration Date: March 12, 2021

Executive Director
PROJECTS
LIST OF THE PROJECTS IN THE LAST FIVE YEARS

Work Total Peak of 2


Client Starting and Finish Date Man-hour
Description personnel
¹

TUPRAS U-7000 CDU


08.03.2016 31.03.2017 810.000
Izmir Refinery Revamp Works

Ashgabat
POLIMEKS Inc. International 16.02.2015 09.12.2016 350.000
Airport Tank Farm

TUPRAS 4 x 157803m
19.12.2011 30.12.2012 192.000 120
Kırıkkale Refinery Asphalt Tank Facility

Fabrication, Installation
TUPRAS
and Piping Works 12.11.2013 27.02.2015 574.787 215
Izmir Refinery
of RUP Charge Tanks

TUPRAS Railcar Loading


Kırıkkale Refinery Station 26.12.2012 30.04.2014 128.000 75

Çalık Energy Engineering, Supply,


Group – Libya Fabrication and 24.10.2014 05.12.2016
Khoms Power Erection of Field Tanks
Plant

TUPRAS Wagon Discharging


17.12.2010 16.12.2011 453.600 108
Kırıkkale Refinery System

Black Petroleum
TUPRAS 27.07.2012 28.06.2013 165
Products Tanker
Izmir Refinery
Loading Terminal

TUPRAS Off Gas Compressor


19.01.2015 09.09.2016
Kırıkkale Refinery Building

Çalık Energy Fabrication and


Group Erection of Energy 16.06.2014 30.10.2015
Turkmenistan Conversion Tanks

Fabrication and
TUPRAS
Installation of Closed 05.01.2011 31.12.2011 160.200 108
Kırıkkale Refinery
Circuit Balance Tanks

TUPRAS Demineralised Water


Tanks and Transfer 15.07.2015 02.12.2016
Izmir Refinery
Lines

Fabrication, Installation
TUPRAS 02.07.2012 31.07.2013 106
and Integration
Izmir Refinery
of 3 Balance Tanks
Work Total Peak of 2
Client Starting and Finish Date Man-hour
Description personnel
¹

KAR GROUP Fabrication of


20.01.2011 15.05.2011 33.120 36
IRAQ Storage Tanks

Capacity Increase
TUPRAS
With Pipeline 05.01.2011 31.12.2011 201.600 90
Kırıkkale Refinery
Sale System

Fabrication and
TUPRAS
Installation of 3 Asphalt 15.02.2012 20.01.2013 74.100
I mit Refinery
Tanks

TUPRAS Modernization of
Ashalt Filling Station 23.07.2014 13.03.2015 72.000 60
Kırıkkale Refinery

OMV-POAS Fabrication and


(PETROL OFISI) Installation of Tanks 05.10.2011 05.07.2012 45.000 45

OMV-POAS
(PETROL OFISI) Various Works 16.02.2012 10.09.2012 63.000 54

TUPRAS Off Gas Compressor


10.04.2014 10.05.2015
I mir Refinery Piping Works

e Counter
TUPRAS 20.08.2010 05.01.2011 89.424 81
System for Fuel Oil
Kırıkkale Refinery
Companies
GAMA
Engineering, Supply,
Po er Systems
Fabricat ion and
Erection 23.07.2014 23.11.2015
Engineering and
of Field Tanks
Contracting Inc.

ARK I SAAT Fabrication of


FORD OTOSA Water Tanks 04.07.2012 01.04.2013 43.200 25

ILK Fabrication of Steel


CONSTRUCTION Bridges and Offices 01.05.2014 20.02.2015 40.000 29
Baku

KAR GROUP
Northern Iraq Supply and Fabrication
of Steel Structure 21.11.2012 01.06.2013 36.000 25
Khormala Po er
Plant
OLGUN
M MESS LL K Fabrication of 5 Surge
01.10.2012 04.01.2013 20.160 20
DROLOTUS Tanks
Azerbaijan

1
Only Direct Construction Man-Hours
2
Direct Construction Staff
LIST OF ONGOING PROJECTS

Work Work
Client Starting and Finish Total Peak of
Description Value 2
Date Manhours¹ personnel
(USD)

TUPRAS
Crude Oil Units 04.04.2016 809.986
Izmir Refinery

PLT. 47
TUPRAS Heat Integration 08.12.2016 4.529.389
İzmit Refinery Project

ETI ALUMINIUM CFB FURNACE


30.05.2017 239.019
PIPING WORKS

ASME U-STAMP
KAR GROUP-ADCO PRESSURE 30.05.2017 95.000
VESSEL
PLT. 47 HEAT INTEGRATION
PROJECT
Project Type: Contractor

Client: TUPRAS Izmit Refinery

Project Name: PLT. 47 Heat Integration Project

Project Date: Ongoing

Project Description & Scope of Work:

DEMA has undertaken all mechanical, civil, electric and instrument


works of Heat Integration Project intended for productivity growth of
Unicracking Unit in Tupras Izmit Refinery.

Complete material supply, shop fabrication and field erection are in


the scope of DEMA.
CRUDE OIL UNITS
Project Type: Contractor

Client: TUPRAS Izmir Refinery

Project Name: Crude Oil Units

Project Date: Ongoing

Project Description & Scope of Work:

In the scope of this project which takes place in Tupras Aliaga Refinery,
DEMA has undertaken:

Design, fabrication, ci il orks, isolation and installation of LP steam


line between two crude oil units

Design, fabrication, ci il orks and installation of LCO line

Design and installation of a drum ith necessary piping re isions and


platform works preceded by disassembly of a tank
CFB FURNACE PIPING WORKS
Project Type: Manufacturer and Contractor

Client: Eti Aluminium Inc.

Project Name: CFB Furnace Piping Works

Project Date: Ongoing

Project Description & Scope of Work:

For the new CFB (Circulating Fluid Bed) vertical type furnace
which will be put into use in Eti Aluminium Inc., DEMA has
undertaken the pipe supply, fabrication, installation, test and
insulation works. The CFB furnaces is for processing Alumina,
the raw material of aluminium.

The project duration is 4 months.


ASME U-STAMP PRESSURE VESSEL
Project Type: Manufacturer

Client: KAR Group - ADCO

Project Name: ASME U-Stamp Pressure Vessel

Project Date: Ongoing

Project Description & Scope of Work:

DEMA Makina has undertaken to fabricate 5 Flare Gas Knock


Out Drums for Kar Group-Adco. The drums will be fabricated in
accordance with ASME Sec VIII Div-1 2015 and stamped with
U-Stamps.

The project duration is 3 months.


U-7000 CDU REVAMP WORKS
Project Type: Contractor

Client: TUPRAS Izmir Refinery

Project Name: U-7000 CDU Revamp Works

Project Date: 2016-2017 (12 Months)

Project Description & Scope of Work:

DEMA has undertaken the renewal of existing furnaces in a


crude oil unit of T pra Alia a Refinery. The project includes all
of the piping, steel, electric-instrument and civil works necessary
for proper work of the system and also the commissioning.

Within the project which has started in March 2016, the installa-
tion and assembly of new furnaces with other necessary works
(piping, electric-instrument-civil works) should be completed until
February 2017.

On February 2017, the deactivation of the old furnaces and


start-up of the new ones will be accomplished.
ASHGABAT INTERNATIONAL
AIRPORT TANK FARM

!
Project Type: Manufacturer and Contractor

Client: Polimeks Inc.

Project Name: Ashgabat International Airport Tank Farm

Project Date: 2015-2016 (22 Months)

Project Description & Scope of Work:

DEMA has undertaken the turn-key project of a tank field in the


scope of Ashgabat International Airport Project which is being
realized by Polimeks Inc.

The tank field for fuel storing and fuel delivering of the airport will be
constructed on a 46.000 m2 area and will include 43 tanks, of which
the biggest is 3000 m3.

DEMA is responsible in this project for the engineering calculations,


construction drawings, material supply, prefabrications, field
erections, hydrostatic tests and paint work.

The project begun on February 2015 and is planned to finish in 12


months.
4x15.780 m3
ASPHALT TANK FACILITY
Project Type: Manufacturer and Contractor
Client:
Project Name: 4x15.780 m3 Asphalt Tank Facility
Project Date: 2016-2012 (12 months)

Project Description & Scope of Work:

DEMA undertook the turn-key project with the design, fabrication


3
and installation of 4x15.780 m capacity asphalt tanks in Tupras

Some of the works within the scope of the project are as follows:

Design of tank foundation and infrastructure


Excavation and filling works
Iron and formworks
Pouring ready-mixed concrete
Sleepers, supports and collecting ponds on pipeline routes
(locations determined in the project or decided onsite)
Ferro-concrete dyke around the tank field at coordinates
determined in the project
Meshed concrete to tank field
Heating oil system for tank heating
Serpentine design
Oily water system
Installation of connection pipes between tanks and existing
system
Installation of underground firewater line
Fabrication, assembly and pipe connections of suction
exchangers for each tank
Steam tracing
Hydrostatic tests, calibration and insulation of tanks!

All of the works in this project are rigorously carried out in


accordance with relevant API, ASME, TEMA, DIN, ASTM, ANSI,
etc. standards.
RUP CHARGE TANKS
Project Type: Manufacturer and Contractor
Client: TUPRAS zmir/Aliaga Rafinery
Project Name: Fabrication, Installation and Piping of RUP Charge Tanks
Project Date: 2013-2015 (15 months)

Project Description & Scope of Work:

The 2.7 billion USD Residuum Upgrading Project (RUP) of Tupras


which will make Izmit Refinery one of the most complex refineries
in the world aims to process high-sulphur fuel oil and related black
products to yield valuable white products at Euro V standards.

DEMA has undertaken the turn-key project (project design,


material supply, fabrication, installation testing and commissioning)
3
in Tupras Alia a Refinery of 2x50.000 m tanks and pipe laying
necessary to store the fuel oil before carrying to Izmit Refinery to
charge the RUP system.

The project started at the end of 2013 and finished on February 2015
as planned.
RAILCAR LOADING STATION
Project Type: Contractor
Client: TUPRAS Kırıkkale Refinery
Project Name: Railcar Loading Station
Project Date: 2013-2014 (16 months)

Project Description & Scope of Work:

Within the construction project of a new high-tech railcar loading


station in Tüpraş Kırıkkale Refinery, DEMA was charged with the
realization of the mechanical, constructional, electricity and
instrument projects prepared by Siemens.

Mechanical works of the project include:

! Setting up of a new VOC (Volatile Organic Compound)


collecting railcar loading island
! Overhaul of three railcar loading islands
! Fitting of 2 isomerate pumps to pumping station
! Installing suction lines between tanks and isomerate pumps.
! Installing pipe sales system from isomerate pumps to the new
railcar loading island
! Supply of all materials, design, testing and starting up to
ensure isomerate and drain lines.the proper functioning of old
loading islands, new loading island,

Construction works of the project include:

Pump foundations, sleepers, board building, steel shed, 2 weight


platforms, 2 railroads with ferro-concrete bodyworks, drum building
infrastructure and its installation, platforms and pipe rack, water-
waste water-service water connections to new loading station and
control room.
FIELD ERECTED TANKS
Project Type: Manufacturer and Contractor

Client: Çalık Energy

Project Name: Field Erected Tanks for Khoms Power Plant, Libya

Project Date: 2014-2016 (26 Months)

Project Description & Scope of Work:

For the fast track simple cycle power plant which will be
constructed by Çalık Energy in Khoms/Libya, DEMA has
3
undertaken the fabrication and installation of 5 tanks (2x10.000 m ,
3 3
2x3500 m , 1x5460 m ).

The services provided by DEMA within the scope of this project


are:

Project design and procedures


Material supply
Manufacturing of the tanks including all its nozzles,
connections, internal piping, support rings, all the external
accessories required for the maintenance and operation such
as ladders, stairs and platforms, piping and pipe supports,
gaskets, bolts and nuts, spare nozzles, safety devices and
vent filters
Delivery to Libya and installation
Electric, instrument, automation works
Quality control, inspection and tests
All construction and testing of this project fulfil the following
codes and regulations: AWWA (American Water Works
Association), API, ANSI, NACE, ASME, AWS, OSHA, NFPA,
ASTM.
WAGON DISCHARGING SYSTEM
Project Type: Manufacturer and Contractor
Client: !
Project Name: Wagon Discharging System
Project Date: 2010-2011 (12 months)

Project Description & Scope of Work

DEMA undertook the installation project of a new wagon discharging


system 2011. Within the scope of this
yearlong project, our company accomplished following works:

Mechanical Works;
Project design of all works and material supply
Fabrication and installation of 4 collectors and pumping stations,
assembly of 4 pumps
Installation of suction lines from collectors to pumps and
discharge lines from pump outlets to tanks
Fire sprinkler system for pumping station and collector system
Installation of atmospheric and petroleum bottom lines
Testing and start-up of the system

Construction Works;
Project design and fabrication of collector sleeper and its
supports
Oily water system
Site coating concrete
Sprinkler system
Project design and implementation of pumping station pond,
pump foundations and steel shelter.
Pipe rack
Displacement and re-implementation of all underground facilities
that may or will hinder the system operation

Electric and Instrument Works;


Start-up of pumping station, grounding of the whole system and
lines, lighting of pumping station and suction lines of the collector
Automation of level check and pump suction system.!
BLACK PETROLEUM PRODUCTS
TANKER LOADING TERMINAL
Project Type: Manufacturer and Contractor
Client: TUPRAS Izmir/Aliaga Refinery
Project Name: Black Petroleum Products Tanker Loading Terminal
Project Date: 2012 - 2013 (11 months)

Project Description & Scope of Work:

DEMA undertook the turn-key project including the engineering design,


civil, mechanical, instrument and electric works of Black Petroleum
Products Tanker Loading Terminal with 28 platforms in Izmir Refinery of
Turkish Petroleum Refineries Co.

Some of the works within the scope of the project are as follows:

Construction and Mechanical Works


After preparation of construction projects, for Black Products Loading
Station and control building;
! Excavation, stabilized and bypass filling, all concrete manufacturing
and slab-on-grade works
! Mechanical projects, pipe-valve-flange galvanizing, welding and
assembly, equipment manufacturing and installation

Instrument Works
! Integration of scale control systems (ACCULOAD-III) for filling islands
! Setup and installation of SCULLY grounding systems for overhead
filling island
! Extension of tank filling automation software (FLASHTECH)
! Its integration with BSM-ERP and SAP
! Setup and integration of tracking system (SCADA) for tanker filling
automation
! Setup and installation of fire detection, alarm and extinguishing system
! Installation of surveillance camera system
! Cable ladders, trays and supports, sleeves etc.
! Design and documentation
Electric Works
Supply and installation of low voltage distribution panels
Design, supply and assembly of electric wiring for black product
control building and lighting system for the field
Installation of Ex-proof warning systems in filling terminals
Installation of Ex-proof lighting systems in filling terminals
Installation of cables and cable transport systems
Installation of external and internal lightning rod
Installation of basic grounding and static electricity grounding
systems
OFF GAS COMPRESSOR BUILDING
Project Type: Manufacturer and Contractor

Client: TUPRAS Kırıkkale Refinery

Project Name: Off Gas Compressor Building

Project Date: 2015-2016 (20 Months)

Project Description & Scope of Work:

The K-1454 Off Gas Compressor Project includes the Reciprocating Off
Gas and Propane Compressors building for LPG and H2 recycling from
T pra Kırıkkale Refinery Off as.

The pro ect has started on anuary , ith the kick off meeting.
The pro ect duration as orkdays.

The main job steps of the project accomplished successfully by DEMA


are the followings:

Installation of the Off as Compressor supplied by T pra


Installation of the screw type propane compressor supplied by T pra
Installation of the auxiliary compressor equipment and systems (Closed
cooling ater system, Lube Oil system, ydrocom system, Knock out
drums and pipelines, gas cooling exchangers and pipelines, flare
connections etc.
Piping between the compressor building and the units and related civil
orks
Project design and installation of utility pipelines
Installation of 5 nozzle orifices on entrance and exit pipes of the system
Pro ect design, fabrication and installation of pipe rack for piping system
Project design, steel fabrication and installation of the compressor
building
Supply and assembly of the compressor building overhead crane
Removal of the oil storage area on the field
Re-design of the infrastructure and displacement of the current system
Construction of necessary platforms and ladders for valve operations
Project design of pipelines and stress analysis
Project design and installation of cable ducts in the compressor building
Tie-in connections necessary for refinery shut-down and batery shut-down
Installation of 6 control valves after dissassembly of current control valves
and necessary pipe reparations
Delivery of all as-built projects
Mechanical test of the whole system including compressors and the
start-up
ENERGY CONVERSION TANKS
Project Type: Manufacturer and Contractor
Client:
Project Name: Fabrication and Installation of Energy Conversion Tanks
Project Date: 2014-2015 (Months)

Project Description & Scope of Work:

Within the simple cycle power plant project of at


Derweze Turkmenistan, DEMA has undertaken the mechanical
design, material supply, prefabrication, inspection, documentation
3 3
and erection of 4x5000 m LDO storage tanks and 2x500 m water
tanks.

Tanks are designed, fabricated, inspected and tested in


accordance with the last edition of the relevant API, ASTM, ANSI
codes and standards.
FABRICATION AND INSTALLATION OF
CLOSED CIRCUIT BALANCE TANKS
Project Type: Manufacturer and Contractor
Client:
Project Name: Fabrication and Installation of Closed Circuit
Balance Tanks
Project Date: 2011 (12 months)

Project Description & Scope of Work:

Refinery, within the scope of transformation


project of open system to closed system for sewage ponds, our
company accomplished the fabrication and installation of 2 tanks
3
with 10.670 m of capacity and also the filter system, pumping
station and piping.

Some of the steps of project are as follows:

Design of construction and steel projects (Design of tank


foundation, its infrastructure, dike walls, pipe supports, storage
reservoirs, pump foundations, pumping stations, their
infrastructure and all the other ferroconcrete and steel projects
necessary for system operability and construction drawings)
Construction works:
Tank foundations
Dyke
Pipe Supports and Sleepers
Field concrete and access roads of the tank area
New pumping station
Pump foundations
Rainwater piping system
Oily water system infrastructure
Steel shelter and trolley hoist above the old pumping
station
Cable channel, open channel, manhole, pit and catch
basin
In tanks, serpentine heater, nozzle system to dissolve the
mud piled up at the bottom and floating oil collector.
DEMINERALISED WATER TANKS
AND TRANSFER LINES
Project Type: Manufacturer and Contractor

Client: TUPRAS Izmir Refinery

Project Name: Demineralised Water Tanks and Transfer Lines

Project Date: 2015-2016 (16 Months)

Project Description & Scope of Work:

Dema has undertaken the engineering, project design, fabrication


and erection works of 2x5000 m3 of demineralised water tanks and
the transfer lines (piping) and pumping stations between the plants
which will be built alongside these storage tanks.

The project has started on July 2015 and is expected to be finished


in a year.
FABRICATION, INSTALLATION AND
INTEGRATION OF 3 BALANCE TANKS
Project Type: Manufacturer and Contractor
Client: P S ir e ner
Project Name: ric tion nst tion n nte r tion of
nce nks
Project Date: ont s

Project Description & Scope of Work:

In this project of Tupras Izmir-Aliaga Refinery intended to


balance the flow and decompose the oily water in Wastewater
Treatment Unit, DEMA accomplished the engineering design,
fabrication and installation works and the start-up of 3 tanks with
3
5.000 m nominal capacity and floating roof, serpentine and
skimmer inside.
FABRICATION OF
STORAGE TANKS
Project Type: Manufacturer
Client: PETREL MAKMAN - IRAQ
Project Name: Fabrication of Storage Tanks
Project Date: 2011 (4 months)

Project Description & Scope of Work:

DEMA undertook the fabrication of 4 storage tanks for Northern


Iraq.

Tank plates (4x10.000 tons) and all steel-constructed


components were processed in CNC machines, bevelled, bended
in cylinders and numbered in DEMA’s factory.

Afterwards, all the material was packed and delivered to site for
assembly.
CAPACITY INCREASE WITH
PIPELINE SALE SYSTEM
Project Type: Manufacturer and Contractor
Client:
Project Name: Capacity Increase with Pipeline Sale System
Project Date: 2011 (12 months)

Project Description & Scope of Work:

increase project of the sale system, some of the works


accomplished by DEMA are as follows:

Manufacturing project
Fabrication of pump suction, recirculating and discharging
lines
New frequency converter building in pumping station
Connection refurbishment of existing pumps
Installation and piping of prover device
Installation and piping of Water Draw Skid set
Installation of 3 Master Meters, Ultrasonic Flow Meters and
Deaerators.
FABRICATION AND INSTALLATION OF
3 ASPHALT TANKS
Project Type: Manufacturer and Contractor
Client: P S it e ner
Project Name: ric tion n nst tion of sp t nks
Project Date: ont s

Project Description & Scope of Work:

DEMA accomplished the project design, engineering, material


supply, fabrication and installation of the mechanical,
construction, electric, instrument and dyke works of 3 tanks in
Tupras Izmit Refinery’s Land Filling Unit.

Within this yearlong project, some of the important points


included in the scope of work are as follows:

Project design of the body, bottom annular ring, ceiling


construction and base plates of the tanks strictly in
accordance with the latest edition of API 650 standards
Tank vent and vacuum calculations according to API 2000
standard
Concrete lips around the tanks
Construction of an open channel around the dyke to collect
the field water and its connection to the existing manhole
system
Serpentine heating system in tanks
Closed sampling system in order to take samples from
tanks
MODERNIZATION OF WAGON FILLING
ISLANDS
Project Type: Contractor
Client: TUPRAS Kırıkkale Refinery
Project Name: Modernization of Wagon Filling Islands
Project Date: 2014-2015 (8 months)

Project Description & Scope of Work:

The modernization project of wagon filling islands for 50/70 asphalt


sale in T pra Kırıkkale Refinery is an integral part of RUP
(Residuum Upgrading Project) carried out in zmit refinery.

The project aims to transport products via wagons from Kırıkkale


refinery to RUP unit located in zmit and includes:

Addition of new arms available to fill asphalt-derived heavy


products into wagons

Installation of 12’’ asphalt pipelines with insulation and steam


tracing for both islands

Steel reinforcement of carcass

Complete replacement of electric and instrument infrastructure

Dema has worked in cooperation with the English company


Trainload Ltd. for this project.

First stage of the project has been completed in November 2014


and second stage is completed on 13 March 2015 in due course of
time.
FABRICATION AND INSTALLATION OF
8 TANKS
Project Type: Manufacturer and Contractor
Client: OMV-POAS (Petrol Ofisi)
Project Name: Fabrication and Installation of 8 Tanks
Project Date: 2012 (9 months)

Project Description & Scope of Work:

The construction, fabrication and installation works of 8 storage


tanks at OMV-
successfully in 9 months.

The project is entirely carried out in accordance with OMV-


technical standards as well as relevant API standards, NFPA,
ASME, ASTM, ANSI, NACE, EN, TS etc. and a detailed quality
plan prepared by DEMA.
VARIOUS WORKS
Project Type: Contractor
Client: OMV – POAS (Petrol Ofisi)
Project Name: Various Works
Project Date: 2012 (7 months)

Project Description & Scope of Work:

DEMA completed the Various Works project at OMV-


Mineral Oil Factory in 7 months. Some of the works
accomplished for OMV-

Pipework of 7 additive tanks and pump installations


3
Supply, installation and pipework of 15 m capacity
bunker fuel tank and its pump
Automation of IBC filling system
Automation of oil tanker filling station
Supply and assembly of electric and instrument cables at
the field.
OFF GAS COMPRESSOR
PIPING WORKS
Project Type: Manufacturer and Contractor
Client: TUPRAS zmir/Aliaga Rafinery
Project Name: Off Gas Compressor Piping Works
Project Date: 2014-2015 (12 Months)

Project Description & Scope of Work:

This is a pipeline connections project of some units in Tupras


Alia a Refinery to the field of Off Gas Compressor.

DEMA has undertaken all steps of project consisted of project


design, civil works, supply of pipes and fitting materials, thermal
analysis of pipes, fabrication and installation of 22 pcs of pipes with
different diameters, rigidity controls and heat treatments.
NEW COUNTER SYSTEM FOR
FUEL OIL COMPANIES
Project Type: Manufacturer and Contractor
Client:
Project Name: New Counter System for Fuel Oil Companies
Project Date: 2011 (4.5 months)

Project Description & Scope of Work:

DEMA undertook this turn-key project including all steel


construction, mechanical and electric works for new counters (24
pcs) for loading facilities of fuel oil distributor network of Tupras,
prover calibration, new softwares and power connections for
automation of pipelines and pumping station.
FABRICATION AND INSTALLATION OF
FIELD ERECTED TANKS
Project Type: Manufacturer and Contractor
Client: GAMA Power Systems Engineering and Contracting Inc.
Project Name: Fabrication and installation of Field Erected Tanks
Project Date: 2014-2015 (16 Months)

Project Description & Scope of Work:


3
DEMA is carrying out the turn-key project of 5 tanks (3x2000 m ,
3 3
2x450 m and 1x110m ) for Gama Power Systems Engineering
and Contracting Inc. in their EPC project of ç Anadolu Combined
Cycle Power Plant.

The works provided by DEMA in the scpe of this project include:

Engineering and design


Supply all materials (all cutting, bending, tapering, beveling,
threading, welding of the tanks and accessories)
Fabrication, erection and tests by furnishing all tools and
equipment, machinery, labour, supervision, management,
control, technical and professional services
Pre-commissioning
FABRICATION OF
WATER TANKS
Project Type: Manufacturer and Contractor
Client: – FORD OTOSAN
Project Name: Fabrication of Water Tanks
Project Date: 2013 (9 months)

Project Description & Scope of Work:

DEMA accomplished the fabrication and installation project of 6


water supply tanks to store the processed water in the new
vehicle factory of Ford Otosan at Kocaeli/Turkey.

3 3 3
The capacity of tanks was 3x1500 m , 1x1200 m , 1x800 m and
3
1x250 m . The project is completed in 9 months.
STEEL WORKS FOR CONVENTION
CENTER BAKU
Project Type: Manufacturer
Client: İlk Construction Inc.
Project Name: Various Steel Works for Convention Center Baku
Project Date: 2014 (9 months)

Project Description & Scope of Work:

DEMA has undertaken the fabrication of steel bridges and offices


for the construction project of Convention Center in Baku,
Azerbaijan on behalf of İlk Construction Inc.

This project containing 278 tons of steel works includes:

! Structural design statements and manufacturing projects


! Supply of the material
! Steel manufacturing according to EN 1090 EXC-2 standard
! Painting and welding tests
! Preparation of quality dossier
SUPPLY AND FABRICATION OF
STEEL STRUCTURE
Project Type: Manufacturer
Client: KAR GROUP – Khormala Power Plant/Iraq
Project Name: Supply and Fabrication of Steel Structure
Project Date: 2013 (6 months)

Project Description & Scope of Work:

DEMA undertook the supply, design and fabrication works for


maintenance shed building in Khormala Power Plant, Northern
Iraq. The shed was expected to cover two cranes of 100 and 50
tons, hence the building tonnage should have been 480 tons.

After the approval of engineering project by Kar Group, the steel


building was manufactured completely as prefab in DEMA’s
factory and transported to the site ready to weldless
assembly.
FABRICATION OF
5 SURGE TANKS
Project Type: Manufacturer
Client: Olgun Mümessillik – HIDROLOTUS AZERBAIJAN
Project Name: Fabrication of 5 Surge Tanks
Project Date: 2013 (6 months)

Project Description & Scope of Work:

This project accomplished by DEMA for an Azerbaijani company


Hidrolotus comprises the engineering design (according to EN
13445 standard), fabrication, equipment and hydrostatic tests of
5 surge tanks.

Tanks were manufactured with 100 m3 capacity and 20 bar


operating pressure. After the completion of fabrication and heat
treatment process in DEMA’s factory, DEMA procured CE
certificates for each tank and transported the completely
prefabricated manufacture to site in Azerbaijan.
DIESEL STORAGE TANKS
Project Type: Manufacturer and Contractor
Client: TUPRAS Izmit Refinery
Project Name: Diesel Storage Tanks
Project Date: 2010 (6 months)

Project Description & Scope of Work:

DEMA accomplished the turn-key project including engineering


design, fabrication and installation of 2 diesel fuel tanks with 5.000
3
m capacity and their pipeline laying to Opet facilities.
MODERNIZATION OF
NATIONAL MARKER STATION
Project Type: Contractor
Client:
Project Name: Modernization of National Marker Station
Project Date: 2009 (5 months)

Project Description & Scope of Work:

Steel-constructed building of National Marker Station in Tupras


-key project by
DEMA. Within the scope of project, the automation of marker
dosage pumps, air-conditioning works (heating-cooling), electric
and instrument works are accomplished.
FABRICATION AND INSTALLATION
OF ASPHALT TANKS AND
ASPHALT PIPELINES
Project Type: Manufacturer and Contractor
Client:
Project Name: Fabrication and Installation of Asphalt Tanks and
Asphalt Pipelines
Project Date: 2008-2009

Project Description & Scope of Work:

DEMA undertook the fabrication and installation of 7 tanks


3 3 3
(2x10.000 m , 2x5.000 m and 3x15.000 m Refinery
of Turkish Petroleum Refineries Co. After the basic design and
soil survey of the tank field, DEMA prepared the construction,
electricity, instrument and mechanical projects. Following the
approval of projects;

Construction works: Excavation, infrastructure, manholes, tank


foundations, rainwater drainage system, slab-on-grade and
sleeper, pipe rack works for pipelines are accomplished by
DEMA.

Mechanical works: Tank plates procured from DEMA’s long-


serving, credible suppliers were trimmed by CNC Plazma,
bevelled and bended in order to be ready for site erection. In
course of site erection, horizontal weldings were done with
automatic submerged arc welding machine and vertical weldings
manually. Heat treatment was applied when necessary. Tank
nozzles were fitted. Pipelines and tank inlet/outlets were
accomplished. Hot oil exchanger fabricated also by DEMA was
installed. Valves of both type (manuel and with actuators) were
mounted on tanks and pipelines.

Electric and instrument works: Level and temperature


indicators, automatic on/off switches, power lines and grounding
works were accomplished by DEMA.

Insulation: Tanks, pipelines and valves were insulated.