4M Analysis for Factory Concerns

Apr-12

MAN MACHINE MATERIAL METHOD

Replacment Recruitment Cabinet Thermforming

Required (Maintenance Machine Heating Follow Shipment Plan for QA Inspectors L/O &
Mechanical Sup.) Variation Problem Aug-11 (as Agreed) Training in Process
(Import / Finance) (QA)
(HR) (Still In Process)

Bank Account Still not Equipment spares list & Assembly Line Parts
Completed, Payments Keep Follow up for Local
Follow up Pending Trollies Making in
Need to Return Parts in time Arrival.
Demands (MNT) Process.
(HR)

Hips Sheet High Rate of

Employees Productivity Battery Stacker Batteries Rejection due to COMI Cabinet stock & Door
Programme & training awaited…..Recieved in Machine Problem. Stock matching
plan need to make. Aug-11 (Must Follow up improved.
Ordering)

Rejection & Rework

Analysis of Cabinet Ratio Need to Control by
Culture development Thermoforming Heating QA &
Activities Need to Initiate. Variation is Still (Control Production
Continue??? Losses)

Wapda Load Shedding

Salary & Overtime Creating Loss.
Payments Must be in-time Diesel Generator Must be
Ready for Back up?
 ENVIROMENT

Dusty Enviroment

Workers uniforms

Security steps need to

proceed

Fire / Safety system need

to expedite

3S activities need to
standardized .
6s Team Formation
Completed (L/O)