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Product Title Part Number

WorkCentre 5790 Family Electronic Documentation Supplement 708P89779


(WC5735-WC5790F) Wiring Diagrams

Launch Date

February 2010

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708P89779
February 2010

Xerox WorkCentre 5790 Family


Electronic Documentation Supplement Wiring Diagrams
Prepared by:
Creative and Technical Communications - Europe & Asia
Xerox Global Services
Bessemer Road,
Welwyn Garden City
Hertfordshire
AL7 1BU
United Kingdom

© 2010 by Xerox Corporation. All rights reserved. Xerox® and the sphere of connectivity design are trademarks of Xerox Corporation in the US and/or other countries.
Other company trademarks are also acknowledged.
While every care has been taken in the preparation of this manual, no liability will be accepted by Xerox Europe arising out of any inaccuracies or omissions.
All service documentation is supplied to Xerox external customers for informational purposes only. Xerox service documentation is intended for use by certified, product trained service per-
sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation. Customer performed service of equipment, or
modules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment. You
should consult the applicable warranty for its terms regarding customer or third-party provided service.
7 Wiring Data
Plug Jack Locations
PJ Locations.................................................................................................................... 7-3

Wiring Diagrams
Wiring Diagrams.............................................................................................................. 7-31

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-1
Wiring Data February 2010
7-2 Xerox WorkCentre 5790 Family
Wiring Diagrams HVF PWB, Wiring Diagram 37.
HVF PWB, Wiring Diagram 38.
Purpose
HVF PWB, Wiring Diagram 39
Wiring diagrams are an aid to trace wiring faults. Wiring Diagrams are used to complement the
circuit diagram in the relevant RAP. HVF BM PWB, Wiring Diagram 40.
HVF BM PWB, Wiring Diagram 41.
Introduction Tri-Folder PWB, Wiring Diagram 42.
The main PWB connections are in the following wiring diagrams: Inserter PWB, Wiring Diagram 43.
Input power, Wiring Diagram 1 Inserter PWB, Wiring Diagram 44.
LVPS and power distribution, Wiring Diagram 2. UI control PWB, Wiring Diagram 45.
Power distribution, Wiring Diagram 3. The diagrams have the following features:
Hard disk drive single board controller, Wiring Diagram 4. • The connections on the PWBs are in PJ numerical sequence where possible.
LVPS and IOT PWB, Wiring Diagram 5. • The complete component to PWB wiring is shown. All interconnecting connectors are
shown, in part or in whole. Connectors shown in part have reference to other wiring dia-
IOT PWB, single board controller PWB and drives module, Wiring Diagram 6.
grams as necessary.
IOT PWB and paper path module (35 ppm), Wiring Diagram 7.
• Where necessary, components have references to show additional connections to them.
IOT PWB and paper path module (40-55 ppm), Wiring Diagram 8
• Straight through tracks on the PWBs are shown.
IOT PWB and paper path module (65-90 ppm), Wiring Diagram 9.
IOT PWB, HVPS, paper path module and developer module, Wiring Diagram 10.
How to use Wiring Diagrams
IOT PWB, HVPS, Wiring Diagram 11. NOTE: All Adjustments, Repairs and Part List references are shown in the relevant RAP.
Single board controller PWB, Wiring Diagram 12. Wiring Diagrams are used in conjunction with the circuit diagrams and their supporting RAPs.
DADH PWB, Wiring Diagram 13. The steps that follow should be used:
Scanner PWB (W/O TAG 150) (1 of 2), Wiring Diagram 14.
Scanner PWB (W/O TAG 150) (2 of 2), Wiring Diagram 15. 1. From the circuit diagram in the RAP, note the name of the PWB.
Scanner PWB (W/TAG 150) (1 of 3) Wiring Diagram 16. 2. Note the component and its harness connection on the PWB.
Scanner PWB (W/TAG 150) (2 of 3) Wiring Diagram 17. 3. Go to the relevant Wiring Diagram.
Scanner PWB (W/TAG 150) (3 of 3) Wiring Diagram 18. 4. Locate the connector on the PWB.
Scanner daughter PWB (W/TAG 150) Wiring Diagram 19. 5. Assess the dependency of other components in the same harness connected to the
PWB.
Tray 1 and tray 2 control PWB, Wiring Diagram 20.
6. Isolate and repair the wiring fault.
Tray 1 and tray 2 control PWB, Wiring Diagram 21.
HCF PWB, Wiring Diagram 22.
Tray 5 PWB, Wiring Diagram 23.
Tray 5 PWB, Wiring Diagram 24.
2K LCSS PWB, Wiring Diagram 25.
2K LCSS PWB, Wiring Diagram 26.
2K LCSS PWB, Wiring Diagram 27.
2K LCSS PWB, Wiring Diagram 28.
OCT, Wiring Diagram 29.
1K LCSS PWB, Wiring Diagram 30.
1K LCSS PWB, Wiring Diagram 31.
1K LCSS PWB, Wiring Diagram 32.
HVF PWB, Wiring Diagram 33.
HVF PWB, Wiring Diagram 34.
HVF PWB, Wiring Diagram 35.
HVF PWB, Wiring Diagram 36.

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-31 Wiring Diagrams
Wiring Diagram 1

Figure 1 Wiring Diagram 1

Wiring Data February 2010


Wiring Diagrams 7-32 Xerox WorkCentre 5790 Family
Wiring Diagram 2

Figure 2 Wiring Diagram 2

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-33 Wiring Diagrams
Wiring Diagram 3

Figure 3 Wiring Diagram 3

Wiring Data February 2010


Wiring Diagrams 7-34 Xerox WorkCentre 5790 Family
Wiring Diagram 4

Figure 4 Wiring Diagram 4

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-35 Wiring Diagrams
Wiring Diagram 5

Figure 5 Wiring Diagram 5

Wiring Data February 2010


Wiring Diagrams 7-36 Xerox WorkCentre 5790 Family
Wiring Diagram 6

Figure 6 Wiring Diagram 6

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-37 Wiring Diagrams
Wiring Diagram 7 (35 ppm Only)

Figure 7 Wiring Diagram 7

Wiring Data February 2010


Wiring Diagrams 7-38 Xerox WorkCentre 5790 Family
Wiring Diagram 8 (40-55 ppm Only)

Figure 8 Wiring Diagram 8

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-39 Wiring Diagrams
Wiring Diagram 9 (65-90 ppm Only)

Figure 9 Wiring Diagram 9

Wiring Data February 2010


Wiring Diagrams 7-40 Xerox WorkCentre 5790 Family
Wiring Diagram 10

Figure 10 Wiring Diagram 10

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-41 Wiring Diagrams
Wiring Diagram 11

Figure 11 Wiring Diagram 11

Wiring Data February 2010


Wiring Diagrams 7-42 Xerox WorkCentre 5790 Family
Wiring Diagram 12

Figure 12 Wiring Diagram 12

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-43 Wiring Diagrams
Wiring Diagram 13

Figure 13 Wiring Diagram 13

Wiring Data February 2010


Wiring Diagrams 7-44 Xerox WorkCentre 5790 Family
Wiring Diagram 14 (W/O TAG 150)

Figure 14 Wiring Diagram 14

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-45 Wiring Diagrams
Wiring Diagram 15 (W/O TAG 150)

Figure 15 Wiring Diagram 15

Wiring Data February 2010


Wiring Diagrams 7-46 Xerox WorkCentre 5790 Family
Wiring Diagram 16 (W/TAG 150)

Figure 16 Wiring Diagram 16

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-47 Wiring Diagrams
Wiring Diagram 17 (W/TAG 150)

Figure 17 Wiring Diagram 17

Wiring Data February 2010


Wiring Diagrams 7-48 Xerox WorkCentre 5790 Family
Wiring Diagram 18 (W/TAG 150)

Figure 18 Wiring Diagram 18

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-49 Wiring Diagrams
Wiring Diagram 19 (W/TAG 150)

Figure 19 Wiring Diagram 19

Wiring Data February 2010


Wiring Diagrams 7-50 Xerox WorkCentre 5790 Family
Wiring Diagram 20

Figure 20 Wiring Diagram 20

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-51 Wiring Diagrams
Wiring Diagram 21

Figure 21 Wiring Diagram 21

Wiring Data February 2010


Wiring Diagrams 7-52 Xerox WorkCentre 5790 Family
Wiring Diagram 22

Figure 22 Wiring Diagram 22

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-53 Wiring Diagrams
Wiring Diagram 23

Figure 23 Wiring Diagram 23

Wiring Data February 2010


Wiring Diagrams 7-54 Xerox WorkCentre 5790 Family
Wiring Diagram 24

Figure 24 Wiring Diagram 24

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-55 Wiring Diagrams
Wiring Diagram 25

Figure 25 Wiring Diagram 25

Wiring Data February 2010


Wiring Diagrams 7-56 Xerox WorkCentre 5790 Family
Wiring Diagram 26

Figure 26 Wiring Diagram 26

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-57 Wiring Diagrams
Wiring Diagram 27

Figure 27 Wiring Diagram 27

Wiring Data February 2010


Wiring Diagrams 7-58 Xerox WorkCentre 5790 Family
Wiring Diagram 28

Figure 28 Wiring Diagram 28

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-59 Wiring Diagrams
Wiring Diagram 29

Figure 29 Wiring diagram 29

Wiring Data February 2010


Wiring Diagrams 7-60 Xerox WorkCentre 5790 Family
Wiring Diagram 30

Figure 30 Wiring Diagram 30

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-61 Wiring Diagrams
Wiring Diagram 31

Figure 31 Wiring Diagram 31

Wiring Data February 2010


Wiring Diagrams 7-62 Xerox WorkCentre 5790 Family
Wiring Diagram 32

Figure 32 Wiring Diagram 32

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-63 Wiring Diagrams
Wiring Diagram 33

Figure 33 Wiring Diagram 33

Wiring Data February 2010


Wiring Diagrams 7-64 Xerox WorkCentre 5790 Family
Wiring Diagram 34

Figure 34 Wiring Diagram 34

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-65 Wiring Diagrams
Wiring Diagram 35

Figure 35 Wiring Diagram 35

Wiring Data February 2010


Wiring Diagrams 7-66 Xerox WorkCentre 5790 Family
Wiring Diagram 36

Figure 36 Wiring Diagram 36

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-67 Wiring Diagrams
Wiring Diagram 37

Figure 37 Wiring Diagram 37

Wiring Data February 2010


Wiring Diagrams 7-68 Xerox WorkCentre 5790 Family
Wiring Diagram 38

Figure 38 Wiring Diagram 38

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-69 Wiring Diagrams
Wiring Diagram 39

Figure 39 Wiring Diagram 39

Wiring Data February 2010


Wiring Diagrams 7-70 Xerox WorkCentre 5790 Family
Wiring Diagram 40

Figure 40 Wiring Diagram 40

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-71 Wiring Diagrams
Wiring Diagram 41

Figure 41 Wiring Diagram 41

Wiring Data February 2010


Wiring Diagrams 7-72 Xerox WorkCentre 5790 Family
Wiring Diagram 42

Figure 42 Wiring Diagram 42

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-73 Wiring Diagrams
Wiring Diagram 43

Figure 43 Wiring Diagram 43

Wiring Data February 2010


Wiring Diagrams 7-74 Xerox WorkCentre 5790 Family
Wiring Diagram 44

Figure 44 Wiring Diagram 44

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-75 Wiring Diagrams
Wiring Diagram 45

Figure 45 Wiring Diagram 45

Wiring Data February 2010


Wiring Diagrams 7-76 Xerox WorkCentre 5790 Family
PJ Locations 25. PJ36 and PJ636, Figure 34.
26. PJ82 and PJ299, Figure 35.
PJ Location Tables
27. PJ279 and 280, Figure 33.
To locate a PJ, go to the appropriate table.
28. PJ530, Figure 32.
• PJ1 to PJ49, Table 1.
29. Power and control module, Figure 5.
• PJ50 to PJ99, Table 2.
30. Power distribution PWB, Figure 9.
• PJ100 to PJ149, Table 3.
31. Riser PWB, Figure 10.
• PJ150 to PJ199, Table 4.
32. ROS, Figure 27.
• PJ200 to PJ249, Table 5.
33. Scanner PWB (W/O TAG 150), Figure 11.
• PJ250 to PJ299, Table 6.
34. Scanner PWB (W/TAG 150), Figure 40.
• PJ300 to PJ349, Table 7.
35. Scanner daughter PWB (W/TAG 150), Figure 41.
• PJ350 to PJ399, Table 8.
36. Single board controller PWB, Figure 38.
• PJ400 to PJ449, Table 9.
37. Tray 1 and 2 control PWB, Figure 2.
• PJ450 to PJ499, Table 10.
38. Tray 5 control PWB, Figure 30.
• PJ500 to PJ599, Table 11.
39. Tri Folder Control PWB, Figure 36.
40. UI Control PWB, Figure 20.
Location Figures for PWB Connectors and In-line Connectors 41. UI LCD PWB, Figure 42.
42. Xerographic module, Figure 29.
NOTE: Part list references are given with each figure.

1. BM PWB, Figure 13.


2. DADH PWB, Figure 8. Table 1 PJ1 to PJ49

3. CCD PWB, Figure 25. Wiring


PJ number PJ location figure PJ location
4. Duplex motor driver PWB, Figure 22. diagram

5. Embedded Fax PWB, Figure 21. 1 Figure 1 IOT PWB WD 6


6. Exposure lamp inverter, Figure 12. 1 Figure 26 1K LCSS PWB WD 30
7. Foreign interface PWB, Figure 39. 1 Figure 31 HVF control PWB WD 33
8. Fuser module, Figure 28. 1 Figure 37 Inserter PWB WD 43
9. HCF Control PWB, Figure 3. 1 Figure 41 Scanner daughter PWB (W/TAG 150) -
10. HVF Control PWB, Figure 31. 2 Figure 1 IOT PWB WD 6
11. HVPS, Figure 24. 2 Figure 26 1K LCSS PWB WD 30
12. IOT PWB, Figure 1. 2 Figure 37 Inserter PWB WD 43
13. In-line connectors PJ40 and PJ44, Figure 16. 3 Figure 1 IOT PWB WD 6
14. In-line connector PJ49, Figure 15. 3 Figure 26 1K LCSS PWB WD 30
15. In-line connector PJ63, Figure 14. 3 Figure 37 Inserter PWB WD 43
16. In-line connector PJ75, Figure 19. 4 Figure 1 IOT PWB WD 7, WD 8
17. In-line connector PJ93, Figure 17. 4 Figure 26 1K LCSS PWB WD 30
18. In-line connector PJ152, Figure 18. 4 Figure 37 Inserter PWB WD 43
19. Inserter PWB, Figure 37. 4 Figure 41 Scanner daughter PWB (W/TAG 150) WD 19
20. Inverter motor driver PWB, Figure 23. 5 Figure 1 IOT PWB WD 7, WD 8
21. 1K LCSS PWB, Figure 26. 5 Figure 26 1K LCSS PWB WD 30
22. 2K LCSS PWB, Figure 7. 5 Figure 37 Inserter PWB WD 43
23. LVPS, Figure 6. 6 Figure 1 IOT PWB WD 10
24. Main Drive PWB, Figure 4. 6 Figure 26 1K LCSS PWB WD 30

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-3 PJ Locations
Table 1 PJ1 to PJ49 Table 1 PJ1 to PJ49
Wiring Wiring
PJ number PJ location figure PJ location PJ number PJ location figure PJ location
diagram diagram
6 Figure 37 Inserter PWB WD 43 33 Figure 1 IOT PWB WD 11
6 Figure 41 Scanner daughter PWB (W/TAG 150) WD 19 34 - Registration sensor WD 7
7 Figure 1 IOT PWB WD 10 35 Figure 1 IOT PWB WD 11
7 Figure 26 1K LCSS PWB WD 31 36 - Bypass feed solenoid WD 10
7 Figure 37 Inserter PWB WD 43 37 - Registration clutch WD 7
8 Figure 1 IOT PWB WD 6 38 - Inverter nip solenoid WD 7
8 Figure 26 1K LCSS PWB WD 31 39 - Inverter path solenoid WD 7
8 Figure 37 Inserter PWB WD 43 40 Figure 16 In-line connector on duplex transport WD 7
9 Figure 1 IOT PWB WD 10 41 - Erase lamp WD 7
9 Figure 26 1K LCSS PWB WD 31 42 - Photoreceptor fan WD 1
9 Figure 37 Inserter PWB WD 43 43 - In-line connector WD 7
10 Figure 1 IOT PWB WD 10 Vacuum transport fan
Transfer / detack cleaner motor
10 Figure 37 Inserter PWB WD 44
Transfer / detack home sensor
11 Figure 1 IOT PWB WD 3
44 Figure 16 In-line connector on registration trans- WD 7
11 Figure 37 Inserter PWB WD 44 port
12 Figure 26 1K LCSS PWB WD 31 45 Figure 23 Inverter motor driver PWB WD 7
12 Figure 1 IOT PWB WD 23 46 - Ambient temperature / humidity sensor WD 10
12 Figure 37 Inserter PWB WD 44 47 - Developer temperature sensor WD 10
13 Figure 26 1K LCSS PWB WD 31 48 - Waste bottle full sensor WD 10
14 Figure 1 IOT PWB WD 11 49 Figure 15 In-line connector WD 7
14 Figure 26 1K LCSS PWB WD 32 Inverter entry sensor (65-90 ppm)
15 Figure 26 1K LCSS PWB WD 32 IOT exit sensor
16 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1 Inverter path solenoid
Inverter nip solenoid
16 Figure 26 1K LCSS PWB WD 32
16 Figure 1 IOT PWB WD 9
16 Figure 39 Foreign interface PWB WD 12
17 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1 Table 2 PJ50 to PJ99
17 Figure 26 1K LCSS PWB WD 32
PJ number PJ location figure PJ location Wiring diagram
18 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
50 Figure 22 Duplex motor WD 7
19 Figure 5 / Figure 6 Power and control assembly / LVPS WD 1
55 Figure 23 Inverter motor driver PWB WD 7
21 Figure 5 Power and control assembly bulkhead WD 1
55 Figure 24 HVPS WD 11
22 Figure 5 Power and control assembly bulkhead WD 1
56 - Left hand door interlock WD 10
23 Figure 5 Power and control assembly bulkhead WD 1
57 - Waste toner door switch WD 10
24 Figure 5 Power and control assembly WD 2
58 - Bypass width sensor WD 10
25 Figure 5 / Figure 6 Power and control assembly / LVPS WD 2
59 - Bypass empty sensor WD 10
26 Figure 1 IOT PWB WD 3
61 Figure 1 IOT PWB WD 8
27 Figure 1 IOT PWB WD 3
63 Figure 14 In-line connector beside tray 1 and 2 WD 20
30 - IOT exit sensor WD 7
control PWB
31 - Wait sensor WD 7
64 Figure 1 IOT PWB WD 11
32 - Duplex sensor WD 7

Wiring Data February 2010


PJ Locations 7-4 Xerox WorkCentre 5790 Family
Table 2 PJ50 to PJ99 Table 3 PJ100 to PJ149
PJ number PJ location figure PJ location Wiring diagram PJ number PJ location figure PJ location Wiring diagram
65 Figure 1 IOT PWB WD 8, WD 9 111 Figure 31 HVF Control PWB WD 34
67 - Bulkhead connector (yellow) tray 2 WD 21 111 Figure 38 Single Board Controller PWB WD 12
68 - Bulkhead connector (black) tray 1 WD 20 112 Figure 31 HVF Control PWB WD 34
69 - Tray 1 paper feed assembly WD 20 113 Figure 31 HVF Control PWB WD 34
70 - Tray 1 paper feed assembly WD 20 113 Figure 38 Single Board Controller PWB WD 12
71 - Tray 1 feed head assembly WD 20 114 Figure 38 Single Board Controller PWB -
72 - Tray 2 paper feed assembly WD 21 115 Figure 38 Single Board Controller PWB WD 2
73 - Tray 2 paper feed assembly WD 21 120 Figure 27 ROS WD1
74 - Tray 2 feed head assembly WD 21 121 Figure 27 ROS WD 6
75 Figure 19 In-line connector on toner dispense WD 10 121 Figure 31 HVF Control PWB WD 34
module 122 Figure 27 ROS WD 6
76 Figure 15 In-line connector to thermistor to oper- WD 11 124 - In-line to foreign interface device WD 12
ate front door fans. Also for tri-roll nip
125 Figure 25 CCD PWB (W/O TAG 150) WD 12
split solenoid (65 - 90 ppm)
130 Figure 20 UI control PWB WD 12
81 Figure 20 UI control PWB WD 12
131 Figure 9 Power distribution PWB WD 2
82 Figure 35 Transfer / detack cleaner motor WD 9
131 Figure 31 HVF Control PWB WD 34
91 Figure 22 Duplex motor driver PWB WD 7
132 Figure 31 HVF Control PWB WD 34
93 Figure 17 In-line connector on developer module WD 10
133 Figure 31 HVF Control PWB WD 34
95 - Toner dispense motor WD 10
139 - Power distribution PWB WD 4
96 - Toner cartridge drive motor WD 10
141 Figure 28 Fuser CRUM connector WD 6
97 - Low toner sensor WD 10
142 Figure 4 Main drive PWB WD 6
144 Figure 29 Xerographic module CRUM connector WD 6
146 Figure 4 Main drive PWB WD 6
Table 3 PJ100 to PJ149 147 Figure 4 Main drive PWB WD 6
PJ number PJ location figure PJ location Wiring diagram 148 Figure 4 Main drive PWB WD 6
149 Figure 4 Main drive PWB WD 6
100 Figure 28 Fuser drawer connector WD 2, WD 11
100 Figure 39 Foreign interface PWB WD 12
101 Figure 10 Riser PWB WD 12
101 Figure 31 HVF Control PWB WD 33 Table 4 PJ150 to PJ199
101 Figure 38 Single Board Controller PWB WD 12 PJ number PJ location figure PJ location Wiring diagram
102 Figure 31 HVF Control PWB WD 34
151 Figure 4 Main drive PWB WD 6
102 Figure 38 Single Board Controller PWB WD 12
151 Figure 5 Power and control module WD 3
103 Figure 31 HVF Control PWB WD 33
151 Figure 5 1K LCSS communication harness WD 3
103 Figure 38 Single Board Controller PWB WD 12
151 Figure 5 2K LCSS communication harness WD 3
104 Figure 31 HVF Control PWB WD 33
152 Figure 18 In-line connector, single board control- WD 13
104 Figure 38 Single Board Controller PWB WD 12 ler module rear
105 Figure 38 Single Board Controller PWB WD 6 152 Figure 38 Single Board Controller PWB WD 12
106 Figure 38 Single Board Controller PWB WD 3 153 - Ozone fan WD 6
107 Figure 38 Single Board Controller PWB WD 12 154 Figure 4 Main drive PWB WD 6
109 Figure 38 Single Board Controller PWB - 156 Figure 10 Riser PWB WD 12

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-5 PJ Locations
Table 4 PJ150 to PJ199
PJ number PJ location figure PJ location Wiring diagram
Table 6 PJ250 to PJ299
157 Figure 10 Riser PWB -
PJ number PJ location figure PJ location Wiring diagram
157 Figure 21 Embedded Fax PWB WD 12
270 Figure 2 Tray 1 and 2 control PWB WD 1
181 Figure 8 DADH PWB WD 13
271 Figure 2 Tray 1 and 2 control PWB WD 10
183 Figure 8 DADH PWB WD 13
272 Figure 2 Tray 1 and 2 control PWB WD 20
184 Figure 8 DADH PWB WD 13
273 Figure 2 Tray 1 and 2 control PWB WD 21
186 Figure 8 DADH PWB WD 13
274 Figure 2 Tray 1 and 2 control PWB WD 20
187 Figure 8 DADH PWB WD 13
275 Figure 2 Tray 1 and 2 control PWB WD 21
189 Figure 8 DADH PWB WD 13
276 Figure 2 Tray 1 and 2 control PWB WD 20, WD 21
190 Figure 8 DADH PWB WD 13
279 Figure 33 Behind tray 1 on bulkhead WD 20
191 - In-line connector WD 13
280 Figure 34 Behind tray 2 on bulkhead WD 21
192 - DADH registration sensor WD 13
299 Figure 36 Transfer / detack stall sensor WD 9
193 - DADH width sensor WD 13
194 - DADH length sensor 2 WD 13
195 - DADH length sensor 1 WD 13
196 - DADH exit sensor WD 13
Table 7 PJ300 to PJ349
197 - DADH take away sensor WD 13
PJ number PJ location figure PJ location Wiring diagram
198 - DADH CVT sensor WD 13
300 Figure 7 2K LCSS PWB WD 25
199 - Document present sensor WD 13
301 Figure 7 2K LCSS PWB WD 25
301 Figure 31 HVF Control PWB WD 35
302 Figure 7 2K LCSS PWB WD 25
Table 5 PJ200 to JP249 302 Figure 31 HVF Control PWB WD 36
PJ number PJ location figure PJ location Wiring diagram 303 Figure 7 2K LCSS PWB WD 25
200 - DADH feed sensor WD 13 303 Figure 31 HVF Control PWB WD 36
201 - DADH Nudger motor WD 13 304 Figure 7 2K LCSS PWB WD 25
201 Figure 31 HVF Control PWB WD 35 304 Figure 31 HVF Control PWB WD 36
201 Figure 38 Single Board Controller PWB WD 12 305 Figure 7 2K LCSS PWB WD 25
202 - DADH feed clutch WD 13 306 Figure 7 2K LCSS PWB WD 26
202 Figure 31 HVF Control PWB WD 35 307 Figure 7 2K LCSS PWB WD 26
202 Figure 38 Single Board Controller PWB - 308 Figure 7 2K LCSS PWB WD 26
203 - DADH CVT motor WD 13 309 Figure 7 2K LCSS PWB WD 27
203 Figure 38 Single Board Controller PWB - 310 Figure 7 2K LCSS PWB WD 27
204 - DADH feed motor WD 13 311 Figure 7 2K LCSS PWB WD 27
204 Figure 38 Single Board Controller PWB - 312 Figure 7 2K LCSS PWB WD 27
205 - In-line connector WD 13 313 Figure 7 2K LCSS PWB WD 28
205 Figure 41 Scanner daughter PWB (W/TAG 150) WD 12 314 Figure 7 2K LCSS PWB WD 28
205 Figure 38 Single Board Controller PWB WD 12 315 Figure 7 2K LCSS PWB WD 28
206 Figure 41 Scanner daughter PWB (W/TAG 150) WD 12 316 Figure 7 2K LCSS PWB WD 28
206 Figure 38 Single Board Controller PWB WD 12 317 Figure 7 2K LCSS PWB WD 28
211 Figure 38 Single Board Controller PWB WD 4 318 Figure 7 2K LCSS PWB WD 28
221 Figure 38 Single Board Controller PWB -

Wiring Data February 2010


PJ Locations 7-6 Xerox WorkCentre 5790 Family
Table 10 PJ450 to PJ499
PJ number PJ location figure PJ location Wiring diagram
Table 8 PJ350 to PJ399
463 Figure 12 Exposure lamp inverter WD 30
PJ number PJ location figure PJ location Wiring diagram
464 Figure 12 Exposure lamp inverter WD 30
350 - Offline staple PWB WD 27
465 - In-line connector WD 14
390 Figure 3 HCF control PWB WD 22
466 Figure 25 CCD PWB WD 31
391 Figure 3 HCF control PWB WD 22
495 - OCT module PWB WD 29
392 Figure 3 HCF control PWB WD 22
393 Figure 3 HCF control PWB WD 22
394 Figure 3 HCF control PWB WD 20
395 Figure 3 HCF control PWB WD 22 Table 11 PJ500 to PJ999
396 Figure 3 HCF control PWB WD 22 Connection PJ location figure PJ location Wiring diagram
397 Figure 3 HCF control PWB WD 22 501 Figure 5 Power and control module WD 23
398 Figure 3 HCF control PWB WD 22 501 Figure 31 HVF Control PWB WD 37
399 Figure 3 HCF control PWB WD 22 502 Figure 31 Tray 5 control PWB WD 23
502 Figure 31 HVF Control PWB WD 37
503 Figure 31 Tray 5 control PWB WD 23
503 Figure 31 HVF Control PWB WD 37
Table 9 PJ400 to PJ449
504 Figure 31 Tray 5 control PWB WD 23
PJ number PJ location figure PJ location Wiring diagram
505 Figure 31 Tray 5 control PWB WD 23
401 Figure 31 HVF Control PWB WD 36 506 Figure 31 Tray 5 control PWB WD 24
402 Figure 31 HVF Control PWB WD 36 507 Figure 31 Tray 5 control PWB WD 24
403 Figure 31 HVF Control PWB WD 36 508 Figure 31 Tray 5 control PWB (not used) -
509 Figure 31 Tray 5 control PWB (not used) -
510 Figure 31 Tray 5 control PWB (not used) -
511 Figure 31 Tray 5 control PWB WD 24
512 Figure 31 Tray 5 control PWB WD 23
Table 10 PJ450 to PJ499
514 Figure 31 Tray 5 control PWB (not used) -
PJ number PJ location figure PJ location Wiring diagram
515 Figure 32 In-line connector in the tray 5 harness - WD 23
451 Figure 25 CCD PWB WD 31 power and control module
451 Figure 11 Scanner PWB (W/O TAG 150) WD 15 530 - In-line connector WD 11
452 Figure 11 Scanner PWB (W/O TAG 150) WD 15 530 Figure 33 In-line connector above tray 5 elevator WD 23
453 Figure 11 Scanner PWB (W/O TAG 150) WD 14 motor
454 Figure 11 Scanner PWB (W/O TAG 150) WD 14 531 - Paper path cooling fan 1 WD 11
456 Figure 11 Scanner PWB (W/O TAG 150) WD 14 532 - Paper path cooling fan 2 WD 11
457 Figure 11 Scanner PWB (W/O TAG 150) WD 14 537 - Tray 1 feed sensor WD 12
458 Figure 11 Scanner PWB (W/O TAG 150) WD 30 539 - Tray 1 and 2 transport motor WD 13
459 - Input module angle sensor (W/O TAG WD 14 540 - Tray 1 feed motor WD 12
150) 541 - Tray 1 stack height sensor WD 12
460 - Scan carriage home sensor (W/O TAG WD 14 542 - Tray 1 empty sensor WD 12
150) 545 - Tray 2 feed motor WD 13
461 - Document size sensor 1 (W/O TAG 150) WD 14 546 - Tray 2 stack height sensor WD 13
462 - Document size sensor 2 (W/O TAG 150) WD 14 547 - Tray 2 empty sensor WD 13

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-7 PJ Locations
Table 11 PJ500 to PJ999 Table 11 PJ500 to PJ999
Connection PJ location figure PJ location Wiring diagram Connection PJ location figure PJ location Wiring diagram
552 - Tray 2 feed sensor WD 13 922 Figure 40 Scanner PWB (W/TAG 150) WD 16
539 - Tray 1 and 2 transport motor WD 13 923 Figure 40 Scanner PWB (W/TAG 150) WD 17
551 Figure 13 BM PWB WD 40 924 Figure 40 Scanner PWB (W/TAG 150) WD 17
552 Figure 13 BM PWB WD 40 926 Figure 40 Scanner PWB (W/TAG 150) WD 17
553 Figure 13 BM PWB WD 40 927 Figure 40 Scanner PWB (W/TAG 150) WD 17
554 Figure 13 BM PWB WD 40 929 Figure 40 Scanner PWB (W/TAG 150) WD 17
555 Figure 13 BM PWB WD 41 930 Figure 40 Scanner PWB (W/TAG 150) WD 18
556 Figure 13 BM PWB WD 41 931 Figure 40 Scanner PWB (W/TAG 150) WD 18
557 Figure 13 BM PWB WD 41 932 Figure 40 Scanner PWB (W/TAG 150) WD 18
559 Figure 13 BM PWB WD 34, WD 41 942 Figure 42 UI LCD PWB WD 45
559 Figure 5 Beside IOT PWB at lower right corner WD 9 943 Figure 42 UI LCD PWB WD 45
560 Figure 13 BM PWB WD 41 944 Figure 42 UI LCD PWB WD 45
561 Figure 13 BM PWB (not used) 945 Figure 42 UI LCD PWB WD 45
562 Figure 13 BM PWB (only used with HVF) WD 34, WD 41 998 Figure 2 Tray 1 and 2 control PWB -
563 Figure 13 BM PWB (only used with HVF) WD 41, WD 42 998 - Hard Disk WD 4
601 Figure 36 Tri folder control PWB WD 42 999 - Hard Disk WD 4
601 Figure 31 HVF Control PWB WD 37
601 Figure 36 Tri Folder control PWB WD 42
602 Figure 36 Tri Folder control PWB WD 42
602 Figure 31 HVF Control PWB WD 37
603 Figure 36 Tri folder control PWB WD 42
604 Figure 35 Tri folder control PWB WD 42
605 Figure 36 Tri folder control PWB WD 42
636 Figure 34 Near upper hinge in left hand door WD 9, WD 20,
WD13
701 Figure 31 HVF Control PWB WD 37, WD 38
702 Figure 31 HVF Control PWB WD 38
703 Figure 31 HVF Control PWB WD 38
703 Figure 31 HVF Control PWB WD 38
703 Figure 31 HVF Control PWB WD 38
801 Figure 31 HVF Control PWB WD 38
802 Figure 31 HVF Control PWB WD 38
901 Figure 31 HVF Control PWB WD 39
902 Figure 31 HVF Control PWB WD 39
905 Figure 20 UI control PWB WD 12
906 Figure 20 UI control PWB WD 45
907 Figure 20 UI control PWB WD 45
908 Figure 20 UI control PWB WD 45
909 Figure 20 UI control PWB WD 45
920 Figure 40 Scanner PWB (W/TAG 150) WD 16
921 Figure 40 Scanner PWB (W/TAG 150) WD 16

Wiring Data February 2010


PJ Locations 7-8 Xerox WorkCentre 5790 Family
IOT PWB Tray 1 and 2 Control PWB
Location: PL 1.10 Item 2 Location: PL 7.10 Item 2

Figure 1 IOT PWB Figure 2 Tray 1 and 2 control PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-9 PJ Locations
HCF Control PWB Main Drive Module
Location: PL 7.20 Item 2 Location: (35-55 ppm) PL 4.15 Item 1, (65-90 ppm) PL 4.10 Item 1

Figure 3 HCF control PWB Figure 4 Main drive module

Wiring Data February 2010


PJ Locations 7-10 Xerox WorkCentre 5790 Family
Power and Control Assembly LVPS and Base Module
Location: PL 1.10 Item 1 Location: PL 1.10 Item 3

Figure 6 LVPS and base module

Figure 5 Power and control Assembly

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-11 PJ Locations
2K LCSS PWB DADH PWB
Location: PL 11.26 Item 1 Location: PL 5.10 Item 5

Figure 8 DADH PWB

Figure 7 2K LCSS PWB

Wiring Data February 2010


PJ Locations 7-12 Xerox WorkCentre 5790 Family
Power Distribution PWB Riser PWB
Location: PL 3.24 Item 5 Location: PL 3.22 Item 3

Figure 9 Power distribution PWB Figure 10 Riser PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-13 PJ Locations
Scanner PWB (W/O TAG 150) Exposure Lamp Inverter
Location: PL 14.25 Item 4 Location: (W/O TAG 150) PL 14.25 Item 12, (W/TAG 150) PL 14.15 Item 12

Figure 11 Scanner PWB (W/O TAG 150) Figure 12 Exposure lamp inverter

Wiring Data February 2010


PJ Locations 7-14 Xerox WorkCentre 5790 Family
BM PWB In-line Connector PJ63
Location: PL 11.166 Item 10 Location: PL 7.10

Tray 1 and 2 control PWB PJ63

Figure 13 BM PWB Figure 14 PJ63

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-15 PJ Locations
In-line Connector PJ49 and PJ76 In-line Connectors PJ40 and PJ44
Location: PL 10.11 Location: PL 8.20

PJ44 PJ40 Duplex transport

Figure 16 PJ40 and PJ44

PJ76 (65-90ppm)
Inverter assembly PJ49

Figure 15 PJ49 and PJ76

Wiring Data February 2010


PJ Locations 7-16 Xerox WorkCentre 5790 Family
In-line Connector PJ93 In-line Connectors PJ152 and PJ800
Location: PL 9.15 Location: PL 3.24

PJ152
Single board controller PWB
PJ93
module
Developer bias connection
Developer module
PJ800

Figure 17 PJ93 Figure 18 PJ152 and PJ800

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-17 PJ Locations
In-line Connector PJ75 UI Control PWB
Location: PL 9.15 Location: PL 2.10

PJ75

Toner dispense module

Figure 19 PJ75 Figure 20 UI control PWB

Wiring Data February 2010


PJ Locations 7-18 Xerox WorkCentre 5790 Family
Embedded Fax PWB Duplex Motor Driver PWB
Location: PL 20.10 Item 4 Location: PL 8.20 Item 9

Figure 21 Embedded Fax PWB

Figure 22 Duplex motor driver PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-19 PJ Locations
Inverter Motor Driver PWB HVPS
Location: PL 10.11 Item 22 Location: PL 1.10 Item 5

Figure 23 Inverter motor driver PWB

Figure 24 HVPS

Wiring Data February 2010


PJ Locations 7-20 Xerox WorkCentre 5790 Family
CCD PWB (W/O TAG 150) 1K LCSS PWB
Location: PL 14.25 Item 19 Location; PL 11.124 Item 1

Figure 25 CCD PWB (W/O TAG 150) Figure 26 1K LCSS PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-21 PJ Locations
ROS Fuser Module
Location: PL 6.10 Item 4 Location: (35-55 ppm) PL 10.8 Item 1, (65-90 ppm) PL 10.10 Item 1

PJ120

PJ122
Fuser drawer connector PJ100

PJ18
(harness)

PJ109 (35-55 ppm)


PJ228 (65-90 ppm)
PJ121 PJ2 (harness)

Fuser CRUM PJ141

Figure 27 ROS

Figure 28 Fuser module

Wiring Data February 2010


PJ Locations 7-22 Xerox WorkCentre 5790 Family
Xerographic Module Tray 5 Control PWB
Location: PL 9.20 Item 2 Location: PL 7.68 Item 8

Xerographic CRUM
PJ144

Figure 29 Xerographic module Figure 30 Tray 5 Control PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-23 PJ Locations
HVF Control PWB In-line connector PJ530
Location PL 11.157 Item 2 Location: PL 7.68 Item 4

PJ530

Figure 31 HVF Control PWB Figure 32 PJ530

Wiring Data February 2010


PJ Locations 7-24 Xerox WorkCentre 5790 Family
In-line connectors PJ279 and PJ280 In-line connectors PJ36 and PJ636
Location: PL 8.25 Item 9 Location: PL 7.30

PJ279

PJ636

PJ280

PJ36

Figure 33 PJ279 and PJ280 Figure 34 PJ36 and PJ636

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-25 PJ Locations
In-line connectors PJ82 and PJ299 Tri Folder Control PWB
Location: (45-90 ppm) PL 9.20 Location: PL 11.193 Item 16

PJ82

PJ299

Figure 35 PJ82 and PJ299 Figure 36 Tri Folder Control PWB

Wiring Data February 2010


PJ Locations 7-26 Xerox WorkCentre 5790 Family
Inserter PWB Single Board Controller PWB
Location: PL 11.179 Item 9 Location: PL 3.24 Item 3

Figure 37 Inserter PWB Figure 38 Single Board Controller PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-27 PJ Locations
Foreign Interface PWB Scanner PWB (W/TAG 150)
Location: PL 3.22 Item 4 Location: PL 3.22 Item 4

Figure 40 Scanner PWB (W/TAG 150)

Figure 39 Foreign Interface PWB

Wiring Data February 2010


PJ Locations 7-28 Xerox WorkCentre 5790 Family
Scanner Daughter PWB (W/O TAG 150) UI LCD PWB
Location: PL 3.24 Location: PL 2.10

Figure 41 Scanner Daughter PWB (W/TAG 150)

Figure 42 UI LCD PWB

February 2010 Wiring Data


Xerox WorkCentre 5790 Family 7-29 PJ Locations
Wiring Data February 2010
PJ Locations 7-30 Xerox WorkCentre 5790 Family
EHS 700 - Health & Safety Incident Report Form
for Incidents Involving a Xerox Product
For incidents in Canada: EH&S Office Use ONLY
PIPEDA consent given YES NO EH&S Incident Reference Number:
PIPEDA is the Canadian “Personal Information Protection and Electronic Documents Act.”

*Date Of Incident (mm / dd / yy):

Product Description
*Model No. or Product Name:

Product Serial Number: Serial Number(s) of Accessory (ies):

Installation Date: Total Copy Meter:

Date of last service maintenance:

List damaged and affected part(s) of the machine by description and part number:

*Description Part Number

*Location of product and affected part(s):

Customer Identification
*Customer Name: *Name of Customer Contact Person:

*Address: E-mail: *Telephone:

Fax:

Customer Service Engineer Identification


*Name (required for Xerox serviced equipment): Employee: E-mail:

Location: *Phone (required for Xerox serviced equipment):

Individual Providing Notification


*Name: *Title: *Telephone Number:
*Organization: E-Mail:

Mailing Address: *Date Report Submitted:

* Required information is preceeded by asterisk, title shown in red, turquoise wash background

Form EH&S-700 Rev 2.0 (21 February 2008)


EHS 700 - Health & Safety Incident Report Form for Page 2
Incidents Involving a Xerox Product

Details of Incident
*Description Of Incident: (Check all that apply)
Smoke
Describe quantity and duration of smoke:

Fire with open flames seen


Electric shock to operator or service representative
Physical injury/illness to operator or service representative
Describe:

Other, Describe:
MANDATORY DESCRIPTION (above): Provide a detailed description of all valid factors that may have
contributed to the incident. Hardware involved in the incident should be preserved and retained for further
investigation should investigation be deemed necessary by EH&S.
LIST INCIDENT DESCRIPTIONS AND SUPPORT DIAGRAMS/DATA INCLUDED OR ATTACHED:

*Any damage to customer property? No Yes Describe:

*Did external emergency response provider(s) such as fire department, ambulance, etc. respond?
No Yes Identify: (i.e., source, names of individuals)

Apparent cause of incident (identify part that is suspect to be responsible for the incident)

*Preliminary actions taken to mitigate incident:

Instructions: E-mail or fax both pages of this completed form to EH&S:


• For incidents in Xerox Europe and Developing Markets East
(Middle East, Africa, India, China, and Hong Kong)
Submit to Elaine Grange
e-mail: ehs-europe@xerox.com or fax: +44 (0) 1707 35 3914 [Intelnet 8*668 3914]
• For incidents in North America and Developing Markets West
(Brazil, Mexico, Latin America North and Latin America South,
Submit form to Doris Bush
e-mail: usa.xerox.ehs@xerox.com or fax 888-845-0908 [1-585-422-7918 / Intelnet 8*222-7734]

* Required information is preceeded by asterisk, title shown in red, turquoise wash background

Form EH&S-700 Rev 2.0 (21 February 2008)


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