Вы находитесь на странице: 1из 11

Malik

Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in

Ref. No. : MPL/ MD / 2017-18 /4228 INQ-703


M/S : M/S INDOGULF CROPSCIENCES LTD.
Add : VPO:-NATHUPUR DISTT-SONIPAT, HARYANA-131029

SUBMITTED TO: Mr. GANGARAM BHATA.

Quality Check
Report With
Test Certificates

For Malik Polychem Ltd.

Harvinder Singh
General Manager
( Project & Equipments)

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 1


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
CLIENT NAME M/S INDOGULF CROPSCIENCES LTD. EQIP.NAME REACTOR
P.O.NO. I.C.L/P.O/17-18/015 MOC SS-316
DRAW.NO. MPL/2017-18/484/R-294 CODE R-294
INSPEC. AGENCY MPL/ICL CAPACITY 6.5 KL

QUALITY INSPECTION REPORT


CLIENT M/S INDOGULF CROPSCIENCES LTD.
P.O.NO. I.C.L/P.O/17-18/015
EQIPMENT DETAILS SS 316 REACTOR
WORK ORDER NO. 2017-18-472
EQIPMENT CODE R-293
INSPECTION AGENCY MPL/ICL
DISPATCHED DATE 14/12/2017

OFFERED BY INSPECTED BY:-

PRODUCTION (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

CLIENT NAME M/S INDOGULF CROPSCIENCES LTD. EQIP.NAME REACTOR


P.O.NO. I.C.L/P.O/17-18/015 MOC SS-316
DRAW.NO. MPL/2017-18/484/R-294 CODE R-294
INSPEC. AGENCY MPL/ICL CAPACITY 6.5 KL

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 2


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in

S.NO INDEX PAGE NO.

1. RAW MATERIAL TEST CERTIFICATES


4

2. QUALITY INSPECTION REPORT


5

3. RUNNING TRIAL REPORT 6

4. HYDRO TEST REPORT


7

5. FLANGE DETAIL
8

6. SURFACE FINISHING REPORT


9

7. FINAL DIMENSION CHECK REPORT


10

8. WARRENTY CERTIFICATE.
11

9. PURCHASE ORDER COPY.


SPECIFICATION

10. AS BUILT DRAWING

RAW MATERIAL CERTIFICATION LIST (HEAT CHART)


CLIENT : M/S INDOGULF CROP SCIENCE LTD. JOB CODE : R-294
EQUIPMENT : SS 316 REACTOR INSPECTION AGENCY: MPL/ICL
DRG.NO. : MPL/2017-18/484/R-294 FAB.CODE : ASME SEC-VIII, DIV-I
PART DIMENSION T.C. NO.
NO. PART NAME M.O.C HEAT/PLATE NO

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 3


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in

1 JSL SS 316 1612J0349/221475 8*1250*5000 JSHL-HRD/QA/2016-17/DOM/00250005

2 JSL SS 316 1605J0360/21081017 10*1250*5000 JSL-HRD/QA/2016-17/DOM/00193865

3 FILLER WIRE SS 316L 36RABR-36 3.2*1000 CERTIFICATE AS PER EN 10204-3.1

REMARKS

OFFERED BY :- INSPECTED BY:-

(PRODUCTION) (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

QUALITY INSPECTION REPORT


CLIENT : M/S INDOGULF CROP SCIENCE LTD. JOB CODE : R-294
EQUIPMENT : SS 316 REACTOR INSPECTION AGENCY: MPL/ICL
DRG.NO. : MPL/2017-18/484/R-294 FAB.CODE : ASME SEC-VIII, DIV-I
JOB CHECKED FOR FOLLOWING
1 TACK & LUG MARK OK
2 DENT /PIT MARK OK

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 4


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
3 WELDING SPATTERS OK
4 REINFORCEMENT OF WELDING OK
5 SMOOTH FINISH FROM INSIDE ACID PICKLED FROM OK
OUTSIDE.
6 RED OXIDE PAINT ON ALL EXTERNAL MS PARTS OK
7 OVERALL DIMENSION OK
8 WARPAGE/ OVALITY OK
9 ALL FITTINGS AS PER DRAWING OK
10 JOB NO. PROPERLY STAMPED OK
11 SHARP CORNER/TAPER/ OK
PROFILE AT JOINT AREA

12

OFFERED BY INSPECTED BY:-

PRODUCTION (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

RUNNING TRIAL REPORT

TAG NO: R-294 DATE: 07/01/2018

CLIENT: INDOGULF CROP SCIENCE LTD. ITEM: 6.5 KL SS 316 REACTOR

ORDER I.C.L/P.O/17-18/015 DATED: 07/01/2018


NO:
DRAWING MPL/2017-18/484/R-294 INSP: CLIENT
QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 5
Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
NO:

RUNNING TRIAL CARRIED OUT WITH FOLLOWING ACCESORY


GEAR BOX. MOTOR OUTPUT COUP. SEALING.
MAKE:- BONFIGLIOLI MAKE:-CROMPTON MAKE:-SHAKTI PULLEY MAKE:- HI-FAB
TYPE:-AS-45F P112 1B5 HP:- 10.0 HP 1440 RPM TYPE:-PIN BUSH B-5 DRG NO.-B326413RO
RATIO:-19.99 FRMAE:- B5 TYPE:88B2A2/CG
CODE:-1700000850733. REF.NO:-QIAM13722

RUNNING TRIAL CARRIED OUT WITH FULL OF OR 80% WATER LEVEL,AND FOUND AS UNDER.

WATER LEVEL RPM AMP.


R Y B
EMPTY 72

FULL OF WATER 72 3.2 3.2 3.3

RUNNING FOUND AS UNDER


NOISE :- NO NOISE OBSERVED FROM GEAR BOX AND MOTOR DURING INSPECTION.
TEMPERATUR :- G.BOX, MOTOR,BRG.& M.SEAL FOUND COOL.
VIBRATION :- NO VIBRATION WAS NOTICED DURING RUNNING.
RUNNING TRIAL CLEARED
For MALIK POLYCHEM For INSPECTION
AUTHORITY:-

SHOP INSP. INCHARGE M/S INDOGULF CROP SCIENCE LTD.

HYDRO TEST REPORT

TAG NO: R-294 DATE: 14/11/2017

CLIENT: INDOGULF CROP SCIENCE LTD. ITEM: 6.5 KL SS 316 REACTOR

ORDER I.C.L/P.O/17-18/015 DATED: 03/08/2017

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 6


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
NO:
DRAWING MPL/2017-18/484/R-294 INSP: CLIENT
NO:

THIS IS TO CERTIFY THAT THIS ITEM HAS BEEN MANUFACTUREDAND SATISFACTORILY TESTED AT OUR
WORKS AS DETAILED BELOW UNDER INSPECTION OF M/S INDOGULF CROP SCIENCE LTD.

UNITS SHELL COIL REMARKS

DESIGN PRESSURE Kg/cm²g 3.0 3.0 HYDRO TEST CLEARED,


FOUND NO LEAKAGE OR
HYDRO TEST PRESSURE Kg/cm²g 4.0 5.0 DROP IN PRESSURE WAS
OBSERVED DURING
DURATION OF HYDRO Hours One One HYDRO.
TEST

For MALIK POLYCHEM For INSPECTION


AUTHORITY:-

SHOP INSP. INCHARGE M/S INDOGULF CROP SCIENCE LTD.

CLIENT : M/S INDOGULF CROP SCIENCE LTD. JOB CODE : R-0293


EQUIPMENT : SS-316 REACTOR INSPECTION AGENCY: MPL/ICL

FLANGE T.C
ALL DIMENSIONS IN M.M.

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 7


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
NB THK PCD OD ID HOLE FLANGE QTY
25 14 79.4 108 34.5 2 1+1 THERMOWELL
40 14 98.4 127 49.5 3 2+1
50 16 120.6 152 62 7 6
80 25 152.4 190 90.7 1 2
200 16 298 343 221.5 1 1
100 20 SIGHT /LIGHT GLASS 2
450/350 ELLIPTICAL MANHOLE 1

OFFERED BY :- INSPECTED BY:-

(PRODUCTION) (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 8


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
SURFACE FINISHING REPORT
CLIENT : M/S INDOGULF CROP SCIENCE LTD. JOB CODE : R-293
EQUIPMENT : SS 316 REACTOR INSPECTION AGENCY: MPL/ICL
DRG.NO. : MPL/2017-18/484/R-293 FAB.CODE : ASME SEC-VIII, DIV-I
S.NO REQUIRED OBSERVED REMARKS

SMOOTH FINISH FROM INSIDE SMOOTH FINISH FROM INSIDE OK


01 ACID PICKLED FROM OUTSIDE ACID PICKLED FROM OUTSIDE OK

OFFERED BY :- INSPECTED BY:-

(PRODUCTION) (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 9


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
FINAL DIMENSION CHECK REPORT
CLIENT : M/S INDOGULF CROP SCIENCE LTD. JOB CODE : R-294
EQUIPMENT : SS 316 REACTOR INSPECTION AGENCY: MPL/ICL
DRG.NO. : MPL/2017-18/484/R-294 FAB.CODE : ASME SEC-VIII, DIV-I

S.NO REQUIRED OBSERVED REMARKS


SIZE IN mm SIZE IN mm

01 SHELL INSIDE DIA ID-1925MM ID-1925MM OK

02 SHELL LENGTH 2250MM 2250MM OK

03 SHELL THK. 8MM 8MM OK

04 TOP DISH THK. 10MM 10MM OK

05 BOTTOM. DISH THK. 10MM 10MM OK

OFFERED BY :- INSPECTED BY:-

(PRODUCTION) (Q.C.DEPARTMENT)
S.N.SHRIVASTAV IMRAN KHAN

WARRANTY CERTIFICATE

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 10


Malik
Polychem Ltd.
Corporate Office : M-3, Kanchan House, Mezzanine Floor, Karampura, New Delhi-110015
Telefax # : +91-11-45756853, 25453011 Website : E-Mail : info@malikpolychem.in
Certificate No. MPL/MPL/MD/2017-18/4288 Certificate Date
Customer M/S INDOGULF CROP SCIENCE P.O. NO I.C.L/P.O/17-18/015
LTD.
Address VILL-NATHUPUR, DISTT. SONIPAT, P. O. DATE 03/08/2017
HARYANA.
M.P.L INVOICE NO. BILL N0.63,64,65 M.P.L INVOICE 14/12/2017
DATE

ITEM DESCRIPTION
Item REACTOR M.O.C S.S-316 Capacity 6.5 KL
Party Tag No Job Code R-0294

We hereby certify that the items supplied by us as per above reference and description is warranted for a
period of twelve (12) months from the date of dispatch of material against defective materials and bad
workmanship and if it shows any sign of defects we shall replace / rectify it free of cost against such items, -
provided,

The goods under dispute are returned carriage paid to our works within reasonable time, but not beyond
twelve months.

This Guarantee does not hold of repairs or replacements are made difficult by arbitrary attempts at your
end. Any modification carried out by you within the guarantee period will relieve us of the guarantee
obligation.

For Malik Polychem Ltd.

Harvinder Singh
General Manager
( Project & Equipments)

QC/MPL/MD/2017-18/4228 Malik Polychem Ltd. Page 11

Вам также может понравиться