Yokogawa Update On Fieldbus Offering

Yokogawa Fieldbus Update
2003-08-25
Yokogawa Electric Corporation
Copyright © Yokogawa Electric Corporation

Yokogawa User Group 2003
Today’s Items
Introduction of Fieldbus
Interoperability
Intrinsic Safety
Fieldbus Products by Yokogawa
Fieldbus Systems by Yokogawa
Plant Asset Management for the 21st Century
JOB Information
<Document Number>
Copyright © Yokogawa Electric Corporation Proprietary info goes here…
<date/time>
What is Fieldbus ?
Definition: Control & Monitoring
A Fieldbus is a digital, two

way, multi-drop
communication system for
instruments and other plant
automation equipment
Fieldbus
P
T
Process
L DCS
<Document Number>
<date/time>
IEC 10 protocols
IEC
PROFIBUS (PA & DP)
P-Net
WorldFIP
FOUNDATION fieldbus High Speed Ethernet
ControlNet
Interbus S
SwiftNet
FOUNDATION fieldbus H1
ProfiNet
<Document Number>
<date/time>
H1 Fieldbus and HSE Fieldbus
High
HighSpeed
SpeedEthernet
Ethernet
••100 Mbps
100 Mbps
• •Redundancy
Redundancy
Control System
Switches Switches Controller
Analyzer Linking
PLC Device
PLC
PLC
H1
H1......Low
LowSpeed
Speed
••31.25 kbps
31.25 kbps
• •22- -32
32Devices
Devices
• •Two-wired
Two-wired
• •I.S.
I.S.capability
capability
• •1900
1900m m
ooo
ooo
(max)
(max)
<Document Number>
<date/time>
Expected Benefits From Foundation Fieldbus Technology
Typical Benefits of Foundation Fieldbus:

– Necessity of Fewer Devices (Muliti Sensing)
– Reduction of Wiring (50 – 70 % Saving) CAPEX
– Interoperability : Integrate Best Products
– Reduction of Control Room Space (No Marshalling)
– Reduction of Startup Time
– Easy Integration with Resource Management Software

– Saving in Maintenance & Calibration (Diagnostics) OPEX
– Greater Accuracy (Tracability/Fully Digital)
– Faster & More Accurate Control
Fieldbus Technology is expected to save more
than 9% on overall installation costs and
more than 20% on maintenance cost (by ARC
Report)
<Document Number>
<date/time>
Reduction of Wiring & Control Room Space
Cabinet Cable
Wiring & Rack Conventional

System
Cable Cost
Junction Box
Cable Conduit
Processing
of Cable
Fieldbus System
Marshalling
Barrier
Process I/O Card
Case of 350 I/O points
<Document Number>
<date/time>
Cost Saving in Fieldbus System Installation (ARC Report)
Reduction of Installation Cost

– Cable and Construction fee
– Cost of DCS, Device Instrument, Marshalling Rack etc
Item Conventional Loop Fieldbus Reduce Rate

Instrument $92,800 $102,800 -10.7%
Wiring & Rack $3,400 $2,200 35.3%
Cable cost $8,500 $4,000 52.9%
Junction box $3,000 $3,000 0.0%
Cable Conduit $32,500 $32,500 0.0%
Processing of cable $10,300 $4,250 58.7%
Marshalling $1,900 $0 100.0%
Barrier $13,700 $3,100 77.4%
Total $166,100 $151,850 8.6%
Note) Cost of PJT management and design & engineering are not included.
<Document Number>
<date/time>
Evolution of Maintenance Work
From Corrective Maintenance to Preventative Maintenance
Relative Maintenance Cost
<Document Number>
<date/time>
Cost Saving in Maintenance
by Plant Asset Management Software (ARC Report)
<Document Number>
<date/time>
Working Worldwide
Fieldbus Installations Are Growing !

– Over 200,000 Fieldbus Devices Shipped
– Over 4,000 Fieldbus Systems Shipped
FF Report, as of 30 June 2002
5000
4500
4000
3500
3000
North
America
2500 Europe Japan
2000 Africa
1500
1000 Asia
500
South Oceania
0
America
1997 1998 1999 2000 2001 2002 2003
Fieldbus System Installation Trend
<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
JOB Information
<Document Number>
<date/time>
What Is Interoperability?
Interoperability Definition
Interoperability Is The Capability For A Device
From One Manufacturer To Interact With That
Of Another Manufacturer On A Fieldbus Network
Without Loss Of Functionality.
In Other Words Interoperability Ensures That
Users Can Select Devices From Various Suppliers
To Build An Integrated Fieldbus System With
Full Functionality.
<Document Number>
<date/time>
How To Achieve Interoperability?
Interoperability Test(IT) For Devices

To Verify Interoperability Of Fieldbus Devices, FF Requires
Testing As Per The Interoperability Test Kit (ITK).
The Latest Version Is ITK4.51
Devices are registered to FF.
Host Interoperability Support Test(HIST)

After Device Interoperability, Users Requested FF To Do
Something Similar For The Hosts.
FF Issued A Guideline named HIST To Test The
Interoperability Between Host And Devices.
The Host Systems Providing The Test Procedure
Conforming To The Guideline Are Acknowledged By FF.
There Is No “Certificate” Or “Tick Mark” For Host Systems.
<Document Number>
<date/time>
Yokogawa Equipment #1 in the Interoperability
n Yokogawa transmitters, the First unit to be

FF- Registered in the world in 1998.
u Differential Pressure Transmitter EJA
u Vortex Flow Meter YEWFLO*E
n FF-Registered Yokogawa devices

u Valve Positioner
u pH and Conductivity Analyzer
u Magnetic Flow Meter ADMAG AE
u Temperature Transmitter YTA
u DAQ Station, etc.
n Yokogawa System (CENTUM)
Acknowledged as HIST ready 1st
<Document Number>
<date/time>
Device(EJA) on WEB site
<Document Number>
<date/time>
HIST Exhibit of CENTUM
Host System Under Test Host Feature Supported

Manufacturer Yokogawa Electric Alert Configuration Yes
Corporation
Alert Yes
Modeln CENTUM CS/CS1000/CS3000
Device Tag Assignment Yes
Type SSSSM01-C1 FOUNDATION
fieldbus tool Device Address Assignment Yes
Revision R3.10 Configuration of Link Master Yes

Devices
Serial No N/A
Block Tag Configuration Yes
Comm. Profile Class 21pskvc+22+23+24
Standard Blocks Yes
Stack Enhanced Blocks Yes
Manufacturer Softing GmbH Custom Blocks Yes
Revision FF-IF-PCAT-H1 v1.20 Function Block Linkage Yes
Configuration
Test Camp. Number CT0003FF
Device Description Services Yes
DD Method Execution Yes
Capability Files Yes
DD Menu Yes
For more information, contact host vendor
<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
JOB Information
<Document Number>
<date/time>
Efforts in Hazardous Area Installation
Intrinsic Safety
– Entity model
• Assumes cable as the lump capacitance and inductance
• Thus calculate it as energy source to accelerate ignition
• Sufficient for a 4-20mA device
• 4 devices per segment
– FISCO model
• Assume cable as distributed impedance
• Thus calculate it as blocking factor of energy transfer
• Enlarges energy allowance in hazardous area
• Required in multi-drop Fieldbus systems
• 6 devices per segment
– Barrior with Repeater
• Multiplies number of device per logical H1 segment
Non-incendive
– Enp
– Ene
Distributed barrior
– Power limitting element in Junction Box
Exd
<Document Number>
<date/time>
What is FISCO?
Fieldbus Intrinsically Safe Concept

– FISCO was proposed by PTB
Entity model
– Assumes cable as the lump capacitance and inductance
– Thus calculate it as energy source to accelerate ignition
– Sufficient for a 4-20mA device
FISCO model
– Assume cable as distributed impedance
– Thus calculate it as blocking factor of energy transfer
– Enlarges energy allowance in hazardous area
– Required in multi-drop Fieldbus systems
<Document Number>
<date/time>
Fieldbus System Configuration(Example)
CS3000 R3
HIS
Max.1000m
Terminal Terminator
V-NET FISCO Model
IS Barrier (Max.100mA) Max.30m
Field Control Station
ALF111
Segment
No.1
Pressure Temperature Valve
Terminal Transmitter Transmitter Positioner
Terminator
Dual-
Redundant Segment
4Ports No.2
AEF9D Segment
Terminal No.3
Terminator
Segment
No.4
<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
JOB Information
<Document Number>
<date/time>
Field Devices from Yokogawa
Model Function block Device class
Pressure,d/p
EJA Series AIx2, PIDx1 LINKMASTER
transmitter
Temperature
YTA Series AIx4, DIx4, PIDx2 LINKMASTER
transmitter
Vortex flowmeter Digital YEWFLO AIx2, PIDx1,DIx2 LINKMASTER
YEWFLO
Vortex flowmeter AIx1, PIDx1 LINKMASTER
Style E
Magnetic flowmeter ADMAG AE AIx1, PIDx1 LINKMASTER
AOx1, DIx2, PIDx1,

Positioner YVP110 LINKMASTER
OSx1
pH transmitter EXA PH202 AIx3 BASIC
Conductivity
EXA SC202/ISC202 AIx3 BASIC
transmitter
AIx8, MAIx1,
Paperless recorder DAQSTATION LINKMASTER
MAOx1
<Document Number>
<date/time>
Alliance for Fieldbus Integrated Solutions
Market Leaders
Yokogawa and Dresser
Equipment Group
Announced Customer-
Focused Alliance for
Fieldbus-Integrated
Solutions in October 4th,
1999.
<Document Number>
<date/time>
Valve Maintenance Package - ValveNavi with YVP
Main Panel
Mode of
each block
Setpoint
Actual Position
<Document Number>
<date/time>
ValveNavi with YVP (2)
Calibration
Trend Display
<Document Number>
<date/time>
YVP Valve Diagnostics with ValveNavi
Basic Diagnostics Signature Diagnostics
l Valve maintenance data

management
ü Cycle
ü Travel distance
ü Total open time
ü Total close time
ü Total NEAR-CLOSE time
l Valve characteristic data l Standard Actuator Signature
measuring for auto-tuning and
l Extended Actuator Signature
self-check
ü Valve Gain l High Resolution Actuator Signature
ü Valve Hysteresis l Step Response Test
ü Valve Slip width Etc. l Positioner Signature
<Document Number>
<date/time>
Standard Actuator Signature
– Mesure basic valve characteristics.

Measure by 10 % from 10 to 90 % of full strock, to back
and forth.
– Measured data : Output Pressure and Position (%)
– The result can be stored in non-volatile memory
Change in hysteresis
>> Deterioration of
gland packing
Change in curve
>> Deterioration/Break
of valve spring
<Document Number>
<date/time>
DAQSTATION: The 1st FF recorder in the world
DCS
“Multi-Point” Temperature Transmitter with “Local
Display”
LAN / WAN
AI(x8),MAI FOUNDATION fieldbus H1

Ethernet Publishes Measured Data
Interface (Up to 12 ch)
(Standard) YVP
EJA:Pressure YEWFLO
DAQSTATION
YTA:Temp.Transmitter
Field Instruments
TC, RTD, Volt etc
DAQSTATION submits its measured data to Fieldbus
(Universal Input)
segment using AI function block.
<Document Number>
Copyrightare
Specifications © Yokogawa Electric Corporation
subject to change Proprietary info goes here…
<date/time>
DAQSTATION: The 1st FF recorder in the world
Small data acquisition (Run-time Master function)

Accepts Inputs From Fieldbus Field Instruments and
Send Data As A Network Device via Ethernet
Ethernet communications
Remote Host or MAO H1 fieldbus segment

PC via Internet
Analog Inputs
Fieldbus ready Field Instruments
<Document Number>
<date/time>
New Magnetic Flowmeter
Concept
User-Oriented Functionality!
Offers you the service that leaves nothing to be desired.
Predictive diagnostics-lowers TCO
uReducing process downtime & service
uSimplifying and optimizing maintenance
Super high performance – global leader in stability
Offers you more stable & more accurate measurement.
Also for the most difficult application!
<Document Number>
<date/time>
Predictive diagnostics
Adhesion Diagnosis Function (Patent Pending)
Always Monitoring the fluid impedance and

detecting the change caused by the insulating
adhesion on Electrodes.
Electrode
Common
<Document Number>
<date/time>
Monitoring Adhesion Level

on Electrodes!
0.996 m/s
FR
19.938 mA FR
Level: 013 ADH
<Document Number>
<date/time>
No Sweat Work Anymore!
Easy replaceable!
The Surface can be cleaned.
Special Tool Electrode Unit

<Document Number>
<date/time>
Tell you what you have to do!
Example : English
1.2345 m3/h FR Display mode
12345678 FTL 2 second
Alternative
Process Alarm
31: Empty Pipe Alarm mode
Fill flow tube with 2 second
fluid
Countermeasure message for Alarm

<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
JOB Information
<Document Number>
<date/time>
Integration of Fieldbus Technology by Yokogawa
Seamless Evolution In The Same Operation Interface

– Same Operability Of Control Function In Field Device
– Integration Of Maintenance Data Collection With Control &
Monitoring Operation
Coordination Of Fieldbus And System In Engineering
– Smooth Connection (Single Window) Of Function Blocks In
Field Device And That In System
Coexistence Of Various Field Network Technology (4-
20mA, Smart, Fieldbus etc.)
Redundant Process Interface Cards
– FF: ALF111(New FIO)
<Document Number>
<date/time>
Field Network in CS3000 R3
HIS
FIO
RIO
H1 H1 Remote IO
4-20mA
4-20mA
ProfibusDP HART
4-20mA H1
RS485
HART
<Document Number>
<date/time>
Example of CS 3000 System Configuration
Ethernet
HIS HIS-ENG
LFS2610 F OUNDATION Fieldbus
Communication Package
Vnet
World-first dual-redundant
KFCS fieldbus ports; up to 4 ports
RFCS2 Fieldbus devices
ALF111 in service
Standby ALF111 Terminator
Bus power supply

Legacy field
devices H1 fieldbus segment
<Document Number>
<date/time>
Points of FOUNDATION fieldbus Segment Design
n Cable Length
u Cable Type : Type-A (1900 meters) or Type-B (1200 meters) in IEC’s
Specification
u 1000 meters for I.S Application
n Maximum Number of Devices Connected to a Segment
u 32 Nodes (Including FF Interface Cards and temporary devices) in IEC’s
Specifications
u 4 - 6 Devices per Barrier at Hazardous Area in IEC’s Specification.
uParallel Usage of Barriers with Repeater Function Available
u 16 Devices as a Recommendation by Communication Performance
Minimum Working Voltage at Device
u Min. 9 volts in IEC’s Specification
u 9.5 volts as a Recommendation
<Document Number>
<date/time>
Points of FOUNDATION fieldbus Segment Design
n Communication Scheduling
u Communication Time Between Any Devices
u30 – 40msec. per one Communication in Average
u Periodical communication Time: Up To 70 % of Cycle Time
uUp to 16 Periodical (including Scheduled) Communication in 1 second
(Recommended)
uNon-periodical communication Time for Parameter Handling and Event
Notification: 30 %
n Limitation of Connected Devices by Current Consumption
u Average : 20mA (EJA 16.7 mA, Fisher/DVC5000f 26.5mA)
u Max. 16 Devices / 350mA Power Supply Unit
n Other Considerations
u Cable Route
u JB Allocation and JB Grouping
u Terminal Type Selection
<Document Number>
<date/time>
Engineering Procedure
n Standard Builder Support Fieldbus Configuration

n Shortens the Period for Plant Start up and Plant
Shutdown
uEngineering May be Completed Before Installing Field
Devices at site
uConcurrent Engineering Without Actual Devices
uYokogawa Uses Fieldbus Foundation Standard
Information Formats (Capabilities File)
<Document Number>
<date/time>
Integrated Engineering
3ALF111
FUNCTION_BLOCK
<Document Number>
<date/time>
Multi Schedule
0 500 1000msec
Control Period 1000msec
Control Period 500msec
Automatic Scheduling
<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
Plant Asset Management for the
21st Century
JOB Information
<Document Number>
<date/time>
Plant Resource Manager Package - PRM
Provides Total Management of Instruments And

Equipment with Direct Device Access Function
Through the Interfaces of Hart, FOUNDATION fieldbus,
Profibus and Others.
Based on Oracle RDBMS.
Equipment Management and Maintenance Activity
Management
<Document Number>
<date/time>
Merit of PRM
Reduction of Maintenance Work Cost

– Status Monitoring and Parameter Tuning from the Central
Control Room
– Execution of Device Diagnosis
Improvement of Maintenance Work Using the
Maintenance Information in PRM Database.
Self Documentation Helps You to Make Maintenance
Work Report from Maintenance Record in PRM.
Use of Various Plug In Application (PIA) on PRM
– Valve Support Package from Valve Manufacturer
– Device Viewer Packages
<Document Number>
<date/time>
Display sample
Network View
Plant View
And
Parameter
Device Details
Display
Device
Navigator
(Plant View)
<Document Number>
<date/time>
Device Viewer
PRM Device Viewer provides •Yokogawa provides open
•Remote maintenance interface for DeviceViewer
Applications for 3’rd Party
(Device vendor)
If Self-diagnostic
error happened,
Status Color
Changed
Device State
Device Diagnostic Hardware Information
Alarm Number
Transducer Status
Parameter values of
Additional Information Device
<Document Number>
<date/time>
Maintenance Work Evolution by PRM PIA
PRM integrated PLUG-IN Application provides

•Tool base maintenance
•Remote Maintenance
•Automatic Maintenance
<<Example of PIA>>
PRM
•Valve Management Software
Call
PIA -ValveNavi
Data -ValVue etc.
Navigation
PLUG-IN
PLUG-IN
Application •Device Maintenance Software
Event
Field Information Application -Calibration
History
Database
(PIA History)
PIA -Inspection
Kit -Set up &Tuning etc
Open interface
PIA interface development
Field devices Kit for 3’rd Party Application
<Document Number>
<date/time>
ValveNavi as PLUG-IN Application
<Document Number>
<date/time>
Diagnostics of Fieldbus System
Plant
Diagnostics Diagnostics
at CCR level
Loop Level 4
Diagnostics
Device Level 3 Process or

Diagnostics Equipment
Fisher
Communications Level 2 Actuators, Elements

Diagnostics valves, Connections
Level 1
Electronics
Dresser
Diagnostics
Communications at field level
<Document Number>
<date/time>
Yokogawa FF Devices – Advanced Diagnostics Line-Up
Device Diagnostics Device Installation Process/Unit

Diagnostics Diagnostics
P
Diagnostics T
n Valve Positioner
- Signature diagnostics
L F
- Valve stick-slip diagnostics

n DP/P Transmitter
- Clogging diagnostics n DP/P Transmitter
- Orifice wearing diagnostics - Impulse line Blocking Diagnostics
- Steam tracing Diagnostics
- Diaphram corrosion diagnostics
n Temperature Transmitter n FF/Pneumatic Converter Regional
- Temp. element diagnostics - Instrument air line clogging
Diagnostics Local
n Vortex Flowmeter
- Clogging diagnostics
- Vibration diagnostics
Self
n Magnetic Flowmeter
- Adhesion diagnostics
- Signal insulation diagnostics
<Document Number>
<date/time>
Today’s Items
Interoperability
Intrinsic Safety
JOB Information
<Document Number>
<date/time>
Trend of Order Intake
140
120
100
80
60
40
20
0
97 98 99 00 01 02
<Document Number>
<date/time>
System Configuration Example
Aromatic Plant (1900 devices, in Engineering Phase)
XXXXXXXX
XXXXXXXX
<Document Number>
<date/time>
What can Yokogawa provide ?
Addition to Above Mentioned Products:

n Consulting Service Regarding Fieldbus System Design
n System Integration Services for Multi Vender Devices
n Engineering Know How for Integration of Brain, Hart, 4-
20mA, FOUNDATION Fieldbus and Profibus-DP
n Test Procedures and Field Commissioning
n Technical Support for Q & A
n Training for Operation, Maintenance and Engineering.
<Document Number>
<date/time>

Yokogawa Update On Fieldbus Offering

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Yokogawa Fieldbus Update

Yokogawa Electric Corporation

Copyright © Yokogawa Electric Corporation

Definition: Control & Monitoring

A Fieldbus is a digital, two

Switches Switches Controller

Typical Benefits of Foundation Fieldbus:

– Easy Integration with Resource Management Software

Wiring & Rack Conventional

Reduction of Installation Cost

Item Conventional Loop Fieldbus Reduce Rate

Relative Maintenance Cost

Fieldbus Installations Are Growing !

Fieldbus System Installation Trend

Interoperability Test(IT) For Devices

Host Interoperability Support Test(HIST)

n Yokogawa transmitters, the First unit to be

n FF-Registered Yokogawa devices

Host System Under Test Host Feature Supported

Revision R3.10 Configuration of Link Master Yes

Fieldbus Intrinsically Safe Concept

Model Function block Device class

Magnetic flowmeter ADMAG AE AIx1, PIDx1 LINKMASTER

AOx1, DIx2, PIDx1,

pH transmitter EXA PH202 AIx3 BASIC

Basic Diagnostics Signature Diagnostics

l Valve maintenance data

– Mesure basic valve characteristics.

AI(x8),MAI FOUNDATION fieldbus H1

Small data acquisition (Run-time Master function)

Remote Host or MAO H1 fieldbus segment

Adhesion Diagnosis Function (Patent Pending)

Always Monitoring the fluid impedance and

Monitoring Adhesion Level

Level: 013 ADH

No Sweat Work Anymore!

The Surface can be cleaned.

Special Tool Electrode Unit

Tell you what you have to do!

1.2345 m3/h FR Display mode

12345678 FTL 2 second

Countermeasure message for Alarm

Seamless Evolution In The Same Operation Interface

Bus power supply

n Standard Builder Support Fieldbus Configuration

Control Period 1000msec

Control Period 500msec

Provides Total Management of Instruments And

Reduction of Maintenance Work Cost

Device Diagnostic Hardware Information

PRM integrated PLUG-IN Application provides

Device Level 3 Process or

Communications Level 2 Actuators, Elements

Device Diagnostics Device Installation Process/Unit

- Valve stick-slip diagnostics

Addition to Above Mentioned Products:

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