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Standard S7 Water

Templates for the


water industry
Siemens
SIMATIC PCS 7 Industry Library / SITRANS Library Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/78604785 Support
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Standard S7 Water Templates


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Table of contents

Table of contents
Legal information ......................................................................................................... 2
1 Standard S7 Water Templates for the water industry .................................... 5
1.1 Use ....................................................................................................... 5
1.2 Requirements ....................................................................................... 6
1.3 System requirement ............................................................................. 7
1.4 Concept structure ................................................................................. 8
1.4.1 Standardized engineering templates in process control ...................... 8
1.4.2 Water Engineering Templates in the water industry ............................ 9
1.4.3 Definition of "water-specific" ............................................................... 10
1.4.4 Water-specific S7 measuring point types ........................................... 10
1.4.5 Water-specific S7 control module types ............................................. 11
1.4.6 Water-specific S7 Equipment Module Templates .............................. 12
1.4.7 Water-specific Unit Template (WUT) ................................................. 12
1.4.8 Structure of the S7 Water Templates ................................................. 13
1.4.9 Messaging in S7 Water Templates .................................................... 14
1.5 Complete overview ............................................................................. 18
1.5.1 PO calculation for S7 Water Templates ............................................. 18
1.5.2 Calculation of a mid-sized wastewater pumping station: ................... 19
1.5.3 Rule of thumb for CPU selection without remote control
technology .......................................................................................... 20
1.5.4 Definition of names and terms ........................................................... 21
1.5.5 Overview of WCMT_S7 ...................................................................... 23
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1.5.6 Overview of WEMT_S7 ...................................................................... 24


1.5.7 Engineering with Control Module (CM) Technology .......................... 25
2 Water-specific control module types............................................................. 27
2.1 WCMT_S7MotLean template ............................................................. 29
2.1.1 CFC subplan A/ sheet 1 ..................................................................... 29
2.1.2 CFC subplan A/sheet 2 ...................................................................... 32
2.1.3 CFC subplan A/sheet 3 ...................................................................... 40
2.1.4 CFC subplan A/sheet 4 ...................................................................... 43
2.1.5 CFC subplan A/sheet 5 ...................................................................... 44
2.1.6 CFC subplan A/sheet 6 ...................................................................... 46
2.1.7 WCMT_S7MotLean OS faceplates and symbols ............................... 47
2.1.8 WCMT_S7MotLean Panel faceplates/image symbols ....................... 47
2.2 WCMT_S7MotLean_FbMMS template .............................................. 48
2.2.1 CFC subplan A sheet 1 ...................................................................... 50
2.2.2 CFC subplan A sheet 2 ...................................................................... 51
2.2.3 CFC subplan A sheet 3 ...................................................................... 51
2.2.4 CFC subplan A sheet 4 ...................................................................... 52
2.2.5 CFC subplan A sheet 5 ...................................................................... 52
2.2.6 CFC subplan A sheet 6 ...................................................................... 53
2.2.7 Drive parameter assignment with SIMOCODE ES ............................ 54
2.2.8 Activation of Local/Remote switchover with SIMOCODE ES ............ 60
2.2.9 SIMOCODE ES drive parameter assignment .................................... 61
2.2.10 Parameter assignment for bus monitoring with SIMOCODE ES ....... 62
2.2.11 SIMOCODE pro V circuit diagram with PROFIBUS DP /
PROFINET ......................................................................................... 63
2.2.12 WCMT_S7MotLean_FbMMS OS faceplates and symbols ................ 64
2.2.13 WCMT_S7MotLean_FbMMS Panel faceplate/symbols ..................... 64
2.3 WCMT_S7MotSpdC_FbDrv template ................................................ 65
2.3.1 CFC subplan A sheet 1 ...................................................................... 68
2.3.2 CFC subplan A sheet 2 ...................................................................... 70
2.3.3 CFC subplan A sheet 3 ...................................................................... 70
2.3.4 CFC subplan A sheet 4 ...................................................................... 71

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Table of contents

2.3.5 CFC subplan A sheet 5 ...................................................................... 71


2.3.6 CFC subplan A sheet 6 ...................................................................... 72
2.3.7 WCMT_S7MotSpdC_FbDrv OS faceplates and symbols .................. 72
2.3.8 WCMT_S7MotSpdC_FbDrv Panel faceplates/symbols ..................... 73
2.4 WCMT_S7SitrsMAG6000_Fb template ............................................. 74
2.4.1 CFC subplan A sheet 1 ...................................................................... 75
2.4.2 CFC subplan A sheet 2 ...................................................................... 76
2.4.3 CFC subplan A sheet 3 to 6 ............................................................... 76
2.4.4 WCMT_S7SitrsMAG6000_Fb OS faceplates and symbols ............... 76
2.4.5 WCMT_S7SitrsMAG6000_Fb Panel faceplates/symbols .................. 76
2.5 WCMT_S7 Use with PCS 7, PCS 7 Plant Automation
Accelerator and COMOS.................................................................... 78
2.5.1 Use with PCS 7 Plant Automation Accelerator and COMOS............. 78
3 WCMT_S7 and WEMT_S7 profiles ................................................................. 79
3.1 Functional description ........................................................................ 79
3.1.1 Introduction ......................................................................................... 80
3.1.2 Variants list ......................................................................................... 80
3.1.3 States ................................................................................................. 81
3.1.4 Command mode ................................................................................. 81
3.1.5 States of emergency .......................................................................... 82
3.1.6 Startup characteristics ........................................................................ 82
3.1.7 Miscellaneous..................................................................................... 83
3.2 Design specification ........................................................................... 84
3.2.1 Parameters ......................................................................................... 84
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3.2.2 Inputs .................................................................................................. 85


3.2.3 Outputs ............................................................................................... 86
3.2.4 Interface to other modules ................................................................. 86
3.2.5 Messages ........................................................................................... 87
3.2.6 Visualization ....................................................................................... 88
3.3 CFC charts ......................................................................................... 90
4 Circuit diagrams .............................................................................................. 92
5 Installing the S7 Water Templates ................................................................. 93
5.1 Installed software ............................................................................... 93
5.2 Dearchiving in SIMATIC Manager...................................................... 96
6 Appendix .......................................................................................................... 97
6.1 Glossary ............................................................................................. 97
6.2 Service and Support ........................................................................... 99
6.3 Links and Literature .......................................................................... 100
6.4 Change documentation .................................................................... 101

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1 Standard S7 Water Templates for the water industry

1 Standard S7 Water Templates for the water


industry
1.1 Use
The use of standard S7 Water Templates focuses primarily on the focal points of
the water industry with municipal or private plant operators for:

• Drinking water
• Wastewater
• Desalination
• Water transport (pipelines, water distribution)

These standardized S7 Water Templates can also be used in the following areas:

• Irrigation
• Pumping stations
• Wastewater services
• Industrial water
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• Water purification
• Dams
• Weirs
• Waterways/locks
• Dyke systems/flood protection
• Other branches

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1 Standard S7 Water Templates for the water industry

1.2 Requirements
The water industry is closely connected to our environment. In addition to process
engineering, it also sets technical, economic and environmental requirements.
Cost reduction in planning, engineering, maintenance and repair times as well as
employee training are just as much a part of this as the total cost of all investments
incurred over their entire life cycle (Total Cost of Ownership = TCO).
The technical requirements are focused on scalable solutions using S7-300/S7-400
hardware, tailored from the smallest system to complex large-scale SIMATIC PCS
7 plants. High availability must be guaranteed at all times and at all levels
(operations management, operator control and monitoring, automation, field or
process level). The simple integration of remote control technology, process
instrumentation, energy distributions, drive solutions, gates, valves and frequency
inverters has also been taken into consideration.

Figure 1-1
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The connections of decentralized structures, e.g. pump stations, sewer systems,


water reservoirs and storage channels via remote control technology are another
important aspect in the technical requirements of the water industry.

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1 Standard S7 Water Templates for the water industry

1.3 System requirement


The S7 Water Templates contains licence subject components. These are based
on:
• SIMATIC PCS 7 Library V7.1
• SIMATIC PCS 7 CFC standard library
• SIMATIC PCS 7 TeleControl
• SIMATIC PCS 7 Add-On Industry Library (IL)
• SITRANS Library (SL)

The use in your configuration environment or in process operation obliges you to


purchase the engineering and runtime licenses for the Industry Library and the
SITRANS Library.

Note The PCS 7 Library is a prerequisite for the operation of the S7 Water Templates,
since driver blocks from this library are used in the CFC plans.
The PCS 7 Library is no longer included by default with PCS 7 V9.0 SP1.
However, you can download these free of charge in the article "SIMATIC PCS 7
V9.0 SP1 Software Updates":
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https://support.industry.siemens.com/cs/ww/en/view/109756832

The ordering information for the Industry Library is available under the link:
https://support.industry.siemens.com/cs/ww/en/view/109750720

The ordering information for the SITRANS Library is available from the following
link:
https://support.industry.siemens.com/cs/ww/en/view/65741624

The SIMOCODE ES engineering license and/or the STARTER license are


required for the commissioning of SIMOCODE per V and/or SINAMICS devices.

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1 Standard S7 Water Templates for the water industry

1.4 Concept structure


1.4.1 Standardized engineering templates in process control

The use of standardized engineering templates increases the economic benefit in


project engineering, for example:

• Cost reduction of application development and basic engineering


• Standardization through unified program structures
• Secure operator control and monitoring with uniform look and feel
• Life cycle guarantee with short maintenance and servicing times

Engineering templates are based on the physical model of the standards NAMUR
NE33 and ISA S88.01 (ANSI/ISA-88.01-1995) and are structured as follows:

Figure 1-2
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Templates
Templates consist of clustered function blocks typified as:

• Measuring point types = Process Tag Type (PTT)


• Single control unit types = Control Module Type (CMT)

and contain:

• Input/output signals
• Technological functions (e.g. engine)
• Panel and local controls
• Monitoring functions and recording of operating hours.

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Equipment module templates


Equipment Module Templates consist of grouped templates of different types,
which are combined to one technical device / I&C operation unit, e.g. multiple
control room operation, aggregate switchover 8, package units, dosing control.

Unit Templates
Unit Templates consist of templates and Equipment Module Templates with
hierarchical structures, which are connected to a plant section (e.g. storage
channel).

Process Cell, Area, Site, Enterprise


Further components of the physical model taken from ISA -88.01, such as Process
Cell (higher-level plant unit), Area (production plant), site (plant) and Enterprise
(company) are not considered any more in this document.

1.4.2 Water Engineering Templates in the water industry

In the water industry, Engineering Templates are ideally used with water-specific
functionalities and industry-specific properties. These Water Engineering
Templates (WET) consist of three groups:

Water Templates
Table 1-1
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Abbreviation Explanation of term


WPTT Water Process Tag Type
water-specific process tag types
WCMT Water Control Module Type
water-specific control module types

Water Equipment Modules


Table 1-2
Abbreviation Explanation of term
WEMT Water Equipment Module Templates
Water-specific devices / process control operation unit

Water Unit Templates (WUT)


Table 1-3
Abbreviation Explanation of term
WUT Water Unit Template
A water-specific plant unit

Note This document describes primarily the design and use of S7 Water Control
Module Types for S7-300 hardware in PCS 7. In the following descriptions, the
term "S7 Water Template(s)" is primarily used.

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1.4.3 Definition of "water-specific"

The term "water-specific" takes into account the legal requirements and guidelines
for water or wastewater treatment plant operators, which have to be adhered to in
the construction, operation, maintenance and care.
The most important water-specific requirement is to ensure plant operation in case
of partial/complete failure of the process control, remote control and/or automation
technology.
Standardized solutions for PCS 7 water projects are available in the S7 Water
Templates for this and other requirements:

• Simple multi-user control 1 out of 8 control locations


• Integrated Panel operation (optional mosaic panel connection)
• Integrated local controls (HW) without automation (AS)
• Integrated local controls (SW) with automation
• Process-dependent choice of aggregates for a maximum of 8 drives
• Provision of a measured value block with 8 limit values
• Simple Integration of Package Unit solutions in the process control system
• Integrated engineering with SIMATIC TeleControl for PCS 7 (under license) of
telecontrol stations via SINAUT ST7 routing blocks.
• Complete drive solutions (pumps, agitators, etc.) with input / output periphery
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(drag and drop)


• Complete drive solutions (pumps, agitators, etc.) via field bus connection with
SIMOCODE pro V and S7-300 (incl. hardware engineering)
• Complete drive solutions (pumps, agitators, etc.) via field bus connection with
SINAMICS G120 and S7-300
• Integrated solution with process instrumentation via field bus connection with
SITRANS MAG 6000 and S7-300

1.4.4 Water-specific S7 measuring point types

Water-specific process tag types (WPTT_S7) are templates with project-specific


interconnections of CFC blocks. They are based on groupings of PCS 7 Basic
function blocks (PCS 7 CFC Library, PCS 7 Basis Library V82), S7 blocks of the
PCS 7 Industry Library (IL) and/or S7 blocks of the SITRANS Library.
The WPTT_S7 provide complete drive, measuring point, controller solutions, etc.
They also contain peripheral connections (I/O peripherals or field bus connection),
recording of operating hours as well as local control (HW, SW, and Panel).
The process tag types can be edited in PCS 7 with the PCS 7 Plant Automation
Accelerator/COMOS.

Note From SIMATIC PCS 7 V8.2 onwards, the S7 WPTTs are omitted, to be fully
replaced by individual control modules.

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1.4.5 Water-specific S7 control module types

The S7 control module types (WCMT_S7) are enhanced S7 process tag types with
special benefits for mass data engineering with COMOS/PCS 7 Plant Automation
Accelerator:

• Instance-specific changes to the instance of the control module are not lost
during synchronization between type and instance.
• It is also possible to create different instances from a single S7 control module
type. In addition to this, optional blocks are also configured in the S7 control
module type. Before creating the instances, it is possible to determine in
COMOS/PCS 7 Plant Automation Accelerator whether or not to activate the
optional blocks in the corresponding instance. For this purpose, the additional
view "Technological Connections" has been introduced in the CFC Editor as of
PCS 7 V8.0 SP2. Synchronization data between type and instance is not lost.

Just like the S7 process tag types, the data is stored as a central technological
object in a PCS 7 Master Data Library, consisting of:

• one CFC chart


• one PCS 7 OS block icon
• the PCS 7 APL-compliant faceplates
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The WCMT_S7 are preset to the water-specific functions and can always be
adjusted by the user to the required operational conditions. In doing so, the
templates do not lose their standardization character.

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1.4.6 Water-specific S7 Equipment Module Templates

Water-specific S7 Equipment Modules Templates (WEMT_S7) are available for


technical units composed of controls, sensors, devices/actuators and/or
mechanical components. The individual WEM_S7 are grouped from various S7
Water Templates (WCMT_S7) or consist of separate control system operation
units. The WEMT_S7 for control system operations (e.g. multi-user selection,
aggregate switching, package unit connection) are stored as CFC plans.
Regulations, such as the split-range regulation, are created in the form of a sample
solution.
WEMT_S7 data is stored in a PCS 7 master data library, consisting of:
• one CFC chart
• one PCS 7 OS block icon
• the PCS 7 APL-compliant faceplates

Processing via mass data engineering can also be done with COMOS/PCS 7 Plant
Automation Accelerator.

Note You can find further related information in Section 1.10.

1.4.7 Water-specific Unit Template (WUT)


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Water-specific unit templates are available for technical subsystems on the basis of
standardization. They are made up of the APL standard libraries, Industry Library
and SITRANS Library, WCMTs as well as WEMTs.

Note As a prefabricated unit, typical Water Unit templates are available for download
in Siemens Online Support.
PCS 7 Water Unit Template – External Pump Station of a water-treatment plant
https://support.industry.siemens.com/cs/ww/en/view/109481486
PCS 7 Water Unit Template – Efficient congestion channel management
https://support.industry.siemens.com/cs/ww/en/view/109481487

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1.4.8 Structure of the S7 Water Templates

The S7 Water Templates are summarized in the PCS 7 library "SWL S7WCMT
V901". In the plant view, the water-specific CMTs are structured hierarchically as
follows:

Figure 1-3

3
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(1) Library
(2) Water-specific control module types (WCMT)
(3) Water-specific devices (WEMT)

The classification of the S7 Water Templates is also based on the standardized


PCS 7 library structures.

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1.4.9 Messaging in S7 Water Templates

A unified message process with predefined message texts has been implemented
in the S7 Water Templates

Figure 1-4
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1 Standard S7 Water Templates for the water industry

Engine controls
The following messaging is valid for the MotLean, MotRev, Mot2Spd, MotSpdC
templates:

Table 1-4
Bit MonDi08 Message class Priori Info Acknowled
ty text gment
1 Engine on (right) Status message – AS** 10 
2 Engine off Status message – AS** 10 
3 Engine on (left) Status message – AS** 10 
4 Repair switch OFF Status message – AS** 10 
5 External reset Status message – AS** 10 
6 Operating mode General operation message 10 
preselection: remote
7 Operating mode General operation message 10 
preselection
Off/Zero/Blocked
8 Operating mode General operation message 10 
preselection: local
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Bit MonDi08 Message class Priori Info Acknowled


ty text gment
1 Engine protection AS process control system 10 
triggered alarm message
2 Control fuse triggered AS process control system 10 
alarm message
3 Temperature rise / AS process control system 10 
thermistor protection alarm message
triggered
4 Mechanical protection AS process control system 10 
alarm message
5 Dry-run protection AS process control system 10 
triggered alarm message
6 Differential AS process control system 10 
pressure/membrane alarm message
monitoring triggered
7 Bypass active AS process control system 10 
alarm message
8 Emergency stop/Stop AS process control system 10 
alarm message

 without message acknowledgement


 with message acknowledgement

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Slide/flap/valve controls
The following messaging is valid for the VlvL, VlvMotL, VlvAnalog, VlvPosL
templates:

Table 1-5
Bit MonDi08 Message class Priori Info Acknowled
ty text gment
1 Slider/flap/valve open Status message - AS 1 10 
2 Slider/flap/valve Stop Status message - AS 1 10 
3 Slider/flap/valve closed Status message - AS 1 10 
4 Repair switch OFF Status message - AS 1 10 
5 External reset Status message - AS 1 10 
6 Operating mode General operation message 10 
preselection: remote
7 Operating mode General operation message 10 
preselection
Off/Zero/Blocked
8 Operating mode General operation message 10 
preselection: local
 Siemens AG 2018 All rights reserved

Bit MonDi08 Message class Priori Info Acknowled


ty text gment
1 Engine protection triggered AS process control system 10 
alarm message
2 Control fuse triggered AS process control system 10 
alarm message
3 Temperature rise / AS process control system 10 
thermistor protection alarm message
triggered
4 Torque open triggered AS process control system 10 
alarm message
5 Torque closed triggered AS process control system 10 
alarm message
6 Differential AS process control system 10 
pressure/membrane alarm message
monitoring triggered
7 Bypass active AS process control system 10 
alarm message
8 Emergency stop/Stop AS process control system 10 
alarm message

 without message acknowledgement


 with message acknowledgement

1
As of SIMATIC PCS 7 V8.2, the message class "Status message AS" must be set for all
operating messages. This message class only supports the signal change 0-> 1 (incoming).
Signal change 1-> 0 (outgoing) is not recognized and supported. To ensure that the messages
"Engine off" or "slide stop" are archived correctly, these signals must also be interconnected at
MonDi08. With this message variant, all system states from the archive can be filtered swiftly
and unambiguously and visualized.

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Message block "MonDi08" enables an optional plant-oriented expansion of the


possible messages and commands. Inputs 1-8 of the MonDi08_Op2 block are for
operation messages that do not need to be acknowledged. The inputs of the block
MonDi08_Al2 1-8 are prepared for error messages that must be acknowledged.

Note In the "S7WCMT_V901" library, the S7_WCMT are additionally equipped with
several MonDi08 message blocks. These are very resource-intensive with regard
to PBK connections, so that the maximum limit of 300 PBK in the S7-300
architecture can be reached very quickly. In order to avoid any signal loss in this
context, the S7-300 should preferably be equipped with a UPS power supply
during project planning. Alternatively, higher-level messages (e.g. NSHV/MSHV)
must be implemented using locking technology so that no flood of messages
occurs. The complex message processing according to the bit message
procedure via the FreeMessage module is no longer necessary.
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1.5 Complete overview


The following example describes the structural design and the standardized
content of the S7 Water Templates.
In order to work with the S7 Water Templates, the user should have previous
practical experience in the PCS 7 engineering environment and possess
procedural knowledge of the water industry.
All S7 Water templates are limited to the essential functional content and their
water-specific applications.
Additional information can be found in the following "Read Me" files:
Table 1-6
No. Link
/1/ SIMATIC PCS 7 V9.0 SP1
https://support.industry.siemens.com/cs/ww/en/view/109750097
/2/ PCS 7 Advanced Process Library (APL) V9.0 SP1
https://support.industry.siemens.com/cs/ww/en/view/109757947
/3/ PCS 7 Industry Library (IL) V9.0
https://support.industry.siemens.com/cs/ww/en/view/109756107
/4/ SITRANS Library (SL) V8.0
https://support.industry.siemens.com/cs/ww/en/view/109755967
 Siemens AG 2018 All rights reserved

The separate engineering tool TIA portal V14 SP1 Upd4 is used for the integration
of the IPC/Comfort Panel. The licensed software packages SIMOCODE ES 2007 +
SP7 or STARTER V4.4.0.0 are required for engineering with SIMOCODE pro V or
SINAMICS G120, depending on the application.

Note You can find an overview of the installed software in section 5.1 "Installed
software".

1.5.1 PO calculation for S7 Water Templates

The S7 Water Templates are used in PCS 7 with CPU 31x(C)-2PN/DP or


IM151-8(F) hardware.

Note What are the system requirements for using SIMATIC PCS 7 Industry Library?
https://support.industry.siemens.com/cs/ww/en/view/73133562

The document describes the structural design of water-specific S7 sample charts


for the types WEMT_S7, WPTT_S7 and WCMT_S7. These S7 Water Templates
are preferably used in small process solutions with a simple alarm concept. The
number of S7 Water Templates to be integrated per automation system depends
on the technical conditions for work, load memory and co-pending S7 messages
(PBKs = number of ALARM_DQs used) of the CPU type. In practice up to 60 S7
Water templates can be used, whereby the balanced mix of different drive types,
gates/valves, measurements, count values, controllers and aggregate
interconnections has a significant impact on the total amount. The following rule of
thumb enables you to get a rough estimate of the S7 Water Templates to be used
from the number of required PBKs. The technical upper limit of non-acknowledged

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messages, which are simultaneously pending is 300 PBKs. If this limit is exceeded
there is a risk of message loss. Experience has shown that up to approx. 240 PBKs
can be used for calculation and approx. 20% are provided as reserve for the
system and/or communication messages. Memory requirements (S7 Water
Templates, communication, approx. 20 % reserve in general) and PBK determine
the CPU type!

Table 1-7
S7 Water Templates PBCs per S7 Water
Template
each counter 2
each aggregate interconnection 2
each controller 5
each engine, gate, valve 5
each measurement with 4 limit values (LV) without changes 5
gradient
each measurement with 4 limit values (LV) with changes 7
gradient
each measurement with 8 limit values (LV) 10
each message block with 8 individual alarms 10
each unnamed S7 Water Template 5
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1.5.2 Calculation of a mid-sized wastewater pumping station:

𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑆7 𝑊𝑎𝑡𝑒𝑟 𝑇𝑒𝑚𝑝𝑙𝑎𝑡𝑒 ∗ 𝑃𝐵𝐾 𝑝𝑒𝑟 𝑊𝑎𝑡𝑒𝑟 𝑇𝑒𝑚𝑝𝑙𝑎𝑡𝑒 = 𝑃𝐵𝐾 𝑆𝑢𝑏𝑡𝑜𝑡𝑎𝑙

Table 1-8
S7 Water Template Amount of S7 PBCs per PBK
Water S7 Water subtotal
Templates Template
Drives 24 5 120
(4 x frequency inverters, 8 x gates, 4 x
valves, 6 x engines, 2 x Rev engines
Controller 2 5 10
Measured value with 4 limits without 7 5 35
changes gradient
Measured value with 4 limits with 4 7 28
changes gradient
Measured value with 8 limits 1 10 10
Message block with 8 individual 1 10 10
messages
Count values 7 2 14
Time control 1 5 5
Setpoint curve preselection 1 5 5
Aggregate block 1 2 2
Multi-user selection 1 1 1
Total 50 -- 240

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1.5.3 Rule of thumb for CPU selection without remote control technology

• Approx. 25 S7 Water Templates = S7-313(C)-2DP


(Memory: 128 Kbytes)
• Approx. 40 S7 Water Templates = S7-314(C)-2PN/DP/IM151-8
(Memory: 192 Kbytes)
• Approx. 40 S7 Water Templates = IM151-8
(Memory: 192 Kbytes)
• Approx. 50 S7 Water Templates = IM151-8F
(Memory: 256 Kbytes)
• Approx. 80 S7 Water Templates = S7-315-2 PN/DP
(Memory: 384 Kbytes)

These can be additionally used in S7 package units or S7 RTU stations via remote
control technology (SINAUT ST7, IEC, DNP 3) or remote data transmission. To
achieve consistent engineering (CFC) of decentralized RTU stations with PCS 7
TeleControl (TC) and SWL Adv., coordinated marshalling modules (engines,
measurements, sliders, controllers, etc.) are available for SINAUT ST7 telecontrol
transmission. These blocks, including block icons and APL-compliant faceplates,
form part of the PCS 7 Telecontrol. With regard to the SIMATIC CPU and the
memory available, even the necessary system resources must be taken into
consideration. In this case, one has to consider two aspects, which are also
connected to the previously described estimates for the S7 Water Templates:
 Siemens AG 2018 All rights reserved

• SINAUT project planning: The SINAUT project planning itself requires about 20
KB of work memory + approx. 0.5 KB of work memory by the instance DB, for
each marshaling block connected to the SINAUT ST 7 Par12D_R block.
• The marshalling block (FB) requires approximately 1 KB work memory for
every technological IL block + about 0.5 KB of work memory for the instance
DB. Approx. 0.5 KB should be added for each additional technological object
with the same function.

Note All values are to be considered as guide values and must be examined in detail!
Further information about the integration of S7-300 / IM 151-8 with the Industry
Library in PCS 7 can be found in the following articles:
https://support.industry.siemens.com/cs/ww/en/view/73133562

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1.5.4 Definition of names and terms

Note This document describes primarily the design and use of S7 Water Templates. In
the following descriptions, the term "S7 Water Template(s)" is primarily used.
This is identical to the above-described term for "Water Templates".

The templates for WCMT_S7, WPTT_S7, WPTT_S7…..S and WEMT_S7 contain


uniform name and term definitions to enable quick assignment of tasks and
recognition of functions. These are composed of three criteria:

1. S7 Water Template type (WCMT_S7, WPTT_S7, WPTT_S7…S, WEMT_S7)


2. S7 Water Template function (name = technology block name from IL or
SITRANS Library)
The suffix "S" of the S7 Water Templates function WPTT_S7..…S stands for the
Small version. These contain no PCS 7 channel blocks but are directly
connected via I/O peripheral blocks.
S7 Water Templates (not in the Small version) with I/O devices use channel
blocks of the PCS 7 Standard Library.
3. Signal connection (without Text/_FB/_FbMMS/_FbDrv)

S7 Water Templates that contain no text for the signal connection, represent all
CFCs with analog/digital input/output peripherals without driver blocks!
 Siemens AG 2018 All rights reserved

Figure 1-5

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S7 Water Templates containing the signal connection "Fb", represent CFCs with
field bus drivers for PROFIBUS DP.

Figure 1-6

S7 Water Templates containing the signal connection "FbMMS", represent CFCs


for SIMOCODE pro V with field bus driver for PROFIBUS DP.

Figure 1-7
 Siemens AG 2018 All rights reserved

S7 Water Templates containing the signal connection "FbDrv", represent CFCs for
SINAMICS G120 with field bus driver for PROFIBUS DP.

Figure 1-8

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1.5.5 Overview of WCMT_S7

The library "SWL S7WCMT V901" contains 30 S7 Water Templates of the type
"single control module type". The following table gives an overview of all types in
alphabetical order:

Table 1-9
Template Description
WCMT_S7AccuS Accumulated counter values optionally as pulse or continuous
measured value

WCMT_S7AUMAVx_Fb Control of AUMA actuators

WCMT_S7Average Mean value generation of up to 8 measured values with gradient


check and establishment of the minimum and maximum valid value
WCMT_S7CalcWatP Calculation of thermal power and thermal energy output
WCMT_S7GenFunc Various functions (S7-Time in BCD format, pulse generator, time
measurement between two calls, start-up behavior)
WCMT_S7MonAnalog Analog monitoring with 4 limit values

WCMT_S7MonAnalog08 Analog monitoring with 8 limit values


 Siemens AG 2018 All rights reserved

WCMT_S7MonAnGrad Analog monitoring with 4 limit values, incl. 2 gradient limit values
WCMT_S7MonDigital Digital monitoring

WCMT_S7MonDigital08 Digital monitoring with 8 binary inputs

WCMT_S7Mot2Spd Engine with two speeds and one direction of rotation

WCMT_S7Mot2Spd_FbMMS Engine with two speeds and one direction of rotation with field bus
connection to SIMOCODE pro V
WCMT_S7MotLean Engine with one speed and one direction of rotation

WCMT_S7MotLean_FbMMS SIMOCODE pro V engine with one speed and one direction of rotation
with field bus connection
WCMT_S7MotRev Engine with one speed and two directions of rotation

WCMT_S7MotRev_FbMMS Engine with one speed and two directions of rotation with field bus
connection to SIMOCODE pro V
WCMT_S7MotSpdCon Engine with frequency inverter connection with infinitely variable
speed change and two directions of rotation
WCMT_S7MotSpdC_FbDrv Engine with frequency inverter with infinitely adjustable speed and two
directions of rotation with field bus connection to SINAMICS G120
WCMT_S7OpAn Operation of an analog value (setpoint)

WCMT_S7OpD Operation of a digital value (command)

WCMT_S7OpTrig Operation of a digital value via interconnection or faceplate operation


as a pulse signal (ON button)
WCMT_S7PIDCon Continuous PID controller

WCMT_S7PIDStepCon PID step controller

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Template Description

WCMT_S7SitrsMAG6000 SITRANS MAG6000 flow measurement

WCMT_S7TiSwitch Time switch with 8 switching values

WCMT_S7VlvAnalog Valve with analog actuating signal

WCMT_S7VlvLean Valve with two end positions without intermediate switching

WCMT_S7VlvLean_FbMMS Valve with two end positions without intermediate switching via field
bus with SIMOCODE pro V
WCMT_S7VlvMotor Engine slide valve

WCMT_S7VlvMot_FbMMS Engine slide valve with field bus connection to SIMOCODE pro V

1.5.6 Overview of WEMT_S7

The library "SWL S7WCMT V901" contains six S7 Water Equipment Module
Templates. The following table gives an overview of these templates in
alphabetical order:
 Siemens AG 2018 All rights reserved

Table 1-10
Template Description
WEMT_IEC_OrgCom Establishment of IEC 60870 communication

WEMT_S7Aggr08 Aggregate change according to working hours or master aggregate


principle for unit up to 8 drives
WEMT_S7MonAnCountC Analog monitoring, total and day counter (incl. reset) via analog signal
capture
WEMT_S7MonAnCountI Analog monitoring, total and day counter (incl. reset) via separate
analog and digital signal capture
WEMT_S7SplitRangeCtrl Controls up to four drives or engine valves via a PID controller
WEMT_S7UserM Multi-waiting module over 8 operating levels with one control unit
" 1 out of n"

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1.5.7 Engineering with Control Module (CM) Technology

With the use of water-specific control module types, in this example WCMT,
different types of instances can be created in the project. An instance is a copy of
the type and is adapted to the respective requirements by activating optional
blocks. Necessary changes, such as the extension by additional message or
channel modules, are not carried out at every instance, but centrally at the type
(template) in the master data library.

Note The application example "Control Module (CM) Technology - Efficient


Engineering in PCS 7" gives you a general overview of how a CMT is created,
extended and instantiated. The application example is available under the
following link: https://support.industry.siemens.com/cs/ww/en/view/109475748
 Siemens AG 2018 All rights reserved

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Selecting a variant
By default, the "Optional" attribute of all the blocks is deactivated in a variant, that
is, the required blocks must be connected in a project- and task-specific way. This
reduces the memory requirements and the required CPU project objects.
A variant and the options necessary for solving the automation task are determined
in the instance. The individual steps are described below.

Figure 1-9

3
 Siemens AG 2018 All rights reserved

(1) For this purpose, the technological connections are displayed in the CFC.
(2) The available variants are displayed in the context menu.
(3) The functionality required for the automation task is determined by selecting
the options.

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2 Water-specific control module types

2 Water-specific control module types


The function blocks from the PCS 7 master libraries/Industry Library /SITRANS
Library have been placed in the WCMT_S7, WPTT_S7 and WEMT_S7 templates
in the CFC subplan A, pages 1 to 6. This structure represents a clear solution and
can always be custom adjusted and changed by the user.

Figure 2-1

1 4

2 5
 Siemens AG 2018 All rights reserved

3 6

Table 2-1
Subplan A Function blocks
Sheet 1 Technological block with input/output/field bus drivers or diagnostic monitoring
Sheet 2 Panel operation with prepared shortcut to the UsrM- block (WEMT_S7) and local control
selection with/without SPS
Sheet 3 Interlocking and protection monitoring with Permit, Protect and Interlock, as well as
MonDi08 modules for operating and fault messages
Sheet 4 Image module and maintenance/diagnostic monitoring
Sheet 5 Drive monitoring (engine protection, control fuse, torque monitoring, chain monitoring, belt
monitoring, filter monitoring and/or other special functions) and engine current recording
with zero point suppression
Sheet 6 Communication (cross data traffic, serial couplings, telecontrol, I slave, etc.)

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In the following chapters four variants of the type WCMT_S7 of the S7 Water
Templates are described as examples. The WCMT_S7 were generated from the
WPTT_S7 and therefore contain identical properties and functions. Therefore this
document does not give a separate description of the WPTT_S7 templates.

• WCMT_S7MotLean
– describes contents and functions with digital input/output peripherals
• WCMT_S7MotLean_FbMMS
– describes the contents and functions of SIMOCODE pro V with simple data
exchange between field device and automation system via PROFIBUS DP
• WCMT_S7MotSpdC_FbDrv
– describes the contents and functions of SINAMICS G120 with simple data
exchange between field device and automation system via PROFIBUS DP
• WCMT_S7SitrsMAG6000_Fb
– describes the contents and functions of the MA6000 flowmeter with cyclic
and acyclic data transfer between field device and automation system via
PROFIBUS DP
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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2.1 WCMT_S7MotLean template


2.1.1 CFC subplan A/ sheet 1

Figure 2-2
 Siemens AG 2018 All rights reserved

In subplan A sheet 1, the WCMT_S7MotLean provides a drive function with one


direction of rotation and one speed. The technological core functions are
implemented by the Industry Library (IL) block S7Mot .
In subplan A sheet 1, the input peripherals are connected to the S7Mot via the
PCS 7 channel block of the PCS 7 Standard Library. Via these channel modules,
the digital and analog input/output peripherals are PCS 7-compliant while
maintaining the same input/output variables, providing simulations in online mode
and data type-compliant connections of EW or AW in WORD format. The following
messages and alarms are provided by default in the WCMT_S7MotLean sample
template:

• HW: Contact maker -> "FbkRun" 1/0 = Feedback actuator on/off

The ON/OFF control commands are passed on from S7Mot to the output module
via the QutStart (CH_DO) block.
The operation of the drive is ready for integration with the multi-user concept
(MWK) via the WEMT_S7UsrM.

Note For more information on the multi-waiting concept, see the section:
2.1.2 CFC subplan A/sheet 2.

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By default, the following controls of different control locations are taken into
account in the sample chart WCMT_S7MotLean, which is typically used in the
water industry:
• PCS 7 OS operation of the S7 Water Templates via faceplate (Automatic,
Manual)
• Button operation (ON/OFF) via input module with PLC (local SW)
• Keyboard operation without PLC incl. signal follow-up mode on PCS 7 OS
(local hardware)
• Panel operation via the faceplate (Automatic, Manual)
• Seamless switchover during change of operating mode from "Local" or
"Manual" to "Auto"
• Seamless switchover during change of operating mode from "Auto" to "Local"
or "Manual"

The signals "e.g. "Engine protection triggered" and "Control fuse triggered" are
connected to the MSS connection of S7Mot via the PROTECT module. In an error-
free state, each one of the two signals provides a "1" signal. If one of the two
monitors trips, S7Mot switches on the drive and reports a fault.

Figure 2-3
 Siemens AG 2018 All rights reserved

As shown in the previous figure, the alarms of the S7Mot are corresponding
unchanged to the standard versions of the Industry Library. In addition, eight
further user-definable messages are offered in BYTE format via the input variable
USTATUS. The output variable QOS_STAT provides the eight additional
messages via bits 24 to 31, e.g. for fault signal lamps. With bits 0 to 23, all further
drive-related messages and alarms of the "S7Mot" are available.

Note For further information about the bit message procedure topic, please refer to the
following article:
https://support.industry.siemens.com/cs/ww/en/view/25554088

Standard S7 Water Templates


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Figure 2-4

1
 Siemens AG 2018 All rights reserved

The block BO_BY (FreeMessages)(1) must be explicitly switched on via the CMT
variants for remote control technology. The message assignment and activation is
performed via the DBA. In the local application without remote control technology, it
is recommended this block be switched off and that only the message structures of
the MonDi08 blocks be used. The associated message structure is described in
subplan A sheet 3.

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An anti-blocking function (ABS) is provided in automatic mode on the S7Mot with


additional activation of "ABS_EN" = "1". This is primarily a service/maintenance
function to protect against soot build-up in the drive mechanism. This often relates
to drives with a standby function. This function can also be used for time-controlled
pump operations or sampling.

Note You can find further information in the "Industry Library for S7" manual using the
keyword "ABS".
https://support.industry.siemens.com/cs/ww/en/view/109750786/54779234699

S7Mot provides an additional operating hours counter and switching cycle capture
for preventive maintenance. The drive block captures and processes starting
cycles, standstill and execution times without requiring any further external block
evaluations. On the PCS 7 OS, these captured values can be read and edited in
the parameter view of the WCMT_S7MotLean faceplate. At the time being, no tags
are activated in the technological block WCMT_S7MotLean for short-term or long-
term archiving of data.

2.1.2 CFC subplan A/sheet 2

The WCMT_S7MotLean provides various local controls in subplan A sheet 2. These


include the S7PMotL panel module from the Industry Library with data interface to
 Siemens AG 2018 All rights reserved

the IPC/Comfort Panel via PROFIBUS DP/PROFINET and the switchable local on-
site controls, with and without automation connection for drive control.

Local operation of control points


The user has the choice of using all three local on-site controls, or several variants,
e.g. panel operation + local on-site operation (HW) without automation. There are
two options for this:
1. Two-point operation
Direct switching between local and remote (after activation by a key switch)
without neutral intermediate position (local/remote). This is the case if the
signal "0" is present at the "Sel_In2" input of the Local_0_Pos_Act block. This
variant is preferably used for seamless drive switching between on-site and
remote.
2. Three-point operation
Switchover between local and remote with neutral intermediate position
(Local – 0 – Remote). This is the case if the signal "1" is present at the
"Sel_In2" input of the Local_0_Pos_Act block. This variant is preferably used in
combination with a repair switch as an additional drive switch-off (emergency
stop).

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Data exchange
The IL blocks S7Mot and S7PMot are interconnected with the identifier "QOP_" or "
OP_" via the input/output tags. An output tag IDBNR on S7PMot links the AS with
the icons and the corresponding faceplates on the IPC/Comfort Panel via not less
than one instance DB with resource-dependent "structure". The IDBNR is the
communications interface between devices. The data exchange on the
IPC/Comfort Panel in the TIA Portal takes place with symbolic addressing.

Figure 2-5
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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Panel operation
The following schematic image shows the communication between automation
(S7-300), IPC/Comfort Panel and PCS 7 OS. The S7 Panel block always has a
direct link to the technological S7 block. If the Panel block S7PMot and the
technological block S7Mot are connected to the WEMT_S7UsrM (from the sample
solution), the inclusive integration of a multi-user concept (MWK) is done including
the PCS 7 OS servers.

Figure 2-6

OS Control Room
IPC/Panel

1 2

S7Mot S7PMot

S7UsrM
3
 Siemens AG 2018 All rights reserved

PROFINET

S7-300

(1) Technological block


(2) Panel interface module
(3) Block for selecting the control room

The multi-user concept can manage up to 8 different control locations (OS server
and/or IPC/Comfort Panel). The term "control location" is to be classified as a
location such as a local control room or Comfort Panel. Each control location
receives its own switching permission number (PERM = permission), which is
created in the PCS 7 project under "Shared declarations/enumerations" and
connected to the WEMT_S7UsrM.

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Figure 2-7

In addition, each operating location on the OS server side receives a switching


sovereignty number (PERM), which is stored in the internal variable budget of the
WinCC Explorer. The local operating release is made by comparing the value of
the internal variable "@Permission" with the value at the connection "PERMIS" in
the block instance of the panel block.
If they are identical, the operator receives access rights to the related process
objects on the respective operator station. If they are not identical, it will only be
possible to monitor the process.
 Siemens AG 2018 All rights reserved

The parameters for the communication links needed between AS and Comfort
Panel/IPC must be assigned in the HW Config and NetPro. In addition, the
configuration must also be configured in the TIA Portal V14 SP1 Upd4 depending
on the panel type (IPC/Comfort Panel).

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Figure 2-8
 Siemens AG 2018 All rights reserved

Note Further information and project planning aids for the multi-maintenance concept
and panel integration can be found in the article "Integration of Comfort Panels,
Operator Panels and S7-300 Package Units in SIMATIC PCS 7 with PCS 7
Industry Library":
https://support.industry.siemens.com/cs/ww/en/view/50708061
or in the S7 manual, chapter "1.5 Panel integration" of the S7 Industry Library.
https://support.industry.siemens.com/cs/ww/en/view/81328930

In subplan A sheet 2, in addition to panel operation, the local on-site operations


with hardware and software connections are also provided. Especially in the water
industry, both variants may be used together or individually. A typical variant is
local on-site operation from the low-voltage switchgear with software control via
automation.
If the software-based local switch is activated on "LocalSw = 1" (see key-operated
switch "-S4"), the signal is forwarded to the LocalHwSwSwitch via the LocalSW
block. Here, the changeover to "LocalSetting=1" takes place with the preselection
of the local local operation via the AS. The linked "REMOTE" input from S7Mot is
switched to local control. A signal "1" is also given out by default via "LocalSet" in
the LocalAct block at the "LocalSetting" block. The associated "LOCAL_S" input
from the S7Mot is switched to software local operation.
The "Start" or "Stop" buttons (see buttons -S11 and -S12) are connected to the
LocalSW block via the input peripherals. The software-based local control is
processed in this block and forwarded via the output tags

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"Start_PV_Out"/"Stop_PV_Out" on "LOCAL_ON"/"LOCAL_OFF" of S7Mot. The


software-based on-site operation is thus released and ready for operation.

Figure 2-9: Two-point operation


 Siemens AG 2018 All rights reserved

Local on-site operation from the field (Local HW) is purely hardware-based and
provides an independent emergency operating level in the event of automation
failure.
When the local switch (-K13) is pressed, the "1" signal is passed on via "LocalHW"
to the "LocalEvent" ("1" signal) and "RemoteEvent" ("0" signal) blocks. This
switches the "REMOTE" input from the S7Mot block to local on-site operation. At
the same time, a "1" signal is output to the LocalSetting block via the LocalHW
block. The S7Mot local input "LOCAL_S", which is linked to it, is set to tracking =
hardware-based local control.

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Figure 2-10 Three-point operation


 Siemens AG 2018 All rights reserved

The hardware solution shown above is activated by changing the parameter IN1 of
the "Local_0_Pos_Act" block from 0->1 in the WCMT S7MotLean software plan
WCMT. Local on-site operation takes into account switching between on-site, a
neutral intermediate position and remote (local - 0 - remote). If both variants of
local operation (LocalSW + LocalHW) are used simultaneously, the hardware
control (LocalHW) always has priority over the software control (LocalSW).

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Figure 2-11
 Siemens AG 2018 All rights reserved

Note Thanks to the integration of different operation modes, including an emergency


mode, the S7 Water Templates fulfill one of the main water-specific requirements
in the water industry.

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2 Water-specific control module types

2.1.3 CFC subplan A/sheet 3

Subplan A sheet 3 takes into account the permission, protection, and locking
function of WCMT_S7MotLean. Double Interlock16 blocks from the PCS 7 CFC
Library provide a simple connection to the "LOCK" function of the S7Mot. The
locking function Interlock is conceptually similar to the LOCK connection type of
older PCS 7 versions.
When the locking conditions are fulfilled, the drive goes into the safety position. If
the locking conditions are no longer met, the drive can be restarted without
resetting the interlock. A logical "1" at the inputs IN1..IN16 means the good state.
Logical "0" means that interlocking is active. When the locking conditions are
fulfilled, the drive immediately goes into the safety position/disconnects.

Figure 2-12
 Siemens AG 2018 All rights reserved

The newly implemented reporting behavior was carried out with two S7MonDi08
blocks. The S7MonDi08 blocks receive the operating and fault messages from the
input drivers for drive monitoring in Sheet 5.

Protect16
All the input signals at Protect16 block are in a "good" status with signal "1" . If one
of the input signals falls off ("0"), the drive is software-locked and at the same time
the power output of the drive is enabled in hardware. The drive interlock only
terminates when all the input signals are reset ("1") and the lock is reset in the
S7MotL standard view.

Engine protection
The engine protection (subplan A/sheet 5) is connected via the CH_DI input driver
"TripMMS" to the input "In01" of the Protect16.

Control fuse
The control fuse (subplan A/sheet 5) is connected to input "In02" of the Protect16
via the CH_DI input driver "TripCF".

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Temperature rise / thermistor protection


The overtemperature/thermistor protection (subplan A/sheet 5) is connected via the
CH_DI input driver OverTempProt_AH with the input "In03" of the Protect16.

Torque /chain / belt monitoring


The torque/chain/ V-belt monitoring (subplan A/sheet 5) is connected via the
CH_DI input driver Mech_Prot_AL with the input "In04" of the Protect16.

Dry-run protection
The dry run protection (subplan A/sheet 5) is connected via the CH_DI input driver
PpProt_AL with the input "In05" of the Protect16.

Interlock16
All the input signals at Protect16 block are in status good with signal "1". If one of
the input signals falls off ("0"), the drive is software-locked and at the same time the
power output of the drive is enabled in hardware. The drive interlock only
terminates when all the input signals are present ("1") without reset of the lock in
the MotL standard view.
 Siemens AG 2018 All rights reserved

Torque Open:
The "Torque Open" signal (subplan A/sheet 5) is connected via the CH_DI input
driver TorqOpen to the input "In01" of the interlock16 .

Torque Close
The "Torque Close" signal (subplan A/sheet 5) is connected via the CH_DI input
driver TorqClose to the input "In02" of the interlock16 .

Note The torque monitoring is only connected in the following S7WCMTs:


S7VlvAnalog, S7VlvLean, S7VlvMot and S7VlvMot_FbMMS

Differential pressure / membrane monitoring


The differential pressure/diaphragm monitoring (subplan A/sheet 5) is connected
via the CH_DI input driver ProcProtect_AH with the input "In03" of the interlock16.

Network voltage monitoring


The mains voltage monitoring (subplan A/sheet 5) is connected via the CH_DI
input driver NetPower_AL with the input "In04" of the interlock16.

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Emergency stop button


The emergency stop button (subplan A / Sheet 5) is connected to the input "In05"
of Interlock16 via the CH_DI input driver EmergStop.

Local drive lock


The local drive lock (subplan A / sheet 3) is connected to the input "In06" of
Interlock16 via the OR block Local_0_Pos_Even.

Engine overcurrent
The engine overcurrent (subplan A/sheet 5) can be implemented via block AV and
is connected to input "In07" of interlock16.

Repair switch OFF


The repair switch (subplan A/sheet 5) is connected to the input "In08" of the
Interlock16 via the input driver Maint.

CAUTION Safety relevant regulations according to VDE 0100 /0105 or DGUV


 Siemens AG 2018 All rights reserved

regulation 3 (German Statutory Accident Insurance) must not be


invalidated with these functions described here. This must be always taken
into consideration when creating the software.

Note For further information about the interlocking function, refer to the S7 manual of
the Industry Library:
https://support.industry.siemens.com/cs/ww/en/view/109750786/54779139467

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2.1.4 CFC subplan A/sheet 4

In subplan A sheet 4 of the WCMT_S7MotLean, a message summary of the signal


quality of the input periphery is provided via an OR block.

Figure 2-13
 Siemens AG 2018 All rights reserved

If a component of the input periphery reports a faulty signal quality, a "1" signal is
transmitted to the connected input "CSF" of the S7MotL component.

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2.1.5 CFC subplan A/sheet 5

The drive monitoring (engine protection, control fuse, torque monitoring, chain and
belt monitoring, filter monitoring and/or other special functions) including engine
current recording with zero point suppression are implemented in chart partition A
sheet 5 of WCMT_S7MotLean.

Figure 2-14
 Siemens AG 2018 All rights reserved

Zero point suppression


In order to prevent a fluctuating engine current in the switched-off state, a zero-
point suppression is generated by the zero_suppression limiter block.
If a value less than 0.5 is present at the "In" input of the zero_suppression limiter
block, a logic "0" is switched to the input In1 of the SelA02In block SelZero to thus
maintain a stable value "0". If the engine current reaches at least 1 ampere
(hysteresis), the real value of the engine current is released again.
The Wire break monitoring at the driver block is always enabled.

Engine current monitoring


The downstream S7MonAn module provides the engine current separately in the
process diagram. This gives the operator the possibility to use additional operating
and monitoring conditions for the engine current directly. The engine current rise
can be transferred and interlocks the drive via the Interlock16 interlock block.

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Table 2-2
Contact Block name Function
HW: Contact Maint 1/0 = maintenance switch ON/Maintenance_Service
HW: Contact TripMMS 1/0 = engine protection ON/triggered
HW: Contact TripCF 1/0 = Fuse ON/triggered
HW: Contact EmergStop 1/0 = emergency stop not triggered/emergency stop triggered
HW: Contact NetPower_AL 1/0 = Supply voltage i.o./missing
HW: Contact Mech_Prot_AH 1/0 = Torque /Chain/Belt monitoring i.o./triggered
HW: Contact PpProt_AL 1/0 = Dry-run protection i.o./triggered
HW: Contact OverTempProt_AH 1/0 = temperature rise/thermistor protection i.o./triggered
HW: Contact ProcProtect_AH 1/0 = Differential pressure/membrane monitoring i.o./triggered
Analog value MotorCurrent Limit value monitoring (>19mA): Engine overcurrent triggered

The signal from channel driver Maint (maintenance/service) is connected via OR


block in Sheet 4 to the "REPAIR" connection of MotL (Sheet 1) engine block. In an
fault-free state the signal delivers a "1" signal. When the repair switch is triggered,
the block S7 MotL switches off the drive and signals out of operation. Warnings,
faults and operating messages are suppressed in this operating mode.
 Siemens AG 2018 All rights reserved

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2.1.6 CFC subplan A/sheet 6

The S7 Water Templates keep the range ready for further communication
enhancements in all chart partitions A sheet 6. This subplan is conceptually ready
for local data exchange, serial connections or remote control technology.
In the case of controller, engine slide units and frequency inverters, prefabricated
switching units are provided, interconnected with one connection by means of a
quick tailor-made connection (plug and coupling). This pre-configured variant can
be extended at any time in a task-specific manner.
As of PCS 7 V8.2, the associated marshalling for SINAUT ST7 telecontrol protocol
between S7 IL module and PCS 7 TeleControl is provided in this subplan. When
using the SINAUT ST7 telecontrol technology, the FreeMessage module can
optionally be switched on via the technological objects and the S7MonDi08
signalling and alarm modules can optionally be switched off.

The use and connection of the Marshalling SINAUT ST7 modules with PCS 7
TeleControl can be found in the respective manual.

Note When engineering the Marshalling blocks for SINATU ST7, all relevant
connections to the associated S7 IL blocks are prepared. The valid telegram
number (see default value on the block) for this S7 WCMT must be updated
project and task specific.
 Siemens AG 2018 All rights reserved

Figure 2-15

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2.1.7 WCMT_S7MotLean OS faceplates and symbols

Each control module type (WCMT_S7 / process tag type (WPTT_S7)) and tag type
(WPTTs) of the S7 Water Templates receives only one image symbol on the OS
for the technological core function, including the associated Panel image symbol if
necessary (the latter is missing if the block is deselected or unavailable). The
standard faceplates of S7Mot (IL) are used without changes in WCMT_S7MotLean.

Note The used faceplates and symbols of the WCMT_S7MotLean are contained in the
corresponding profile. You can download the profiles separately from the article
page of this application example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information about the OS faceplates and image symbols, refer to the
S7 manual of the Industry Library:
https://support.industry.siemens.com/cs/ww/en/view/109750786

2.1.8 WCMT_S7MotLean Panel faceplates/image symbols


 Siemens AG 2018 All rights reserved

The Panel image symbols and faceplates form part of the PCS 7 Industry Library
and are not provided automatically for the individual control module types
(WCMT_S7) of the S7 Water templates. The user creates the plant-specific images
for IPC/panel operation and monitoring separately via TIA Portal V14 SP1 Upd4.

Note The used panel image blocks and panel symbols of the WCMT_S7Motlean are
described in the corresponding profile. You can download the profiles separately
from the article page of this application example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information and configuring aids, refer to the article: "Integration of
Comfort Panels, Operator Panels and S7-300 Package Units in SIMATIC PCS 7
with PCS 7 Industry Library".
https://support.industry.siemens.com/cs/ww/en/view/50708061

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2.2 WCMT_S7MotLean_FbMMS template


The example WCMT_S7MotLean_FbMMS describes the water-specific functions
of a SIMOCODE pro V, prefer with field bus connection over PROFIBUS DP and
the APL channel block FbSwtMMS, for one drive function with one direction of
rotation and one speed. The example is applicable to all other templates with the
same nominal signal connection "_FbMMS" and can be used with field bus
connection PROFINET, too.
The configuration of the communication of a SIMOCODE pro V (PN) with
PROFINET is described in detail in the SIMOCODE pro communication function
manual:
https://support.industry.siemens.com/cs/ww/en/view/109743960

This template only differs from the previously described WCMT_S7MotLean


template in subplan A sheet 1, 2 and sheet 5. The differences are described in
detail in this section.

WCMT_S7MotLean_FbMMS uses the basic type 2 (telegram type) between


SIMOCODE pro V and the automation via PROFIBUS. Basic type 2 for
SIMOCODE pro V is stored by default in the hardware catalog of SIMATIC
Manager. Basic type 1 is not supported by the telegram type and is not used in
conjunction with the WCMT_MotLean_FbMMS. The following example shows the
 Siemens AG 2018 All rights reserved

standard HW catalog in the HW Config. The displayed path identifies a selection of


devices for the connection of SIMOCODE pro V with basic type 2 to the AS via
PROFIBUS DP.

Figure 2-16

In the hardware configuration, the integration of SIMOCODE pro V for PROFIBUS


DP and PROFINET should be implemented via GSD.
For SIMOCODE pro V with PROFINET, only the base type 3 is used in the Water
Templates. With 20 bytes of input and 6 bytes of output data, the maximum, cyclic

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data exchange is used. Basic type 2 and basic type 3 are identical in the first 4
bytes of input and 2 bytes of output data. Base type 3 provides the following
information from byte 5 to byte 19 in addition to the channel block FbSwtMMS via
the peripheral addressing:
• Motor temperature in [° C]
• cos phi
• Active power in [W]
• Apparent power in [VA]
• Active energy in [kWh]

The provided SIMOCODE measured values were created as examples for the
SIMOCODE WCMT and can be modified for specific projects. For example, you
can change the parameter active energy with the parameter operating hours.
In addition, you must adapt the provided SIMOCODE device parameterization and
the WCMT.
The following figure gives a schematic description of the input and output interfaces
of SIMOCODE pro V ES and the channel block FbSwtMMS. The SIMOCODE pro
V contains the telegram structure of the "basic type 2" with 4 byte input and 2 byte
output data.

Figure 2-17
 Siemens AG 2018 All rights reserved

Note Further information about the coupling with PROFIBUS DP can be found in the
SIMOCODE per function manual "Communication":
PROFIBUS: https://support.industry.siemens.com/cs/ww/en/view/109743960

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2.2.1 CFC subplan A sheet 1

The WCMT_S7MotLean_FbMMS provides one SIMOCODE per V drive function


with one direction of rotation and one speed in subplan A sheet 1.

Figure 2-18
 Siemens AG 2018 All rights reserved

The control and message data of the drive is supplied/removed via the action
blocks Datensatz69By0-1", Datensatz69By2-3 or Datensatz67By0-1. The S7Mot
evaluates the cyclic messages received and sends the control signals cyclically
back to the SIMOCODE pro V.
The engine current [%] sent by SIMOCODE pro V via the field bus is scaled and
processed further in subplan A sheet 5. The additionally provided messages on
SIMOCODE pro V are transmitted to the "USTATUS" of S7Mot via the
FreeMessages block.

Table 2-3
Signal Message
IN0 Reserve
IN1 Control fuse triggered
MMS collective
IN2
malfunction/overload/overtemp.
IN3 Mechanical protection triggered
IN4 Dry-run protection triggered
IN5 Differential pressure triggered
IN6 Bypass active
IN7 Emergency stop/stop triggered

For the display on the PCS 7 OS, the user processes it according to the bit
message procedure. All other chart functions are identical to those from
WCMT_S7MotLean.
See section: 2.1.1 CFC subplan A/ sheet 1.

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2.2.2 CFC subplan A sheet 2

Local operation via LocalHW is shown in Figure 2-19. The SIMOCODE pro V
transfers the parameter "Operating mode LocalHW On/ LocalHW Off = Signal 1/0"
via the output variable "Status8" of the driver block FbSwtMMS to the S7 CFC
program in the telegram of basic type 2.
The further signal processing for the Local HW is identical with the description of
the WCMT_S7MotLean.
See section: 2.1.2 CFC subplan A/sheet 2.

Figure 2-19
 Siemens AG 2018 All rights reserved

2.2.3 CFC subplan A sheet 3

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.3 CFC subplan A/sheet 3.

Figure 2-20

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2.2.4 CFC subplan A sheet 4

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.4 CFC subplan A/sheet 4.

Figure 2-21

2.2.5 CFC subplan A sheet 5

In subplan A sheet 5 of WCMT_S7MotLean_FbMMS (Figure 2-22) the transferred


 Siemens AG 2018 All rights reserved

analog value "Engine current" is offered in the "Exchange" block either in [%]"
(SIMOCODE standard) or in a scalable measuring range, e.g. 0...10 A via a two-
point equation.
The two point equation can be programmed and adapted to any measuring range.
A programmable delay time suppresses an alarm message in case of a short-term
exceeding of Imax (chatter suppression). If this time is exceeded and simultaneous
value > Imax, an alarm message is generated.
An additional zero point suppression can also be activated as an offset (0.0 A). The
offset suppresses a measured-value drift < 0.0 A. This function is optional and can
be configured according to the plant or removed in the WCMT.

Figure 2-22

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2.2.6 CFC subplan A sheet 6

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.6 CFC subplan A/sheet 6.

Figure 2-23
 Siemens AG 2018 All rights reserved

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2 Water-specific control module types

2.2.7 Drive parameter assignment with SIMOCODE ES

The functional diagram of the SIMOCODE pro V gives an overview of the final
drive parameter assignment with interfaces for hardware and software.
In terms of hardware, the SIMOCODE operator Panel is connected to the function
block (FB) BB keys and the key switch (Local/Remote) via the GG inputs function
block. The power contactor for the drive is connected via the GG outputs function
block.
In terms of software, the function block Cycl.Control 0 receives the control
commands from the PCS 7 driver block FbSwtMMS via the communication
connection.

Table 2-4
Input tag FbSwtMMS Communication SIMOCODE Cycl.Control
0
Rev
→ Command Rev/Close/Fwd>>

Off
→ Command Off/Stop

Fwd
→ Command Fwd/Open/Fwd>

StartTest
→ Command StartTest

StartEmerg
→ Command StartEmerg
 Siemens AG 2018 All rights reserved

Auto
→ Command Remote

ResetTrip
→ Command ResetTrip

Reserve
→ Reserve

On the other hand, all operational messages or engine current of the SIMOCODE
are sent to the PCS 7 driver block FbSwtMMS via the function blocks Cycl.Control
0...3. The red lines/frames indicate the water-specific extensions (local on-site
operation without PLC and repair switch) for the drive function with one direction of
rotation and one speed compared to the standard parameterization described in
the SIMOCODE per PROFIBUS manual.
https://support.industry.siemens.com/cs/ww/en/view/109743951

Standard S7 Water Templates


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2 Water-specific control module types

Figure 2-24: Direct starter PROFIBUS


 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 55
2 Water-specific control module types

Figure 2-25 Direct starter PROFIBUS


 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 56
2 Water-specific control module types

Figure 2-26 Direct starter PROFINET


 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 57
2 Water-specific control module types

Figure 2-27 Direct starter PROFINET


 Siemens AG 2018 All rights reserved

The water-specific SIMOCODE solution shows a typical hardware-based drive


control from the SIMOCODE operator panel. The additional control of the PCS 7
SIMOCODE is done via PROFIBUS DP via a field bus communication line.

Standard S7 Water Templates


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1. The local control point (two-point operation) on the SIMOCODE is activated via
a switch with normally open contact.
(Local HW On/Remote = 1/0). The signal is transferred to the "GG inputs"
software module of SIMOCODE ES via the hardware connection IN1 and input
variable on the SIMOCODE. The output "LOCAL HW" of GG inputs is
connected with SIMOCODE ES and the communication block "Cycle". Signal 1
wired with input variable "STATUS8"". The standard telegram provides this
signal cyclically at the PCS 7 driver FbSwtMMS via the output variable
"Status8".

Table 2-5
SIMOCODE Cycl. MSG 0 Communication FbSwtMMS output
variable
FbkRev FbkRes/FbkClosed/Fwd>>


FbkOff FbkOff/Stop


FbkFwd FbkFwd/FbkOpen/Fwd>


OverIAct OverIAct


LockTmAct LockTmAct
 Siemens AG 2018 All rights reserved


RemoteHW FbkAuto


ErrAct ErrAct


WarnAct WarnAct

Table 2-6
SIMOCODE Cycl. MSG 1 Communication FbSwtMMS output
variable


LocalHW Status08


ext.Reset Status09


ProcProtect ManSpec05


EmergStop ManSpec06


TripMMS ManSpec01


TripCF ManSpec02


RepSwt Off ManSpec03


PpProt 1 ManSpec04

1
With VlvL and VlvMot replaced by torque monitoring for

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Table 2-7
SIMCOCODE Internal
Device-specific information

OoS_Act

Communication monitoring:
↳ ModErr

2. The activation of the maintenance switch on SIMOCODE is also carried out via
a switch with NO contact (maintenance switch ON/maintenance switch OFF ->
Maintenance = 1/0). The signal is transmitted to the software block "GG inputs"
of SIMOCODE ES via the hardware connection IN4 on SIMOCODE. The
output "Maint" of GG inputs is interconnected with SIMOCODE ES and the
communication block "Cycl. Report 1 interconnected with input tag "OoS_Act"".
The standard telegram provides this external signal cyclically on the PCS 7
driver FbSwtMMS via the output tag "Oos_Act".

3. The integrated RESET button on the SIMOCODE is activated via a NO contact


(RESET ON/RESET OFF = 1/0). The signal is transmitted to the software
module "GG inputs" of SIMOCODE ES via the internal connection IN5 on
SIMOCODE. The output "Test/Reset" of GG inputs is interconnected with
SIMOCODE ES and the communication block "Cycl. Report 1 interconnected
with input tag "ManSpc04". The standard telegram provides this external signal
cyclically on the PCS 7 driver FbSwtMMS via the output tag "ManSpc04".
 Siemens AG 2018 All rights reserved

Optionally, the controls and the associated feedback messages can also be done
by means of pushbuttons/switches or indicator lights. However this requires
parameter reassignment with SIMOCODE ES or PDM (subject to license). The
"ON/OFF" connections from the function block "Control points" to the function block
"BB keys" are deleted and connected to the connections of the function block "GG
inputs". The feedback signals QLE/QLA of the function block "Protect/Control"
must be interconnected from the function block "BB-LED" to the function block "GG
outputs" or to an additional SIMOCODE output module.

Note You can find further information in the SIMOCODE pro System Manual:
https://support.industry.siemens.com/cs/ww/en/view/20017780

2.2.8 Activation of Local/Remote switchover with SIMOCODE ES

The parameters of the local control location switchover S1/S2 (HW Local/Remote)
are assigned via the Engineering Tool SIMOCODE ES. In section 2.2.7 Drive
parameter assignment with SIMOCODE ES is the appropriate setting for a correct
functionality in connection with the WCMT_S7MotLean_FbMMS and SIMOCODE
ES stored.

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2.2.9 SIMOCODE ES drive parameter assignment

The S7 Water Templates also provide the suitable drive parameters for
SIMOCODE ES with each template that has SIMOOCODE pro V connection. The
path "...\SWL_Adv901s7\Simocode\" contains the location of the SIMOCODE ES
files MotL, Mot2Spd, MotRev, VlvL and VlvMot for PROFIBUS and PROFINET.

Figure 2-28
 Siemens AG 2018 All rights reserved

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2.2.10 Parameter assignment for bus monitoring with SIMOCODE ES

For active communication monitoring between AS and SIMOCODE via PROFIBUS


DP, the parameterization like in the following figure to be strictly observed.

Figure 2-29
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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2 Water-specific control module types

2.2.11 SIMOCODE pro V circuit diagram with PROFIBUS DP / PROFINET

The following circuit diagram shows the hardware connection of the local on-site
operation with PROFIBUS DP or PROFINET.

Figure 2-30
 Siemens AG 2018 All rights reserved

With the key switch (Pos.2) the on-site operation is activated. For maintenance and
service work on the engine, the repair switch is handed over to the MotL as a Maint
function to enable the drive.
The local local operation, after activation by a key switch, takes into account a
switchover between local, remote and a neutral intermediate position (local - 0 -
remote).
The drive is switched on or off via hardware from the connected SIMOCODE
control Panel. If a fault occurs, SIMOCODE locks the drive. As soon as the fault is
remedied and acknowledged, the drive interlock is released and the drive is ready
to be switched on again.

Note When using PROFINET in conjunction with the S7-WCMTs, contact your
regional Siemens sales partner.

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2.2.12 WCMT_S7MotLean_FbMMS OS faceplates and symbols

For each individual control module type (WCMT_S7 / measuring point type
(WPTT_S7) of the S7 Water Templates, only one icon for the technological core
function and, if required, the corresponding panel icon is generated on the OS (the
last one is not available for device selection or if not available). The standard
faceplates of S7Mot (IL) are used without changes in WCMT_S7MotLean_FbMMS.

Note The used image blocks and symbols of the WCMT_S7MotLean_FbMMS are
contained in the corresponding profile. You can download the profiles separately
from the article page of this application example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information about the OS faceplates and image symbols, refer to the
S7 manual of the Industry Library:
https://support.industry.siemens.com/cs/ww/en/view/109750786
 Siemens AG 2018 All rights reserved

2.2.13 WCMT_S7MotLean_FbMMS Panel faceplate/symbols

The Panel image symbols and faceplates form part of the PCS 7 Industry Library
and are not provided automatically for the individual control module types
(WCMT_S7) of the S7 Water templates. The user creates the plant-specific images
for IPC/panel operation and monitoring separately via TIA Portal V14 SP1 Upd4.

Note The used panel faceplates and panel symbols of the


WCMT_S7MotLean_FbMMS are described in the corresponding profile. You can
download the profiles separately from the article page of this application
example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information and configuring aids, refer to the article: "Integration of
Comfort Panels, Operator Panels and S7-300 Package Units in SIMATIC PCS 7
with PCS 7 Industry Library".
https://support.industry.siemens.com/cs/ww/en/view/50708061

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 64
2 Water-specific control module types

2.3 WCMT_S7MotSpdC_FbDrv template


The example WCMT_S7MotSpdC_FbDrv describes the water-specific functions of
a SINAMIGS G120(P) with field bus connection (PROFIBUS DP) for a drive
function with two directions of rotation and infinitely adjustable speed.
This S7 Water template only differs from the previously described
WCMT_S7MotLean template in subplan A sheet 1, 2 and 5 of Section 1.6. The
differences are described in detail in this section.
The standard HW catalog in the HW Config (SIMATIC Manager) provides the
various device connections of the SINAMICS G120(P) CU 230-2 DP with telegram
types 1 and 20 via PROFIBUS. The WCMT_S7MotSpdC_FbDrv only uses the
telegram type 20. Telegram type 1 is not described in this S7 Water Template.
The configuration of the PROFINET communication with a SINAMICS G120 (P)
and CU230P-2 PN is described in the following manual:
https://support.industry.siemens.com/cs/ww/de/view/109757195

The use of WCMT_S7MotSpdC_FbDrv for SINAMICS G120 (P) for communication


via PROFIBUS DP or PROFINET. In terms of hardware, these differ only in type
CU230P-2 DP or CU230P-2 PN.
• CU230P-2 DP → PROFIBUS DP
• CU230P-2 PN → PROFINET
 Siemens AG 2018 All rights reserved

Figure 2-31

Telegram type 20 provides the WCMT_S7MotSpdC_FbDrv S7 Water Template


with 6 input and 2 output words . The input words are composed of at least 4
analog measured values and 1 status word with 16 binary values. The 6th input
word can either supply one further analog value or a 2nd. status word with 16
binary values.

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 65
2 Water-specific control module types

Input words:
• Input word "PZDIn1" = binary status messages from the frequency inverter
• Input word "PZDIn2" = analog value for speed from the frequency inverter
• Input word "PZDIn3" = analog value for engine current from the frequency
inverter
• Input word "PZDIn4" = analog value for torque from the frequency inverter
• Input word "PZDIn5" = analog value for total active power from the frequency
inverter
• Input word "PZDIn6" = freely selectable analog value for Namur messages
from the frequency inverter
The following table describes the binary messages, warnings and alarms from the
SINAMICS G120 frequency inverter to the automation.

Table 2-8
FU-SS CO/BO: Input word PZDIn1 0H
r52.0 Ready to start No 2
r52.1 Ready No 2
r52.2 Operation enabled No 2
r52.3 Fault active No 2
r52.4 Coasting active (OFF2) Yes 2
 Siemens AG 2018 All rights reserved

r52.5 Fast stop active (OFF3) Yes 2


r52.6 Activation disable is active No 2
r52.7 Warning is active No 2
r52.8 Setpoint/actual speed deviation Yes 2
r52.9 Control required No 2
r52.10 Maximum speed reached No 2
r52.11 I, M, P limit reached Yes 2
r52.13 Warning Engine overtemperature Yes 2
r52.14 Engine turns forwards No 2
r52.15 Frequency inverter overload warning Yes 2

The user can use the input word PZDIn6 either for transmitting a 5th analog value
or 16 NAMUR messages. An overview of the NAMUR messages is shown in the
following table.

Table 2-9
Bit Signal name 0 signal 1 signal
00 Fault in the frequency inverter information No Yes
electronics/SW error
01 Power system fault No Yes
02 DC-link overvoltage No Yes
03 Inverter power electronics fault No Yes
04 Power inverter temperature rise No Yes
05 Ground fault No Yes
06 Engine overload No Yes
07 Bus fault No Yes

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2 Water-specific control module types

Bit Signal name 0 signal 1 signal


08 External safety shutdown No Yes
09 Error engine encoder No Yes
10 Internal communication fault No Yes
11 Incoming unit fault No Yes
15 Other faults/errors No Yes

The output values PZDOut1 and PZDOut2 are used to transfer binary control
signals and analog setpoints from the automation to the SINAMICS G120.
Output words:
• Output word PZDOut1 = binary commands to the frequency inverter
• Output word PZDOut2 = rotational speed setpoint value specification to the
frequency inverter

Table 2-10
FU-SS CO/BO: Output word PZDOut1 0H
r54.0 ON/OFF1 No 2
r54.1 BB/OFF2 No 2
r54.2 BB/OFF3 No 2
 Siemens AG 2018 All rights reserved

r54.3 Enable operation No 2


r54.4 Enable the ramp-function generator No 2
r54.5 Resume the ramp-function generator No 2
r54.6 Enable speed setpoint No 2
r54.7 Acknowledge fault No 2
r54.8 Jog bit 0 No 2
r54.9 Jog bit 1 No 2
r54.10 Controlled by PLC No 2
r54.11 Direction reversal (setpoint) No 2
r54.13 Increase engine potentiometer No 2
r54.14 Lower engine potentiometer No 2
r54.15 CDS bit 0 No 2

Note For further information on the connection with PROFIBUS DP, refer to the
operating instructions of the SINAMICS G120(P) in Section 4.6.7 "Connecting
the inverter to the field bus":
https://support.industry.siemens.com/cs/ww/en/view/109478828

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 67
2 Water-specific control module types

2.3.1 CFC subplan A sheet 1

The control and message data of the SINAMICS G120 are supplied/removed via
the conversion blocks PZDOut 1 and PZDOut 2 or PZDIn1… PZDIn6. The IL block
VSD evaluates the cyclically sent messages sent and sends the control signals
cyclically back to the frequency inverter.
The transmitted analog values PZDIn 2 = speed [%], PZDIn 4 = Torque [Nm] and
PZDIn 5 = total power [kW] are available to the user for further processing. PZDIn
3 = engine current [%] is scaled and further processed in subplan A sheet 5.
Additionally provided messages from the SINAMICS G120 are passed on to the
"USTATUS" of VSD via the PZDIn1 and FreeMessages block:
• IN0: Warning is active
• IN1: Engine overload warning
• IN2: Frequency inverter overload warning

Figure 2-32
 Siemens AG 2018 All rights reserved

For display on the PCS 7 OS, the user processes these 3 messages according to
the bit message procedure, as described in section 2.1.1. All other chart functions
are identical to those from WCMT_S7MotLean.
See section: 2.1.1 CFC subplan A/ sheet 1.

The operating functions for automatic, manual and local local operation (Local SW
and LocalHW) are the same as those in the CFC plan from sections 2.1.1 and
2.1.2 Only the external hardware wiring on the SINAMICS G120(P) differs from the
hardware concept in the section 2.1.2 by the keys START, STOP and direction of
rotation right/left on the adjustment panel (IOP) of the frequency inverter.
Local/Remote switching is also possible via the Intelligent Operator Panel (IOP) or
an external switch.

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 68
2 Water-specific control module types

Figure 2-33
 Siemens AG 2018 All rights reserved

CAUTION The telegram type 20 provides no information for the ON/OFF maintenance
switch between SINAMICS G120(P) and automation via FbDrive. Currently,
the maintenance switch can only be evaluated via the digital input
peripherals of the AS.

Standard S7 Water Templates


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2 Water-specific control module types

2.3.2 CFC subplan A sheet 2

Figure 2-34

The previous figure shows the negation of the on-site operation. The SINAMICS
G120 transmits the parameter "Operating mode remote/local = signal 1/0" with
telegram type 20. In the event of a communication fault or activation of local
 Siemens AG 2018 All rights reserved

operation, the LocalSW block accepts the "0" signal and negates this value. The
further signal processing for the Local HW is identical with the description in
section 2.1.2.
All other chart functions are identical to those from WCMT_S7MotLean.
See section: 2.1.2 CFC subplan A/sheet 2.

2.3.3 CFC subplan A sheet 3

Figure 2-35

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.3 CFC subplan A/sheet 3.

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 70
2 Water-specific control module types

2.3.4 CFC subplan A sheet 4

Figure 2-36

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.4 CFC subplan A/sheet 4.

2.3.5 CFC subplan A sheet 5

In subplan A sheet 5 of WCMT_S7MotSpdC_FbDrv the transferred "engine


current" is offered in block "Exchange" either in [%]"or in a scalable measuring
range e.g. 0...10 A via a two-point equation.
The two point equation can be programmed and adapted to any measuring range.
 Siemens AG 2018 All rights reserved

A programmable delay time suppresses an alarm message in case of a short-term


exceeding of Imax (chatter suppression). If this time is exceeded and simultaneous
value > Imax, an alarm message is generated.
An additional zero point suppression can also be activated as an offset (0.0 A). The
offset suppresses a measured-value drift < 0.0 A. This function is optional and can
be configured according to the plant or removed in the WCMT.

Figure 2-37

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 71
2 Water-specific control module types

2.3.6 CFC subplan A sheet 6

Figure 2-38

All chart functions are identical to those from WCMT_S7MotLean.


See section: 2.1.6 CFC subplan A/sheet 6.
 Siemens AG 2018 All rights reserved

2.3.7 WCMT_S7MotSpdC_FbDrv OS faceplates and symbols

Each control module type (WCMT_S7 / process tag type (WPTT_S7)) and tag type
(WPTTs) of the S7 Water Templates receives only one image symbol on the OS
for the technological core function, including the associated Panel image symbol if
necessary (the latter is missing if the block is deselected or unavailable). The
standard faceplates of S7Mot (IL) are used without changes in
WCMT_S7MotSpdC_FbDrv.

Note The used faceplates and symbols of the WCMT_S7MotSpdC_FbDrv are


contained in the corresponding profile. You can download the profiles separately
from the article page of this application example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information about the OS faceplates and image symbols, refer to the
S7 manual of the Industry Library:
https://support.industry.siemens.com/cs/ww/en/view/109750786

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 72
2 Water-specific control module types

2.3.8 WCMT_S7MotSpdC_FbDrv Panel faceplates/symbols

The Panel image symbols and faceplates form part of the PCS 7 Industry Library
and are not provided automatically for the individual control module types
(WCMT_S7) of the S7 Water templates. The user creates the plant-specific images
for IPC/panel operation and monitoring separately via TIA Portal V14 SP1 Upd4.

Note The used panel image blocks and panel symbols of the
WCMT_S7MotSpdC_FbDrv are described in the corresponding profile. You can
download the profiles separately from the article page of this application
example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information and configuring aids, refer to the article: "Integration of
Comfort Panels, Operator Panels and S7-300 Package Units in SIMATIC PCS 7
with PCS 7 Industry Library".
https://support.industry.siemens.com/cs/ww/en/view/50708061
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 73
2 Water-specific control module types

2.4 WCMT_S7SitrsMAG6000_Fb template


The template WCMT_S7SitrsMAG6000_Fb provides profiles of a flow transmitter,
type SITRANS MAG 6000 with field bus connection. PROFIBUS DP allows the
connection of transmitters and automation systems (AS). Data supply and deletion
is carried out in the automation system by means of a block FbMag6T from the
SITRANS Library, which conforms to APL.
When compared to the above-described basic concept of
WCMT_S7MotLean_FbMMS, the WCMT_S7SitrsMAG6000_Fb however differs in
some positions in the subplan A sheet 1...4.
The following figure shows the standard hardware catalog in HW Config. The path
shown identifies the device selection for connecting the MAG6000 via PROFIBUS
DP to the AS.
Cyclic data is configured in the HW Config. These determine the type of CFC
function block and associated faceplate simultaneously.

Figure 2-39
 Siemens AG 2018 All rights reserved

(1) Address for configuration in the CFC


(2) Configuration of cyclic data
- Flow
- Counter 1
- Counter 2 / Dosage

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 74
2 Water-specific control module types

2.4.1 CFC subplan A sheet 1

The FbMag6T SITRANS Library unites the driver block and analog monitoring into
one block. The assignment of Feature bit parameters enables the user to select the
desired function, e.g. with two independent counters or flow with a single counter
and a single dosing.
The block interconnection is exemplarily prepared in the
WCMT_S7SitrsMAG6000_Fb template. In the project, the user only specifies the
functions depending on the specific task. Once a PCS 7 OS compilation is carried
out at a later stage, the faceplates will be available, ready for operator control and
monitoring, depending on the above mentioned function selection. Cyclic and
acyclic data is transmitted in WCMT_S7SitrsMAG6000 between the MAG6000
flowmeter and the automation system via PROFIBUS DP. APL compliant
representations of FbMag6T are also available:

• Operating modes
– in progress/out of service
– Automatic/Manual
• APL or IL based multi-user concept (with Panel connection, if required)
• Startup characteristics after system start, e.g.
– Exit active dosing: Yes/No
– Re-read configuration data (e.g. units, limit values): Yes/No
 Siemens AG 2018 All rights reserved

• Resetting of interlocks
• Suppression of messages

Figure 2-40

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 75
2 Water-specific control module types

2.4.2 CFC subplan A sheet 2

Figure 2-41

Subplan A sheet 2 also provides software-based connectivity for the Panel


operation.

Note For further information, please refer to the SITRANS Library Online Help.

2.4.3 CFC subplan A sheet 3 to 6


 Siemens AG 2018 All rights reserved

The CFCs sheet 3 to 6 are provided to the user as a backup.

2.4.4 WCMT_S7SitrsMAG6000_Fb OS faceplates and symbols

For each individual control module type (WCMT_S7 / measuring point type
(WPTT_S7) of the S7 Water Templates, only one icon for the technological core
function and, if required, the corresponding panel icon is generated on the OS (the
last one is not available for device selection or if not available). The standard
faceplates of S7Mot (IL) are used without changes in
WCMT_S7SitrsMAG6000_Fb.

Note The used image blocks and symbols of the WCMT_S7SitrsMAG6000_Fb are
contained in the corresponding profile. You can download the profiles separately
from the article page of this application example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information about the OS faceplates and image symbols, refer to the
S7 manual of the Industry Library:
https://support.industry.siemens.com/cs/ww/en/view/109750786

2.4.5 WCMT_S7SitrsMAG6000_Fb Panel faceplates/symbols

The Panel image symbols and faceplates form part of the PCS 7 Industry Library
and are not provided automatically for the individual control module types

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 76
2 Water-specific control module types

(WCMT_S7) of the S7 Water templates. The user creates the plant-specific images
for IPC/panel operation and monitoring separately via TIA Portal V14 SP1 Upd4.

Note The used panel faceplates and panel symbols of the


WCMT_S7SitrsMAG6000_Fb are described in the corresponding profile. You
can download the profiles separately from the article page of this application
example:
https://support.industry.siemens.com/cs/ww/en/view/78604785
In the section: 3 WCMT_S7 and WEMT_S7 profiles you will find information on
the application of the profiles.
For further information and configuring aids, refer to the article: "Integration of
Comfort Panels, Operator Panels and S7-300 Package Units in SIMATIC PCS 7
with PCS 7 Industry Library".
https://support.industry.siemens.com/cs/ww/en/view/50708061
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 77
2 Water-specific control module types

2.5 WCMT_S7 Use with PCS 7, PCS 7 Plant Automation


Accelerator and COMOS
The Water Control Module Types (for S7 Water Templates, too) are appropriate for
use with PCS 7, PCS 7 Plant Automation Accelerator or COMOS. The
technological connections (1) are used for the optional activation and deactivation
of the variants. At the same time, via this interface the data exchange with the PCS
7 Plant Automation Accelerator or COMOS takes place.

Figure 2-42

1
 Siemens AG 2018 All rights reserved

The range of functions, the variant lists and optional connections are described in
the respective profiles of the WCMT_S7 Library.
You can download the profiles separately from the article page of this application
example:
https://support.industry.siemens.com/cs/ww/en/view/78604785

2.5.1 Use with PCS 7 Plant Automation Accelerator and COMOS

For more information on using PCS 7 Plant Automation Accelerator and COMOS,
refer to the PCS 7 Plant Automation Accelerator and COMOS planning tool
manuals.
You can also find an Application Example with a detailed description regarding use
with COMOS:
https://support.industry.siemens.com/cs/ww/en/view/70922226

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 78
3 WCMT_S7 and WEMT_S7 profiles

3 WCMT_S7 and WEMT_S7 profiles


The WCMT_S7 and WEMT_S7 profiles assume various functions and tasks in the
profile of the S7 Water Templates. The profiles contain the following information on
the associated WCMT and WEMT, which are structured in the following sections:
1. Functional description
(Function, Variants, Statuses, Command types, …)
2. Design specification
(parameters, inputs, outputs, messages, ...)
3. CFC charts
4. Circuit Diagrams

You can use the profiles for various applications such as invitations to tender,
requirement specifications, requirement specifications, system documentation or
for commissioning.
You will find all profiles for the individual control module types in the Zip archive
"Water_Templates_S7_Sub-Profiles_V901_en.zip". The profiles are available in
"PDF" file format. You can download the Zip archive from the article page of this
application example.
https://support.industry.siemens.com/cs/ww/en/view/78604785
 Siemens AG 2018 All rights reserved

In the following, the profiles are explained using the example of


"WCMT_S7MotLean_V901".

3.1 Functional description


Section 1 "FUNCTIONAL PROFILE" of the profile contains the following
subsections:

Section Title
1 Functional description
1.1 Introduction
1.2 Variants list
1.3 States
1.4 Operating modes
1.5 States of emergency
1.6 Startup characteristics
1.7 Miscellaneous

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3.1.1 Introduction

The introduction contains a short description of how to use S7_WCMT.

Figure 3-1

3.1.2 Variants list

Optional variants can be selected for all S7_WCMTs. The functional range of the
individual variants is described in this chapter.

Figure 3-2
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 80
3 WCMT_S7 and WEMT_S7 profiles

Note The variants of S7_WCMT were stored in COMOS/PAA and generated


automatically during instantiation in PCS 7. To configure the WCMT variants
without COMOS/PAA in PCS 7, you must activate/deactivate all optional
connections of the required variant in the Technological Objects for each
instance. Use the configuration table from the profiles. In addition, you can
create your own project-related variants from the WCMT by activating or
deactivating further options.

3.1.3 States

This section describes the essential states of the technological module.

Figure 3-3
 Siemens AG 2018 All rights reserved

Further information regarding the states of the technological blocks can be found in
the manual "PCS 7 Industry Library for S7 V9.0". (08/2017):
https://support.industry.siemens.com/cs/ww/en/view/109750786

3.1.4 Command mode

This section explains the existing operating modes.

Figure 3-4

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 81
3 WCMT_S7 and WEMT_S7 profiles

3.1.5 States of emergency

This section deals with the states in the event of an error. There are the
subchapters "Error behavior" and "Restart after error".

Figure 3-5

3.1.6 Startup characteristics


 Siemens AG 2018 All rights reserved

This section contains information on the start-up behavior of the technological


module.

Figure 3-6

More information on the start-up behavior of the technological components can be


found in the manual "PCS 7 Industry Library for S7 V9.0". (08/2017):
https://support.industry.siemens.com/cs/ww/en/view/109750786

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 82
3 WCMT_S7 and WEMT_S7 profiles

3.1.7 Miscellaneous

The chapter "Miscellaneous" contains information on which process values and


process signals are connected via digital or analog driver modules. The section
"Miscellaneous" contains information on which process values and process signals
are connected via digital or analog driver modules.

Figure 3-7
 Siemens AG 2018 All rights reserved

Note The interlocks connected to the "PROTECT" and "INTERLOCK" blocks are
exemplary and can be adapted project-specifically in the master data library of
the S7_WCMT.

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3.2 Design specification


In the section "Design Specification" of the profile all parameters, inputs, outputs,
interfaces and messages of the single control module type are listed. The
presentation is in tabular form. The section is divided into the following sub-
sections:

Section Title
2 Design specification
2.1 Parameters
2.2 Inputs
2.3 Outputs
2.4 Interface to other modules
2.5 Messages
2.6 Visualization

3.2.1 Parameters

Any existing parameters are listed in this section.


 Siemens AG 2018 All rights reserved

Figure 3-8

Standard S7 Water Templates


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3 WCMT_S7 and WEMT_S7 profiles

3.2.2 Inputs

All input connections of the WCMT and their assignment to the individual variants
are described in this section.

Figure 3-9
 Siemens AG 2018 All rights reserved

Note The variants of S7_WCMT were stored in COMOS/PAA and generated


automatically during instantiation in PCS 7. To configure the WCMT variants
without COMOS/PAA in PCS 7, you must activate/deactivate all optional
connections of the required variant in the Technological Objects for each
instance. Use the configuration table from the profiles. In addition, you can
create your own project-related variants from the WCMT by activating or
deactivating further options.

Standard S7 Water Templates


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3.2.3 Outputs

If there are output connections on the WCMT, these and their assignment to the
individual variants are described in this chapter.

Figure 3-10
 Siemens AG 2018 All rights reserved

Note The variants of the WCMT were created in COMOS. To configure the WCMT
variants without COMOS in PCS 7, you must activate all optional connections of
the desired variant in each instance. Use the configuration table from the
profiles.

3.2.4 Interface to other modules

Any existing interfaces are listed in this chapter.

Figure 3-11

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3.2.5 Messages

In this section, all operating and fault messages are listed in tabular form which can
be triggered by the S7_WCMT signal modules (depending on the selected variant).

Figure 3-12
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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3 WCMT_S7 and WEMT_S7 profiles

3.2.6 Visualization

In the section "Visualization" you will find an overview of symbols and faceplates
(image modules) of the technological module for display on the operator station or
a Comfort Panel.

Symbols
The subsection "Symbols" lists the configurable block symbols and the optional
panel symbol.

Figure 3-13
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 88
3 WCMT_S7 and WEMT_S7 profiles

States
Symbol states are not explicitly described.

Figure 3-14 WCMT_S7MotLean" – Profile - section 2.6.2 States

Faceplates
The subsection "Faceplates" shows the user interfaces for Operator Station and
optional Comfort Panel with their technical and technological functions.

Figure 3-15
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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3 WCMT_S7 and WEMT_S7 profiles

3.3 CFC charts


As an extension of the profile, the CFC plan with all modules and connections is
shown.

Figure 3-16: "WCMT_S7MotLean" - Profile - - CFC Overview


 Siemens AG 2018 All rights reserved

Note All associated individual plans are shown in the S7_WCMT profile following the
CFC overview.

Standard S7 Water Templates


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3 WCMT_S7 and WEMT_S7 profiles

In the case of WCMT for SIMOCODE Pro V drives, the project plans from
SIMOCODE ES are also shown.

Figure 3-17: SIMOCODE ES diagram


 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 91
4 Circuit diagrams

4 Circuit diagrams
Various sample circuit diagrams are available for the SIMOCODE motor
management system and other drives. The profiles are provided free of charge via
your regional Siemens sales partner.
https://w3.siemens.com/aspa_app/?lang=en

Figure 4-1
 Siemens AG 2018 All rights reserved

Standard S7 Water Templates


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5 Installing the S7 Water Templates


5.1 Installed software
The following table gives an overview of all software packages including version
levels. In addition to the standard PCS 7 installation, the licensed ES software
packages for Industry Library, SITRANS Library, SIMOCODE ES and STARTER
can be added as required.
The use of the S7 Water Templates requires the installation of the following
libraries:
• PCS 7 Industry Library V9.0
• PCS 7 Library V7.1 SP3

Table 5-1
Name Version Release Version
DBA LANG DE V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
DBA Address Config V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
WinCC Advanced Process Control V7.4 + SP1 + Upd4 V07.04.20.04_01.01.00.41 K7.4.1.4
CFC V9.0 + SP1 + Upd2 09.00.01.02_01.11.00.01 K9.0.1.2
DBA Faceplates V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
DBA Licenses V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
 Siemens AG 2018 All rights reserved

PCS 7 TeleControl DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0


SIMATIC DiagMonitor V05.00.02 V05.00.02.00_01.01.00.02 V05.00.02.00
PCS 7 DNP DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
DOCPRO V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
Drive ES PCS7 APL-Lib AS V9.0 V09.00.00.00_00.00.00.33 V09.00.00.00
Drive ES PCS7 APL-Lib OS V9.0 V09.00.00.00_00.00.00.10 V09.00.00.00
PCS 7 EDC DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
IEAPO V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
PCS 7 IEC 60870 Marshalling V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
Blocks
SIMATIC PCS7 IEC 60870 V9.0 09.00.00.00_01.01.00.01 V09.00.00.00
Marshalling Types
PCS 7 IEC 60870 DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
SIMATIC IS-Ready 2014 SP3 V14.00.03.00_00.00.00.44 K14.0.3.0
Automation License Manager V5.3 + SP4 + Upd2 05.03.04.02_01.01.00.06 K5.3.4.2
PCS 7 MODBUS DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
PCS 7 PowerControl Faceplates V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
DBA V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
SIMATIC PCS 7 Library V7.1 + SP3 + Upd4 K07.01.03.04_01.06.00.01 K7.1.3.4
SIMATIC PCS 7 PID-Tuner V8.0 + SP1 + Upd2 K08.00.01.02_01.03.00.02 K8.0.1.2
SIMATIC PCS 7 Basis Faceplates V9.0 + SP1 + Upd1 09.00.01.01_01.04.00.04 K9.0.1.1
SIMATIC PCS 7 Faceplates V7.1 + SP3 + Upd1 K07.01.03.01_01.04.00.01 K07.01.03.01
SIMATIC PCS 7 Advanced V9.0 + SP1 09.00.01.00_04.01.00.01 K9.0.1.0
Faceplates
SIMATIC PCS 7 Advanced V9.0 + SP1 + Upd1 09.00.01.01_01.01.00.01 K9.0.1.1
Process Library
SIMATIC PCS 7 Basis Library V9.0 + SP1 + Upd1 09.00.01.01_01.07.00.01 K9.0.1.1
PCS7MPC V8.1 V08.01.00.00_01.16.00.01 V8.1.0.0

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Name Version Release Version


DBA Common Basis V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
PCS 7 System Documentation ES V9.0 + SP1 V09.00.01.00_01.01.00.23 K9.0.1.0
SIMATIC PCS 7 HSP V9.0 + SP1 V09.00.01.00_07.01.00.03 V09.00.01.00
__SIMATIC PCS 7 EU__ V9.0+SP1 V09.00.01.00_07.01.00.03 ---
PCS 7 System Documentation V9.0 + SP1 V09.00.01.00_01.01.00.23 K9.0.1.0
Runtime
SIMATIC PCS 7 Tools V9.0 + SP1 09.00.01.00_07.01.00.03 K9.0.1.0
PCS 7 PowerControl Library V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
PCS 7 PowerControl Profibus V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
Driver
SIMATIC PDM Logon Option V9.1 + Upd2 09.01.00.02_01.07.00.02 K9.1.0.2
SIMATIC PDM Server Option V9.1 + Upd2 09.01.00.02_01.07.00.02 K9.1.0.2
PCS 7 PowerControl V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
PCS 7 PowerControl Licenses V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
PCS 7 PowerControl Docs V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
SIMATIC ProSave V14.0 SP1 V14.00.01.00_12.01.00.01 V14.00.01.00
Primary Setup Tool V4.2 V04.02.00.00_09.01.00.01 V4.2.0.0
PUDManager - Help Viewer V1.1 + Upd1 V01.01.00.01_01.00.00.18 K1.1.0.1
PV InsInfo-Server V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
 Siemens AG 2018 All rights reserved

DBA Runtime Extension V9.0 09.00.00.00_03.01.00.05 V9.0.0.0


Framework
DBA Script Engine V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
DBA Runtime Extension V9.0 09.00.00.00_03.01.00.04 V9.0.0.0
Framework Support
SIMATIC Remote Publisher V7.4 + SP1 V07.04.20.00_01.32.00.02 K7.4.1.0
AS-OS-Engineering V9.0 + SP1 + Upd1 09.00.01.01_01.02.00.04 K9.0.1.1
SIMATIC S7-SCL V5.6 V5.6.0.0_11.1.0.1 V5.6.0.0
SIMATIC SFC V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
SIMATIC SFC Visualization(SFV) V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
SIMATIC IL PCS 7 Faceplates for V9.0 + Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
PCS7 OS
SIMATIC IL PCS 7 Function V9.0 + Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
Blocks as addition for APL
SIMATIC IL Step7 Faceplates for V9.0 + Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
WinCC SCADA
SIMATIC IL Step7 Function V9.0 + Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
Blocks for S7 300
SIMATIC NET PC Software V14.0 SP1 + Upd2 V14.00.01.02_51.27.00.01 14.0.1.2
SIMATIC TIA Portal IL Function V9.0 + Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
Blocks as addition for APL
SIMATIC Logon V1.6 01.06.00.00_01.08.00.01 V1.6.0.0
SIMOCODE pro PCS 7 V9.0 09.00.00.00_01.00.00.16 V09.00.00.00
Faceplates
SIMOCODE pro PCS 7 Library V9.0 09.00.00.00_01.00.00.16 V09.00.00.00
SINAUT ST7 - TD7 Library V2.2 + SP4 + HF1 V02.02.04.01_01.01.00.01 V02.02.04.01
Basic01
SINAUT - Engineering-Software V5.5 + SP2 V05.05.02.00_01.01.00.04 V05.05.02.00

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Name Version Release Version


PCS 7 SINAUT DBA V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
PCS 7 SINAUT Marshalling V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
Blocks
SIMATIC PCS7 SINAUT V9.0 09.00.00.00_01.01.00.01 V09.00.00.00
Marshalling Types
SIMATIC PDM V9.1 + Upd2 09.01.00.02_01.07.00.02 K9.1.0.2
SIMOCODE ES 2007 + SP9 V2.0.9.0_1.1.0.31 V2.0.9.0

SIRIUS engineering Components 1.0 --- V1.0.0.0


Global
SITOP PCS 7 Application V3.1 V03.01.00.00_01.00.00.13 V3.1.0.0
Example (AS)
SITOP PCS 7 Application V3.1 V03.01.00.00_01.00.00.13 V3.1.0.0
Example (OS)
SL V8.0: PCS 7 Faceplates for V8.0 08.00.00.00_01.01.00.30 V8.0.0.0
PCS7 OS
SL V8.0: PCS 7 Function Blocks V8.0 08.00.00.00_01.01.00.30 V8.0.0.0
SL V8.0: PCS 7 Drivers V8.0 08.00.00.00_01.01.00.30 V8.0.0.0
SL V8.0: S7 Faceplates for V8.0 08.00.00.00_01.01.00.31 V8.0.0.0
WinCC
SL V8.0: S7 Function Blocks V8.0 08.00.00.00_01.01.00.31 V8.0.0.0
 Siemens AG 2018 All rights reserved

SIMATIC Management Agent V9.0 + Upd1 09.00.00.01_00.00.00.70 K9.0.0.1


SIMATIC NET PC Software Doc V14.0 + SP1 V14.00.01.00_51.25.00.01 V14.0.1.0
STARTER V5.1.1.0 V05.01.01.00_05.10.41.00 V5.1.1.0
STEP 7 V5.6 + HF3 K5.6.0.3_7.1.0.1 K5.6.0.3
DBA Channel V9.0 09.00.00.00_03.01.00.04 V9.0.0.0
PCS 7 TeleControl Faceplates V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
DBA Base V9.0 09.00.00.00_03.01.00.04 V9.0.0.0
PCS 7 TeleControl V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
PCS 7 TeleControl Licenses V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
PCS 7 TeleControl DBA Licenses V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
PCS 7 TeleControl Docs V9.0 09.00.00.00_04.01.00.08 V9.0.0.0
DBA Base Faceplates V9.0 09.00.00.00_03.01.00.04 V9.0.0.0
TH V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
Version Cross Manager (VXM) V9.0 + SP1 09.00.01.00_01.44.00.02 K9.0.1.0
WinCC Runtime V7.4 + SP1 + Upd4 V07.04.20.04_01.01.00.41 K7.4.1.4
WinCC Configuration V7.4 + SP1 + Upd4 V07.04.20.04_01.01.00.41 K7.4.1.4
WinCC OPC Server V3.9 + SP7 + Upd3 03.09.07.03_01.01.00.01 K3.9.7.3
WinCC OPC-UA Client V1.0 + SP1 + Upd4 01.00.01.04_01.01.00.01 K1.0.1.4
SIMATIC WinCC Smart Tools V7.4 + SP1 V07.04.20.00_01.32.00.02 K7.4.1.0
XML TRANSFER V9.0 + SP1 + Upd1 09.00.01.01_01.11.00.01 K9.0.1.1
SIMATIC PCS 7 Tools 64 V9.0 + SP1 09.00.01.00_07.01.00.03 K9.0.1.0

Standard S7 Water Templates


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5 Installing the S7 Water Templates

5.2 Dearchiving in SIMATIC Manager


Figure 5-1

2 3 4
5

6
 Siemens AG 2018 All rights reserved

(1) Open the project settings of the SIMATIC manager.


(2) Wizard: Activate the wizard for PCS 7
(3) Message numbers: Select the "Always assign CPU-oriented unique message
numbers" as the default setting for new projects or libraries.
(4) Archive PCS 7 projects: Choose an archiving program and the storage location
for the archived projects.
(5) Language: Select the language for the user interface of SIMATIC Manager and
the project representation.
(6) Storage location of the S7 Water Templates with the name "Swl_AdvV901s7"
is stored under the default setting C:\SIEMENS\Step7\S7lib.

Note The global settings listed above apply for each PCS 7 project that opens with
SIMATIC Manager. To accept these settings, the SIMATIC Manager must be
closed and restarted.

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 96
6 Appendix

6 Appendix
6.1 Glossary

Table 6-1
Term Explanation

AdvES Advanced Engineering System

Advanced Process Library (individual control module type library)


The PCS 7 AP Library V8.2 contains all blocks and functionalities of the
APL PCS 7 Library V8.2 and also offers additional functionalities and entirely
new blocks. All parameters of the APL blocks are subject to a new naming
convention.

With Totally Integrated Automation™, Siemens offers a universal range of


TIA products and systems for the efficient automation of plants in the water
industry – whether in water, wastewater, irrigation or desalination.

Totally Integrated Power™ stands for integrated electrical energy


TIP
distribution plants for infrastructure, buildings and industry.
As the Base line library V8.2 and the PCS 7 AP Library V8.2 can be
 Siemens AG 2018 All rights reserved

installed either separately or together, blocks required together were


Base line library
transferred to the PCS 7 Base line library V8.2. This consists largely of
driver blocks.

Standard Library The PCS 7 Library V8.2 corresponds to the PCS 7 Library V8.1.

Continuous Function Chart


CFC A higher graphic language with function blocks for configuring continuous
control systems.
The document in which the automation functions can be created with the
Chart
CFC Editor or the SFC Editor.

Comma Separated Value


CSV
ASCII text format for storing table data.

Standard operating screen


A graphic element on the screen of the operator station which represents,
Faceplate
for instance, an analogue control instrument, a hardwired pushbutton or a
switch and enables the operator to monitor and operate the device.

Function block A control module as defined in IEC 1131-3. See also "Block".

A copy of a function block, which is reused for the control configuration of


Instance
a similar application.
The hardware and software for the transmission and reception of analogue
Communication connection and digital information via a communication system such as, for instance,
a bus.
A group of interconnected components that constitute a recognizable
device, instrument or equipment item. An assembly can be switched off,
Module (assembly, block) removed as a complete unit and replaced with a spare part. It has
definable performance characteristics which permit its examination as a
unit.
Operating condition of control modules such as Manual, Automatic or
Mode/operating mode
Cascade.

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 97
6 Appendix

Term Explanation

Electronic equipment that carries the man-machine interface, which


includes at least a monitor, a keyboard and a pointing device and is used
Operator Station (OS)
by at least one operator to monitor and operate the assigned process or
the manufacturing units assigned to him.

PROFIBUS (Process Field Field bus according to EN 50170 Vol. 2 PROFIBUS (DIN 19245; bus
Bus) system for industrial application based on PROFIBUS).

The ability of hardware devices to identify themselves automatically to the


Plug and play system. If the device is switched on, it is automatically assigned a unique
identifier, without the need for DIP switches to be set.

A collection of tags and parameters that runs a controller/function module


Process object (PO) (e.g. engine, check valve, PID controller), which may consist of more than
one I/O point.
Output of information in normalized representation; e.g. as a print-out, a
Protocols
screen display or a file.
A system/subsystem with two modules that perform an automatic
Redundant switchover (alternate circuit) without loss of system function when an error
occurs.
The functions of process measurement, execution of control algorithms
Control (regulatory control) and control of a device actuator which enable the automatic control of a
plant process.
 Siemens AG 2018 All rights reserved

System access control by means of a key lock, password, electronic card


Security
or equivalent method.
Sequential Function Chart
SFC A higher graphical configuration language for sequential control
applications.
Programmable Logic Controller
PLC Used for discrete and continuous control in processing and manufacturing
facilities.
The network, used for communication between controllers and HMI
System bus
Servers.

A collection of attributes that specifies a control loop, a process tag, a


Tag measured input, a calculated value or a combination thereof, as well as all
its control/closed-loop control and output algorithms. Each tag is unique.

The unique alphanumeric code assigned to inputs, outputs, device


Tag ID positions and control modules. The tag ID can contain the plant area
identifier
Terminal bus The network for communication between HMI clients and HMI servers.
The probability that a system can perform an intended function when
Availability
required.
The probability that the system or component complies with its intended
Reliability use for a defined period, usually measured as "Mean Time Between
Failures" (MTBF).

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Entry ID: 78604785, V2.0, 10/2018 98
6 Appendix

6.2 Service and Support


Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
https://support.industry.siemens.com

Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts. Please send queries
to Technical Support via Web form:
www.siemens.com/industry/supportrequest

SITRAIN – Training for Industry


 Siemens AG 2018 All rights reserved

We support you with our globally available training courses for industry with
practical experience, innovative learning methods and a concept that’s tailored to
the customer’s specific needs.
For more information on our offered trainings and courses, as well as their
locations and dates, refer to our web page:
www.siemens.com/sitrain

Service offer
Our range of services includes the following:
• Plant data services
• Spare parts services
• Repair services
• On-site and maintenance services
• Retrofitting and modernization services
• Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
https://support.industry.siemens.com/cs/sc

Industry Online Support app


You will receive optimum support wherever you are with the "Siemens Industry
Online Support" app. The app is available for Apple iOS, Android and Windows
Phone:
https://support.industry.siemens.com/cs/ww/en/sc/2067

Standard S7 Water Templates


Entry ID: 78604785, V2.0, 10/2018 99
6 Appendix

6.3 Links and Literature


Table 6-2
No. Topic
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
\2\ Link to the article page of the application example
https://support.industry.siemens.com/cs/ww/en/view/78604785
\3\ SIMATIC PCS 7 V9.0 – Room for new perspectives
https://www.siemens.com/global/de/home/produkte/automatisierung/prozessleitsyst
em/simatic-pcs-7/v9.html
\4\ SIMATIC PCS 7 technical documentation
Manuals for process control system and migration
\5\ SIMATIC PCS 7 Online Support (Overview)
https://support.industry.siemens.com/cs/ww/en/view/63481413
\6\ SIMATIC PCS 7 V9.0 SP1 – Licenses and quantity structures
https://support.industry.siemens.com/cs/ww/en/view/109754986
\7\ Offer tool ProTime - Calculation of a PCS 7 system
https://w3.siemens.com/mcms/process-control-systems/de/simatic-pcs-
7/angebotstools/Pages/angebotstools.aspx#ProTime
\8\ SIMATIC Process control system PCS 7 Advanced Process Library Readme V9.0
SP1 Update 2 (Online)
 Siemens AG 2018 All rights reserved

https://support.industry.siemens.com/cs/ww/en/view/109757947
\9\ SIMATIC PCS 7 Library V7.1 SP3 Upd4
https://support.industry.siemens.com/cs/ww/en/view/109756832
\10\ Sales and Delivery Release: SIMATIC PCS 7 Industry Library V9.0
https://support.industry.siemens.com/cs/ww/en/view/109750720
\11\ Manual SIMATIC PCS 7 Industry Library V9.0
https://support.industry.siemens.com/cs/de/en/view/109738716
\12\ SIMATIC PCS 7 Condition Monitoring Library V9.0
https://support.industry.siemens.com/cs/de/en/view/109751047
\13\ Sales and Delivery Release: SIMATIC PCS 7 TeleControl V9.0
https://support.industry.siemens.com/cs/ww/en/view/109750089
\14\ Integrated engineering based on COMOS with SIMATIC PCS 7 and SIMIT
simulation
https://support.industry.siemens.com/cs/ww/en/view/56731718
\15\ SITRANS Library
https://w3.siemens.com/mcms/sensor-systems/de/messumformer/kommunikation-
und-software/Seiten/SITRANS-Library.aspx
\16\ Project planning of frequency inverters with the APL channel module "FbDrive" in
SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/64181993
\17\ Project planning of direct starters with the APL channel block "FbSwtMMS" in
SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/64182525
\18\ Manual Collection - SIMOCODE pro
https://support.industry.siemens.com/cs/ww/en/view/109743951
\19\ MAG 5000/6000 Operating Instructions
https://support.industry.siemens.com/cs/ww/en/view/85671888
\20\ Configuration of SINAMICS and MICROMASTER drives with Drive ES in PCS 7
https://support.industry.siemens.com/cs/ww/en/view/58007228

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6 Appendix

No. Topic
\21\ Remote Configurations in Water and Wastewater Technology
https://support.industry.siemens.com/cs/ww/en/view/61024137
\22\ Typical configurations in water and wastewater technology
https://support.industry.siemens.com/cs/ww/en/view/61024766
\23\ All-round protection with Industrial Security - Plant Security
https://support.industry.siemens.com/cs/ww/en/view/50203404
\24\ Application Description for 3-way Control via SIMOCODE
https://support.industry.siemens.com/cs/ww/en/view/61026729
\25\ Working Templates for Specifying Technical Functions with SFC Types in SIMATIC
PCS 7
https://support.industry.siemens.com/cs/ww/en/view/33412955
\26\ Integration of Comfort Panels, Operator Panels and S7-300 Package Units in
SIMATIC PCS 7 with PCS 7 Industry Library
https://support.industry.siemens.com/cs/ww/en/view/50708061
\27\ Software for integration of the SITRANS product family in SIMATIC
https://support.industry.siemens.com/cs/ww/en/view/65741624
\28\ System libraries
http://w3.siemens.com/mcms/process-control-systems/en/simatic-pcs-7/simatic-pcs-
7-systemkomponenten/Systembibliotheken/Pages/Systembibliotheken.aspx
\29\ PROFIBUS PA/PD Profile III Operating Instructions
https://support.industry.siemens.com/cs/ww/en/view/22437482
 Siemens AG 2018 All rights reserved

\30\ Automating with STEP 7 in AWL and SCL


Author: Hans Berger
Publicis MCD Publisher ISBN: 978-3-89578-397-5
\31\ Process Control System Engineering
Author: Leon Urbas
Oldenburg Industrial publishing house ISBN: 978-3-8356-3198-4

6.4 Change documentation


Table 6-3
Version Date Change
V1.0 01/2018 First version
V2.0 10/2018 Upgrade to SIMATIC PCS 7 V9.0 SP1

Standard S7 Water Templates


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