YASNAC MX3 CNC SYSTEM FOR MACHINING CENTERS ‘etre intial operation, oad theee insttucbons throughly, and reta fr future reference Y YASKAWA.‘CONTENTS 1, OUTLINE 1 1.1 COMPONENT ARRANGEMENT 1 1.2 CONSTRUCTIOR 3 1.3. MAJOR COMPONENTS 4 2, ROUTINE INSPECTION SCHEDULE 7 2.1 TAPE READER 8 2.2 CONTROL PANEL & 2.3. AC SERVOMOTOR 9 2.4 BATTERY 9 3. WAINTENANCE INSTRUMENTS 10 4, TROUBLESHOOTING 11 4.1 TROUBLE IDENTIFICATION 11 4.2 TROUBLESHOOTING BY ALARH CODES 12 4,3, TROUBLESHOOTING WITHOUT ALARM CODES 30 4.4 MAINTENANCE OF accc 49 4.5 SUPPLY VOLTAGE CHECK 51 4.6 STATUS DISPLAY BY ON-LINE DIAGNOSTICS FUNCTION COGN) 52 5. ADJUSTHENTS UPON INSTALLATION 54 6. MODULE/UNIT REPLACENERT PROCEDURE 57 6.1 CPU UNIT. 87 6.2 OPERATOR'S PANEL. 88 6.3 OPTIONAL NODULES 59 7, SETTING AND ADJUSTMENT FOR MODULE 60 7.1 20 BOARD 60 7.2 $20 BOARD 61 7.3 sw20 BoaRo se20 -{"""] 61 1.4 1021 61 1.5. AREA NO SETTING AND 1/0 ADDRESS PORT 63 8. NC DATA HANDLING 64 8.1 SYSTEM NO, SETTING (86219) 64 8.2. DISPLAYING AND WRITING PARAMETERS 64 8.3. DISPLAYING AND WRITING KEEP. MEMORY 65 8.4 TAPE INPUT OF SETTING DATA AND PARAMETER DATA 66 8.5 PUNGHING-OUT OF SETTING DATA AND PARAMETER OATA 67 8.6 SUMMARY OF STORING DATA AND EDITING OPERATIONS 67 2. APPENDIX 69 9.1 ALARM NO. LIST 69 9.2. LIST OF SETTING NUMBERS 102 9.3 LIST OF PARAMETER NUMBERS 108 9.4 STORED LEADSCREW ERROR COMPENSATION 130 9,5 LIST OF STANDARD INPUT/OUTPUT SIGNALS 134 9.6 LIST OF ADDRESS CHARACTERS 1431H0ex Sabject Chapter Section Pace AC SERVOROTOR «sve ee ee See eee CGC ALARH INDICATION + + + + ree eae AOGC TROUBLESHOOTING © =v ev ee ee ee es fete dees ADJUSTMENTS UPON INSTALLATION + + + + 5 + + ee en ALARH O75, O76, OTT (RSZ32C Faulty) + ~ + pee dese ALARH 170, 172. 173, 174 AND 115 lemory Error) + =v sss gv ALARH 179° Temperature Alarm inside the Panel) rr : ALARH 310 (Servo Power Supely Hot Applied) « - tet dese oe ALARH 320 (Control Not Ready) «+ + ++ + setae eB ALARH 325. (Servo CPU Error) setae ee ALARH 329 (Built-in Type PC CPU Error) + + + + or oe th ARH 330 (Energency Stop) s+ sss s+ + tee dee 1 ALAR B20 (ROK/RNH Check Error) = = + + + + see dees +158 AUR NO, LIST = sees qeear ae or ALAR O10-AND OLY Parity Error) === 2 * eee gece B ALARAS 231, 232, 2M AND 235 Cero Point Roturn Area Reto ete cette sete pentane tee ger see ALARIS 241, 242, 243, 244 sno 245 Gero Point Retarn hres Cerne eee eis ee ae aeee ee See ALARMS 271, 212, 218, OU AND ZI (P-SET Error) + = <2 dees os ALARAS 331, 332, 333, 334 AND 335 (Servo Fuse Blown) = <--> 4 + + = er ALARAS 341, 342, 343, 344, 34S AND 346 (Servo Error) «= + + - rn % ALARAS 351, 352, 953, 354 AND_355 Wotor Overload) <== + dee ee Aas BOL, 362, 360. 364, 305 aN 966 (PG Discomnoction Error) = sv rs +s deere APPENDIX « sense pa eaeg ese AREA NO SETTING AND 170 ADDRESS PoRT = << ¢ Seen eeate BATTERY tee eee eeee 2° CHECK AC POWER SUPPLY VOLTAGE + ++ + + + vise CHECK DC POWER SUPPLY VOLTAGE = + + + + = + pets gee COMPONENT ARRANGEMENT = S vv ee ev ee sete dee CONSTRUCTION peepee CONTROL PANEL. - pec aete “CPU ERROR DISPLAY Without Alara Coes) + rr rs eu WNIT - eee Sucre g ieee Cr SCREEN DOES NOT DISPLAY ii giiit CWCLE START FAILURE =v hs sce cece cece ese Ques DISPLAY HETROD- =v ev eee ee ee te seg ete DISPLAYING AND W2LTING KEEP HOY = = = 3 SS Rede qeeisieee DISPLAYING AND WRITING PARRHETERS = + + + + Peed qeeteeee EDIT DOES KOT FUNCTION: © = ss ve eee i FAULTS NOT DISPLAYED ACGC ALARM IKDICATION « - tet dese “FINT WAIT MODE BY SPINDLE RELATED INSTRUCTION se dees HANDLE MODE OPERATION PAULTY © + 6 +s +s + + ee eeugeeratti INDICATION LAMP OF POHER SUPPLY UNIT == «+ + dees IRITIALDIAGRISTIC ERFOR DISPLAY AT PORERW - dees Meee ee gill