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TABLE OF CONTENTS
1.0 SCOPE
4.1 General
4.2 Construction
4.3 Ratings
4.4 Dimensions
4.5 Mounting
5.0 TESTS
1.0 SCOPE
This SEC Transmission Material Standard Specification (TMSS) specifies the minimum
technical requirements for design, engineering, manufacture, inspection, testing and
performance of indoor/outdoor Station Post Type Insulators for 69kV through 380kV
system intended to be used in the system of the Saudi Electricity Company, Saudi Arabia.
This Material Standard Specification shall always be read in conjunction with SEC General
Specification No. 01-TMSS-01, titled "General Requirements for All Equipment/Materials",
which shall be considered as an integral part of this TMSS.
This TMSS shall also be read in conjunction with SEC Purchase Order or Contract
Schedules for project, as applicable.
The latest revision/amendments of the following Codes and Standards shall be applicable for
the equipment/material covered in this TMSS. In case of conflict, the vendor/manufacturer
may propose equipment/material conforming to one group of Industry Codes and Standards
quoted hereunder without jeopardizing the requirements of this TMSS.
3.2 ANSI C29.9 Wet Process Porcelain Insulators (Apparatus, Post Type)
3.3 IEC 60168 Test on Indoor and Outdoor Post Insulators of Ceramic
Materials or Glass for Systems with Nominal Voltages Greater
than 1000 V
3.4 IEC 60273 Characteristics of Indoor and Outdoor Post Insulators for
Systems with Nominal Voltages Greater than 1000 V
4.1 General
4.1.1 Requirements
The station post insulaors shall meet or exceed the requirements of this
specification in all respects
4.1.2 Type
The station post insulators shall be non-stacking type for 69 kV. Post
insulators for rated voltage 110kV, 115kV and 132kV shall be either stacking
or non-stacking type and for rated volage above 132kV, post insulators shall
be of stacking type. The stacks assemblies shall be either uniform-diameter
stacks (individual units of identical strength rating) or tapered stacks
(individual units of different strength ratings).
The station post insulators shall be suitable for the service conditions as
specified in 01-TMSS-01.
4.2 Construction
4.2.1 Material
The insulating material shall be used with prior approval from SEC.
4.2.3 Bonding
Portland cement or lead antimony shall be used as the bonding material for
jointing and for filling the gap between the porcelain and metal fittings.
Sulfur based cements are not acceptable.
4.2.4 Fabrication
4.3 Ratings
4.4 Dimensions
The nominal dimensions for outdoor and indoor post insulators shall be as shown in
Table II and Table III respectively and shall be as specified in Data Schedule. The
tolerances applicable to all dimensions, except the minimum leakage distance, shall
be in accordance with IEC-60168, IEC60273 or ANSI C29.9. The minimum leakage
distance shall be as specified in Data Schedule.
4.5 Mounting
4.5.1 Holes
The base of the station post insulators shall have Unified National Coarse
(UNC) threaded bolt holes on standard bolt circles for interchangeability and
ease of mounting. Holes in top and bottom fittings shall be in line and they
shall be so arranged as to permit the use of standard hexagon bolt heads and
nuts. Number of bolts, bolt size, bolt arrangement and kind of thread with
bolt circle shall be per Table IV.
Note : * For 69kV indoor/outdoor station post insulators, mounting arrangements are the
same.
4.5.2 Position
When required, adapter plates and spacers shall be made from galvanized
steel and sized as specified in Data Schedule.
4.6 Markings
Each insulator or stack unit shall bear a legible and durable marking as
specified in ANSI C29.9 or IEC 60168 standard identifying the following:
a. Manufacturer's Name
b. Year of Manufacture
c. Catalog Number
d. Cantilever Strength
e. Nominal Voltage and BIL Rating
f. Country of Origin
a. Voltage Rating
b. Insulator Shell (Porcelain/Other Material)
c. Insulator Type (Indoor/Outdoor)
15TMSS01R0/KSB Date of Approval: May 30, 2006 PAGE NO. 7 OF 12
TRANSMISSION MATERIALS STANDARD SPECIFICATION 15-TMSS-01, Rev. 0
5.0 TESTS
All test results shall be provided for review and acceptance by SEC.
All design (type) tests prescribed in the relevant ANSI or equivalent IEC standard
shall be performed on the representative unit or on the first unit of every new design
or rating to be supplied to SEC.
In lieu of the actual design (type) tests, certified test reports of design (type) tests
performed on an identical unit may be submitted to SEC for review and approval
during bidding stage.
Quality conformance tests shall be performed on each lot of station post insulators.
Electrical routine tests per IEC/ANSI shall be carried out on each station post
insulator.
5.3.1 The ultrasonic test shall be performed on solid core insulators and the
puncture test shall be performed on hollow core porcelain insulators.
5.3.2 Routine flashover test shall also be performed on hollow core porcelain
insulators.
The Pollution Test, as an option, shall be performed in accordance with IEC 60507,
if specified in Data Schedule.
Model Designation *
4.2 Material
Insulator Shell Porcelain
Insulator Glaze Standard
Color Brown
4.3 Ratings
Electrical Ratings
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Mechanical Characteristics
4.5 Mounting
Top:
Bolt Circle (mm)
Number of Bolt 4
Bolt Arrangement (90°) *
Bolt Size (mm)
Kind of Thread (UNC)
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Base
5.0 TESTS
Official Seal/Stamp
of the Company &
Date