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H YDRAULIC S YSTEM O PERATING AND

M AINTENANCE M ANUAL
For

Pleasant Street Bridge


Wisconsin Department of Transportation
Job No. BR100070104
Year of Construction: 2013

Owner
City of Milwaukee, Wisconsin
Department of Public Works
Infrastructure Services Division

Engineers
Zenith Tech Inc.
PO Box 1028
Waukesha, WI 53187
Waukesha Office
N6 W23633 Bluemound Rd

Builder
Dan Krall & Co., Inc.
8600 W. National Avenue
West Allis, WI 53227
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SECTION 1
INTRODUCTION
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TABLE OF CONTENTS
Section 1 Introduction ............................................................................................ ii
Table of Contents ..................................................................................................................................... iii
List of Figures ......................................................................................................................................... viii
List of Tables ............................................................................................................................................ ix
Section 2 Theory of Operation .............................................................................. 10
Displacement Cylinder ............................................................................................................................ 11
Benefits ................................................................................................................................................... 13
Bridge Raise - Full Speed ......................................................................................................................... 14
B.29.2 Control Theory - Normal Operation......................................................................................... 14
B.29.3 Control Theory - Emergency Operation ................................................................................... 16
Bridge Raise - Half Speed ........................................................................................................................ 17
Emergency Manual Lower ...................................................................................................................... 18
Fluid Conditioning ................................................................................................................................... 20
Power Calculations.................................................................................................................................. 21
Section 3 Hydraulic System Start-Up Procedure .................................................... 31
Section 4 Installation Instructions for Hydraulic Cylinders..................................... 38
Cylinder Installation Procedure .............................................................................................................. 39
Section 5 Maintenance Schedule for Hydraulic System ......................................... 40
Maintenance Schedule ........................................................................................................................... 41
Manufactures Instructions for Installation, Operation and Maintenance for Major Components........ 42
Elektrimax General Purpose Motors ................................................................................................... 43
Section 6 Hydraulic System Lubrication Information ............................................. 49
Lubrication Schedule............................................................................................................................... 50
Clevis pin ............................................................................................................................................. 51
ELEKTRIMAX Motors ........................................................................................................................... 52
Lubrication for Electrim Motors.......................................................................................................... 53
Reservoir ............................................................................................................................................. 54
Information: Shell Tellus S2 V 32 ........................................................................................................ 65
Material Safety Data Sheet: Shell Tellus S2 V 32 ................................................................................ 69
Section 7 Component And Assembly Test Procedures For Functional Verification 77
C.4 Circuit Flushing.................................................................................................................................. 78
C.5.3 Field Testing ................................................................................................................................... 79
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Cylinder Static Proof Test Procedure ...................................................................................................... 81


52168 – HPU Test Procedure .................................................................................................................. 84
1. Full Pump Flow Testing ................................................................................................................... 84
2. Over Pressure Test .......................................................................................................................... 85
3. Check List - HPU Assembly .............................................................................................................. 86
Section 8 As—Built Approved Shop Drawing and Catalog Cut Sheets .................... 88
Hydraulic Power Unit .............................................................................................................................. 89
Hydraulic Pipe ....................................................................................................................................... 315
Hydraulic Cylinders ............................................................................................................................... 379
Section 9 Manufacturer’s Parts List ..................................................................... 475
Hydraulic Power Unit ............................................................................................................................ 476
Hydraulic Power Unit Manifold Assembly ........................................................................................ 479
Reservoir Tank Weldment ................................................................................................................ 481
HPU Top Plate Weldment ................................................................................................................. 482
HPU Drip Pan Weldment................................................................................................................... 483
Reservoir Tank, Motor Mounting Plate Weldment .......................................................................... 484
HPU Coupling .................................................................................................................................... 485
Hydraulic Pipe ....................................................................................................................................... 486
Hydraulic Cylinders ............................................................................................................................... 488
Jacking Cylinder ................................................................................................................................. 490
Tube Assembly .................................................................................................................................. 491
Hydraulic Cylinder Rod Assembly ..................................................................................................... 492
Hydraulic Cylinder Rod Weldment.................................................................................................... 493
Rod End Weldment ........................................................................................................................... 494
Hydraulic Cylinder Pedestal .............................................................................................................. 495
Cylinder Extension Weldment .......................................................................................................... 496
Cylinder Support Frame .................................................................................................................... 497
Cylinder Collar Weldment ................................................................................................................. 498
Section 10 Warranty and Contact Information .................................................... 499
Anchor Fluid Power ............................................................................................................................... 500
Contact Information.......................................................................................................................... 500
Terms and Conditions ....................................................................................................................... 500
Baldor Electric Company ....................................................................................................................... 501
Contact Information.......................................................................................................................... 501
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Warranty Information Standard Motors .......................................................................................... 501


Barksdale Distributor Inc....................................................................................................................... 504
Contact Information.......................................................................................................................... 504
Terms and Conditions ....................................................................................................................... 504
Brennan Industries, Inc. ........................................................................................................................ 510
Contact Information.......................................................................................................................... 510
Terms and Conditions ....................................................................................................................... 510
Bristol Hose & Fitting Inc. (Parker)........................................................................................................ 511
Contact Information.......................................................................................................................... 511
Terms and Conditions ....................................................................................................................... 511
Bucher Hydraulics ................................................................................................................................. 520
Contact Information.......................................................................................................................... 520
Terms and Conditions ....................................................................................................................... 520
Daman Products Company, Inc. ............................................................................................................ 528
Contact Information.......................................................................................................................... 528
Dan Krall & Co., Inc. .............................................................................................................................. 529
Contact Information.......................................................................................................................... 529
Delaware Manufacturing Industries Corporation (DMIC) .................................................................... 530
Contact Information.......................................................................................................................... 530
Terms and Conditions ....................................................................................................................... 530
Eaton ..................................................................................................................................................... 531
Contact Information.......................................................................................................................... 531
Terms and Conditions ....................................................................................................................... 531
Electrim Control Systems (ToolMex Corporation) ................................................................................ 535
Contact Information.......................................................................................................................... 535
Terms and Conditions ....................................................................................................................... 536
Fastenal ................................................................................................................................................. 537
Contact Information.......................................................................................................................... 537
Terms and Conditions ....................................................................................................................... 537
Gems Sensors Inc. ................................................................................................................................. 541
Contact Information.......................................................................................................................... 541
Terms and Conditions ....................................................................................................................... 541
Grainger Industrial Supply .................................................................................................................... 548
Contact Information.......................................................................................................................... 548
Terms and Conditions ....................................................................................................................... 548
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HYDAC ................................................................................................................................................... 561


Contact Information.......................................................................................................................... 561
Terms and Conditions ....................................................................................................................... 561
HydraForce, Inc ..................................................................................................................................... 567
Contact Information.......................................................................................................................... 567
Terms and Conditions ....................................................................................................................... 567
Magnaloy Coupling Company ............................................................................................................... 570
Contact Information.......................................................................................................................... 570
Terms and Conditions ....................................................................................................................... 570
Main Manufacturing Products .............................................................................................................. 573
Contact Information.......................................................................................................................... 573
Terms and Conditions ....................................................................................................................... 574
McMASTER-CARR .................................................................................................................................. 577
Contact Information.......................................................................................................................... 577
Terms and Conditions ....................................................................................................................... 577
Parker Snap-Tite.................................................................................................................................... 583
Contact Information.......................................................................................................................... 583
Permco .................................................................................................................................................. 584
Contact Information.......................................................................................................................... 584
Terms and Conditions ....................................................................................................................... 585
ProSense ............................................................................................................................................... 588
Contact Information.......................................................................................................................... 588
Terms and Conditions ....................................................................................................................... 589
Star Hydraulics, Inc................................................................................................................................ 591
Contact Information.......................................................................................................................... 591
Terms and Conditions ....................................................................................................................... 591
Sun Hydraulics Corp. ............................................................................................................................. 593
Contact Information.......................................................................................................................... 593
Terms and Conditions ....................................................................................................................... 593
Toolmex Corporation ............................................................................................................................ 595
Contact Information.......................................................................................................................... 595
Terms and Conditions ....................................................................................................................... 595
Warren Electric Supply.......................................................................................................................... 597
Contact Information.......................................................................................................................... 597
Terms and Conditions ....................................................................................................................... 597
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Yates Industries ..................................................................................................................................... 601


Contact Information.......................................................................................................................... 601
Terms and Conditions ....................................................................................................................... 601
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LIST OF FIGURES
Figure 1: Displacement cylinder design ...................................................................................................... 11
Figure 2: Filled cylinder in cylinder analysis.............................................................................................. 11
Figure 3: Schematic showing valve locations.............................................................................................. 19
Figure 4: Position of valves ......................................................................................................................... 33
Figure 5: Open position of value ................................................................................................................. 34
Figure 6: Filter Bypass indicators ................................................................................................................ 35
Figure 7: Hydraulic Power Unit (HPU) with motor direction ...................................................................... 36
Figure 8: Test port for bleeding system ...................................................................................................... 37
Figure 9: Clevis pin lube point ..................................................................................................................... 51
Figure 10: Elektrimax motor lube points .................................................................................................... 52
Figure 11: Reservoir fill level on sight gage ................................................................................................ 54
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LIST OF TABLES
Table 1: Parts to be checked during the Hydraulic System Start-Up Procedure ........................................ 32
Table 2: Maintenance schedule .................................................................................................................. 41
Table 3: Lubrication schedule ..................................................................................................................... 50
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SECTION 2
THEORY OF OPERATION
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DISPLACEMENT CYLINDER
The displacement cylinder design concept proposed for the Pleasant bridge is shown in Figure 1. The
cylinder has a piston similar to a double acting cylinder but does not have piston seals. The piston
contains flow passages that will allow fluid to pass from the rod side to the cap side of the piston, and
vise versa. The piston acts as a guide to maintain center alignment of the rod within the cylinder barrel
to insure long life for the rod seals.

Figure 1: Displacement cylinder design


The effective area of this cylinder (as shown in Figure 1) is the rod area. As fluid enters the cylinder
through the center of the rod shown in red in Figure 2, it enters the base of the cylinder and can pass
through the piston to the rod end of the cylinder. Fluid is able to act on both sides of the annulus area of
the piston so the net result is equal and opposite. The area that the fluid can act upon effectively is the
differential area of the piston, which is the area of the rod shown in black in Figure 2. The proposed
cylinder design has rod diameter of 6.00’’, which equates to 28.3 in² of effective area. The rod volume is
the only volume that is displaced with oil during extension, the flow rate required to maintain a
3.18 in/sec velocity is based on the rod area only.

Figure 2: Filled cylinder in cylinder analysis

Q=Flow (GPM)

A=Area (in2)

( )
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The displacement cylinder requires an external load to retract the cylinder, it cannot be retracted
hydraulically. In the proposed hydraulic system design the weight of the bridge deck will retract the
cylinders.
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BENEFITS
The displacement cylinder was selected over a double acting cylinder due to the capability of having
only field replaceable seals in the cylinder. The rod seal is the only seal that is replaceable in the field.
With a double acting cylinder, if /when a piston seal fails, the cylinder must be removed from the bridge
and returned to a repair shop to be completely disassembled in order to access and replace a piston
seal.
The displacement cylinder was also selected over a single acting cylinder due to the benefits of
maintaining fluid around the cylinder rod while it is fully retracted. A single acting cylinder allows air to
surround the cylinder rod while retracted. With each cycle of a single acting cylinder the air around the
rod is exhausted during extension and new air is drawn in when retracting. Due to the environmental
conditions at the locations of the cylinders, moisture build up and corrosion would cause premature
failures.
Through the implementation of a displacement cylinder, the fluid port and cylinder manifold were
located near the rod end of the cylinder, reducing the length of conduit required and also improving the
access to the manifold for setup and maintenance. The larger barrel required for a displacement
cylinder vs. a single acting cylinder improves the buckling strength of the cylinder which is beneficial in
this situation.
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BRIDGE RAISE - FULL SPEED


B.29.2 CONTROL THEORY - NORMAL OPERATION
The following is a brief description of operator actions and automatic interlocking during operation with
regard to the Bridge Hydraulic System only. Other interlocks with regard to traffic control and sequence
prior to operation, as well as more detail regarding the following, are part of the electrical design.

1. Both Motors (1)[M1 and M2] are selected. Upon turning on the Motors (1), Pumps (3)
will produce nominal pressure and flow over Solenoid Valve (14)[SV1] which is
energized to divert flow back to Tank (42) prior to raising the lift span.
2. Operator has the option to move joystick controller to “RAISE-SLOW” or “RAISE
FAST” at will during raising, and to “LOWER-FAST” or “LOWER-SLOW” on the same
basis during lowering to control the speed manually, or to stop the span at any time by
moving the joystick controller to “STOP”. The pump motors will run when raising the
span, and when the joystick is in the neutral position. The pump motors will shut down
during lowering of the span, allowing the span to lower by gravity.
a. Such actions will cause the SOLENOID VALVES (18) [SV3 and SV4] to act in
sequence by means of limit switches contacted by the ACCEL/DECEL
ACTUATORS (34) at the ends of their strokes.
(1) When raising or lowering, the selection of “RAISE-“ or “LOWER-
FAST” shall initially cause SLOW SPEED SOLENOID VALVE (18)
[SV3] to energize, causing the SLOW SPEED ACCEL / DECEL
ACTUATOR (34) to extend over a 5 second period (subject to hydraulic
adjustment by means of SLOW SPEED FLOW CONTROL VALVE
(35)). When the SLOW SPEED ACCEL / DECEL ACTUATOR (34) is
fully extended, thereby having accelerated the span to approximately 1/2
of full speed, a LIMIT SWITCH [LS-3E] shall be contacted that will
allow FAST SPEED SOLENOID VALVE (18) [SV4] to be energized.
Provided the span has traveled beyond the Nearly Closed position, and
has not attained the Nearly Open position (or vice-versa when lowering),
this shall cause the FAST SPEED ACCEL / DECEL ACTUATOR (34)
to extend, bringing the span to full speed over a 5 second period (again
subject to hydraulic adjustment, by means of FAST FLOW CONTROL
VALVE (35)
(2) Moving the joystick controller to “RAISE-“ or “LOWER-SLOW” from
“RAISE-“ or “LOWER-FAST” shall cause FAST SPEED SOLENOID
VALVE (18) [SV4] to de-energize. This shall cause the FAST SPEED
ACCCEL / DECEL ACTUATOR (34) to retract, bringing the span back
to approximately 1/2 of full speed over a 5 second period (hydraulically
adjustable, as described above).
(3) Moving the joystick controller to “STOP” from “RAISE-“ or
“LOWERFAST” shall initially cause FAST SPEED SOLENOID
VALVE (18) [SV4] to de-energize. This shall cause the FAST SPEED
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ACCEL / DECEL ACTUATOR (34) to retract, bringing the span back


to approximately 1/2 of full speed over a 5 second period (hydraulically
adjustable, as described above). At this point, LIMIT SWITCH [LS-4R]
shall be contacted to allow SLOW SPEED SOLENOID VALVE (18)
[SV3] to de-energize, causing SLOW SPEED ACCEL / DECEL
ACTUATOR to retract over a 5 second (hydraulically adjustable)
period, bringing the span to a smooth stop. LIMIT SWITCH [LS-3R]
shall be contacted at the fully retracted position of the SLOW SPEED
ACCEL / DECEL ACTUATOR.
b. Random movements of the joystick controller by the operator, crossing “STOP”
from a “RAISE” speed position to a “LOWER” speed position (or vice versa),
without allowing the span to come to a full stop, should be prohibited. However,
if such actions by the operator are performed, the following shall occur:
(1) Moving joystick controller from a “-FAST” position in one direction, to
“- SLOW” or “-FAST” position in the opposite direction, shall initially
cause FAST SPEED SOLENOID VALVE (18) [SV 4] to de-energize,
but shall also cause the pump to immediately shut down causing the
span to rapidly reverse direction. The Emergency Stop switch only
should be used if an emergency stop is required. Otherwise, a normal
stop should be used. This will cause the FAST SPEED ACCEL /
DECEL ACTUATOR (34) to retract, bringing the span back to
approximately ¼ of full speed over a 7 second period (hydraulically
adjustable, as described above). At this point, LIMIT SWITCH [LS-4R]
shall be contacted to allow SLOW SPEED SOLENOID VALVE (18)
[SV 3] to de-energize, causing SLOW SPEED ACCEL / DECEL
ACTUATOR (34) to retract over a 3 second (hydraulically adjustable)
period, bringing the span to a smooth stop. LIMIT SWITCH [LS-3R]
shall be contacted at the fully retracted position of the SLOW SPEED
ACCEL / DECEL ACTUATOR (34).
c. Random movements of the pump (drive) selector switch between ”BOTH” and
”PUMP A” or “BOTH” and “PUMP B” during operation should also be
prohibited. However, if these operator actions are performed, it is anticipated that
operation will cease momentarily prior to any operation of the pump (drive)
newly selected.
1. Power failure during operation shall cause all motors to cease operation and all solenoid
valves to de-energize momentarily prior to secondary power source being accessed,
provided any delay occurs in the automatic transfer switch.
2. The “EMERGENCY STOP” push button can be used to cease all operation by de-
energizing all SOLENOID VALVES and MOTORS. This shall effectively cause the span
to stop while the Bridge Hydraulic System depressurizes.
3. If hydraulic pressure is lost in the Bridge Hydraulic System at any point during raising or
lowering, as indicated by PRESSURE SWITCH (22) [PS2], all SOLENOID VALVES
and MOTORS shall de-energize in the same manner as would occur during an emergency
stop.
4. During periods of inactivity, during which the Bridge Hydraulic System remains idle,
PRESSURE SWITCHES (22)[PS 14, 24] shall remain energized to detect excess
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pressure in the JACKING CYLINDERS (23). If a pressure build-up is detected at the


JACKING CYLINDERS (23) during an idle period when the span is fully closed,
SOLENOID VALVE (24)[SV 14, 24] shall open momentarily to allow the excess
pressure to be removed from the JACKING CYLINDERS (23). This feature shall be de
activated during bridge operation and when the span is in any raised position.

B.29.3 CONTROL THEORY - EMERGENCY OPERATION


The description of operator actions and automatic interlocking during operation with regard to the
Bridge Hydraulic System is identical to that for Normal Operation, except that only one Motor (1)[M1 or
M2] and Pump (3) are used to raise the span. Interlocks with regard to traffic control and sequence prior
to operation, as well as more detail regarding the following, remain part of the electrical design.
The hydraulic sequence of operation during half speed raise is the same as the full speed sequence
except one motor on the HPU is used instead of two, reducing the maximum cylinder velocity to
1.9in/sec. Half speed raise will only be used in the case of a single failed pump or an electrical problem.
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BRIDGE RAISE - HALF SPEED


The hydraulic sequence of operation during half speed raise is the same as the full speed sequence
except one motor on the HPU is used instead of two, reducing the maximum cylinder velocity to
1.9in/sec. Half speed raise will only be used in the case of a single failed pump or a single failed electric
motor.
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EMERGENCY MANUAL LOWER


The bridge can be manually lowered from any raised position without electrical power or control
power to the PLC’s. Extreme caution must be exercised when performing this procedure to
ensure the bridge lowers in a slow and controlled manner.

1. Manually close (twist/lock) the manual overrides on the cylinder “Lock Valves” Item
50 on both cylinder manifolds (SV14 and SV24).

2. To begin lowering the bridge, manually open item 38”Manual Lower” control valve.
The control valve will allow hydraulic fluid to flow out of the bridge cylinders
allowing the bridge to lower. The flow is proportional to the number of turns the
control valve is opened; excessive lowering speeds can/will damage the bridge and
support structures when the bridge reaches the fully lowered position.

3. To stop the manual lower sequence at any time, close the “Manual Lower” valve and
return the “Lock Valves” to their normally de-energized positions. The Lock valves
will hydraulically lock and hold the cylinders/bridge in place.

4. Once the bridge is fully lowered, return all the manually actuated valves to their
normal de-energized state

See schematic and valve locations on the following page.


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Figure 3: Schematic showing valve locations


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FLUID CONDITIONING
The hydraulic fluid can be filtered by running the electric motors and manually shifting the unload valve
(item 23) the unload valve. The hydraulic fluid will be circulated through the pressure filter and back
through the return filter through the unload valve. When Hydraulic fluid is replenished in the reservoir,
it is recommended to filter the oil for approximately thirty minutes using this method. Monitor the filter
bypass indicators to ensure that the filter elements are in acceptable condition. The hydraulic fluid can
be heated by returning the unload valve to its normal de-energized state and running the electric
motors. The fluid flow produced by the pumps will be forced over the relief valve creating heat. Do not
allow the hydraulic fluid to reach a temperature higher than 150°F.
Fluid differential volume from full retract to full extension is approximately 40 gallons, 20 gallons per
cylinder.
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POWER CALCULATIONS
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SECTION 3
HYDRAULIC SYSTEM START-UP PROCEDURE
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The Hydraulic System Start-Up Procedure is to be followed when the hydraulic system is started for the
first time. The parts that need to be checked during the start-up procedure are shown in Table 1.

Table 1: Parts to be checked during the Hydraulic System Start-Up Procedure


Item No. Quantity Description Manufacturer Part No.

40-Pipe
2 1-1/2 Ball Valve, 6000psi DMIC BVAH-1500S-2611BZZS
Drawing

41-Pipe
2 1-1/4 Ball Valve, 6000psi DMIC BVAH-1250S-2611BZZS
Drawing

15.19-
10 Micron Pressure Filter
HPU 2 HYDAC HF4P BN 09 P 10 BM 1 B6
with Visual Bypass Indicator
Drawing

10-HPU In-Tank Return Line Filter, RFM BN/HC 330


1 HYDAC
Drawing 330 LPM BK10FD.1/16

20-HPU 324TC 40HP 1800RPM 3PH


2 Elektrimax 40NCM-3-40-18
Drawing CFACE

1.11-
Cylinder 1 Hydraulic Test Port 1 Stauff SMK 20 - 9/16 UNF-VEC6F
Drawing
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1. For the hydraulic system Start-Up Procedure, locate the four (4) valves, item numbers 40 and 41 in
Table 1. See Figure 4 for the position of these valves.

41 41

East

West
40

40

Figure 4: Position of valves


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2. Verify that the valves found in step 1 are in the OPEN POSITION, refer to Figure 5 for the open
position of the valves.

Open Position of valve

Figure 5: Open position of value


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3. Check the High-Pressure Filter Bypass Indicator and the Return-Filter Bypass Indicator, item
numbers 15.19 and 10 in Table 1, to verify proper operation. The locations of the filter indicators are
shown below in Figure 6.
3.1. Green indicates normal operation of the filter
3.2. Red indicates the filter needs to be replaced

High-pressure bypass indicator

Return filter indicator

Figure 6: Filter Bypass indicators


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4. Manually verify that both the motors at the Hydraulic Power Unit are rotating in the direction
indicated on their casing. See Figure 7.

Proper rotation
direction

Figure 7: Hydraulic Power Unit (HPU) with motor direction


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5. Bleed the system by attaching a bleeder attachment to the hydraulic test port, item number 1.11 in
Table 1 on each cylinder. See Figure 8 for details. Bleed system into container and remove the
bleeder attachment.

Figure 8: Test port for bleeding system

6. Cycle the cylinders approximately 5' and repeat step 0. Repeat steps 0 and 6 until all the air has
been bled out of the system.
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SECTION 4
INSTALLATION INSTRUCTIONS FOR HYDRAULIC
CYLINDERS
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CYLINDER INSTALLATION PROCEDURE


First, install the pedestal at the base of the cylinder with four bolts. Check that the pedestal is level, and
plumb with the lifting plate. Next, install the cylinder, and ensure that it is level and plumb. Add the
remaining bolts to the cylinder base pedestal and torque to the specified torque.
Open the cylinder bleeder valve located at the top of the cylinder and manually raise the cylinder rod
and attach the cylinder to the lifting guarder with eight (8) 1'' bolts.
Build a form for pouring the grout around the cylinder base pedestal.
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SECTION 5
MAINTENANCE SCHEDULE FOR HYDRAULIC SYSTEM
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MAINTENANCE SCHEDULE
See Table 2 for the maintenance schedule for the lifting bridge.

Table 2: Maintenance schedule


Component Frequency

High-Pressure Filter
Oil Level
Fluid testing Once a year
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MANUFACTURES INSTRUCTIONS FOR INSTALLATION, OPERATION


AND MAINTENANCE FOR MAJOR COMPONENTS
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ELEKTRIMAX GENERAL PURPOSE MOTORS


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SECTION 6
HYDRAULIC SYSTEM LUBRICATION INFORMATION
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LUBRICATION SCHEDULE
The lubrication schedule for the Pleasant St. Bridge is shown below in Table 3.

Table 3: Lubrication schedule


Component Lubricant Interval [months] Amount of lube
Cylinder Clevis Pin Albida Grease MP 6 As Needed
Electric Motors Albida Grease MP 6 As Needed
Hydraulic Reservoir Shell Tellus V 32 6 Check fluid level and
add as needed*
* Note: The capacity of the reservoir is 145 gallons
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CLEVIS PIN
For the cylinder clevis pin, use Albida grease MP. Lubricate the slot in both cylinders where the bridge is
connected to the cylinder by pushing grease into the slot from both sides until the whole pin is
lubricated. See Figure 9 for the location of the pin and slot to be lubricated.

Figure 9: Clevis pin lube point


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ELEKTRIMAX MOTORS
For the Electrimax motors, part number 40NCM-3-40-18, grease both of the motors using Albida Grease
MP. Each motor has two (2) lube points located on the back. See Figure 10 for the location of the lube
points.

Figure 10: Elektrimax motor lube points


Caution: Do not lubricate motor while in operation since excess grease may be forced
through the bearings and into the motor.

Do not over-grease as excess grease accumulation on the motor windings reduces


insulation life
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LUBRICATION FOR ELECTRIM MOTORS


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RESERVOIR
The reservoir should be kept full of Shell Tellus V 32 Hydraulic fluid, and should be checked every six (6)
months, as shown in Table 3. Hydraulic fluid level should be check with the bridge fully lowered.
Figure 11 shows the sight gage on the front of the reservoir.

Full

Figure 11: Reservoir fill level on sight gage


Information: Shell Albida Grease MPS
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Technical Data Sheet: Shell Albida Grease MPS


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Material Safety Data Sheet: Albida Grease MP


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INFORMATION: SHELL TELLUS S2 V 32


Technical Data Sheet: Shell Tellus S2 V 32
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MATERIAL SAFETY DATA SHEET: SHELL TELLUS S2 V 32


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SECTION 7
COMPONENT AND ASSEMBLY TEST PROCEDURES
FOR FUNCTIONAL VERIFICATION
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C.4 CIRCUIT FLUSHING


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C.5.3 FIELD TESTING


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CYLINDER STATIC PROOF TEST PROCEDURE


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Pleasant Street Lifting Bridge 83
Pleasant Street Lifting Bridge 84

52168 – HPU TEST PROCEDURE


1. FULL PUMP FLOW TESTING
Pleasant Street Lifting Bridge 85

2. OVER PRESSURE TEST


Pleasant Street Lifting Bridge 86

3. CHECK LIST - HPU ASSEMBLY


Pleasant Street Lifting Bridge 87
Pleasant Street Lifting Bridge 88

SECTION 8
AS—BUILT APPROVED SHOP DRAWING AND
CATALOG CUT SHEETS
Pleasant Street Lifting Bridge 89

HYDRAULIC POWER UNIT


ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0092D Drip Pan Weldment 1
2 S4100-0093D Reservoir Tank Weldment 1
3 S4100-0085D Reservoir Tank, Motor Mounting Plate Gasket, Buna N 2
4 S4100-0094D Reservoir Tank, Motor Mounting Plate Weldment 2
5 G615-10-A-1 LDI Industries, Front Mounting Liquid Level Gage, 10 inch 1
6 52128-FLUID LABEL MILWAUKEE SCHOOL OF ENGINEERING, 52128-FLUID LABEL 1
7 52128-LEVEL LABEL MILWAUKEE SCHOOL OF ENGINEERING, 52128-LEVEL LABEL 1
8 BR110 Eaton Vickers, H2O-Gate Reservior Breather 1
9 W40696 Gems Sensors & Controls, Level Switch LS-700-7C-BR-BN-SPST-020-GR2-3 1
10 RFM BN/HC330 B K 10E 1.0/16 Hydac, In-Tank Return Line Filter, 330 LPM 1
11 924710 Eaton Vickers,Bayonet Threded Pipe Adapter,No Check 1
12 6410-20-08-O-SS Brennan Industries, 20MORB-08FORB Straight Reducer 1
13 8 C5OLO-S Parker, O-Ring Face Seal Tube Elbow, 1/2" Tube X 1/2" Straight Thread 3
14 16 V5OLO-S Parker, O-Ring Face Seal Tube 45 Deg Elbow, 1" Tube X 1" Straight Thread 4
15 S4100-0105D HPU Manifold Assembly 1
15 16 M500 Magnaloy, 500 Series Coupling, 2-1/8" X 1" X 1/2" Key 2
17 P197A 331 CA ZA17 32 Permco, Pump 1 3/4" Gear Width 2
18 16 C5OLO-S Parker, O-Ring Face Seal Tube Elbow, 1" Tube X 1" Straight Thread 2
19 5087 Vescor, 16" Clean Out Cover 2
20 40NCM-3-40-18 Elektrimax, 324TC 40HP 1800RPM 3PH CFACE 2
21 L2H-H202S-WS Barksdale, Temperatur Switch - Local Mount Dual Setting - Housed Terminal 1
22 BVAH-0750N-2611BZZS DMIC, 3/4" Ball Valve, 6000 PSI SS 2
23 1171071 Fastenal, 1/2" 18-8 SS SLW 54
24 70243 Fastenal, 1/2"-20 X 1-1/4" 18-8 SS HHCS 32
32 25 '0171934 Fastenal, 5/8" 18-8 SS HSLW 16
26 1170307 Fastenal, 5/8"-11 X 1-1/4" 18-8 SS HHCS 16
27 1170207 Fastenal, 1/2"-13 X 1-1/4" 18-8 SS HHCS 14
20 28 1171057 Fastenal, #8 18-8 SS SLW 6
29 '0172461 Fastenal, #8-32 X 3/4" 18-8 SS PHMS 6
30 1171069 Fastenal, 7/16" 18-8 SS SLW 4
31 1170155 Fastenal, 7/16"-14 X 1" 18-8 SS HHCS 4
40
32 090A30-40NV1F Tobul, 5 Gallon 3000 PSI Accumulator 1
15 33 TSV30-1S15N1-33 Tobul, Safety Shut-off Block 1
34 S4100-0119D Bracket, Mounting Angle 1
35 1170203 Fastemal, 1/2"-13 X 3/4" 18-8 SS HHCS 2
36 20 C5OX-S Parker, Adapter -20 MJIC to -20 MORB 2
37 787TC JC JC 16 16 16-15-0 Parker, Hose Assy -16 STR To -16 STR Female Swivel ORFS 15" Long 2
38 12 C5OX-S Parker, Adapter -12 MJIC to -12 MORB, 90 Degree 1
50 39 787TC JC JC 12 12 12-38-0 Parker, Hose Assy -12 STR To -12 STR Female Swivel ORFS 38" Long 1
40 787TC JC JC 16 16 16-40-0 Parker, Hose Assy -16 STR To -16 STR Female Swivel ORFS 40" Long 1
24 23 41 787TC JC JC 16 16 16-15-0 Parker, Hose Assy -16 STR To -16 STR Female Swivel ORFS 15" Long 1
42 S4100-0123D Manifold 1
43 2994T93 McMaster-Carr, Forged Steel Hoist Ring, 1/2"-13, 2500# 4
54 53 23 52
44 S324762BV Magnaloy, Vertical Welded Steel Mounts, SAE B 2
4 45 20BTX Parker, JIC Tube Nut 2
46 S4100-0131D Pump Pick Up Tube 2
22 47 787TCJCJC 888-75-0 Parker, Hose Assy -8 STR TO-8 STR° Female Swivel ORFS 75" Long 1
48 24 F5OLO-S Parker, O-Ring Face Seal Tube Fitting, 1.5" Tube X 1.88-12 Straight Thread 1
43
49 F 472TC JC JC 24 24 24-42-0 Parker, Hose Assy -24 STR TO -24 STR Female Swivel ORFS 42" Long 1
50 MB090-UB Magnaloy, Upper Mounting Bracket 1
51 12 F5OLO-S PARKER, ADAPTER, -12SAE-ORB X -12ORFS 1
52 77210 Fastenal, 1/2"-13 x 1-3/4" 316 SS HHCS 6
53 91083A033 McMaster-Carr, Plain Steel Type A SAE Flat Washer 1/2" 6
54 91849A635 McMaster-Carr, 18-8 SS Hex Nut, 1/2"-13 6

27 23
38
33 39

11 8
1
28 29

6
9

47
13 12

13 PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


5 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
21 42 PROHIBITED. Approved D G 8/18/2013 Description:

19 Notes: Tolerances: Hydraulic Power Unit, Pleasant Street Lift


(Unless Otherwise Noted) Bridge
10 .XXX = .005 Material/Finish:
30 31 .XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0098D 10
Units:
4100 Pleasant St HPU INCHES Weight: 3902.73 LBS Scale: NTS Sheet: 1 of 4
41

40 43

39

15

50

15

32

22

15
15 5 13
21 10
8 9 49
6
47 48

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Hydraulic Power Unit, Pleasant Street Lift


(Unless Otherwise Noted) Bridge
.XXX = .005 Material/Finish:
.XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0098D 10
Units:
4100 Pleasant St HPU INCHES Weight: 3902.73 LBS Scale: NTS Sheet: 2 of 4
20

44
25

26
16

24 23

14

14 37

20

17
27 23

36
18
45
34
46

50

53 23 54 52 19

19

22
22

13
PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Hydraulic Power Unit, Pleasant Street Lift


(Unless Otherwise Noted) Bridge
.XXX = .005 Material/Finish:
.XX = .010
NOTE: .X = .020
ACCUMULATOR SUPPORT BRACKET NOT SHOWN THIS VIEW FOR CLARITY Project # Project Description
= 0.5 Part Number:
S4100-0098D
Rev:
10
Units:
4100 Pleasant St HPU INCHES Weight: 3902.73 LBS Scale: NTS Sheet: 3 of 4
59.36

103.08 43.81

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Hydraulic Power Unit, Pleasant Street Lift


(Unless Otherwise Noted) Bridge
.XXX = .005 Material/Finish:
.XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0098D 10
Units:
4100 Pleasant St HPU INCHES Weight: 3902.73 LBS Scale: NTS Sheet: 4 of 4
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 E-29559 Damen, Aluminum Valve Manifold Block 1
2 CXHA-XAN Sun Hydraulics, Free flow nose to side check valve, 80 GPM 2
3 FDFA-LAN Sun Hydraulics, Fully Adjustable Pressure Compensated Flow Control Valve with Reverse Flow Check 2
Note: 4 EMDV-16-N-C4-0-115A-G Command Controls Corp, Solenoid Valve, Normally Closed, Pilor Operated, Poppet Type (2/2) 1
5 DS1200SNC Parker, Deceleration Valve, Manifold Mounted, 3000psi Working Pressure 2
6 H6B-N1.5N-10.00S-.63T1-11 Yates, Hydraulic Cylinder, 10" Stroke, 1.5" Bore 2
1. Ball valve located in piping drawing. 7 6-10 F5OLO-SS Sun Hydraulics, Pilot operated, balanced piston relief valve, 100 GPM 1
2. Manifold is representation of purchased part. Actual assembly may look different than what is shown here. 8 DNCA-MXN-211 Sun Hydraulics, 4-way, 2-Position, Solenoid-Operated Directional Spool Valve With Closed Transition, 8 GPM 2
9 W5V Sun Hydraulics, Manifold, Sandwhich, Directional, ISO 03, Cover Manifold 2
10 CXJA-XAN Sun Hydraulics, Free flow nose to side check valve, 160 GPM 1
11 NFEC-KEN Sun Hydraulics, Fully Adjustable Needle Valve, .38 inch 1
12 W4P Sun Hydraulics, Manifold, Sandwhich, Flow Control, ISO 03, Meter Out 2
13 FDBA-LCN Sun Hydraulics, Adjustable Pressure Compensated Flow Control Valve With Reverse Flow Check 4
14 S4100-0109D Cylinder Mount 2
15 S4100-0113D Cam Follower Mounting Block 2
16 90298A539 McMaster-Carr, 18-8 SS SHSS, 1/4" Shoulder X 5/8" L X #0-24 Thread 2
17 7796K81 McMaster-Carr, Cam Follower, 1/4" X 3/4" X 1/2" Wide 2
18 S4100-0115D Taper Rod 2
19 HF4P BN 09 P 10 BM 1 B6 Hydac, 10 Micron Pressure Filter with Visual Bypass Indicator 1
20 T-96201-BB5-SS-T2-P1 Barksdale, Compact Switch, Pressure 1
21 SMK20-7/16UNF-VE-SS Stauff, Test Port, 7/16" SS 4
22 C-25SGSB12S DMIC, 0-2000 PSI Pressure Gauge 1
19
23 24 C5OLO-S Parker, O-Ring Face Seal Tube Elbow, 1.5" Tube X 1.5" Straight Thread 1
24 4 C5OLO-S Parker, Adapter -4 MORB to MORFS 90 Deg Elbow 8
25 P 787TC JC JC 4 4 4 -12.5-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 12.5" Long 1
26 P 787TC JC JC 4 4 4 -19-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 19" Long 1
27 P 787TC JC JC 4 4 4 -12.5-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 12.5" Long 1
31 28 P 787TC JC JC 4 4 4 -19-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 19" Long 1
21 29 E50BR1 Cutler-Hammer, Heavy Duty Plug In Limit Switch, Double Pole 4
2 30 CDAB-XBN Sun Hydraulics, Back / Back Shuttle Valve w/ Signal at Port 3 1
20 31 SV12-29K-0-N-115DG Hydro Force, Directional Control Valve / N.O.115VAC 1
3 32 E50KL538 Eaton, Roller Arm Kit, 4
4 33 S4100-0165D Limit Switch Mounting Bar 2
1
34 16 C5OLO-S Bristol Hose, O-Ring Face Seal Tube Elbow, 1" Tube X 1" Straight Thread 1
35 16 CC5OLO-S Parker, Adaptor -16 MORFS to -16 MORB 90 Deg Long Elbow 1
36 20 C5OLO-S Bristol Hose, Elbow, 1-1/4" Tube X 1-1/4" Straight Thread Adapter 1
37 6-10_F5OLO-SS PARKER, ADAPTER, -10SAE-ORB X -6ORFS 4
38 2010-00772 ADAPTER, -6 M-SAE-ORB>-6 M-JIC, STRAIGHT,STL-CLR-ZIN 4
39 S4100-0107DRH Manifold Mounting Rail, RH 1
12
40 S4100-0107DLH Manifold Mounting Rail, LH 1
3

7
35
22

8 27

30 23

28

32

28

21

29

5
11

16
10
13 9 18
17

15

24
14
38 25
26

24
39 PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering
37 6
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/17/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: HPU Manifold Assembly


(Unless Otherwise Noted)

.XXX = .005 Material/Finish:


.XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0105D 12
Units:
4100 Pleasant St HPU INCHES Weight: 599.30 LBS Scale: NTS Sheet: 1 of 2
16.00
36.00
16.53

30.72

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/17/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: HPU Manifold Assembly


40.96 (Unless Otherwise Noted)

.XXX = .005 Material/Finish:


.XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0105D 12
Units:
4100 Pleasant St HPU INCHES Weight: 599.30 LBS Scale: NTS Sheet: 2 of 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0078D Resevoir Tank, Bottom Plate 1
2 S4100-0081D Resevoir Tank, Side Plate 2 1
3 S4100-0130D HPU Top Plate Weldment 1
4 S4100-0080D Resevoir Tank, Side Plate 1 1
5 S4100-0082D Resevoir Tank, Side Baffle Motor Support Plate 1
6 S4100-0083D Resevoir Tank, Baffle Plate 1
7 S4100-0084D Resevoir Tank, Support Plate 3
8 S4100-0096D Resevoir Tank, Baffle Support 1
9 9157K34 McMaster-Carr, SS Pipe Nipple, 3/4" NPT X 2" L 1
10 4464K224 McMaster-Carr, 1/2" NPT Half Coupling, SS 1

6
8
.83

SECTION A-A

A A

B SECTION B-B

8 6
10
4
3

Note:
NOT ON BOM. WELD NUT
FROM END COVER PN 5087-D Paint with Sherwin Williams HC172 - Muddy Gray

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
9 2 PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/15/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
1.62 PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank Weldment


LIQUID 1/8 (Unless Otherwise Noted)
TIGHT 1/8 1 .XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0093D 7
Units:
4100 Pleasant St HPU INCHES Weight: 550.52 LBS Scale: NTS Sheet: 1 of 2
27.0
TYP ALL
1/8 2-4 SUPPORTS
LIQUID
TYP ALL 1/4 TIGHT
1/8 SEAMS
1.92 1/8 LIQUID
TIGHT 1.92

3.3

1/8
8.5
1/8

WELD TO TOP
THROUGH CLEAN TYP
1/4 2-4 OUT COVERS BOTH
WHER POSSIBLE ENDS

WELD NUT FROM CLEAN OUT COVER

18.9

12.0

3.5

.74
.74
18.0

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/15/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank Weldment


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0093D 7
Units:
4100 Pleasant St HPU INCHES Weight: 550.52 LBS Scale: NTS Sheet: 2 of 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0076D Resevoir Tank, Top Plate 1
2 S4100-0129D Lifting Eye Weld Lug 4
3 11686 Vescor, SS Coupler, 1-5/8"-12 SAE X 1-1/4" NPT 1
4 4464K78 McMaster-Carr, 1-1/4" SS Half Coupling 1

Bottom View

Top View
33.000

52.660

1 2

1/4 LIQUID
TIGHT TYP FOUR
1/4 LOCATIONS
1/4 LIQUID
TIGHT

LIQUID 1.13
.74
TIGHT 1/4

4 3

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: HPU Top Plate Weldment


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0130D 5
Units:
4100 Pleasant St HPU INCHES Weight: 214.83 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0091D Resevoir Tank, Drip Pan 1
2 S4100-0124D Drip Pan Support Channel 4
3 S4100-0086D Resevoir Tank, Mounting Foot Bracket 2
4 S4100-0087D Resevoir Tank, Mounting Foot Bracket 1
5 9157K34 McMaster-Carr, SS Pipe Nipple, 3/4" NPT X 2" L 1
6 S4100-0118D Accumulator Mount 1
6

5
3

1 14.38

8.12

40.00
38.00
2

BOTH
SIDES 1/8 2-4

LEAK 1/4
CHECK 1/4

4.000
2.00
0

95.27

61.385

31.51

4.635

0
TYP ALL
SUPPORT
1/8 2-4 MEMBERS

1.62

4.37 31.13 25.90 29.35 4.52

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 5/1/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 5/1/2013 Description:

Notes: Tolerances: Drip Pan Weldment


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0092D 7
Units:
4100 Pleasant St HPU INCHES Weight: 398.01 LBS Scale: NTS Sheet: 1 of 1
6X .53 THRU ALL 4X .53 THRU ALL
32X .45 THRU ALL
1/2-20 UNF THRU ALL

36.00
35.000
34.500 34.500
34.000
33.00

R1.00
29.000

24.000

19.000
18.000

15.00
13.770
14.000
4X .37 THRU ALL
2X .42 THRU ALL 7/16-14 UNC THRU ALL
1/2-13 UNC THRU ALL
6.97
7.000
6.770
6.50 6.00

1.500

1.500
0
74.08
72.950
72.850

59.210

54.160

52.000
51.00
50.00

47.000

42.000
41.00

37.000

33.00
32.000

28.00

24.000
23.00

19.000

14.000

10.00
9.000

5.00
4.000

1.500
0
1.95 THRU ALL
6X .14 THRU ALL 2.38 THRU ALL
8-32 UNC THRU ALL

2.31 THRU ALL

.38

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Resevoir Tank, Top Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0076D 10
Units:
4100 Pleasant St HPU INCHES Weight: 209.45 LBS Scale: NTS Sheet: 1 of 1
6X .56 THRU ALL

36.00

34.00

18.00

2.00

0
58.25
57.50

.75
0
.1345 10ga SS

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Resevoir Tank, Bottom Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0078D 3
Units:
4100 Pleasant St HPU INCHES Weight: 79.42 LBS Scale: NTS Sheet: 1 of 1
2.06 THRU ALL
15.25 THRU ALL 16X .56 THRU ALL

22.00
4X .58 THRU ALL
5/8-18 UNF THRU ALL
21.00
16.500

18.75

16.00

11.00

6.00

1.00

.38

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Motor Mounting Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0079D 5
Units:
4100 Pleasant St HPU INCHES Weight: 30.96 LBS Scale: NTS Sheet: 1 of 1
34.380

55.125

14.00 .1345

23.00

DOWN 90° R .06


9.00

11.81

34.28

89.31
PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Plate 1


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0080D 3
Units:
4100 Pleasant St HPU INCHES Weight: 72.02 LBS Scale: NTS Sheet: 1 of 1
34.380

55.125 23.00

14.00 THRU ALL 2X .45 THRU


1/2-20 UNF THRU

23.00

19.00

DOWN 90° R .06


9.00 9.00
8.00

1.00
0
1.19 .13

10.00

22.19

34.28

65.31

71.31

89.31
1.13 THRU ALL

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Plate 2


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0081D 5
Units:
Pleasant St HPU INCHES Weight: 71.93 LBS Scale: NTS Sheet: 1 of 1
23.57
23.50

19.88

5.50

1.88
1.81
23.00

19.07
19.00
DOWN 90° R .06

DOWN 90° R .06


22.15
8.00

0
25.38
23.67

3.75

1.71
0
.1345 10ga

23.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Baffle Motor Support Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0082D 3
Units:
4100 Pleasant St HPU INCHES Weight: 15.67 LBS Scale: NTS Sheet: 1 of 1
50.17

53.79
53.86
3.79
.10
.17
23.00

19.07
19.00
DOWN 90° R .06

DOWN 90° R .06


6.00

0
.1345 10ga
1.79

6.04

53.96

55.75
1.88

54.15

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
1.88 PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Baffle Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0083D 3
Units:
4100 Pleasant St HPU INCHES Weight: 47.25 LBS Scale: NTS Sheet: 1 of 1
7.50

36°

0
18.83

8.50

.13

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Support Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0084D 4
Units:
4100 Pleasant St HPU INCHES Weight: 3.88 LBS Scale: NTS Sheet: 1 of 1
16X .56 THRU ALL

22.00

21.00

20.00

16.00

11.00

6.00

2.00

1.00

0
0

1.00

2.00

6.00

11.00

16.00

20.00

21.00

22.00
.25

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/16/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank, Motor Mounting Plate Gasket,


MAKE FROM MCMASTER CARR PN 8513K13 (Unless Otherwise Noted) Buna N
.XXX = .005
.XX = .010
Material/Finish:
Buna-N
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0085D 4
Units:
4100 Pleasant St HPU INCHES Weight: 1.35 LBS Scale: NTS Sheet: 1 of 1
1.00 3.00

36.00

3X .42 THRU ALL


1/2-13 UNC THRU ALL
34.000

18.000

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


2.000 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Mounting Foot Bracket


0 (Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
3.00

.750

.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0086D 3
Units:
4100 Pleasant St HPU INCHES Weight: 31.20 LBS Scale: NTS Sheet: 1 of 1
3.00 1.00

36.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Mounting Foot Bracket


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0087D 3
Units:
4100 Pleasant St HPU INCHES Weight: 31.32 LBS Scale: NTS Sheet: 1 of 1
47.87
43.94
UP 90° R .06
43.84
43.74
UP 90° R .06

UP 90° R .06
1.13 THRU

13.94

4.13 UP 90° R .06


4.07
4.03
0
.1345 10ga
0
3.12
3.93
4.03
4.13

99.01
99.11
99.21
103.14
TYP ALL
CORNER
1/8 SEAMS

TYP ALL
CORNER
1/8 SEAMS
G

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Drip Pan


FILL WITH WATER TO TEST FOR LEAKS (Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0091D 5
Units:
4100 Pleasant St HPU INCHES Weight: 189.92 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0079D Resevoir Tank, Motor Mounting Plate 1
2 1026 Vescor, SAE Coupling, 1-5/16"-12 UNF X 1-5/16"-12 UNF 1

LIQUID
1/8 TIGHT
2

LIQUID
TIGHT .81
1/8

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/9/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/16/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank, Motor Mounting Plate


(Unless Otherwise Noted) Weldment
.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0094D 6
Units:
4100 Pleasant St HPU INCHES Weight: 32.95 LBS Scale: NTS Sheet: 1 of 1
10.77

13.64
13.70
2.15

2.21

5.08
23.00

20.07
20.00

UP 90° R .06

UP 90° R .06
23.00

8.00

6.00

R2.00

0
0

2.04

4.08

6.08

9.77

11.77

13.81

15.85
11.96

2.13

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/9/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Baffle Support


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0096D 3
Units:
4100 Pleasant St HPU INCHES Weight: 10.74 LBS Scale: NTS Sheet: 1 of 1
12X .44 THRU ALL 5X .31 THRU ALL

15.34
14.97

UP 90° R .06
13.01

11.301
10.551
2X .31 THRU ALL

7.68

UP 90° R .06
5.34

1.130

3X .53 THRU ALL


0
.750
1.000

13.630

16.37

17.688
18.00

19.87

22.188
22.370
22.50

26.688

28.50

31.188

35.000
35.250
35.688
36.00
R.31
36.00

.25

5.50

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn G B 07/30/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Manifold Mounting Rail, LH


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0107DLH 2
Units:
4100 Pleasant St HPU INCHES Weight: 38.70 LBS Scale: NTS Sheet: 1 of 1
12X .44 THRU ALL 5X .31 THRU ALL

15.34
14.97

DOWN 90° R .06


13.01

11.301
10.551

7.68

DOWN 90° R .06 2X .31 THRU ALL


5.34

1.130

0
0
.750
1.000

13.630

16.37

17.688
18.000

19.87

22.188
22.370
22.50

26.688

28.50

31.188

35.000
35.250
35.688
36.00
3X .53 THRU ALL

36.00
R.31

.25

5.50

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Manifold Mounting Rail, RH


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0107DRH 4
Units:
4100 Pleasant St HPU INCHES Weight: 38.70 LBS Scale: NTS Sheet: 1 of 1
4X .34 THRU ALL

2.50

1.620

.870

0
0

.750

13.630

15.00
1.92

15.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Cylinder Mount


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
6061-T6511
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0109D 3
Units:
4100 Pleasant St HPU INCHES Weight: 6.96 LBS Scale: NTS Sheet: 1 of 1
4X .31 1.06
3/8-16 UNC .75
3.00 3.00

2.375

1.625

3.00
1.13

.20 .75
1/4-20 UNC .50

.20 .75
.26 .06
0 0

1.000

3.001

4.00
1.88
0

2.00

4.00
2.88

.50

R.10 1.00

1.88

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


4.00 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Cam Follower Mounting Block


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0113D 3
Units:
4100 Pleasant St HPU INCHES Weight: 6.33 LBS Scale: NTS Sheet: 1 of 1
.75

.38

.45 1.75
1/2-20 UNF 1.50
1.25 3°
.63 .75

.05 X 45° TYP

10.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 11/17/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 11/17/2013 Description:

Notes: Tolerances: Taper Rod


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0115D 5
Units:
4100 Pleasant St HPU INCHES Weight: 2.02 LBS Scale: NTS Sheet: 1 of 1
2.75 THRU
2X .53 THRU ALL
8.00

DOWN 90° R .06

DOWN 90° R .06


UP 90° R .06

UP 90° R .06
4.000

0
0

1.09

11.01

14.091

17.091

20.091

23.18

33.10

34.18
.25

12.00

10.25

1.25
14.50

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/3/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 5/2/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 5/2/2013 Description:

Notes: Tolerances: Accumulator Mount


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0118D 6
Units:
4100 Pleasant St HPU INCHES Weight: 18.25 LBS Scale: NTS Sheet: 1 of 1
11.00

2.00 7.000

.25
.53 X 1.53

R.10

.25

4X .66 THRU ALL


2.00 7.000

4.800 7.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/3/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
1.00
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Bracket, Mounting Angle


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0119D 3
Units:
4100 Pleasant St HPU INCHES Weight: 8.19 LBS Scale: NTS Sheet: 1 of 1
3.75

.50 2.750
A
1.375

1.05

.703 .844
1.688
1.406 3.50
4X .53 THRU ALL
.81 .50
.86 X 90°, NEAR SIDE B

1.31 THRU ALL A


SECTION A-A
4.00
-24 SAE FORB

.39 1.09

-8 SAE FORB

1.25

3.00
-12 SAE FORB

4.00

.113

R.01
10°
.08

1.88

DETAIL B
SCALE 6 : 1

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/21/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Manifold


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
6061-T6511
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0123D 3
Units:
4100 Pleasant St HPU INCHES Weight: 3.95 LBS Scale: NTS Sheet: 1 of 1
1.72
.83
0

2X .53 THRU

2.00

38.00

40.00
1.72

4.00 .32

40.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/21/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Drip Pan Support Channel


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0124D 3
Units:
4100 Pleasant St HPU INCHES Weight: 23.99 LBS Scale: NTS Sheet: 1 of 1
1.00

.42 1.58
1/2-13 UNC 1.20

2.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Lifting Eye Weld Lug


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0129D 5
Units:
4100 Pleasant St HPU INCHES Weight: 0.38 LBS Scale: NTS Sheet: 1 of 1
2X .33 THRU ALL

2.50

1.25

5.50

11.50

.50

17.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn GB 07/30/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Limit Switch Mounting Bar


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
6061 Alloy
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0165D 2
Units:
4100 Pleasant St HPU INCHES Weight: 2.06 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 M50020416 Magnaloy, 500 Series Coupling Jaw, 2-1/8" Bore X 1/2" Key 1
2 M50010008 Magnaloy, 500 Series Coupling Jaw, 1" Bore X 1/4" Key 1
3 M570N Magnaloy, 500 Series Spider, Neoprene 1

Note:
Comes complete from vendor with keyway and bore.

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/30/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 4/30/2013 Description:

Notes: Tolerances: Magnaloy, 500 Series Coupling, 2-1/8" X 1" X


(Unless Otherwise Noted) 1/2" Key
.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description M500 7
Units:
4100 Pleasant St HPU INCHES Weight: 16.81 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0091D Resevoir Tank, Drip Pan 1
2 S4100-0124D Drip Pan Support Channel 4
3 S4100-0086D Resevoir Tank, Mounting Foot Bracket 2
4 S4100-0087D Resevoir Tank, Mounting Foot Bracket 1
5 9157K34 McMaster-Carr, SS Pipe Nipple, 3/4" NPT X 2" L 1
6 S4100-0118D Accumulator Mount 1
6

5 BOM Item No. 1


3 Part No. S4100-0092D

1 14.38

8.12

40.00
38.00
2

BOTH
SIDES 1/8 2-4

LEAK 1/4
CHECK 1/4

4.000
2.00
0

95.27

61.385

31.51

4.635

0
TYP ALL
SUPPORT
1/8 2-4 MEMBERS

1.62

4.37 31.13 25.90 29.35 4.52

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 5/1/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 5/1/2013 Description:

Notes: Tolerances: Drip Pan Weldment


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0092D 7
Units:
4100 Pleasant St HPU INCHES Weight: 398.01 LBS Scale: NTS Sheet: 1 of 1
47.87
43.94
UP 90° R .06
43.84
43.74
UP 90° R .06

UP 90° R .06
1.13 THRU

13.94

4.13 UP 90° R .06


4.07
4.03
0
.1345 10ga
0
3.12
3.93
4.03
4.13

99.01
99.11
99.21
103.14
BOM Item No. 1.1
Part No. S4100-0091D

TYP ALL
CORNER
1/8 SEAMS

TYP ALL
CORNER
1/8 SEAMS
G

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Drip Pan


FILL WITH WATER TO TEST FOR LEAKS (Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0091D 5
Units:
4100 Pleasant St HPU INCHES Weight: 189.92 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 1.2
Part No. S4100-0124D

1.72
.83
0

2X .53 THRU

2.00

38.00

40.00
1.72

4.00 .32

40.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/21/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Drip Pan Support Channel


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0124D 3
Units:
4100 Pleasant St HPU INCHES Weight: 23.99 LBS Scale: NTS Sheet: 1 of 1
1.00 3.00
BOM Item No. 1.3
36.00 Part No. S4100-0086D
3X .42 THRU ALL
1/2-13 UNC THRU ALL
34.000

18.000

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


2.000 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Mounting Foot Bracket


0 (Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
3.00

.750

.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0086D 3
Units:
4100 Pleasant St HPU INCHES Weight: 31.20 LBS Scale: NTS Sheet: 1 of 1
3.00 1.00

BOM Item No. 1.4


Part No. S4100-0087D

36.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/8/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Mounting Foot Bracket


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0087D 3
Units:
4100 Pleasant St HPU INCHES Weight: 31.32 LBS Scale: NTS Sheet: 1 of 1
8/7/13 McMaster-Carr

BOM Item No. 1.5


Need help finding a product?
E-mail or call (630) 833-0300.
Part No. 9157K34

Standard-Wall Stainless Steel Threaded-On-One-End Pipe Nipples

Use with air, water, oil, natural gas, steam


Fittings: Use threaded Class 150 low-pressure
stainless steel
Flanges: Use threaded low-pressure stainless
steel

One end of these Schedule 40 nipples is threaded for a quick connection, while the other end is
unthreaded for a welded connection. They have welded construction so there is a weld bead on the inside,
except 1/8 -3/8 pipe sizes are seamless. They meet ASTM A312, ASTM A733, and ANSI/ASME B1.20.1.
Type 304/304L stainless steel offers very good corrosion resistance for an economical alternative to Type
316/316L. Type 316/316L stainless steel contains more nickel and has molybdenum for better
resistance to corrosion than Type 304/304L.
Connections: NPT on one end, unthreaded on the other end.
For technical drawings and 3-D models, click on a part number.

Type 304/304L Type 316/316L


Stainless Stainless
Steel Steel
Lg. Each Each
3/4 Pipe Size
1" 9157K15 $2.40 9110T14 $2.95
1 1/2 " 9157K24 2.55 9110T24 3.12
2" 9157K34 2.95 9110T34 3.73
2 1/2 " 9157K65 3.50 9110T44 4.42
3" 9157K44 4.03 9110T54 5.15
4" 9157K54 5.22 9110T64 6.75
6" 9157K95 7.35 9110T74 9.60

Standard-Wall Brass Threaded-On-One-End Pipe Nipples

Use with air, water, oil, natural gas, steam


Fittings: Use threaded Class 125 low-pressure
brass and socket-weld bronze
Flanges: Use threaded Class 150 low-pressure
brass and socket-weld bronze

One end of these Schedule 40 nipples is threaded, while the other is unthreaded. They're brass and have
seamless construction for unrestricted flow. Meet ASTM B687.
Connections: NPT on one end; unthreaded on the other end.
For technical drawings and 3-D models, click on a part number.

www.mcmaster.com/#standard-metal-pipe-fittings/=nymy7k 1/3
2.75 THRU
2X .53 THRU ALL
8.00

DOWN 90° R .06

DOWN 90° R .06


UP 90° R .06

UP 90° R .06
4.000

0
0

1.09

11.01

14.091

17.091

20.091

23.18

33.10

34.18
.25

12.00

10.25
BOM Item No. 1.6
Part No. S4100-0118D

1.25
14.50

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/3/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 5/2/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 5/2/2013 Description:

Notes: Tolerances: Accumulator Mount


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0118D 6
Units:
4100 Pleasant St HPU INCHES Weight: 18.25 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0078D Resevoir Tank, Bottom Plate 1
2 S4100-0081D Resevoir Tank, Side Plate 2 1
3 S4100-0130D HPU Top Plate Weldment 1
4 S4100-0080D Resevoir Tank, Side Plate 1 1
5 S4100-0082D Resevoir Tank, Side Baffle Motor Support Plate 1
6 S4100-0083D Resevoir Tank, Baffle Plate 1
7 S4100-0084D Resevoir Tank, Support Plate 3
8 S4100-0096D Resevoir Tank, Baffle Support 1
9 9157K34 McMaster-Carr, SS Pipe Nipple, 3/4" NPT X 2" L 1
10 4464K224 McMaster-Carr, 1/2" NPT Half Coupling, SS 1

6
8
BOM Item No. 2
.83 Part No. S4100-0093D

SECTION A-A

A A

B SECTION B-B

8 6
10
4
3

Note:
NOT ON BOM. WELD NUT
FROM END COVER PN 5087-D Paint with Sherwin Williams HC172 - Muddy Gray

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
9 2 PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/15/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
1.62 PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank Weldment


LIQUID 1/8 (Unless Otherwise Noted)
TIGHT 1/8 1 .XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0093D 7
Units:
4100 Pleasant St HPU INCHES Weight: 550.52 LBS Scale: NTS Sheet: 1 of 2
BOM Item No. 2.1
6X .56 THRU ALL
Part No. S4100-0078D
36.00

34.00

18.00

2.00

0
58.25
57.50

.75
0
.1345 10ga SS

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Resevoir Tank, Bottom Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0078D 3
Units:
4100 Pleasant St HPU INCHES Weight: 79.42 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.2
Part No. S4100-0081D

34.380

55.125 23.00

14.00 THRU ALL 2X .45 THRU


1/2-20 UNF THRU

23.00

19.00

DOWN 90° R .06


9.00 9.00
8.00

1.00
0
1.19 .13

10.00

22.19

34.28

65.31

71.31

89.31
1.13 THRU ALL

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Plate 2


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0081D 5
Units:
Pleasant St HPU INCHES Weight: 71.93 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0076D Resevoir Tank, Top Plate 1
2 S4100-0129D Lifting Eye Weld Lug 4
3 11686 Vescor, SS Coupler, 1-5/8"-12 SAE X 1-1/4" NPT 1
4 4464K78 McMaster-Carr, 1-1/4" SS Half Coupling 1

BOM Item No. 2.3


Part No. S4100-0130D

Bottom View

Top View
33.000

52.660

1 2

1/4 LIQUID
TIGHT TYP FOUR
1/4 LOCATIONS
1/4 LIQUID
TIGHT

LIQUID 1.13
.74
TIGHT 1/4

4 3

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: HPU Top Plate Weldment


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0130D 5
Units:
4100 Pleasant St HPU INCHES Weight: 214.83 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.3.1
Part No. S4100-0076D

6X .53 THRU ALL 4X .53 THRU ALL


32X .45 THRU ALL
1/2-20 UNF THRU ALL

36.00
35.000
34.500 34.500
34.000
33.00

R1.00
29.000

24.000

19.000
18.000

15.00
13.770
14.000
4X .37 THRU ALL
2X .42 THRU ALL 7/16-14 UNC THRU ALL
1/2-13 UNC THRU ALL
6.97
7.000
6.770
6.50 6.00

1.500

1.500
0
74.08
72.950
72.850

59.210

54.160

52.000
51.00
50.00

47.000

42.000
41.00

37.000

33.00
32.000

28.00

24.000
23.00

19.000

14.000

10.00
9.000

5.00
4.000

1.500
0
1.95 THRU ALL
6X .14 THRU ALL 2.38 THRU ALL
8-32 UNC THRU ALL

2.31 THRU ALL

.38

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Resevoir Tank, Top Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0076D 10
Units:
4100 Pleasant St HPU INCHES Weight: 209.45 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.3.2
Part No. S4100-0129D

1.00

.42 1.58
1/2-13 UNC 1.20

2.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 3/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/11/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/11/2013 Description:

Notes: Tolerances: Lifting Eye Weld Lug


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0129D 5
Units:
4100 Pleasant St HPU INCHES Weight: 0.38 LBS Scale: NTS Sheet: 1 of 1
8/7/13 Hydraulic Reservoir Accessories - SAE Couplings by Vescor Corporation BOM Item No. 2.3.3
MATERIAL: Stainless Steel-Grade 316
Part No. 11686

SAE / Socket Weld Full Couplings


MATERIAL: Stainless Steel-Grade 316

SAE O’Ring Boss Full Couplings


MATERIAL: C1117 C.R.S. Bar

www.vescor.com/hydraulic_acc65.htm 3/5
8/7/13 McMaster-Carr

BOM Item No. 2.3.4


Need help finding a product?
E-mail or call (630) 833-0300.
Part No. 4464K78

Low-Pressure Stainless Steel Threaded Pipe Fittings


Use with air, water, oil, natural gas, steam
Maximum Pressure: 150 psi @ 72° F; 150 psi @ 366° F for
steam
Pipe Nipples and Pipe: Use threaded Schedule 40 standard-
wall stainless steel
Flanges: Use threaded low-pressure stainless steel

Don't confuse these with poor-quality fittings that don't make the grade—these are
the highest quality Class 150 low-pressure stainless steel fittings available. Their
high quality is proven by the standards they meet: ANSI/MSS SP-114 (for heat
treating, material thickness, and marking) and ASTM A351, except hex-socket
plugs.
Type 304 stainless steel offers very good corrosion resistance for an economical
alternative to Type 316. Type 316 stainless steel contains more nickel and has
molybdenum for better resistance to corrosion than Type 304.
Connections: NPT, unless otherwise stated.
For technical drawings and 3-D models, click on a part number.

Half Couplings

Half couplings are partially threaded; one end has an


unthreaded portion that can be welded.
Type 304 Type 316
Stainless Steel Stainless Steel
Pipe
Size Each Each
1 1/4 4464K476 $9.18 4452K215 $10.28

Medium-Pressure Stainless Steel Threaded Pipe Fittings


Use with water, oil, natural gas, steam, air
Maximum Pressure: 1,000 psi @ 72° F; 650 psi @ 350° F for
steam
Pipe Nipples and Pipe: Use threaded Schedule 40 standard-
wall stainless steel
Flanges: Use threaded low-pressure stainless steel

Choose these fittings when you want for the same high quality found in our low-
pressure fittings, but need more strength to handle higher pressures. Also known
as Class 1000, these fittings meet ANSI/MSS SP-114 (for heat treating, material
thickness, and marking) and ASTM A182.
Type 304 stainless steel offers very good corrosion resistance for an economical
alternative to Type 316. Type 316 stainless steel contains more nickel and has
molybdenum for better resistance to corrosion than Type 304.
Connections: NPT.
www.mcmaster.com/#standard-metal-pipe-fittings/=nyn0ne 1/3
8/7/13 McMaster-Carr

For technical drawings and 3-D models, click on a part number.

Half Couplings

Half couplings are partially threaded; one end has an


unthreaded portion that can be welded.
Type 304 Type 316
Stainless Steel Stainless Steel
Pipe
Size Each Each
1 1/4 4464K78 $12.79 4452K517 $18.10

High-Pressure Stainless Steel Threaded Pipe Fittings


Use with air, water, oil, natural gas, steam
Maximum Pressure:
Type 304 SS: 2,570 psi @ 72° F; 1,965 psi @ 350° F for
steam, unless noted
Type 316 SS: 3,000 psi @ 72° F; 2,810 psi @ 350° F for
steam, unless noted
Pipe Nipples and Pipe: Use threaded Schedule 80 thick-wall
stainless steel

It’s no wonder these heavy duty fittings are called Class 3000—they have extra-
strong forged construction that stands up to high-pressure applications. Meet
ASTM A182 and ANSI/ASME B16.11, unless noted.
Type 304 stainless steel offers very good corrosion resistance for an economical
choice over Type 316 stainless steel.Type 316 stainless steel contains more
nickel and has molybdenum for better resistance to corrosion than Type 304
stainless steel.
Connections: NPT.
For technical drawings and 3-D models, click on a part number.

Half Couplings

Half couplings are partially threaded; one end has an


unthreaded portion that can be welded.
Type 304 Type 316
Stainless Steel Stainless Steel
Pipe
Size Each Each
1 1/4 45525K577 $21.11 4443K677 $30.60

Half Couplings

www.mcmaster.com/#standard-metal-pipe-fittings/=nyn0ne 2/3
BOM Item No. 2.4
Part No. S4100-0080D

34.380

55.125

14.00 .1345

23.00

DOWN 90° R .06


9.00

11.81

34.28

89.31
PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Plate 1


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0080D 3
Units:
4100 Pleasant St HPU INCHES Weight: 72.02 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.5

23.57
23.50

19.88

5.50

1.88
1.81
Part No. S4100-0082D
23.00

19.07
19.00
DOWN 90° R .06

DOWN 90° R .06


22.15
8.00

0
25.38
23.67

3.75

1.71
0
.1345 10ga

23.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Side Baffle Motor Support Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0082D 3
Units:
4100 Pleasant St HPU INCHES Weight: 15.67 LBS Scale: NTS Sheet: 1 of 1
50.17

53.79
53.86
3.79
.10
.17
BOM Item No. 2.6
Part No. S4100-0083D
23.00

19.07
19.00
DOWN 90° R .06

DOWN 90° R .06


6.00

0
.1345 10ga
1.79

6.04

53.96

55.75
1.88

54.15

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
1.88 PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Baffle Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0083D 3
Units:
4100 Pleasant St HPU INCHES Weight: 47.25 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.7
Part No. S4100-0084D

7.50

36°

0
18.83

8.50

.13

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Support Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0084D 4
Units:
4100 Pleasant St HPU INCHES Weight: 3.88 LBS Scale: NTS Sheet: 1 of 1
BOM Item No. 2.8

10.77

13.64
13.70
Part No. S4100-0096D

2.15

2.21

5.08
23.00

20.07
20.00

UP 90° R .06

UP 90° R .06
23.00

8.00

6.00

R2.00

0
0

2.04

4.08

6.08

9.77

11.77

13.81

15.85
11.96

2.13

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/9/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Baffle Support


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 316 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0096D 3
Units:
4100 Pleasant St HPU INCHES Weight: 10.74 LBS Scale: NTS Sheet: 1 of 1
8/7/13 McMaster-Carr

Need help finding a product?


E-mail or call (630) 833-0300.
BOM Item No. 2.9
Part No. 9157K34
Standard-Wall Stainless Steel Threaded-On-One-End Pipe Nipples

Use with air, water, oil, natural gas, steam


Fittings: Use threaded Class 150 low-pressure
stainless steel
Flanges: Use threaded low-pressure stainless
steel

One end of these Schedule 40 nipples is threaded for a quick connection, while the other end is
unthreaded for a welded connection. They have welded construction so there is a weld bead on the inside,
except 1/8 -3/8 pipe sizes are seamless. They meet ASTM A312, ASTM A733, and ANSI/ASME B1.20.1.
Type 304/304L stainless steel offers very good corrosion resistance for an economical alternative to Type
316/316L. Type 316/316L stainless steel contains more nickel and has molybdenum for better
resistance to corrosion than Type 304/304L.
Connections: NPT on one end, unthreaded on the other end.
For technical drawings and 3-D models, click on a part number.

Type 304/304L Type 316/316L


Stainless Stainless
Steel Steel
Lg. Each Each
3/4 Pipe Size
1" 9157K15 $2.40 9110T14 $2.95
1 1/2 " 9157K24 2.55 9110T24 3.12
2" 9157K34 2.95 9110T34 3.73
2 1/2 " 9157K65 3.50 9110T44 4.42
3" 9157K44 4.03 9110T54 5.15
4" 9157K54 5.22 9110T64 6.75
6" 9157K95 7.35 9110T74 9.60

Standard-Wall Brass Threaded-On-One-End Pipe Nipples

Use with air, water, oil, natural gas, steam


Fittings: Use threaded Class 125 low-pressure
brass and socket-weld bronze
Flanges: Use threaded Class 150 low-pressure
brass and socket-weld bronze

One end of these Schedule 40 nipples is threaded, while the other is unthreaded. They're brass and have
seamless construction for unrestricted flow. Meet ASTM B687.
Connections: NPT on one end; unthreaded on the other end.
For technical drawings and 3-D models, click on a part number.

www.mcmaster.com/#standard-metal-pipe-fittings/=nymy7k 1/3
8/7/13 McMaster-Carr

BOM Item No. 2.10


Need help finding a product?
E-mail or call (630) 833-0300. Part No. 4464K224

Low-Pressure Stainless Steel Threaded Pipe Fittings


Use with air, water, oil, natural gas, steam
Maximum Pressure: 150 psi @ 72° F; 150 psi @ 366° F for
steam
Pipe Nipples and Pipe: Use threaded Schedule 40
standard-wall stainless steel
Flanges: Use threaded low-pressure stainless steel

Don't confuse these with poor-quality fittings that don't make the grade—these are the highest quality
Class 150 low-pressure stainless steel fittings available. Their high quality is proven by the standards
they meet: ANSI/MSS SP-114 (for heat treating, material thickness, and marking) and ASTM A351,
except hex-socket plugs.
Type 304 stainless steel offers very good corrosion resistance for an economical alternative to Type
316. Type 316 stainless steel contains more nickel and has molybdenum for better resistance to
corrosion than Type 304.
Connections: NPT, unless otherwise stated.
For technical drawings and 3-D models, click on a part number.

Half Couplings

Half couplings are partially threaded; one end has an


unthreaded portion that can be welded.
Type 304 Type 316
Stainless Steel Stainless Steel
Pipe
Size Each Each
1/2 4464K473 $3.40 4452K212 $4.08

British Standard Threaded Low-Pressure Stainless Steel Pipe Fittings


Use with air, water, oil, natural gas, steam
Maximum Pressure: 150 psi @ 72° F; 150 psi @ 366° F for steam
Pipe and Pipe Nipples: Use British standard threaded Schedule
40 standard-wall stainless steel

Connect to BSPT pipe with fittings threaded for the job. Also known as Class 150 fittings, they're
made from Type 304 stainless steel, which offers very good corrosion resistance. These high-quality
fittings, with the exception of hex adapters, meet MSS SP-114 for heat treating, material thickness,
and marking.
Connections: BSPT (British Standard Pipe Taper); hex adapters have NPT threads on one end.
For technical drawings and 3-D models, click on a part number.

Half Couplings

www.mcmaster.com/#standard-metal-pipe-fittings/=nymzwo 1/4
8/7/13 McMaster-Carr

Pipe
Size Each
1/2 4810T244 $4.05

Medium-Pressure Stainless Steel Threaded Pipe Fittings


Use with water, oil, natural gas, steam, air
Maximum Pressure: 1,000 psi @ 72° F; 650 psi @ 350° F for
steam
Pipe Nipples and Pipe: Use threaded Schedule 40 standard-wall
stainless steel
Flanges: Use threaded low-pressure stainless steel

Choose these fittings when you want for the same high quality found in our low-pressure fittings, but
need more strength to handle higher pressures. Also known as Class 1000, these fittings meet
ANSI/MSS SP-114 (for heat treating, material thickness, and marking) and ASTM A182.
Type 304 stainless steel offers very good corrosion resistance for an economical alternative to Type
316. Type 316 stainless steel contains more nickel and has molybdenum for better resistance to
corrosion than Type 304.
Connections: NPT.
For technical drawings and 3-D models, click on a part number.

Half Couplings

Half couplings are partially threaded; one end has an unthreaded


portion that can be welded.
Type 304 Type 316
Stainless Steel Stainless Steel
Pipe
Size Each Each
1/2 4464K224 $4.01 4452K314 $5.07

High-Pressure Stainless Steel Threaded Pipe Fittings


Use with air, water, oil, natural gas, steam
Maximum Pressure:
Type 304 SS: 2,570 psi @ 72° F; 1,965 psi @ 350° F for
steam, unless noted
Type 316 SS: 3,000 psi @ 72° F; 2,810 psi @ 350° F for
steam, unless noted
Pipe Nipples and Pipe: Use threaded Schedule 80 thick-wall
stainless steel

It’s no wonder these heavy duty fittings are called Class 3000—they have extra-strong forged
construction that stands up to high-pressure applications. Meet ASTM A182 and ANSI/ASME
B16.11, unless noted.
Type 304 stainless steel offers very good corrosion resistance for an economical choice over Type
316 stainless steel.Type 316 stainless steel contains more nickel and has molybdenum for better
resistance to corrosion than Type 304 stainless steel.

www.mcmaster.com/#standard-metal-pipe-fittings/=nymzwo 2/4
BOM Item No. 3
16X .56 THRU ALL Part No. S4100-0085D

22.00

21.00

20.00

16.00

11.00

6.00

2.00

1.00

0
0

1.00

2.00

6.00

11.00

16.00

20.00

21.00

22.00
.25

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/7/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/16/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank, Motor Mounting Plate Gasket,


MAKE FROM MCMASTER CARR PN 8513K13 (Unless Otherwise Noted) Buna N
.XXX = .005
.XX = .010
Material/Finish:
Buna-N
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0085D 4
Units:
4100 Pleasant St HPU INCHES Weight: 1.35 LBS Scale: NTS Sheet: 1 of 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 S4100-0079D Resevoir Tank, Motor Mounting Plate 1
2 1026 Vescor, SAE Coupling, 1-5/16"-12 UNF X 1-5/16"-12 UNF 1

BOM Item No. 4


Part No. S4100-0094D

LIQUID
1/8 TIGHT
2

LIQUID
TIGHT .81
1/8

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/9/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/16/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/17/2013 Description:

Notes: Tolerances: Reservoir Tank, Motor Mounting Plate


(Unless Otherwise Noted) Weldment
.XXX = .005
.XX = .010
Material/Finish:
BOM
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0094D 6
Units:
4100 Pleasant St HPU INCHES Weight: 32.95 LBS Scale: NTS Sheet: 1 of 1
2.06 THRU ALL BOM Item No. 4.1
15.25 THRU ALL 16X .56 THRU ALL
Part No. S4100-0079D
22.00
4X .58 THRU ALL
5/8-18 UNF THRU ALL
21.00
16.500

18.75

16.00

11.00

6.00

1.00

.38

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 1/6/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Resevoir Tank, Motor Mounting Plate


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0079D 5
Units:
4100 Pleasant St HPU INCHES Weight: 30.96 LBS Scale: NTS Sheet: 1 of 1
8/7/13 Hydraulic Reservoir Accessories - SAE Couplings by Vescor Corporation

BOM Item No. 4.2


Part No. 1026
SAE Half Couplings

MATERIAL: Steel-C1117 C.R.S. Bar, Stainless Steel-Grade

316

www.vescor.com/hydraulic_acc65.htm 4/5
FRONT MOUNTING LIQUID LEVEL GAGES - WTHERM
ITH AND W ITHOUT
OM ETER
A patented dual purpose closed circuit style liquid level gage that provides both instant and positive visual check of fluid
levels and temperature in either hydraulic or oil reservoirs. Maximum sight protection is provided by the heavy precision
machined bar stock body. Thermometer series gages have a protected sensing element that extends well into the tank -
unaffected by unrelated ambient temperature. Gages are furnished complete including O-ring seals and hex nuts for
mounting. A .06 (1.52mm) alignment adjustment at each stud facilitates mounting. This gage can be installed from the
outside on 1/2-20UNF tapped holes when reservoirs do not have access to the interior and tank wall thickness permits
tapping. For installations where gage is bolted to cylindrical tank wall, conical sleeves are available. Please specify when
ordering. Front mounting gages can be made to order with mounting centers up to 142.00 (3606.80mm) in 1.00 (25.40mm)
increments. Stainless steel dial thermometer: 1.38 (35.05mm) dia. dual scale Fahrenheit (50° to 300°), Centigrade (10° to
150°). For back mount gages see our SERIES G610 and G620 on Bulletin F327-10/-20.
STANDARD M ATERIALS: HOW TO ORDER:
! Aluminum construction Use code letters for body material: Use code number for seal material:
! Buna N seals A - Aluminum gage body (standard) 1 - Buna N seals (standard)
B - Brass gage body (optional) 2 - Butyl seals (optional)
! Borosilicate glass with redline on white S - Steel gage body(optional) 3 - Viton A® seals (optional)
background for distinct level reading and Y - Stainless Steel gage body 4 - Ethylene propylene seals (optional)
maximum fluid compatibility (optional) 10- Neoprene seals (optional)
OPERATING CONDITIONS: First, specify series number, then mounting centers, then kind of metal, and
finally seal material, separating each with a dash (-):
! See ENG. STD. 109 BOM Item No. 5
SERIES SERIES
A - CENTERS B - SIGHT C - LENGTH EXAMPLE: G615-05-A-1 Part No. G615-10-A-1
G605 G615
INCHES INCHES INCHES
WITHOUT WITH
(mm) (mm) (mm) Buna N seals
THERM. THERM.
Aluminum gage body
G605 G615 03 (76.20) 1.50 (38.10) 4.62 (117.35)
5.00 (127.00mm) Centers
G605 G615 04 (101.60) 2.50 (63.50) 5.62 (142.75) SERIES G615
G605 G615 05 (127.00) 3.50 (88.90) 6.62 (168.15)
NOTE: The sight opening in all cases is 1.50
G605 G615 06 (152.40) 4.50 (114.30) 7.62 (193.55) (38.10mm) less than mounting centers and overall
G605 G615 07 (177.80) 5.50 (139.70) 8.62 (218.95)
length is 1.62 (41.15mm) greater than mounting
centers. Gages with 13.00 (330.20mm) and greater
G605 G615 08 (203.20) 6.50 (165.10) 9.62 (244.35) mounting centers are furnished with spacer sleeves to
G605 G615 09 (228.60) 7.50 (190.50) 10.62 (269.75) space gage from tank allowing for bowing of the tank
wall in larger reservoirs. Center mounting kits are
G605 G615 10 (254.00) 8.50 (215.90) 11.62 (295.15)
furnished with gages 48.00 (1219.20mm) and greater
G605 G615 11 (279.40) 9.50 (241.30) 12.62 (320.55) mounting centers.
G605 G615 12 (304.80) 10.50 (266.70) 13.62 (345.95)

SERIES G615
BOM ITEM 7 SERIES G605 - SIGHT ONLY WITH DIAL THERMOMETER
PART NUMBER
G615-10-A-1

Lube Devices ! Flodar ! Hydra-Tool ! Vescor FRONT MOUNTING LIQUID LEVEL GAGES -
1864 Nagle Ave. P. O. Box 1810 WITH AND WITHOUT THERMOMETER
Manitowoc, WI 54221-1810
Phone: (920) 682-6877 Fax: (920) 684-7210 7/06 BULLETIN F327-5 / -15
E-MAIL: sales@ldi-industries.com WEBSITE: www.ldi-industries.com ISO9001:2000 CERTIFIED
BOM Item No. 6
Part No. 52128-FLUID LABEL
BOM Item No. 7
Part No. 52128-LEVEL LABEL
BOM ITEM 6.1
Breathers PART NUMBER BR110
BOM Item No 8
Part No. BR110
H2O-gate Specifications Dirt-gate Specifications
19 19
133,4 (.75) 133,4
(5.25) (.75)
(5.25)

105
(4.13)
184,2 12
(7.25) (.47)

12
(.47)
1.5 UN Straight Thread

1.5 UN Straight Thread

H2O-gate Pressure Drop Dirt-gate Pressure Drop


Fluid Displacement L/min (USgal) Fluid Displacement L/min (USgal)
283 850 1416 1982 2406 283 850 1416 1982 2406
(75) (225) (375) (525) (675) .0075 (75) (225) (375) (524) (636) .0075
3.0 3.0 (.108)
(.108)
2.7 2.7
Inches of water

2.2 2.2
Inches of water

.005 2.0 .005


2.0 (.073)

bar (psi)
(.073)
bar (psi)

1.7 1.7
1.2 1.2
1.0 .0025 1.0 .0025
(.036) (.036)
0.7 0.7
0.2 0.2

0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Air Flow, SCFM Air Flow, SCFM

Mobile-gate Specifications
PART NUMBER FLOW DIMENSIONS (in)

USgpm L/min D1 D2 D3 D4 H1 H2 T1
MBR110 125 475 3.08 - - 2.33 0.63 NPT 3/4
MBR120 125 475 3.08 1.88 - 2.50 3.50 -
MBR120 FLANGE - - - - 0.25 2.81 - - -

D1 D1

H1 H1 D3

D4
H2
H2 T1

D2
18 EATON Vickers Filtration Catalog E-FIFI-MC002-E2 December 2007
Breathers

H2O-gate™ Reservoir Breather

Features/Benefits: • Media contains oil Part Numbers:


• Visual Mechanical attractant layer to collect
and return oil splashes. H20-gate BR110
Indicator: Actuates when
Bayonet Adapter 924710
particles have blocked the • Easy Installation:
media, before the pump Lightweight design can Screw-in Adapter P-077002
cavitates. be hand tightened onto
• Proprietary Media: adapter.
Reduces dew point • Durable Plastic Housing:
temperature to prevent Protects the media from
condensation and is external splashing.
99.7% efficient in blocking • Superior breather filters
particles 3µ and larger. both moisture and
• Reversible Flow Through particles from air.
Media: Allows for • Effective up to 121°C
moisture to exit the (250°F)
reservoir.
• Rated up to 25 SCFM

Maximum combined Pump Flow Rate = 49 GPM


- Dirt-gate™ Reservoir Breather
49 GPM * 231 in.cu./gal = 11319 in.cu/min
- Features/Benefits: Part Numbers:
• Visual Mechanical
(11319 in.cu.min)/(1728 in.cu./ ft.cu.) = 6.6 cu.ft /min • Durable Plastic Housing: Dirt-gate BR210
Indicator: Actuates when Protects the media from
- particles have blocked the external splashing. Bayonet Adapter 924710
Maximum air exchange rate = media,
6.6 CFM before the pump Screw-in Adapter P-077002
• High Efficiency:
- cavitates. (99% at 2 microns)
• Easy Installation:
This Breather has the capability of exchanging 3.9 times more
• Very Low air then Drop
Pressure Note: system can
the hydraulic
Lightweight design can
induce with a 1.0 in of water pressure differential.
be hand tightened onto • Filters out particles This breather does not filter
moisture from air.
Extrapolating the pressure dropadapter.
graph, the filter will pass 100 SCFM
• Effective up to with
121°Ca pressure drop of 4 in of
water (approx .144 PSI ) (250°F)
• Rated up to 25 SCFM

Mobile-gate™ Filler Breather Assemblies

Features/Benefits: Part Number


• Proprietary Media: • Reversible Flow Through MBR110 5002486
Reduces dew point Media: Allows for MBR120 5002487
temperature to prevent moisture to exit the
condensation and is reservoir.
99.7% efficient in • Easy Installation:
blocking particles 10µ Lightweight design can be
and larger. hand tightened.
• Water Barrier: • Rugged metal housing is
Regenerates its water long lasting and ideal for
shedding capacity with mobile applications.
each cycle.
• Rated to 16.7 SCFM
MBR120
MBR110

Items not in bold are non-standard and may have a longer lead time
EATON Vickers Filtration Catalog E-FIFI-MC002-E2 December 2007 17
Breathers

Hydraulic reservoirs “breathe” air in and out as the oil level rises and falls.
This circulating air contains particles and moisture that can cause
corrosion, increase equipment wear and reduce fluid performance. In
typical systems, the internal hydraulic fluid is warmer than the
external environment. This difference in temperatures causes
water vapor to form. Breathers protect your hydraulic
system by filtering out damaging moisture and particles.
More than 25% of the samples sent to the Eaton Fluid
Analysis Laboratory for analysis have significant water
contamination. In an operating system, the H20-gate
Vent Breather creates a moisture barrier when there
is a 5°F (2°C) difference between reservoir and
ambient temperature and when there is a 10%
per minute exchange of air volume above the
fluid. The Mobile-gate breather is smaller in
size but is also 1/4 the size and 1/2 the capacity
of the H20-gate. These temperature and air flow
conditions are present in most hydraulic systems
which employ a cylinder.

Part Numbers:
NPT Mobile-gate MBR110
Flange Mobile-gate MBR120
H20-gate BR110
Dirt-gate BR210

Performs as a gate Works even when the Reduces humidity inside


During the “inhalation” cycle, system is shut down. reservoir.
the proprietary media blocks The H20-gate and Mobile- The H20-gate and Mobile-
the water vapor from entering gate Vent Breather retard the gate Vent Breathers lower
the reservoir. During the vapor equilibrium process and stabilize the relative
“exhalation” cycle, the media and work to prevent humidity of air inside the
allows the moisture in the condensation even after the reservoir, leading to a lower
reservoir air to exit. The system is shut and cooled dewpoint (Tdewpoint <
moisture is carried off the down, such as overnight. As Tambient = NO
media by the exiting air, this chart illustrates, the CONDENSATION) at a rate
restoring the media’s water dewpoint is slow to climb, and amount that will be
barrier capacity and the even after the system dependent upon several
moisture barrier mechanism is temperature has dropped to conditions: the ambient
not affected by the amount of the ambient temperature. conditions, the internal
exposure to moisture. The Once the system has reservoir heat, amount and
reservoir air is maintained at a reached ambient frequency of reservoir air
low relative humidity and temperature, condensation flow through the vent and
more importantly, at a lower does not occur. the temperature of the
dew point temperature than reservoir surfaces.
the ambient temperature.
BREATHER FEATURES
H2O-gate Dirt-gate Mobile-gate
Visual Indicator • • •
Particle Control • • •
Water/Moisture Control • •
Corrosion Resistant Housing • • •
Flow Rate 708 L/min 708 L/min 473 L/min
(187 USgpm) (187 USgpm) (125 USgpm)

16 EATON Vickers Filtration Catalog E-FIFI-MC002-E2 December 2007


BOM Item No. 9 BOM ITEM 5
Part No. W40696 PART NUMBER W40696

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/ 12
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3DJHRI
Hydraulic Symbol
RFMSeries A A
In-Tank Return Line Filters ,.---- ,----
145 psi • up to 224 gpm 1 1

II

T
II
II II
I__ _
[ I
T T T

Technical Details
Mounting Method
75/90/ 150/165/ 185 2 mounting holes - filter housing
75/90/ 150/165/ 185/210/270/
330/500/6611851 4 mounting holes - filter housing
Port Connections Inlet I Outlet
90/ 150 SAE-12/1"
75/1 65/1 85 SAE-16/1 .26" Smooth Port
Features 210/270 SAE-20 I Open Bottom
• The compact and lightweight design make RFM filters especially 330/500 SAE-24 I 2" NPT
suitable for mobile applications. 1 112" SAE Flange, Code 61 I 2" NPT
• RFM fi lters are constructed of polyamide p lastic housing and lid. 6611851 2 112" SAE Flange, Code 61 I G 2 112" BSPP
• RFM 90/150/ 210/270 drop replacement for "Tank Topper" fi lters. Direction of Flow Side inlet and bottom outlet.
• Aluminum alloy is water tolerant - anodization is not required for Mat. of Construe. Head Bowl Lid
water based fluids (HWBF).
• The filter bowl on models 75 - 270 also serves as a 90/ 150/75/165/ 185 Aluminum Plastic Plastic
contamination basket - removed to change element. 210/270 Aluminum Steel Plastic
330/500/6611851 Aluminum Plastic Aluminum
• Models 330, 500, 661 , and 851 have filter elements equipped w ith
separate, reusable contamination baskets. Flow Capacity
• Cavities for clogging indicators are standard. 75 20 gpm (75 lpm)
90 24 gpm (90 lpm)
150 40 gpm (150 lpm)
165 43 gpm (165 lpm)
185 49 gpm (185 lpm)
• Sizes 75/90/ 150/ 165/ 185 available w ith 4- or 2-bolt tank flange. 210 55 gpm (210 lpm)
BOM ITEM 4 270
330
71 gpm (270 lpm)
87 gpm (330 lpm)
PART NUMBER 500 132 gpm (500 lpm)
661 174 gpm (660 lpm)
851 225 gpm (850 lpm)
RFM BN/HC 330 B K 10 E 1.0/16 Housing Pressure Rating
Max. Oper. Press: 145 psi (10 bar)
Proof Pressure: 218 psi (15 bar)
Applications Fatigue Pressure: 145 psi (10 bar)@ 1 million cycles
Burst Pressure: 60-500 >580 psi (40 bar)
660/851 536 psi (37 bar)
Element Collapse Pressure Rating
BN/HC, W/ HC 290 psid (20 bar)
ECO/N, BN/AM, P/ HC, AM 145 psid (10 bar)
Agricultural Automotive Construction v 3045 psid (21 0 bar)
Fluid Te mperature Range -22° to 250°F (-30° to 121°C)
Fluid Compatability
Compatible with all petroleum oils and synthetic fluids rated
for use with Fluoroelastomer or Ethylene Propylene seals.
Contact HYDAC for information on special housing and element
BOM Item No. 10 constructions available for use with water glycols, oil/water
emulsions, and HWBF.
Part No. RFM BN/HC330 B K 10 E 1.0/16 Indic ator Trip Pressure
P = 29 psi (2 bar) -10% (standard)
P = 72 psi (5 bar) -10% (optional)
Byp ass Valve Cracking Pressure
6P = 43 psid (3 bar) +10% (standard)
6P = 87 psid (6 bar) +10% (op tional)

61 t:i1•T£11ti 1NNOVATIVE FLUID POWER


Low Pressure Filters It: ~·• •k!lt
Mode/Code
- r-
B F F D -1 . X I 12 - V - - L24
Filter Type - - - - - - - - - - - - - -
RFM = In-Tank Return Line Filter
Element Media - - - - - - - - - - - -
BN/HC = Betamicrone (Low Col/aspe) (not for sizes 9 0& 150)
ECO/N = ECOmi cron<~P (Low Col/aspe) (not for sizes 2 101270)
BN/AM = Betamicron• Aquamicron• MM = Mobilemicron (Low Col/aspe)
AM = Aquamicron• W/HC = Wire Screen
Size - - - - - - - - - - - - - - - -
75, 90, 150,165,185, 210,270, 330,500,661,851
Working Pressure - - - - - - - - - - -
B = 145 psid (10 bar)
Optional Second Inlet Connect i o n - - - - -
(omit) = no second port
F = 1 112" (SAE-24) (sz. 330 & 500 only)
K = 1 112" SAE Flange (code 61) (sz. 330 & 5OOonly)
M = 2 112" SAE Flange (code 61) (sz. 661 & 851 only)
V = 2 x 1 (SAE 16) (sz. 210 & 270 only)
Inlet Connection/ Port Size {1 Inlet) - - - - -
C = 3/4 (SAE-12) (sz. 90& 150only) K = 1 112" SAE Flange ~code 61l (sz. 330 & 500 only)
D = 1 (SAE-16) (sz. 75, 165 & 185 only) M = 2 112" SAE Flange code 61 (sz. 661 & 851 only)
E = 1 114 (SAE-20) (sz. 210 & 270 only) Z = Customer Specific
F = 1 112 (SAE-24) (sz. 210, 270, 330, & 500 only)
Filtration Rating (microns) - - - - - - - -
3, 5, 10, 20 = BN4HC, ECO/N 10,20 = P/HC 3,10 = BN/AM
25, 74, 149 = W/HC 40=AM 10,15 = MM
Type of Clogging Indicat o r - - - - - - - -
A, B, BM, C, E, F, FD
Type Number - - - - - - - - - - - - - -
0 = no indicator, no ports 1-3 = clo gging indicator positions (see chart)
Modification Number (latest version always supplied)
Inlet Port Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - '
12 = SAE Straight Thread 0-Ring Boss Ports (RFM 60-500)
16 = SAE Code 61 Flange (sizes 330-851)
Seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - '
(omit) = Nitrile (NBR) (standard) V = Fluoroelastomer (FPM)
Bypass ------------------------------------------~
= 43 psid (standard)
(omit)
B6
KB
= Bypass 87 psid (6 bar)
= No Bypass
J t . bl .th ECO/N
no ava11a e WI
Supplementary ------------------------------------------~
T = Filter Breather (RFM 75, 90, 150, 165, & 185 only)
DTxx = Down tube (xx length in inches - up to 12 inches)
DSxx = Dip stick (xx length in inches)
S0103H = Modification of BN4HC Elements for Phosphate Esters
4L = 4 bolt (sizes 90-185)
2MO = Indicator with Deutsch Connector (FD indicator only)

Replacement Element Model Code Clogging Indicator Model Code


0330 R 010 BN4HC I V ~ 2 B. X I _ _
Size - - - - - - - - - - - - - ' Indicat or Prefix - - - - - - - - - - '
0075,0090,0150, 0165, 0185, VR = Return Filters (sizes 330 to 851)
0210, 0270,0330,0500, 0660,0850 VMF = Mobile Filters (sizes 75 to 270)
Filtration Rating (micron) - - - - - - - - - - ' Trip Pressure - - - - - - - - - - - - - - '
3, 5, 10, 20 = BN4HC, ECO/N 10,20 = P/HC 2 = 29 psid (2 bar)
3, 10 = BN/AM 25, 74, 149 = W/HC 5 = 72 psid (5 bar) (optionaQ
40=AM 10, 15 = MM Type of Indica t o r - - - - - - - - - - - - - - '
Element Med i a - - - - - - - - - - - - - - - ' A = no indicator, plugged port
BN4HC, ECO/N, P/HC, BN/AM, W/HC, AM, MM B/BM = Visual pop-up (auto/manual reset)
C = Electric switch
Supplementary Details - - - - - - - - - - - - - - - - ' E = Visual pressure gauge
(omit) standard F = Electric pressure switch
V Fluoroelastomer (FPM) seals FD = Electric pressure switch w/Deutsch Connector
Modif ication Number - - - - - - - - - - - - - '
Supplementary Details ------------~r-1- p
2MO = Deutsch Connector (male) '-1-
Seals -------------------~
(omit) = Nitrile (NBR) (standard)
V = Fluoroelastomer (FPM)
(For additional details and options, see Clogging Indicators section.)
Model Codes Containing RED are non-stock items - Minimum quantities may apply - Contact HYDAC for information and availability

INNOVATIVE FLUID POWER it:~•Ti!lt 62


t: ~·• •t£111 ILow Pressure Filters
Clogging Indicator Locations
RFM 75/165/185 RFM 75/165/185/-4L Type No. I Location of Clogging Indicator I Indicator Model
Clogging Indicator left back
1.X go• to Inlet VMF...

Clogging Indicator left front


2.X 45• to Inlet VMF...

Clogging Indicator right front


3.X 45• to Inlet VMF...

Clogging Indicator left back


4.X 135• to Inlet VMF...

Clogging Indicator left front


5.X go• to Inlet VMF...

Clogging Indicator right front


6.X go• to Inlet VMF...

RFM90/150 RFM 90/150/-4L Type No. I Location of Clogging Indicator I Indicator Model
3.0 Plug Clogging Indicator left front
2.X 45• to Inlet VMF...

Clogging Indicator right front


3.X 45• to Inlet VMF...

2.0
Standard
1.0

RFM210/270 Type No. I Location of Clogging Indicator I Indicator Model


Clogging Indicator left back
1.X 45• to Inlet VMF...

Clogging Indicator left front


2.X VMF...
45• to Inlet
Clogging Indicator right front
3.X VMF...
45• to Inlet
Clogging Indicator right back
4.X VMF...
45• to Inlet

RFM330/500 Type No. I Location of Clogging Indicator I Indicator Model


Clogging Indicator left
1.X go• to Inlet VR ...

Clogging Indicator right


2.X go• to Inlet VR ...

3.X Clogging Indicator on Top VR ...

RFM661/851 Type No. I Location of Clogging Indicator I Indicator Model


Clogging Indicator left
1.X VR ...
go• to Inlet
Clogging Indicator right
2.X VR ...
go• to Inlet
3.X Clogging Indicator on Top VR ...

63 t:i1•T£11ti 1NNOVATIVE FLUID POWER


t: ~·• •t£111 ILow Pressure Filters
Dimensions
RFM210/270 RFM330/500
Required a..en.nce ~ R<>qulred
for Element Removal for Element RemcNaJ
RFM 330 RFM 500
RFM 210 RFM 270
10.43" 11.22"
11.81" 16.93"
Indicator Port (265m m) (285mm)
(300mm) (430mm)
G 1/8 "
(G 1/ 8" adapter
supplied with
indic ator)

!
Indicator
Port
G 1/ 2"
3.78 '
(96mm) 0_ 3 .86" -~
1.88"

r
(48mm)

RFM 210
'"F-
RFM 330
9.92" 6.77"
(252mm) (172mm)

RFM 270 RFM 500


15.12" 9.96"
(253mm)
(384mm)

j Threaded

I open bottom I Outlet


2" NPT

l----03.94'~ 0 4.80" -
(122mm)
(1 00mm)

RFM661/851 Mounting Pattern


Clearance fot
Element Removsl RFM 210/ 270 RFM 330/ 500 RFM 661/ 851
RFM 661 RFM 851 4.00" 4.88" 6.57"
13.39" 16.54" (101 .6mm) (124mm) (167mm)
(340mm) (420mm)

'0 \

!
4.96"
(126mm)
Indicator 1 - - - --=i= - - - - - - 1
Port
G 1/2'
_l
\
\

,-
I
1
1
2.165"
(55mm) I
/ RFM 210/ 270/ 330/500
l<'<. / 0.43"
/ '<:XV (11mm)
/ ) RFM 661 / 851
RFM 661 0.53"
11.81" (13.5mm)
RFM 210/ 270 RFM 330/ 500 RFM 661 / 851
(300mm) 6.70" 6.97" 8.66"
(170mm) (1 77mm) (220mm)
RFM 851
15.00"
(381mm)

Dimensions shown are for general information and overall envelope size only. Weights listed are without element.
For complete dimensions please contact HYDAC to request a certified print.

65 t:i1•T£11ti 1NNOVATIVE FLUID POWER


Low Pressure Filters It: ~·• •k!lt
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ~p = Housing ~p + Element ~p
Housing Curve:
Pressure loss through housing is as follows:
Housing ~p = Housing Curve ~p x Actual Soegi~~ Gravity

Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see sizing section on page 19)
RFM 90/150 & RFM 90/150/-4L Housing RFM 75/165/185 & RFM 75/165/185/-4L Housing
Q inVmin Q in Vmin
7 0 38 76 114 170 0 40 80 120 160
5 0.30

. 6 I / I I I I I I I I I
4 --'-- _.J_ L--.1.-.J--L.. J._.J 0.25
5 ----ll----- ---- -/--- 0.30 ~ _
l'l. 3
I
--~-
1 I
_,_
I I
~-1"-"1--t-
I I I I
.. -j.o 0.20 ~
.~ 4 1----4---- + - -A-- - l
~ ~ ----r- ----~ ;~ · ----- 0.20
-
~ ~ 2 -+- -+ f--t-+j;. K'-1
--i - 1- -j- i/,"f-i t -i-
0.15 ~
0·10
1 · jt · / 0.10
1 ~ r -:Y r- "t "1 - I" "t "1 0.05
Q ,....:....... ~ ! I I I I I I Q
=..!'----'----'---- - ' 0
0 ......,_.t"'"
0 10 20 30 45 0 10 20 30 40 50
Q ingpm Q in gpm

RFM 210 I 270 Housing RFM 330/500 Housing RFM 661/851Housing


Q in Vmin Qinllmin Q in Vmin
6 0 76 151 227 303 378 100 200 300 400 0 300 600
0.30 5 Q.3Q
- .J -
_, _
I I
a..-•- I I
--'-
I I
"'--'
I
-Ll 0.25
I
I
I
I
I I
I -1--
4 __... _, __ .. I
I
I
__ ..
I
_,I __ ,.
I
I
0.25
~ -:.ol- ~-~ 0.20 s. 3 -+ i -+ +- -+ ~A
I I I I I
4 --- ---- - - - I___ --- 1"' - T - --r- o.2o
~ 3 1----+--+- -11-:.
V,_/--ttlI--1 0.20 ~
1
--,-
I
f--+- rl-7 ~ 4 +--1 0.15 ~ ~ 2 -+ i--t--+ - -j- -j--t- 0.15 ~
2
~2 --- ---- -y · ---- --- 0.10 ~
--+-
I ~-:V 1'(- -1-
I I
1---' -1- - 1-
I I I I
0.10 ~ <I ---1-
I
., __ .. _ _, _ ,
I I y
- -1-
I
_, __ ..
I I
0.10 <I
1 ---- --- ~ -- I ____ I __ _

/.
<{"· "t
I I H· r
I
"t -"1
I I
r- -t 0.05
I I : -:;.~ -:-- --i i --y ~· 05
0 v 0 0 0
0 20 40 60 80 100 0 25 50 75 100 125 0 40 80 120 160 250
Q ingpm Q ingpm Q in gpm

Element K Factors
~p El emen ts
= El emen ts ~K) Flow Fac tor x Fl ow Rat e (gpm) x Actual Viscosity
141 SUS
!SUS\ x Act ual Specific
o 86 Gravity
( rom Tables Below) ·

Size
I.. R•••BN4HC (Betam1cron• Low Collapse)
Size
••• R••• MM
31Jm I 5 1Jm I 10 1Jm I 20 1Jm I 10 1Jm I 151Jm
0075 1.209 0.780 0.445 0.241 0075 0.265 0.166 0090 0.515 0.343 0.464 0.317
0090 0.252 0.11 8
0165 0.616 0.430 0.245 0.133
0150 0.114 0.071 0150 0.467 0.319 0.277 0.189
0185 0.485 0.334 0.179 0.097
0165 0.146 0.091
0165 0.674 0.369 0.321 0.220
0210 0.214 0.145 0.096 0.060 0185 0.108 0.067
0270 0.138 0.094 0.062 0.039 0210 0.052 0.032 0185 0.303 0.207 0.272 0.162

0330 0.232 0.150 0.093 0.066 0270 0.032 0.020


0330 0.228 0.156 0.135
0330 0.078 0.049
0500 0.162 0.104 0.069 0.044
0500 0.052 0.032 0660 0.100 0.068 0.059 0.041
0660 0.105 0.066 0.042 0.029
0660 0.030 0.019
0850 0.082 0.055 0.036 0.023 0850 0.023 0.015 0850 0.078 0.053 0.046 0.032

Size
I ... R•••W/HC (W1re Screen) Size
I ... R•••P/ HC (Paper) Size
.•.R •••AM
Size
••• R•••BN/AM
25, 50, 74, 100, 149, 200 1.1m 10, 20 1Jm I 040A I 31Jm I 10 1Jm
0075 0.043 0075 0.156
0330 0.216
0165 0.020 0110 0.128 0330 0.477 0.164
0165 0.086 0500 0.138
0330 0.010
0330 0.037
0500 0.007 0660 0.095
0500 0.024
0660 0.005 0660 0.016 0660 0.192 0.066
0850 0.004 0850 0.074
0850 0.012
All Element K Factors in psi I gpm.

INNOVATIVE FLUID POWER it:~•Ti!lt 66


Breathers BOM Item No 11 BOM ITEM 6.2
Adapters PART NUMBER 924710
Part No. 942710

Installation Dimensions

Threaded Pipe Adaptor Bayonet Adaptor


82,6
(3.25)
21,7
(.853) 25,4
19,1 (1.00)
(.750) Vent Filter

O-ring 11/4 NPT


Bayonet Adaptor
11/2-16 UN
Standard Mounting
Flange of a reservoir
filler/breather
assembly
MODELS AND PART NUMBERS
Part Number Description Vent Filters Applicable
924710 Bayonet, no check BR110, BR210
P-077002 Threaded pipe BR110, BR210

All Eaton Vent Filters are easily applied


to reservoirs via Spin-On adaptors.

EATON Vickers Filtration Catalog E-FIFI-MC002-E2 December 2007 19


BOM ITEM 12
PART NUMBER 6410-20-08-O
W
C HEX

MORB-FORB Straight
Reducer 6410-O Series
B1 B2

L
Standard Material
PART TUBE B1 B2 L W C C From Stock
NO. SIZE O.D. SAE ORB SAE ORB LGTH M.M. WIDTH HEX HEX M.M. S FG SS B

6410-03-04-O 3/16 3/8-24 7/16-20 1.182 30.02 0.80 11/16 0.687 17.46 •
6410-04-02-O 1/4 7/16-20 5/16-24 0.688 17.48 0.304 9/16 0.562 14.28 •
6410-04-04-O 1/4 7/16-20 7/16-20 1.085 27.56 0.720 5/8 0.625 15.88 • •
6410-04-05-O 1/4 7/16-20 1/2-20 1.085 27.56 0.630 3/4 0.750 19.05 • •
6410-04-06-O 1/4 7/16-20 9/16-18 1.160 29.46 0.687 13/16 0.812 20.62 • •
6410-04-08-O 1/4 7/16-20 3/4-16 1.394 35.41 0.943 1 1/16 1.062 26.99 •
6410-05-04-O 5/16 1/2-20 7/16-20 1.220 30.99 0.860 5/8 0.625 15.88 •
NEW 6410-05-06-O •
6410-06-04-O 3/8 9/16-18 7/16-20 1.030 26.16 0.578 11/16 0.687 17.45 • •
6410-06-06-O 3/8 9/16-18 9/16-18 1.219 30.96 0.741 13/16 0.812 20.63 •
6410-06-08-O 3/8 9/16-18 3/4-16 1.390 35.31 0.787 1 1/16 1.062 26.97 • •
6410-08-03-O 1/2 3/4-16 3/8-24 0.800 20.32 0.375 7/8 0.875 22.23 •
6410-08-04-O 1/2 3/4-16 7/16-20 0.810 20.57 0.375 7/8 0.875 22.23 • •
6410-08-05-O 1/2 3/4-16 1/2-20 0.806 20.47 0.367 7/8 0.875 22.22 •
6410-08-06-O 1/2 3/4-16 9/16-18 1.160 29.46 0.625 7/8 0.875 22.23 • •
6410-08-08-O 1/2 3/4-16 3/4-16 1.390 35.31 0.810 1 1.000 25.40 • •
6410-08-10-O 1/2 3/4-16 7/8-14 1.480 37.59 0.904 1 1/8 1.125 28.58 • •
6410-08-12-O 1/2 3/4-16 1 1/16-12 1.650 41.91 1.040 1 3/8 1.375 34.93 • •
6410-10-04-O 5/8 7/8-14 7/16-20 0.940 23.88 0.417 1 1.000 25.40 •
6410-10-05-O 5/8 7/8-14 1/2-20 0.940 23.88 0.439 1 1.000 25.40 •
6410-10-06-O 5/8 7/8-14 9/16-18 0.940 23.88 0.317 1 1.000 25.40 • •
6410-10-08-O 5/8 7/8-14 3/4-16 1.310 33.27 0.750 1 1.000 25.40 • •
6410-10-12-O 5/8 7/8-14 1 1/16-12 1.660 42.16 1.060 1 3/8 1.375 34.93 • •
6410-12-04-O 3/4 1 1/16-12 7/16-20 1.090 27.69 0.510 1 1/4 1.250 31.75 • •
6410-12-06-O 3/4 1 1/16-12 9/16-18 1.090 27.69 0.510 1 1/4 1.250 31.75 • •
6410-12-08-O 3/4 1 1/16-12 3/4-16 1.090 27.69 0.470 1 1/4 1.250 31.75 • •
6410-12-10-O 3/4 1 1/16-12 7/8-14 1.560 39.62 0.843 1 1/4 1.250 31.75 • •
6410-12-12-O 3/4 1 1/16-12 1 1/16-12 1.770 44.96 1.200 1 3/8 1.375 34.93 • •
6410-12-14-O 3/4 1 1/16-12 1 3/16-12 1.710 43.43 0.980 1 1/2 1.500 38.10 •
6410-12-16-O 3/4 1 1/16-12 1 5/16-12 1.810 45.97 1.200 1 1/2 1.500 38.10 • •
6410-12-20-O 3/4 1 1/4 1 1/16-12 1 5/8-12 2.000 50.80 1.280 2 2.000 50.80 • •
6410-14-08-O 7/8 13/16-12 3/4-16 1.080 27.43 0.510 1 3/8 1.375 34.93 •
6410-14-10-O 7/8 1 3/16-12 7/8-14 1.090 27.69 0.487 1 3/8 1.375 34.93 •
6410-14-12-O 7/8 1 3/16-12 1 1/16-12 1.710 43.43 1.000 1 3/8 1.375 34.93 • •
6410-14-16-O 7/8 1 1 3/16-12 1 5/16-12 1.750 44.45 1.150 1 1/2 1.500 38.10 •
6410-16-04-O 1 1/4 1 5/16-12 7/16-20 1.130 28.70 0.520 1 1/2 1.500 38.10 • •
6410-16-06-O 1 1 5/16-12 9/16-18 1.130 28.70 0.520 1 1/2 1.500 38.10 • •
6410-16-08-O 1 1 5/16-12 3/4-16 1.730 43.94 0.500 1 1/2 1.500 38.10 • •
6410-16-10-O 1 1 5/16-12 7/8-14 1.130 28.70 0.520 1 1/2 1.500 38.10 •
6410-16-12-O 1 1 5/16-12 1 1/16-12 1.710 43.43 1.000 1 1/2 1.500 38.10 • •
6410-16-14-O 1 1 5/16-12 1 3/16-12 1.710 43.43 1.000 1 1/2 1.500 38.10 •
NEW 6410-16-16-O •
6410-16-20-O 1 1 5/16-12 1 5/8-12 2.140 54.36 1.410 2 1/8 2.125 53.98 • •
6410-16-24-O 1 1 1/2 1 5/16-12 1 7/8-12 2.090 53.09 1.350 2 1/4 2.250 57.15 •
6410-20-06-O 1 1/4 1 5/8-12 9/16-18 1.200 30.48 0.580 1 7/8 1.875 47.63 • •
6410-20-08-O 1 1/4 1 5/8-12 3/4-16 1.200 30.48 0.580 1 7/8 1.875 47.63 • •
6410-20-10-O 1 1/4 1 5/8-12 7/8-14 1.200 30.48 0.580 1 7/8 1.875 47.63 • •
6410-20-12-O 1 1/4 1 5/8-12 1 1/16-12 1.000 25.40 0.580 1 7/8 1.875 47.63 • •
6410-20-16-O 1 1/4 1 5/8-12 1 5/16-12 1.190 30.23 0.580 1 7/8 1.875 47.63 • •
6410-20-24-O 1 1/4 1 5/8-12 1 7/8-12 1.890 48.01 1.120 2 1/4 2.250 57.15 • •
6410-24-06-O 1 1/2 1 7/8-12 9/16-18 1.270 32.26 0.625 2 1/8 2.125 53.98 • •
6410-24-12-O 1 1/2 1 7/8-12 1 1/16-12 1.000 25.40 0.410 2 1/8 2.125 53.98 • •
6410-24-16-O 1 1/2 1 7/8-12 1 5/16-12 1.000 25.40 0.410 2 1/8 2.125 53.98 • •
6410-24-20-O 1 1/2 1 7/8-12 1 5/8-12 1.580 40.13 1.000 2 1/8 2.125 53.98 • •
6410-32-12-O 2 2 1/2-12 1 1/16-12 1.000 25.40 0.410 2 3/4 2.750 69.83 •
6410-32-16-O 2 2 1/2-12 1 5/16-12 1.000 25.40 0.410 2 3/4 2.750 69.85 •
6410-32-20-O 2 2 1/2-12 1 5/8-12 1.000 25.40 0.410 2 3/4 2.750 69.85 •
6410-32-24-O 2 2 1/2-12 1 7/8-12 1.440 36.58 0.810 2 3/4 2.750 69.85 • •
NEW 6410-40-24-O •

B R E N N A N I N D U S T R I E S
Atlanta • Cleveland • Dallas • Los Angeles • Seattle
BOM ITEM 13 ฀ ฀ ฀ ฀ ฀
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PART NUMBER 8 C5OLO-S

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ITEM NO. PART NUMBER DESCRIPTION QTY.
1 E-29559 Damen, Aluminum Valve Manifold Block 1
2 CXHA-XAN Sun Hydraulics, Free flow nose to side check valve, 80 GPM 2
3 FDFA-LAN Sun Hydraulics, Fully Adjustable Pressure Compensated Flow Control Valve with Reverse Flow Check 2
Note: 4 EMDV-16-N-C4-0-115A-G Command Controls Corp, Solenoid Valve, Normally Closed, Pilor Operated, Poppet Type (2/2) 1
5 DS1200SNC Parker, Deceleration Valve, Manifold Mounted, 3000psi Working Pressure 2
6 H6B-N1.5N-10.00S-.63T1-11 Yates, Hydraulic Cylinder, 10" Stroke, 1.5" Bore 2
1. Ball valve located in piping drawing. 7 6-10 F5OLO-SS Sun Hydraulics, Pilot operated, balanced piston relief valve, 100 GPM 1
2. Manifold is representation of purchased part. Actual assembly may look different than what is shown here. 8 DNCA-MXN-211 Sun Hydraulics, 4-way, 2-Position, Solenoid-Operated Directional Spool Valve With Closed Transition, 8 GPM 2
9 W5V Sun Hydraulics, Manifold, Sandwhich, Directional, ISO 03, Cover Manifold 2
10 CXJA-XAN Sun Hydraulics, Free flow nose to side check valve, 160 GPM 1
11 NFEC-KEN Sun Hydraulics, Fully Adjustable Needle Valve, .38 inch 1
12 W4P Sun Hydraulics, Manifold, Sandwhich, Flow Control, ISO 03, Meter Out 2
13 FDBA-LCN Sun Hydraulics, Adjustable Pressure Compensated Flow Control Valve With Reverse Flow Check 4
BOM Item No. 15 14 S4100-0109D Cylinder Mount 2
Part No. S4100-0105D 15 S4100-0113D Cam Follower Mounting Block 2
16 90298A539 McMaster-Carr, 18-8 SS SHSS, 1/4" Shoulder X 5/8" L X #0-24 Thread 2
17 7796K81 McMaster-Carr, Cam Follower, 1/4" X 3/4" X 1/2" Wide 2
18 S4100-0115D Taper Rod 2
19 HF4P BN 09 P 10 BM 1 B6 Hydac, 10 Micron Pressure Filter with Visual Bypass Indicator 1
20 T-96201-BB5-SS-T2-P1 Barksdale, Compact Switch, Pressure 1
21 SMK20-7/16UNF-VE-SS Stauff, Test Port, 7/16" SS 4
22 C-25SGSB12S DMIC, 0-2000 PSI Pressure Gauge 1
19
23 24 C5OLO-S Parker, O-Ring Face Seal Tube Elbow, 1.5" Tube X 1.5" Straight Thread 1
24 4 C5OLO-S Parker, Adapter -4 MORB to MORFS 90 Deg Elbow 8
25 P 787TC JC JC 4 4 4 -12.5-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 12.5" Long 1
26 P 787TC JC JC 4 4 4 -19-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 19" Long 1
27 P 787TC JC JC 4 4 4 -12.5-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 12.5" Long 1
31 28 P 787TC JC JC 4 4 4 -19-0 Parker, Hose Assy -4 STR To -4 STR Female Swivel ORFS 19" Long 1
21 29 E50BR1 Cutler-Hammer, Heavy Duty Plug In Limit Switch, Double Pole 4
2 30 CDAB-XBN Sun Hydraulics, Back / Back Shuttle Valve w/ Signal at Port 3 1
20 31 SV12-29K-0-N-115DG Hydro Force, Directional Control Valve / N.O.115VAC 1
3 32 E50KL538 Eaton, Roller Arm Kit, 4
4 33 S4100-0165D Limit Switch Mounting Bar 2
1
34 16 C5OLO-S Bristol Hose, O-Ring Face Seal Tube Elbow, 1" Tube X 1" Straight Thread 1
35 16 CC5OLO-S Parker, Adaptor -16 MORFS to -16 MORB 90 Deg Long Elbow 1
36 20 C5OLO-S Bristol Hose, Elbow, 1-1/4" Tube X 1-1/4" Straight Thread Adapter 1
37 6-10_F5OLO-SS PARKER, ADAPTER, -10SAE-ORB X -6ORFS 4
38 2010-00772 ADAPTER, -6 M-SAE-ORB>-6 M-JIC, STRAIGHT,STL-CLR-ZIN 4
39 S4100-0107DRH Manifold Mounting Rail, RH 1
12
40 S4100-0107DLH Manifold Mounting Rail, LH 1
3

7
35
22

8 27

30 23

28

32

28

21

29

5
11

16
10
13 9 18
17

15

24
14
38 25
26

24
39 PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering
37 6
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised BW 8/17/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: HPU Manifold Assembly


(Unless Otherwise Noted)

.XXX = .005 Material/Finish:


.XX = .010
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0105D 12
Units:
4100 Pleasant St HPU INCHES Weight: 599.30 LBS Scale: NTS Sheet: 1 of 2
BOM ITEM 1
PART NUMBER E-29559

BOM Item No. 15.1


Part No. E-29559
BOM ITEM 21 BOM Item No. 15.2
PART NUMBER CXHA-XAN Part No. CXHA-XAN
Capacity:
Free flow nose to side check valve 80 gpm (320 L/min.)

Functional Group: Model:


Products : Cartridges : Corrosion Resistant : Check : 2-Port, Free Flow Nose-to-Side CXHA

Product Description
Free-flow, nose-to-side check valves are on/off circuit components that allow free flow from the inlet (port 1) to the outlet (port 2) and
block flow in the opposite direction.

Download

Technical Features
Two-port check valves share the same cavity for a given frame size, Corrosion resistant cartridge valves are intended for use in corrosive
however, pay close attention as flow paths may be in opposite environments and are identified by the model code suffix /AP (see
directions. Option Selection below). External parts are made from stainless steel
with titanium or brass components, where applicable. Internal parts are
made from carbon steel leaded alloy, the same as standard valves. For
further details, please see the Materials of Construction page.
Check valves offer extremely low leakage rates with a maximum Incorporates the Sun floating style construction to minimize the
leakage of less than 1 drop per minute (0,07 cc/min). possibility of internal parts binding due to excessive installation torque
and/or cavity/cartridge machining variations.
Will accept 5000 psi (350 bar) at ports 1 and 2.

Technical Data
U.S. Units Metric Units
Cavity T-16A
Capacity 80 gpm 320 L/min.
Maximum Operating Pressure 5000 psi 350 bar
Maximum Valve Leakage at 110 SUS (24 cSt) 1 drops/min. 0,07 cc/min.
Series (from Cavity) Series 3
Valve Hex Size 1 1/4 in. 31,8 mm
Valve Installation Torque 150 - 160 lbf ft 200 - 215 Nm
Seal Kits - Cartridge Buna: 990-016-007
Seal Kits - Cartridge Viton: 990-016-006
Model Weight 0.95 lb. 0.43 kg.

CXHA-XAN
CXHA-XCN/AP

Material/Coating
Control Cracking Pressure Seal Material
Modifier
Preferred Options Preferred Options Preferred Options Preferred Options

X Not Adjustable A 4 psi (0,3 bar) N Buna-N No modifier (standard material


Standard Options with no special coating)
C 30 psi (2 bar)
Special Options
Standard Options
V Viton
/AP Stainless Steel, Passivated
B 15 psi (1 bar)
Control: X
D 50 psi (3,5 bar)
Our corrosion resistant product
E 75 psi (5 bar)
line is growing! If you are
F 100 psi (7 bar) interested in a corrosion
resistant option for this model,
please contact Sun.

Additional Options (Click Here)


Control Cracking Pressure Seal Material

G 150 psi (10,5 bar)


Z 1 psi (0,07 bar)

When the modifier is /AP, the control must be X

Copyright © 2002-2011 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM ITEM 37 BOM Item No. 15.3
PART NUMBER FDFA-LAN Part No. FDFA-LAN
Capacity:
Fully adjustable pressure compensated flow control valve with reverse 50 gpm (200
flow check L/min.)
Functional Group: Model:
Products : Cartridges : Flow Control : 2 Port : Fully Adjustable, Pressure Compensated, with Reverse Flow Check FDFA

Product Description
Fully adjustable, pressure-compensated flow controls with reverse-flow check provide precise flow regulation for meter-in or
meter-out applications where there may be wide pressure fluctuations. They are infinitely adjustable from nearly closed up to the
maximum flow. An integral high-capacity check valve provides unrestricted flow from port 2 to port 1.

Download

Technical Features
All 2-port flow control cartridges are physically and functionally The sharp-edged orifice design minimizes flow variations due to
interchangeable (i.e. same flow path, same cavity for a given frame viscosity changes.
size). However, cartridge extension dimensions from the mounting
surface may vary.
A balanced adjustment mechanism allows for easy adjustment even at
high pressures.

Technical Data
U.S. Units Metric Units
Cavity T-18A
Capacity 50 gpm 200 L/min.
Adjustment - Number of Counterclockwise Turns - Fully Closed to Fully Open 5
Maximum Operating Pressure 5000 psi 350 bar
Series (from Cavity) Series 4
Valve Hex Size 1 5/8 in. 41,3 mm
Valve Installation Torque 350 - 375 lbf ft 475 - 500 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Seal Kits - Cartridge Buna: 990-018-007
Seal Kits - Cartridge Viton: 990-018-006
Model Weight 2.78 lb. 1.26 kg.

FDFA-LAN
FDFA-LAN $355.50
Recommended List Price

Control Adjustment Range Seal Material


Preferred Options Preferred Options Preferred Options

L Standard Screw +0.00 A .2 - 50 gpm (1 - 200 +0.00 N Buna-N +0.00


Adjustment L/min.) Standard Options
Standard Options

V Viton +3.50
H Calibrated Handknob +10.00
with Detent Lock
K Handknob +6.00

Customer specified setting stamped on hex $ 2.00

Related Documents (opens in new window):


Explanation of Sun cartridge control options - US units.
Command Controls Corp. EMDV-16-C4
SOLENOID VALVE, NORMALLY CLOSED.
PILOT OPERATED, POPPET TYPE (2/2)
BOM Item
BOM ITEMNo.
2315.4
PART NUMBER EMDV-16-N-C4-0-115A-G
Part No. EMDV-16-N-C4-0-115A-G 1:1
1.78"
[ ,--IP-j

..---
'---
.--- TYPE "L" COIL
'---
..--- SEE PAGE
'---
.--- 10-001.2
'---

3.81"
[96,8]

+-II
I
b==~
r==ifil
II I 3 OO"
[l6,2]

L~. . t.r_-_-'-.~.~_-_" 1 .~.: ~---· J


1 .50" [38,1] HEX.
TORQUE to 95/100 Ft-Lb.
[127/135 N-m].
..J-

I I
~
3.00"

NOTES:
f.-- [76,2]

1. FOR ALUMINUM OR STEEL VALVE HOUSING CONFIGURATIONS SEE PAGE 0-014.1


2. SOLENOIDS AVAILABLE WITH DIODES - CONSULT FACTORY.
3. ALL A.C. COILS ARE INTERNALLY A.C. TO D.C. RECTIFIED ..

L/M (28,5 eSt)


EMDV-16-X-C4-X-XXX X
45 90 135 180

BASicJgJ
SIZE .:___j I TERMINALS
L~1BGA. 24" LEADS
~
200 14,0

16 ~ 1.312"-12UNF T ~SPADE TERM.


B~BOLT TERM.
G~DIN43650
g"- 150 10,5
SEALS
W~WEATHER-PACK
N ~ BUNA "N" ll.
D~DEUTSCH-DT04-2P 0
V ~ VITDN
M~METRI-PACK CONN.
"'w /
v
0
100 7,0
TYPE
C4~NORMALLY CLOSED POPPET
VOLTAGE AMPS "':::> /
v v /
c___ _
2-WAY, 2-POSITION (/]
1 to De Ene Ized
120 12 VDC
~ 3.00
PORTS
0 ~ CARTRIDGE ONLY
240
360
~ 24 VDC
~ 36 VDC
480 ~ 48 VOC
1.50
1.00
0.75
t:l
"'
0.. 50 ...
v _,. v
/ 3,5
12TX ~ SAE - #12
16TX ~ SAE - #16
"A" ~ ALUM. HOUSING
1100~ 110 VDC 0.33
115A ~ 115 VAC 0.32
v 2 t t> 1 ner ized
L__
230A ~ 230 VAC 0.16 PSI BAR
"S" ~ STEEL HOUSING
0 12 24 36 48
G.P.M.(135 SUS)
L . . . . - - - - - - - - - - - - 1 0 - 0 4 4 . 0 _ _ _ _ _ _ _ _ _ _ _ ___.
11/05
Command Controls Corp. EMDV-16-C4
SOLENOID VALVE, NORMALLY CLOSED,
PILOT OPERATED, POPPET TYPE (2/2)

DESCRIPTION
This unit is a NORMALLY CLOSED, TWO POSITION, cartridge type, poppet
type, pilot operated, screw in type, solenoid operated, directional
control valve.

OPERATIONS
When solenoid coil is de-energized, this valve allows
no flow from ports 2 to 1 and free flow from ports 1 to 2.
When solenoid coil is energized, the poppet in this valve
is shifted and allows flow between ports 2 and 1 and free flow
between ports 1 and 2.

FEATURES AND BENEFITS


Continuous-duty, very low heat rise & waterproof solenoid coil.
Interchangeable solenoid coils & terminations options available.
Hardened precision fitted poppet & sleeve provides reliable, long life.
Very efficient, wet-armature solenoid core tube construction.
All external carbon steel parts are plated for longer life against the elements.
All cartridge valves are 100% functionally tested.
Industry common cavity.

SPECIFICATIONS
OPERATING PRESSURE: 5,000 PSI [350 Bar]
PROOF PRESSURE: 10,000 PSI [700 Bar]
FLOW: 50.0 GPM [190 1/m] See performance chart.
INTERNAL LEAKAGE: 5 drops/min L0.25 cc/m] @ 5,000 PSI (350 Bar)
VALVE HOUSINGS: 2500 PSI [175 Bar] = Aluminum - Anodized.
5000 PSI [350 Bar] = Steel - Unplated.
OPERATING TEMPERATURE: -40" to +250" F. [ -40" to + 120' C.]
OPERATING MEDIA: All general purpose hydraulic fluids such as
MIL -H-5606, SAE -#1 0, SAE -#20, etc.
RESPONSE TIME: First indication of change in pressure with 100%
voltage supplied @ 80% of nominal flow rating.
* Pull-in: 50 ms
* Drop-Out: 50 ms
SEAL KIT: SKN-1621 Buna "N"
SKV-1 621 Viton
INSTALLATION: No restrictions.
WEIGHT: 2.25 lb [1 ,20 kg] cartridge with coil only.
VALVE CAVITY: #C1620, See Page 0-014.0.

12/05
BOM
BOMITEM 28 15.5
Item No.
Catalog HY14-3000/US Flow Control Valves
Technical Information Series D PART NUMBER
Part No. DS1200SNC
DS1200SNC

General Description
Series D deceleration valve is a cam operated 2-way
valve with tapered spool. As the cam depresses the
plunger, flow thorugh the valve is gradually decreased
to the cut-off point.
This valve is also available as a normally closed, cam
operated 2-way valve.

Specfications
Maximum 210 Bar (3000 PSI)
Operating
Pressure
Maximum See flow vs. pressure drop curves,

D
Flow reverse flow vs. pressure drop, Features
flow vs. plunger travel curves
Nominal D600 37.9 LPM (10 GPM) • The exclusive “Colorflow” color-band reference scale on
the valve stem is a great convenience and time-saver
Flow D1200 132.5 LPM (35 GPM)
in setting the valve originally and in returning it to any
Port See dimensional drawings and/or previous setting.
Configurations ordering information for configuration
availability • A simple set screw locks the valve on any desired setting. 

Flow Data

Reverse Flow

3000-D1.p65, dd

D31 Parker Hannifin Corporation


Hydraulic Valve Division
Elyria, Ohio, USA
Catalog HY14-3000/US Flow Control Valves
Ordering Information Series D

Omit Nitrile
V Fluorocarbon

3000-D1.p65, dd

D32 Parker Hannifin Corporation


Hydraulic Valve Division
Elyria, Ohio, USA
Catalog HY14-3000/US Flow Control Valves
Performance Curves Series D

3000-D1.p65, dd

D34 Parker Hannifin Corporation


Hydraulic Valve Division
Elyria, Ohio, USA
Catalog HY14-3000/US Flow Control Valves
Performance Curves Series D

3000-D1.p65, dd

D35 Parker Hannifin Corporation


Hydraulic Valve Division
Elyria, Ohio, USA
Catalog HY14-3000/US Flow Control Valves
Dimensions Series D

Millimeter equivalents for inch dimensions are shown in (**)

Model DS1200S
Manifold mounted, normally open/normally closed
Deceleration Valve

3000-D1.p65, dd

D41 Parker Hannifin Corporation


Hydraulic Valve Division
Elyria, Ohio, USA
BOM ITEM 30
BOM Item
BOMPARTNo.No.
Item 15.6
15.6 H6B-N.15N-10.00S-63T1-11
NUMBER
Part No.
PartH6B-N1.5N-10.00S-.63T1-11
No. H6B-N1.5N-10.00-ST1-11

HEAVY DUTY HYDRAULIC


Series H6
3000 PSI RATED

586.778.7680 S ER I E S H 6
5
H 6 FEAT UR ES

1
6

10

4
9 3
12 12 13
5
7 7 11

8 2 8

1. HEAD/CAP- Precision machined steel head and cap 8. CUSHION NEEDLE ADJUSTMENT AND BALL CHECK-
provide close concentricity and accurate alignment Flush mounted captive cushion adjustment allows for
between piston, tube, piston rod and rod bearing. safe cushion adjustment under pressure. Special tip
2. CYLINDER BARREL- Damage resistant, heavy wall steel design and fine threads allow for precise adjustment
tubing, honed to an 8 to 16 micro finish for low frictional over a broad range of operations. Cushion ball check
drag and maximum seal and piston bearing life. allows for fast break-away under full power.
3. ROD CARTRIDGE- Extra long, high strength bronze 9. TUBE END SEALS- Extrusion resistant Teflon®
gland provides maximum bearing support and wear material is compatible with virtually all fluids and can
resistance. With certain exceptions, a removable operate in temperatures to 500°F.
retainer allows for gland removal without 10. PORTS- NPT ports are standard and can be rotated
cylinder disassembly. to any 90 degree position in relation to each other
4. PISTON- One piece fine grained cast iron piston and the mounting. SAE ports are optional at no
provides maximum strength and protection extra charge.
against shock loads. Anaerobic adhesive is used to 11. ROD SEAL- Twin lip urethane rod seal is pressure
permanently lock and seal the piston to the rod. energized and wear compensating for long, leak-free
5. PISTON ROD- High strength damage resistant piston service. Viton® seals are optional.
rod provides 100,000 PSI minimum yield material 12. PISTON SEALS- Pressure energized nitrile U-cups,
in 5/8” through 4 1/2” diameters. Larger diameters with Teflon® back-up rings are standard. Step cut
vary between 50,000 and 75,000 PSI minimum yield cast iron rings and Viton® seals are optional.
material. All rods are case hardened to 50-55 RC and 13. ROD WIPER- Nitrile double lip rod wiper acts as a
hard chrome plated to provide maximum wear life. secondary seal while keeping dirt, dust and other
Stainless steel is also available. contaminants out. Optional Viton® wiper is available
6. TIE RODS- 100,000 to 125,000 PSI minimum yield for fluid compatibility or temperatures to 400°F.
steel, pre-stressed for fatigue resistance, and roll Metallic scrapers and low friction wipers are
threaded for added strength. also available.
7. CUSHIONS- Head cushion sleeve and rear cushion
spear are machined to close tolerances to
provide a gradual deceleration and reduced shock
at end of stroke.

S E R IE S H 6 MI 586.778.7680
6 AL 256.351.8081
SIDE MOUNTS
STYLE A PAGE 10-11 STYLE B PAGE 10-11 STYLE E PAGE 12-13 STYLE H PAGE 10-11
NFPA-MS2 NFPA-MS4 NFPA-MS7 NFPA-MS3

SIDE LUGS SIDE TAPPED SIDE END LUGS CENTER-LINE LUGS


1 1/2-8" BORE 1 1/2-8" BORE 1 1/2-8" BORE 1 1/2-8" BORE

END MOUNTS
STYLE F PAGE 24-25 STYLE R PAGE 24-25 STYLE G PAGE 26-27 STYLE P PAGE 26-27
NFPA-MF1 NFPA-MF2 NFPA-ME5 NFPA-ME6

HEAD CAP
HEAD RECTANGULAR FLANGE CAP RECTANGULAR FLANGE RECTANGULAR INTEGRAL FLANGE RECTANGULAR INTEGRAL FLANGE
1 1/2-8" BORE 1 1/2-8" BORE 1 1/2-14" BORE 1 1/2-14" BORE
STYLE J PAGE 24-25 STYLE S PAGE 24-25 STYLE X PAGE 28-29 STYLE Z PAGE 28-29
NFPA-MF5 NFPA-MF6 NFPA-ME3 NFPA-ME4

HEAD CAP
HEAD SQUARE FLANGE CAP SQUARE FLANGE SQUARE INTEGRAL FLANGE SQUARE INTEGRAL FLANGE
1 1/2-8" BORE 1 1/2-8" BORE 10-20" BORE 10-20" BORE
STYLE K 30-31 L PAGE 30-31 STYLE M PAGE 30-31 STYLE N PAGE 30-31
NFPA-MX1 NFPA-MX3 NFPA-MX2

NO TIE RODS EXTENDED BOTH ENDS TIE RODS EXTENDED HEAD TIE RODS EXTENDED CAP TIE RODS EXTENDED
1 1/2-20" BORE 1 1/2-8" BORE 1 1/2-8" BORE 1 1/2-8" BORE

PIVOT MOUNTS – CLEVIS AND TRUNNION


STYLE C PAGE 16-19 STYLE U PAGE 20-23 STYLE W PAGE 20-23 STYLE T PAGE 20-21
NFPA-MP1 NFPA-MT1 NFPA-MT2 NFPA-MT4

FIXED CLEVIS HEAD TRUNNION CAP TRUNNION INTERMEDIATE FIXED TRUNNION


1 1/2-20" BORE 1 1/2-20" BORE 1 1/2-20" BORE 1 1/2-8" BORE
STYLE V PAGE 16-19 STYLE Q PAGE 14-15
NFPA-MP3 NFPA-MPU3
EXTENDED KEY PLATE
(ADD “S” IN PART # AND STATE
EXTENDED KEY PLATE IN
DESCRIPTION)
CAP FIXED EYE SPHERICAL BEARING
1 1/2-14" BORE 1 1/2-6" BORE

YATES HEAVY DUTY HYDRAULIC CYLINDERS ARE DESIGNED


TO ACCEPT YATES STANDARD MOUNTING ACCESSORIES.
SEE PAGES 34-36 1 1/2-8" BORE PAGE 32 PAGE 32-33

586.778.7680 . 0 6 / 5 */ (  4 5 :- & 4  t  S ER I E S H 6
7
P R E SS URE R ATIN GS

PISTON ROD DIAMETER (INCHES) PRESSURE RATINGS (PSI)


CYLINDER BORE
(INCHES) HEAVY-DUTY 4:1 SAFETY
STANDARD OVERSIZE 2:1 SERVICE FACTOR
1 1/2 5/8 1 3000 * 2000
2 1 1 3/8 3000 * 2000 FOR HIGHER
2 1/2 1 1 3/8 1 3/4 3000 * 1950 PRESSURES
3 1/4 1 3/8 1 3/4 2 3000 * 2100
CONSULT
4 1 3/4 2 2 1/2 3000 * 1900
FACTORY
5 2 2 1/2, 3 3 1/2 3000 * 1900
6 2 1/2 3, 3 1/2 4 3000 * 2000
7 3 3 1/2, 4, 4 1/2 5 3000 * 1850
8 3 1/2 4, 4 1/2, 5 5 1/2 3000 * 1900
10 4 1/2 5, 5 1/2 7 3000 *
* PRESSURE FOR “F” AND “R” MOUNTS (SEE PAGE 24)
12 5 1/2 7 8 3000 * AND “Q” MOUNTS (SEE PAGE 14) IS LOWER
14 7 8, 9 10 3000 *
Φ 4:1 SAFETY FACTOR BASED ON FAILURE
16 8 9, 10 3000 * PRESSURES OF WEAKEST COMPONENT AND
18 9 10 3000 * STANDARD ROD SIZE
20 10 3000 *

H 6 RE TAIN ER INFORMATION

H6 cylinders with the following bore and rod combinations use circular retainers which
permit removal of rod cartridge without disassembling cylinder.

2 ½” bore with 1” rod


3 ¼” bore with 1 3/8” rod
4” thru 20” bores with all rod diameters

H6 cylinders with the following bore and rod combinations


use full plate retainer construction.

1 1/2” bore with 5/8" and 1” rods


2” bore with 1” and 1 3/8” rods
2 1/2" bore with 1 3/8" and 1 3/4" rods
3 1/4” bore with 1 3/4" and 2” rods

L A R GE B OR E TIE ROD IN FO RM AT IO N
On large bore cylinders, two or three tie rods are used at each corner of the 10, 12, 14, 16, 18 and 20 inch bore
sizes. This reduces flexing of head and cap under pressure.

BORE RA RB RC TIE ROD


10 5.291 3.775 NA 1 1/8-12
12 6.27 4.555 NA 1 1/4-12
14 7.485 6.143 4.409 1 1/4-12
16 8.086 6.093 NA 1 1/2-12
18 9.589 7.91 5.761 1 1/2-12
20 10.437 8.75 6.649 1 1/2-12

S E R IE S H 6 MI 586.778.7680
8 AL 256.351.8081
H OW TO ORDE R H6 CYL INDE R S H6B-N1.5N-10.00-ST1-11
H 6 A D N 3 . 2 N – 4 8 . 2 5 S 1 . 3 8 T 2 S 1 1
Feature Description Page # Symbol
Series Heavy Duty Hydraulic 8 H6
Mounting Style Side lugs (MS2) 7 A
Side tapped (MS4) B
Side end lugs (MS7) E
Center-line lugs (MS3) H
Head rectangular flange (MF1) F
Cap rectangular flange (MF2) R
Head square flange (MF5) J
Cap square flange (MF6) S
Head rectangular integral flange (ME5) G
Cap rectangular integral flange (ME6) P
Head square integral flange (ME3) X
Cap square integral flange (ME4) Z
No tie rods extended (MX0) K
Both ends tie rods extended (MX1) L
Head tie rods extended (MX3) M
Cap tie rods extended (MX2) N
Cap clevis (MP1) C
Cap eye (MP3) V
Spherical bearing (MPU3) Q
Head trunnion (MT1) U
Cap trunnion (MT2) W
Intermediate fixed trunnion (MT4) T
Double Rod Double rod design if needed 32-33 D
Cushions No cushions N
Cushion head end only R
Cushion cap end only C
Cushioned both ends B
Bore size Specify in inches 106-107 1.50
Piston seals Nitrile U-cups 120 N
Cast iron rings C
Poly seals P
Viton® seals V
Fluorocarbon poly seals F
Other (Specify) X
Stroke Specify in inches with 2 place decimal 106-107 10.00
Ports NPTF N
SAE S
Welded coupler W
Other (Specify) X
Rod dia. Specify in inches 106-107 .63
Rod Seals Twin lip hydraulic seal (standard) 120 T
Poly seals P
Viton® seals V
Fluorocarbon poly seals F
Other (Specify) X
Rod End Standard male 37 2
Standard female 4
Intermediate male 1
Long female 3
Extended standard male 5
Extended intermediate male 6
Plain rod end 7
Male full thread 8
Male rod coupling 9
Special male (specify) M
Special female (specify) F
Special stud (specify) S
Special other (specify) X
Specials High load piston 120 S
Specify Stop tube
Proximity switches
Non-standard mount
Stainless steel rod
Extra rod extension
Many more options available
Head port specify location 1-4 1-4
Cap port specify location 1-5 1-5

586.778.7680 H O W TO O R D E R t  S ER I E S H 6
9
SIDE LUGS MOUNT

“A”
YATES STYLE A
NFPA-MS2

SIDE TAPPED MOUNT

“B”
YATES STYLE B
NFPA-MS4

CENTER-LINE LUGS MOUNT

“H”
YATES STYLE H
NFPA-MS3

† HEAD END PORTS SHALLOW TAPPED


t $0/46-5'"$503:'03"7"*-"#*-*5:0'4"&1035015*0/
∆ (4) SPANNER HOLES USED INSTEAD OF FLATS ON 4” DIA. AND LARGER RODS
f 5)&4&$:-*/%&34)"7&'6--1-"5&3&5"*/&3464&i&w%*.&/4*0/*/45&"%0'i3.wū4&&1"(&
‡ B DIMENSION TOLERANCE -.001/ -.003
 44%*.&/4*0/$)"/(&40/%06#-&30%$:-*/%&34ū4&&1"(&'03%&5"*-4
NOTE: SUGGESTED THAT THESE MOUNTS #&,&:&%031*//&%5013&7&/54)*'5*/(4&&1"(&
 $0/46-5'"$503:'03%*.&/4*0/4

S E R IE S H 6 MI 586.778.7680
10 AL 256.351.8081
STANDARD ROD ENDS
#2 STD MALE #4 STD FEMALE #1 MALE
NFPA-SM NFPA-SF NFPA-IM

SAE ADD STROKE


BORE E EE OPT. F G J K NT SB ST SU SW TN TS US LB P SN SS*
1 1/2 2 1/2 1/2 10 3/8 1 3/4 1 1/2 3/8 3/8-16 3/8 1/2 15/16 3/8 3/4 3 1/4 4 5 3 2 7/8 3 7/8
2 3 1/2 10 5/8 1 3/4 1 1/2 7/16 1/2-13 1/2 3/4 1 1/4 1/2 15/16 4 5 5 1/4 3 2 7/8 3 5/8
2 1/2 3 1/2 1/2 10 5/8 1 3/4 1 1/2 7/16 5/8-11 3/4 1 1 9/16 11/16 1 5/16 4 7/8 6 1/4 5 3/8 3 1/8 3 3 3/8
3 1/4 4 1/2 3/4 12 3/4 2 1 3/4 9/16 3/4-10 3/4 1 1 9/16 11/16 1 1/2 5 7/8 7 1/4 6 1/4 3 5/8 3 1/2 4 1/8
4 5 3/4 12 7/8 2 1 3/4 9/16 1-8 1 1 1/4 2 7/8 2 1/16 6 3/4 8 1/2 6 5/8 3 7/8 3 3/4 4
5 6 1/2 3/4 12 7/8 2 1 3/4 3/4 1-8 1 1 1/4 2 7/8 2 15/16 8 1/4 10 7 1/8 4 3/8 4 1/4 4 1/2
6 7 1/2 1 16 1 2 1/4 2 1/4 7/8 1 1/4-7 1 1/4 1 1/2 2 1/2 1 1/8 3 5/16 9 3/4 12 8 3/8 5 5 1/8 5 1/8
7 8 1/2 1 1/4 20 1 2 3/4 2 3/4 1 1 1/2-6 1 1/2 1 3/4 2 7/8 1 3/8 3 3/4 11 1/4 14 9 1/2 5 1/2 5 7/8 5 3/4
8 9 1/2 1 1/2 24 1 3 3 1 1/16 1 1/2-6 1 1/2 1 3/4 2 7/8 1 3/8 4 1/4 12 1/4 15 10 1/2 6 1/4 6 5/8 6 3/4

ENVELOPE AND
BORE ROD DIA. THREAD ROD EXTENSIONS AND PILOT DIMENSIONS MOUNTING DIMENSIONS
MM KK CC A B‡ C D V W TK RM XS XT Y
1 1/2 5/8 7/16-20 1/2-20 3/4 1 1/8 3/8 1/2 1/4 5/8 9/16 § 1 3/8 2 1 15/16
1 †• 3/4-16 7/8-14 1 1/8 1 1/2 1/2 7/8 1/2 1 Φ § 1 3/4 Φ 2 5/16
2 1 3/4-16 7/8-14 1 1/8 1 1/2 1/2 7/8 1/4 3/4 1/2 § 1 7/8 2 3/8 2 5/16
1 3/8 †• 1-14 1 1/4-12 1 5/8 2 5/8 1 1/8 3/8 1 Φ § 2 1/8 Φ 2 9/16
2 1/2 1 3/4-16 7/8-14 1 1/8 1 1/2 1/2 7/8 1/4 3/4 13/16 2 1/2 2 1/16 2 3/8 2 5/16
1 3/8 † 1-14 1 1/4-12 1 5/8 2 5/8 1 1/8 3/8 1 Φ § 2 5/16 Φ 2 9/16
1 3/4 †• 1 1/4-12 1 1/2-12 2 2 3/8 3/4 1 1/2 1/2 1 1/4 Φ § 2 9/16 Φ 2 13/16
3 1/4 1 3/8 1-14 1 1/4-12 1 5/8 2 5/8 1 1/8 1/4 7/8 3/4 3 7/32 2 5/16 2 3/4 2 11/16
1 3/4 1 1/4-12 1 1/2-12 2 2 3/8 3/4 1 1/2 3/8 1 1/8 3/4 § 2 9/16 3 2 15/16
2† 1 1/2-12 1 3/4-12 2 1/4 2 5/8 7/8 1 3/4 3/8 1 1/4 Φ § 2 11/16 Φ 3 1/16
4 1 3/4 1 1/4-12 1 1/2-12 2 2 3/8 3/4 1 1/2 1/4 1 1 3 7/8 2 3/4 3 2 15/16
2 1 1/2-12 1 3/4-12 2 1/4 2 5/8 7/8 1 3/4 1/4 1 1/8 Φ 4 2 7/8 Φ 3 1/16
2 1/2 1 7/8-12 2 1/4-12 3 3 1/8 1 2 1/8 3/8 1 3/8 Φ 4 7/16 3 1/8 Φ 3 5/16
5 2 1 1/2-12 1 3/4-12 2 1/4 2 5/8 7/8 1 3/4 1/4 1 1/8 1 1/8 4 2 7/8 3 1/8 3 1/16
2 1/2 1 7/8-12 2 1/4-12 3 3 1/8 1 2 1/8 3/8 1 3/8 1 1/8 4 7/16 3 1/8 3 3/8 3 5/16
3 2 1/4-12 2 3/4-12 3 1/2 3 3/4 1 2 5/8 3/8 1 3/8 1 1/8 5 1/4 3 1/8 3 3/8 3 5/16
3 1/2 2 1/2-12 3 1/4-12 3 1/2 4 1/4 1 3 3/8 1 3/8 Φ 5 5/8 3 1/8 Φ 3 5/16
6 2 1/2 1 7/8-12 2 1/4-12 3 3 1/8 1 2 1/8 1/4 1 1/4 1 5/16 4 7/16 3 3/8 3 1/2 3 7/16
3 2 1/4-12 2 3/4-12 3 1/2 3 3/4 1 2 5/8 1/4 1 1/4 1 5/16 5 1/4 3 3/8 3 1/2 3 7/16
3 1/2 2 1/2-12 3 1/4-12 3 1/2 4 1/4 1 3 1/4 1 1/4 1 5/16 5 5/8 3 3/8 3 1/2 3 7/16
4 3-12 3 3/4-12 4 4 3/4 1 ∆ 1/4 1 1/4 Φ 6 7/16 3 3/8 Φ 3 7/16
7 3 2 1/4-12 2 3/4-12 3 1/2 3 3/4 1 2 5/8 1/4 1 1/4 1 1/8 5 1/4 3 5/8 3 13/16 3 3/4
3 1/2 2 1/2-12 3 1/4-12 3 1/2 4 1/4 1 3 1/4 1 1/4 1 1/8 5 5/8 3 5/8 3 13/16 3 3/4
4 3-12 3 3/4-12 4 4 3/4 1 ∆ 1/4 1 1/4 1 1/8 6 7/16 3 5/8 3 13/16 3 3/4
4 1/2 3 1/4-12 4 1/4-12 4 1/2 5 1/4 1 ∆ 1/4 1 1/4 Φ 7 1/8 3 5/8 Φ 3 3/4
5 3 1/2-12 4 3/4-12 5 5 3/4 1 ∆ 1/4 1 1/4 Φ 7 5/8 3 5/8 Φ 3 3/4
8 3 1/2 2 1/2-12 3 1/4-12 3 1/2 4 1/4 1 3 1/4 1 1/4 1 9/16 5 5/8 3 5/8 3 15/16 3 7/8
4 3-12 3 3/4-12 4 4 3/4 1 ∆ 1/4 1 1/4 1 9/16 6 7/16 3 5/8 3 15/16 3 7/8
4 1/2 3 1/4-12 4 1/4-12 4 1/2 5 1/4 1 ∆ 1/4 1 1/4 1 9/16 7 1/8 3 5/8 3 15/16 3 7/8
5 3 1/2-12 4 3/4-12 5 5 3/4 1 ∆ 1/4 1 1/4 1 9/16 7 5/8 3 5/8 3 15/16 3 7/8
5 1/2 4-12 5 1/4-12 5 1/2 6 1/4 1 ∆ 1/4 1 1/4 Φ 8 3/8 3 5/8 Φ 3 7/8

586.778.7680 1 1 /2 T HR U 8 BO R E t  S E R I E S H 6
11
BOM Item No. 15.7
Part No. 6-10 F5OLO-SS

BOM ITEM 25
PART NUMBER RPIC-MAN

Capacity:
Pilot operated, balanced piston relief valve 100 gpm (380 L/min.)

Functional Group: Model:


Products : Cartridges : Relief : 2 Port : Pilot Operated, Balanced Piston RPIC

Product Description
Pilot-operated, balanced-piston relief cartridges are normally closed pressure regulating valves. When the pressure at the
inlet (port 1) reaches the valve setting, the valve starts to open to tank (port 2), throttling flow to regulate the pressure.
These valves are accurate, have low pressure rise vs. flow, they are smooth and quiet, and are moderately fast.

Download

Technical Features
All 2-port relief cartridges (except pilot reliefs) are physically and Back pressure on the tank port (port 2) is directly additive to the valve
functionally interchangeable (same flow path, same cavity for a given setting at a 1:1 ratio.
frame size).
Will accept maximum pressure at port 2; suitable for use in cross port Corrosion resistant cartridge valves are intended for use in corrosive
relief circuits. If used in cross port relief circuits, consider spool leakage. environments and are identified by the model code suffix /AP (see
Option Selection below). External parts are made from stainless steel
with titanium or brass components, where applicable. Internal parts are
made from carbon steel leaded alloy, the same as standard valves. For
further details, please see the Materials of Construction page.
Main stage orifice is protected by a 150 micron stainless steel screen. Incorporates the Sun floating style construction to minimize the
possibility of internal parts binding due to excessive installation torque
and/or cavity/cartridge machining variations.
Not suitable for use in load holding applications due to spool leakage.

Technical Data
U.S. Units Metric Units
Cavity T-16A
Capacity 100 gpm 380 L/min.
Factory Pressure Settings Established at 4 gpm 15 L/min.
Maximum Operating Pressure 5000 psi 350 bar
Maximum Valve Leakage at 110 SUS (24 cSt) 4 in³/min.@1000 psi 65 cc/min.@70 bar
Response Time - Typical 10 ms
Series (from Cavity) Series 3
Adjustment - Number of Clockwise Turns to Increase Setting 5
Valve Hex Size 1 1/4 in. 31,8 mm
Valve Installation Torque 150 - 160 lbf ft 200 - 215 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Seal Kits - Cartridge Buna: 990-016-007
Seal Kits - Cartridge Viton: 990-016-006
Model Weight 1.19 lb. 0.54 kg.

RPIC-MAN
RPIC-LAN

Material/Coating
Control Adjustment Range Seal Material
Modifier
Preferred Options Preferred Options Preferred Options Preferred Options

L Standard Screw Adjustment A 100 - 3000 psi (7 - 210 bar), N Buna-N No modifier (standard material
Standard Options 1000 psi (70 bar) Standard Standard Options with no special coating)
Setting Special Options
W 150 - 4500 psi (10,5 - 315
C* Tamper Resistant - Factory V Viton
bar), 1000 psi (70 bar) /AP Stainless Steel, Passivated
Set
Standard Setting
W* Max. Setting Limiter Control: C
Standard Options
Control: L
B 50 - 1500 psi (3,5 - 105 bar), Our corrosion resistant product
1000 psi (70 bar) Standard line is growing! If you are
Setting interested in a corrosion
C 150 - 6000 psi (10,5 - 420 resistant option for this model,
bar), 1000 psi (70 bar) please contact Sun.
Standard Setting
D 25 - 800 psi (1,7 - 55 bar), 400
psi (28 bar) Standard Setting
E 25 - 400 psi (1,7 - 28 bar), 200
psi (14 bar) Standard Setting
N 60 - 800 psi (4 - 55 bar), 400
psi (28 bar) Standard Setting
Q 60 - 400 psi (4 - 28 bar), 200
psi (14 bar) Standard Setting

Additional Options (Click Here)


Control Adjustment Range Seal Material

K Handknob T 40 - 200 psi (2,8 - 14 bar), 100 psi (7 bar)


Standard Setting
M Capped Screw Adjustment with Lockwire
Holes
Q* Capped and Lockwired

When the modifier is /AP, the control must be C or L

* Special Setting required, specify at time of order


Customer specified setting stamped on hex $ 2.00

Related Models
RPIC8
Related Documents (opens in new window):
Explanation of Sun cartridge control options - US units.
Explanation of Sun cartridge control options - metric units.
Two-piece, floating cartridge construction.

Copyright © 2002-2011 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM ITEM 26
BOM Item No. 15.8
PART NUMBER DNCA-MXN-211
Part No. DNCA-MXN-211
Capacity:
4-way, 2-position, solenoid-operated directional spool valve with closed 8 gpm (30
transition L/min.)
Functional Group: Model:
Products : Cartridges : Solenoid Operated : 4-Way : 2 Position, Closed Transition DNCA

Product Description
This solenoid-operated, 4-way, 2-position cartridge is a direct-acting, balanced spool directional valve. The transition between positions is closed. The
closed transition greatly reduces the loss of oil when shifting which can be of particular importance in pilot control circuits.

X-Control, A-Spool X-Control, B-Spool X-Control, C-Spool


Download Download Download

X-Control, J-Spool X-Control, L-Spool X-Control, S-Spool


Download Download Download

X-Control, T-Spool X-Control, W-Spool X-Control, X-Spool


Download Download Download

X-Control, Z-Spool
Download
Technical Features
The solenoid tube assembly is fatigue rated for 5000 psi (350 bar) The solenoid's unique magnetic design results in a high efficiency
service. solenoid, yielding high spool actuating force per Watt expended, leading
to reliable valve shifting.
This valve is direct actuated and requires no minimum hydraulic Coils are interchangeable with other Sun Series 1 solenoid products and
pressure for operation. can be mounted on the tube in either direction.
This valve utilizes a wet armature design. This means that the working Coil connector options offer ratings up to IP69K. See individual coil
fluid surrounds the armature and is exposed to the heat generated by product pages for details. Additional weatherized coils and kits are
the coil. This can be a factor if the coil is energized for long periods of available for more complete environmental protection.
time. Some fluids, notably water/glycol mixtures, break down at these
temperatures over time and form varnishes that will affect the function
of the cartridge.
A wide variety of coil termination and voltage options are available. Incorporates the Sun floating style construction to minimize the
possibility of internal parts binding due to excessive installation torque
and/or cavity/cartridge machining variations.

Technical Data
U.S. Units Metric Units
Cavity T-31A
Capacity 8 gpm 30 L/min.
Manual Override Force Requirement 5 lbs/1000 psi @ Port 1 33 N/100 bar @ Port 1
Manual Override Stroke .10 in. 2,5 mm
Maximum Operating Pressure 5000 psi 350 bar
Maximum Valve Leakage at 110 SUS (24 cSt) 10 in³/min.@3000 psi 160 cc/min.@210 bar
Response Time - Typical 50 ms
Series (from Cavity) Series 1
Switching Frequency 15000 cycles/hr
Solenoid Tube Diameter .75 in. 19 mm
Valve Hex Size 7/8 in. 22,2 mm
Valve Installation Torque 30 - 35 lbf ft 40 - 50 Nm
Seal Kits - Cartridge Buna: 990-431-007
Seal Kits - Cartridge Viton: 990-431-006
Seal Kits - Coil Viton: 990-770-006
Model Weight 0.58 lb. 0.26 kg.
DNCA-MXN-211
DNCA-XXN-*** $73.50
Recommended List Price

Control Spool Configuration Seal Material Coil

Standard Options Preferred Options Standard Options


*** See Coil Options Below
M Manual Override +6.00 C Closed, Shift to Through +0.00 N Buna-N +0.00
X No Manual Override +0.00 X Cross, Shift to Through +0.00 V Viton +6.00
Standard Options

A A to T, Shift to Through +5.00


B B to T, Shift to Through +5.00
J Open, Shift to Through +0.00
L Cross, Shift to P to A, B +0.00
and T Blocked
S Regen, Shift to Through +0.00
T +0.00
Tandem, Shift to
Through
W A and B Bleed to T, Shift +9.00
to Through
Z Motor, Shift to Through +0.00
Standard Coil Options (View All)

DIN 43650 3 pin


SAE J858A AMP Junior Timer Twin Lead Metri-Pack Deutsch DT04-2P
(Hirschman)

*** no coil 528 SAE J858A 28 VDC +25.30 812N Metri-Pack 12 VDC no +24.40
transient voltage
suppression (TVS) diodes
211 DIN 43650 3 pin +36.40 536 SAE J858A 36 VDC +22.50 814 Metri-Pack 14 VDC +27.70
(Hirschman) 115 VAC
212 DIN 43650 3 pin +20.40 612 AMP Junior Timer 12 VDC +19.90 814N Metri-Pack 14 VDC no +27.20
(Hirschman) 12 VDC transient voltage
suppression (TVS) diodes
212N DIN 43650 3 pin +19.90 612N AMP Junior Timer 12 VDC no +19.40 824 Metri-Pack 24 VDC +24.90
(Hirschman) 12 VDC no transient voltage
transient voltage suppression (TVS) diodes
suppression (TVS) diodes
214 DIN 43650 3 pin +23.20 614 AMP Junior Timer 14 VDC +22.60 828 Metri-Pack 28 VDC +27.70
(Hirschman) 14 VDC
214N DIN 43650 3 pin +22.70 624 AMP Junior Timer 24 VDC +19.90 836 Metri-Pack 36 VDC +27.70
(Hirschman) 14 VDC no
transient voltage
suppression (TVS) diodes
223 DIN 43650 3 pin +36.40 624N AMP Junior Timer 24 VDC no +19.40 848 Metri-Pack 48 VDC +27.70
(Hirschman) 230 VAC transient voltage
suppression (TVS) diodes
224 DIN 43650 3 pin +20.40 628 AMP Junior Timer 28 VDC +22.60 912 Deutsch DT04-2P 12 VDC +26.20
(Hirschman) 24 VDC
224N DIN 43650 3 pin +19.90 636 AMP Junior Timer 36 VDC +22.60 912N Deutsch DT04-2P 12 VDC no +25.70
(Hirschman) 24 VDC no transient voltage
transient voltage suppression (TVS) diodes
suppression (TVS) diodes
228 DIN 43650 3 pin +23.20 712 Twin Lead 12 VDC +22.50 914 Deutsch DT04-2P 14 VDC +29.10
(Hirschman) 28 VDC
236 DIN 43650 3 pin +23.20 712N Twin Lead 12 VDC no +22.00 914N Deutsch DT04-2P 14 VDC no +28.60
(Hirschman) 36 VDC transient voltage transient voltage
suppression (TVS) diodes suppression (TVS) diodes
248 DIN 43650 3 pin +23.20 724 Twin Lead 24 VDC +22.50 924 Deutsch DT04-2P 24 VDC +26.20
(Hirschman) 48 VDC
297 DIN 43650 3 pin +48.80 724N Twin Lead 24 VDC no +22.00 924N Deutsch DT04-2P 24 VDC no +25.70
(Hirschman) 24 VAC transient voltage transient voltage
suppression (TVS) diodes suppression (TVS) diodes
298 DIN 43650 3 pin +48.80 728 Twin Lead 28 VDC +25.30 928 Deutsch DT04-2P 28 VDC +29.10
(Hirschman) 220 VDC
299 DIN 43650 3 pin +48.80 736 Twin Lead 36 VDC +25.30 936 Deutsch DT04-2P 36 VDC +29.10
(Hirschman) 127 VDC
514 SAE J858A 14 VDC +25.30 812 Metri-Pack 12 VDC +24.90 948 Deutsch DT04-2P 48 VDC +29.10
524 SAE J858A 24 VDC +22.50

Embedded Coil Options (Click Here)


2E12V DIN 43650 3 pin +172.90 4E12V Deutsch DT04-6P +161.10 4E24V Deutsch DT04-6P +161.10
(Hirschman) programmable programmable via IR link programmable via IR link
via IR link coil/power saver coil/power saver 12 VDC 0- coil/power saver 24 VDC 0-
12 VDC 0-10V 10V 10V
2E24V +172.90
DIN 43650 3 pin
(Hirschman) programmable
via IR link coil/power saver
BOM Item No. 15.9
BOM ITEM 26.1
Part No. W5V
PART NUMBER W5V

Functional Group:
Model:
Products : Manifolds : Sandwich : Directional : ISO 03 : Cover manifold, 4 way, port 1 to T, port 2 to A, port 3 to P, port
W5V
4 to B

Face: 6

Function

Port Headings and Sizes

Technical Data
U.S. Units Metric Units
Cavity T-31A
Cover manifold, 4 way, port 1 to T, port 2 to A, port 3
Body Features
to P and port 4 to B
Body Type Sandwich
Interface ISO 03
Open Cavity Quantity 1
Mounting Hole Diameter .21 in. 5,4 mm
Mounting Hole Depth Through
Mounting Hole C'bore Diameter .36 in. 9,1 mm
Mounting Hole C'bore Depth .32 in. 8,1 mm
Mounting Hole Quantity 4
Model Weight 0.88 lb. 0.40 kg.
Option Selection U.S. Dollar 6
Aluminum Body Pressure Rating: 3000 psi (210 bar)
Recommended List Price
Ductile Iron Body Pressure Rating: 5000 psi (350 bar)
Model Code Description Price
W5V Aluminum, Buna-N, U.S. Units $90.80
W5V/S Ductile Iron, Buna-N, U.S. Units $162.10
W5V/V Aluminum, Viton, U.S. Units $90.80
W5V/Y Ductile Iron, Viton, U.S. Units $162.10

Display Components
Part Description Quantity
500-002-012 O-Ring 4
811-001-006 Pin 1
A330-006-004 Sub-assembly 1

Special Notes
Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold
material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than
3000 psi (210 bar), regardless of the port type/size specified.

Copyright © 2002-2012 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM ItemBOMNo.
ITEM
15.1022
Part No.PART NUMBER CXJA-XAN
CXJA-XAN
Capacity:
Free flow nose to side check valve 160 gpm (640 L/min.)

Functional Group: Model:


Products : Cartridges : Check : 2-Port : Free Flow Nose to Side CXJA

Product Description
Free-flow, nose-to-side check valves are on/off circuit components that allow free flow from the inlet (port 1) to the outlet (port 2) and
block flow in the opposite direction.

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Technical Features
Two-port check valves share the same cavity for a given frame size, Corrosion resistant cartridge valves are intended for use in corrosive
however, pay close attention as flow paths may be in opposite environments and are identified by the model code suffix /AP (see
directions. Option Selection below). External parts are made from stainless steel
with titanium or brass components, where applicable. Internal parts are
made from carbon steel leaded alloy, the same as standard valves. For
further details, please see the Materials of Construction page.
Check valves offer extremely low leakage rates with a maximum Incorporates the Sun floating style construction to minimize the
leakage of less than 1 drop per minute (0,07 cc/min). possibility of internal parts binding due to excessive installation torque
and/or cavity/cartridge machining variations.
Will accept 5000 psi (350 bar) at ports 1 and 2.

Technical Data
U.S. Units Metric Units
Cavity T-18A
Capacity 160 gpm 640 L/min.
Maximum Operating Pressure 5000 psi 350 bar
Maximum Valve Leakage at 110 SUS (24 cSt) 1 drops/min. 0,07 cc/min.
Series (from Cavity) Series 4
Valve Hex Size 1 5/8 in. 41,3 mm
Valve Installation Torque 350 - 375 lbf ft 475 - 500 Nm
Seal Kits - Cartridge Buna: 990-018-007
Seal Kits - Cartridge Viton: 990-018-006
Model Weight 2.09 lb. 0.95 kg.

CXJA XAN
CXJA-XCN

Material/Coating
Control Cracking Pressure Seal Material
Modifier
Preferred Options Preferred Options Preferred Options Preferred Options

X Not Adjustable A 4 psi (0,3 bar) N Buna-N No modifier (standard material


Standard Options with no special coating)
C 30 psi (2 bar)
Special Options
Standard Options
V Viton
/AP Stainless Steel, Passivated
B 15 psi (1 bar)
Control: X
D 50 psi (3,5 bar)
Our corrosion resistant product
E 75 psi (5 bar)
line is growing! If you are
F 100 psi (7 bar) interested in a corrosion
G 150 psi (10,5 bar) resistant option for this model,
please contact Sun.

Additional Options (Click Here)


Control Cracking Pressure Seal Material

L Standard Screw Adjustment Z 1 psi (0,07 bar)

If the control is L, the range must be B or C


When the modifier is /AP, the control must be X

Copyright © 2002-2011 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM
BOM Item 38
ITEM No. 15.11
Part No.
PART NFEC-KEN
NUMBER NFEC-KEN

Capacity:
Fully adjustable needle valve .38 in. (9,7 mm)

Functional Group: Model:


Products : Cartridges : Flow Control : 2 Port : Fully Adjustable Needle Valve NFEC

Product Description
Needle valves are fully adjustable orifices used to regulate flow. They are infinitely adjustable from fully closed up to the maximum
orifice diameter. They are not pressure-compensated. They may be used as flow controls or as shutoff valves.

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Technical Features
All 2-port flow control cartridges are physically and functionally The sharp-edged orifice design minimizes flow variations due to
interchangeable (i.e. same flow path, same cavity for a given frame viscosity changes.
size). However, cartridge extension dimensions from the mounting
surface may vary.
Because needle valves are non-compensating devices, the fixed orifice The flow path through this valve is bi-directional. The preferred path is
size will regulate flow through the valve in proportion to the square port 1 to 2, to allow interchangeability with other flow controls.
root of the pressure differential across ports 1 and 2.
A balanced adjustment mechanism allows for easy adjustment even at There is no leakage when the adjustment mechanism is turned to the
high pressures. shut-off position.

Technical Data
U.S. Units Metric Units
Cavity T-16A
Capacity .38 in. 9,7 mm
Adjustment - Number of Counterclockwise Turns - Fully Closed to Fully Open 5
Maximum Operating Pressure 5000 psi 350 bar
Series (from Cavity) Series 3
Valve Hex Size 1 1/4 in. 31,8 mm
Valve Installation Torque 150 - 160 lbf ft 203 - 217 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Seal Kits - Cartridge Buna: 990-016-007
Seal Kits - Cartridge Viton: 990-016-006
Model Weight 1.22 lb. 0.55 kg.

NFEC-KEN
NFEC-LEN $72.10
Recommended List Price

Control Maximum Orifice Diameter Seal Material


Preferred Options Preferred Options Preferred Options

L Standard Screw +0.00 E .38 in. (9,7 mm) +0.00 N Buna-N +0.00
Adjustment Standard Options Standard Options
Standard Options

F .28 in. (7,1 mm) +3.00 V Viton +3.50


H Calibrated Handknob +10.00
with Detent Lock
K Handknob +6.00

Related Documents (opens in new window):


Explanation of Sun cartridge control options - US units.
Explanation of Sun cartridge control options - metric units.

Copyright © 2002-2012 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM Item No. 15.12
BOM ITEM 27.1
Part No. W4P
PART NUMBER W4P

Functional Group: Model:


Products : Manifolds : Sandwich : Flow Control : ISO 03 : Meter-out on A and B W4P

Face: 10

Function

Flow Control, Meter-Out A and B

Port Headings and Sizes

Technical Data
U.S. Units Metric Units
Cavity T-13A
Body Features Meter out A and B
Body Type Sandwich
Interface ISO 03 - 40mm
Open Cavity Quantity 2
Mounting Hole Diameter .21 in. 5,4 mm
Mounting Hole Depth Through
Mounting Hole Quantity 4
Model Weight 0.81 lb. 0.37 kg.

Option Selection U.S. Dollar 6


Aluminum Body Pressure Rating: 3000 psi (210 bar)
Recommended List Price
Ductile Iron Body Pressure Rating: 5000 psi (350 bar)
Model Code Description Price
W4P Aluminum, Buna-N, U.S. Units $85.50
W4P/S Ductile Iron, Buna-N, U.S. Units $154.50
W4P/V Aluminum, Viton, U.S. Units $85.50
W4P/Y Ductile Iron, Viton, U.S. Units $154.50

Display Components
Part Description Quantity
500-001-012 O-Ring 4
811-001-006 Pin 1

Special Notes
Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold
material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than
3000 psi (210 bar), regardless of the port type/size specified.

Copyright © 2002-2013 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM ITEM 27
BOM Item No. 15.13
PART NUMBER FDBA-LCN
Part No. FDBA-LCN
Capacity:
Fully adjustable pressure compensated flow control valve with reverse flow 6 gpm (23
check L/min.)
Functional Group: Model:
Products : Cartridges : Flow Control : 2 Port : Fully Adjustable, Pressure Compensated, with Reverse Flow Check FDBA-LCN

Product Description
Fully adjustable, pressure-compensated flow controls with reverse-flow check provide precise flow regulation for meter-in or meter-
out applications where there may be wide pressure fluctuations. They are infinitely adjustable from nearly closed up to the maximum
flow. An integral high-capacity check valve provides unrestricted flow from port 2 to port 1.

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Technical Features
All 2-port flow control cartridges are physically and functionally The sharp-edged orifice design minimizes flow variations due to
interchangeable (i.e. same flow path, same cavity for a given frame viscosity changes.
size). However, cartridge extension dimensions from the mounting
surface may vary.
A balanced adjustment mechanism allows for easy adjustment even at
high pressures.

Special Notes
For cartridges configured with an O control (panel mount handknob), a .75 in. (19 mm) diameter hole is required in the panel.

Technical Data
U.S. Units Metric Units
Cavity T-13A
Capacity 6 gpm 23 L/min.
Adjustment - Number of Counterclockwise Turns - Fully Closed to Fully Open 5
Maximum Operating Pressure 5000 psi 350 bar
Series (from Cavity) Series 1
Valve Hex Size 7/8 in. 22,2 mm
Valve Installation Torque 30 - 35 lbf ft 40 - 50 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Seal Kits - Cartridge Buna: 990-010-007
Seal Kits - Cartridge Viton: 990-010-006
Model Weight 0.32 lb. 0.15 kg.
FDBA-LCN
FDBA-LCN $67.60
Recommended List Price

Material/Coating
Control Adjustment Range Seal Material
Modifier

L Standard Screw +0.00 C .1 - 1 gpm (0,4 - 4 L/min.) +3.00 N Buna-N +0.00 /AP Stainless Steel,
Adjustment Passivated
Control:L +258.40

Our corrosion resistant


product line is growing! If
you are interested in a
corrosion resistant option
for this model, please
contact Sun.

C* Tamper Resistant - Factory Set +15.00 C .1 - 1 gpm (0,4 - 4 L/min.) +3.00


O Handknob with Panel Mount +7.00 W .1 - 5 gpm (0,4 - 20 L/min.) +4.00
Y .1 - 4 gpm (0,4 - 15 L/min.) +4.00

If the modifier is /AP, the control must be L or Y

Customer specified setting stamped on hex $ 2.00

Related Documents (opens in new window):


Explanation of Sun cartridge control options - US units.
Explanation of Sun cartridge control options - metric units.
Copyright © 2002-2012 Sun Hydraulics Corporation. All rights reserved.
Terms and Conditions - ISO Certification - Statement of Privacy
BOM Item No. 15.14
Part No. S4100-0109D

4X .34 THRU ALL

2.50

1.620

.870

0
0

.750

13.630

15.00
1.92

15.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Cylinder Mount


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
6061-T6511
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0109D 3
Units:
4100 Pleasant St HPU INCHES Weight: 6.96 LBS Scale: NTS Sheet: 1 of 1
4X .31 1.06
3/8-16 UNC .75
3.00 3.00

2.375

1.625

3.00
1.13

.20 .75
1/4-20 UNC .50

.20 .75
.26 .06
0 0

1.000

3.001

4.00
1.88
0

2.00

4.00
2.88

BOM Item No. 15.15


Part No. S4100-0113D
.50

R.10 1.00

1.88

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


4.00 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 4/12/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved R S 4/12/2013 Description:

Notes: Tolerances: Cam Follower Mounting Block


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
Stainless Steel
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0113D 3
Units:
4100 Pleasant St HPU INCHES Weight: 6.33 LBS Scale: NTS Sheet: 1 of 1
BOM ITEM 17
PART NUMBER 90298A539 BOM Item No. 15.16
Part No. 90298A539

3/8" 3/16" 5/8"±0.005 3/8"

- 0.002
0.190" 1/4"
- 0.004

1/8" #10-24 Thread


Hex

PART
NUMBER 90298A539
http://www.mcmaster.com Type 18-8 Stainless Steel
© 2012 McMaster-Carr Supply Company
Information in this drawing is provided for reference only.
Shoulder Screw
Shoulder Screws
Stainless Steel Shoulder Screws
Lg. Also called stripper and shoulder bolts, these screws have a shoulder that serves as a bearing or spacer. They’re
Dia. used for locating parts, and as retaining components, guide screws, axle bolts, fulcrums, and pivots. Screws have a
minimum Rockwell hardness of B55, a minimum tensile strength of 70,000 psi, and are not rated for shear strength.
They have a hex socket drive and a Class 3A thread fit. Those with a shoulder diameter of 1/4 and larger meet
Shoulder ANSI/ASME B18.3. Shoulder dia. tolerance is –0.002 to –0.004; shoulder length tolerance is ±0.005.
Type 316 and 18-8 stainless steel provide excellent corrosion resistance and may be mildly magnetic. More corro-
sion resistant than 18-8 stainless steel, Type 316 stainless steel contains molybdenum, which increases resistance to chlorides and sulfates.
Self-locking screws have a nylon patch that keeps them from vibrating loose. Patches remain effective at temperatures from –70° to +250° F.
Shoulder Lg. Each฀ Shoulder Lg. Each฀ Shoulder Lg. Each฀ Shoulder Lg. Each฀ Shoulder Lg. Each฀
Type 316 Stainless Steel
1/8 Shoulder Dia. 3/16 Shoulder Dia. 1/4 Shoulder Dia. (Cont.) 3/8 Shoulder Dia. 1/2 Shoulder Dia. (Cont.)
Head: Dia. 1/4; Ht. 1/8 Head: Dia. 5/16; Ht. 5/32 1/2 ...... 97345A537 .. $3.22 Head: Dia. 9/16; Ht. 1/4 3/4 ...... 97345A707 .. $7.16
Thread: 4-40; /32 Lg.
5 Thread: 8-32; /16 Lg.
3 5/8 ...... 97345A539 .. 3.22 Thread: /16-18; /2 Lg.
5 1 1........... 97345A712 .. 7.84
Hex Size: 5/64 Hex Size: 3/32 3/4 ...... 97345A540 .. 3.48 Hex Size: 3/16 11/4 ...... 97345A714 .. 8.52
1/8 ...... 97345A410 .. $2.57 1/8 ...... 97345A472 .. $2.85 1........... 97345A542 .. 3.67 1/4 ...... 97345A599 .. $5.42 11/2 ...... 97345A716 .. 9.05
3/16 .... 97345A413 .. 2.67 3/16 .... 97345A476 .. 3.06 1 /4 ...... 97345A556 .. 4.17
1 3/8 ...... 97345A601 .. 4.83 13/4 ...... 97345A718 .. 10.27
1/4 ...... 97345A416 .. 2.76 1/4 ...... 97345A480 .. 3.25 1 /2 ...... 97345A561 .. 4.78
1 1/2 ...... 97345A619 .. 5.06 2........... 97345A720 .. 10.97
5/16 .... 97345A419 .. 2.85 5/16 .... 97345A483 .. 3.57 13/4 ...... 97345A563 .. 6.35 5/8 ...... 97345A621 .. 4.95
3/8 ...... 97345A422 .. 2.96 3/8 ...... 97345A486 .. 3.91
21/4 ...... 97345A723 .. 14.92
2........... 97345A565 .. 6.93 3/4 ...... 97345A622 .. 5.18
21/2 ...... 97345A727 .. 15.84
7/16 .... 97345A425 .. 3.15 1/2 ...... 97345A489 .. 4.38 5/16 Shoulder Dia.
1/2 ...... 97345A428 .. 3.57
1........... 97345A624 .. 6.07 3........... 97345A732 .. 21.13
5/8 ...... 97345A492 .. 5.01 Head: Dia. 7/16; Ht. 7/32 11/4 ...... 97345A632 .. 6.17 5
5/32 Shoulder Dia. 3/4 ...... 97345A495 .. 6.44 Thread: 1/4-20; 7/16 Lg. 11/2 ...... 97345A644 .. 6.26 /8 Shoulder Dia.
7/8; Ht. 3/8
Head: Dia. /32; Ht. /8
9 1 1........... 97345A499 .. 7.63 Hex Size: /32 5 13/4 ...... 97345A651 .. 8.27 Head: Dia.
2........... 97345A656 .. 7.53 Thread: /25-13; /4 Lg.
1 3
Thread: 6-32; 3/16 Lg. 11/4 ...... 97345A502 .. 8.82 1/4 ...... 97345A567 .. 4.20
Hex Size: 3/32 11/2 ...... 97345A506 .. 9.50 3/8 ...... 97345A571 .. 3.73 Hex Size: /16
1/8 ...... 97345A441 .. 2.85 1/2 ...... 97345A578 .. 3.80 1/2 Shoulder Dia. 1/2 ...... 97345A743 .. 17.97
1/4 Shoulder Dia. 3/4 ...... 97345A747 .. 19.02
3/16 .... 97345A443 .. 2.95 5/8 ...... 97345A579 .. 3.98 Head: Dia. 3/4; Ht. 5/16
1/4 ...... 97345A446 .. 3.06 Head: Dia. 3/8; Ht. 3/16 3/4 ...... 97345A581 .. 4.27 Thread: 3/8-16; 5/8 Lg. 1........... 97345A754 .. 19.76
5/16 .... 97345A449 .. 3.25 Thread: 10-24; 3/8 Lg. 1........... 97345A583 .. 4.38 Hex Size: 1/4 11/4 ...... 97345A758 .. 21.78
3/8 ...... 97345A452 .. 3.44 Hex Size: 1/8 11/4 ...... 97345A588 .. 4.89 3/8 ...... 97345A698 .. 6.30 11/2 ...... 97345A762 .. 21.82
7/16 .... 97345A455 .. 3.81 1/4 ...... 97345A529 .. 3.31 11/2 ...... 97345A593 .. 4.97 1/2 ...... 97345A700 .. 6.74
1/2 ...... 97345A458 .. 4.29 3/8 ...... 97345A531 .. 3.22 2........... 97345A569 .. 7.94 5/8 ...... 97345A703 .. 7.09

18-8 Stainless Steel


1/4 Shoulder Dia. 5/16 Shoulder Dia. (Cont.) 3/8 Shoulder Dia. (Cont.) 5/8 Shoulder Dia. 3/4 Shoulder Dia. (Cont.)
Head: Dia. 3/8; Ht. 3/16 11/2 ...... 90298A587 .. 3.41 5........... 90298A643 .. 18.23 Head: Dia. 7/8; Ht. 3/8 11/2 ...... 90298A839 .. 23.97
Thread: 10-24; 3/8 Lg. 13/4 ...... 90298A589 .. 3.59 51/2 ...... 90298A644 .. 22.54 Thread: 1/2-13; 3/4 Lg. 13/4 ...... 90298A841 .. 24.48
Hex Size: 1/8 2........... 90298A591 .. 3.78 6........... 90298A645 .. 24.62 Hex Size: 5/16 2........... 90298A843 .. 24.97
1/8 ...... 90298A525 .. 2.37 2 /4 ...... 90298A592 .. 5.10 6 /2 ...... 90298A649 .. 26.30
1 1 1/2 ...... 90298A790 .. 13.32 21/4 ...... 90298A844 .. 28.31
3/16 .... 90298A530 .. 2.26 21/2 ...... 90298A593 .. 5.70 7........... 90298A653 .. 28.22 5/8 ...... 90298A791 .. 13.97 21/2 ...... 90298A845 .. 28.15
1/4 ...... 90298A534 .. 2.30 3/4 ...... 90298A792 .. 14.75
5/16 .... 90298A520 .. 2.29
23/4 ...... 90298A594 .. 7.18 23/4 ...... 90298A846 .. 29.94
3........... 90298A595 .. 7.70 1/2 Shoulder Dia. 1........... 90298A794 .. 16.27 3........... 90298A847 .. 29.65
3/8 ...... 90298A535 .. 2.33 1 /4 ...... 90298A796 .. 16.94 31/4 ...... 90298A848 .. 31.59
1
31/2 ...... 90298A597 .. 8.42 Head: Dia. 3/4; Ht. 5/16
1/2 ...... 90298A537 .. 2.31 4........... 90298A599 .. 9.54 Thread: 3/8-16; 5/8 Lg. 11/2 ...... 90298A798 .. 17.61 31/2 ...... 90298A849 .. 31.68
5/8 ...... 90298A539 .. 2.39 4 /2 ...... 90298A603 .. 14.63 Hex Size: /4
1 1 13/4 ...... 90298A800 .. 18.07 33/4 ...... 90298A850 .. 35.43
3/4 ...... 90298A540 .. 2.43 5........... 90298A607 .. 17.27 3/8 ...... 90298A705 .. 4.88 2........... 90298A802 .. 18.52 4........... 90298A851 .. 34.97
1........... 90298A542 .. 2.55 1/2 ...... 90298A707 .. 5.11 21/4 ...... 90298A803 .. 19.17 41/4 ...... 90298A852 .. 37.44
1 /4 ...... 90298A544 .. 2.71 3/8 Shoulder Dia.
1 5/8 ...... 90298A709 .. 5.33 21/2 ...... 90298A804 .. 19.89 41/2 ...... 90298A853 .. 38.88
11/2 ...... 90298A546 .. 2.83 Head: Dia. 9/16; Ht. 1/4
3/4 ...... 90298A710 .. 5.58 23/4 ...... 90298A805 .. 20.45 43/4 ...... 90298A854 .. 40.19
13/4 ...... 90298A547 .. 3.01 Thread: 5/16-18; 1/2 Lg. 1........... 90298A712 .. 6.03 3........... 90298A806 .. 21.70 5........... 90298A855 .. 41.78
2........... 90298A548 .. 3.51 Hex Size: /16 3 1 /4 ...... 90298A714 .. 6.47 31/4 ...... 90298A807 .. 22.66 51/2 ...... 90298A856 .. 44.67
1
21/4 ...... 90298A549 .. 4.25 1/4 ...... 90298A615 .. 3.46 11/2 ...... 90298A716 .. 6.94 31/2 ...... 90298A808 .. 22.57 6........... 90298A859 .. 47.56
21/2 ...... 90298A550 .. 5.22 3/8 ...... 90298A617 .. 3.58 13/4 ...... 90298A718 .. 8.53 33/4 ...... 90298A809 .. 23.78 61/2 ...... 90298A863 .. 56.32
23/4 ...... 90298A551 .. 6.46
1/2 ...... 90298A619 .. 3.69 2........... 90298A720 .. 8.93 4........... 90298A810 .. 24.09 7........... 90298A867 .. 68.02
3........... 90298A552 .. 6.59
5/8 ...... 90298A621 .. 3.82 21/4 ...... 90298A721 .. 9.71 41/2 ...... 90298A812 .. 25.66 71/2 ...... 90298A871 .. 80.65
3/4 ...... 90298A622 .. 3.94
31/2 ...... 90298A555 .. 9.91 21/2 ...... 90298A722 .. 11.14 43/4 ...... 90298A813 .. 29.01 8........... 90298A876 .. 92.87
4........... 90298A559 .. 9.98 1........... 90298A624 .. 4.21 23/4 ...... 90298A723 .. 11.78 5........... 90298A814 .. 30.37 1 Shoulder Dia.
11/4 ...... 90298A626 .. 4.45 3........... 90298A724 .. 12.29 51/2 ...... 90298A815 .. 33.29 Head: Dia. 15/16; Ht. 5/8
5/16 Shoulder Dia. 11/2 ...... 90298A628 .. 4.70 31/4 ...... 90298A725 .. 13.22 6........... 90298A817 .. 38.41 Thread: 3/4-10; 1 Lg.
Head: Dia. 7/16; Ht. 7/32 13/4 ...... 90298A630 .. 4.94 31/2 ...... 90298A726 .. 13.56 61/2 ...... 90298A821 .. 44.55 Hex Size: 1/2
Thread: 1/4-20; 7/16 Lg. 2........... 90298A632 .. 5.23 33/4 ...... 90298A727 .. 13.72 7........... 90298A825 .. 48.31 1........... 90298A870 .. 39.95
Hex Size: 5/32 21/4 ...... 90298A633 .. 6.62 4........... 90298A728 .. 14.00 3/4 Shoulder Dia. 11/2 ...... 90298A872 .. 42.43
1/4 ...... 90298A574 .. 2.46 21/2 ...... 90298A634 .. 6.87 41/4 ...... 90298A729 .. 18.11 Head: Dia. 1; Ht. 1/2 13/4 ...... 90298A874 .. 44.92
5/16 .... 90298A575 .. 2.50 23/4 ...... 90298A635 .. 7.19 41/2 ...... 90298A730 .. 18.72 Thread: 5/8-11; 7/8 Lg. 2........... 90298A875 .. 48.36
3/8 ...... 90298A576 .. 2.54 3........... 90298A636 .. 7.44 43/4 ...... 90298A731 .. 19.57 Hex Size: 3/8 21/2 ...... 90298A877 .. 53.31
1/2 ...... 90298A578 .. 2.63 3 /4 ...... 90298A637 .. 8.27 5........... 90298A732 .. 20.14
1 1/2 ...... 90298A832 .. 20.52
5/8 ...... 90298A580 .. 2.72
3........... 90298A879 .. 58.26
3/4 ...... 90298A581 .. 2.82
31/2 ...... 90298A638 .. 8.61 51/2 ...... 90298A733 .. 25.43 5/8 ...... 90298A834 .. 21.24 31/2 ...... 90298A881 .. 64.42
3 /4 ...... 90298A639 .. 9.98 6........... 90298A735 .. 38.16
3 3/4 ...... 90298A835 .. 21.97 4........... 90298A883 .. 66.90
1........... 90298A583 .. 3.00 4........... 90298A640 .. 11.26 61/2 ...... 90298A739 .. 30.33 1........... 90298A836 .. 22.03 5........... 90298A885 .. 69.37
11/4 ...... 90298A585 .. 3.22 41/2 ...... 90298A641 .. 15.65 7........... 90298A743 .. 33.96 11/4 ...... 90298A837 .. 23.00 6........... 90298A887 .. 85.83
Self-Locking 18-8 Stainless Steel Screws
1/4 Shoulder Dia. 5/16 Shoulder Dia. 3/8 Shoulder Dia. 1/2 Shoulder Dia. 5/8 Shoulder Dia.
Head: Dia. 3/8; Ht. 3/16 Head: Dia. 7/16; Ht. 7/32 Head: Dia. 9/16; Ht. 1/4 Head: Dia. 3/4; Ht. 5/16 Head: Dia. 7/8; Ht. 3/8
Thread: 10-24; 3/8 Lg. Thread: 1/4-20; 7/16 Lg. Thread: 5/16-18; 1/2 Lg. Thread: 3/8-16; 5/8 Lg. Thread: 1/2-13; 3/4 Lg.
Hex Size: 1/8 Hex Size: 5/32 Hex Size: 3/16 Hex Size: 1/4 Hex Size: 5/16
1/4 ...... 91327A104 .. 2.40 1/4 ...... 91327A132 .. 3.18 1/4 ..... 91327A150 .. 4.04 3/8 ...... 91327A168 .. 7.26 3/4 ...... 91327A223 .. 32.40
3/8 ...... 91327A107 .. 2.53 3/8 ...... 91327A134 .. 3.29 3/8 ..... 91327A151 .. 4.10 1/2 ...... 91327A170 .. 7.67 1........... 91327A228 .. 35.65
1/2 ...... 91327A112 .. 2.66 1/2 ...... 91327A136 .. 3.49 1/2 ..... 91327A152 .. 4.29 5/8 ...... 91327A172 .. 7.79 11/4 ...... 91327A235 .. 42.94
5/8 ...... 91327A114 .. 2.72 5/8 ...... 91327A137 .. 3.55 5/8 ..... 91327A155 .. 4.39 3/4 ...... 91327A173 .. 8.46 11/2 ...... 91327A252 .. 43.25
3/4 ...... 91327A116 .. 2.88 3/4 ...... 91327A139 .. 3.64 3/4 ..... 91327A156 .. 4.60 1........... 91327A177 .. 8.85 2........... 91327A259 .. 46.90
1........... 91327A119 .. 3.19 1........... 91327A143 .. 4.11 1.......... 91327A161 .. 5.44 1 /4 ...... 91327A183 .. 9.12 3/4 Shoulder Dia.
1
11/4 ...... 91327A123 .. 3.80 11/4 ...... 91327A146 .. 4.28 11/4 ..... 91327A163 .. 5.61 11/2 ...... 91327A188 .. 9.77 Head: Dia. 1; Ht. 1/2
11/2 ...... 91327A126 .. 4.05 11/2 ...... 91327A148 .. 4.50 11/2 ..... 91327A165 .. 6.62 13/4 ...... 91327A193 .. 14.09 Thread: 5/8-11; 7/8 Lg.
2........... 91327A128 .. 5.62 2........... 91327A133 .. 6.89 2.......... 91327A167 .. 8.62 2........... 91327A197 .. 16.94 Hex Size: 3/8
฀ ฀Prices are 15% lower when you buy in multiples of five. 1........... 91327A266 .. 49.50
11/2 ...... 91327A273 .. 51.43
2........... 91327A280 .. 51.72
3074
BOM
BOMITEM 18 15.17
Item No.
PART NUMBER 7796K81
Track Rollers
For information about track rollers, mounting, load ratings, and lubrication, see page 1108.

Long-Life Shaft-Mount Track Rollers


Also known as yoke-style cam followers, these rollers have a bore for mounting onto a shaft or clevis (yoke) end linkage.
They have needle bearings and provide roughly twice the life of ordinary shaft-mount rollers. Lubricate rollers through a hole
and groove in the inner ring.
All rollers are steel with a black-oxide finish on the external surfaces. Maximum temperature is 250° F.
Flat rollers are the choice for perfectly flat surfaces. Crowned rollers stay centered on surfaces that are not perfectly aligned
and/or not perfectly flat. Sealed rollers have end seals to block contaminants.
Roller Bore O’all Max. FLAT CROWNED B
Dia. Wd. ID Wd. rpm @ Radial Load Cap., lbs. Unsealed Sealed Sealed
(A) (B) (F) (G) No Load Static Dynamic Each Each Each
3/4 . . . . . . 1/2 . . . . . . . 1/4 . . . . . . . 9/16 . . . . . 6,400 . . . . . . . . . . 4,130. . . . . . . . . . . 1,660. . . . . 6831K11 . . $16.93 6831K41 . . $18.91 3689K11 . . $20.02 F A
7/8 . . . . . . 1/2 . . . . . . . 1/4 . . . . . . . 9/16 . . . . . 5,400 . . . . . . . . . . 4,130. . . . . . . . . . . 1,660. . . . . 6831K12 . . 17.93 6831K42 . . 19.41 3689K12 . . 18.93
1 . . . . . . . . . . 5/8 . . . . . . . 5/16 . . . . . 11/16 . . . 4,800 . . . . . . . . . . 6,210. . . . . . . . . . . 2,225. . . . . 6831K13. . 20.09 6831K43. . 23.04 3689K13. . 21.61 G
11/8 . . . . . . 5/8 . . . . . . . 5/16 . . . . . 11/16 . . . 3,400 . . . . . . . . . . 6,210. . . . . . . . . . . 2,225. . . . . 6831K61. . 20.22 6831K62. . 23.11 3689K14. . 21.84
11/4 . . . . . . 3/4 . . . . . . . 3/8 . . . . . . . 13/16 . . . 3,100 . . . . . . . . . . 8,500. . . . . . . . . . . 3,930. . . . . 6831K14. . 21.93 6831K44. . 25.43 3689K15. . 23.14
13/8 . . . . . . 3/4 . . . . . . . 3/8 . . . . . . . 13/16 . . . 2,800 . . . . . . . . . . 8,500. . . . . . . . . . . 3,930. . . . . 6831K15. . 23.11 6831K45. . 26.67 3689K16. . 23.75
11/2 . . . . . . 7/8 . . . . . . . 7/16 . . . . . 15/16 . . . 2,500 . . . . . . . . . . 11,280. . . . . . . . . . . 4,840. . . . . 6831K16. . 26.67 6831K46. . 30.85 3689K17. . 27.27
15/8 . . . . . . 7/8 . . . . . . . 7/16 . . . . . 15/16 . . . 2,350 . . . . . . . . . . 11,280. . . . . . . . . . . 4,840. . . . . 6831K63. . 28.89 6831K64. . 32.93 3689K18. . 28.96
13/4 . . . . . . 1 . . . . . . . . . . . 1/2 . . . . . . . 11/16 . . . . . 2,200 . . . . . . . . . . 15,840. . . . . . . . . . . 6,385. . . . . 6831K17. . 35.87 6831K47. . 39.02 3689K19. . 34.23
17/8 . . . . . . 1 . . . . . . . . . . . 1/2 . . . . . . . 11/16 . . . . . 2,000 . . . . . . . . . . 15,840. . . . . . . . . . . 6,385. . . . . 6831K18. . 36.46 6831K48. . 39.57 3689K21. . 34.39
2 . . . . . . . . . . 11/4 . . . . . . . 5/8 . . . . . . . 15/16 . . . . . 1,400 . . . . . . . . . . 21,140. . . . . . . . . . . 8,090. . . . . 6831K19. . 43.24 6831K49. . 52.26 3689K22. . 45.53
21/4 . . . . . . 11/4 . . . . . . . 5/8 . . . . . . . 15/16 . . . . . 1,300 . . . . . . . . . . 21,140. . . . . . . . . . . 8,090. . . . . 6831K21. . 47.48 6831K51. . 55.98 3689K23. . 48.84
21/2 . . . . . . 11/2 . . . . . . . 3/4 . . . . . . . 19/16 . . . . . 1,100 . . . . . . . . . . 32,900. . . . . . . . . . . 11,720. . . . . 6831K22. . 69.87 6831K52. . 73.48 3689K24. . 72.88
23/4 . . . . . . 11/2 . . . . . . . 3/4 . . . . . . . 19/16 . . . . . 1,050 . . . . . . . . . . 32,900. . . . . . . . . . . 11,720. . . . . 6831K23. . 76.83 6831K53. . 101.85 3689K25. . 99.40
3 . . . . . . . . . . 13/4 . . . . . . . 1 . . . . . . . . . . . 113/16 . . . 950 . . . . . . . . . . 49,820. . . . . . . . . . . 15,720. . . . . 6831K24. . 95.24 6831K54. . 123.16 3689K26. . 139.46
31/4 . . . . . . 13/4 . . . . . . . 1 . . . . . . . . . . . 113/16 . . . 880 . . . . . . . . . . 49,820. . . . . . . . . . . 15,720. . . . . 6831K25. . 116.52 6831K55. . 140.02 3689K27. . 156.56

Long-Life Track Rollers with Oversized Stud


An oversized stud roughly doubles the static load capacity of these rollers. All B D
have needle bearings and provide twice the life of ordinary stud-mount rollers. They E
also have at least one lubrication hole in the side of the stud, unless noted.
All rollers are steel with a black-oxide finish on the external surfaces. Maximum A C
temperature is 250° F. Mounting nut not included.
Flat rollers are the choice for perfectly flat surfaces. Crowned rollers stay cen- Hex Socket Screwdriver
tered on surfaces that are not perfectly aligned and/or not perfectly flat. Sealed 56:O˝
Head Slotted Head
rollers have end seals to block contaminants.
To Order : Please specify roller head style: hex socket head or screwdriver slot-
ted head.
Roller Stud Thread Max. FLAT CROWNED
Dia. Wd. Dia. Lg. Lg. rpm @ Radial Load Cap., lbs. Unsealed Sealed Sealed
(A) (B) (C) (D) Size (E) No Load Static Dynamic Each Each Each
1/2 . . . . . 3/8 . . . . . 1/4 . . . . . 5/8 . . . . . 1/4-28 . . . . 1/4 . . . . . 11,500. . . . . . 1,580. . . . . . . . . . . 680. . . . . . . 1470T1 $21.16 1470T81 $22.33 1480T41 $28.02
5/8 . . . . . 7/16 . . . 5/16 . . . 3/4 . . . . . 5/16-24 . . 5/16 . . . 9,200. . . . . . 2,480. . . . . . . . . . . 955. . . . . . . 1470T2 21.16 1470T82 22.54 1480T42 28.01
3/4 . . . . . 1/2 . . . . . 7/16 . . . 7/8 . . . . . 7/16-20 . . 3/8 . . . . . 6,400. . . . . . 4,130. . . . . . . . . . . 1,660. . . . . . . 1470T3 . . 20.03 1470T83 . . 22.28 1480T43 . . 24.86
7/8 . . . . . 1/2 . . . . . 7/16 . . . 7/8 . . . . . 7/16-20 . . 3/8 . . . . . 5,400. . . . . . 4,130. . . . . . . . . . . 1,660. . . . . . . 1470T4 . . 20.76 1470T84 . . 21.97 1480T44 . . 25.35
1 . . . . . . . . . 5/8 . . . . . 5/8 . . . . . 1 . . . . . . . . . 5/8-18 . . . . 1/2 . . . . . 4,800. . . . . . 6,120. . . . . . . . . . . 2,225. . . . . . . 1470T5 . . 24.46 1470T85 . . 25.75 1480T45 . . 29.28
11/4 . . . . . 3/4 . . . . . 3/4 . . . . . 11/4 . . . . . 3/4-16 . . . . 5/8 . . . . . 3,100. . . . . . 8,500. . . . . . . . . . . 3,930. . . . . . . 1470T6 . . 29.64 1470T86 . . 31.56 1480T46 . . 33.98
13/8 . . . . . 3/4 . . . . . 3/4 . . . . . 11/4 . . . . . 3/4-16 . . . . 5/8 . . . . . 2,800. . . . . . 8,500. . . . . . . . . . . 3,930. . . . . . . 1470T7 . . 31.09 1470T87 . . 32.57 1480T47 . . 35.49
11/2 . . . . . 7/8 . . . . . 7/8 . . . . . 11/2 . . . . . 7/8-14 . . . . 3/4 . . . . . 2,500. . . . . . 11,280. . . . . . . . . . . 4,840. . . . . . . 1470T8 . . 31.48 1470T88 . . 36.38 1480T48 . . 41.11
15/8 . . . . . 7/8 . . . . . 7/8 . . . . . 11/2 . . . . . 7/8-14 . . . . 3/4 . . . . . 2,350. . . . . . 11,280. . . . . . . . . . . 4,840. . . . . . . 1470T9 . . 37.20 1470T89 . . 39.36 1480T49 . . 42.20
13/4 . . . . . 1 . . . . . . . . . 1 . . . . . . . . . 13/4 . . . . . 1-14 . . . . . . . . 7/8 . . . . . 2,200. . . . . . 15,840. . . . . . . . . . . 6,385. . . . . . . 1470T71 47.27 1470T91 . . 49.33 1480T51 . . 50.59
17/8 . . . . . 1 . . . . . . . . . 1 . . . . . . . . . 13/4 . . . . . 1-14 . . . . . . . . 7/8 . . . . . 2,000. . . . . . 15,840. . . . . . . . . . . 6,385. . . . . . . 1470T72 48.22 1470T92 . . 50.30 1480T52 . . 51.90
2 . . . . . . . . . 11/4 . . . . . 11/8 . . . . . 2 . . . . . . . . . 11/8-12 . . . . 1 . . . . . . . . . 1,400. . . . . . 21,140. . . . . . . . . . . 8,090. . . . . . . 1470T73 60.98 1470T93 . . 64.35 1480T53 . . 71.95
21/2 . . . . . 11/2 . . . . . 11/4 . . . . . 21/4 . . . . . 11/4-12 . . . . 11/8 . . . . . 1,100. . . . . . 32,900. . . . . . . . . . . 11,720. . . . . . . 1470T74 82.98 1470T94 . . 84.60 1480T54 . . 92.60
Hex socket head rollers do not have lubrication holes.

Ultra Corrosion-Resistant Long-Life Track Rollers


Made of Type 440C stainless steel, these track rollers offer excellent B D B
corrosion resistance. All have needle bearings and provide roughly twice E
the life of ordinary track rollers. End seals block contaminants. Maximum
temperature is 250° F. A C F A
Stud-Mount Rollers—All have a hex socket head. Lubrication holes
are in the end and the side of the stud, unless noted. Mounting nut not Stud Mount Shaft
56:O˝ (Hex Socket Head) G Mount
included.
Shaft-Mount Rollers—Lubricate these rollers through a hole and groove
in the inner ring.
Stud Mount Shaft Mount
Radial Radial Radial
Roller Max. Load Load Stud Thread Load Bore O’all
Dia. Wd. rpm @ Cap., lbs. Cap., lbs. Dia. Lg. Lg. Cap., lbs. ID Wd.
(A) (B) No Load (Dynamic) (Static) (C) (D) Size (E) Each (Static) (F) (G) Each
1/2 . . . . 3/8 . . . . 11,500. . . . . 680 . . . . . . . . . . 790. . . . . . . . /16 . . . . /8 . . . 10-32 . . . . 1/4 . . . . 8043K72 $76.80
3 5 ...... .... .... ..
5/8 . . . . 7/16 . . 9,200. . . . . 955 . . . . . . . . . . 1,215. . . . . . . . 1/4 . . . . . . 3/4 . . . 1/4-28 . . . 5/16 . . 8043K74 76.34 ...... .... .... ..
3/4 . . . . 1/2 . . . . 6,400. . . . . 1,660 . . . . . . . . . . 2,065. . . . . . . . 3/8 . . . . . . 7/8 . . . 3/8-24 . . . 3/8 . . . . 8043K75 . . . . 77.30 4,130. . . . . . 1/4 . . . . 9/16 . . . .
7796K81. . $66.76
7/8 . . . . 1/2 . . . . 5,400. . . . . 1,660 . . . . . . . . . . 2,065. . . . . . . . 3/8 . . . . . . 7/8 . . . 3/8-24 . . . 3/8 . . . . 8043K76 . . . . 78.22 4,130. . . . . . 1/4 . . . . 9/16 . . . .
7796K86. . 68.34
1 . . . . . . . . 5/8 . . . . 4,800. . . . . 2,225 . . . . . . . . . . 3,060. . . . . . . . 7/16 . . . . 1 . . . . . . . 7/16-20 . 1/2 . . . . 8043K77. . . . 93.80 6,120. . . . . . 5/16 . . 11/16 . . 7796K82. . 81.20
11/8 . . . . 5/8 . . . . 3,400. . . . . 2,225 . . . . . . . . . . 3,060. . . . . . . . 7/16 . . . . 1 . . . . . . . 7/16-20 . 1/2 . . . . 8043K78. . . . 96.14 6,120. . . . . . 5/16 . . 11/16 . . 7796K87. . 81.56
11/4 . . . . 3/4 . . . . 3,100. . . . . 3,930 . . . . . . . . . . 4,250. . . . . . . . 1/2 . . . . . . 11/4 . . . 1/2-20 . . . 5/8 . . . . 8043K49. . . . 112.44 8,500. . . . . . 3/8 . . . . 13/16 . . 7796K83. . 89.72
13/8 . . . . 3/4 . . . . 2,800. . . . . 3,930 . . . . . . . . . . 4,250. . . . . . . . 1/2 . . . . . . 11/4 . . . 1/2-20 . . . 5/8 . . . . 8043K52. . . . 117.48 8,500. . . . . . 3/8 . . . . 13/16 . . 7796K88 . . 93.80
11/2 . . . . 7/8 . . . . 2,500. . . . . 4,840 . . . . . . . . . . 5,640. . . . . . . . 5/8 . . . . . . 11/2 . . . 5/8-18 . . . 3/4 . . . . 8043K51. . . . 137.74 11,280. . . . . . 7/16 . . 15/16 . . 7796K84 . . 104.50
15/8 . . . . 7/8 . . . . 2,350. . . . . 4,840 . . . . . . . . . . 5,640. . . . . . . . 5/8 . . . . . . 11/2 . . . 5/8-18 . . . 3/4 . . . . 8043K56. . . . 136.65 ...... .... .... ..
13/4 . . . . 1 . . . . . . . . 2,200. . . . . 6,385 . . . . . . . . . . 7,920. . . . . . . . 3/4 . . . . . . 13/4 . . . 3/4-16 . . . 7/8 . . . . 8043K53. . . . 164.75 15,840. . . . . . 1/2 . . . . 11/16 . . . . 7796K85. . 132.15
17/8 . . . . 1 . . . . . . . . 2,000. . . . . 6,385 . . . . . . . . . . 7,920. . . . . . . . 3/4 . . . . . . 13/4 . . . 3/4-16 . . . 7/8 . . . . 8043K57. . . . 166.87 ...... .... .... ..
2 . . . . . . . . 11/4 . . . . 1,400. . . . . 8,090 . . . . . . . . . . 10,570. . . . . . . . 7/8 . . . . . . 2 . . . . . . . 7/8-14 . . . 1 . . . . . . . . 8043K55. . . . 215.85 21,140. . . . . . 5/8 . . . . 15/16 . . . . 7796K89. . 177.15
 No lubrication holes.
1109
BOM Item No. 15.18
Part No. S4100-0115D

.75

.38

.45 1.75
1/2-20 UNF 1.50
1.25 3°
.63 .75

.05 X 45° TYP

10.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn CDK 2/24/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 11/17/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 11/17/2013 Description:

Notes: Tolerances: Taper Rod


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
AISI 304 SS
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0115D 5
Units:
4100 Pleasant St HPU INCHES Weight: 2.02 LBS Scale: NTS Sheet: 1 of 1
t: ~ •T:.~It High Pressure Filters
I

BOMITEM
BOM Item20No. 15.19
HF4PSeries PART NUMBER
Part No. HF4P
HF4P BNBN0909P P1010BM
BM11B6
B6
lnline Filters
5000 psi • up to 120 gpm Hydraulic Symbol
A

B
Features Technical Details
• Meets HF4 automotive standard Mounting Meth od 4 mounting holes
• Non-welded housing design reduces stress concentrations and Port Connection SAE-24, 1 1/2" BSPP, 1 1/2" SAE
prevents fatigue failure. Flange Code 61 , 1 1/2" SAE Flange
• Inlet/Outlet port options include SAE straight thread 0-ring boss, Code 62, Manifold Mount
BSPP and subplate mounting to allow easy installation without
Flow Direction Inlet: Side Outlet: Side
costly adapters. (opposite each other)
• 0-ring seals are used to provide positive, reliable sealing. Choice
of 0-ring materials (Nitrile, Fluoroelastomer, EPR) provides Construct ion Materials
compatibility with petroleum oils, synthetic fluids, water-glycols, Head, Cap Ductile iron
oil/water emulsions, and high water base fluids. Housing Steel
• Screw-in bowl mounted below the filter head requires Flow Capacity
minimal clearance to remove the element for replacement,
and contaminated fluid cannot be washed downstream when 9" 50 gpm (189 lpm)
element is serviced. 18" 100 gpm (378 lpm)
• Clogging indicators are actuated by differential pressure and 27" 120 gpm (454 lpm)
have no external dynamic seal. High reliability is achieved and Housing Pressure Rating
magnetic indicator actuation eliminates a potential leak point. Max. Operating Pressure 5000 psi (345 bar)
• A poppet type bypass valve is typically mounted out of the flow Proof Pressure 7500 psi (517 bar)
path between the inlet and outlet port to provide positive sealing Fatigue Pressure 5000 psi (345 bar) @ 1 million cycles
during normal operation and fast response during cold starts Burst Pressure 15,000 psi (1040 bar)
and flow surges.
Element Collapse Pressure Rating
• Fatigue pressure rating equals maximum allowable working
pressure rating. BH 3045 psid (210 bar)
BN 150 psid (10 bar)
Applications Fluid Temperature Range -22• to 2so•F (-3o• to 121•q
Fluid Compatab ility

0 m
Compatible with all petroleum oils and synthetic fluids rated
for use with Fluoroelastomer or Ethylene Propylene seals.
Contact HYDAC for information on special housing and element
constructions available for use with water glycols, oil/water
emulsions, and HWBF.
Automotive Construction Power
Generation Indicat or Trip Pressure
6P =29 psid (2 bar) -10% (optional)

e Railways
6P =72 psid (5 bar) -10% (standard)
6P = 116 psid (8 bar) -10% (opti onal on bypass)
Bypass Valve Cracking Pressure
6P =43 psid (3 bar) +10% (optional)
6P =87 psid (6 bar) +10% (standard)
Non Bypass Available

169 tli~•Mit i iNNOVATIVE FLUID POWER


High Pressure Filters I tlr4•k!lt
HF4P BN 09 P 10 BM 1 . 1 / B6
Mode/Code
--,-H~F4P JBN __
___________________________________ 2,- D 1 . 1 I 12 V B L11
FilterType - I
HF4P lnline pressure filter
Element Media - - - - - - - - - - - - - -
BN = Betamicron<e (Low Collapse) BH = Betamicon<e (High Collapse) W =Wire Screen
Element Length-----------------------------~
09 = 9 inches 18 = 18 inches 27 = 27 inches
Type of C o n n e c t i o n - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - '
P = Manifold Mount G = Threaded In-Line F =Flanged
Filtration Rating (microns) ---------------------------~
3, 5, 10, 20 = BH, BN 25, 74, 149 = w
Type of Clogging Indicator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - '
A, B/BM, C, 0 , J, J4
TypeCode-----------------------------------_J
1
Modification Number (the latest version is always supplied) - - - - - - - - - - - - - - - - - - - - - - - - '
Port Configuration-------------------------------------~
(omit) Manifold mount (use when "P" connection type is selected)
0 1 1/2" BSPP Straight Threads
12 SAE-24 straight thread 0-ring boss
16 1 1/2" SAE 4 bolt flange code 61 or 62
Seals--------------------------------------------~
(omit) = Nitrile (NBR) (standard) V = Fluoroelastomer (FPM) EPR = Ethylene Propylene (EPOM)
Bypass Valve-------------------------------------------~
(omit) Without Bypass (BH elements only}
B3 = 3 bar/43 psid
B6 = 6 bar/87 psid (standard)
Supplementary--------------------------------------------~
S01 03H = Modification of BN & W elements for phosphate ester fluids.
S0155H = Modification of BH elements for phosphate ester fluids
W = Indicator with brass piston (for water based fluids)
L24, L48, L110, L220 = Lamp for 0-type clogging indicator (LXX, XX = voltage)
T100 Thermal lockout on indicator at 100° F (C, D, J, and J4 indicators only)
Code 61 = 4 Bolt Code 61

Replacement Element Model Code Clogging Indicator Model Code

Length (nominal inches)


09,18,27
5. 03. 09 D 03 BN IV
T ____~~
Indicator Prefix ------~
VO = G 1/2 6000 psi _ _JJ
VD 5 B . X I
- - - -
Filtration Rating (micron) - - - - - - - - - - - - - '
3, 5, 10, 20 = BN, BH
Trip Pressure
2
-
= 29 psid (2 bar) (option)
25, 74, 149, =w 5 = 72 psid (5 bar) (standard)
Element Media - - - - - - - - - - - - - - - - - - ' Optiona/15 psid (1 bar) & 116 psid (8 bar)
available upon request
BN, BH, W
Supplementary D e t a i l s - - - - - - - - - - - - - - - _ J Type of Indicator---------~
(omit) standard A = no indicator, plugged port
B/BM = Visual pop-up (auto/manual reset)
V Fluoroelastomer (FPM) seals C = Electric switch
0 = Electric switch and light
J = Electric switch
(Brad Harrison 5 -pin mini connector)
J4 = Electric switch- M12
(Brad Harrison 4 -pin micro connector)
Modification Number- - - - - - - - - - J
Supplenm~e~n~t~a~ry~D~e~ta~i:ls~==================~~==~i==i]
Seals-
(omil) = Nitrile (NBR) (standard)
V = Fluoroelastomer (FPM)
Light Volt age (D type indicators only) --------~
L24 = 24V L110 = 110V
T.h ermal Lockout (VM, VD types C, D, J, and J4 only) ----~
T100 = Lockout below 1oo•F
Underwr.ghters Approval (VM, vo types C, D, J, and J4 only} -
CRUUS = Electrical Indicators
(For additional details and options, see Clogging Indicators section.)
Model Codes Containing RED are non-stock items - Minimum quantities may apply - Contact HYDAC for information and availability

INNOVATIVE FLUID POWER IIIri•MII 170


t: ~ •T:.~It High Pressure FiltersI

Dimensions
HF4P lnline HF4P Manifold
HF4P-9
HF4P-9 Clearance RequllfKi 12.00"

v~~~ ~:~:r~ ~~
12.00"
Clearance Required (305 mm)
for Element Removal Hf p_
4 18
21.00"
(533mm) o525"
Vent Plug
SAE-4 0.88"
(22.4mm)
HF4P-27
30.00" {133mm)
------1 !
-I 30.00"
(7626mm)
"5.25"
(133mm)
(762mm)

j----1-L-Li--L-------j IT

HF4P-9
16.22"
(412mm)
HF4P-9
16.22" HF4P-18
(412mm) 25.59"
(650mm)
HF4P-18 HF4P-27
25.59" 34.98"
(650mm) (888mm)
HF4P-27
Drain Plug 34.98"
SAE8 (888mm) Drain Plug
{3/4"-16"UNF) SAEB
(314"-16"UNF)
Inlet
Outlet

"0.56"
(14mm) Drain Pluo SAE 8
(3/4"-16'~·uNF)
4 Through
Mounting Holes

5.75"
5.75" 4.50" (146mm)
(146mm) {114mm)

Indicator Port
G 1/2"
5.00"
(127mm) Indicator Port
G 112" 5.00"
{127mm)

Size Inline 09 18 27 Manifold 09 18 27


Weight (lbs.) 59.4 79.3 105.6 61.2 81.1 107.4
Dimensions shown are for general information and overall envelope size only. Weights listed are without element.
For complete dimensions please contact HYDAC to request a certified print.

171 tli~•Mit i iNNOVATIVE FLUID POWER


High Pressure Filters I tlr4•k!lt
Sizing Information
Total pressure loss through the filter is as follows:
Assembly ~P = Housing ~P + Element ~P
Housing Curve:
Pressure loss through housing is as follows:
Housing ~p = Housing Curve ~p x Actual Spe~.i~~ Gravity

Adjustments must be made for viscosity & specific gravity of the fluid to be used! (see sizing section on page 19)

Q in 1/min
0 100 200 300 400
15 1.0
: : I ~
- - - --1-- ---1- - - - - - - l,;'-- ....
·~ 10 <U

.E J
I
J
I ~
,L I

I
0.5 .E
a.
..0

~ 5 --- <l
-i-- - ~ ~ - - - -H--
.J.,...oo I""""'" I I
o.o
0 20 40 60 80 100 120
Q in gpm

Elem ent K Factors


AP El ements = Elemen ts ~K) Flow Fac tor x Fl ow Rat e (gpm) x Actual Viscosity !SUS\ x Actual Specific
o 86 Gravity
u
( rom Tables Below) 141 sus ·

5.03.XXD•••BN
Size

09
I 31Jm
0.1680
I 51Jm
0.1405
I 10 1Jm
0.0788
I 20 1Jm
0.0443
18 0.0800 0.0669 0.0375 0.0211
27 0.0517 0.0432 0.0242 0.0136

5.03.XXD•••BH
Size

09
I 31Jm
0.2068
I 51Jm
0.1457
I 10 1Jm
0.0886
I 20 1Jm
0.0465
18 0.0967 0.0681 0.0414 0.0217
27 0.0630 0.0444 0.0270 0.0142

5.03.XXD•••W
Size

09
I 251Jm
0.0073
I 741Jm
0.0073
I 1491Jm
0.0073
18 0.0035 0.0035 0.0035
27 0.0023 0.0023 0.0023
All Element K Factors in psi I gpm.

INNOVATIVE FLUID POWER IIIri•MII 172


Pressure
BOM ITEM
BOM Item No.
32 15.20
PART NUMBER T-96201-BB5-SS-T2-P1

Compact Switch Series 96201, 96211, 96221


Features
Compact size
Low & high pressures including vacuum
Extremely versatile
Optional DIN and conduit connectors
NEMA 1 & 4; IP65
Single pole double throw snap action switching
Factory preset or field adjustable

Applications
Pump & compressor monitoring
Air proving in HVAC systems
Engine monitoring
Machine tools
Hydraulic power units
Mobile hydraulics
Medical equipment
Irrigation systems
General industrial applications

General Specifications*
Accuracy: ± 2% of full range Temperature Range:
Switch: Series 96201: -40° to +165°F (-40° to +74°C)
Type: SPDT snap action; single circuit Series 96211: -20° to +165°F (-29° to +74°C)
Series 96221: 0° to +165°F (-18° to +74°C)
Rating: 5 Amp @ 125/250 VAC (Class BB Adjustment Capability: Models L96201, L96211 and
microswitch - standard) L96221 are factory set and
10 Amp @ 125/250 VAC (Class CC permanently locked.
microswitch) Models 96201, 96211, and 96221
5 Amp @ 30 VDC (Class BB and CC are field adjustable via an external
microswitches) adjustment sleeve.
Wetted Parts: Pressure Setpoint
Process Fitting: Brass (standard); 416 stainless steel Adjustment: Secure hex body with open-end
(optional) wrench; hand turn adjustment
sleeve:
O-Ring Seals & Buna-N (standard)
Diaphragms: Clockwise (counterclockwise for
vacuum models) to increase.
Piston (96201 models): Stainless steel; Teflon back-up ring
Electrical Connection: 12” free leads, #18 AWG Counterclockwise (clockwise for
vacuum models) to decrease set
Enclosure Ratings: NEMA 1 (plastic - standard) point.
NEMA 4 (when ordered with -T4
or -T5 options) Shipping Weight: Approximate 0.95 lbs.
IP65 (when ordered with T2 DIN
connection option
Pressure Connection: 1/4” NPT male (standard) Wiring Code
Approvals:
UL: UL recognized component (UR); PRESSURE VACUUM
With optional conduit connector (-T4 LEAD COLOR PIN COLOR PIN
or -T5 option) becomes UL listed. UL NORMALLY CLOSED BLUE 2 RED 3
File No. E42816.
COMMON PURPLE 1 PURPLE 1
CSA: CSA #LR22354 NORMALLY OPEN RED 3 BLUE 2
* See product configurator for additional options.

1
Compact Switch Series 96201, 96211, 96221
Technical Drawings
Dimensions in inches (mm)

!002/8
&2%% &2%%,%!$3

,%!$3 ./ 
4!-0%2 (%8
 # .# 2%3)34!.4
3%43#2%7 
Œ
 4!-0%2 @4/04)/./.,9
%6)$%.43%!, #/..%#4).'
,/#+%$!.$ @,OPTIONONLY #!",%',!.$
0%2-!.%.4,9  /$ 
3%!,%$  
@,OPTIONONLY  
 

  


"ARKSDALE )NC "ARKSDALE)NC 
"ARKSDALE )NC
,OS!NGELES #! 
,OS!NGELES #!
"ARKSDALE )NC
,OS!NGELES #!
 ,OS!NGELES #ALIFORNIA

 7!2.).' 53% ).34!,,!.$-!).  7!2.).'


 (%8
53% ).34!,,!.$-!).
7!2.).' 53% ).34!,,!.$-!).
7!2.).' 53% ).34!,,!.$-!).


 490
.04-!,% 
02%3352%0/24
4-/$)&)#!4)/.
34!.$!2$-/$%,
T -96201-BB5 SS 4-/$)&)#!4)/.
4-/$)&)#!4)/.
- T2 - P1 &2%%
,%!$3

Product Configurator Example: 96211-BB3 SS -T5 -V (%8



Prefix 
L Factory set and permanently locked (optional)

T Tamper resistant setscrew (optional) 
"ARKSDALE)NC
,OS!NGELES #ALIFORNIA

7!2.).' 53% ).34!,,!.$-!).

Base Model
Adjustable Range Approx. Deadband Proof
Decreasing - psi (bar) Increasing - psi (bar) (Actuation Value) Pressure
4-/$)&)#!4)/.
Min. Max. Min. Max. psi (bar) psi (bar)
96221-BB1 1” Hg 28” Hg 6” Hg 30” Hg .5 - 8” Hg 30 (2)” Hg Vacuum

96211-BB1 2.5 (.2) 12.8 (.9) 3 (.2) 15 (1) .3 - 3 (.02 - .21) 1000 (68)
Options
Low Pressure
Diaphragms

96211-BB2 5 (.3) 31 (2) 6 (.4) 35 (2.4) .5 - 6 (.03 - .41) 1000 (68)


96211-BB3 8.5 (.6) 44 (3) 10 (.6) 50 (3.4) .5 - 8 (.03 - .55) 1000 (68) -Z1 Cleaned for oxygen service

96211-BB4 22.5 (1.5) 112 (8) 25 (1.8) 125 (8.5) 1 - 15 (.07 - 1.03) 1000 (68) Gold contact limit swtich,
-Z12
1 A, 125 VAC
96211-BB5 70 (5) 220 (15) 80 (5.5) 250 (17) 5 - 40 (.34 - 2.76) 1000 (68)
DIN 43650 base only
96211-BB6 110 (7) 440 (30) 130 (9) 500 (34) 10 - 75 (.69 - 5.17) 1000 (68) -Z17
(no mating plug)
96201-BB1 190 (13) 450 (31) 250 (17) 600 (41) 30-150 ( 2.07 -10.35) 7000 (476)
High Pressure

Unshielded cable,
Diaphragms

-Z24
96201-BB2 360 (24) 1450 (105) 430 (29) 1700 (116) 40-400 (2.76 - 27.59) 7000 (476) #18 AWG PVC
96201-BB3 1450 (105) 3900 (265) 1650 (112) 4400 (300) 100-750 (6.90 - 51.72) 7000 (476) 7/16-20 SAE pressure
-P1
Fitting with O-ring
96201-BB4 3650 (248) 6700 (456) 4000 (272) 7500 (510) 200-1000 (13.79-68.96) 12000 (816)
96201-BB5 300 (20) 2500 (170) 380 (26) 3000 (200) 80-500 (5.52-34.48) 7000 (476) SJO cable, #18 AWG
-JXXX3 (XXX = inches)
-CC 10A @ 125/250VAC Limit Switch (replace -BB with -CC) (available only with T5 connector)

-WXXX1 Extra wire length (XXX = inches)

Fitting Option -SXXX Factory preset (consult factory)


Blank Brass (Standard) Electrical Connectors
Stainless steel (not available Blank 12” free leads (standard)
SS
with vacuum models)
-T1 1/4” male spade terminals Diaphragm/O-ring Material2
-T2 DIN Connector, 43650 type
Blank Buna-N (standard)
1/2” NPT male conduit
-T4 -E Ethylene propylene (EPR)
NOTES: connector with free leads
1 Not available with DIN connector (-T2 option) -N Neoprene
2 Minimum quantities may apply 1/2” NPT female conduit
-T5
3 Only available with –T5 electrical connection connector with free leads -V Viton®

3211 Fruitland Avenue • Los Angeles, CA 90058 •  800-835-1060 • Fax: 323-589-3463 • www.barksdale.com
2
See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0073-F • 11/08 • ©2008 • Printed in the U.S.A.
Test 20 Type SMK Connection Thread M 16 x 2
BOM
BOMITEM 3415.21
Item No.
Test Coupling with Protective Cap SMK PART NUMBER
Part No. SMK 20 -7/16 UNF-VE-SS
SMK20-7/16UNF-VE-SS
h Hex Order No.
Thread
mm mm Seal Type
G FPM (VITON)
in in NBR (BUNA) (Standard) (see below)
37 17
M8 x 1 SMK 20 – M 8 x 1 – PA SMK 20 – M 8 x 1 – VA O-Ring Type A
1.46 0.67
STAUFF 37 17
M 10 x 1 SMK 20 – M 10 x 1 – PA SMK 20 – M 10 x 1 – VA O-Ring Type A
1.46 0.67
37 17
M 12 x 1,5 SMK 20 – M 12 x 1.5 – PC SMK 20 – M 12 x 1.5 – VC O-Ring Type C
h 1.46 0.67
M 16 37 19
M 14 x 1,5 SMK 20 – M 14 x 1.5 – PB SMK 20 – M 14 x 1.5 – VB Metal joint Type B
1.46 0.75
37 22
M 16 x 1,5 SMK 20 – M 16 x 1.5 – PB SMK 20 – M 16 x 1.5 – VB Metal joint Type B
1.46 0.87
Hex 39 17
G /8 1
SMK 20 – G /8 – PC 1
SMK 20 – G /8 – VC 1
O-Ring Type C
1.54 0.67
37 19
G /4 1
SMK 20 – G /4 – PB 1
SMK 20 – G /4 – VB 1
Metal joint Type B
1.46 0.75

TEST
37 19
G /4 1
SMK 20 – G /4 – PC 1
SMK 20 – G /4 – VC 1
O-Ring Type C
1.46 0.75
G 37 22
G /8 3
SMK 20 – G /8 – PB 3
SMK 20 – G /8 – VB 3
Metal joint Type B
1.46 0.87
37 17
R /8 taper
1
SMK 20 – R /8 K-PD 1
SMK 20 – R /8 K-VD 1
Taper Type D
1.46 0.67
36 17
R /4 taper
1
SMK 20 – R /4 K-PD 1
SMK 20 – R /4 K-VD 1
Taper Type D
1.42 0.67
36 17
1
/8 NPT SMK 20 – /8 NPT-PD 1
SMK 20 – /8 NPT-VD 1
Taper Type D
1.42 0.67
35 17
1
/4 NPT SMK 20 – /4 NPT-PD 1
SMK 20 – /4 NPT-VD 1
Taper Type D
1.38 0.67
38 17
5
/16 – 24 UNF SMK 20 – /16 UNF-PE 5
SMK 20 – /16 UNF-VE 5
O-Ring Type E
1.50 0.67
38 17
17 10 7
/16 – 20 UNF
1.50 0.67
SMK 20 – /16 UNF-PE 7
SMK 20 – /16 UNF-VE 7
O-Ring Type E

0.67" 38 17
0.4" 1
/2 – 20 UNF
1.50 0.67
SMK 20 – /2 UNF-PE 1
SMK 20 – /2 UNF-VE 1
O-Ring Type E
37 19
9
/16 – 18 UNF SMK 20 – /16 UNF-PE 9
SMK 20 – /16 UNF-VE 9
O-Ring Type E
1.46 0.75
37 19
3
/4 – 16 UNF 1.46
— SMK 20 – /4 UNF-VE 3
O-Ring Type E
0.75
To order hexagonal protection cap, add “SK” to part number. To order Plastic Protection cap, add “KK” to part number.
Other port connections and seals on request.

Port Connections and Seals


Type A Type B Type C Type D Type E (ISO 6149)

d2
d1 d1 12°
d1 30° G
G G d1
G 90°
1,6

90° 90° G
2.5
0.5

a
a

a
t1

t1
t1
t1

t2
t1
t2

t2
t2
t2

G d1 t1 t2 G d1 t1 t2 a G d1 t1 t2 a G t1 t2 G d1 d2 t1 t2 a
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
in in in in in in in in in in in in in in in in in in
9,5 11 15,5 20 12 18,5 1,5 18 12 18,5 1,5 5,5 9,5 9,1 17 10 12 1,9
M8 x 1 M 14 x 1,5 M 12 x 1,5 R 1/8 taper 5
/16 – 24 UNF
0.37 0.43 0.61 0.79 0.47 0.73 0.06 0.71 0.47 0.73 0.06 0.22 0.37 0.36 0.67 0.39 0.47 0.07
11,5 12 16,5 22 12 18,5 1,5 15 8 13 1,0 8,5 13,5 12,4 21 11,5 14 2,4
M 10 x 1 M 16 x 1,5 G 1/8 R 1/4 taper 7
/16 – 20 UNF
0.45 0.47 0.65 0.87 0.47 0.73 0.06 0.59 0.31 0.51 0.04 0.33 0.53 0.49 0.83 0.45 0.55 0.09
11,5 12 16,5 19 12 18,5 1,5 19 12 18,5 1,5 6,9 11,6 14 23 11,5 14 2,4
`M10 x1.25 G 1/4 G 1/4 1
/8 NPT 1
/2 – 20 UNF
0.45 0.47 0.65 0.75 0.47 0.73 0.06 0.75 0.47 0.73 0.06 0.27 0.46 0.55 0.91 0.45 0.55 0.09
23 12 18,5 2 10 16,4 15,6 25 12,7 15,5 2,5
G 3/8 1
/4 NPT 9
/16 – 18 UNF
0.91 0.47 0.73 0.08 0.39 0.65 0.61 0.98 0.50 0.61 0.10
20,6 30,5 14,3 17,5 2,5
3
/4 – 16 UNF
0.81 1.20 0.56 0.69 0.10

T3

&
6HULHV%RXUGRQ*DXJHV
Improved ANSI-A accuracy in a U.S. made design;
NPT & SAE models ; Choice of liquid fill
Nowadays, there is a glut in the marketplace of truly "cheap" offshore
bourdon gauges. DMIC's updated series of American made pressure gauges
incorporate the latest improvements in the manufacturing, resulting in a
reliable choice, without an enormous price penalty. Dollar store gauges
are for bargain basement systems. DMIC Gauges, are for quality oriented
customers.
• Extensive stock of gauges in 2½" or 4" dial sizes
• Dual PSI/Bar scale; Designed & constructed for high duty cycle
systems
• Reformulated polycarbonate crystal and liquid fill for improved longevity

Dimension Views

BOM Item No. 15.22


BOM ITEM 35
PartC-25
PART NUMBER No. C-25SGSB12S
S G S B 12 S

2½" Center back Mount 2½" Center back 2½" Stem Mount 2½" CBM Front Flange 4" Stem Mount
Mount with clamp

Dimensions (inches)
C H K L
'C' Series A
Gauge
B
Face
Back to
D
Lip
E
Thread
F
Hole
G
Flange
Bolt
J
Center To
Center of
Gauge to
Back to
End of Circle Center of
Length Diameter Thickness Length Clearance Diameter Clamp Center of
Thread Diameter Port
Port

2-1/2" CBM 1.14 2.68 0.98 0.23 -- -- -- -- -- --


2-1/2" CBM W/ CLAMP 1.14 2.68 0.98 0.23 -- -- -- 1.42 -- --
2-1/2" STEM MOUNT 2.12 2.83 2.13 0.23 Varies -- -- -- -- -- 0.45
By
2-1/2" FLANGE 1.14 2.50 0.98 0.39 Thread 0.14 3.35 2.95 -- -- --
4" STEM MOUNT 2.11 3.90 3.43 0.45 -- -- -- -- -- 0.53
4" LBM (SHOWN WITH FLANGE) 2.11 3.90 1.28 0.45 0.19 5.20 4.43 -- 1.18 --

4" LBM Front Flanged

www.dmic.com DGI-1004A Call Toll Free 1-800-248-3642


DMIC Gauges & Isolatores Catalog
Copyright ©2010 Delaware Mfg. Page 6 In Canada 1-800-320-3642

&
6HULHV%RXUGRQ*DXJHV

Ordering Codes Summary

C - 25 S G S B 12 S

C  25 S G S B 15 N Connection Types
Code Description
S SAE ORB
Size N NPT
Code Description B BSPP/G-Thread
25 2½" inch
Pressure Range
40 4 inch
Pressure Code
0-15 PSI 01
Mounting Internals 0-30 PSI 02
Code Description Code Description
B Copper Alloy 0-60 PSI 03
S Stem Mount
Center Back 0-100 PSI 04
Mount (2 ½'') 0-160 PSI 05
B
Lower Back 0-200 PSI 06
Mount (4'')
Front Flange 0-300 PSI 07
F Mount 0-500 PSI 08
Fill Case Material 0-600PSI 09
Code Description Code Description 0-1000 PSI 10
G Glycerine S Stainless Steel 0-1500 PSI 11
(std)
A ABS 0-2000 PSI 12
0-3000 PSI 13
0-4000 PSI 14
0-5000 PSI 15
0-6000 PSI 16
0-10000 PSI 17
0-15000 PSI 18
30" Hg-0 PSI 00
30" Hg-30 PSI OA
30" Hg-60 PSI OB
30" Hg-100 PSI OC
30" Hg-160 PSI OD
30" Hg-200 PSI OE
30" Hg-300 PSI OF

Due to our policy of continual product improvement, the specifications in this catalog
may change without notice. When designing by spec, please request a certified print.

www.dmic.com DGI-1004A Call Toll Free 1-800-248-3642


DMIC Gauges & Isolatores Catalog
Copyright ©2010 Delaware Mfg. Page 7 In Canada 1-800-320-3642
BOM
BOM Item25
ITEM No. 15.23
฀ ฀ ฀ ฀ ฀ ฀ ฀
PartNUMBER
PART No. 24 C5OLO-S
24 C5OLO-S

$-0 $.-0
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BOMBOM
ITEMItem26No. 15.24
฀ ฀ ฀ ฀ ฀ ฀ ฀
PartNUMBER
PART No. 4 C5OLO-S
4 C5OLO-S

$-0 $.-0
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Limit Switches 3-23
June 2000 BOM ITEM 15.29
29 Heavy-Duty Plug-In Switches
PART NUMBER E50BR1
Model Selection — Assembled Switches — Standard
Assembled Switch Single Pole Double Pole
(5 Terminal (9 Terminal Receptacle)
Receptacle)

Indicating Light: None LED (24 – Neon None LED (24 – Neon LED (24 – Neon

SWITCHES
120V AC/DC) (120V AC) 120V AC/DC) (120V AC) 120V AC/DC) (120V AC)
Switch Body: E50SA E50SAL E50SAN E50SB E50SBL E50SBN E50SCL E50SCN

LIMIT
1N.O.-1N.C. 1N.O.-1N.C. 1N.O.-1N.C. 2N.O.-2N.C. 2N.O.-2N.C. 2N.O.-2N.C. 1N.O.-2N.C. 1N.O.-2N.C.
Receptacle: a E50RA E50RA E50RA E50RB E50RB E50RB E50RB E50RB

Operating Head Type b Catalog Number for Assembled Switches


Side Rotary Standard E50AR1 E50ALR1 E50ANR1 E50BR1 E50BLR1 E50BNR1 — E50CNR1

3
(requires an Spring Return —
operating lever, E50DR1 c
see Page 3-42)
Low Force E50AL1 E50ALL1 E50ANL1 E50BL1 E50BLL1 E50BNL1 E50CLL1 E50CNL1
Spring Return —
E50DL1 c
Maintained E50AM1 E50ALM1 E50ANM1 E50BM1 E50BLM1 E50BNM1 E50CLM1 E50CNM1
Two-Position —
E50DM1
Side Pushbutton, E50AS1 E50ALS1 E50ANS1 E50BS1 E50BLS1 E50BNS1 E50CLS1 E50CNS1
Spring Return —
E50DS1

Side Pushbutton, E50AS2 E50ALS2 E50ANS2 E50BS2 E50BLS2 E50BNS2 E50CLS2 E50CNS2
Adjustable
Spring Return —
E50DS2

Side Push Roller, E50AS3 E50ALS3 E50ANS3 E50BS3 E50BLS3 E50BNS3 E50CLS3 E50CNS3
Spring Return —
E50DS3 d

Side Pushbutton, E50AH1 E50ALH1 E50ANH1 E50BH1 E50BLH1 E50BNH1 E50CLH1 E50CNH1
Maintained —
E50DH1

Wiring: Single Pole 1N.O.-1N.C. Double Pole 2N.O.-2N.C. Double Pole 1N.O.-2N.C.
Must be same Parallel wired Series wired
polarity Indicator light Indicator light
Same polarity Same
each pole polarity
each pole
a Connection options (add the Code Suffix from the table below to the end of the Catalog Number):
Option Code Suffix

Mini-Connector Single Pole (5-Pin Mini-Connector) P5


(with epoxy filled receptacle)
Double Pole (9-pin Mini-Connector) P9
Cable Connection 8-foot cable length S
(with epoxy filled receptacle)
12-foot cable length S12
20-foot cable length S20
Manifold Mount (rear wiring entrance) M
20 mm Conduit Entrance 20
b For Operating Head specifications, see Page 3-26.
c CW (clockwise) and CCW (counterclockwise) operation, easily convertible to CW only or
CCW only operation.
d Roller can be converted in the field between horizontal and vertical.

PG.05.01.T.E
3-22 Limit Switches
Heavy-Duty Plug-In Switches June 2000

Heavy-Duty Plug-In Switches Modular Limit Switches Provide Extremely Easy Installation,
High Reliability, and Low Maintenance and Inventory Costs
Contents
Overview . . . . . . . . . . . . . . . . . . .3-22
Model Selection, Assembled
Switches . . . . . . . . . . . . . . . . . . .3-23
Model Selection,
Operating Heads . . . . . . . . . . . .3-26
Model Selection,
Switch Bodies . . . . . . . . . . . . . .3-27
Model Selection, Receptacles. . .3-28
Model Selection, Accessories. . .3-29
3

Specifications. . . . . . . . . . . . . . . .3-31
Dimensions . . . . . . . . . . . . . . . . .3-32
SWITCHES
LIMIT

E50 Modular Plug-In Limit Switch


Components are the industry stan-
dard with versatility of design and
high reliability for low maintenance,
installation and inventory costs.
Standard Viton gaskets, seals and
boots and a zinc die cast enclosure
provide exceptional chemical resis-
tance to the common coolants,
cleansing agents, and hydraulic flu-
ids found in machine tool, automo-
tive, waste water treatment and
other heavy-duty industrial applica-
tions. Mounting dimensions accom-
modate both U.S. and DIN standards
for easy retrofit installations. Super
Product Features
bright 24 – 120V AC/DC LED indicat- ■ Modular, plug-in components (head, body and receptacle) provide applica-
ing light versions simplify setup and tion flexibility, reduced inventory and less downtime
troubleshooting operations. ■ Manufactured to take the physical and environmental abuse (including
cutting fluids and chemicals) of harsh industrial environments
Approvals ■ Chemical resistant Viton gaskets, seals and boots are standard, and so are
■ UL Listed captive, posi-drive screws
■ CSA Certified ■ The switches have terminal identification on the nameplate for a visual
wiring checkout without guesswork. Heads and switch bodies can be
■ IEC.947.5.1
replaced without rewiring
■ TUV — E9271605E02
■ E50 devices can be ordered in separate components or as complete assem-
(where shown) bled switches
■ 600V rating, ridge-topped contacts and wiping action assure continuity
For the most current information even to logic level circuits
on this product, visit our web site at: ■ Keyed, four direction head positioning
www.sensingsolutions.com
■ Standard 5° pre-travel and 90° total travel
■ 24 – 120V AC/DC LED and 120V AC neon indicating lights available
■ Rotary heads are field convertible CW, CCW, or both, without special tools
■ Epoxy filled, pin connector or pigtail pin connector receptacles available

For Customer Service in the U.S. call 1-800-356-1243,


in Canada call 1-800-268-3578.
For Application Assistance in the U.S. and Canada
call 1-800-426-9184.

PG.05.01.T.E
BOM ITEM 33
BOM Item No. 15.30
PART NUMBER CDAB-XBN
Part No. CDAB-XBN
Capacity:
Back-to-back check/shuttle valve with signal at port 3 2.5 gpm (10 L/min.)

Functional Group: Model:


Products : Cartridges : Shuttle Valve : 3-Port : Back-to-Back Check, Signal at Port 3 CDAB

Product Description
The back-to-back check valve combines two simple check valves into a single cartridge. It connects the work port with the higher
pressure to the signal or common port. The signal is sensed at port 3.

Download

Technical Features
Back-to-back check cartridges feature hardened, spherically lapped, Incorporates the Sun floating style construction to minimize the
guided poppets and a lightly stressed helical spring that result in possibility of internal parts binding due to excessive installation torque
excellent wear characteristics and extremely low leakage rates. and/or cavity/cartridge machining variations.
The back-to-back checks do not provide a means of lowering a signal.
They will trap a high signal if the load pressures drop to a lower
pressure. Some means of bleeding off the signal should be provided.

Technical Data
U.S. Units Metric Units
Cavity T-11A
Capacity 2.5 gpm 10 L/min.
Maximum Operating Pressure 5000 psi 350 bar
Maximum Valve Leakage at 110 SUS (24 cSt) 5 drops/min. 0,3 cc/min.
Series (from Cavity) Series 1
Valve Hex Size 7/8 in. 22,2 mm
Valve Installation Torque 30 - 35 lbf ft 41 - 47 Nm
Seal Kits - Cartridge Buna: 990-011-007
Seal Kits - Cartridge Viton: 990-011-006
Model Weight 0.25 lb. 0.11 kg.
CDAB-XBN
CDAB-XBV $24.30
Recommended List Price

Material/Coating
Control Cracking Pressure Seal Material
Modifier
Standard Options Standard Options Standard Options Preferred Options

A Auxiliary External -4 SAE +5.00 B 15 psi (1 bar) +0.00 N Buna-N +0.00 No modifier (standard material
Port with no special coating)
V Viton +5.00
B Auxiliary External 1/4 +5.00 Special Options
BSPP Port
X Not Adjustable +0.00 /AP Stainless Steel, Passivated
Control: X +97.20
Our corrosion resistant product
line is growing! If you are
interested in a corrosion
resistant option for this model,
please contact Sun.

Additional Options (Click Here)


Control Cracking Pressure Seal Material

E External 4-SAE Port, Port 3 blocked +5.00

If the modifier is /AP, the control must be X

Copyright © 2002-2013 Sun Hydraulics Corporation. All rights reserved.


Terms and Conditions - ISO Certification - Statement of Privacy
BOM
BOM Item
ITEMNo.
3415.31 Blue rectangles are links to other catalog pages.
SOLENOID VALVES
Part
PART No.NUMBER
SV12-29K-0-N-115DG
SV12-29K-0-N-115DG

SV12-29 Poppet, 2-Way, N.O., Bi-Directional Blocking


DESCRIPTION
A solenoid-operated, two-way, normally open, internally piloted, poppet-type,
bi-directional blocking, screw-in hydraulic cartridge valve, designed for low leakage
in load-holding applications.

OPERATION
When de-energized, the SV12-29 allows flow in both directions. When energized, the
valve’s poppet closes on its seat, blocking flow from ➁ to ➀ or ➀ to ➁.

FEATURES
• Continuous-duty rated coil.
• Optional coil voltages and terminations.
• Efficient wet-armature construction.
• Manual Override option.
• Cartridges are voltage interchangeable.
• Optional waterproof E-Coils rated up to IP69K.
• Hardened seat for long life and low leakage.
• Unitized, molded coil design.
• Cost-effective cavity.

SYMBOLS RATINGS
Operating Pressure: 240 bar (3500 psi)
USASI: ISO: Flow: 113.6 lpm (30 gpm)
Internal Leakage: 7 drops per minute maximum at 240 bar (3500 psi)
2 2 Temperature: -40 to 120°C with standard Buna seals
Coil Duty Rating: Continuous from 85% to 115% of nominal voltage
Response Time: First indication of change of state with 100% voltage supplied at
1 1 80% of nominal flow rating: Energized: 60 msec.; De-energized: 15 msec.
Initial Coil Current Draw at 20°C: Standard Coil: 1.67 amps at 12 VDC;
0.18 amps at 115 VAC (full wave rectified).
E-Coil: 1.7 amps at 12 VDC; 0.85 amps at 24 VDC
PERFORMANCE (Cartridge Only) Minimum Pull-in Voltage: 85% of nominal at 240 bar (3500 psi)
Filtration: See page 9.010.1
➀ to ➁ ————
➁ to ➀ — — — Fluids: Mineral-based or synthetics with lubricating properties at viscosities of
32 cSt/150 sus oil at 40°C 7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1
10.3/150
Installation: No restrictions; See page 9.020.1
Cavity: VC12-2; See page 9.112.1
PRESSURE DROP bar/psi

8.3/120
Cavity Tool: CT12-2XX; See page 8.600.1
6.2/90
Seal Kit: SK12-2X-M; See page 8.650.1
Coil Nut: Part No. 7004420
4.1/60 For E-Coils manufactured prior to 1-1-04, see page 3.400.1 for coil nut info.

2.1/30

22.7 45.4 68.1 90.8 113.6


6 12 18 24 30
FLOW lpm/gpm

®
1.099.1 HYDRAFORCE.com
Blue rectangles are links to other catalog pages.
HYDRAFORCE
®

SV12-29
DIMENSIONS
1.84 (46.7) DIA.

1.62
41.1

2.89
E-Coil
Standard 73.4 View
Coil View

TORQUE -
35 ft-lbs
(47.4 Nm)
max.

MATERIALS TOSV12-29K
ORDER - 0 - N - 115 DG
Cartridge: Weight: 0.25 kg. SV12-29__ - __ __ __ - __ - __ __ __ __ __
(0.55 lbs.) Steel with hardened
work surfaces. Zinc-plated
exposed surfaces. Buna N Option
O-rings and polyester elastomer None (Blank)
Voltage Termination (VDC)
back-up standard. Std. Coil Std. Coil
Manual Override
Standard Ported Body: Weight: 0 Less Coil** DS Dual Spades
without knob P
0.57 kg. (1.25 lbs.) Anodized high- 10 10 VDC† DG DIN 43650
strength 6061 T6 aluminum alloy, Manual Override
12 12 VDC DL Leadwires (2)
rated to 207 bar (3000 psi). Ductile with knob K
24 24 VDC DL/W Leads w/Weatherpak®
iron bodies available; dimensions For Manual Override options 36 36 VDC Connectors
may differ. See page 8.012.1 see page 1.001.1 DR Deutsch DT04-2P
48 48 VDC
Standard Coil: Weight: 0.27 kg. 24 24 VAC
(0.60 lbs.) Unitized thermoplastic Porting Termination (VAC)
Cartridge Only 0 115 115 VAC Std. Coil
encapsulated, Class H high
temperature magnetwire. 230 230 VAC AG DIN 43650
SAE 10 10T
See page 3.200.1 **Includes Std. Coil Nut AP 1/2 in. Conduit
SAE 12 12T †
E-Coil: Weight: 0.41 kg. (0.9 lbs.); DS, DW or DL Termination (VDC)
SAE 16 16T terminations only.
Fully encapsulated with rugged 3/4 in. BSP* 6B E-Coil
external metal shell. Rated up to E-Coil ER Deutsch DT04-2P
IP69K with integral connectors. 1 in. BSP* 8B (IP69K Rated)
10 10 VDC
Note: See page 3.400.1 for all *BSP Body; U.K. Mfr. Only
12 12 VDC EY Metri-Pack® 150
E-Coil retrofit applications. (IP69K Rated)
Seals 20 20 VDC
Buna N (Std.) N 24 24 VDC Coils with internal diode are
available. Consult factory.
Fluorocarbon V

®
HYDRAFORCE.com 1.099.2
2.8 Limit Switches
Operators
BOM Item No. 15.32
2
B Dia. C Adjustable Roller
Approximate Dimensions in mm [in]
Part No. E50KL538
2 12.7
E
D 95R Catalog Number
A
Lever Length 1
B
Roller Diameter
C
Roller Width D E
[3.75]
[0.50]
2
108
[4.24] E50KL539 25.4 [1.0] to 17.5 [0.69] 6.4 [0.25] 5.8 [0.23] 7.6 [0.30]
95.2 [3.75] 2
25.4R E50KL201 19.0 [0.75] 8.1 [0.32] 7.4 [0.29] 8.4 [0.33]
2 [1.0]
E50KL201SPL 3 19.0 [0.75] 8.1 [0.32] 7.4 [0.29] 8.4 [0.33]
E50KL538 19.0 [0.75] 8.1 [0.32] 7.4 [0.29] 8.4 [0.33]
2 27
[1.08]
11
[0.42] 79
E50KL599 19.0 [0.75] 12.7 [0.50] 11.6 [0.46] 12.2 [0.48]

2
[3.12] E50KL537 19.0 [0.75] 25.4 [1.00] 22.9 [0.90] 24.1 [0.95]
E50KL598 12.7 [0.50] to 102.0 [4.00] 2.8 [0.11] 4.8 [0.19] 24.1 [0.95]

2
82.6 [3.25]
E50KL31 12.7 [0.50] to — — — —

2
95.2 [3.75]
E50KL443 41.3 [1.63] to 38.1 [1.50] 7.4 [0.29] 6.6 [0.26] 8.1 [0.32]
95.2 [3.75] 2
2
2 54 C Fork Lever—Both Rollers on One Side
[2.12]
Approximate Dimensions in mm [in]
2 38
[1.50]
27 A B C
B [1.06]
2 10 Catalog Number Lever Length 1 Roller Diameter Roller Width D E
Dia.
[0.38]
16 12 E50KL545 38.1 [1.50] 17.5 [0.69] 6.4 [0.25] 2.0 [0.08] 3.6 [0.14]
E 1.0
2 [0.62] [0.48]
D [0.04] E50KL204 38.1 [1.50] 19.0 [0.75] 8.1 [0.32] 4.1 [0.16] 5.1 [0.20]
E50KL544 38.1 [1.50] 19.0 [0.75] 8.1 [0.32] 4.1 [0.16] 5.1 [0.20]
2 E50KL543 38.1 [1.50] 19.0 [0.75] 25.4 [1.00] 21.3 [0.84] 22.4 [0.88]

2
54 Fork Lever—One Roller Outside, One Inside
2 [2.12]
38
C
Approximate Dimensions in mm [in]
[1.50)]
2 B
Dia.
27
[1.06] Catalog Number
A
Lever Length 1
B
Roller Diameter
C
Roller Width D E F G

2 16
[0.62]
12
[0.48] E
10
F [0.38]
E50KL542 38.1 [1.50] 17.5 [0.69] 6.4 [0.25] 2.0 [0.08] 3.6 [0.14] 16.3 [0.64] 17.8 [0.70]
D G E50KL203 38.1 [1.50] 19.0 [0.75] 8.1 [0.32] 4.1 [0.16] 5.1 [0.20] 18.5 [0.73] 19.6 [0.77]

2 E50KL541 38.1 [1.50] 19.0 [0.75] 8.1 [0.32] 4.1 [0.16] 5.1 [0.20] 18.5 [0.73] 19.6 [0.77]

2 Notes
1 Length from the operating shaft axis to the roller axis (or to the tip for non-roller operators).

2 2 By reassembling lever, minimum length can be reduced another 12.7 mm [0.5 in].
3 High-grade stainless steel.

2
2
2
2
2
2
2
2
2

V8-T2-86 Volume 8—Sensing Solutions CA08100010E—May 2013 www.eaton.com


BOM Item No. 15.33
Part No. S4100-0165D

2X .33 THRU ALL

2.50

1.25

5.50

11.50

.50

17.00

PROPRIETARY AND CONFIDENTIAL Approvals: True Wind Engineering


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE Drawn GB 07/30/2013 2897 South Delaware Avenue Milwaukee, Wisconsin 53207 USA
Phone: (414) 481-1662 Fax: (414) 481-1740
PROPERTY OF TRUE WIND ENGINEERING. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE Revised CDK 8/18/2013
WRITTEN PERMISSION OF TRUE WIND ENGINEERING IS
PROHIBITED. Approved D G 8/18/2013 Description:

Notes: Tolerances: Limit Switch Mounting Bar


(Unless Otherwise Noted)

.XXX = .005
.XX = .010
Material/Finish:
6061 Alloy
.X = .020
= 0.5 Part Number: Rev:
Project # Project Description S4100-0165D 2
Units:
4100 Pleasant St HPU INCHES Weight: 2.06 LBS Scale: NTS Sheet: 1 of 1
8/7/13 Parker - 16 C5OLO-S

BOM Item No. 15.34 Choose Your Country English Home Investors Contact Parker

Keyword Part number

Part No. 16 C5OLO-S Search by keyword Search

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Home Advanced Search Advanced Search Result 12 C5OX-S Contact Us 12 F5OLO-S 6-10 F5OLO-SS 6-10 F5OLO-S 16-10 F5OLO-S 20 C5OLO-S 16 C5OLO-S

16 C5OLO-S

Where to Buy
Contact Us

View All Parts

DESCRIPTION ATTRIBUTE VALUE


PRODUCT TYPE INDUSTRIAL FITTING ELBOW, TUBE TO STRAIGHT THREAD
TUBE SIZE 1"
TUBE CONNECTION Male O-ring Face Seal View 3D Model
STRAIGHT THREAD SIZE 1"
STRAIGHT THREAD CONNECTION Male Straight Thread O-ring
MATERIAL Steel, Zinc Plated Download 3D Model
DEGREE 90 IGS
ADDITIONAL DETAIL Static 7500 / Dynamic 5500,SAE 520220 IPT
TRADE/BRAND NAME Seal-Lok, O-Lok PRT
SYNONYM SAT
STP

About Parker Contact Parker Careers Working With Parker Investors News ParkerStore™ Brands

© Parker Hannifin Corp 2013 Site Map Safety Privacy Policies Terms and Conditions

www.parker.com/portal/site/PARKER/menuitem.bb22d5a82bbb5b147cf26710237ad1ca/?vgnextoid=a2d9b5bbec622110VgnVCM10000032a71dacRCRD&vgnextf… 1/1
BOM
BOM Item No.
ITEM 4015.35
4300 Catalog Seal-Lok™ O-Ring Face Seal Tube Fittings
PART
Part No.NUMBER 16 CC5OLO-S
16 CC5OLO-S

CC5OLO CLO
Long Straight Thread Elbow Male Pipe Elbow
ORFS-Long / SAE-ORB ORFS / NPTF
SAE 521520
* JJ – Across
Wrench Flats
* JJ – Across
Wrench Flats

Dynamic Dynamic
END SIZE END SIZE Pressure
TUBE Pressure TUBE
FITTING 1 2 JJ M N (x 1,000 PSI) FITTING 1 2 JJ M N (x 1,000 PSI)
PART # (in.) UN-UNF-2A (in.) (in.) (in.) -S -SS PART # (in.) NPTF (in.) (in.) (in.) -S -SS D
4 CC5OLO 1/4 7/16 - 20 9/16 0.85 2.22 6.0 6.0 4 CLO 1/4 1/8 - 27 9/16 0.85 0.80 6.0 6.0 3.0
6 CC5OLO 3/8 9/16 - 18 3/4 0.98 2.62 6.0 6.0 4-4 CLO 1/4 1/4 - 18 9/16 0.85 1.12 6.0 6.0 3.0
8 CC5OLO 1/2 3/4 - 16 3/4 1.10 2.95 6.0 6.0 4-6 CLO 1/4 3/8 - 18 3/4 0.97 1.22 6.0 6.0 3.0
10 CC5OLO 5/8 7/8 - 14 1 1/16 1.32 3.50 6.0 6.0 4-8 CLO 1/4 1/2 - 14 7/8 1.07 1.47 6.0 6.0 3.0
12 CC5OLO 3/4 1 1/16 - 12 1 3/16 1.48 3.98 6.0 6.0 6 CLO 3/8 1/4 - 18 3/4 0.98 1.09 6.0 6.0 3.0
16 CC5OLO 1 1 5/16 - 12 1 5/8 1.63 4.49 5.5 5.5 6-6 CLO 3/8 3/8 - 18 3/4 0.98 1.22 6.0 6.0 3.0
6-8 CLO 3/8 1/2 - 14 7/8 1.15 1.47 6.0 6.0 3.0
8 CLO 1/2 3/8 - 18 3/4 1.10 1.22 6.0 6.0 3.0
8-4 CLO 1/2 1/4 - 18 3/4 1.10 1.22 6.0 6.0 3.0
8-8 CLO 1/2 1/2 - 14 7/8 1.10 1.47 6.0 6.0 3.0
8-12 CLO 1/2 3/4 - 14 1 1/16 1.32 1.59 4.0 4.0 2.0
10 CLO 5/8 1/2 - 14 1 1/16 1.31 1.47 6.0 6.0 3.0
10-6 CLO 5/8 3/8 - 18 1 1/16 1.31 1.28 6.0 6.0 3.0
10-12 CLO 5/8 3/4 - 14 1 3/16 1.41 1.59 4.0 4.0 2.0
12 CLO 3/4 3/4 - 14 1 3/16 1.47 1.59 4.0 4.0 2.0
12-8 CLO 3/4 1/2 - 14 1 3/16 1.47 1.59 6.0 6.0 3.0
12-16 CLO 3/4 1 - 11 1/2 1 5/16 1.62 1.97 3.0 3.0 1.5
16 CLO 1 1 - 11 1/2 1 7/16 1.64 1.97 3.0 3.0 1.5
C87OMLO 16-12 CLO 1 3/4 - 14 1 7/16 1.64 1.78 4.0 4.0 2.0
90° Metric Straight Thread Elbow 20 CLO 1 1/4 1 1/4 - 11 1/2 1 5/8 1.76 2.38 2.5 2.5 1.3
ORFS / ISO 6149 24 CLO 1 1/2 1 1/2 - 11 1/2 1 7/8 1.92 2.64 2.5 2.5 1.3
24-20 CLO 1 1/2 1 1/4 - 11 1/2 1 7/8 1.92 2.61 2.5 2.5 1.3
ISO 8434-3 SDE
SAE 52M0287

Dynamic
END SIZE Pressure
TUBE
FITTING 1 2 L7 L10 S2 (x 1,000 PSI)
PART # (mm) (in.) ISO 261 (mm) (mm) (mm) S SS
4M12C87OMLO 6 1/4 M12X1.5 21.5 33.0 14 6.0 6.0
4M14C87OMLO 6 1/4 M14X1.5 23.5 35.5 17 6.0 6.0
6M12C87OMLO 8,10 3/8 M12X1.5 25.0 35.5 17 6.0 6.0
6M14C87OMLO 8,10 3/8 M14X1.5 25.0 35.5 17 6.0 6.0
6M16C87OMLO 8,10 3/8 M16X1.5 25.0 37.5 17 6.0 6.0
8M14C87OMLO 12 1/2 M14X1.5 28.0 36.0 19 6.0 6.0
8M18C87OMLO 12 1/2 M18X1.5 28.0 41.0 19 6.0 6.0
8M22C87OMLO 12 1/2 M22X1.5 31.0 49.0 27 6.0 6.0
10M18C87OMLO 14,15,16 5/8 M18X1.5 33.5 47.5 27 6.0 6.0
10M22C87OMLO 14,15,16 5/8 M22X1.5 33.5 49.0 27 6.0 6.0
12M22C87OMLO 18,20 3/4 M22X1.5 37.5 49.0 27 6.0 6.0
12M27C87OMLO 18,20 3/4 M27X2 37.5 55.5 27 6.0 6.0
16M33C87OMLO 22,25 1 M33X2 41.5 59.5 36 5.0 5.0
20M38C87OMLO* 28,30,32 1 1/4 M38X2 44.5 62.0 41 4.0 4.0
20M42C87OMLO 28,30,32 1 1/4 M42X2 44.5 63.0 41 4.0 4.0
24M48C87OMLO 35,38 1 1/2 M48X2 49.0 71.5 50 4.0 4.0
* For special M38x2 (ISO 6149-1 style) port. The current ISO 6149 does not include
the M38 size.

Dimensions and pressures for reference only, subject to change.

A24 Parker Hannifin Corporation


Tube Fittings Division
Columbus, Ohio
http://www.parker.com/tfd
8/7/13 Parker - 20 C5OLO-S

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DESCRIPTION ATTRIBUTE VALUE


PRODUCT TYPE INDUSTRIAL FITTING ELBOW, TUBE TO STRAIGHT THREAD
TUBE SIZE 1 1/4"
TUBE CONNECTION Male O-ring Face Seal View 3D Model
STRAIGHT THREAD SIZE 1 1/4"
STRAIGHT THREAD CONNECTION Male Straight Thread O-ring
MATERIAL Steel, Zinc Plated Download 3D Model
DEGREE 90 IGS
ADDITIONAL DETAIL Static 5000 / Dynamic 4000,SAE 520220 IPT
TRADE/BRAND NAME Seal-Lok, O-Lok PRT
SYNONYM SAT
STP

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8/7/13 Parker - 6-10 F5OLO-SS

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DESCRIPTION ATTRIBUTE VALUE


PRODUCT TYPE INDUSTRIAL FITTING TUBE TO STRAIGHT THREAD
TUBE SIZE 3/8"
TUBE CONNECTION Male O-ring Face Seal View 3D Model
STRAIGHT THREAD SIZE 7/8-14
STRAIGHT THREAD CONNECTION Male Straight Thread O-ring Download 2D Drawing
MATERIAL 316SS Download 3D Model
ADDITIONAL DETAIL SAE 520120 IGS
TRADE/BRAND NAME Seal-Lok, O-Lok IPT
SYNONYM O-ring Face Seal, ORFS PRT
SAT
STP

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BOM Item No. 15.39