Академический Документы
Профессиональный Документы
Культура Документы
2
Introduction
Table of Contents
Technical Assistance
Let Williams help save you thousands of dollars in start up costs by acting as an on-site advisor during your anchor
bolt installation.
Our technician will work directly with your superintendent and crews to see they are prepared in terms of equipment
needs, material coordination, and efficient installation procedures to yield the best productivity possible.
Our technicians are trained in most types of anchoring conditions and can often trim days off the bolting schedule
by recommending efficient procedures. Technicians may also prove to be very beneficial in consulting with the design
engineer to propose any last minute design changes to accommodate field conditions. Even the simplest anchoring job
could have delays for an inexperienced crew. Take advantage of our expertise and be prepared to keep your project on
schedule.
*Advance notification is requested. Contact your nearest Williams Representative for fee schedules.
3
Design Considerations
Types of Concrete Anchors
e
riv
D
ge
ed
r
r
ho
ho
Sl
r
ho
nc
nc
ar
nc
A
tA
eb
A
R
cu
bl
k
ad
oc
sa
er
re
-L
nd
eu
Th
in
R
Sp
7
ll-
9
S-
S-
A
75
de
ra
G
Bonded Anchors
Williams Form Engineering offers the best in epoxy concrete anchoring. Epoxy dowels are ideal for static loads, shear
loads or applications that require close spacing and edge distances. Unlike mechanical anchors, epoxy anchors do not
exert the lateral stress that a mechanical anchor would along a concrete drill hole surface. Epoxy anchors are capable
of reaching high bond-stress values in relatively fast cure times.
Williams also supplies cement grout-bond, post-installed anchor systems. These anchors are less sensitive to tem-
perature and cement grout can be pumped more ideally for longer length anchor embedments. Cement grout also offers
an excellent barrier against corrosion.
4
Design Considerations
Types of Concrete Anchors
Cast-in-Place Anchors
Williams manufactures cast-in-place anchors with threaded bars up to 3-1/2” in diameter and stock lengths up to 50
feet. Williams can customize an anchor system for virtually any cast-in-place application. Williams can supply threaded
bar with an embedded plate-nut assembly, Stress Gradient Pigtail Anchors, headed anchor studs and customized J, U
and L bolts. Contact our engineering department for details not shown in this catalog.
5
Design Considerations
ACI 318 - Anchoring to Concrete
Example of the ACI - Anchoring to Concrete - Post-Installed Anchors. Note: The following information is meant only
as a quick reference. The reader should refer to ACI 318-14 Chapter 17 for complete information.
1) Definitions
Ase = Effective cross-sectional area of the anchor
ANco = 9*hef2 = Maximum theoretical area of concrete available for breakout capacity at a given embedment depth
Equation 17.4.2.1c
ANc = See R17.4.2.1, as breakout is dependent on concrete geometry, edge distance and group considerations
(see page 15 this manual for additional information)
Ψc = Modification factor for anchors located in a region of a concrete member where analysis indicates no
cracking at service load levels = 1.25 for cast-in anchors and 1.40 for post-installed anchors
Ψec = Modification factor for anchor groups loaded eccentrically in tension (shall not be taken greater than 1.0)
Equations 17.4.2.4 (tension) and 17.5.2.5 (shear)
Ψed = Modification factor for edge effects for single anchors or anchor groups loaded in tension
Equations 17.4.2.5a and 17.4.2.5b (tension) and 17.5.2.6a and 17.5.2.6d (shear)
Ψcp = Modification factor for post-installed anchors designed for uncracked concrete, without supplementary
reinforcement to control splitting - Equation 17.4.2.7a and 17.4.2.7b
Ψh =
(1.5*ca1) Modification factor for anchors located in a concrete member where (ha < 1.5*ca1)
h a
AVc = See R17.5.2.1b, projected area of single and group anchor based on concrete geometry, edge distance and
group considerations
AVco = 4.5*(ca1)2 Maximum theoretical area of concrete available for shear breakout at a given embedment depth
Equation R17.5.2.1a
da = Anchor diameter
6
Design Considerations
ACI 318 - Anchoring to Concrete
2) Anchor(s) in Tension
Nsa = Ase*futa Anchor nominal tensile strength - 17.4.1.2
A
Ncb = Nc * Ψed * Ψc * Ψcp * Nb Single anchor breakout strength - 17.4.2.1a
ANco
ANc
Ncbg
= * Ψec * Ψed * Ψc * Ψcp * Nb Anchor group breakout strength - 17.4.2.1b
ANco
3) Anchor(s) in Shear
Vsa = 0.6 * Ase * futa Anchor nominal shear strength - 17.5.1.2b
AVc
Vcb = * Ψed * Ψc * Ψh * Vb Single anchor shear strength - 17.5.2.1a
AVco
A
Vcbg = Vc * Ψec * Ψed * Ψc * Ψh * Vb Group anchor shear strength - 17.5.2.1b
AVco
Vb = 7 *
da ( )
le 0.2
* da * fc * ca11.5 Basic breakout strength of a single anchor in shear in cracked concrete
17.5.2.2a
OR
Vb = 9 * fc * ca11.5 17.5.2.2b
le = hef for anchors with constant stiffness over the full length of the embedded
section, such as post-installed anchors with a tubular shell from the top of
the expansion shell to the top of concrete
Vcp = kcp * Ncp Ncp = Ncb Single Anchor Pryout Strength - 17.5.3.1a
Vcpg = kcpg* Ncpg Ncpg = Ncbg Group Anchor Pryout Strength - 17.5.3.1b
Nua Vua
+ ≤ 1.2 Interaction of tensile and shear forces - 17.6.3
ΦNn ΦVn
7
Design Considerations
Prestressed Concrete Anchors
Prestressed concrete anchors are often used for resisting cyclic or dynamic loading caused by wind or seismic events.
They are also used to limit or restrict structural movement due to anchor steel elongation. Common applications for
prestressed concrete anchors are tower anchoring, foundation repair, and heavy machinery tie down. Non-tensioned
anchors or passive dowels are often used for temporary support, resisting shear loads, static loading, or for applications
with low consequences of failure.
The prestressing of a concrete anchor is done by one of two methods. The preferred and most accurate way to
prestress an anchor is to use a hollow ram hydraulic jack which couples directly to the end of the anchor with a pull rod
assembly. The jack frame typically bears against the steel plate while the hydraulic ram transfers a direct tension load
to the anchor. When the prestress load is reached, the anchor nut is turned tightly against the anchor bearing plate, and
the load from the jack is released. The anchor nut prevents the steel from relaxing back to its original length, therefore,
the anchor has been prestressed. Once the anchor is put into service, additional elongation in the anchor rod only occurs
if the applied load exceeds the prestress load.
The second method of prestressing is to use a torque tension method. This is accomplished by simply turning the
anchor nut against the anchor bearing plate with a torque wrench. By using a “torque tension relationship” provided by
Williams, the installer can correlate the torque reading to a corresponding anchor tension load. Although not as accurate
as direct tensioning, it is often used for fast, economical installations in areas where hydraulic jacks would be cumber-
some or difficult to utilize. Torque tensioning is recommended to be done using a high-pressure lubricant on the anchor
threads and under the hex nut to reduce frictional resistance.
8
Design Considerations
Corrosion Protection
Stainless Steel
Stainless steel can be specified for use with most of Williams anchors (except for Spin-
Lock mechanical anchors). Williams can supply anchor rods and components in grades of
304 and 316 for use in highly corrosive environments. Stainless steel is the best means of
corrosion protection available from Williams Form Engineering, however, steel strengths
are often reduced and anchor prices are increased. When specifying stainless steel make
sure to specify the steel grade and make note of the change in strengths from different
stainless steel grades. Some stainless steel types require longer lead times.
Cement Grout
A contributing layer of corrosion protection for pre-stressed concrete anchors is complete
encapsulation in cement grout of the steel tendon from the base of the concrete anchor to the
anchorage. Portland cement grouts are alkaline in nature, render encased steel into a passive
state, and eliminate any contact with the steel to air or water. Intelligent design, followed by
thorough grouting operations performed by trained technicians provides a competent layer of
corrosion protection for Williams pre-stressed concrete anchors. Cement grout should not be
considered a contributing means of corrosion protection if used with a passive concrete anchor
application as the grout will be prone to cracking when elongation occurs due to the dynamic
loading of the passive anchor.
Williams recommends a portland cement based, shrinkage compensated, or expansive grout
as the cement grout corrosion protection for pre-stressed concrete anchor applications. Grout
should be injected after pre-stress forces are locked off by the use of grout tubes, de-air holes,
or grout attachments to fill the remaining drill hole annulus around Williams concrete anchors.
End Caps
Williams offers several different types of end caps to provide corrosion protection at otherwise exposed anchor ends.
Most often the caps are packed with corrosion inhibiting grease. Caps made from steel are used in exposed impact areas.
Screw-on Fiber Steel Tube welded on Steel Tube Screw-on Slip-on PVC Cap
Reinforced Nylon Cap Flange with Threaded with Jam Nut PVC Cap w/ Plastic Nut
Screw Connections
9
Spin-Lock Concrete Anchors
Introduction
Williams Spin-Lock anchors were first used in the 1950’s Comparison Proves
for rock/roof bolting in projects such as NORAD and Australia’s
Williams Serrated Anchor
Snowy Mountain Power Facility. Since then many engineers, Spin-Lock Anchor by Others
contractors and owners have recognized the advantages of the
Spin-Lock anchor system as a high capacity concrete anchor.
Spin-Locks have been used successfully on rocket launch pads,
nuclear power plants, large dams and spillways, tower anchors, Uniform
Contact Point
roller coasters and several other applications requiring high Area Contacts
capacity and dynamic load resistant concrete anchor systems.
Williams Spin-Lock anchors provide the advantages of imme-
diate anchorage, prestressing/post-tension abilities, anchorage
redundancy (mechanical anchorage with a grout bond), custom
manufacturing, and the highest capacities of any production
mechanical anchor available today.
To comply with the need for anchors which can be used in a Expansion shell receives Quartered cone design
full bearing support from leaves expansion shell
variety of applications with a wide range of loading capabilities… solid 300° cone design. unsupported at adjacent
Williams has developed a complete family of concrete anchor gaps. Shell can collapse
bolts with a simple and efficient system of installation. Williams under high stress.
also offers a line of rental equipment for installing, testing and
grouting of Spin-Lock high capacity concrete anchors.
Before proceeding with your next project, consult with a
design agency familiar with Williams anchor systems, or contact
your nearest Williams representative. Williams would be pleased
to recommend an ideal system to meet the needs of your next
application.
Spin-Lock Advantages
• The mechanical head allows for a prestressed anchor which prevents anchor fatigue
failure in cyclic or dynamic loading applications.
• Anchors can be grouted providing redundant anchorage, corrosion protection and the
grout helps to lock in prestress values.
• The mechanical head provides a full 300° bearing area and opens parallel to the drill hole,
avoiding point loading.
• Williams has testing equipment and personnel that can work with an engineer for designs
with unique applications, locations or patterns.
• Williams Form can recommend several installation contractors in the area of the anchor
installation.
• High degree of dependability allows a factor of safety in accordance with ACI 318.
10
Spin-Lock Concrete Anchors
R1H & R7S Spin-Lock Concrete Anchors
R1H High Grade Hollow-Core Anchor ASTM A615 Deformation Pattern
Up Bolting
11
Spin-Lock Concrete Anchors
R1S & R1J Spin-Lock Concrete Anchors
1-1/8” - 7 45.8 kips 45.8 kips 68.7 kips 2-1/4” 450 ft.-lbs. 16” 13”
C 18 610 ft.-lbs. R1J09C18
(29 mm) (204 kN) (204 kN) (306 kN) (57 mm) (550*) (406 mm) (330 mm)
1-1/4” - 7 58.1 kips 58.1 kips 87.2 kips 2-1/4” 750 ft.-lbs. 19” 15”
C 18 810 ft.-lbs. R1J10C18
(32 mm) (259 kN) (259 kN) (388 kN) (57 mm) (750*) (483 mm) (381 mm)
1-3/8” - 8 74 kips 74 kips 111 kips 2-1/2” 750 ft.-lbs. 23” 18”
B 20 Note (5) R1J11B20
(35 mm) (329 kN) (329 kN) (494 kN) (64 mm) (1000*) (584 mm) (457 mm)
1-3/4” - 6 119 kips 119 kips 178 kips 3” 1000 ft.-lbs. 31” 24”
B 24 Note (5) R1J14B24
(38 mm) (528 kN) (528 kN) (793 kN) (76 mm) (1700*) (787 mm) (610 mm)
See notes on bottom of page 13
12
Spin-Lock Concrete Anchors
B7S & R1V Spin-Lock Concrete Anchors
R1V High Impact Spin-Lock Concrete Anchor ASTM A193 Grade B-7
The R1V Spin-Lock Concrete Anchor is often specified for applications in extreme cold temperatures or if the anchor
may be exposed to impact loading.
R1V Structural Properties
Yield Ultimate Elongation Reduction Charpy at
Stress Stress in 4 Bar Dia. of Area -40º F (-40º C)
105 KSI 125 KSI 20 ft/lbs
16% min. 50% min.
(723 MPa) (861 MPa) (27 Joules)
3/4” - 10 31.3 kips 35.1 kips 41.8 kips 1-3/4” 210 ft.-lbs. 13” 10”
C 14 250 ft.-lbs. R1V06C14
(19 mm) (139 kN) (156 kN) (186 kN) (44 mm) (250*) (330 mm) (254 mm)
1” - 8 56.8 kips 63.6 kips 75.8 kips 1-3/4” 500 ft.-lbs. 19” 15”
C 14 550 ft.-lbs. R1V08C14
(25 mm) (253 kN) (284 kN) (337 kN) (44 mm) (600*) (483 mm) (381 mm)
1-1/4” - 7 90.8 kips 102 kips 121 kips 2-1/4” 750 ft.-lbs. 1000 ft.-lbs. 26” 20”
C 18 R1V10C18
(32 mm) (404 kN) (453 kN) (538 kN) (57 mm) (1600*) (660 mm) (508 mm)
1-3/8” - 8 116 kips 129 kips 154 kips 2-1/2” 750 ft.-lbs. 30” 23”
B 20 Note (5) R1V11B20
(35 mm) (514 kN) (576 kN) (685 kN) (64 mm) (1600*) (762 mm) (584 mm)
1-1/2” - 6 132 kips 148 kips 176 kips 3” 1000 ft.-lbs. 33” 25”
B 24 Note (5) R1V12B24
(38 mm) (587 kN) (656 kN) (781 kN) (76 mm) (1700*) (838 mm) (635 mm)
1-3/4” - 5 178 kips 200 kips 238 kips 3” 1000 ft.-lbs. 40” 31”
B 24 Note (5) R1V14B24
(45 mm) (792 kN) (887 kN) (1056 kN) (76 mm) (1700*) (1016 mm) (787 mm)
2” - 6 248 kips 278 kips 331 kips 3-1/2” 1000 ft.-lbs. 50” 39”
C 28 Note (5) R1V16C28
(51 mm) (1105 kN) (1238 kN) (1473 kN) (89 mm) (4000*) (1270 mm) (991 mm)
(*) Do not exceed these numbers
(1) Max factored design load is based on steel strength and shall not excede yield strength.
***Note - ACI 318 limits the nominal strength of the anchor rod to 1.9*fy or 125 KSI, whichever is less***
(2) Care should be taken to drill a straight and properly sized hole.
(3) More torque may be required on long anchors or if the head assembly is next to rebar. Consult your Williams Representative for more specific details.
(4) All above torque values are for greased (MolyKote GN) threads.
(5) Stress to desired tensile load using a hollow ram hydraulic jack. Consult your Williams Representative.
(6) Full ultimate strength of anchor can be achieved at listed embedment depth, provided there are no edge or spacing effects on the anchor.
(7) WILLIAMS reserves the right to ship full length or coupled units as necessary.
13
Spin-Lock Concrete Anchors
Design Considerations
For several decades Engineers have based their Spin- Prestressed Anchors for
Lock designs on the 45° cone method that was presented Tower or Column Supports
in ACI 349 Appendix B (1985). With recent changes in the
ACI publication relating to concrete anchors in ACI 318-14: Hex Nut
Anchoring to Concrete, a standardized method of analyzing
concrete anchors has been established. This is the recom-
mended method of analyzing anchor capacities, embedment Steel Plate
depths, concrete breakout capacities and more for tension,
shear, and combined loading scenarios. Stop-Type
At times, job conditions may dictate the necessity to place Coupling
adjacent anchors closer than the minimum spacing (S) shown
Hardened
in the following table. When reduced spacing is desired it is Washer
then recommended to install the anchors by staggering the
embedment depths or by installing the anchors at equivalent R1J Solid
depths while ensuring confining pressures are placed on Rebar
either side of a single anchor before stressing the anchors. Spin-Lock
This is accomplished by setting the mechanical head on the Wil-X
anchors on either side of the anchor being prestressed. When Cement
staggering the anchors, adjacent anchors should be staggered Grout
as shown in the illustration below. After the deepest anchors
have been drilled, installed, grouted, and the grout has cured;
adjacent anchors can be drilled and installed. This procedure
would allow for (S) values to be reduced by half without the Thrust Ring
danger of fracture between holes during installation. Slip Ring
The ideal spacing is large enough to prevent blow out from
anchor hole to anchor hole, and to develop the full combined Shell
anchor capacities. Based on the 35° cone method in ACI
318, the center to center spacing to develop the full shear
cone should be 3 times the recommended embedment depth. Long Cone
w/ Flange
Closely spaced anchors can be designed with a deeper
embedment than what is listed in order to develop the com-
bined anchor capacities. Unified
For best results Williams Spin-Lock anchors should be Thread Form
used in high strength reinforced concrete.
Plastic
Grout
Tube
hef
Compression
Zone
hef
Modified R7S 150 KSI
Spin-Lock
Head
Assembly
14
Spin-Lock Concrete Anchors
Design Considerations
Anchor embedment depths below are derived by calculation from ACI 318. Shorter embedment depths, edge dis-
tances and center to center spacing are possible if anchor design loads don’t reach the ultimate strength of the anchor.
Embedments depths to achieve ductile steel failure are reflected in the table below.
1.5hef 1.5hef
Section through failure cone
hef
35º
ANco
1.5hef 1.5hef
1.5hef 1.5hef
ANc ANc
1.5hef 1.5hef
S2
1.5hef
Ca2
15
Spin-Lock Concrete Anchors
Spin-Lock Head Assemblies
The Williams Spin-Lock anchor assembly gives full 300˚ bearing area. The smooth shell design allows for maximum
shell to concrete contact and eliminates “point of contact” created by serrated designs. The cone design supports the
shell 300°, thereby eliminating any possible collapse of the shell under high load conditions. The thrust ring stop in front
of the shell prevents any possible rebound of the expanded shell down the cone if subjected to impact loading. The
Williams Spin-Lock anchor has been field proven on the world’s largest projects to far exceed in tension capacity any
other production mechanical anchor on the market.
Step 1: Drilling
Use Hammer Drill
or Core Drill
Care should be taken to ensure an
accurate diameter and the drilled hole
is as perpendicular to the concrete
surface as possible. The hole depth
Concrete
should be drilled 2” to 3” deeper than
the anchor embedment depth. Clean
Down Bolting
the drill hole by blowing air at the bot- situations
tom of the hole to remove debris. require drill-
ing holes 2”
to 3” beyond
the length of
the Concrete
Anchor
Drill
Hole
17
Chapter Name
Installation
Grouting a Grouting a
Hollow-Core Solid Bar
Spin-Lock Spin-Lock
Grout Flow
Williams offers a field installation advising service to aid contractors in the initial installation process of installing all
types of concrete anchors. A Williams “Spin-Lock Anchor Installation Video” is available on our YouTube Channel.
Contact your Williams sales representative for details.
18
Chapter Name
Project Photos
Project Name: Repairs to Deep Draft Wharf, Fac. 4028 Project: Tennessee DOT Cantilever Sign Retrofit
Contractor: Black Construction Corporation Contractor: Thompson & Thompson
Location: Diego Garcia, British Indian Ocean Territory Location: Throughout Tennessee
19
Undercut Concrete Anchors
S-9 Undercut Concrete Anchor
Williams S-9 Undercut Bearing Anchor was designed
to eliminate the direct lateral stress found in the setting of
conventional anchors and to bring its characteristics clos-
er to those of cast-in-place anchors. Through the use of
Williams undercutting tool, along with Williams undercut
anchor, the conical shape of the anchor fits into the con-
ical cut of the hole. This produces a positive expansion
anchoring system that develops the tensile capacity of
the bolt without slip or concrete failure. Because the
anchor head is larger than the drill hole size, a properly
embedded anchor will consistently develop 100% of the
ASTM A193 Grade B7 bolting material.
Stainless S-9 Undercut Concrete Anchor ASTM A193 304 B8 & 316 B8M Class I
Structural Properties
Yield Ultimate Elongation in Reduction
Stress Stress 4 Bar Dia. of Area
30 KSI 75 KSI
30% min. 50% min.
(207 MPa) (517 MPa)
21
Undercut Concrete Anchors
Stainless S-9 Anchor Data
Structural Properties
304 Stainless S-9 Undercut Concrete Anchor
Diameter Yield Ultimate Elongation in Reduction
ASTM A193 304 B8 Class II Range Stress Stress 4 Bar Dia. of Area
1/4” to 3/4” 100 KSI 125 KSI
12% min. 35% min.
6.4 to 19 mm) (690 MPa) (862 MPa)
1” 80 KSI 115 KSI
15% min. 35% min.
(25 mm) (552 MPa) (793 MPa)
1-1/4” 65 KSI 105 KSI
20% min. 35% min.
(32 mm) (448 MPa) (724 MPa)
1-1/2” 50 KSI 100 KSI
28% min. 45% min.
(38 mm) (375 MPa) (670 MPa)
These loads are valid where embedment is sufficient to assure steel failure; that is concrete shear cone strength is greater than steel strength.
NOTE: 1”, 1-1/4” & 1-1/2” diameter SS S-9 - ASTM A193 - 304 B8 Class 2 Max Factored Design Loads are limited to the yields strength per Section
R17.4.1.2 of ACI 318.
22
Undercut Concrete Anchors
Installation
1500
1000 500
400
Ft. - Lbs.
3/4” - S-9 - B7
750 300
1” - S-9 - B7 200
5/8” - S-9 - B7
500 100
1/2” - S-9 - B7
0
3/4” - S-9-B7 0 5 10 15 20 25 30 35 40 45 50
250 Load in Kips.
5/8” - S-9 - B7
1/2” - S-9 - B7
0
0 25 k 50 k 75 k 100 k 125 k
Load in Kips
23
Undercut Concrete Anchors
Installation
Undercut
Tool
Gap
Closed
Embedment
Depth plus
2 x Bolt
Diameter
Blades
Extended
Hex Nut
Steel Plate
Sleeve may
be removed
if grout
is desired
Embedment
Depth
Shell
Cone
24
Undercut Concrete Anchors
Flush Mount Anchor Installation
Expansion Williams also offers a flush mount S-9 Undercut Bearing Anchor that carries
Stud all the advantages of the standard S-9 , but adds the ease of installing in special
Extension
conditions such as heavy machinery or large weldments. After hole is undercut,
proceed as shown below in steps 1-5.
Hydraulic
Jack and
Expansion Open Frame
Template
Coupling
Flush Mount
S-9 Undercut Anchor
Embedment
Depth
25
Undercut Concrete Anchors
Project Photos
Project: San Vicente Dam Raising Project: Aircraft Tether Tie Down
Contractor: Barnard Construction Contractor: AEI Inc.
Location: San Diego, CA Location: Singapore
26
Reusable Concrete Anchor System
S-7 Reusable Concrete Anchor
The S-7 anchor consists of a reliable torque controlled
expansion anchor assembly similar to the Spin-Lock,
however the S-7 drill hole diameter is the same size as
the anchor stud diameter. This non-grouted anchor sys-
tem is easy for contractors to install and the fast setting
procedure saves time and money on important anchor
installations. S-7 anchors are ideal for conditions that do
not require cement grout as a corrosion protection barrier
and are generally specified as a multi-purpose product
with re-usable capabilities. The head assembly boasts
a full 300˚ bearing area. S-7 anchors come complete
with outer hex nut and washer. Zinc plating for corrosion
protection is standard up to 1” diameter bolts and optional
on larger sizes. Anchors are also available in stainless
up to 1” in diameter.
S-7 Advantages
• Smaller drill holes
• Removable outer stud for reuse
• Field proven expansion anchor
• Convenient patching after removal
• Prestressable
• Anchor outer studs & heads can be purchased
separately
27
Reusable Concrete Anchor System
Anchor Data
Concrete
D Surface
B C
28
Reusable Concrete Anchor System
Design Considerations
Williams has listed recommended embedment depths that are minimum values for ductile steel failure design in
3000 psi and 6500 psi concrete; respectively, in accordance with ACI 318 on page 28. Embedment depths will need to
increase according to the values determined from anchor design models when spacing requirements are less than the
values listed below (S). A reduction in anchor capacity should be used if the concrete thickness does not allow for deep-
er embedments, as concrete breakout strength would control the design. When placing anchors that require a smaller
edge distance (E) than what is recommended in the table below, the designer should be aware of a reduction in anchor
capacity, as side face blowout strength would control the design.
Materials
The Williams S-7 Reusable Concrete Anchor is offered in diameters ranging from 1/2”-13 UN thru 2”-6 UN and a
choice of materials including ASTM A108 standard commercial grade carbon steel and ASTM A193 Grade B8 Type 304
stainless steels in anchor sizes up to 1” diameter. The anchors shall be complete with stud, cone, and expansion shell.
1. Anchor assembly for S-7 consists of:
a. An anchor stud complying with ASTM A108 for carbon steel and ASTM A193 Grade B8 Type 304 for stainless
steel.
b. A Williams cone in threaded engagement with the inner end of the anchor stud complying with ASTM A 29 for
carbon steel and ASTM A193 Grade B8 Type 304 for stainless steel. The cone shall have an exterior conical
surface continuous in cross section to deliver bearing pressure radially with respect to the axis of the anchor bar.
c. A Williams slotted expansion shell with an inner surface bearing on the cone, the outer surface initially of
cylindrical curvature. The steel complies with ASTM A108 for carbon steel and ASTM A193 Grade B8 Type 304
for stainless steel.
2. The S9Z Setting Tool is required for installation of S-7 Reusable Concrete Anchors.
Williams S-7 anchors are specially designed with a cone that threads into the bottom of the anchor stud. This thread-
ed portion at the bottom of the anchor governs the ultimate tensile capacity of the system, which explains why the tensile
loads are lower than Williams Spin-Lock anchor systems. However, shear loading at the base plate is resisted by the
full diameter of the anchor stud rather than the smaller threaded diameter at the cone/stud interface. The picture above
illustrates this point. This process is necessary to provide the user with a reusable detachable anchor stud. The outer
stud diameter dictates the shear strength of the anchor, while the inner stud diameter dictates the anchor tensile strength.
29
Reusable Concrete Anchor System
Applications
The S-7’s unique design allows the hole to be drilled and the bolt to be placed through an existing plate, tower base
or machine base when required. In a temporary bolting situation, the outer portion of the bolt may be removed and dis-
carded or reused once the anchor is no longer needed. Since it is unnecessary to pull out or burn off unwanted anchors,
patching operations are quick and clean.
Pipe Supports or Temporary Tie Down Anchors for
Electrical Tray Hangers Aircraft & Inflatable Structure Covers
Eye Nut in
Tie Down Position
S-7 Concrete
Anchor Eye Nut
Type “A” Removed
Plastic
Protection
Plug
Pipe Pipe
Support
S-7 Concrete
Anchor
Type “B”
S-7 Concrete
Anchor
Attached to
Shebolt
S-7 Concrete
Anchor
Type “D”
30
Reusable Concrete Anchor System
Installation
Step 1 Step 2
Drill hole diameter to equal Install setting tool on S-7
nominal bolt diameter. anchor and tap with ham-
Holes in concrete should be mer into hole. If the anchor
two times the bolt diameter goes into the hole extremely
deeper than the embedment loose, remove the anchor
length. from the hole. Pre-expand
the anchor head one half
revolution or until it fits snug-
ly into the drill hole.
Step 3 Step 4
Torque the anchor bolt Remove setting tool. If
clockwise to indicated ft.- the setting tool does not
lb. for expanding the anchor immediately remove, use a
head. wrench to back off hex bolt
in the setting tool. Install
plate, washer, and nut.
31
Reusable Concrete Anchor System
Project Photos
Project: Navy Ship Yard Fender Repair Project: Panama Canal Rehab
Location: Bangor, WA Contractor: Panama Commission
Location: Panama Canal, Panama
32
Epoxy Concrete Anchors
Epoxy Anchor System
When are Epoxy Concrete Anchors used?
• Epoxy is ideal for passive dowels or anchors without sustained loading conditions; however, when high
capacity anchors are to be prestressed, the designer should consider Williams Spin-Lock mechanical anchors.
• Use Williams epoxy anchors for concrete anchors loaded in shear.
Applications
• Concrete Foundation Repair
• Seismic Retro-Fit
• Machinery Anchoring Typical Masonry Application
• Anchors for Rail Systems Hex Nut All-Thread Masonry
Dowel
• Underwater Doweling
• Concrete Dock Repair and Construction
• Anchors subject to large shear loads
• Bridge Pier Reinforcement
• Pier Cap Repairs
• Dam Refacement
• General Plant Maintenance
• Column Anchors
• Light Poles Ultrabond Epoxy fills voids,
forming a Key-Lock Effect
Ultrabond
Epoxy
Stop-Type
Coupling
Mixing Nozzel
33
Epoxy Concrete Anchors
Design Considerations
Ultrabond 365CC and Ultrabond 1 adhesives consist of a resin and a curing agent. Adhesive anchors are often used
because of fast curing times compared to cement based grouts. Both Ultrabond products when mixed properly through
the mixing nozzle experience an exothermic reaction which forms a polymer matrix bonding to surrounding concrete.
The bond generated by the adhesive is accomplished through chemical adherence to the concrete and mechanical
bonding with the deformed drill hole wall. When designing adhesive anchor systems, the engineer should be aware
of three potential failure modes: ductile steel failure, concrete breakout and bond failure between the adhesive and
concrete drill hole wall. Ultrabond 365CC load resistance factors are in accordance with ESR #3770, which complies
with ACI 355.4 for testing of epoxy anchor systems. Ultrabond 1 load resistance factors shall be taken as presented in
ACI 318-14 Chapter 17, as this product does not have the recognition of the International Code Council (ICC).
1) Definitions
τcr = Characteristic bond stress for cracked concrete (value found in ESR #3770 for Ultrabond
365CC - for Ultrabond 1 refer to values in ACI 318-14 Chapt. 17 table 17.4.5.2)
τuncr = Characteristic bond stress for uncracked concrete (value found in ESR #3770 for
Ultrabond 365CC - for Ultrabond 1 refer to values in ACI 318-14 Chapt. 17 table 17.4.5.2)
( )
τuncr
cNa = 10 * da * Minimum distance from center of the anchor to open face of concrete
1,100 psi
Equation 17.4.5.1d
ANa = See R17.4.5.1a as this area is defined by edge distance and if an anchor
group, spacing and group considerations
Ψed = Modification factor for edge effects for single adhesive anchors or adhesive anchor
groups loaded in tension - Equations 17.4.5.4a and 17.4.5.4b
Ψcp = Modification factor for adhesive anchors designed for uncracked concrete in
accordance with 17.4.5.2 without supplementary reinforcement to control splitting
Equations 17.4.5.5a and 17.4.5.5b
1+
eN
Ψec =
cNa ( ) Modification factor for adhesive anchor groups loaded eccentrically in tension
Equation 17.4.5.3
2) Anchor(s) in Tension
Nba = τcr * π * da * hef Basic bond strength of a single adhesive anchor in cracked concrete
Equation 17.4.5.2
Nba = τuncr * π * da * hef Basic bond strength of a single adhesive anchor in uncracked concrete
Equation 17.4.5.2
A
Na = Na * Ψed * Ψcp * Nba Nominal bond strength of a single anchor in tension - Equation 17.4.5.1a
ANao
ANa
Nag = * Ψec * Ψed * Ψcp * Nba Nominal bond strength of a anchor group in tension - Equation 17.4.5.1b
ANao
34
Epoxy Concrete Anchors
Technical Information
The International Code Council (ICC) developed the AC308 adhesive test criteria because they recognized the need
for engineers and contractors to be able to correctly choose the adhesive that best fit their application. AC308 in conjunc-
tion with ACI 355.4 standardized testing criteria qualifies adhesives for use in cracked and uncracked concrete substrate.
Ultrabond 365CC
The Ultrabond 365CC product is code compliant when anchors are designed in accordance with ESR-3770. (Available
upon request) The 365CC adhesive also conforms to ASTM C881, Type I, II, IV and V Grade 3 Class A, B and C.
Performance in Accordance with ASTM C881 1,2,3 Cure Schedule 1,2,3
Sample Condition Temperature Base Full
Working Cure
Cure ASTM Class A Class B Optional Class C Material Time
Property Temperature Time
Time Standard 5º F 50º F 75º F 104º F
(-15º C) (10º C) (24º C) (40º C) 5º F 60 min 36 hr
Gel Time (-15º C)
- C881 78 min 12 min 5 min 2 min
60 Gram Mass4 14º F 30 min 24 hr
Compressive 10,760 psi 10,230 psi 9,380 psi 9,260 psi (-10º C)
7 Day D695 23º F
Yield Strength (74 MPa) (70.5 MPa) (64.7 MPa) (63.8 MPa) 20 min 8 hr
Compressive 443,100 psi 365,300 psi 377,900 psi 346,200 psi (-5º C)
7 Day D695 32º F
Modulus (3,055 MPa) (2,519 MPa) (2,606 MPa) (2,387 MPa) 13 min 4 hr
2,530 psi 2,010 psi 2,030 psi 2,260 psi (0º C)
2 Day 41º F
Bond Strength (17.4 MPa) (13.9 MPa) (14 MPa) (15.6 MPa) 9 min 2 hr
C882 (5º C)
Hardened to Hardened Concrete 2,800 psi 2,430 psi 2,240 psi 3,300 psi
14 Day 50º F
(19.3 MPa) (16.8 MPa) (15.4 MPa) (22.8 MPa) 5 min 1 hr
(10º C)
Bond Strength 2,660 psi
Fresh Concrete to Hardened Concrete 14 Day C882 68º F
(18.3 MPa) 4 min 45 min
(20º C)
Consistency or Viscosity - C881 Non-Sag
86º F
156º F 2 min 30 min
Heat Deflection 7 Day D648 (30º C)
(69.1º C)
1. Working and full cure times are
Water Absorption 14 Day D570 0.9% approximate, may be linearly
Linear Cooefficient of Shrinkage - D2566 0.003% interpolated between listed
1. Product testing results based on representative lot(s). Average results will vary according to the tolerances temperatures and are based on
of the given property. cartridge/nozzle system performance.
2. Application Temperature:
2. Full cure time is listed above to obtain the given properties for each product characterized. Substrate and ambient air
3. Results may vary due to environmental factors such as temperature, moisture and type of substrate. temperature should be from
4. Gel time may be lower than the minimum required for ASTM C881. 5-104º F (-15 - 40º C)
3. For temperatures below 41º F,
warm adhesive to a minimum
of 41º F, otherwise install the
adhesive at ambient temperature.
Ultrabond 1
The Ultrabond 1 adhesive is in accordance with ASTM C881 Type I, II, IV Grade 3 Class A, B and C, as well as
AASHTO M235. There are multiple Department of Transportation approvals for the product, which will be made available
by Williams Form Engineering Corp., upon request.
Performance in Accordance with ASTM C881 1,2,3 Cure Schedule 1,2,3
Sample Condition Temperature Base Full
Class A Class B Class C Working
Cure ASTM Material Cure
Property Time Standard 38º F 50º F 75º F Temperature Time Time
(3º C) (10º C) (24º C) 40º F 36 min 72 hr
Gel Time (4º C)
- C881 38 min 20 min 14 min
60 Gram Mass4 75º F 20 min 24 hr
Pot Life5,6 - - 13 min (25º C)
Compressive 10,860 psi 10,490 psi 11,410 psi 110º F
7 Day D695 12 min 18 hr
Yield Strength (74.9 MPa) (72.3 MPa) (78.7 MPa) (43º C)
Compressive 209,000 psi 211,000 psi 244,000 psi 1. Working and full cure times are
7 Day D695
Modulus (1,441 MPa) (1,454 MPa) (1,682 MPa) approximate, may be linearly
2,850 psi 3,300 psi 3,580 psi interpolated between listed
2 Day temperatures and are based on
Bond (19.7 MPa) (22.8 MPa) (24.7 MPa)
C882 cartridge/nozzle system performance.
Strength 2,790 psi 4,090 psi 3,940 psi
14 Day 2. Application Temperature:
(19.2 MPa) (28.2 MPa) (27.2 MPa)
Substrate and ambient air
Consistency or Viscosity - C881 Non-Sag temperature should be from
Heat Deflection 7 Day D648 132º F 40-100º F (4 - 24º C).
(55.6º C) 3. When ambient or base material
Water Absorption 14 Day D570 0.53% temperature falls below 70º F
Linear Cooefficient (21º C), condition the adhesive
- D2566 0.002% to 70 - 75º F (21 - 24º C) prior to
of Shrinkage
use.
1. Results based on testing conducted on a representative lot(s) of product. Average results will vary according
to the tolerances of the given property.
2. Full cure is listed above to obtain the given properties for each product characteristic.
3. Results may vary due to environmental factors such as temperature, moisture and type of substrate.
4. Gel time may be lower than the minimum required for ASTM C881.
5. Property not referenced in ASTM C881.
6. Pot life is measured as the workable and applicable time of 1.0 gallon (3.8 L) when mixed at 75º F (24º C).
35
Epoxy Concrete Anchors
All-Thread Bar Data
Williams All-Thread-Bars are used with the Ultrabond adhesive for unmatched anchoring versatility and capacities. The
Ultrabond adhesive provides a molecular bond to the substrate while coating and protecting the embedded dowel. The epoxy
distributes the transmitted load from the dowel into the concrete over the entire surface of the anchor hole. Since the epoxy
is stronger than the concrete, the ultimate anchor load will be limited only by the concrete or capacity of the steel. Bars can
be ordered cut to length or in stock lengths up to 50 feet for job-site cutting. The 360º thread provides unmatched epoxy to
bar bond. Williams offers hex nuts, plates and washers with each anchor bar. Working loads should be based on a 4:1 safety
factor from bar ultimate strength. Listed anchor embedment depth based on 3,000 PSI concrete. Williams recommends
epoxy dowels to only be specified as passive (non-prestressed) anchors. Williams bars should never be torch cut.
36
Epoxy Concrete Anchors
Installation
37
Miscellaneous Concrete Anchors
Project Photos
Project: Atlantis Systems Flight Simulator Project: Ohio River Bridge - East End
Contractor: Rianna Contracting Ltd. Contractor: Walsh Construction
Location: Brampton, ON Location: Louisville, KY
38
Miscellaneous Concrete Anchors
Sledge Drive Mechanical Ancors
Quick, simple anchor designed to develop the full strength of the bar. Recommended for short anchors in rock or
concrete. Available with 1-5/8” menter aluminum expansion shell. In temporary situations, bar may be removed and
used again. Williams can supply custom length steel drive pipes at your request.
e
r ad
od 5 0G
R R
oth 7S l Ro
d
5 or ebar
B
mo th oi e7 R
SS Wi ad C r ad read
1 re G h
t hB -Th R 61 All-T
Wi All th 60
Wi
39
Miscellaneous Concrete Anchors
Cast-in-Place Anchors
Williams Form Engineering can supply a wide range of cast-in-place concrete anchor systems. Ranging from J, U
and L-Bolts to a special post-tensionable anchor system that Williams has used on several high profile projects. Anchor
design criterea for cast-in-place anchors can be found in ACI 318.
All-Thread Bar Pigtail Anchor
w/ Plate & Nuts L-Bolt J-Bolt w/ 10º Bend
Steel
Plate
40
Miscellaneous Concrete Anchors
Cast-in-Place Anchors
A
A
B B
B4S J-Bolts B3S L-Bolts
Round or square bottom J-bolts with most length and May be used as embedded anchor bolts. Available
radius combinations available for a wide range of applica- in most diameters with coil or V-thread. To order, please
tions. Available in most diameters with coil or V-thread. specify diameter, A and B dimensions, thread type and
To order, please specify diameter, A and B dimensions, length.
thread type and length.
41
Miscellaneous Concrete Anchors
Grout Bonded Concrete Anchors
Williams’ grouted concrete anchors are post-installed bars utilizing a high strength grout for the bonding material. The
advantage of using a grout versus and epoxy is cement grout does not break down in high heat areas and can be pumped
into deep embedded holes easier than epoxy. The disadvantages are longer set times than epoxy and the bond stress
may also be lower. Williams offers US Spec RA Grout (High Flow, Non-aggregate, Non-shrink grout) for cement grout
bonded anchors. This product is manufactured by US Spec. Has excellent grout bond characteristics and quick set-up
times. See page 51 for the RA Grout properties. Shown on the following pages are the various steels and corresponding
hex nuts that are used for Williams Grout Bonded Concrete Anchors.
Wil-X
Cement
Grout
Grouted concrete anchors typically use a hex nut at the bottom of the anchor rod. This helps to assure that a failure
will not occur at the grout to bar interface. The modes of failure that can be evaluated for a single grouted concrete
anchor include, ductile steel failure, concrete breakout failure and bond failure. By setting the bar’s ultimate steel strength
equal to the concrete breakout strength, the designer can estimate a recommended embedment depth using industry
design models. In addition bond failure can be checked by using a Uniform Bond Stress Model. Presently the anchor
industry is absent of a formal design code for grouted anchors, however the designer can consider the following equa-
tions taken from ACI 318-14 Chapter 17 for assistance.
Note:
Williams recommends designing for ductile steel failure whenever possible. Steel strengths can be collected from the strength charts.
42
Threaded Bars & Fasteners
Fasteners for NC Threaded Bar
H1F Heavy Duty Hex Nuts ASTM 194 Grade 2H Stop-Type & Flange Couplings ASTM A108
Bar Across Across Part Bar Outside Overall Stop-Type Flange Coupling
Thickness
Diameter Flats Corners Number Diameter Diameter Length Part Number Flange Size Part Number
1/4” 1/2” .57” 15/64” 1/4” 1/2” 7/8”
H1F-02 C2T-02 - -
(6.4 mm) (12.7 mm) (14.5 mm) (5.95 mm) (6.4 mm) (12.7 mm) (22.2 mm)
3/8” 11/16” .794” 23/64” 3/8” 3/4” 1-1/2” 2” x 2”
H1F-03 C2T-03 C2D-03
(9.5 mm) (17.5 mm) (20.2 mm) (9.1 mm) (9.5 mm) (19.1 mm) (38.1 mm) (51 x 51 mm)
1/2” 7/8” 1.01” 31/64” 1/2” 3/4” 1-1/2” 2” x 2”
H1F-04 C2T-04 C2D-04
(13 mm) (22.2 mm) (25.7 mm) (12.3 mm) (13 mm) (19.1 mm) (38.1 mm) (50.8 x 50.8 mm)
5/8” 1-1/16” 1.23” 39/64” 5/8” 1” 1-3/4” 2” x 2”
H1F-05 C2T-05 C2D-05
(16 mm) (27.0 mm) (31.2 mm) (15.5 mm) (16 mm) (25.4 mm) (44.5 mm) (50.8 x 50.8 mm)
3/4” 1-1/4” 1.44” 47/64” 3/4” 1-1/8” 2” 2” x 2”
H1F-06 C2T-06 C2D-06
(19 mm) (31.8 mm) (36.6 mm) (18.7 mm) (19 mm) (28.6 mm) (50.8 mm) (50.8 x 50.8 mm)
7/8” 1-7/16” 1.66” 55/64” 7/8” 1-1/4” 2-1/4” 3” x 3”
H1F-07 C2T-07 C2D-07
(22 mm) (36.6 mm) (42.2 mm) (21.8 mm) (22 mm) (31.8 mm) (57.2 mm) (76.2 x 76.2 mm)
1” 1-5/8” 1.88” 63/64” 1” 1-1/2” 3” 3” x 3”
H1F-08 C2T-08 C2D-08
(25 mm) (41.3 mm) (47.8 mm) (25.0 mm) (25 mm) (38.1 mm) (76.2 mm) (76.2 x 76.2 mm)
1-1/8” 1-13/16” 2.09” 1-7/64” 1-1/8” 1-5/8” 3-1/2” 3” x 3”
H1F-09 C2T-09 C2D-09
(29 mm) (46.0 mm) (53.1 mm) (28.2 mm) (29 mm) (41.3 mm) (88.9 mm) (76.2 x 76.2 mm)
1-1/4” 2” 2.31” 1-7/32” 1-1/4” 1-7/8” 3-3/4” 3” x 3”
H1F-10 C2T-10 C2D-10
(32 mm) (50.8 mm) (58.7 mm) (31.0 mm) (32 mm) (47.6 mm) (95.3 mm) (76.2 x 76.2 mm)
1-3/8” 2-3/16” 2.53” 1-11/32” 1-3/8” 2-1/8” 4” 3” x 3”
H1F-11 C2T-11 C2D-11
(36 mm) (55.6 mm) (64.3 mm) (34.1 mm) (35 mm) (54.0 mm) (102 mm) (76.2 x 76.2 mm)
1-1/2” 2-3/8” 2.74” 1-15/32” 1-1/2” 2-1/4” 5” 3” x 3”
H1F-12 C2T-12 C2D-12
(38 mm) (60.3 mm) (69.6 mm) (37.3 mm) (38 mm) (57.2 mm) (127 mm) (76.2 x 76.2 mm)
1-3/4” 2-3/4” 3.18” 1-23/32” 1-3/4” 2-1/2” 5-1/2” 4” x 4”
H1F-14 C2T-14 C2D-14
(43 mm) (69.9 mm) (80.8 mm) (43.7 mm) (45 mm) (63.5 mm) (140 mm) (102 x 102 mm)
1-7/8” 2-15/16” 3.39” 1-27/32” 1-7/8” 2-7/8” 6”
H1F-15 C2T-15 - -
(48 mm) (74.6 mm) (86.1 mm) (46.8 mm) (48 mm) (73.0 mm) (152 mm)
2” 3-1/8” 3.61” 1-31/32” 2” 3” 6”
H1F-16 C2T-16 - -
(51 mm) (79.4 mm) (91.7 mm) (50.0 mm) (51 mm) (76.2 mm) (152 mm)
R9F Hardened Washers ASTM F436 R8M Beveled Washers ASTM A47 or ASTM A536
Bar Outside Inside Part Bar Degree Outside Inside Maximum Minimum Part
Thickness
Diameter Diameter Diameter Number Diameter of Bevel Diameter Diameter Thickness Thickness Number
1/4” 5/8” 9/32” 1/16” 1/4”
R9F-02-436 - - - - - -
(6.4 mm) (15.9 mm) (7.1 mm) (1.58 mm) (6.4 mm)
3/8” 1” 7/16” 5/64” 3/8” 1-1/4” 9/16” 7/16” 1/8”
R9F-03-436 14°
(9.5 mm) (25.4 mm) (11 mm) (1.98 mm) (9.5 mm) (31.8 mm) (14.3 mm) (11.1 mm) (3.18 mm) R8M-03
1/2” 1-1/16” 9/16” 9/64” 1/2” 1-1/4” 9/16” 7/16” 1/8”
R9F-04-436 14°
(13 mm) (27.0 mm) (14 mm) (3.57 mm) (13 mm) (31.8 mm) (14.3 mm) (11.1 mm) (3.18 mm) R8M-04
5/8” 1-3/4” 11/16” 9/64” 5/8” 1-9/16” 13/16” 1/2” 3/16”
R9F-05-436 11°
(16 mm) (44.5 mm) (17 mm) (3.57 mm) (16 mm) (39.7 mm) (20.6 mm) (12.7 mm) (4.76 mm) R8M-06
3/4” 1-15/32” 13/16” 9/64” 3/4” 1-9/16” 13/16” 1/2” 3/16”
R9F-06-436 11°
(19 mm) (37.3 mm) (21 mm) (3.57 mm) (19 mm) (39.7 mm) (20.6 mm) (12.7 mm) (4.76 mm) R8M-06
7/8” 1-3/4” 15/16” 5/32” 7/8” 2” 1-3/16” 9/16” 1/4”
R9F-07-436 9°
(22 mm) (44.5 mm) (23.8 mm) (3.97 mm) (22 mm) (50.8 mm) (30.2 mm) (14.3 mm) (6.35 mm) R8M-09
1” 2” 1-1/8” 5/32” 1” 2” 1-3/16” 9/16” 1/4”
R9F-08-436 9°
(25 mm) (50.8 mm) (28.6 mm) (3.97 mm) (25 mm) (50.8 mm) (30.2 mm) (14.3 mm) (6.35 mm) R8M-09
1-1/8” 2-1/4” 1-1/4” 5/32” 1-1/8” 2-13/16” 1-5/16” 1” 5/16”
R9F-09-436 15°
(29 mm) (57.2 mm) (31.8 mm) (3.97 mm) (29 mm) (71.4 mm) (33.3 mm) (25.4 mm) (7.94 mm) R8M-09S
1-1/4” 2-1/2” 1-3/8” 5/32” 1-1/4” 3-3/8” 1-9/16” 1-15/64” 3/8”
R9F-10-436 15°
(32 mm) (63.5 mm) (34.9 mm) (3.97 mm) (32 mm) (85.7 mm) (39.7 mm) (31.4 mm) (9.53 mm) R8M-12S
1-3/8” 2-3/4” 1-1/2” 5/32” 1-3/8” 3-3/8” 1-9/16” 1-15/64” 3/8”
R9F-11-436 15°
(36 mm) (69.9mm) (38.1 mm) (3.97 mm) (36 mm) (85.7 mm) (39.7 mm) (31.4 mm) (9.53 mm) R8M-12S
1-1/2” 3” 1-5/8” 5/32” 1-1/2” 3-1/2” 1-3/4” 1-1/4” 3/8”
R9F-12-436 15°
(38 mm) (76.2 mm) (41.3 mm) (3.97 mm) (38 mm) (88.9 mm) (44.5 mm) (31.8 mm) (9.53 mm) R8M-13S
1-3/4” 3-3/8” 1-7/8” 7/32” 1-3/4” 3-9/16” 2-1/16” 13/16” 1/2”
R9F-14-436 5°
(43 mm) (85.7 mm) (47.6 mm) (5.56 mm) (43 mm) (90.5 mm) (52.4 mm) (20.6 mm) (12.7 mm) R8M-16
1-7/8” 3-3/4” 2-1/8” 7/32” 1-7/8” 3-9/16” 2-1/16” 13/16” 1/2”
R9F-16-436 5°
(48 mm) (95.3 mm) (54.0 mm) (5.56 mm) (48 mm) (90.5 mm) (52.4 mm) (20.6 mm) (12.7 mm) R8M-16
2” 3-3/4” 2-1/8” 7/32” 2” 3-9/16” 2-1/16” 13/16” 1/2”
R9F-16-436 5°
(51 mm) (95.3 mm) (54.0 mm) (5.56 mm) (51 mm) (90.5 mm) (52.4 mm) (20.6 mm) (12.7 mm) R8M-16
43
Threaded Bars & Fasteners
150 KSI All-Thread-Bar
44
Threaded Bars & Fasteners
150 KSI All-Thread-Bar Accessories
All Couplings and Hex
Rounded Nuts exceed 100% of
Collar the bar’s published
Nut ultimate strength and
Hex meet ACI 318 Section
Nut 25.5.7.1 for mechani-
cal rebar connections. ASTM A29,
Grade C1045
R73 Hex Nuts ASTM A29, C1045 or A576 R72 Stop-Type Coupling or ASTM A576
Bar Across Across Part Bar Outside Overall Part
Thickness
Diameter Flats Corners Number Diameter Diameter Length Number
1” 1-3/4” 2.02” 1-5/8” 1” 1-3/4” 4”
R73-08 R72-08
(26 mm) (44.5 mm) (51.3 mm) (41.3 mm) (26 mm) (44.5 mm) (102 mm)
1-1/4” 2-1/4” 2.60” 1-7/8” 1-1/4” 2-1/8” 4-1/2”
R73-10 R72-10
(32 mm) (57.2 mm) (66.0 mm) (47.6 mm) (32 mm) (54.0 mm) (114 mm)
1-3/8” 2-1/2” 2.89” 2-1/8” 1-3/8” 2-3/8” 5”
R73-11 R72-11
(36 mm) (63.5 mm) (73.4 mm) (54.0 mm) (36 mm) (60.3 mm) (127 mm)
1-3/4” 3” 3.46” 2-3/4” 1-3/4” 3” 6-1/2”
R73-14 R72-14
(46 mm) (76.2 mm) (87.9 mm) (69.9 mm) (46 mm) (76.2 mm) (165 mm)
2-1/4” 3-1/2” 4” 3-3/4” 2-1/4” 3-1/2” 8-1/2”
R73-18 R72-18
(57 mm) (88.9 mm) (102 mm) (95.3 mm) (57 mm) (88.9 mm) (216 mm)
2-1/2” 4-1/4” 4.90” 3-3/4” 2-1/2” 4-1/4” 8-5/8”
R73-20 R72-20
(65 mm) (108 mm) (124 mm) (95.3 mm) (65 mm) (108 mm) (219 mm)
3” * 4-1/4” 5” 4-1/8” 3” 5” 9-1/4”
R74-24 R72-24
(75 mm) (108 mm) (127 mm) (105 mm) (75 mm) (127 mm) (235 mm)
* Rounded collar nut with OD of 5” (127 mm).
Provides up to 5˚ angle
when used with a dished plate.
R9F Hardened Washers ASTM F436 R88 Spherical Hex Nuts ASTM A536
Bar Outside Inside Part Bar Across Outside Part
Thickness Thickness
Diameter Diameter Diameter Number Diameter Flats Dome Number
1” 2-1/4” 1-1/4” 5/32” 1” 1-3/4” 2-1/4” 2-1/2”
R9F-09-436 R88-08
(26 mm) (57.2 mm) (31.8 mm) (3.97 mm) (26 mm) (44.5 mm) (57.2 mm) (63.5 mm)
1-1/4” 2-3/4” 1-1/2” 5/32” 1-1/4” 2-1/4” 2-3/4” 3-1/8”
R9F-11-436 R88-10
(32 mm) (69.9 mm) (38.1 mm) (3.97 mm) (32 mm) (57.2 mm) (69.9 mm) (79.5 mm)
1-3/8” 3” 1-5/8” 5/32” 1-3/8” 2-1/2” 3-1/4” 3-5/8”
R9F-12-436 R88-11
(36 mm) (76.2 mm) (41.3 mm) (3.97 mm) (36 mm) (63.5 mm) (82.6 mm) (90.2 mm)
1-3/4” 3-3/4” 2-1/8” 7/32” 1-3/4” 3” 3-1/2” 4”
R9F-16-436 R88-14
(46 mm) (95.3 mm) (54.0 mm) (5.56 mm) (46 mm) (76.2 mm) (88.9 mm) (102 mm)
2-1/4” 4-1/2” 2-5/8” 9/32” 2-1/4” * 3-1/2” 5-3/4” 5-1/2” R73-18
R9F-20-436
(57 mm) (114 mm) (66.7 mm) (7.14 mm) (57 mm) (88.9 mm) (146 mm) (140 mm) R81-18
2-1/2” 5” 2-7/8” 9/32” 2-1/2” * 4-1/4” 6-1/2” 6” R73-20
R9F-22-436
(65 mm) (127 mm) (73.0 mm) (7.14 mm) (65 mm) (108 mm) (165 mm) (152 mm) R81-20
3” 6” 3-3/8” 9/32” 3” ** 4-1/4” 8-1/8” 7” R74-24
R9F-26-436
(75 mm) (152 mm) (85.7 mm) (7.14 mm) (75 mm) (108 mm) (206 mm) (178 mm) R81-24
* Requires a standard nut with spherical washer assembly.
** Requires rounded collar nut with spherical washer assembly.
R73-JN Jam Nuts ASTM A29, C1045 R8M Beveled Washers ASTM A108 or ASTM A536
Bar Across Part Bar Degree Outside Inside Maximum Minimum Part
Thickness
Diameter Flats Number Diameter of Bevel Diameter Diameter Thickness Thickness Number
1” 1-3/4” 0.41” 1” 2-27/32” 1-7/16” 7/8” 3/8”
(26 mm) (44.5 mm) (10.3 mm) R73-08JN 10°
(26 mm) (72.2 mm) (36.5 mm) (22.2 mm) (9.52 mm) R8M-08-150
1-1/4” 2-1/4” 0.47” 1-1/4” * 5-1/4” 1-21/32” 1-41/64” 19/64”
(32 mm) (57.2 mm) (11.9 mm) R73-10JN 15°
(32 mm) (133 mm) (42.1 mm) (41.7 mm) (7.54 mm) R8M-10-150
1-3/8” 2-1/2” 0.53” 1-3/8” * 5-1/4” 1-25/32” 1-41/64” 19/64”
(36 mm) (63.5 mm) (13.5 mm) R73-11JN 15°
(36 mm) (133 mm) (45.2 mm) (41.7 mm) (7.54 mm) R8M-11-150
1-3/4” 3” 0.69” 1-3/4” 5-1/2” 2-1/2” 1-23/32” 3/4”
(46 mm) (76.2 mm) (17.5 mm) R73-14JN 10°
(46 mm) (140 mm) (63.5 mm) (43.7 mm) (19.0 mm) R8M-14-150
2-1/4” 3-1/4” 0.88” 2-1/4” 6-1/2” 3” 1-7/8” 3/4”
(57 mm) (82.6 mm) (22.2 mm) R73-18JN 10°
(57 mm) (165 mm) (76.2 mm) (47.6 mm) (19.0 mm) R8M-18-150
2-1/2” 4” 0.94” 2-1/2” 7-1/2” 3-1/2” 2.31” 1”
(65 mm) (102 mm) (23.8 mm) R73-20JN 10°
(65 mm) (190 mm) (88.9 mm) (58.7 mm) (25.4 mm) R8M-20-150
3” * 4-1/2” 1.31” 3”* 8” 3-5/8” 2.43” 1”
(75 mm) (114 mm) (33.3 mm) R74-24JN 10°
(75 mm) (203 mm) (92.1 mm) (61.7 mm) (25.4 mm) R8M-24-150
* Rounded collar nut * Additional USS Hardened Washer Required
45
Threaded Bars & Fasteners
Grade 100 All-Thread Rebar
Welding
Welding of All-Thread Rebar should be
approached with caution since no specific pro-
visions have been included to enhance its weld-
ability. Refer to ANSI/AWS D1.4 for proper selec-
tions and procedures.
Round Collar
Hex Nut
All Couplings and Hex Nuts Nut
exceed 100% of the bar’s
published ultimate strength
and meet ACI 318 Section
25.5.7.1 for mechanical rebar
connections.
R32 Stop-Type Coupling ASTM A29 Grade C1045 R33 Hex Nut ASTM A29 Grade C1045
Bar Desig. & Outside Part Bar Desig. & Across Across Part
Thickness
Nominal Dia. Diameter Number Nominal Dia. Flats Corners Number
#9 - 1-1/8” 1-7/8” #9 - 1-1/8” 1-7/8” 2.16” 1-1/2”
R32-09 R33-09
(29 mm) (47.6 mm) (29 mm) (47.6 mm) (54.9 mm) (38.1 mm)
#10 - 1-1/4” 2” #10 - 1-1/4” 2” 2.31” 1-7/8”
R32-10 R33-10
(32 mm) (50.8 mm) (32 mm) (50.8 mm) (58.7 mm) (47.6 mm)
#11 - 1-3/8” 2-1/4” #11 - 1-3/8” 2-1/4” 2.60” 2-1/8”
R32-11 R33-11
(36 mm) (57.2 mm) (36 mm) (57.2 mm) (66.0 mm) (54.0 mm)
#14 - 1-3/4” 2-7/8” #14 - 1-3/4” 2-3/4” 3.18” 2-1/2”
R32-14 R33-14
(43 mm) (73.0 mm) (43 mm) (69.9 mm) (80.8 mm) (63.5 mm)
#18 - 2-1/4” 3-1/2” #18 - 2-1/4” 3-1/2” 4.04” 3-1/8”
R32-18 R33-18
(57 mm) (88.9 mm) (57 mm) (88.9 mm) (103 mm) (79.3 mm)
#20 - 2-1/2” 4” #20 - 2-1/2” 4” 4.62” 3-1/2”
R32-20 R33-20
(64 mm) (102 mm) (64 mm) (102 mm) (117 mm) (88.9 mm)
46
Threaded Bars & Fasteners
Grade 100 All-Thread Rebar Accessories
R81 Spherical Washers ASTM A536 R9F Hardened Washers ASTM F436
Bar Desig. & Outside Part Bar Desig. & Outside Inside Part
Thickness Thickness
Nominal Dia. Dome Number Nominal Dia. Diameter Diameter Number
#9 - 1-1/8” 3/4” 2-3/4” #9 - 1-1/8” 2-1/4” 1-1/4” 5/32”
R81-0975 R9F-09-436
(29 mm) (19.1 mm) (69.9 mm) (29 mm) (57.2 mm) (31.8 mm) (3.97 mm)
#10 - 1-1/4” 53/64” 3” #10 - 1-1/4” 2-1/2” 1-3/8” 5/32”
R81-1075 R9F-10-436
(32 mm) (21.0 mm) (76.2 mm) (32 mm) (63.5 mm) (34.9 mm) (3.97 mm)
#11 - 1-3/8” 29/32” 3-1/4” #11 - 1-3/8” 3” 1-5/8” 5/32”
R81-1175 R9F-12-436
(36 mm) (23.0 mm) (82.5 mm) (36 mm) (76.2 mm) (41.3 mm) (3.97 mm)
#14 - 1-3/4” 1-7/64” 3-3/4” #14 - 1-3/4” 3-3/8” 1-7/8” 7/32”
R81-1475 R9F-14-436
(43 mm) (28.2 mm) (95.3 mm) (43 mm) (85.7 mm) (47.6 mm) (5.56 mm)
#18 - 2-1/4” 1-13/32” 5” #18 - 2-1/4” 4-1/2” 2-5/8” 9/32”
R81-1875 R9F-20-436
(57 mm) (35.7 mm) (127 mm) (57 mm) (114 mm) (66.7 mm) (7.14 mm)
#20 - 2-1/2” 1-1/2” 5-1/4” #20 - 2-1/2” 5” 2-7/8” 9/32”
R81-2075 R9F-22-436
(64 mm) (38.1 mm) (133 mm) (64 mm) (127 mm) (73.0 mm) (7.14 mm)
Provides up to 5˚ angle when used with a dished plate.
R33-JN Jam Nuts ASTM A29 Grade C1045 R8M Beveled Washers ASTM A108 or ASTM A536
Bar Desig. & Across Part Bar Degree Outside Inside Maximum Minimum Part
Thickness
Nominal Dia. Flats Number Diameter of Bevel Diameter Diameter Thickness Thickness Number
#9 - 1-1/8” 1-7/8” 0.75” #9 - 1-1/8” 2-13/16” 1-5/16” 1” 5/16”
R33-09JN 15°
(29 mm) (47.6 mm) (19.1 mm) (29 mm) (71.4 mm) (33.3 mm) (25.4 mm) (7.94 mm) R8M-09S
#10 - 1-1/4” 2” 0.94” #10 - 1-1/4” 3-3/8” 1-9/16” 1-15/64” 3/8”
R33-10JN 15°
(32 mm) (50.8 mm) (23.8 mm) (32 mm) (85.7 mm) (39.7 mm) (43.9 mm) (9.53 mm) R8M-12S
#11 - 1-3/8” 2-1/4” 1.06” #11 - 1-3/8” 3-1/2” 1-3/4” 1-1/4” 3/8”
R33-11JN 15°
(36 mm) (57.2 mm) (27.0 mm) (36 mm) (88.9 mm) (44.5 mm) (31.8 mm) (9.53 mm) R8M-13S
#14 - 1-3/4” 2-3/4” 1.25” #14 - 1-3/4” 5-1/2” 2-1/8” 1-5/8” 3/8”
R33-14JN 15°
(43 mm) (69.9 mm) (31.8 mm) (43 mm) (140 mm) (54.0 mm) (41.3 mm) (9.53 mm) R8M-16S
#18 - 2-1/4” 3-1/2” 1.56” #18 - 2-1/4” 5” 3” 1-5/8” 19/64”
R33-18JN 15°
(57 mm) (88.9 mm) (39.7 mm) (57 mm) (127 mm) (76.2 mm) (41.3 mm) (7.54 mm) R8M-18
#20 - 2-1/2” 4” 1.75” #20 - 2-1/2” 5-1/2” 3” 1-23/32” 3/4”
R33-20JN 10° R8M-20
(64 mm) (102 mm) (44.5 mm) (64 mm) (140 mm) (76.2 mm) (43.7 mm) (19 mm)
47
Threaded Bars & Fasteners
Grade 75 All-Thread Rebar
Round Collar
Hex Nut
All Couplings and Hex Nuts Nut
exceed 100% of the bar’s
published ultimate strength
and meet ACI 318 Section
25.5.7.1 for mechanical rebar
connections.
R62 Stop-Type Coupling ASTM A108 R63 Hex Nut ASTM A108 or A576
Bar Desig. & Outside Overall Part Bar Desig. & Across Across Part
Thickness
Nominal Dia. Diameter Length Number Nominal Dia. Flats Corners Number
#6 - 3/4” 1-1/4” 2-3/4” #6 - 3/4” 1-1/4” 1.44” 1-1/8”
R62-06 R63-06
(19 mm) (31.8 mm) (69.9 mm) (19 mm) (31.8 mm) (36.6 mm) (28.6 mm)
#7 - 7/8” 1-3/8” 3” #7 - 7/8” 1-7/16” 1.66” 1-1/4”
R62-07 R63-07
(22 mm) (34.9 mm) (76.2 mm) (22 mm) (36.5 mm) (42.2 mm) (31.8 mm)
#8 - 1” 1-5/8” 3-1/2” #8 - 1” 1-5/8” 1.88” 1-3/8”
R62-08 R63-08
(25 mm) (41.3 mm) (88.9 mm) (25 mm) (41.3 mm) (47.8 mm) (35.0 mm)
#9 - 1-1/8” 1-7/8” 4” #9 - 1-1/8” 1-7/8” 2.16” 1-1/2”
R62-09 R63-09
(29 mm) (47.7 mm) (102 mm) (29 mm) (47.6 mm) (54.9 mm) (38.1 mm)
#10 - 1-1/4” 2” 4-1/2” #10 - 1-1/4” 2” 2.31” 2”
R62-10 R63-10
(32 mm) (50.8 mm) (114 mm) (32 mm) (50.8 mm) (58.7 mm) (50.8 mm)
#11 - 1-3/8” 2-1/4” 5” #11 - 1-3/8” 2-1/4” 2.60” 2-1/8”
R62-11 R63-11
(36 mm) (57.2 mm) (127 mm) (36 mm) (57.2 mm) (66.0 mm) (54.0 mm)
#14 - 1-3/4” 2-7/8” 6” #14 - 1-3/4” 2-3/4” 3.18” 2-1/2”
R62-14 R63-14
(43 mm) (73.0 mm) (152 mm) (43 mm) (69.9 mm) (80.8 mm) (63.5 mm)
#18 - 2-1/4” 3-1/2” 7-1/8” #18 - 2-1/4” 3-1/2” 4.04” 3-3/4”
R62-18 R63-18
(57 mm) (88.9 mm) (181 mm) (57 mm) (88.9 mm) (103 mm) (95.3 mm)
#20 - 2-1/2” 4” 8” #20 - 2-1/2” 4” 4.62” 3-3/4”
R62-20 R63-20
(64 mm) (102 mm) (203 mm) (64 mm) (102 mm) (117 mm) (95.3 mm)
#24 - 3” 5” 9-3/4” * #24 - 3” 4-1/2” O.D. 5” 4-3/8”
R62-24 R64-24*
(76 mm) (127 mm) (246 mm) (76 mm) (114 mm) (127 mm) (111 mm)
#28 - 3-1/2” 5-1/2” 12” * #28 - 3-1/2” 5-1/2” O.D. 6” 5-1/2”
R62-28 R64-28*
(89 mm) (140 mm) (305 mm) (89 mm) (140 mm) (152 mm) (140 mm)
* Round Collar Nut
48
Threaded Bars & Fasteners
Grade 75 All-Thread Rebar Accessories
R81 Spherical Washers ASTM A536 R9F Hardened Washers ASTM F436
Bar Desig. & Outside Part Bar Desig. & Outside Inside Part
Thickness Thickness
Nominal Dia. Dome Number Nominal Dia. Diameter Diameter Number
#6 - 3/4” 35/64” 2” #6 - 3/4” 1-3/4” 15/16” 5/32”
R81-0675 R9F-07-436
(19 mm) (13.9 mm) (50.8 mm) (19 mm) (44.5 mm) (23.8 mm) (3.97 mm)
#7 - 7/8” 39/64” 2-1/4” #7 - 7/8” 2” 1-1/8” 5/32”
R81-0775 R9F-08-436
(22 mm) (15.5 mm) (57.2 mm) (22 mm) (50.8 mm) (28.6 mm) (3.97 mm)
#8 - 1” 5/8” 2-1/2” #8 - 1” 2-1/4” 1-1/4” 5/32”
R81-0875 R9F-09-436
(25 mm) (15.9 mm) (63.5 mm) (25 mm) (57.2 mm) (31.8 mm) (3.97 mm)
#9 - 1-1/8” 3/4” 2-3/4” #9 - 1-1/8” 2-1/4” 1-1/4” 5/32”
R81-0975 R9F-09-436
(29 mm) (19.1 mm) (69.9 mm) (29 mm) (57.2 mm) (31.8 mm) (3.97 mm)
#10 - 1-1/4” 53/64” 3” #10 - 1-1/4” 2-1/2” 1-3/8” 5/32”
R81-1075 R9F-10-436
(32 mm) (21.0 mm) (76.2 mm) (32 mm) (63.5 mm) (34.9 mm) (3.97 mm)
#11 - 1-3/8” 29/32” 3-1/4” #11 - 1-3/8” 3” 1-5/8” 5/32”
R81-1175 R9F-12-436
(36 mm) (23.0 mm) (82.5 mm) (36 mm) (76.2 mm) (41.3 mm) (3.97 mm)
#14 - 1-3/4” 1-7/64” 3-3/4” #14 - 1-3/4” 3-3/8” 1-7/8” 7/32”
R81-1475 R9F-14-436
(43 mm) (28.2 mm) (95.3 mm) (43 mm) (85.7 mm) (47.6 mm) (5.56 mm)
#18 - 2-1/4” 1-13/32” 5” #18 - 2-1/4” 4-1/2” 2-5/8” 9/32”
R81-1875 R9F-20-436
(57 mm) (35.7 mm) (127 mm) (57 mm) (114 mm) (66.7 mm) (7.14 mm)
#20 - 2-1/2” 1-1/2” 5-1/4” #20 - 2-1/2” 5” 2-7/8” 9/32”
R81-2075 R9F-22-436
(64 mm) (38.1 mm) (133 mm) (64 mm) (127 mm) (73.0 mm) (7.14 mm)
#24 - 3” 1-7/8” 6-1/2” #24 - 3” 6” 3-3/8” 9/32”
R81-2475 R9F-26-436
(76 mm) (47.6 mm) (165 mm) (76 mm) (142 mm) (85.7 mm) (7.14 mm)
#28 - 3-1/2” 1-1/2” 7” #28 - 3-1/2” 7” 3-7/8” 9/32”
R81-2875 R9F-30-436
(89 mm) (38.1 mm) (178 mm) (89 mm) (178 mm) (98.4 mm) (7.14 mm)
Provides up to 5˚ angle when used with a dished plate.
R63-JN Jam Nuts ASTM A108 R8M Beveled Washers ASTM A47, A108 or ASTM A536
Bar Desig. & Across Part Bar Degree Outside Inside Maximum Minimum Part
Thickness
Nominal Dia. Flats Number Diameter of Bevel Diameter Diameter Thickness Thickness Number
#6 - 3/4” 1-1/4” 0.56” #6 - 3/4” 2” sq. 1” 17/32” 15/64”
R63-06JN 9°
(19 mm) (31.8 mm) (14.3 mm) (19 mm) (50.8 mm) (25.4 mm) (13.5 mm) (5.95 mm) R8M-07
#7 - 7/8” 1-7/16” 0.63” #7 - 7/8” 2” 1-3/16” 9/16” 1/4”
R63-07JN 9°
(22 mm) (36.5 mm) (15.9 mm) (22 mm) (50.8 mm) (30.2 mm) (14.3 mm) (6.35 mm) R8M-09
#8 - 1” 1-5/8” 0.69” #8 - 1” 2-13/16” 1-5/16” 1” 5/16”
R63-08JN 15°
(25 mm) (41.3 mm) (17.5 mm) (25 mm) (71.4 mm) (33.3 mm) (25.4 mm) (7.94 mm) R8M-09S
#9 - 1-1/8” 1-7/8” 0.75” #9 - 1-1/8” 2-13/16” 1-5/16” 1” 5/16”
R63-09JN 15°
(29 mm) (47.6 mm) (19.1 mm) (29 mm) (71.4 mm) (33.3 mm) (25.4 mm) (7.94 mm) R8M-09S
#10 - 1-1/4” 2” 0.94” #10 - 1-1/4” 3-3/8” 1-9/16” 1-15/64” 3/8”
R63-10JN 15°
(32 mm) (50.8 mm) (23.8 mm) (32 mm) (85.7 mm) (39.7 mm) (43.9 mm) (9.53 mm) R8M-12S
#11 - 1-3/8” 2-1/4” 1.06” #11 - 1-3/8” 3-1/2” 1-3/4” 1-1/4” 3/8”
R63-11JN 15°
(36 mm) (57.2 mm) (27.0 mm) (36 mm) (88.9 mm) (44.5 mm) (31.8 mm) (9.53 mm) R8M-13S
#14 - 1-3/4” 2-3/4” 1.25” #14 - 1-3/4” 5-1/2” 2-1/8” 1-5/8” 3/8”
R63-14JN 15°
(43 mm) (69.9 mm) (31.8 mm) (43 mm) (140 mm) (54.0 mm) (41.3 mm) (9.53 mm) R8M-16S
#18 - 2-1/4” 3-1/2” 1.56” #18 - 2-1/4” 5” 3” 1-5/8” 19/64”
R63-18JN 15°
(57 mm) (88.9 mm) (39.7 mm) (57 mm) (127 mm) (76.2 mm) (41.3 mm) (7.54 mm) R8M-18
#20 - 2-1/2” 4” 1.75” #20 - 2-1/2” 5-1/2” 3” 1-23/32” 3/4”
R63-20JN 10° R8M-20
(64 mm) (102 mm) (44.5 mm) (64 mm) (140 mm) (76.2 mm) (43.7 mm) (19 mm)
* #24 - 3” 4-1/2” 1.88” #24 - 3” 7” 3-5/8” 2” 3/4”
R64-24JN* 10°
(76 mm) (114 mm) (47.6 mm) (76 mm) (178 mm) (92 mm) (50.8 mm) (19.1 mm) R8M-24
* #28 - 3-1/2” 5” 2” #28 - 3-1/2” 8” 4-1/4” 2-19/64” 7/8”
R64-28JN* 10°
(89 mm) (127 mm) (50.8 mm) (89 mm) (203 mm) (108 mm) (58.3 mm) (22.2 mm) R8M-28
*Round Collar Nut
49
Threaded Bars & Fasteners
Plates, End Caps, Centralizers & Eye Nuts
Bearing Plates
Williams steel bearing plates are standard with a round hole for non-grouted ground anchors. Also available are
dished plates for use with spherical hex nuts and keyhole plates which provide free access for grout tube entry. Bearing
plates are customized for each application. Plate dimensions should be specified around the parameters of the project.
In addition, corrosion protection should be considered along with specifying hole diameter and bar angle.
S1K - Round R80 - Dished S1K - Keyhole S0K - Studded S2K - Domed
End Caps
Williams offers several different types of end caps to provide corrosion protection at otherwise exposed anchor ends.
Most often the caps are packed with corrosion inhibiting grease. Caps made from steel are used in exposed impact
areas.
Screw-on Fiber Steel Tube welded on Steel Tube Screw-on Slip-on PVC Cap
Reinforced Nylon Cap Flange with Threaded with Jam Nut PVC Cap w/ Plastic Nut
Screw Connections
PVC Centralizer
The Williams PVC Centralizer is used to center the anchor assembly
in the drill hole. They are usually spaced 10 to 15 feet along the bar. To
order, specify drill hole diameter, bar size or the outer diameter of sleeve
when used over bar.
50
Installation Equipment
Grout & Grouting Accesories
Compressive Strength
S5Z WIL-X CEMENT GROUT Wil-X Cement Grout & Water
Conforms to ASTM C845 Type K (74° F Dry Environment)
Wil-X is chemically compensated for shrinkage. It has a 0.44 w/c ratio
high bond value and is crack resistant for permanent instal- Time PSI MPa
lations. Because it is a cement-grout, it is non-explosive and 1 Day 2,800 19.3
has a long shelf life when kept dry. 3 Days 6,400 44.1
7 Days 7,700 53.1
28 Days 9,500 65.5
Wil-X may be used to build up leveling pads by simply mixing
with sand or pea gravel. This mixture should not be run through
the grout pump.
Setting Time: Gilmore Needles (ASTM C266). Initial set 45
minutes; final set 10 hours.
Comparative compressive strength test in PSI (modified 5 gallon, resealable,
ASTM C109) Actual strengths as mixed according to Williams moisture proof, poly-
94 lbs. bag Instructions range from 6,000 to 9,500 PSI depending on water propylene pails
content. Copy of ASTM Modification available upon request.
Note: Results based on a controlled laboratory environment. Jobsite results may vary based on temperature and w/c ratio.
US Spec RA Grout
Product Description
US Spec RA Grout consists of specialty blended cements and admixtures to provide maximum
flow, shrinkage compensation and extended working times in an aggregate free formulation where
clearances are minimal. RA Grout is non-metallic and non-corrosive. RA Grout has been specifical-
ly formulated to meet and exceed the testing requirements of ASTM C-1107 and US Army Corps of
Engineers CRD C-621. When tested in accordance with ASTM C-827 RA Grout yields a controlled
positive expansion.
Time PSI MPa
Advantages 1 Day 4,500 31.02
• Pumpable fluid grout for very tight clearances 7 Days 11,000 75.84
• Non-bleeding 28 Days 15,000 103.42
• Attains high compressive strengths at specified w/c ratios Packaging and Yield
• Extended working time for maximum pumping range US Spec RA Grout is packaged in heavy duty,
• Non-shrink from time of placement polyethylene line backs containing 50 lb (22.7
• Thixotropic: High flow restored by agitation kg), yielding 0.53 cubic feet when 7.75 quarts of
• Encapsulates tendons, bolts or bars to protect from corrosion mixing water is used. Each pallet contains 48
• Consistent: Strict Quality Control testing and standards bags of RA Grout.
Mixing
Mix US Spec RA Grout to a uniform consistency in accordance with the manufacturer’s instructions. Potable water
containing no chlorides or other foreign substance shall be used. The water shall be accurately measured and placed in
the mixer first. Start with 1.94 gallons of water per 50lb bag of US Spec RA Grout and mix continuously for 3-5 minutes
before placing. If possible, the grout should be mixed continuously until placing is completed, but if this is not practical,
a brief remixing prior to pumping or placement is adequate to overcome the effect of “thixotropic set”. Do not use any
other admixtures or additives. A brief remixing prior to pumping or placement is adequate to overcome the effect of
“thixotropic set”.
T3P Heavy Duty Plastic Grout Tube
Furnished in product lengths for the rockbolts or in rolls.
O.D. I.D. Part No.
3/8” 1/4” T3P03002
(9.5 mm) (6.4 mm)
Post-Grout Tube Valve 1/2”
(12.7 mm)
3/8”
(9.5 mm) T3P04003
Williams will provide post-grout tubes for anchors
5/8” 1/2”
bonded in weak rock or soil upon request. The Williams T3P05004
(15.9 mm) (12.7 mm)
supplied flexible or rigid post-grout tube has a bursting 3/4” 5/8” T3P06005
strength of 1000 psi. The post-grout tube length and (19.1 mm) (15.9 mm)
valve placement are adjustable and can be specified at 1” Nom. 3/4” Nom. T3P06
(25.4 mm) (19.1 mm)
the time of order. There is no field assembly of the post
grout tube, other than attaching it to the anchor as it is T4Z Grout Tube Adapter
being installed down the drill hole. Drill hole diameter For down pressure grouting
should be a 1” minimum clearance to accommodate only when grout is forced
Post-Grout Tube. through normal grout hole in
the hollow rebar.
51
Installation Equipment
Grout Pumps & Hydraulic Jacks
52
Installation Equipment
Torque Equipment
T8Z Hydraulic Torque Wrench T8Z Torque Wrench Bolt Square Capacity
The hydraulic torque wrench is used for tensioning For applying torque to Diameter Drive Size (ft. lbs.)
anchors in tight fitting locations where it would be difficult the anchor bolt when setting 1/2”-1” 3/4” 100-600
*1-1/8”-2” 1” 200-1,000
to use an hydraulic jack. The wrench is also recommend- the anchor. *Available with Ratchet Adapter
ed for use when setting the large diameter Spin-Lock
anchors. The torque wrenches are light weight and can
achieve a maximum of 7,400 ft-lbs. All Hydraulic Torque
Wrenches have 1-1/2” square drive outputs.
Maximum Length Height Weight
Torque
5,590 ft./lbs.
(773 kg/M)
11.11”
(279 mm)
4.49”
(114 mm)
16.75 lbs.
(7.6 kg)
T8Z-04 Torque Multiplier (4:1)
For use with T8Z Torque Wrench.
7,400 ft./lbs. 10.74” 7” 19 lbs.
(1,023 kg/M) (273 mm) (178 mm) (11.3 kg) Other sizes available.
53
Installation Equipment
All-Thread Torque Tension Charts
R71 150 KSI All-Thread-Bar & R61 Grade 75 All-Thread Rebar Torque Tension Chart
All data based on greased (MolyKoat Gn) threads and surfaces.
0 15 k 30 k 45 k 60 k 75 k 90 k 100 k 120 k 135 k 150 k
3600 3600
5
Gr7
3000 #11 3000
m
32 m
ft. - lbs..
2400 5 2400
G r7
# 10 m
26 m
1600 5 1600
r7
#8 G
r 75
#9 G
800 r 75 800
#7 G
75
#6 Gr
0
0 15 k 30 k 45 k 60 k 75 k 90 k 100 k 120 k 135 k 150 k
Load in Kips
0 25 k 50 k 75 k 100 k 125 k 150 k 175 k 200 k 225 k 250 k 275 k 300 k 325 k 350 k
9000 9000
r 75
8G
#1 mm
8000 m 8000
m 64
5 7
7000 mm 7000
46
6000 6000
5000 5000
ft. - lbs..
4000 mm 4000
36
75
4 Gr
#1
3000 3000
2000 2000
1000 1000
0
0 25 k 50 k 75 k 100 k 125 k 150 k 175 k 200 k 225 k 250 k 275 k 300 k 325 k 350 k
Load in Kips
54
Installation Equipment
Spin-Lock Torque Tension Charts
R1H Hollow-Core, R1V High Impact, R1S High Tensile,
R1J Solid Rebar & R7S 150 KSI Spin-Lock Torque Tension Chart
0 5k 10 k 15 k 20 k 25 k 30 k 35 k 40 k 45 k 50 k
1000 1000
1-3/8” R1H
800 800
1-1/8” R1S
600 600
1” R1S
7/8” R1S
2” R1H
5000 5000
4000 4000
2” R1S
S
3000
/8” R7 3000
1-7
7
V -B
2000 R1 R7S 2000
/8” - 1 /2” R1S
1-3 7S 1 /2”
S 4” R 1-1
” R1 1-1
/
1-3/8
1000 1000
1-1/4” R1V - B7
1” R1V - B7
1” R7S 1-1/4” R1S
0
0 25 k 50 k 75 k 100 k 125 k 150 k 175 k 200 k 225 k
Load in Kips For R1J bars use R1S values.
55
Williams offers a full line of Ground Anchors, Concrete Anchors, Post-Tensioning Systems, Wind
Turbine Foundation Systems, Marine Tieback Systems and Concrete Forming Hardware Systems
for whatever your needs may be.
Also available from Williams are Rock & Soil Anchor Sample Specifications and High Capacity Concrete Anchor Sample Specifications
Corporate Headquarters
8165 Graphic Dr.
Belmont, MI 49306
Ph: (616) 866-0815
Fax: (616) 866-1890
251 Rooney Road 2600 Vulcan Dr. 7601 North Columbia
Golden, CO 80401 Lithia Springs, GA 30122 Portland, OR 97203
Phone: (303) 216-9300 Phone: (770) 949-8300 Phone: (503) 285-4548
Fax: (303-216-9400 Fax: (770) 949-2377 Fax: (503) 285-6858
103 Kestrel Dr. 6440 Flanders Dr. 25232 74th Ave. South
Collegeville, PA 19426 San Diego, CA 92121 Kent, WA 98032
Phone: (610) 489-0624 Phone: (858) 320-0330 Phone: (253) 854-2268
Fax: (610) 489-0629 Fax: (858) 320-0360 Fax: (253) 854-2318