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1. Introduction
This support document is designed to give a brief description to direct shear testing procedure
for a technician new to this test. This includes why the test is performed and how it is performed.
The paper will look at the systems for direct shear tests, sample preparation, the stages of the
test, some of the theory behind direct shear tests and also automation of the
test process.
It is recommended that this support document is read in conjunction with the glossary of
terms that can be found in the ‘Support’ section of VJ Tech’s website.
1) placing a soil specimen in the direct shear device (shear box apparatus)
3) providing the necessary conditions for wetting and/or draining of the specimen,
5) removing the pins that lock the shear box halves holding the test specimen, and
shearing the specimen by displacing one shear box half laterally with respect to the
other at a constant rate of shearing deformation while measuring the shearing force,
relative lateral displacement, and normal displacement. The shearing rate must be slow
enough to allow nearly complete dissipation of excess pore pressure.
The strength parameters obtained from a direct shear test are the cohesion (c) and angle
of friction (φ). In densely packed granular soils, two distinct values for these parameters
exist, namely Peak or Maximum and Residual or Constant.
The test is usually conducted in two stages;
The first stage involves the consolidation of the specimen under the same vertical stress
as that which will be applied during shearing.
When this stage finishes, the consolidation parameters can be obtained and the time
needed for the end of the primary consolidation is determined. More information on the
procedures followed at the consolidation stage can be found in the support
document ‘Consolidation Testing – An introduction’ which can be obtained from VJ
Tech.
In the second stage (i.e. shearing stage), the specimen is sheared at a constant speed
which depends on the consolidation parameters determined from the Consolidation
stage. The speed must be such that sufficient time is allowed for the soil to expel the
excess pore water and therefore provide drained conditions.
The apparatus used to perform direct shear tests is called a shear box. i.e. The rigid
metallic container in which the soil specimen is retained during testing.
This should not be confused with the term ‘shear box apparatus’, which refers to the
testing system that also includes the loading devices and the sensors.
However, the user must be also aware of the following disadvantages, regarding the
direct shear tests:
• Shear strength is measured only on a predefined shear plane
• Distribution of stresses along the shear plane is not uniform
• Only total stresses are applied, except on the testing of dry granular material, as pore
water pressures cannot be measured
• There is no control of the drainage, therefore only drained tests can be performed
• The continual decrease in the contact surface of the two halves during the test
produces a small error on the shear and normal stress and affects the Mohr-Coulomb
failure envelope.This error is generally ignored.
The vertical load is applied to the specimen through a loading cap. The side of the
loading cap facing downwards is grooved allowing water to move out of the soil
specimen when needed. The loading yoke supports the top half of the shear box and is
connected to a load transducer which reads the resistance of the soil to the horizontal
loading. This loading is applied to the specimen through a motorised device which is
able to provide constant rate of displacement. The shear box assembly sits on low
friction bearings which allows the bottom half to move with a minimum resistance and
only in the longitudinal direction. Finally, the whole setup sits on a rigid machine bed.
Shear Box apparatus is designed for carrying out tests on soil specimens of 60 mm or
100 mm square and 20 mm to 25 mm high. The Large Shear Box apparatus is able to
carry out tests on soil specimens up to 305 mm square and 150 mm high. Finally, the
Unsaturated Shear Box apparatus is used to carry out direct shear tests on unsaturated
soil samples under constant suction. The size of the samples tested in the unsaturated
shear box ranges between 50 and 75 mm and they are either round or square shape.
A typical setup for direct shear tests is shown in Figure 1 Typical setup for a direct shear
The soil specimen is placed inside the shear box and the two halves are held together
using two securing pins. Porous and perforated plates are placed on the top and bottom
surface of the specimen which allows free drainage during the test. The whole shear
box is placed inside a container (carriage box) which is filled with water and enables the
test specimen to be submerged during the test.
The vertical load is applied to the specimen through a loading cap. The side of the
loading cap facing downwards is grooved allowing water to move out of the soil
specimen when needed. The loading yoke supports the top half of the shear box and is
connected to a load transducer which reads the resistance of the soil to the horizontal
loading. This loading is applied to the specimen through a motorised device which is
able to provide constant rate of displacement. The shear box assembly sits on low
friction bearings which allows the bottom half to move with a minimum resistance and
only in the longitudinal direction. Finally, the whole setup sits on a rigid machine bed.
In its early version, the shear box apparatus was supplied with a manual system to
apply normal stress.
This was generated using calibrated dead weights placed on a weight holder while the load was
applied to the specimen through a level arm.
One upgraded design of the apparatus uses an automated pneumatic controller to apply
the vertical stress, thus obviating the need for dead weights.
The most recent and advanced version, uses an integrated mechanical stepper motor to
apply vertical stress to the specimen. This means that neither dead weights, nor a
pneumatic air supply is required.
To test larger samples, the Large Shear Box apparatus is used. The principle of the
Large shear box is similar to the small shear box apparatus but the maximum sample
size is up to 300 mm square. This allows for testing of soils containing particles up to
37.5 mm, i.e. coarse gravel size.
Moreover, the large shear box enables testing of soil specimens with irregular shapes
where the sample is placed in the middle of the shear box and the surrounding space is
filled with a rapid setting filling material (Figure 2).
Finally, soil or rock samples which contain several types of discontinuities can be tested
in the large shear box. This allows the determination of the shear strength on the
particular surface which needs to be levelled with the shearing surface of the shear box.
The shear strength of unsaturated soils can be determined using the Unsaturated Shear
Box apparatus. In these tests, soil specimens are partially saturated while they are
subjected into a Under these conditions, the specimen is sheared and the unsaturated
shear strength parameters can be determined.
6. Additional Equipment
- Calibrated dead weights used to apply the vertical load to the specimen, if the older
version of the shear box apparatus is used. However, the use of the dead weights is not
applicable when high vertical load is desirable. In this case, the vertical force must be
applied using either a pneumatic or a motorised controller.
Calibrated dead weights used to apply the vertical load to the specimen, if the older
version of the shear box apparatus is used. However, the use of the dead weights is not
applicable when high vertical load is desirable. In this case, the vertical force must be
applied using either a pneumatic or a motorised controller.
- Two calibrated load cells to measure the horizontal and vertical load.
- Stopwatch, readable to 1 s.
- Oven and aluminium trays to dry out soil samples and determine the moisture content.
The testing procedure of the direct shear tests is described in the following standards:
• BS1377 - Part 7:1990 : British Standard Methods of test for Soils for civil engineering
purposes, Part 7 - Shear strength tests (total stress)
• ASTM D3080-04 : Standard Test Method for Direct Shear Test of Soils Under
Consolidated Drained Conditions
• AS1289.6.2.2 – 1998 : Methods of testing soils for engineering purposes – Method 6.2.2:
Soil strength and consolidation tests – Determination of the shear strength of a soil –
Direct shear test using a shear box.
The first step for every laboratory test is the preparation of the testing setup. In direct
shear tests, the preparation of the system is relatively simple and easy. The carriage is
placed on the roller bearings and is fixed onto the motor shaft on one side. The
procedure to be followed is:
- Installation of two load transducers: One load transducer is installed behind the
horizontal loading yoke and another above the shear box. The transducers need to be
calibrated before the first use and at regular intervals to ensure accuracy of the
readings.
Normally, three or more similar specimens are prepared, either from an undisturbed or
remoulded sample, and tested under different normal stress values. If the soil is
prepared inside the shear box by compaction, the density of the three specimens must
be identical. The preparation procedure depends on the soil type and desired testing
conditions. A brief description of the processes involved for each type of soil is given
below. Prior to sample preparation, the base plate, and lower porous disc and
perforated grid plate are installed at the bottom of the shear box.
Before placing any soil inside the shear box, the available volume must be determined
and the initial weight of the whole assembly (without soil in it) must be measured using
the balance.
- Dry sands: The sand pouring method is used to prepare a dry sandy specimen inside
the shear box at the desired density. To do that, sand is left to fall freely inside the shear
box at a constant flow rate and from a specific height. The higher the falling height of
material the higher the achieved density. A funnel with an appropriate neck opening can
be used in this procedure. When sand pouring is finished, the soil surface is carefully
levelled and the top perforated grid is placed on the sample. The final specimen height
is determined and the sample volume is calculated. The shear box is weighed again the
weight of the soil is determined by the difference between the two and the final achieved
density can be calculated. Several attempts may take place, pouring the sand from
different heights, so as to achieve the desired density. Compaction of the dry sand soil
using a dolly or another tool is not going to be effective.
- Saturated sands: Wet sandy specimens can be prepared in the same manner as the
dry sands, only this time the shear box needs to be placed inside the carriage and both
are filled with water up to the estimated soil level. Soil can then be poured into the
water, within the shear box, up to the desired height. The overflow of the carriage
removes the excess water and keeps the level just above the soil surface. This process
is not capable of producing specimens of low density.
- Wet cohesionless soils: Cohesionless soils can be prepared inside the shear box by
using the moist tamping method. The soil is brought to a specific moisture content,
usually close to its optimum value, by mixing it with water. If the optimum value is not
known, a moisture content of 5-10% should be sufficient. Compact the soil in layers
using a tamper; more layers produce denser samples. When preparing, avoid forming a
layer at the same level as the split surface of the shear box. Place the perforated grid
plate on the top of the specimen and determine its density in the same way as
described above. Place the top cap and then the whole shear box into the carriage.
Finally, determine the moisture content of the soil used by drying surplus material into
the oven.
- Undisturbed cohesive soils: Undisturbed specimens can be produced from large intact
samples of the soil by trimming at the right dimensions. The specimens need to be
handled with care to minimise their disturbance and loss of water content, especially
where sensitive soils are concerned.
- Large specimens (large shear box): Large undisturbed specimens to be tested in the
large shear box, are prepared by trimming larger undisturbed soil blocks. The specimen
needs to be oriented correctly at the desired direction with respect to the soil stratum in-
situ. Large disturbed specimens are prepared within the shear box by compaction or
moist tamping.Any particles of a size larger than the 1/10 of the specimen height must
normally be removed.
The first stage of the testing process is consolidation. The procedure is identical to the
one dimensional consolidation test and is described in detail in the support
document SUP0112 -Consolidation testing - an introduction by VJ Tech. The purpose of
the consolidation stage is to ensure that effective stresses have been applied to the
specimen before the shearing stage starts. This practically means that after the
application of the vertical stress, the excess pore water needs to drain out of the soil.
Therefore, the consolidation stage takes more time to finish with finer soils with a lower
coefficient of permeability. The procedure is the following:
- The normal force is applied to the specimen to give the desired vertical (normal)
stress.
- The vertical deformation of the specimen is measured using the vertical displacement
transducer. Readings are taken at appropriate time intervals that allow a graph to be
drawn of the settlement against the square root of the elapsed time (√𝑡), or the
settlement against the logarithm of the elapsed time (log 𝑡). The stage is continued until
the readings indicate that the primary consolidation has ended.
- From the settlement plots, the values 𝑡100 and t50 can be determined, which then
allow the determination of the maximum shearing speed to be used in the next stage
(shear).
At the end of the consolidation stage, the securing pins MUST BE removed from the
shear box before the specimen is ready for the shearing stage. A horizontal force is
applied to the bottom part of the shear box at a constant speed, which produces a
gradual displacement. The maximum speed used is determined from the consolidation
stage. The resistance of the soil to this movement is measured by the horizontal load
cell and reflects the strength of the soil to shearing, i.e. the shear strength. The readings
of the horizontal displacement, horizontal reaction force, vertical displacement and
vertical (normal) stress are recorded at suitable intervals. Shearing is continued until the
readings indicate that the shear stress has reached its maximum value. Usually,
shearing is left to continue until a drop in the shear stress is observed, followed by a
period of time at which it remains constant.
The shear box apparatus can also be used to determine the residual shear strength
parameters, i.e. cohesion (cR) and angle of friction (φR). These tests are performed by
returning the lower part of the shear box back to its initial position, after the first
shearing stage, and reshearing the specimen under the same normal stress. Repeated
loading cycles are applied until the soil exhibits the same residual shear stress at
subsequent cycles. This indicates that the residual strength has been achieved.
- Tests can be set up and controlled through the user-friendly software Clisp studio
- Test procedure can be automated and limited staff supervision required (the
technicians
can perform other activities)
- Effortless maintenance
The advantage of VJ Tech Direct Shear systems to automate test procedures is for
valuable time to be saved, especially in very busy laboratories. Automation allows for
tests to be stopped when one stage of the process has finished, and then move
automatically onto the next one, with minimum supervision by the technicians.
K. H. Head and R. J. Epps. 2011. Manual of Soil Laboratory Testing, Vol. II:
Permeability, Shear Strength and Compressibility Tests. Whittles Publishing, Caithness,
Scotland, 3rd edition.
VJ Tech would recommend this book to any technician or laboratory undertaking direct
shear tests. The books provide an in-depth understanding behind the theory of the test
and also the testing procedures including quality control and analysis of the results.
VJ Tech also offers a training course and/or additional information on the subject
matter.
For more information please contact service@vjtech.co.uk or visit our direct shear
testing playlist on YouTube.
1 Introduction
This blog is designed to give a brief introduction to the theory of triaxial testing for a
technician new to this test. This includes why the test is performed and how it is
performed. The paper will look at systems for triaxial tests, the stages of a triaxial test,
some of the theory behind triaxial tests and also automation of the test process.
It is recommended that this support document is read in conjunction with the glossary of
terms that can be found in the ‘Support’ section of VJ Tech’s website
The sample will usually be saturated, then consolidated and finally sheared, most
commonly only in compression - but extension tests may be undertaken with the correct
equipment.
During the test the sample is subjected to stress conditions that attempt to simulate the
in-situ stresses. Figure 1 shows the stress conditions applied to a sample during a
typical test; Figure 2 shows the basic principles on effective stresses.
Figure 1 – Stress Conditions in a Typical Triaxial Test
To summarise for a triaxial compression test:
σ1 - Vertical (axial) Stress (think of this as the vertical load applied to the sample)
This also known as the Major Principle Stress
Can also be call σv
σ3 - Confining Pressure (think of this as cell pressure)
This is also known as the Minor Principle Stress
Can also be called σh
U - Pore Pressure
Also known as Uw (Pore Water Pressure (P.W.P))
σ1 – σ3 – Deviator Stress (the stress due to the axial load applied to the specimen in
excess of the confining pressure)
A list of some of the common engineering issues that triaxial tests can be used for can
be seen in table 1, with the type of test described in the next section.
Field Problem Type of Analysis Type of Test
Triaxial permeability
It is common for UU triaxial tests to be used for short term engineering problems and
CU and CD triaxials to look at long term engineering problems.
UU triaxial tests are termed total stress tests and CU/CD triaxial tests are
termed effective stress tests. Figure 1 shows the stresses involved with a total stress
test and Figure 2 summaries the stresses in an effective stress test.
CU and CD Triaxial tests normally start with a saturation stage, which then leads onto a
consolidation stage. The consolidated stage can be either;
The sample is sealed inside a rubber membrane and then surround with water (cell
pressure). The cell pressure is then used to apply a stress to the sample (σ3) Back
pressure can be added to saturate the sample if required. The sample is axially loaded
during shearing with the force measured by the load cell, the deformation measured by
the displacement transducer and if required the pore pressure in the sample can be
measured. Volume change of the sample is measure from the back pressure line using
a volume change unit or an automatic pressure controller.
6 Typical Triaxial System –
Compressed Air
A typical triaxial system for triaxials that uses compressed air can be seen in figure 4.
This system consists of the following components that used for the following:
Pressure Panel – This enables water and compressed air to be correctly distributed to
the right equipment to undertake a triaxial test. Cell Pressure (σ3 - Confining Pressure)
and Back pressure are controlled from here. A pressure gauge is included so that
known pressures can be applied to the test specimen using the pressure regulators
fitted to the panel.
Load Frame – The load frame is used to apply deformation to the triaxial specimen. The
load frame can be controlled to a high level of accuracy (these tests normally require a
slow speed). Load frames come in a range of capacities, VJ Tech can supply frames
from 10kN to 250kN capacity. The one in Figure 4 is a 50kN load frame and can apply
loads of up to 50kN to a specimen.
Automatic systems require a computer and software package such as VJ Tech’s Clisp
Studio, to control the test and record transducer outputs.
A data logger (either inbuilt or external) will be used to store transducer readings taken
during the test.
Sample preparation equipment will also be required, such as: sample extruder, sample
moulds, membranes, ‘o’ rings, porous discs, ruler, balance and filter papers.
Additional tests can also be performed with triaxial systems such as Stress Path
analysis and anisotropic consolidation. Although the test procedures are not detailed in
the standards above the procedures are fairly common and details can be found in
either academic papers or in the Manual of Soil Laboratory Testing Vol. 2 and vol. 3.
With additional equipment, a standard triaxial system can be upgraded to undertake the
following tests:
Small Strain analysis (used for stiffness analysis) using on-sample transducers
measuring axial and radial deformation can also be performed.
The following list is a suggested check list of the system before any test takes place. It
is assumed the system has already been installed. Additional checks may be required
depending on your local testing standard.
Create enough de-aired water for the preparation and test (this can take a few hours to do)
Clean the triaxial cell, paying special attention to the base and groove holding the ‘o’ ring.
Clean ‘o’ ring in cell base and ensure it is free from defects
Flush the de-airing block that the pore pressure transducer is connected to. Pressurise and check the
block for leaks
Check the pore pressure transducer calibration and recalibrate if necessary
Flush the back pressure line
Check the back pressure line for leaks (following the procedure in most standards will take at least 24
hours)
Check load cell and displacement transducers are accurate.
Samples are normally prepared to give a sample height to diameter ratio of 2:1. The
sample ends are trimmed to ensure they are level and flat. This is commonly and most
easily done using a sample mould or former for the diameter of sample that is being
tested and a straight edge.
The sample is then weighed so the bulk density can be determined and measured (both
length and diameter) so the volume and area can be calculated. It is critical that the
sample dimensions are accurate so that stress and strain being applied to the specimen
during testing can be calculated accurately.
A procedure for placing the sample into the cell and covering with a membrane can be
seen in the video on this link;
1. Use a new membrane and make sure there are no holes in the membrane.
2. Ensure the porous discs are clean and not clogged with soil particles.
3. Place the ‘o’ rings using an ‘o’ ring tool, this will minimise sample disturbance.
4. Clean any loose material from the sample as you go. This loose material can cause
leaks.
5. Take care not to hit the sample when placing the top of the cell over the sample.
During this preparation process care must be taken to limit sample disturbance. Sample
disturbance can significantly affect the results obtained from the test.
Figure 7 shows the process that happens during a B check to determine the level of
saturation. Most standards state that a B value greater than 0.95 indicates that a
sample is sufficiently saturated.
In effective stress tests the sample will be consolidated to an effective pressure. This is
the difference between the confining (cell) pressure and the back pressure. If this is
compared to the equation in Figure 2 defining effective stress you will see this is
incorrect.
At this point in the test pore pressure is replaced by back pressure to define our
effective stress, to help simplify setup of this phase of the test. When the confining
pressure and back pressure have been set to the correct values, there will be an excess
of pore pressure in the sample (the pore pressure will be higher than the back
pressure).
Once the consolidation is started the excess pore pressure in the sample will start to
dissipate as the consolidation process drains of water from the sample decreasing its
volume. Once this process is complete (the sample has stopped changing in volume)
the pore pressure will be at or very near the back pressure level and pore pressure will
be used to calculate the effective stress conditions the sample is under.
100% dissipation of excess pore pressure is not always possible so most standards
suggest a minimum dissipation of 95% is achieved before the consolidation process is
stopped.
During the shear stage the drainage conditions that are applied to the sample will
determine if a drained or undrained test is performed. If the sample is not allowed to
drain this is an undrained test, the sample will not change in volume during this test but
will change in shape. If drainage is allowed, water will drain from the sample during the
test, allowing the volume and the shape of the sample to change. In a CU (undrained)
test, pore pressure changes (U) are allowed to take place and are measured. In a CD
(Drained) test drainage is allowed to prevent pore pressure changes happening. In this
type of test the volume change of the sample is measured during the shear stage.
From this stage of the test, as well as the shear strength being determined, the values
of cohesion (c’) and phi (φ’) can be determined using Mohr circle and stress path plots.
Figure 10 - Mohr Circle Plot with Cohesion and Phi Results
3. Ensure the Back Pressure line and base pedestal are flushed with de-aired water and
are free from leaks. Clean the base of the cell.
4. Place the first porous disc onto the base pedestal of the cell (Figure 2 ).
7. Take the silicone grease and sample former. Remove the clamp (see Figure 5 ) from
the former so the two halves can be separated.
8. Along the inside edges of the sample former (shown in Figure 6 ) smear a small amount
of silicone grease (other hydrocarbon based greases can damage the membranes).
9. Place the two halves of the former over the base pedestal taking care not to trap the
membrane between them Figure 7 (L).
10. Then place the former clamp over the former and once in place tighten using the
locking screw Figure 7 (R).
Fold membrane over sample and add suction device (Fig 8).
12. Apply suction using the suction device so that the membrane is stretched tight against
the inside of the former (Figure 9 ).
13. The sand can now be poured into the former to create the required density of sample.
The sand can be tamped down using the sample tamper and by gently tapping the side
of the former (Figure 10 ).
. Once the sand has filled the former and has been levelled place the final porous disc on
top of the sample (Figure 11 ).
15. Place an ‘O’ Ring over the top cap and place the top cap on the top porous disc
(Figure 12 ).
16. Fold up the excess membrane over the top cap. Using the ‘O’ Ring tool place the ‘O’
Ring over the membrane and top cap (Figure 13 ).
. Remove the suction device from the former. A small vacuum will now need to be applied
to the sample. The easiest way to do this is to attach the suction device (used for
stretching the membrane) to the valve on the base of the triaxial cell that is on the
opposite side to the pore pressure valve connection (Figure 14 ). Then create suction
using the suction device, this may need to be repeated a few times to remove a large
amounts of air from large samples. Once the air is removed and the suction holds shut
the valve that the suction device is connected to. Using this device typically applies a
small negative pressure of approximately -15 to -20 kPa. By applying a small negative
pressure to the sample the sample shouldn’t collapse once the former is removed.
Other methods can be used but are not detailed in this document.
18. Carefully undo the sample former clamp and remove it. Then remove the two halves of the
sample former again taking care not to damage the sample or membrane. Carefully fold down the
excess membrane. Clean any excess sand way from the base of the triaxial cell (Figure 15 ).
The triaxial cell can then be assembled (take care not to damage the sample when
lifting on the top half of the cell) and then filled with water for testing.
Tips:
Before attempting saturation the following can be attempted to reduce the time and pressures
required when saturating a sand sample:
- Flush the sample with de-aired water. This should be done from base to top. To do this, increase
the cell pressure to approximately 30 kPa. Remove the suction device to release the vacuum on
the sample. Connect a line to the same valve as used by the suction device from the de-aired
water tank. Open the Back Pressure valve on the cell and allow water to flow up the sample. Do
this until no air is seen coming out of the Back Pressure line. After this flush, set the sample up
for testing. Continue with the normal saturation procedures.
- After flushing the sample (as described above) close the valve to the de- aired water supply and
the Back Pressure valve. Increase the Cell Pressure to a pressure greater than 300 kPa. Leave
the sample like this for 12 hours (overnight). After this, flush the sample again with clean de-
aired water. Then continue with the normal saturation process.
- The sample can be flushed with CO2. CO2 will dissolve more easily into water than air so
reducing the saturation time.