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BRAKES

SECTION
BRAKE CONTROL SYSTEM
BRC B

E
CONTENTS
ABS Hydraulic Circuit Diagram ......................................... 5 BRC

SERVICE INFORMATION ............................ 2 TROUBLE DIAGNOSIS ..................................... 6


Component Parts Location ....................................... 6
G
DTC INDEX .......................................................... 2 Schematic ................................................................. 7
C1101 - C1115 .......................................................... 2 Wiring Diagram - ABS - ............................................ 8
C1120 - C1191 .......................................................... 2 Control Unit Input/Output Signal Standard ..............12
U1000 ........................................................................ 2 CONSULT-III Function ............................................13 H
Self-Diagnosis .........................................................14
PRECAUTIONS ................................................... 3 Data Monitor ............................................................15
Precaution for Supplemental Restraint System Active Test ...............................................................16 I
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Symptom Chart ........................................................17
SIONER" ................................................................... 3 Component Inspection .............................................17
Precaution for Brake System .................................... 3
Precaution for Brake Control ..................................... 3 WHEEL SENSOR .............................................. 19 J
Removal and Installation .........................................19
SYSTEM DESCRIPTION ..................................... 4
Schematic ................................................................. 4 ACTUATOR AND ELECTRIC UNIT (ASSEM- K
Functions ................................................................... 4 BLY) .................................................................. 20
Operation That Is Not "System Error" ....................... 4 Removal and Installation .........................................20
Fail-Safe Function ..................................................... 4
L

Revision: 2007 September BRC-1 D40


DTC INDEX
< SERVICE INFORMATION > [ABS]

SERVICE INFORMATION
DTC INDEX
C1101 - C1115 INFOID:0000000003251891

DTC Item (CONSULT-III screen item) Reference


C1101 RR RH SENSOR-1
C1102 RR LH SENSOR-1
C1103 FR RH SENSOR-1
C1104 FR LH SENSOR-1
C1105 RR RH SENSOR-2
C1106 RR LH SENSOR-2
BRC-14, "Self-Diagnosis"
C1107 FR RH SENSOR-2
C1108 FR LH SENSOR-2
C1109 BATTERY VOLTAGE [ABNORMAL]
C1110 CONTROLLER FAILURE
C1111 PUMP MOTOR
C1115 ABS SENSOR [ABNORMAL SIGNAL]

C1120 - C1191 INFOID:0000000003251892

DTC Item (CONSULT-III screen item) Reference


C1120 FR LH IN ABS SOL
C1121 FR LH OUT ABS SOL
C1122 FR RH IN ABS SOL
C1123 FR RH OUT ABS SOL BRC-14, "Self-Diagnosis"
C1140 ACTUATOR RLY
C1190 REAR IN ABS SOL
C1191 REAR OUT ABS SOL

U1000 INFOID:0000000003251893

DTC Item (CONSULT-III screen item) Reference


U1000 CAN COMM CIRCUIT BRC-14, "Self-Diagnosis"

Revision: 2007 September BRC-2 D40


PRECAUTIONS
< SERVICE INFORMATION > [ABS]
PRECAUTIONS
A
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000002978769

B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of C
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by D
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag E
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
BRC
ness connectors.
Precaution for Brake System INFOID:0000000003219563

G
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
• Only use DOT 3 brake fluid. Refer to MA-12, "Fluids and Lubricants". H
• Never to reuse drained brake fluid.
• Never to spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
• Never to use mineral oils such as gasoline or light oil. They may damage rubber parts and cause improper I
operation.
• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a flare J
nut torque wrench (A).
• Always conform the specified tightening torque when installing the
brake pipes.
• Brake system is an important safety part. If a brake fluid leak is K
detected, always disassemble the affected part. If a malfunction is
detected, replace part with a new one.
• Turn the ignition switch OFF and disconnect the ABS actuator and L
electric unit (control unit) connector or the battery negative terminal
before performing the work.
JPFIA0061ZZ
M
Precaution for Brake Control INFOID:0000000002978771

• Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may be N
heard from engine room. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer O
(what symptoms are present under what conditions) and check for simple causes before starting diagnostic
servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid
leaks. P
• If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
• If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function may
have a malfunction or error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

Revision: 2007 September BRC-3 D40


SYSTEM DESCRIPTION
< SERVICE INFORMATION > [ABS]
SYSTEM DESCRIPTION
Schematic INFOID:0000000002978773

JSFIA0136GB

Functions INFOID:0000000002978774

ABS
• The Anti-Lock Braking System is a function that detects wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically preventing 4 wheels lock. Maneuverability is also
improved for avoiding obstacles.
• Electrical system diagnosis by CONSULT-III is available.
EBD
• Electronic Brake Distribution is a function that detects subtle slippages between the front and rear tire during
braking, and it improves handling stability by electrically controlling the brake fluid pressure which results in
reduced rear tire slippage.
• Electrical system diagnosis by CONSULT-III is available.
Operation That Is Not "System Error" INFOID:0000000002978775

ABS
• When starting engine or just after starting vehicle, brake pedal may vibrate or the motor operating noise may
be heard from engine room. This is a normal states of the operation check.
• During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
Fail-Safe Function INFOID:0000000002978776

ABS, EBD SYSTEM


In case of electrical malfunction with ABS, ABS warning lamp will turn on. In case of electrical incidents with
EBD, brake warning lamp and ABS warning lamp will turn on. Simultaneously, ABS become one of following
conditions of Fail-Safe function.
1. For ABS malfunction, only EBD is activated and condition of vehicle is same condition of vehicles without
ABS system.
NOTE:
ABS self-diagnosis sound may be heard.That is a normal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
2. For EBD malfunction, EBD and ABS become inoperative, and condition of vehicle is same as condition of
vehicles without ABS, EBD system.

Revision: 2007 September BRC-4 D40


SYSTEM DESCRIPTION
< SERVICE INFORMATION > [ABS]
Hydraulic Circuit Diagram INFOID:0000000002978777

BRC

I
SFIA3205E

Revision: 2007 September BRC-5 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
TROUBLE DIAGNOSIS
Component Parts Location INFOID:0000000002978778

SFIA3401E

Revision: 2007 September BRC-6 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
Schematic INFOID:0000000002978779

BRC

P
TFWB0178E

Revision: 2007 September BRC-7 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
Wiring Diagram - ABS - INFOID:0000000002978780

TFWB0179E

Revision: 2007 September BRC-8 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]

BRC

TFWB0180E

Revision: 2007 September BRC-9 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]

TFWB0181E

Revision: 2007 September BRC-10 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]

BRC

JPFWC0005GB

Revision: 2007 September BRC-11 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]

JPFWC0006GB

Control Unit Input/Output Signal Standard INFOID:0000000003111204

REFERENCE VALUE FROM CONSULT-III


CAUTION:
The display shows ABS actuator and electric unit (control unit) calculation data, so a normal value
might be displayed even in the event the output circuit (harness) is open or short-circuited.

Revision: 2007 September BRC-12 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]

Data monitor A
Monitor item Display content Reference value in nor-
Condition
mal operation

FR LH SENSOR Vehicle stopped 0 [km/h (MPH)] B


FR RH SENSOR Nearly matches the
Wheel speed Vehicle running
RR LH SENSOR speedometer display
RR RH SENSOR (Note)
(± 10 %or less) C
Brake pedal depressed On
STOP LAMP SW Brake pedal operation
Brake pedal not depressed Off
Battery voltage supplied to the ABS actuator D
BATTERY VOLT Ignition switch ON 10 – 16 V
and electric unit (control unit)
Actuator (solenoid valve) is ac-
FR RH IN SOL tive (“Active Test ”with CON- E
On
FR RH OUT SOL SULT-III) or actuator relay is
FR LH IN SOL inactive (in fail-safe mode).
Operation status of all solenoid valve
FR LH OUT SOL When the actuator (solenoid
REAR IN SOL
BRC
valve) is not active and actuator
REAR OUT SOL Off
relay is active (ignition switch
ON).
When the motor relay and motor G
On
are operating
MOTOR RELAY Motor and motor relay operation status
When the motor relay and motor
Off H
are not operating
When the actuator relay is oper-
On
ating
ACTUATOR RLY Actuator relay operation status
When the actuator relay is not I
Off
operating
When ABS warning lamp is ON On
ABS WARN LAMP ABS warning lamp status J
When ABS warning lamp is OFF Off
Brake warning lamp ON On
EBD WARN LAMP Brake warning lamp status
Brake warning lamp OFF Off
K
EBD active On
EBD SIGNAL EBD operation
EBD not active Off
ABS active On L
ABS SIGNAL ABS operation
ABS not active Off
EBD FAIL SIG Malfunctions condition
System error signal status Off M
ABS FAIL SIG (When system is malfunctioning)
Cranking On
CRANKING SIG CRANKING status
Not cranking Off
N
Note: Confirm tire pressure is normal.

CONSULT-III Function INFOID:0000000002978781


O
CONSULT-III MAIN FUNCTION
CONSULT-III can display each self-diagnostic item using the diagnostic test modes shown following.
P
Diagnostic test mode Function
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of communication can be read.

Revision: 2007 September BRC-13 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
Diagnostic test mode Function
Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ABS actuator and
ACTIVE TEST
electric unit (control unit) and also shifts some parameters in a specified range.
FUNCTION TEST Performed by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.

Self-Diagnosis INFOID:0000000002978782

Display Item List

Self-diagnostic item Malfunction detecting condition Check system


RR RH SENSOR-1 Circuit of rear RH wheel sensor is open, shorted or sensor power volt-
[C1101] (Note 1) age is unusual.
RR LH SENSOR-1 Circuit of rear LH wheel sensor is open, shorted or sensor power voltage
[C1102] (Note 1) is unusual.
FR RH SENSOR-1 Circuit of front RH wheel sensor is open, shorted or sensor power volt-
[C1103] (Note 1) age is unusual. • Check tire
• Check sensor and sen-
FR LH SENSOR-1 Circuit of front LH wheel sensor is open, shorted or sensor power volt- sor rotor
[C1104] (Note 1) age is unusual. • Check ABS actuator
RR RH SENSOR-2 When the distance between the wheel sensor and sensor rotor is too and electric unit (con-
[C1105] (Note 1) large and the sensor pulse cannot be recognized by the control unit. trol unit)
• Check wheel sensor
RR LH SENSOR-2 When the distance between the wheel sensor and sensor rotor is too circuit
[C1106] (Note 1) large and the sensor pulse cannot be recognized by the control unit.
FR RH SENSOR-2 When the distance between the wheel sensor and sensor rotor is too
[C1107] (Note 1) large and the sensor pulse cannot be recognized by the control unit.
FR LH SENSOR-2 When the distance between the wheel sensor and sensor rotor is too
[C1108] (Note 1) large and the sensor pulse cannot be recognized by the control unit.
BATTERY VOLTAGE
[ABNORMAL] ABS actuator and electric unit (control unit) power voltage is too low. • Check battery voltage
[C1109]
• Replace ABS actuator
CONTROLLER FAILURE
Internal malfunction of ABS actuator and electric unit (control unit) and electric unit (con-
[C1110]
trol unit)
During actuator motor operation with ON, when actuator motor turns
OFF or when control line for actuator motor relay is open. • Check ABS actuator
PUMP MOTOR
and electric unit (con-
[C1111] During actuator motor operation with OFF, when actuator motor turns trol unit)
ON or when control line for relay is shorted to ground.
• Check tire
• Check sensor and sen-
sor rotor
ABS SENSOR
• Check ABS actuator
[ABNORMAL SIGNAL] Wheel sensor input is malfunction.
and electric unit (con-
[C1115] (Note 1)
trol unit)
• Check wheel sensor
circuit

Revision: 2007 September BRC-14 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
Self-diagnostic item Malfunction detecting condition Check system
A
FR LH IN ABS SOL When the control unit detects an error in the front LH inlet solenoid cir-
[C1120] cuit.
FR LH OUT ABS SOL When the control unit detects an error in the front LH outlet solenoid cir-
[C1121] cuit. B
FR RH IN ABS SOL When the control unit detects an error in the front RH inlet solenoid cir-
[C1122] cuit.
• Check ABS actuator C
FR RH OUT ABS SOL When the control unit detects an error in the front RH outlet solenoid cir-
and electric unit (con-
[C1123] cuit.
trol unit)
ACTUATOR RLY
When the control unit detects an error in the actuator relay circuit.
[C1140] D
REAR IN ABS SOL
When the control unit detects an error in the rear inlet solenoid circuit.
[C1190]
REAR OUT ABS SOL E
When the control unit detects an error in the rear outlet solenoid circuit.
[C1191]
• Check ABS actuator
CAN COMM CIRCUIT When ABS actuator and electric unit (control unit) is not transmitting or
and electric unit (con- BRC
trol unit)
[U1000] (Note 2) receiving CAN communication signal for 2 seconds or more.
• Check CAN communi-
cation line
G
Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure that
ABS warning lamp turns off while driving vehicle at 10 km/h (6 MPH) or more for approximately 1 minute according to self-diagnosis pro-
cedure. In addition, if wheel sensor 2 is displayed for wheels, check wheel sensor circuit and also check control unit power voltage.
Note 2: When errors are detected in several systems, including CAN communication system [U1000], troubleshoot CAN communication H
circuit.

Data Monitor INFOID:0000000003111205


I

DISPLAY ITEM LIST


×: Applicable : Optional item
J
SELECT MONITOR ITEM
Monitor item (Unit) Remarks
ECU INPUT SIGNALS MAIN SIGNALS
FR LH SENSOR K
× ×
[km/h (MPH)]
FR RH SENSOR
× ×
[km/h (MPH)] L
Wheel speed
RR LH SENSOR
× ×
[km/h (MPH)]
RR RH SENSOR M
× ×
[km/h (MPH)]
STOP LAMP SW
× × Stop lamp switch signal status
(On/Off)
N
BATTERY VOLT Battery voltage supplied to the ABS actuator and electric
× ×
(V) unit (control unit)

Revision: 2007 September BRC-15 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
SELECT MONITOR ITEM
Monitor item (Unit) Remarks
ECU INPUT SIGNALS MAIN SIGNALS
FR RH IN SOL
×
(On/Off)
FR RH OUT SOL
×
(On/Off)
FR LH IN SOL
×
(On/Off)
FR LH OUT SOL
×
(On/Off)
Operation status of each solenoid valve
RR RH IN SOL
×
(On/Off)
RR RH OUT SOL
×
(On/Off)
RR LH IN SOL
×
(On/Off)
RR LH OUT SOL
×
(On/Off)
MOTOR RELAY
× Motor and motor relay operation
(On/Off)
ACTUATOR RLY
× Actuator relay operation
(On/Off)
ABS WARN LAMP
× ABS warning lamp status
(On/Off)
EBD WARN LAMP
Brake warning lamp status
(On/Off)
EBD SIGNAL
EBD operation
(On/Off)
ABS SIGNAL
ABS operation
(On/Off)
EBD FAIL SIG
EBD fail-safe signal
(On/Off)
ABS FAIL SIG
ABS fail-safe signal
(On/Off)
CRANKING SIG
Cranking signal
(On/Off)

Active Test INFOID:0000000002978784

TEST ITEM
Solenoid valve
NOTE:
The example shown is for front right wheel. The procedure for the other wheels is the same as given below.
• For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN” on the display screen. Make sure solenoid valve
operates as shown in solenoid valve operation chart.

Solenoid Valve Operation Chart


ABS solenoid valve
Operation
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
*: ON for 1 to 2 seconds after the touch, and then OFF

ABS Motor

Revision: 2007 September BRC-16 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
Touch “ON” and “OFF” on the screen. Make sure ABS motor relay and actuator relay operates as shown in
table below. A

Operation ON OFF
MOTOR RELAY ON OFF B
ACTUATOR RLY ON ON

Symptom Chart INFOID:0000000002978785 C

If ABS warning lamp turn ON, perform self-diagnosis.


D
Symptom Check item
Brake force distribution
Excessive ABS function operation frequency Looseness of front and rear axle E
Wheel sensor and sensor rotor system
Brake pedal stroke
Unexpected pedal reaction
BRC
Make sure the braking force is sufficient when the ABS is not op-
erating.
The braking distance is long Check stopping distance when the ABS in not operating.
G
ABS function does not operate (Note 1) Wheel sensor
Pedal vibration or ABS operation sound occurs (Note 2) Wheel sensor
CAN communication line H
ABS warning lamp indication is not normal ABS actuator and electric unit (control unit)
Combination meter
I
Note 1: ABS does not operate when speed is 10 km/h (6 MPH) or lower.
Note 2: Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly depressed (just place a foot on
it). However, this is normal.
• When shifting gears
J
• When driving on slippery road
• During cornering at high speed
• When passing over dumps or grooves [at approximately 50 mm (1.97 in) or more] K
• When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or more]

Component Inspection INFOID:0000000002978786 L

WHEEL SENSOR
Wheel sensor can not be inspected with circuit tester. M
BRAKE FLUID LEVEL SWITCH
1. Turn ignition switch OFF.
N
2. Disconnect brake fluid level switch connector.
3. Check continuity between brake fluid level switch connector ter-
minal 1 and 2.
O
Brake fluid level switch Condition Continuity
When brake fluid is full in the reservoir
No P
tank
1–2
When brake fluid is empty in the reser-
Yes
voir tank SFIA2966E

4. If NG, replace brake fluid level switch.


STOP LAMP SWITCH
1. Turn ignition switch OFF.

Revision: 2007 September BRC-17 D40


TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [ABS]
2. Disconnect stop lamp switch connector.
3. Check continuity between stop lamp switch connector terminal 1 and 2.

Stop lamp switch Condition Continuity


Release stop lamp switch.
No
(When brake pedal is depressed.)
1–2
Push stop lamp switch.
Yes
(When brake pedal is released.)
4. If NG, replace stop lamp switch.
PARKING BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect parking brake switch harness connector.
3. Operate parking brake and check continuity between parking brake switch harness connector terminal 1
and ground.

Parking brake switch Condition Continuity


When parking brake operated. No
1 – ground
When parking brake released. Yes
4. If NG, replace parking brake switch.

Revision: 2007 September BRC-18 D40


WHEEL SENSOR
< SERVICE INFORMATION > [ABS]
WHEEL SENSOR
A
Removal and Installation INFOID:0000000002978787

BRC

L
SFIA3402E

1. Front wheel sensor (LH) 2. Rear wheel sensor (RH) M


A. Front B. Rear : Front

CAUTION:
Wheel sensor can not be separate from axle parts. N

Revision: 2007 September BRC-19 D40


ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
< SERVICE INFORMATION > [ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and Installation INFOID:0000000002978788

SFIA3403E

1. To rear 2. From master cylinder secondary 3. To front left


side
4. From master cylinder primary side 5. To front right 6. ABS actuator and electric unit (con-
trol unit)
7. Harness connector
Refer to GI-7, "Component" for symbol marks in the figure.

CAUTION:
• Before servicing, disconnect battery cables.
• To remove brake tube, use flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench.
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed air from brake tube and hose. Refer to BR-8, "Bleeding Brake Sys-
tem".

Revision: 2007 September BRC-20 D40

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