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PV Elite 2018 Licensee: 3DLABS 1

FileName : NOZZLE CALC


Nozzle Summary: Step: 13 6:41pm Dec 21,2018

Nozzle Calculation Summary:

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| psig | | psig | | in. | Path | Stresses |
----------------------------------------------------------------------------------------------
Noz N1 Fr20 | 69.41 | ... | ... | OK | 0.062 | OK | No Calc[*] |
Noz N2 Fr20 | 68.02 | ... | ... | OK | 0.188 | OK | Passed |
Noz N3 Fr20 | 69.41 | ... | ... | OK | 0.188 | OK | Passed |
Noz N4 Fr20 | 57.05 | ... | ... | OK | 0.062 | OK | Passed |
----------------------------------------------------------------------------------------------

MAWP Summary:
Minimum MAWP Nozzles : 57.054 Nozzle : Noz N4 Fr20
Minimum MAWP Shells/Flanges : 0.242 Element :
Minimum MAPnc Shells/Flanges : 0.242 Element :
--------------------------------------------------------
Computed Vessel M.A.W.P. : 0.242 psig

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |


| | in. | deg | in. |
------------------------------------------------------------------------------
20 | Noz N1 Fr20 | 48.250 | 0.000 | 6.136 |
20 | Noz N2 Fr20 | 48.250 | 30.000 | 14.625 |
20 | Noz N3 Fr20 | 48.250 | 60.000 | 16.625 |
20 | Noz N4 Fr20 | 48.250 | 90.000 | 27.000 |

The nozzle spacing is computed by the following:


= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !
PV Elite 2018 Licensee: 3DLABS 2
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

INPUT VALUES, Nozzle Description: Noz N1 Fr20 From : 20

Shell Material SA-240 316L


Shell Allowable Stress at Temperature Sv 16700.00 psi
Shell Allowable Stress At Ambient Sva 16700.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in.


Shell Finished (Minimum) Thickness t 0.2500 in.
Shell Internal Corrosion Allowance c 0.0000 in.
Shell External Corrosion Allowance co 0.0000 in.

Distance from Bottom/Left Tangent 4.02 ft.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material A-312 316L


Material Specification/Type B31.3 Pipe
Allowable Stress at Temperature Sn 16700.00 psi
Allowable Stress At Ambient Sna 16700.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-182 F316L


Flange Type Slip on

Corrosion Allowance can 0.0000 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 4.0000 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-240 316L


Pad Allowable Stress at Temperature Sp 16700.00 psi
Pad Allowable Stress At Ambient Spa 16700.00 psi
Diameter of Pad along vessel surface Dp 7.0000 in.
Thickness of Pad te 0.2500 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in.
Reinforcing Pad Width 1.7500 in.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2018 Licensee: 3DLABS 3
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

__________/| |
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|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N1 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.


Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N1 Fr20.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.0000 in.
Wall Thickness per UG16(b), tr16b = 0.0625 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.0000 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.0625 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.0625 in.
Wall Thickness per table UG-45 tb3 = 0.1890 in.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 0.189, max( 0.0625, 0.0625 ) ]
= 0.0625 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.0, 0.0625 )
= 0.0625 in.

Available Nozzle Neck Thickness = 0.875 * 0.216 = 0.189 in. --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 8894.4, Allowable : 16700.0 psi Passed
Expansion : 0.0, Allowable : 32855.6 psi Passed
Occasional : 0.0, Allowable : 22211.0 psi Passed
Shear : 6087.1, Allowable : 11690.0 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 °F

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 0.00/230.00 = 0.000


PV Elite 2018 Licensee: 3DLABS 4
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

Weld Size Calculations, Description: Noz N1 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.2160 in.


Intermediate Calc. for pad/shell Welds TminPad 0.2500 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.1512 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1250 = 0.5*TminPad 0.1768 = 0.7 * Wp in.

Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 69.410 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.0255 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 4.2755 in.

Input Echo, WRC107/537 Item 1, Description: Noz N1 Fr20 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 120.000 in.
Vessel Thickness Tv 0.250 in.

Design Temperature 86.00 °F


Vessel Material SA-240 316L
Vessel Cold S.I. Allowable Smc 16700.00 psi
Vessel Hot S.I. Allowable Smh 16700.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 0.0000 in.
Nozzle Diameter Dn 3.068 in.
Nozzle Thickness Tn 0.216 in.
Nozzle Material A-312 316L
Nozzle Cold S.I. Allowable SNmc 16700.00 psi
Nozzle Hot S.I. Allowable SNmh 16700.00 psi

Thickness of Reinforcing Pad Tpad 0.250 in.


Diameter of Reinforcing Pad Dpad 7.000 in.

Design Internal Pressure Dp 0.000 psig


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 787.0 lb.
Longitudinal Shear (SUS) Vl 674.0 lb.
Circumferential Shear (SUS) Vc 922.0 lb.
Circumferential Moment (SUS) Mc 1032.0 ft.lb.
Longitudinal Moment (SUS) Ml 664.0 ft.lb.
Torsional Moment (SUS) Mt 1328.0 ft.lb.

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
PV Elite 2018 Licensee: 3DLABS 5
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 787.0 lb.
Circumferential Shear VC 922.0 lb.
Longitudinal Shear VL 674.0 lb.
Circumferential Moment MC 1032.0 ft.lb.
Longitudinal Moment ML 664.0 ft.lb.
Torsional Moment MT 1328.0 ft.lb.

Dimensionless Parameters used : Gamma = 120.50

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.025 4C 22.650 (A,B)
N(PHI) / ( P/Rm ) 0.025 3C 24.595 (C,D)
M(PHI) / ( P ) 0.025 2C1 ! 0.154 (A,B)
M(PHI) / ( P ) 0.025 1C ! 0.191 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.025 3A 1.378 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.025 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.025 3B 5.919 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.025 1B ! 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.025 3C 24.595 (A,B)


N(x) / ( P/Rm ) 0.025 4C 22.650 (C,D)
M(x) / ( P ) 0.025 1C1 0.210 (A,B)
M(x) / ( P ) 0.025 2C ! 0.155 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.025 4A 1.578 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.025 2A ! 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.025 4B 1.457 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.095 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -591| -591| -591| -591| -642| -642| -642| -642|
Circ. Bend. P | -2915| 2915| -2915| 2915| -3611| 3611| -3611| 3611|
Circ. Memb. MC | 0| 0| 0| 0| -369| -369| 369| 369|
Circ. Bend. MC | 0| 0| 0| 0| -19425| 19425| 19425| -19425|
Circ. Memb. ML | -1022| -1022| 1022| 1022| 0| 0| 0| 0|
Circ. Bend. ML | -7486| 7486| 7486| -7486| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -12015| 8787| 5001| -4139| -24049| 22024| 15541| -16086|
------------------------------------------------------------------------------------------------
Long. Memb. P | -642| -642| -642| -642| -591| -591| -591| -591|
Long. Bend. P | -3959| 3959| -3959| 3959| -2935| 2935| -2935| 2935|
Long. Memb. MC | 0| 0| 0| 0| -423| -423| 423| 423|
Long. Bend. MC | 0| 0| 0| 0| -11699| 11699| 11699| -11699|
Long. Memb. ML | -251| -251| 251| 251| 0| 0| 0| 0|
PV Elite 2018 Licensee: 3DLABS 6
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

Long. Bend. ML | -11820| 11820| 11820| -11820| 0| 0| 0| 0|


| |
Tot. Long. Str.| -16675| 14886| 7470| -8251| -15649| 13618| 8595| -8931|
------------------------------------------------------------------------------------------------
Shear VC | 335| 335| -335| -335| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -245| -245| 245| 245|
Shear MT | 1656| 1656| 1656| 1656| 1656| 1656| 1656| 1656|
| |
Tot. Shear| 1991| 1991| 1320| 1320| 1411| 1411| 1901| 1901|
------------------------------------------------------------------------------------------------
Str. Int. | 17410| 15479| 8043| 8639| 24280| 22255| 16027| 16560|

Dimensionless Parameters used : Gamma = 240.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.051 4C 39.059 (A,B)
N(PHI) / ( P/Rm ) 0.051 3C 31.533 (C,D)
M(PHI) / ( P ) 0.051 2C1 0.072 (A,B)
M(PHI) / ( P ) 0.051 1C 0.107 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.051 3A 8.114 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.051 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.051 3B 26.056 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.051 1B 0.040 (A,B,C,D)

N(x) / ( P/Rm ) 0.051 3C 31.533 (A,B)


N(x) / ( P/Rm ) 0.051 4C 39.059 (C,D)
M(x) / ( P ) 0.051 1C1 0.110 (A,B)
M(x) / ( P ) 0.051 2C 0.073 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.051 4A 11.763 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.051 2A 0.050 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.051 4B 7.731 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.051 2B 0.060 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2045| -2045| -2045| -2045| -1650| -1650| -1650| -1650|
Circ. Bend. P | -5405| 5405| -5405| 5405| -8119| 8119| -8119| 8119|
Circ. Memb. MC | 0| 0| 0| 0| -2182| -2182| 2182| 2182|
Circ. Bend. MC | 0| 0| 0| 0| -34815| 34815| 34815| -34815|
Circ. Memb. ML | -4510| -4510| 4510| 4510| 0| 0| 0| 0|
Circ. Bend. ML | -10070| 10070| 10070| -10070| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -22031| 8920| 7130| -2200| -46769| 39101| 27228| -26164|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1650| -1650| -1650| -1650| -2045| -2045| -2045| -2045|
Long. Bend. P | -8301| 8301| -8301| 8301| -5521| 5521| -5521| 5521|
Long. Memb. MC | 0| 0| 0| 0| -3164| -3164| 3164| 3164|
Long. Bend. MC | 0| 0| 0| 0| -19251| 19251| 19251| -19251|
Long. Memb. ML | -1338| -1338| 1338| 1338| 0| 0| 0| 0|
Long. Bend. ML | -14956| 14956| 14956| -14956| 0| 0| 0| 0|
| |
Tot. Long. Str.| -26247| 20268| 6342| -6967| -29982| 19563| 14849| -12611|
------------------------------------------------------------------------------------------------
Shear VC | 335| 335| -335| -335| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -245| -245| 245| 245|
Shear MT | 828| 828| 828| 828| 828| 828| 828| 828|
| |
PV Elite 2018 Licensee: 3DLABS 7
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

Tot. Shear| 1163| 1163| 492| 492| 582| 582| 1073| 1073|
------------------------------------------------------------------------------------------------
Str. Int. | 26547| 20387| 7367| 7018| 46789| 39119| 27320| 26249|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -1614| -1614| 430| 430| -1012| -1012| -272| -272|
Circ. Q (SUS) | -10401| 10401| 4570| -4570| -23037| 23037| 15814| -15814|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -894| -894| -390| -390| -1015| -1015| -167| -167|
Long. Q (SUS) | -15780| 15780| 7860| -7860| -14634| 14634| 8763| -8763|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 335| 335| -335| -335| -245| -245| 245| 245|
Shear Q (SUS) | 1656| 1656| 1656| 1656| 1656| 1656| 1656| 1656|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 1746| 1746| 1060| 1060| 1259| 1259| 501| 501|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 17410| 15479| 8043| 8639| 24280| 22255| 16027| 16560|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 1746 25050 | Passed |
Pm+Pl+Q (TOTAL)| 24280 50100 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -6555| -6555| 2465| 2465| -3833| -3833| 531| 531|
Circ. Q (SUS) | -15475| 15475| 4665| -4665| -42935| 42935| 26696| -26696|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -2989| -2989| -312| -312| -5209| -5209| 1119| 1119|
Long. Q (SUS) | -23258| 23258| 6654| -6654| -24772| 24772| 13730| -13730|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 335| 335| -335| -335| -245| -245| 245| 245|
Shear Q (SUS) | 828| 828| 828| 828| 828| 828| 828| 828|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 6586| 6586| 2857| 2857| 5251| 5251| 1208| 1208|
PV Elite 2018 Licensee: 3DLABS 8
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:41pm Dec 21,2018

------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 26547| 20387| 7367| 7018| 46789| 39119| 27320| 26249|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 6586 25050 | Passed |
Pm+Pl+Q (TOTAL)| 46789 50100 | Passed |
PV Elite 2018 Licensee: 3DLABS 9
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

INPUT VALUES, Nozzle Description: Noz N2 Fr20 From : 20

Shell Material SA-240 316L


Shell Allowable Stress at Temperature Sv 16700.00 psi
Shell Allowable Stress At Ambient Sva 16700.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in.


Shell Finished (Minimum) Thickness t 0.2500 in.
Shell Internal Corrosion Allowance c 0.0000 in.
Shell External Corrosion Allowance co 0.0000 in.

Distance from Bottom/Left Tangent 4.02 ft.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material A-312 316L


Material Specification/Type B31.3 Pipe
Allowable Stress at Temperature Sn 16700.00 psi
Allowable Stress At Ambient Sna 16700.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 30.00 deg
Diameter 6.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-182 F316L


Flange Type Slip on

Corrosion Allowance can 0.1250 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 6.0000 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-240 316L


Pad Allowable Stress at Temperature Sp 16700.00 psi
Pad Allowable Stress At Ambient Spa 16700.00 psi
Diameter of Pad along vessel surface Dp 15.0000 in.
Thickness of Pad te 0.2500 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in.
Reinforcing Pad Width 4.1875 in.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2018 Licensee: 3DLABS 10
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N2 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 6.065 in.


Actual Thickness Used in Calculation 0.280 in.

Nozzle input data check completed without errors.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.1250 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.0000 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in.
Wall Thickness per table UG-45 tb3 = 0.3699 in.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 0.37, max( 0.1875, 0.1875 ) ]
= 0.1875 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.125, 0.1875 )
= 0.1875 in.

Available Nozzle Neck Thickness = 0.875 * 0.280 = 0.245 in. --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 8957.4, Allowable : 16700.0 psi Passed
Expansion : 0.0, Allowable : 32792.6 psi Passed
Occasional : 0.0, Allowable : 22211.0 psi Passed
Shear : 5592.2, Allowable : 11690.0 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 °F

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 0.00/230.00 = 0.000

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 0.28 - 0.125
= 0.155 in.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 120.0/2 + 0.0
PV Elite 2018 Licensee: 3DLABS 11
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

= 60.000 in.

Effective Length of Vessel Wall [LR]:


Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 0.25 + 0.78 * sqrt( 3.158 * 0.155 )
= 0.796 in.

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 6.0 + 0.25
= 6.250 in.

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 0.796, 6.25, 4.0 )
= 0.796 in.

Effective Vessel Thickness [teff]:


= t + te
= 0.25 + 0.25
= 0.500 in.

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (6.32 + 0.155)/( sqrt((120.0 + 0.5) * 0.5)) )
= 0.834

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 0.25 * 4.0 * max( 0.834/4, 1 )
= 1.000 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 0.155 * 0.796
= 0.123 in²

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 0.3752 - 0.003
= 0.067 in²

Area Contributed by the Reinforcing Pad [A5]:


= min( W * te , LR * te )
= min( 4.188 * 0.25, 4.0 * 0.25 )
= 1.000 in²

The total area contributed by A1 through A5 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.0+1.0(0.123+0.0)+0.067+0.0+0.0+1.0(1.0)
= 2.190 in²
PV Elite 2018 Licensee: 3DLABS 12
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 16700.0 * 1.0
= 25050.0 psi

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 0.0 * 3.158( 0.796 - 0.25 )
= 0.0 lb.

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 0.0 * 60.0( 4.0 + 0.155 )
= 0.0 lb.

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 0.0 * 60.0 * 3.158
= 0.0 lb.

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 3.158( 0.796 - 0.25 ) + 60.0( 4.0 + 0.155 + 3.158 )
= 440.5 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 25050.0/( 2 * 440.473/2.19 - 60.0/0.5 )
= 88.8 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 16700.0[ 0.25/60.0]
= 69.6 psig

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 88.777, 69.583 )
= 69.583 psig

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 0.0 + 0.0 + 0.0 )/2.19
= 0.000 psi

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 0.0 * 60.0/0.5
= 0.0 psi

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 0.0 - 0.0, 0.0 )
= 0.0 psi

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 25050.00 psi
Local Primary Membrane Stress PL 0.00 psi
Maximum Allowable Working Pressure Pmax 69.58 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 3.158 + 0.155 )/3.158
PV Elite 2018 Licensee: 3DLABS 13
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

= 1.049 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 3.158 + 0.155 )
= 5.203 in.

Weld Length of Pad to Shell Weld [LtauP]:


= pi/2 * ( Rn + tn + W )
= pi/2 * ( 3.158 + 0.155 + 4.188 )
= 11.781 in.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 0.265, 0.177, 0.000, in.

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(0*1.05,1.5*16700.0(0.123+0.0),pi/4*0.0*3.16^2*1.05^2)
= 0.000 lb.

Discontinuity Force [fws]:


= fwelds * t * S/( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Discontinuity Force [fwp]:


= fwelds * te * Sp / ( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Shear Stress [tau1]:


= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 0.0/( 5.203 * ( 0.6 * 0.25 + 0.49 * 0.0 ) )
= 0.000 psi

Shear Stress [tau2]:


= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 0.0/( 5.203 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 0.000 psi

Shear Stress [tau3]:


= fwp / ( Ltau * ( 0.49 * L42T ) )
= 0.0/( 11.781 * ( 0.49 * 0.177 ) )
= 0.000 psi

Maximum Shear Stress in the Welds:


= max( tau1, tau2, tau3 )
= max( 0.0, 0.0, 0.0 )
= 0.0 must be less than or equal to 16700.0 psi

Weld Size Calculations, Description: Noz N2 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.1550 in.


Intermediate Calc. for pad/shell Welds TminPad 0.2500 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.1085 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1250 = 0.5*TminPad 0.1768 = 0.7 * Wp in.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 68.016 psig

The Drop for this Nozzle is : 0.0915 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.3415 in.
PV Elite 2018 Licensee: 3DLABS 14
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

Input Echo, WRC107/537 Item 1, Description: Noz N2 Fr20 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 120.000 in.
Vessel Thickness Tv 0.250 in.

Design Temperature 86.00 °F


Vessel Material SA-240 316L
Vessel Cold S.I. Allowable Smc 16700.00 psi
Vessel Hot S.I. Allowable Smh 16700.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 0.1250 in.
Nozzle Diameter Dn 6.065 in.
Nozzle Thickness Tn 0.280 in.
Nozzle Material A-312 316L
Nozzle Cold S.I. Allowable SNmc 16700.00 psi
Nozzle Hot S.I. Allowable SNmh 16700.00 psi

Thickness of Reinforcing Pad Tpad 0.250 in.


Diameter of Reinforcing Pad Dpad 15.000 in.

Design Internal Pressure Dp 0.000 psig


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1506.0 lb.
Longitudinal Shear (SUS) Vl 1079.0 lb.
Circumferential Shear (SUS) Vc 1529.0 lb.
Circumferential Moment (SUS) Mc 2950.0 ft.lb.
Longitudinal Moment (SUS) Ml 1918.0 ft.lb.
Torsional Moment (SUS) Mt 3540.0 ft.lb.

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1506.0 lb.
Circumferential Shear VC 1529.0 lb.
Longitudinal Shear VL 1079.0 lb.
Circumferential Moment MC 2950.0 ft.lb.
Longitudinal Moment ML 1918.0 ft.lb.
Torsional Moment MT 3540.0 ft.lb.

Dimensionless Parameters used : Gamma = 120.50

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
PV Elite 2018 Licensee: 3DLABS 15
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

N(PHI) / ( P/Rm ) 0.048 4C 20.977 (A,B)


N(PHI) / ( P/Rm ) 0.048 3C 20.208 (C,D)
M(PHI) / ( P ) 0.048 2C1 0.104 (A,B)
M(PHI) / ( P ) 0.048 1C 0.144 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.048 3A 2.933 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.048 1A 0.096 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.048 3B 10.419 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.048 1B 0.051 (A,B,C,D)

N(x) / ( P/Rm ) 0.048 3C 20.208 (A,B)


N(x) / ( P/Rm ) 0.048 4C 20.977 (C,D)
M(x) / ( P ) 0.048 1C1 0.149 (A,B)
M(x) / ( P ) 0.048 2C 0.106 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.048 4A 3.943 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.048 2A 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.048 4B 2.901 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.048 2B 0.082 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1048| -1048| -1048| -1048| -1010| -1010| -1010| -1010|
Circ. Bend. P | -3741| 3741| -3741| 3741| -5220| 5220| -5220| 5220|
Circ. Memb. MC | 0| 0| 0| 0| -1188| -1188| 1188| 1188|
Circ. Bend. MC | 0| 0| 0| 0| -28267| 28267| 28267| -28267|
Circ. Memb. ML | -2746| -2746| 2746| 2746| 0| 0| 0| 0|
Circ. Bend. ML | -9726| 9726| 9726| -9726| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -17263| 9673| 7683| -4287| -35687| 31289| 23225| -22868|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1010| -1010| -1010| -1010| -1048| -1048| -1048| -1048|
Long. Bend. P | -5400| 5400| -5400| 5400| -3819| 3819| -3819| 3819|
Long. Memb. MC | 0| 0| 0| 0| -1598| -1598| 1598| 1598|
Long. Bend. MC | 0| 0| 0| 0| -16578| 16578| 16578| -16578|
Long. Memb. ML | -764| -764| 764| 764| 0| 0| 0| 0|
Long. Bend. ML | -15593| 15593| 15593| -15593| 0| 0| 0| 0|
| |
Tot. Long. Str.| -22769| 19219| 9947| -10439| -23045| 17751| 13308| -12209|
------------------------------------------------------------------------------------------------
Shear VC | 293| 293| -293| -293| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -207| -207| 207| 207|
Shear MT | 1232| 1232| 1232| 1232| 1232| 1232| 1232| 1232|
| |
Tot. Shear| 1526| 1526| 938| 938| 1024| 1024| 1439| 1439|
------------------------------------------------------------------------------------------------
Str. Int. | 23164| 19457| 10286| 10579| 35770| 31366| 23430| 23059|

Dimensionless Parameters used : Gamma = 240.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.109 4C 29.909 (A,B)
N(PHI) / ( P/Rm ) 0.109 3C 15.944 (C,D)
M(PHI) / ( P ) 0.109 2C1 0.026 (A,B)
M(PHI) / ( P ) 0.109 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.109 3A 9.692 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.109 1A 0.066 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.109 3B 21.459 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.109 1B 0.016 (A,B,C,D)
PV Elite 2018 Licensee: 3DLABS 16
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

N(x) / ( P/Rm ) 0.109 3C 15.944 (A,B)


N(x) / ( P/Rm ) 0.109 4C 29.909 (C,D)
M(x) / ( P ) 0.109 1C1 0.054 (A,B)
M(x) / ( P ) 0.109 2C ! 0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.109 4A 20.415 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.109 2A 0.029 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.109 4B 9.392 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.109 2B 0.021 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2996| -2996| -2996| -2996| -1597| -1597| -1597| -1597|
Circ. Bend. P | -3769| 3769| -3769| 3769| -9906| 9906| -9906| 9906|
Circ. Memb. MC | 0| 0| 0| 0| -3478| -3478| 3478| 3478|
Circ. Bend. MC | 0| 0| 0| 0| -34105| 34105| 34105| -34105|
Circ. Memb. ML | -5006| -5006| 5006| 5006| 0| 0| 0| 0|
Circ. Bend. ML | -5324| 5324| 5324| -5324| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -17097| 1090| 3565| 455| -49087| 38935| 26080| -22318|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1597| -1597| -1597| -1597| -2996| -2996| -2996| -2996|
Long. Bend. P | -7814| 7814| -7814| 7814| -5298| 5298| -5298| 5298|
Long. Memb. MC | 0| 0| 0| 0| -7326| -7326| 7326| 7326|
Long. Bend. MC | 0| 0| 0| 0| -14762| 14762| 14762| -14762|
Long. Memb. ML | -2191| -2191| 2191| 2191| 0| 0| 0| 0|
Long. Bend. ML | -6931| 6931| 6931| -6931| 0| 0| 0| 0|
| |
Tot. Long. Str.| -18535| 10957| -288| 1476| -30384| 9738| 13793| -5134|
------------------------------------------------------------------------------------------------
Shear VC | 259| 259| -259| -259| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -183| -183| 183| 183|
Shear MT | 480| 480| 480| 480| 480| 480| 480| 480|
| |
Tot. Shear| 740| 740| 221| 221| 297| 297| 663| 663|
------------------------------------------------------------------------------------------------
Str. Int. | 18848| 11013| 3879| 1522| 49092| 38938| 26116| 22344|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -3795| -3795| 1697| 1697| -2199| -2199| 178| 178|
Circ. Q (SUS) | -13468| 13468| 5985| -5985| -33488| 33488| 23046| -23046|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -1774| -1774| -245| -245| -2647| -2647| 549| 549|
Long. Q (SUS) | -20994| 20994| 10193| -10193| -20398| 20398| 12759| -12759|
PV Elite 2018 Licensee: 3DLABS 17
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:41pm Dec 21,2018

------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 293| 293| -293| -293| -207| -207| 207| 207|
Shear Q (SUS) | 1232| 1232| 1232| 1232| 1232| 1232| 1232| 1232|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 3836| 3836| 2030| 2030| 2728| 2728| 642| 642|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 23164| 19457| 10286| 10579| 35770| 31366| 23430| 23059|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 3836 25050 | Passed |
Pm+Pl+Q (TOTAL)| 35770 50100 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -8003| -8003| 2010| 2010| -5075| -5075| 1880| 1880|
Circ. Q (SUS) | -9093| 9093| 1554| -1554| -44011| 44011| 24199| -24199|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -3788| -3788| 593| 593| -10322| -10322| 4329| 4329|
Long. Q (SUS) | -14746| 14746| -882| 882| -20061| 20061| 9464| -9464|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 259| 259| -259| -259| -183| -183| 183| 183|
Shear Q (SUS) | 480| 480| 480| 480| 480| 480| 480| 480|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 8019| 8019| 2056| 2056| 10329| 10329| 4343| 4343|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 18848| 11013| 3879| 1522| 49092| 38938| 26116| 22344|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 10329 25050 | Passed |
Pm+Pl+Q (TOTAL)| 49092 50100 | Passed |
PV Elite 2018 Licensee: 3DLABS 18
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

INPUT VALUES, Nozzle Description: Noz N3 Fr20 From : 20

Shell Material SA-240 316L


Shell Allowable Stress at Temperature Sv 16700.00 psi
Shell Allowable Stress At Ambient Sva 16700.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in.


Shell Finished (Minimum) Thickness t 0.2500 in.
Shell Internal Corrosion Allowance c 0.0000 in.
Shell External Corrosion Allowance co 0.0000 in.

Distance from Bottom/Left Tangent 4.02 ft.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material A-312 316L


Material Specification/Type B31.3 Pipe
Allowable Stress at Temperature Sn 16700.00 psi
Allowable Stress At Ambient Sna 16700.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 60.00 deg
Diameter 8.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-182 F316L


Flange Type Slip on

Corrosion Allowance can 0.1250 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 8.0000 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-240 316L


Pad Allowable Stress at Temperature Sp 16700.00 psi
Pad Allowable Stress At Ambient Spa 16700.00 psi
Diameter of Pad along vessel surface Dp 22.0000 in.
Thickness of Pad te 0.2500 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in.
Reinforcing Pad Width 6.6875 in.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
PV Elite 2018 Licensee: 3DLABS 19
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N3 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 7.981 in.


Actual Thickness Used in Calculation 0.322 in.

Nozzle input data check completed without errors.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.1250 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.0000 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in.
Wall Thickness per table UG-45 tb3 = 0.4069 in.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 0.407, max( 0.1875, 0.1875 ) ]
= 0.1875 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.125, 0.1875 )
= 0.1875 in.

Available Nozzle Neck Thickness = 0.875 * 0.322 = 0.282 in. --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 6714.8, Allowable : 16700.0 psi Passed
Expansion : 0.0, Allowable : 35035.2 psi Passed
Occasional : 0.0, Allowable : 22211.0 psi Passed
Shear : 4073.2, Allowable : 11690.0 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 °F

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 0.00/230.00 = 0.000

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 0.322 - 0.125
= 0.197 in.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 120.0/2 + 0.0
PV Elite 2018 Licensee: 3DLABS 20
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

= 60.000 in.

Effective Length of Vessel Wall [LR]:


Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 0.25 + 0.78 * sqrt( 4.115 * 0.197 )
= 0.952 in.

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 8.0 + 0.25
= 8.250 in.

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 0.952, 8.25, 4.0 )
= 0.952 in.

Effective Vessel Thickness [teff]:


= t + te
= 0.25 + 0.25
= 0.500 in.

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (8.23 + 0.197)/( sqrt((120.0 + 0.5) * 0.5)) )
= 1.086

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 0.25 * 4.0 * max( 1.086/4, 1 )
= 1.000 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 0.197 * 0.952
= 0.188 in²

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 in²

Area Contributed by the Reinforcing Pad [A5]:


= min( W * te , LR * te )
= min( 6.688 * 0.25, 4.0 * 0.25 )
= 1.000 in²

The total area contributed by A1 through A5 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.0+1.0(0.188+0.0)+0.07+0.0+0.0+1.0(1.0)
= 2.258 in²
PV Elite 2018 Licensee: 3DLABS 21
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 16700.0 * 1.0
= 25050.0 psi

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 0.0 * 4.115( 0.952 - 0.25 )
= 0.0 lb.

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 0.0 * 60.0( 4.0 + 0.197 )
= 0.0 lb.

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 0.0 * 60.0 * 4.115
= 0.0 lb.

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 4.115( 0.952 - 0.25 ) + 60.0( 4.0 + 0.197 + 4.115 )
= 501.6 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 25050.0/( 2 * 501.64/2.258 - 60.0/0.5 )
= 77.2 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 16700.0[ 0.25/60.0]
= 69.6 psig

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 77.234, 69.583 )
= 69.583 psig

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 0.0 + 0.0 + 0.0 )/2.258
= 0.000 psi

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 0.0 * 60.0/0.5
= 0.0 psi

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 0.0 - 0.0, 0.0 )
= 0.0 psi

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 25050.00 psi
Local Primary Membrane Stress PL 0.00 psi
Maximum Allowable Working Pressure Pmax 69.58 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 4.115 + 0.197 )/4.115
PV Elite 2018 Licensee: 3DLABS 22
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

= 1.048 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 4.115 + 0.197 )
= 6.774 in.

Weld Length of Pad to Shell Weld [LtauP]:


= pi/2 * ( Rn + tn + W )
= pi/2 * ( 4.115 + 0.197 + 6.688 )
= 17.279 in.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 0.265, 0.177, 0.000, in.

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(0*1.05,1.5*16700.0(0.188+0.0),pi/4*0.0*4.12^2*1.05^2)
= 0.000 lb.

Discontinuity Force [fws]:


= fwelds * t * S/( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Discontinuity Force [fwp]:


= fwelds * te * Sp / ( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Shear Stress [tau1]:


= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 0.0/( 6.774 * ( 0.6 * 0.25 + 0.49 * 0.0 ) )
= 0.000 psi

Shear Stress [tau2]:


= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 0.0/( 6.774 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 0.000 psi

Shear Stress [tau3]:


= fwp / ( Ltau * ( 0.49 * L42T ) )
= 0.0/( 17.279 * ( 0.49 * 0.177 ) )
= 0.000 psi

Maximum Shear Stress in the Welds:


= max( tau1, tau2, tau3 )
= max( 0.0, 0.0, 0.0 )
= 0.0 must be less than or equal to 16700.0 psi

Weld Size Calculations, Description: Noz N3 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.1970 in.


Intermediate Calc. for pad/shell Welds TminPad 0.2500 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.1379 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1250 = 0.5*TminPad 0.1768 = 0.7 * Wp in.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 69.410 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.
PV Elite 2018 Licensee: 3DLABS 23
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

The Drop for this Nozzle is : 0.1552 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.4052 in.

Input Echo, WRC107/537 Item 1, Description: Noz N3 Fr20 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 120.000 in.
Vessel Thickness Tv 0.250 in.

Design Temperature 86.00 °F


Vessel Material SA-240 316L
Vessel Cold S.I. Allowable Smc 16700.00 psi
Vessel Hot S.I. Allowable Smh 16700.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 0.1250 in.
Nozzle Diameter Dn 7.981 in.
Nozzle Thickness Tn 0.322 in.
Nozzle Material A-312 316L
Nozzle Cold S.I. Allowable SNmc 16700.00 psi
Nozzle Hot S.I. Allowable SNmh 16700.00 psi

Thickness of Reinforcing Pad Tpad 0.250 in.


Diameter of Reinforcing Pad Dpad 22.000 in.

Design Internal Pressure Dp 0.000 psig


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 2136.0 lb.
Longitudinal Shear (SUS) Vl 1416.0 lb.
Circumferential Shear (SUS) Vc 2091.0 lb.
Circumferential Moment (SUS) Mc 4720.0 ft.lb.
Longitudinal Moment (SUS) Ml 3098.0 ft.lb.
Torsional Moment (SUS) Mt 5384.0 ft.lb.

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 2136.0 lb.
Circumferential Shear VC 2091.0 lb.
Longitudinal Shear VL 1416.0 lb.
Circumferential Moment MC 4720.0 ft.lb.
Longitudinal Moment ML 3098.0 ft.lb.
Torsional Moment MT 5384.0 ft.lb.

Dimensionless Parameters used : Gamma = 120.50

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
PV Elite 2018 Licensee: 3DLABS 24
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

Curves read for 1979 Beta Figure Value Location


-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.063 4C 19.998 (A,B)
N(PHI) / ( P/Rm ) 0.063 3C 17.745 (C,D)
M(PHI) / ( P ) 0.063 2C1 0.082 (A,B)
M(PHI) / ( P ) 0.063 1C 0.119 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.063 3A 3.690 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.063 1A 0.092 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.063 3B 12.224 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.063 1B 0.044 (A,B,C,D)

N(x) / ( P/Rm ) 0.063 3C 17.745 (A,B)


N(x) / ( P/Rm ) 0.063 4C 19.998 (C,D)
M(x) / ( P ) 0.063 1C1 0.124 (A,B)
M(x) / ( P ) 0.063 2C 0.083 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.063 4A 5.368 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.063 2A 0.052 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.063 4B 3.652 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.063 2B 0.069 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1417| -1417| -1417| -1417| -1258| -1258| -1258| -1258|
Circ. Bend. P | -4217| 4217| -4217| 4217| -6093| 6093| -6093| 6093|
Circ. Memb. MC | 0| 0| 0| 0| -1838| -1838| 1838| 1838|
Circ. Bend. MC | 0| 0| 0| 0| -33138| 33138| 33138| -33138|
Circ. Memb. ML | -3997| -3997| 3997| 3997| 0| 0| 0| 0|
Circ. Bend. ML | -10411| 10411| 10411| -10411| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -20044| 9213| 8774| -3614| -42328| 36135| 27625| -26464|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1258| -1258| -1258| -1258| -1417| -1417| -1417| -1417|
Long. Bend. P | -6345| 6345| -6345| 6345| -4255| 4255| -4255| 4255|
Long. Memb. MC | 0| 0| 0| 0| -2674| -2674| 2674| 2674|
Long. Bend. MC | 0| 0| 0| 0| -18875| 18875| 18875| -18875|
Long. Memb. ML | -1194| -1194| 1194| 1194| 0| 0| 0| 0|
Long. Bend. ML | -16400| 16400| 16400| -16400| 0| 0| 0| 0|
| |
Tot. Long. Str.| -25198| 20293| 9991| -10119| -27222| 19037| 15876| -13363|
------------------------------------------------------------------------------------------------
Shear VC | 308| 308| -308| -308| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -209| -209| 209| 209|
Shear MT | 1105| 1105| 1105| 1105| 1105| 1105| 1105| 1105|
| |
Tot. Shear| 1414| 1414| 797| 797| 896| 896| 1314| 1314|
------------------------------------------------------------------------------------------------
Str. Int. | 25561| 20471| 10386| 10215| 42381| 36182| 27770| 26595|

Dimensionless Parameters used : Gamma = 240.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.160 4C 23.390 (A,B)
N(PHI) / ( P/Rm ) 0.160 3C 8.858 (C,D)
M(PHI) / ( P ) 0.160 2C1 0.014 (A,B)
M(PHI) / ( P ) 0.160 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.160 3A 7.541 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.160 1A 0.053 (A,B,C,D)
PV Elite 2018 Licensee: 3DLABS 25
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.160 3B 15.303 (A,B,C,D)


M(PHI) / ( ML/(Rm * Beta) ) 0.160 1B 0.009 (A,B,C,D)

N(x) / ( P/Rm ) 0.160 3C 8.858 (A,B)


N(x) / ( P/Rm ) 0.160 4C 23.390 (C,D)
M(x) / ( P ) 0.160 1C1 0.034 (A,B)
M(x) / ( P ) 0.160 2C ! 0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.160 4A 20.090 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.160 2A 0.021 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.160 4B 6.766 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.160 2B 0.011 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -3323| -3323| -3323| -3323| -1258| -1258| -1258| -1258|
Circ. Bend. P | -2808| 2808| -2808| 2808| -14049| 14049| -14049| 14049|
Circ. Memb. MC | 0| 0| 0| 0| -2952| -2952| 2952| 2952|
Circ. Bend. MC | 0| 0| 0| 0| -29923| 29923| 29923| -29923|
Circ. Memb. ML | -3932| -3932| 3932| 3932| 0| 0| 0| 0|
Circ. Bend. ML | -3255| 3255| 3255| -3255| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -13320| -1192| 1055| 161| -48184| 39762| 17567| -14179|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1258| -1258| -1258| -1258| -3323| -3323| -3323| -3323|
Long. Bend. P | -7034| 7034| -7034| 7034| -7515| 7515| -7515| 7515|
Long. Memb. MC | 0| 0| 0| 0| -7865| -7865| 7865| 7865|
Long. Bend. MC | 0| 0| 0| 0| -11976| 11976| 11976| -11976|
Long. Memb. ML | -1738| -1738| 1738| 1738| 0| 0| 0| 0|
Long. Bend. ML | -3928| 3928| 3928| -3928| 0| 0| 0| 0|
| |
Tot. Long. Str.| -13959| 7965| -2626| 3586| -30680| 8302| 9002| 80|
------------------------------------------------------------------------------------------------
Shear VC | 242| 242| -242| -242| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -163| -163| 163| 163|
Shear MT | 339| 339| 339| 339| 339| 339| 339| 339|
| |
Tot. Shear| 581| 581| 97| 97| 176| 176| 503| 503|
------------------------------------------------------------------------------------------------
Str. Int. | 14304| 9230| 3687| 3589| 48186| 39763| 17596| 14295|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -5415| -5415| 2579| 2579| -3096| -3096| 580| 580|
Circ. Q (SUS) | -14628| 14628| 6194| -6194| -39231| 39231| 27044| -27044|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
PV Elite 2018 Licensee: 3DLABS 26
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:41pm Dec 21,2018

Long. Pl (SUS) | -2452| -2452| -63| -63| -4092| -4092| 1256| 1256|
Long. Q (SUS) | -22746| 22746| 10055| -10055| -23130| 23130| 14620| -14620|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 308| 308| -308| -308| -209| -209| 209| 209|
Shear Q (SUS) | 1105| 1105| 1105| 1105| 1105| 1105| 1105| 1105|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 5447| 5447| 2714| 2714| 4134| 4134| 1316| 1316|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 25561| 20471| 10386| 10215| 42381| 36182| 27770| 26595|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 5447 25050 | Passed |
Pm+Pl+Q (TOTAL)| 42381 50100 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -7256| -7256| 608| 608| -4211| -4211| 1693| 1693|
Circ. Q (SUS) | -6064| 6064| 447| -447| -43973| 43973| 15873| -15873|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -2997| -2997| 479| 479| -11188| -11188| 4541| 4541|
Long. Q (SUS) | -10962| 10962| -3106| 3106| -19491| 19491| 4461| -4461|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 242| 242| -242| -242| -163| -163| 163| 163|
Shear Q (SUS) | 339| 339| 339| 339| 339| 339| 339| 339|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 7269| 7269| 794| 794| 11192| 11192| 4550| 4550|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 14304| 9230| 3687| 3589| 48186| 39763| 17596| 14295|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 11192 25050 | Passed |
Pm+Pl+Q (TOTAL)| 48186 50100 | Passed |
PV Elite 2018 Licensee: 3DLABS 27
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

INPUT VALUES, Nozzle Description: Noz N4 Fr20 From : 20

Shell Material SA-240 316L


Shell Allowable Stress at Temperature Sv 16700.00 psi
Shell Allowable Stress At Ambient Sva 16700.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in.


Shell Finished (Minimum) Thickness t 0.2500 in.
Shell Internal Corrosion Allowance c 0.0000 in.
Shell External Corrosion Allowance co 0.0000 in.

Distance from Bottom/Left Tangent 4.02 ft.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material A-312 316L


Material Specification/Type B31.3 Pipe
Allowable Stress at Temperature Sn 16700.00 psi
Allowable Stress At Ambient Sna 16700.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 14.0000 in.

Size and Thickness Basis Nominal


Nominal Thickness tn 10

Flange Material SA-182 F316L


Flange Type Slip on

Corrosion Allowance can 0.0000 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 14.0000 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-240 316L


Pad Allowable Stress at Temperature Sp 16700.00 psi
Pad Allowable Stress At Ambient Spa 16700.00 psi
Diameter of Pad along vessel surface Dp 30.0000 in.
Thickness of Pad te 0.2500 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in.
Reinforcing Pad Width 8.0000 in.
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
PV Elite 2018 Licensee: 3DLABS 28
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N4 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 13.500 in.


Actual Thickness Used in Calculation 0.250 in.

Nozzle input data check completed without errors.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.0000 in.
Wall Thickness per UG16(b), tr16b = 0.0625 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.0000 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.0625 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.0625 in.
Wall Thickness per table UG-45 tb3 = 0.3280 in.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 0.328, max( 0.0625, 0.0625 ) ]
= 0.0625 in.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.0, 0.0625 )
= 0.0625 in.

Available Nozzle Neck Thickness = 0.875 * 0.250 = 0.219 in. --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 2041.7, Allowable : 16700.0 psi Passed
Expansion : 0.0, Allowable : 39708.3 psi Passed
Occasional : 0.0, Allowable : 22211.0 psi Passed
Shear : 1692.9, Allowable : 11690.0 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -320 °F

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 0.00/230.00 = 0.000

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:


= thickness - corrosion allowance
= 0.25 - 0.0
= 0.250 in.

Effective Pressure Radius [Reff]:


= Di/2 + corrosion allowance
= 120.0/2 + 0.0
PV Elite 2018 Licensee: 3DLABS 29
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

= 60.000 in.

Effective Length of Vessel Wall [LR]:


Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Thickness Limit Candidate [LH1]:


= t + 0.78 * sqrt( Rn * tn )
= 0.25 + 0.78 * sqrt( 6.75 * 0.25 )
= 1.263 in.

Thickness Limit Candidate [LH2]:


= Lpr1 + T
= 14.0 + 0.25
= 14.250 in.

Thickness Limit Candidate [LH3]:


= 8( t + te )
= 8( 0.25 + 0.25 )
= 4.000 in.

Effective Nozzle Wall Length Outside the Vessel [LH]:


= min[ LH1, LH2, LH3 ]
= min[ 1.263, 14.25, 4.0 )
= 1.263 in.

Effective Vessel Thickness [teff]:


= t + te
= 0.25 + 0.25
= 0.500 in.

Determine Parameter [Lamda]:


= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (13.5 + 0.25)/( sqrt((120.0 + 0.5) * 0.5)) )
= 1.771

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:


= t * LR * max( Lamda/4, 1 )
= 0.25 * 4.0 * max( 1.771/4, 1 )
= 1.000 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:


= tn * LH
= 0.25 * 1.263
= 0.316 in²

Area Contributed by the Outside Fillet Weld [A41]:


= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 in²

Area Contributed by the Reinforcing Pad [A5]:


= min( W * te , LR * te )
= min( 8.0 * 0.25, 4.0 * 0.25 )
= 1.000 in²

The total area contributed by A1 through A5 [AT]:


= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.0+1.0(0.316+0.0)+0.07+0.0+0.0+1.0(1.0)
= 2.386 in²
PV Elite 2018 Licensee: 3DLABS 30
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

Allowable Local Primary Membrane Stress [Sallow]:


= 1.5 * S * E
= 1.5 * 16700.0 * 1.0
= 25050.0 psi

Determine Force acting on the Nozzle [fN]:


= P * Rn( LH - t )
= 0.0 * 6.75( 1.263 - 0.25 )
= 0.0 lb.

Determine Force acting on the Shell [fS]:


= P * Reff( LR + tn )
= 0.0 * 60.0( 4.0 + 0.25 )
= 0.0 lb.

Discontinuity Force from Internal Pressure [fY]:


= P * Reff * Rnc
= 0.0 * 60.0 * 6.75
= 0.0 lb.

Area Resisting Internal Pressure [Ap]:


= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 6.75( 1.263 - 0.25 ) + 60.0( 4.0 + 0.25 + 6.75 )
= 666.8 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:


= Sallow /( 2 * Ap/AT - Rxs/teff )
= 25050.0/( 2 * 666.839/2.386 - 60.0/0.5 )
= 57.1 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:


= S[t/Reff]
= 16700.0[ 0.25/60.0]
= 69.6 psig

Maximum Allowable Working Pressure [Pmax]:


= min( Pmax1, Pmax2 )
= min( 57.07, 69.583 )
= 57.070 psig

Average Primary Membrane Stress [SigmaAvg]:


= ( fN + fS + fY ) / AT
= ( 0.0 + 0.0 + 0.0 )/2.386
= 0.000 psi

General Primary Membrane Stress [SigmaCirc]:


= P * Reff / teff
= 0.0 * 60.0/0.5
= 0.0 psi

Maximum Local Primary Membrane Stress [PL]:


= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 0.0 - 0.0, 0.0 )
= 0.0 psi

Summary of Nozzle Pressure/Stress Results:


Allowed Local Primary Membrane Stress Sallow 25050.00 psi
Local Primary Membrane Stress PL 0.00 psi
Maximum Allowable Working Pressure Pmax 57.07 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:


= ( Rnc + tn ) / Rnc
= ( 6.75 + 0.25 )/6.75
PV Elite 2018 Licensee: 3DLABS 31
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

= 1.037 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:


= pi/2 * ( Rn + tn )
= pi/2 * ( 6.75 + 0.25 )
= 10.996 in.

Weld Length of Pad to Shell Weld [LtauP]:


= pi/2 * ( Rn + tn + W )
= pi/2 * ( 6.75 + 0.25 + 8.0 )
= 23.562 in.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:


= 0.265, 0.177, 0.000, in.

Weld Load Value [fwelds]:


= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(0*1.04,1.5*16700.0(0.316+0.0),pi/4*0.0*6.75^2*1.04^2)
= 0.000 lb.

Discontinuity Force [fws]:


= fwelds * t * S/( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Discontinuity Force [fwp]:


= fwelds * te * Sp / ( t * S + te * Sp )
= 0.0*0.25*16700/(0.25*16700+0.25*16700)
= 0.000 lb.

Shear Stress [tau1]:


= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 0.0/( 10.996 * ( 0.6 * 0.25 + 0.49 * 0.0 ) )
= 0.000 psi

Shear Stress [tau2]:


= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 0.0/( 10.996 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 0.000 psi

Shear Stress [tau3]:


= fwp / ( Ltau * ( 0.49 * L42T ) )
= 0.0/( 23.562 * ( 0.49 * 0.177 ) )
= 0.000 psi

Maximum Shear Stress in the Welds:


= max( tau1, tau2, tau3 )
= max( 0.0, 0.0, 0.0 )
= 0.0 must be less than or equal to 16700.0 psi

Weld Size Calculations, Description: Noz N4 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.2500 in.


Intermediate Calc. for pad/shell Welds TminPad 0.2500 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.1750 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1250 = 0.5*TminPad 0.1768 = 0.7 * Wp in.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 57.054 psig

The Drop for this Nozzle is : 0.4097 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 14.6597 in.
PV Elite 2018 Licensee: 3DLABS 32
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

Input Echo, WRC107/537 Item 1, Description: Noz N4 Fr20 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 120.000 in.
Vessel Thickness Tv 0.250 in.

Design Temperature 86.00 °F


Vessel Material SA-240 316L
Vessel Cold S.I. Allowable Smc 16700.00 psi
Vessel Hot S.I. Allowable Smh 16700.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 0.0000 in.
Nozzle Diameter Dn 13.500 in.
Nozzle Thickness Tn 0.250 in.
Nozzle Material A-312 316L
Nozzle Cold S.I. Allowable SNmc 16700.00 psi
Nozzle Hot S.I. Allowable SNmh 16700.00 psi

Thickness of Reinforcing Pad Tpad 0.250 in.


Diameter of Reinforcing Pad Dpad 30.000 in.

Design Internal Pressure Dp 0.000 psig


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 4519.0 lb.
Longitudinal Shear (SUS) Vl 2675.0 lb.
Circumferential Shear (SUS) Vc 4339.0 lb.
Circumferential Moment (SUS) Mc 4053.0 ft.lb.
Longitudinal Moment (SUS) Ml 2813.0 ft.lb.
Torsional Moment (SUS) Mt 4362.0 ft.lb.

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 4519.0 lb.
Circumferential Shear VC 4339.0 lb.
Longitudinal Shear VL 2675.0 lb.
Circumferential Moment MC 4053.0 ft.lb.
Longitudinal Moment ML 2813.0 ft.lb.
Torsional Moment MT 4362.0 ft.lb.

Dimensionless Parameters used : Gamma = 120.50

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
PV Elite 2018 Licensee: 3DLABS 33
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

N(PHI) / ( P/Rm ) 0.102 4C 17.605 (A,B)


N(PHI) / ( P/Rm ) 0.102 3C 12.531 (C,D)
M(PHI) / ( P ) 0.102 2C1 0.047 (A,B)
M(PHI) / ( P ) 0.102 1C 0.080 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.102 3A 4.711 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.102 3B 13.082 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.102 1B 0.029 (A,B,C,D)

N(x) / ( P/Rm ) 0.102 3C 12.531 (A,B)


N(x) / ( P/Rm ) 0.102 4C 17.605 (C,D)
M(x) / ( P ) 0.102 1C1 0.082 (A,B)
M(x) / ( P ) 0.102 2C 0.047 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.102 4A 8.209 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.102 2A 0.040 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.102 4B 4.766 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.102 2B 0.041 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2640| -2640| -2640| -2640| -1879| -1879| -1879| -1879|
Circ. Bend. P | -5080| 5080| -5080| 5080| -8627| 8627| -8627| 8627|
Circ. Memb. MC | 0| 0| 0| 0| -1241| -1241| 1241| 1241|
Circ. Bend. MC | 0| 0| 0| 0| -15192| 15192| 15192| -15192|
Circ. Memb. ML | -2393| -2393| 2393| 2393| 0| 0| 0| 0|
Circ. Bend. ML | -3821| 3821| 3821| -3821| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -13936| 3868| -1506| 1011| -26941| 20697| 5927| -7203|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1879| -1879| -1879| -1879| -2640| -2640| -2640| -2640|
Long. Bend. P | -8891| 8891| -8891| 8891| -5102| 5102| -5102| 5102|
Long. Memb. MC | 0| 0| 0| 0| -2163| -2163| 2163| 2163|
Long. Bend. MC | 0| 0| 0| 0| -7569| 7569| 7569| -7569|
Long. Memb. ML | -871| -871| 871| 871| 0| 0| 0| 0|
Long. Bend. ML | -5413| 5413| 5413| -5413| 0| 0| 0| 0|
| |
Tot. Long. Str.| -17057| 11553| -4485| 2469| -17477| 7867| 1989| -2944|
------------------------------------------------------------------------------------------------
Shear VC | 394| 394| -394| -394| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -243| -243| 243| 243|
Shear MT | 340| 340| 340| 340| 340| 340| 340| 340|
| |
Tot. Shear| 734| 734| -54| -54| 96| 96| 583| 583|
------------------------------------------------------------------------------------------------
Str. Int. | 17221| 11623| 4486| 2471| 26942| 20698| 6011| 7281|

Dimensionless Parameters used : Gamma = 240.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.218 4C 17.948 (A,B)
N(PHI) / ( P/Rm ) 0.218 3C 5.093 (C,D)
M(PHI) / ( P ) 0.218 2C1 0.007 (A,B)
M(PHI) / ( P ) 0.218 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.218 3A 5.136 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.218 1A 0.047 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.218 3B 10.640 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.218 1B 0.005 (A,B,C,D)
PV Elite 2018 Licensee: 3DLABS 34
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

N(x) / ( P/Rm ) 0.218 3C 5.093 (A,B)


N(x) / ( P/Rm ) 0.218 4C 17.948 (C,D)
M(x) / ( P ) 0.218 1C1 0.022 (A,B)
M(x) / ( P ) 0.218 2C ! 0.037 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.218 4A 19.119 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.218 2A 0.018 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.218 4B 4.691 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.218 2B 0.006 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -5396| -5396| -5396| -5396| -1531| -1531| -1531| -1531|
Circ. Bend. P | -3237| 3237| -3237| 3237| -29724| 29724| -29724| 29724|
Circ. Memb. MC | 0| 0| 0| 0| -1266| -1266| 1266| 1266|
Circ. Bend. MC | 0| 0| 0| 0| -16695| 16695| 16695| -16695|
Circ. Memb. ML | -1820| -1820| 1820| 1820| 0| 0| 0| 0|
Circ. Bend. ML | -1272| 1272| 1272| -1272| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -11726| -2707| -5540| -1610| -49217| 43622| -13293| 12764|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1531| -1531| -1531| -1531| -5396| -5396| -5396| -5396|
Long. Bend. P | -9336| 9336| -9336| 9336| -15899| 15899| -15899| 15899|
Long. Memb. MC | 0| 0| 0| 0| -4713| -4713| 4713| 4713|
Long. Bend. MC | 0| 0| 0| 0| -6337| 6337| 6337| -6337|
Long. Memb. ML | -802| -802| 802| 802| 0| 0| 0| 0|
Long. Bend. ML | -1442| 1442| 1442| -1442| 0| 0| 0| 0|
| |
Tot. Long. Str.| -13112| 8444| -8622| 7166| -32345| 12127| -10244| 8879|
------------------------------------------------------------------------------------------------
Shear VC | 368| 368| -368| -368| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -227| -227| 227| 227|
Shear MT | 148| 148| 148| 148| 148| 148| 148| 148|
| |
Tot. Shear| 516| 516| -220| -220| -78| -78| 375| 375|
------------------------------------------------------------------------------------------------
Str. Int. | 13283| 11199| 8638| 8787| 49217| 43623| 13339| 12799|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -5034| -5034| -247| -247| -3121| -3121| -637| -637|
Circ. Q (SUS) | -8902| 8902| -1259| 1259| -23819| 23819| 6565| -6565|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -2751| -2751| -1007| -1007| -4804| -4804| -477| -477|
Long. Q (SUS) | -14305| 14305| -3477| 3477| -12672| 12672| 2466| -2466|
PV Elite 2018 Licensee: 3DLABS 35
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:41pm Dec 21,2018

------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 394| 394| -394| -394| -243| -243| 243| 243|
Shear Q (SUS) | 340| 340| 340| 340| 340| 340| 340| 340|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 5100| 5100| 1175| 1175| 4839| 4839| 813| 813|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 17221| 11623| 4486| 2471| 26942| 20698| 6011| 7281|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 5100 25050 | Passed |
Pm+Pl+Q (TOTAL)| 26942 50100 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | -7216| -7216| -3575| -3575| -2797| -2797| -264| -264|
Circ. Q (SUS) | -4509| 4509| -1964| 1964| -46420| 46420| -13029| 13029|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | -2333| -2333| -728| -728| -10109| -10109| -682| -682|
Long. Q (SUS) | -10778| 10778| -7894| 7894| -22236| 22236| -9561| 9561|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 368| 368| -368| -368| -227| -227| 227| 227|
Shear Q (SUS) | 148| 148| 148| 148| 148| 148| 148| 148|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 7244| 7244| 3622| 3622| 10116| 10116| 782| 782|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 13283| 11199| 8638| 8787| 49217| 43623| 13339| 12799|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 16700 | Passed |
Pm+Pl (SUS) | 10116 25050 | Passed |
Pm+Pl+Q (TOTAL)| 49217 50100 | Passed |
PV Elite 2018 Licensee: 3DLABS 36
FileName : NOZZLE CALC
Nozzle Schedule: Step: 12 6:41pm Dec 21,2018

Nozzle Schedule:

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |


Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | in | in. | in. in. | in. |
|
-------------------------------------------------------------------------------------------------
---
Noz N1 Fr20 | 3.000 in | 40 |SlipOn| 3.500 | 0.216 | 7.00 | 0.25 | 4.28 |
150 |
Noz N2 Fr20 | 6.000 in | 40 |SlipOn| 6.625 | 0.280 | 15.00 | 0.25 | 6.34 |
150 |
Noz N3 Fr20 | 8.000 in | 40 |SlipOn| 8.625 | 0.322 | 22.00 | 0.25 | 8.41 |
150 |
Noz N4 Fr20 | 14.000 in | 10 |SlipOn| 14.000 | 0.250 | 30.00 | 0.25 | 14.66 |
150 |

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (in.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
Noz N1 Fr20 | A-312 316L | 0.250 | 0.375 | 0.250 | 0.250 | ... |
Noz N2 Fr20 | A-312 316L | 0.250 | 0.375 | 0.250 | 0.250 | ... |
Noz N3 Fr20 | A-312 316L | 0.250 | 0.375 | 0.250 | 0.250 | ... |
Noz N4 Fr20 | A-312 316L | 0.250 | 0.375 | 0.250 | 0.250 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| ft.| deg | in.| in.| |
---------------------------------------------------------------------------------------------
Noz N1 Fr20 | 3.857 | 0.0 | 4.00 | 0.00 | Node: 20 |
Noz N2 Fr20 | 3.857 | 30.0 | 6.00 | 0.00 | Node: 20 |
Noz N3 Fr20 | 3.857 | 60.0 | 8.00 | 0.00 | Node: 20 |
Noz N4 Fr20 | 3.857 | 90.0 | 14.00 | 0.00 | Node: 20 |

Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:


= min( 1.4 * tn, Hub Thickness )

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |


PV Elite 2018 Licensee: 3DLABS 37
FileName : NOZZLE CALC
Nozzle Schedule: Step: 12 6:41pm Dec 21,2018

Description Size | or FVC | Type | O/Dia | Thk | Thk | Thk | Thk |


| Type | | in | in. | in.| in.| in.|
---------------------------------------------------------------------------------------------
Noz N1 Fr20 3.000 in | 40 |SlipOn| 3.500 | 0.216 | 0.340 | 0.212 | 0.302 |
Noz N2 Fr20 6.000 in | 40 |SlipOn| 6.625 | 0.155 | 0.405 | 0.152 | 0.217 |
Noz N3 Fr20 8.000 in | 40 |SlipOn| 8.625 | 0.197 | 0.470 | 0.193 | 0.276 |
Noz N4 Fr20 14.000 in | 10 |SlipOn| 14.000 | 0.250 | 0.805 | 0.245 | 0.350 |