DAFTAR ISI

DAFTAR ISI .......................................................................................................... i

DAFTAR GAMBAR ............................................................................................. v
DAFTAR TABEL .................................................................................................. vii
BAB I PENDAHULUAN

A. Latar Belakang Masalah .......................................................................... 1

B. Rumusan Masalah .................................................................................... 6
C. Batasan Masalah ...................................................................................... 7
D. Tujuan Penelitian ...................................................................................... 7
E. Metodologi Penelitian ............................................................................... 7
F. Sistematika Penulisan .............................................................................. 8

BAB II LANDASAN TEORI

A. BOM (Bill of Material) ............................................................................ 9

1. Sigle Level BOM .................................................................................. 10
2. Multi Level BOM ................................................................................. 10
3. Indented BOM ...................................................................................... 11
4. Summarized BOM ................................................................................ 11
B. OPC (Operation Process Chart)................................................................. 12
1. Lambang-lambang yang digunakan..................................................... 12
a. Operasi .......................................................................................... 12
b. Pemeriksaan .................................................................................. 12
c. Transportasi................................................................................... 13
d. Menunggu ..................................................................................... 13
e. Peyimpanan ................................................................................... 13
2. Manfaat OPC........................................................................................ 13
3. Prinsip Pembuatan OPC....................................................................... 14
a. Membuat kepala judul................................................................... 14
b. Material ......................................................................................... 14
c. Lambang ....................................................................................... 14
d. Penomoran .................................................................................... 14
e. Penomoran .................................................................................... 14

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C. Manufaktur................................................................................................. 15
1. Mesin Bubut ........................................................................................ 16
a. Bagian-bagian penting yang terdapat pada mesin bubut .............. 17
1) Kepala tetap (head stock) ........................................................ 17
2) Kepala lepas (tail stock) .......................................................... 17
3) Eretan memanjang (longitudinal carriage) .............................. 17
4) Eretan melintang (cross slide) ................................................. 17
5) Eretan atas (top side) ............................................................... 18
6) Rumah pahat (tool post) .......................................................... 18
7) Alas mesin (lathe bed) ............................................................ 18
8) Poros pembawa (feed shaft) .................................................... 18
9) Poros transportir (lead screw) ................................................. 19
10) Tuas roda gigi (gear lever) ...................................................... 19
11) Tuas motor (motor lever) ........................................................ 19
12) Pencekam (chuck) .................................................................... 19
b. Jenis-jenis pekerjaan yang dapat dilakukan di mesin bubut ......... 19
1) Facing ...................................................................................... 19
2) Tapper turning ......................................................................... 20
3) Countur turning ........................................................................ 20
4) Form turning ........................................................................... 21
5) Chamfering ............................................................................. 21
6) Cutoff ...................................................................................... 21
7) Threading ................................................................................ 22
8) Boring ..................................................................................... 22
9) Drilling .................................................................................... 23
10) Knurling .................................................................................. 23
c. Kondisi pemotongan pada mesin bubut ........................................ 23
1) Kecepatan putar....................................................................... 23
2) Operasi pembubutan ............................................................... 24
3) Proses pemakanan ................................................................... 24
4) Waktu permesinan .................................................................. 24

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2. Mesin Bor............................................................................................ 25
a. Jenis jenis pekerjaan yang dikerjakan di mesin bor ...................... 26
1) Reaming .................................................................................. 26
2) Tapping ................................................................................... 26
3) Counterboring ......................................................................... 27
4) Countersinking ........................................................................ 27
5) Center drilling ......................................................................... 28
6) Spot facing .............................................................................. 28
b. Kondisi pemotongan pada mesin bor ............................................ 29
1) Kecepatan potong.................................................................... 29
2) Proses pemakanan ................................................................... 29
3) Waktu permesinan untuk benda kerja tembus ........................ 29
4) Waktu permesinan untuk benda kerja tidak tembus ............... 30
5) Material Removal rate (MRR) ................................................ 30
3. Mesin Frais.......................................................................................... 30
a. Peripheral milling .......................................................................... 31
1) Up Milling............................................................................... 31
2) Down Milling .......................................................................... 32
b. Jenis-jenis pengefraisan peripheral ............................................... 33
1) Frais Slab ................................................................................ 33
2) Frais Sloting ............................................................................ 33
3) Frais Side ................................................................................ 34
4) Frais Straddle .......................................................................... 34
5) Frais Bentuk ............................................................................ 35
c. Face milling .................................................................................. 35
1) Pengefraisan muka konvensional ............................................. 36
2) Pengefraisan muka sebagian ................................................... 36
3) End milling.............................................................................. 37
4) Pengefraisan bentuk ................................................................ 37
5) Pengefraisan kantong .............................................................. 37
6) Pengefraisan kontur permukaan .............................................. 38

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 D. DFA........................................................................................................... 38
1. Langkah-langkah pengerjaan DFA .................................................... 38
a. Tahap identifikasi produk ............................................................. 39
b. Tahap pemilihan komponen assembly .......................................... 40
c. Tahap membangkitkan alternatif atas fungsi ................................ 40
d. Tahap mengevaluasi elemen komponen dalam fungsi ................. 40
e. Tahap stimulasi atas waktu penyelesaian ..................................... 41
f. Tahap analis biaya yang dikerjakan .............................................. 41
g. Tahap pemilihan alternatif ............................................................ 41
2. Hal-hal yang harus diperhatikan dalam DFA ..................................... 42
a. Hal-hal yang harus diperhatikan pada perakitan manual .............. 42
b. Hal-hal yang harus diperhatikan pada perakitan otomatis ............ 42

BAB III METODOLOGI PERANCANGAN

A. Diagram Alir Perancangan ........................................................................ 43

1. Check Drawing ..................................................................................... 44
2. BOM ..................................................................................................... 44
3. OPC ....................................................................................................... 44
4. Perhitungan Bubut, Bor dan Milling ..................................................... 44
5. Assembly............................................................................................... 44

DAFTAR PUSTAKA

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 DAFTAR GAMBAR

Gambar Halaman
I-1. Gambar Rasio Elektrifikasi Indonesia ................................................................... 1
I-2. Grafik Rasio Elektrifikasi Beberapa Wilayah di Indonesia ............................. 2
I-3. Jumlah Listrik Rumah Tangga Yang Masih Bersubsidi................................... 4
I-4. Generator Pembangkit Listrik Tenaga Magnet ...................................................... 5
I-5. Konstruksi Pembangkit Listrik Tenaga Magnet .......................................................... 6
II-1. Summarized BOM .......................................................................................... 11
II-2. Peta Proses Operasi ......................................................................................... 14
II-3. Klasifikasi Proses Manufaktur ........................................................................ 15
II-4. Klasifikasi Proses Permesinan ........................................................................ 15
II-5. Facing .............................................................................................................. 19
II-6. Tapper Turning................................................................................................ 19
II-7. Contur Turning ................................................................................................ 20
II-8. Form Turning .................................................................................................. 20
II-9. Chamfering...................................................................................................... 20
II-10. Cutoff ............................................................................................................ 21
II-11. Threading ...................................................................................................... 21
II-12. Boring............................................................................................................ 21
II-13. Drilling .......................................................................................................... 22
II-14. Knurling ........................................................................................................ 22
II-15. Bor Duduk (kiri) Bor Radial (kanan) ............................................................ 24
II-16. Bor Gang (kiri) Bor CNC (kanan) ................................................................ 24
II-17. Reaming ........................................................................................................ 25
II-18. Tapping ......................................................................................................... 25
II-19. Counterboring ............................................................................................... 26
II-20. Countersinking .............................................................................................. 26

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II-21. Center Drilling .............................................................................................. 27
II-22. Spot Facing ................................................................................................... 27
II-23. Bor Tembus ................................................................................................... 29
II-24. Bor Tidak Tembus......................................................................................... 29
II-25. Peripheral Milling ......................................................................................... 30
II-26. Up Milling ..................................................................................................... 31
II-27. Down Milling ................................................................................................ 31
II-28. Frais Slab ....................................................................................................... 32
II-29. Frais Sloting .................................................................................................. 32
II-30. Frais Side ....................................................................................................... 33
II-31. Frais Straddle ................................................................................................ 33
II-32. Frais Bentuk .................................................................................................. 34
II-33. Face Milling .................................................................................................. 34
II-34. Frais Muka Konvensional ............................................................................. 35
II-35. Frais Muka Sebagian ..................................................................................... 35
II-36. End Milling ................................................................................................... 36
II-37. Frais Bentuk .................................................................................................. 36
II-38. Frais Kantong ................................................................................................ 36
II-39. Frais Kontur .................................................................................................. 37

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 DAFTAR TABEL

TABEL Halaman

I-1 Proyeksi Kebutuhan Daya Listrik Indonesia 2015-2025. ......................................... 2

I-2. Kategori Proyeksi Kebutuhan Daya Listrik Indonesia 2015-2025 ........................... 3
II-1. Contoh Single Level BOM ............................................................................. 10
II-2. Contoh Multi Level BOM ............................................................................... 10
II-3. Contoh Indented BOM .................................................................................... 19

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