Kaizen No.

KAIZEN SHEET

Kaizen theme: Kaizen Idea: 1 2 3 4 5 6 7 8

Loss type:
9 10 11 12 13 14 15 16
JH PM KK QM OT TM DM E&T
Pillar
SHE
To reduce overtime of labour and to increase productivity . Bench Mark:
To Increase productivity of corner support bracket Target:
Team Organization
Team Leader Davinder Singh
Category: Team Members: Rajesh
2 Rahul
Start: May 2012 Process Improvement 3 Sunder Singh
Implementation date : 5.6.2012

Present Condition: Counter measures/Kaizen

Benefits
This Operation was being carried out using 3 dies and Die desing was changed to improve production operation by reducing 1. Productivity increased,
the production of corner support bracket in month of 3 dies to two die operation. 2. Overtime of workers eliminated ( Cost
Saving) 3 Safety of operation increased as the
may - 83000 nos which was daily production came 3200 chances of injury and possible cause eliminated.
pieces /day for the production the management had to 4. As operation now requires
pay overtime to 3 workers for 12 hours daily thus the only tow machine the other one is used for other
need for Kaizen. operations .

Y N
if Yes then, Where
Responsibility
Target date

Analysis: Result:
Standardization:

Maintenance Prevention Sheet

Prepared

Root cause:

Not Prepared
40+20 1min = 45 piece daily =18900