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V300R001C07
User Manual
Issue 01
Date 2013-10-24
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Purpose
This document describes the DC power systems in terms of their features, configurations,
components, and maintenance methods.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support personnel
Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2013-10-24)
This issue is the first official release.
Contents
2 Components ................................................................................................................................... 7
2.1 Interior .......................................................................................................................................................................... 7
2.2 Power Distribution Unit ................................................................................................................................................ 9
2.3 Rectifier ...................................................................................................................................................................... 12
2.4 SMU02B ..................................................................................................................................................................... 14
2.5 UIM02C ...................................................................................................................................................................... 18
2.6 Temperature Control Unit (for the TP48200A-HX09A1) ........................................................................................... 21
2.6.1 Heat Exchange ......................................................................................................................................................... 21
2.7 Temperature Control Unit (for the TBC300A-DCA5) ................................................................................................ 22
2.7.1 Direct Ventilation ..................................................................................................................................................... 22
2.7.2 Heater....................................................................................................................................................................... 24
2.8 Sensors and Lamp ....................................................................................................................................................... 25
2.8.1 (Optional) Smoke Sensor ......................................................................................................................................... 26
2.8.2 (Optional) Temperature and Humidity Sensor ......................................................................................................... 27
2.8.3 (Optional) Water Sensor .......................................................................................................................................... 28
2.8.4 Battery Temperature Sensor ..................................................................................................................................... 28
2.8.5 Lamp ........................................................................................................................................................................ 29
3 Safety ............................................................................................................................................. 30
3.1 Health and Safety........................................................................................................................................................ 30
3.1.1 Overview ................................................................................................................................................................. 30
3.1.2 Electrical Safety ....................................................................................................................................................... 32
3.1.3 Inflammable Environment ....................................................................................................................................... 33
3.1.4 Battery ..................................................................................................................................................................... 33
3.1.5 Working at Heights .................................................................................................................................................. 35
3.1.6 Mechanical Safety ................................................................................................................................................... 37
4 Maintenance ................................................................................................................................. 40
4.1 Routine Maintenance .................................................................................................................................................. 40
4.2 Rectifying Common Faults ......................................................................................................................................... 41
4.2.1 AC Failure................................................................................................................................................................ 41
4.2.2 AC Over Volt ........................................................................................................................................................... 42
4.2.3 AC Under Volt ......................................................................................................................................................... 42
4.2.4 DC Over Volt ........................................................................................................................................................... 42
4.2.5 DC Under Volt ......................................................................................................................................................... 43
4.2.6 Batt Chg. Overcur. ................................................................................................................................................... 43
4.2.7 LLVD Disconnected ................................................................................................................................................ 43
4.2.8 BLVD Disconnected ................................................................................................................................................ 44
4.2.9 Batt Loop Trip ......................................................................................................................................................... 44
4.2.10 High Amb. Temp.................................................................................................................................................... 45
4.2.11 Low Amb. Temp. ................................................................................................................................................... 45
4.2.12 High Amb. Humi. .................................................................................................................................................. 45
4.2.13 Low Amb. Humi. ................................................................................................................................................... 46
4.2.14 Batt. High Temp. .................................................................................................................................................... 46
4.2.15 Batt. Low Temp. .................................................................................................................................................... 46
4.2.16 Door Alarm ............................................................................................................................................................ 47
4.2.17 Water Alarm ........................................................................................................................................................... 47
4.2.18 Smoke Alarm ......................................................................................................................................................... 47
4.2.19 Rect Fault ............................................................................................................................................................... 48
4.2.20 Rect Protection....................................................................................................................................................... 48
4.2.21 Rect Comm Fault ................................................................................................................................................... 48
4.2.22 Load Fuse Break .................................................................................................................................................... 49
4.2.23 AC SPD Alarm....................................................................................................................................................... 49
4.2.24 DC SPD Alarm ...................................................................................................................................................... 49
4.3 Identifying Component Faults .................................................................................................................................... 50
4.3.1 Identifying AC SPD Faults ...................................................................................................................................... 50
4.3.2 Identifying Circuit Breaker Faults ........................................................................................................................... 50
4.3.3 Identifying Rectifier Faults ...................................................................................................................................... 50
4.3.4 Identifying SMU Faults ........................................................................................................................................... 50
4.4 Replacing Components ............................................................................................................................................... 51
4.4.1 Replacing a Rectifier ............................................................................................................................................... 51
4.4.2 Replacing an SMU ................................................................................................................................................... 52
1 Overview
1.1 Overview
The TP48200A-HX09A1 is a south-type heat exchange power cabinet that supplies power to
-48 V DC outdoor communications equipment. The TBC300A-DCA5 is a north-type
direct-ventilation battery cabinet that backs up power for communications equipment. Figure
1-1 shows a TP48200A-HX09A1. Figure 1-2 shows a TBC300A-DCA5.
When the AC power is normal, rectifiers power DC loads and charge batteries. When the AC
power is absent, rectifiers stop working and batteries start to power loads. After the AC power
resumes, rectifiers power DC loads and charge batteries again.
The SMU monitors the operating status of each component in the power system in real time
and performs appropriate intelligent control. When detecting a fault, the SMU generates an
alarm. The SMU monitors and regulates the temperature control unit based on the temperature
measured by the temperature sensor to ensure the normal operating temperature for the
cabinet.
1.5 Configurations
Table 1-1 describes the system configurations for the TP48200A-HX09A1 and
TBC300A-DCA5.
Class B environments refer to indoor environments in which the ambient temperature and humidity
are not controlled and outdoor environments (with simple shielding measures) where humidity can
reach 100%.
Class C environments refer to sea environments or outdoor land environments (with simple
shielding measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km
away from salt water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such
as smelteries, coal mines, and thermal power plants, 2 km away from medium pollution sources,
such as chemical, rubber, and galvanization industries, and 1 km away from light pollution sources,
such as packing houses, tanneries, and boiler rooms.
2 Components
2.1 Interior
Figure 2-1 shows the interior of the TP48200A-HX09A1. Figure 2-2 shows the interior of the
TBC300A-DCA5.
(1) AC output circuit breaker (2) Maintenance socket (3) Load circuit
breaker
(4) AC SPD (surge protective device) (5) AC input circuit breaker (6) SMU
(7) Battery switch (behind the cover) (8) Space for installing (9) Ground bar
rectifiers
(10) Space for installing customer (11) Package entry module (12) Internal fan
equipment
(13) Battery circuit breaker (14) UIM02C (15) RTN+ busbar
(16) Heat exchanger (17) External fan
(1) Upper cable holes (2) Space for installing batteries (3) Battery rack
(4) Package entry module (5) Direct-ventilation fan (6) TCUA control box
(7) Heater (8) Ground bar
Power Grid Mode AC Input Circuit AC Surge Protection AC Load Circuit Maintenance
Breaker Class Breaker Socket and Its
Protection
Mode
Optional: 220 V AC One 3-pole 63 A Class B. The normal Two 1-pole 10 A German-standar
single-phase circuit breaker current (In) is 30 kA, and circuit breakers d socket and 10
the maximum current A residual
Optional: 220/380 V (Imax) is 60 kA. current device
AC three-phase, (RCD)
four-wire
DC PDU
Figure 2-5 shows the DC PDU for the TP48200A-HX09A1.
(1) BLVD circuit breakers (2) LLVD circuit breakers (3) Battery circuit breakers
Table 2-2 describes the DC PDU configurations for the TP48200A-HX09A1. Typically two
battery circuit breakers and eleven load circuit breakers are configured.
Battery Switch
The battery switch is set to AUTO by default before delivery, meaning that the system is
under automatic control.
Open the panel and set the battery switch to MANUAL only when you want to power on
the battery forcibly for commissioning. Remember to set the battery switch back to AUTO
after the commissioning.
2.3 Rectifier
Appearance
Figure 2-7 shows a rectifier.
Panel
The rectifier has a Run indicator, an Alarm indicator, and a Fault indicator on its front panel.
Figure 2-8 shows the rectifier panel.
Indicator Description
2.4 SMU02B
Appearance
Figure 2-9 shows an SMU02B.
Panel
Figure 2-10 shows an SMU02B panel.
(1) Run indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Buttons (5) USB port (reserved, the (6) RS485/RS232 port
port is protected by a
security mechanism.)
(7) Handle (8) Locking latch (9) FE port
(10) Liquid crystal display
(LCD)
Indicators
Table 2-4 describes the indicators on the SMU02B panel.
Buttons
Table 2-5 describes the buttons on the SMU02B panel.
Communication Ports
Table 2-6 describes the communication ports on the SMU02B panel.
NOTE
All the ports mentioned are protected by a security mechanism.
2.5 UIM02C
Panel
The user interface module (UIM02C) supports eight dry contact outputs, nine dry contact
inputs (including six universal dry contact inputs, one smoke sensor input, one water sensor
input, and one door status sensor input), and four analog parameter inputs (including one
ambient temperature and humidity input, two ambient temperature inputs, and one battery
temperature input).
Figure 2-12 shows a UIM02C panel.
Ports
DIN3
DIN4
DIN5
DIN6
Dry contact output ALM1 NOTE
Communication Port
COM port Baud rate: 9600 bit/s, M/S and Modbus Connects to
19200 bit/s protocol lower-level
devices such as
the battery
voltage
detector, DC
Air
Conditioner.
NOTE
The COM port supports the security mechanism.
Pins
Figure 2-14 shows the pin numbers of the sensor ports. Table 2-12 defines the pins.
TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 Not defined
TEMP1 1 GND
2 TEMP1
TEMP2 1 GND
2 TEMP2
GATE 1 GATE+
2 GATE-
SMOKE 1 SMOKE
2 12 V
BTEMP 1 GND
2 BTEMP
(1) Power input port (2) External fan port 1 (3) External fan port 2
(4) Switch port (5) Door status sensor port (6) Electronic label port
(7) Indicator (8) Communications port 1 (9) Communications port 2
(10) Temperature signal port (11) TEC air conditioner (12) Internal fan port 1
1 port
(13) Internal fan port 2 (14) Temperature signal port
2
2.7.2 Heater
A heater assembly unit (HAU) is adopted to ensure a proper operating temperature for the
equipment inside the cabinet.
(1) Indicator (2) Alarm dry contact (3) Control dry contact
(4) AC input port
Silk
Screen Color Status Description
(1) Temperature sensor (2) Door status (3) Temperature and humidity
sensor sensor
(4) Battery temperature (5) Smoke sensor (6) Lamp
sensor
(7) Water sensor
2.8.5 Lamp
Appearance
3 Safety
General Requirements
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any installation or maintenance.
Ensure that the instructions provided in this document are followed completely. This section
also provides guidelines for selecting the measuring and testing devices.
Installation
The device (or system) must be installed in an access-controlled location.
The device can be mounted only on concrete or non-combustible surfaces.
The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
When installing the unit, always make the ground connection first and disconnect it at
the end.
Do not block the ventilation while the device is operating. Keep a minimum distance of 5
cm between the device and the wall or other objects that may block the ventilation.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
Ground
Do not damage the ground conductor or operate the device in the absence of a properly
installed ground conductor. Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation. The cross-sectional area of the protective ground conductor must be at least
10 mm2.
Power Supply
For AC-supplied models: The device applies to TN, TT, or IT power system.
For DC-supplied models: Reinforced insulation or double insulation must be provided to
isolate the DC source from the AC mains supply.
For DC-supplied model: The device applies to DC power source that complies with the
Safety Extra-Low Voltage (SELV) requirements in IEC 60950-1 based safety standards.
Prepared conductors are connected to the terminal block, and only the appropriate
AWG/Type of wire is secured with the lug terminals.
Human Safety
Do not operate the device or cables during lightning strikes.
Remove the AC power connector when there is lightning. Do not use fixed terminals or
touch terminals or antenna connectors when there is lightning.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Move or lift the chassis by holding its lower edge. Do not hold the handles on certain
modules such as power supply, fans, and boards because they cannot support the weight
of the device.
At least two persons are required to lift the chassis. When lifting it, keep your back
straight and move stably.
Do not wear jewelry or watches when you operate the device.
Operator
Only qualified professional personnel are allowed to install, configure, operate, and
disassemble the device.
Only the personnel authenticated or authorized by Huawei are allowed to replace or
change the device of the parts of the device (including the software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Only qualified personnel are allowed to remove or disable the safety facilities and to
troubleshoot and maintain the device.
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and AC mains supply may result in serious
injuries.
During the installation of the AC power supply facility, follow the local safety
regulations. The personnel who install the AC facility must be qualified to perform high
voltage and AC operations.
Do not wear conductive articles, such as watches, hand chains, bracelets, and rings
during the operation.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
When the operation is performed in a damp environment, make sure that the device is
dry.
Non-standard and improper high voltage operations may result in fire and electric shock.
Therefore, you must abide by the local rules and regulations when bridging and wiring AC
cables. Only qualified personnel are allowed to perform high voltage and AC operations.
Before powering on a device, ground the device. Otherwise, personal injury or device damage
may be caused by high leakage current.
Tools
Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary
tools.
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high leakage current.
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Do not place the device in an environment that has inflammable and explosive air or gas. Do
not perform any operation in this environment.
3.1.4 Battery
Storage Battery
Before operating storage batteries, carefully read the safety precautions for battery handling
and connection.
When operating storage batteries, avoid short circuit and overflow or leakage of the
electrolyte. Electrolyte overflow may damage the device. It will corrode metal parts and
circuit boards, and ultimately damage the device and cause short circuit of circuit boards.
If the power system is not powered on and does not supply power to any load for more than
two weeks, turn off all battery loops.
Basic Precautions
Before installing and maintaining the battery, note the following:
Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring.
Use special insulated tools.
Take care to protect your eyes when operating the device.
Wear rubber gloves and a protective coat in case of electrolyte overflow.
When handling a storage battery, ensure that its electrodes are upward. Leaning or
reversing the storage battery is prohibited.
Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring.
Short Circuit
Battery short circuit may cause human injuries. Although the voltage of ordinary batteries is
low, the instantaneous high current caused by the short circuit releases a great deal of energy.
There is danger of explosion if the battery is incorrectly replaced. Therefore, replace the
battery only with the same or equivalent type recommended by the manufacturer.
Keep away metal objects, which may cause battery short circuit, from batteries. If metal
objects must be used, first disconnect the batteries in use before performing any other
operations.
Hazardous Gas
Do not use unsealed lead acid storage batteries. Lead acid storage batteries must be placed
horizontally and stably to prevent the batteries from releasing flammable gas, which may
cause fire or erode the device.
Lead acid storage batteries in use emit flammable gas. Therefore, ventilation and
fireproofing measures must be taken at the sites where lead acid storage batteries are used.
Battery Temperature
If a battery overheats, the battery may be deformed or damaged, and the electrolyte may
overflow.
When the temperature of the battery is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, absorb and counteract the electrolyte immediately.
Battery Leakage
When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte
may hurt human bodies. When you find the electrolyte leaks, use the following substances to
counteract and absorb the leaking electrolyte:
Sodium bicarbonate (baking soda): NaHCO3
Sodium carbonate (soda): Na2CO3
Select a substance to counteract and absorb the leaking electrolyte according to the
instructions of the battery manufacturer.
Prevent the devices and tools that you carry from falling down.
Take safety and protection measures, for example, wear a helm and safety belt.
Wear warm clothes when working at heights in a cold region.
Before working at heights, check that all the lifting facilities are in good condition.
Do not walk below the cantilever or hoisted objects when heavy objects are being hoisted.
Only trained and qualified personnel can perform hoisting operations.
Before hoisting heavy objects, check that the hoisting tools are complete and in good
condition.
Before hoisting heavy objects, ensure that the hoisting tools are fixed to a secure object
or wall with good weight capacity.
Issue orders with short and explicit words to avoid misoperations.
Ensure that the angle formed by two cables is not larger than 90 degrees. See Figure 3-1.
Using Ladders
Checking a Ladder
Before using a ladder, check whether the ladder is damaged. Only the ladder in good
condition can be used.
Before using a ladder, you should know the maximum weight capacity of the ladder.
Avoid overweighting the ladder.
Placing a Ladder
The recommended gradient of ladders is 75 degrees. You can measure the gradient of the
ladder with a right angle or your arms. When using a ladder, ensure that the wider feet of the
ladder are downward, or take protection measures for the ladder feet to prevent the ladder
from sliding. Ensure that the ladder is placed securely.
Climbing Up a Ladder
When climbing up a ladder, note the following:
Ensure that the center of gravity of your body does not deviate from the edges of the two
long sides.
To minimize the risk of falling, hold your balance on the ladder before any operation.
Do not climb higher than the fourth rung of the ladder (counted from up to down).
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than
the roof.
Do not drill the cabinet at will. Drilling holes without complying with the requirements affects
the electromagnetic shielding performance of the cabinet and damages the cables inside the
cabinet. In addition, if the scraps caused by drilling enter the cabinet, the printed circuit
boards (PCBs) may be short circuited.
Before you drill a hole in the cabinet, wear insulated gloves and remove the internal
cables from the cabinet.
Wear an eye protector when drilling holes. This is to prevent your eyes from being
injured by the splashing metal scraps.
Ensure that the scraps caused by drilling do not enter the cabinet.
Drilling holes without complying with the requirements affects the electromagnetic
shielding performance of the cabinet.
After drilling, clean the metal scraps immediately.
Sharp Objects
Before you hold or carry a device, wear protective gloves to avoid getting injured by sharp
edges of the device.
Handling Fans
When handling fans, note the following:
When replacing a component, place the component, screws, and tools in a safe place.
Otherwise, if any of them fall into the operating fans, the fans may be damaged.
When replacing a component near fans, do not insert your fingers or boards into the
operating fans until the fans are switched off and stops running.
When heavy objects are being lifted, do not stand or walk under the cantilever or the lifted
object.
Do not bundle signal cables with high current cables or high voltage cables.
Maintain a minimum space of 150 mm between adjacent ties.
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes
and floors, or handling of plastic articles causes static electromagnetic fields on human bodies.
These static electromagnetic fields cannot be eliminated until the static is discharged.
To prevent electrostatic-sensitive components from being damaged by the static on human
bodies, you must wear a well-grounded electrostatic discharge (ESD) wrist strap when
touching the device or handling boards or application-specific integrated circuits (ASICs).
3.2.4 Rectifier
When a rectifier is running, the temperature around the air exhaust vent at the rear is
high. Do not touch the vent or cover the vent with cables or other objects.
To prevent electric shocks, do not put your hands into rectifier slots.
4 Maintenance
Cabinet door The door lock is By observing, The door lock Replace the
lock damaged. or by locking fails. door lock.
and unlocking
the door.
Fan Dust By observing. Thick dust Clean up the
accumulates on accumulates on dust from the
the fan surface. the fan surface. fan.
The fan surface By observing The fan is Replace the fan.
is intact and the and listening to damaged, the
rotational the fans. noise is too
speed, noise, loud, or the
and vibration vibration is
are in the abnormal.
normal range.
Heat exchanger Dust By observing or Thick dust Clean or
accumulates on checking the accumulates on replace the heat
the surface of temperature. the surface of exchanging
the heat the heat core.
exchanging exchanging
core. core, and the
temperature
inside the
cabinet is
overhigh.
Measures
1. Check whether the AC input cable is loose. If yes, secure the AC input cable.
2. Check whether the AC input circuit breaker is OFF. If yes, handle the back-end circuit
failure and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If yes, handle the mains
grid fault.
Measures
1. Check whether the AC overvoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the AC undervoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is properly set.
If no, adjust it to a proper value.
2. Check whether the system voltage is set too high in manual mode. If yes, confirm the
reason and adjust the voltage to normal after the operation.
3. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is properly
set. If no, adjust it to a proper value.
3. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
4. Check whether the system voltage is set too low in manual mode. If yes, confirm the
reason and adjust the voltage to a proper value after the operation.
5. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
Measures
1. Check whether an alarm is generated for rectifier communication interruption. If yes,
remove the rectifier and reinstall it to check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU and reinstall it to check whether the alarm is cleared. If the alarm still
exists, replace the SMU.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether loads are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the loads after the operation.
3. Check whether the load disconnection voltage (44 V DC by default) is set too high on
the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether batteries are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the batteries after the operation.
3. Check whether the battery disconnection voltage (43.2 V DC by default) is set too high
on the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether the battery circuit breaker trips or battery fuse detection cable is
disconnected. If yes, reconnect the cable.
2. Check whether the battery circuit breaker trips or battery fuse is blown. If yes, rectify the
battery loop fault and then switch on the circuit breaker or replace the fuse.
3. Manually switch on or switch off the battery contactor and check the battery current
changes accordingly. If no, replace the contactor.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient overtemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient temperature alarm threshold (55°C by default) is properly set
on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient undertemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient undertemperature alarm threshold (-20°C by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient overhumidity alarm threshold is not set properly on the SMU.
The humidity is too high in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient overhumidity alarm threshold (95% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient underhumidity alarm threshold is not properly set on the SMU.
The humidity is too low in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient underhumidity alarm threshold (5% RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the cabinet humidity is too low. If yes, adjust the cabinet humidity. The
alarm is cleared when the humidity falls within the allowed range.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery overtemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery overtemperature alarm threshold (50°C by default) is properly
set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery undertemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery undertemperature alarm threshold (-10°C by default) is
properly set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has door status sensor installed.
Possible Causes
The cabinet doors are open.
The door status sensor is faulty.
Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.
This alarm is generated only for the power system that has water sensors installed.
Possible Causes
Water intrudes into the cabinet.
The water sensor is faulty.
Measures
1. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
2. Check whether the water sensor is faulty. If yes, replace the water sensor.
This alarm is generated only for the power system that has smoke sensors installed.
Possible Causes
There is smoke inside the cabinet.
The smoke sensor is faulty.
Measures
1. Check whether there is smoke inside the cabinet. If yes, disconnect the power supply
from the cabinet, handle the fault, and then resume system operation and clear the alarm
on the SMU.
2. Check whether the smoke sensor is faulty. If yes, replace the smoke sensor.
Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the AC input voltage exceeds the upper threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
2. Check whether the AC input voltage is below the lower threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
3. Check whether the ambient temperature is higher than the normal operating temperature
of the rectifier. If yes, check and rectify the temperature unit fault.
4. Remove the rectifier that generates the alarm and reinstall it after the indicator turns off.
If the alarm still exists, replace the rectifier.
Measures
1. Check whether the rectifier is removed. If yes, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
3. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the load circuit breaker trips or fuse is blown. If yes, rectify the back-end
circuit fault and then switch on the circuit breaker or replace the fuse.
2. Check whether the load circuit breaker or fuse detection cable is disconnected. If yes,
reconnect the cable.
Measures
1. Check whether the AC SPD indication window turns red. If yes, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If yes, reconnect the cable.
Measures
1. Check whether the DC SPD detection cable is disconnected. If yes, reconnect the cable.
2. Check whether the DC SPD detection cable is disconnected. If no, replace the DC SPD.
Protect yourself from being burnt when removing the rectifier as it has a high temperature.
Procedure
Step 1 Put on protective gloves.
Step 2 Unscrew the rectifier panel using a screwdriver.
Step 3 Gently pull the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.
Step 4 Insert a new rectifier into the subrack. Then loosen the screws on the handle and pull out the
handle.
Step 5 Push the rectifier into the subrack slowly along the guide rail. Then lock the handle.
Step 6 Tighten the screws on the handle, as shown in Figure 4-2.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Pull the handle outwards to remove the SMU, as shown in Figure 4-3.
Step 3 Insert a new SMU into the subrack, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the new SMU into the subrack slowly along the guide rail, pull in the handle, and then
push the locking latch towards the right.
Step 5 Reset parameters on the SMU.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Record the positions on the UIM02C panel for connecting signal cables and disconnect the
cables.
Step 3 Unscrew the UIM02C panel and remove the UIM02C, as shown in Figure 4-5.
Step 4 Remove the -48 V power cable from the PCB of UIM02C.
Step 5 Record the positions where the PCB of UIM02C connects to all the cables, and then
disconnect the cables.
Step 6 Remove the PCB, as shown in Figure 4-7.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Hold down the faulty AC SPD and pull it out, as shown in Figure 4-8.
Step 3 Install the new AC SPD, as shown in Figure 4-8.
Step 4 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Check that the alarm for the AC SPD is cleared.
Before replacing an AC circuit breaker, switch off the upstream input circuit breaker.
You have obtained the cabinet door key, insulation tape, and tool kit.
The new circuit breaker is intact and has the same specifications as the old one.
Procedure
Step 1 Switch off the circuit breaker that is to be replaced.
Step 2 Record the positions where the output cable and signal cable terminals connect to the circuit
breaker.
Step 3 Loosen the screw that secures the upper port of the circuit breaker by using a Phillips
screwdriver, and remove the output power cable and signal cable terminals. Wrap the cable
and terminals by using the insulation tape to prevent hazards.
Step 4 Loosen the screw that secures the lower port of the circuit breaker by using a Phillips
screwdriver, and loosen the buckle at the circuit breaker base by using an insulated flat-head
screwdriver.
Step 5 Remove the circuit breaker from the guide rail. Figure 4-9 shows how to remove the circuit
breaker.
Step 6 Switch off the new circuit breaker. Press the buckle at the circuit breaker base by using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker to the guide rail.
Step 7 Tighten the screw that secures the lower port of the circuit breaker.
Step 8 Remove the insulation tape from the output power cable and signal cable terminals. Then
connect the output power cable and signal cable terminals to the upper port of the circuit
breaker and tighten the screw.
Step 9 Switch on the circuit breaker. Figure 4-10 shows how to install the new circuit breaker.
----End
Install the fan according to the airflow directions. Avoid installing the fan in reverse.
Context
You only need to disconnect the power cable for the fan, but do not need to disconnect the AC
input.
Procedure
Step 1 Disconnect the –48V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-5.
4. Remove the –48V power cable from the UIM02C, as shown in Figure 4-6.
Step 2 Disconnect the wiring terminal for the fan.
Step 3 Unscrew the top baffle and remove the baffle, as shown in Figure 4-11.
Step 4 Record the fan installation direction (see the arrow marks on the fan), remove screws, and
take off the fan guard cover and fan, as shown in Figure 4-12.
Step 5 Place the new fan based on the recorded installation direction (see the arrow marks on the fan),
place the fan guard cover, and tighten the screws.
Step 6 Place the top baffle and tighten the screws.
Step 7 Connect the wiring terminal for the fan.
Step 8 Connect the –48V power cable to the UIM02C.
Step 9 Push in the UIM02C and secure the screws.
Step 10 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 11 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Install the fan according to the airflow directions. Avoid installing the fan in reverse.
Context
You only need to disconnect the power cable for the fan, but do not need to disconnect the AC
input for the system.
Procedure
Step 1 Disconnect the –48V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-5.
4. Remove the –48V power cable from the UIM02C, as shown in Figure 4-6.
Step 2 Disconnect the wiring terminal for the fan.
Step 3 Unscrew the fan baffle and remove the baffle from the cabinet, as shown in Figure 4-13.
Step 4 Unscrew and remove the fan fixing plate, as shown in Figure 4-14.
Step 5 Record the fan installation direction (see the arrow marks on the fan), unscrew the fan and
remove the fan from the fan fixing plate, as shown in Figure 4-15.
Step 6 Place the new fan based on the recorded installation direction (see the arrow marks on the fan),
and screw the fan to the fan fixing plate.
Step 7 Properly place the fan fixing plate and screw up the fan fixing plate.
Step 8 Properly place the fan baffle and screw up the fan baffle.
Step 9 Connect the wiring terminal for the fan.
Step 10 Connect the –48V power cable to the UIM02C.
Step 11 Push in the UIM02C and secure the screws.
Step 12 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 13 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Protect yourself against being burnt when removing the heat exchanging core as it has a high
temperature.
You have obtained an ESD wrist strap, a pair of ESD gloves, a pair of protective gloves, the
cabinet door key and maintenance tool box.
Context
You do not need to disconnect the AC input for the system.
Procedure
Step 1 Disconnect the –48V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-5.
4. Remove the –48V power cable from the UIM02C, as shown in Figure 4-6.
Step 2 Put on protective gloves.
Step 3 Remove the heat exchanging core, as shown in Figure 4-16.
Step 4 Clean the heat exchanging core, or replace it with a new one.
Step 5 Install the heat exchanging core.
Step 6 Take off protective gloves.
Step 7 Connect the –48V power cable to the UIM02C.
Step 8 Push in the UIM02C and secure the screws.
Step 9 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 10 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Switch the corresponding circuit breaker on the direct ventilation fan to OFF.
Step 2 Record the positions where the direct ventilation fan connects to all cables, and then
disconnect terminals corresponding to the cables on the control board.
Step 3 Remove the direct ventilation fan, as shown in Figure 4-17.
Context
You only need to disconnect the power supply to the TCUA control box, but do not need to
disconnect the AC input to the power system.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUA control box.
1. Switch off the circuit breaker (F1) for the TCUA control box on the DC PDU.
2. Record positions where cables connect to the TCUA control box and disconnect the
cables.
3. Unscrew and remove the TCUA control box, as shown in Figure 4-18.
2. Record positions where the TEC cable connects to the TCUA control board, disconnect
the cable, and then take down the TCUA control board.
3. Record the positions of the jumper caps on the TCUA control board, as shown in Figure
4-20.
Follow-up Procedure
Send the replaced TCUA for repair.
Procedure
Step 1 Open the cabinet door and remove the shell of the door status sensor.
Step 2 Record the positions where the alarm cables connect to the door status sensor, and unscrew
the alarm cables.
Step 3 Unscrew the door status sensor, as shown in Figure 4-21.
Step 4 Remove the shell of the new door status sensor and remove the screws from the signal cables.
Step 5 Properly place a new door sensor at the installation position and tighten the screws.
Step 6 Place the alarm cables in sequence and secure the screws.
Step 7 Reinstall the shell of the door status sensor.
----End
Follow-up Procedure
Check that the door status alarm is cleared.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the ambient temperature and humidity sensor cable from the user interface module
(UIM), as shown in Figure 4-22.
Step 3 Remove the temperature and humidity sensor, as shown in Figure 4-23.
1. Hold down the button on the sensor and remove the upper cover.
2. Record the positions where cables connect to the base and remove the cables.
3. Unscrew the sensor base.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the smoke sensor, as shown in Figure 4-24.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the battery temperature sensor cable from the UIM, as shown in Figure 4-25.
Step 3 Cut off the cable tie of the battery temperature sensor and remove the sensor.
Step 4 Properly place the new battery temperature sensor and bind it securely with a cable tie.
Step 5 Reconnect the battery temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the temperature sensor cable from the UIM, as shown in Figure 4-27.
Step 3 Cut off the cable tie of the sensor in the equipment compartment and remove it.
Step 4 Properly place the new temperature sensor in the equipment compartment and bind it securely
with a cable tie.
Step 5 Reconnect the temperature sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the water sensor cable from the UIM, as shown in Figure 4-29.
Step 3 Cut off the cable tie of the water sensor and remove the water sensor.
Figure 4-30 Position of the water sensor in the battery cabinet (in stacked scenario)
Figure 4-31 Position of the water sensor in the power cabinet (in non-stacked scenario)
Step 4 Properly place the new water sensor and bind it securely with a cable tie, ensure that the
sensor is 5 mm to 10 mm away from the cabinet bottom.
Step 5 Reconnect the water sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
A Technical Specifications
Item Specifications
Item Specifications
Function Specifications
Function Specifications
Item Specifications
Item Specifications
Heater start and stop The heater starts when the temperature is 0°C and stops
temperature when the temperature is 15°C.
Operating humidity 5% RH to 95% RH
Heating power > 500 W
Item Specifications
A
AC alternating current
ACDB alternating current distribution box
B
BLVD battery low voltage disconnection
C
CS conducted susceptibility
D
DC direct current
E
EFT electrical fast transient
EMC electromagnetic compatibility
ESD electrostatic discharge
F
FE fast ethernet
H
HAU heater assembly unit
HTTPS Hypertext Transfer Protocol Secure
I
IEC International Electrotechnical Commission
IP Internet Protocol
L
LCD liquid crystal display
LLVD load low voltage disconnection
M
MTBF mean time between failures
R
RS radiated susceptibility
S
SMU site monitoring unit
SNMP Simple Network Management Protocol
SPD surge protective device
T
TCP Transmission Control Protocol
TCUA temperature control unit A
THD total harmonic distortion
U
UIM user interface module