Welding Cost Estimator GMAW

Description Value
Cost Per Foot C+L $2.4427

Description Value
Cost Per Hour $/ft x ft/hr $55.695

Blue = Input Paramter

Description Value
Consumables
Wire .035 ER70S-6 $/lb $2.00
wire weight lb/in 0.000275
Deposition Efficiency (spatter, stubs) % 98%
Shielding gas $/ft
3
$0.1000
Shielding gas flow rate CFH ft3/hr (CFH) 32.00
Shielding gas flow rate CFM ft3/min 0.53
incidentals cost/in (expand if necc) tips, liner etc $0.00
Wire Cost per inch p eff)x weight x $/lb)/TS $0.01637
Gas cost per inch (CFM x $/CF)/TS $0.00444
Total Cost per inch Wire+Gas+Incidental $0.02081
Total Cost per foot $/ft $0.2498

Description Value
Travel speed
travel speed IPM Inch/Min 12.000
Wire feed speed WFS Inch/Min 350.000
wire use per inch traveled lb/in 0.008
Deposition rate lb/hr 5.78

Description Value
Labor and overhead (L)
Labor + Overhead $/hr $50.00
Post weld operations $/hr $0.00
Labour Cost Per inch (L+O/60)/(TSxOF) $0.1827
Cost per minute $/min $0.83
Labor + Overhead $/ft 2.193

Description Value

Wedding Budget Page 1 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $2.4427

Description Value
Cost Per Hour $/ft x ft/hr $55.695
Operating Factor
Operating Factor Arc on time/hr 38%
Other
Operating Factor % On Time 38%

Description Value 0.0208

Total Cost
Consumables cost per inch $0.02
Labor + Overhead Cost Per inch $0.18
Travel Speed Inches per minute 12.00
Operating Factor Arc on time 0.38
Total Cost per inch C+L $0.20
Total Cost Per Foot $/FT 2.4427

Description Value
Heat Input
Voltage V 24.0
Amperage A 150.0
Joules Per Inch (VxAx60)/Travel S 18000

Consumables To Labor

10.22%

89.78%

Wedding Budget Consumables Labor and overhead (L) Page 2 of 8

 Consumables To Labor

Welding Cost Estimator

10.22% GMAW
Description Value
Cost Per Foot C+L $2.4427

Description Value
Cost Per Hour 89.78% $/ft x ft/hr $55.695

Consumables Labor and overhead (L)

Wedding Budget Page 3 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.3145

Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

Description Value
Consumables ©
Wire 316L $/lb $0.00000
wire weight lb/in 0.000000
Shielding gas $/ft3 $0.1000
Shielding gas flow rate CFH ft /hr (CFH)
3
18.00
Shielding gas flow rate CFM ft /min
3
0.30
incidentals cost/in (expand if necc) tungsten,etc $0.00
Wire Cost per inch /travel speed x price/lb $0.00000
Gas cost per inch flow rate x travel rate $0.00254
Total Cost per inch Wire+Gas+Incidental $0.00254
Total Cost per foot $/ft $0.0305

Description Value
Travel speed
travel speed IPM Inch/Min 11.800
Wire use inches/inch Inch/inch 0.000
wire use per inch traveled lb/in 0.000
Deposition rate lb/hr 0.00

Description Value
Labor and overhead (L)
Labor + Overhead $/hr $25.00
Post weld operations $/hr $0.00
Labour Cost Per inch (L+O/60)/(TSxOF) $0.1070
Cost per minute $/min $0.42
Labor + Overhead $/ft 1.284

Description Value
Operating Factor

Wedding Budget Page 4 of 8

 Welding Cost Estimator GMAW
Description Value
Cost Per Foot C+L $1.3145

Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

Operating Factor Arc on time/hr 33%
Other
Operating Factor % On Time 33%

Description Value 0.0025

Total Cost
Consumables cost per inch $0.00
Labor + Overhead Cost Per inch $0.11
Travel Speed Inches per minute 11.80
Operating Factor Arc on time 0.33
Total Cost per inch C+L $0.11
Total Cost Per Foot $/FT 1.3145

Description Value
Heat Input
Voltage V 24.0
Amperage A 150.0
Joules Per Inch (VxAx60)/Travel S 18305

Consumables to Labor cost

2%

Wedding Budget 98% Page 5 of 8

 Welding Cost Estimator GMAW
Consumables to Labor cost

Description Value
Cost Per Foot C+L $1.3145

2% Description Value
Cost Per Hour $/ft x ft/hr $25.594

Blue = Input Parameter

98%

Wedding Budget Page 6 of 8

Horizontal GTAW time sec Distance In minutes IN/min
36 7.25 0.60 12.083
94 17.25 1.57 11.011
108 23.125 1.80 12.847
108 19 1.80 10.556

Vertical GTAW time sec Distance In Minutes In/min

88 17.75 1.47 12.102
92 18 1.53 11.739
99 20.25 1.65 12.273
Average Std Dev
11.624 1.036829

Average Std Dev

12.038 0.272535