Академический Документы
Профессиональный Документы
Культура Документы
compared nitrogen foam, slick water, and borate crosslink As discussed in subsequent portions of this paper the
fluids with treatments using either 170,000 or 250,000 lb of Hugoton Field would seem to have several things working
12/20 sand. The treatments, and the results are briefly against the successful application of water fracs:
summarized in Figure 1. It should be noted that the “IP” • Fluid Loss – The moderate permeability would
results here were obtained by first flowing the wells for allow water to leak-off quite rapidly. However,
several days of cleanup. The wells were then shut-in for a few partially offsetting this problem would be the low
days to allow pressure to stabilize. Each well was then flowed pressure (both reservoir pressure & frac pressure)
for 24 hours at a constant WHP of 80 psi, with the plotted such that the Δp driving fluid loss is much smaller
rates being the gas flow rate at the end of that 24-hour flow than “normal”.
period. • Formation Thickness – Hugoton (which actually
consists of some seven separate producing
Figure 1 – “Modern” Hugoton Water Fracs* horizons) is quite thick. Thus, there should have
been considerable concern about proppant settling
(after Cottrell, et al)
to the bottom of the fracture and thus, yielding
very poor vertical coverage.
• Moderate Permeability – Presumably a moderate
2,500 permeability formation needs a fairly wide
fracture to achieve the desired conductivity, kFw.
Thus, the use of water which would lead to less
IP (MCFD)
2,000
fracture width seems counter productive.
1,500
Still, despite these “problems”, the water fracs “worked”
nearly as well as the gel fracs!
170,000 lb
250,000 lb
170,000 lb
250,000 lb
170,000 lb
250,000 lb
also show than only very low proppant concentrations are treatments tend to IP somewhat lower with a flatter production
needed to generate the required kFw. Once again, this seems to decline, and often the production versus time behavior for
favor water frac treatments. wells with the different type stimulations will actually cross
This economic analysis was conducted and presented21 after 1 to 2 years, though more typically, production versus
under a specific gas price scenario. However, the “general” time behavior for the two types of fracs, in a particular area,
statements would be true for ANY reasonable economic just tend to merge. (Note that for the two comparisons in the
situation. That is, the smaller well spacing leads to figure, the top plot is taken from SPE 3861116, while the
shorter desired fracture penetrations, and the shorter fractures
require less conductivity. Figure 3 – ETCV Water Frac Performance, SPE 38611
Clearly, field densification was one major driving factor in
switching to water fracs, with the other major question being –
X-Link Frac
how did they perform. The answer to that is clearly – 1,100,000 lb
comparable.
500
320 Acres
400
160 Acres
100 200 300 400 500
200
80 Acres
TIME (days)
0 ETCV Field Comparison, Devon energy Corporation
Optimum Fracture
(200)
(Average for 10 Wells)
2 ppg
600
600
Water Fracs
400
400 2.2 BCF for 10 Wells
200
200
10,000 ft Reservoir w/ 0.01 md permeability
0 1 2 3 4 5 6 7 8 9 10 11 12
TIME (months post-frac)
(200)
0 500 1,000 1,500 2,000 2,500 3,000 bottom plot was furnished by Devon Energy Corporation. The
Fracture Half Length, feet bottom plot represents the sum of production from 20 wells –
10 water frac wells, and 10 much larger gel frac wells – all
That is, taken as a whole, post water-frac production is within a reasonably small area of one of the ETCV fields.)
generally comparable (but different) from post-gel frac Another example is shown as Figure 4, a series of
production. It is NOT correct to say that water fracs are better production curves comparing actual water-frac performance to
than gel fracs, though there are certainly comparisons where the anticipated well performance based on an analysis of gel
that is true. It is also NOT correct to say that gel fracs are frac well performance in the Blocker Field (BP)22. This figure
better, though again there are certainly situations where this is shows reasonable comparison between water-frac and gel frac
also true. In general, though, it is clear that “water fracs performance. Note, however, that some of the water-fracs
work”. were better and some worse than the average gel frac in the
However, there do seem to be behavior differences, with area. Also note that the water-fracs represented in this figure
about 70% of the cases reviewed showing the production were 60% cheaper than the cross-linked gel fracs.
behavior seen in Figure 3. That is, gel fracs tended to have One final example23 of this is presented here from SPE
higher initial flow rates, and then a faster, more normal 60285 in Figure 5. This discussion of the water fracs here was
“fractured well” decline behavior. Wells with water frac an attempt to “normalize” the comparisons of gel versus water
4 SPE 102227
Figure 4: Water-Frac Stimulations in the Blocker Field Figure 5 – ETCV Water Frac Performance, SPE -60285
"Raw" Production
1500 300
MCFD
200
1000
100
500
Area Area Area Area Area Area Area Area
1 2 3 4 5 6 7 8
0
0 1 2 3 4
Months on Production
5 6
ETCV Field Comparison, Normalized Production
"Normalized"
Water Fracs
rapidly decrease. Thus, a fluid viscosity “stability” criterion Again, looking at the “sum”, water is a good fracturing
was included. Water does not have any viscosity, and thus is fluid. It is simply a tool that had been somewhat forgotten
inherently stable – what it has is what you get. except for “natural fissure cleanliness” applications. For the
High/Low – High, or low, viscosity is not inherently good ETCV, some areas where water ranks poorly are relatively
or bad. In some cases, high viscosity may be desired to insure unimportant. For example, there is no concern with for-
height growth when trying to fracture a thick interval. In ano- mation/formation fluid compatibility, nor is there any need for
ther case, low viscosity may be desirable in order to minimize energized fluids for compatibility with low reservoir pressure.
net pressure and thus minimize height growth out-of-zone. Finally, with formation permeability to gas on the order of
Thus, no “score” can be given for viscosity per se, it is strictly 0.005 to 0.01 md, fluid loss is not a major concern.
case dependent.
Breaking – Clearly water is a perfect “5” as it is already Unpropped Conductivity26
broken. With any form of low viscosity fluid fracturing, proppant
Compatibility – As with viscosity, this category was sub- settling is a major issue and concern, and as discussed in the
divided into three areas: study, failure to achieve sufficient vertical pay coverage with
Formation/Formation Fluid – That is, is the fluid system the propped fracture can seriously reduce productivity and re-
compatible with the formation, clay sensitivity, etc. In serves. However, extensive lab data27, both in the literature
addition, is the fracturing fluid compatible with the reservoir and conducted as part of this study show that Cotton Valley
fluid for emulsion, scale precipitation, etc. For this case, both rock can sustain some “unpropped conductivity” even when
systems are just water, so they each receive a “3”. exposed to minor volumes of guar (i.e., such as might occur if
Reservoir Pressure – For under-pressure or depleted slick water is used to reduce pumping pressure and thus, allow
formations, energized fluids such as foams may help with higher rates) and to typical values of in situ stress and stress
cleanup. Both water and a crosslink gel are “just water”, so cycling. The new lab data is described in detail within the
again both receive a score of “3”. study.
Natural Fissures – That is, will the fluid do minimal This “unpropped conductivity” is far too small to support
damage to natural fissure permeability. Clearly, water is a production over any meaningful fracture length, but can be ef-
minimally damaging fluid. In addition, the low net pressure fective at improving vertical pay coverage where the distance
expected will tend to minimize the magnitude of any natural down to the proppant bed may be only 10, or 20, or 50 feet –
fissure fluid loss as discussed previously. as pictured in Figure 7. If unpropped conductivity can provide
Fluid Loss – Water offers essentially NO fluid loss control the vertical pay coverage, then it does become possible to
while the cross-link gel offers effective fluid loss control over place sand large distances from the well using water.
a wide range of conditions. Note, however, in tight formation Anecdotally, it is interesting that the information leading to
gas reservoirs where the reservoir quality (or lack thereof) the potential for water fracs was probably available since the
controls leak-off there is no clear advantage to either fluid early original development of the ETCV by Amoco. It was
with respect to leak-off. just that the economics and well spacing dictated the need for
Cheap – Clearly for a massive fracture treatment this is an LONG fractures. Still, all the following information was
important category, and water is about the most inexpensive available:
fluid there is.
11. At least the lower two thirds of a sand interval conductivity (i.e. FCD = 2) provided the reservoir permeability
should be perforated, is on the order of 0.1 md or less. Conducting water fracs in
12. Water fracs must be significantly cheaper than reservoirs with permeability in excess of 0.1 md is strongly
conventional fracture stimulations, and discouraged as well performance will suffer due to lack of
13. Near Wellbore Pressure Losses should be fracture conductivity and the increased leak-off and resulting
minimal. fluid volume requirements will negate any cost benefits that
Next, each of these criteria will be reviewed and placed have been realized in lower permeability environments.
into context of field applicability. These guidelines include
reservoir quality, geomechanical, and fracture design
considerations that must be addressed to successfully place Figure 8: Basis of Horizontal Permeability Criteria
and produce a water-frac. First, the reservoir quality criteria 100000
will be reviewed.
Permeability, md
The application of water-fracs should be limited to
reservoirs that have less than 0.1 md permeability. The
inability of treated water to transport proppant concentrations Vertical Permeability Criteria: kv = 0.1 kh
in excess of a few pounds per gallon limits the achievable In either single layer or multiple layer productive sand
fracture conductivity and pay coverage. A series of water frac environments the application of water-fracs should be limited
simulations were conducted for a wide variety of reservoir to those reservoirs with vertical permeability on the order of
conditions. Figure 8 shows a plot of fracture conductivity ten percent of the horizontal permeability. This guideline is
versus reservoir permeability derived from these simulations. based on the assumption that the water frac design is required
Highlighted on this figure are two black diagonal lines that to hydraulically communicate the entire sand body and
represent the fracture conductivities required to achieve achieve at least fifty percent (50%) fracture fill up. The greater
Dimensionless Fracture Conductivities, FCD, of 2 and 10, the height of fracture fill up, the less stringent the vertical
respectively, for a given permeability. Prats and others have permeability requirement becomes (i.e. a water frac with one
shown that the optimum fracture assuming steady state flow hundred percent (100%) fracture fill up requires no vertical
has an FCD of 2. Thus, the FCD = 2 line represents a minimum permeability. Figure 9 shows the results of reservoir
requirement for water frac success. It should be restated that simulations that were the basis for the vertical permeability
the optimum FCD of 2 is based on steady state flow and, thus, criteria. Shown is a plot of production (1/q) versus time that
neglects the production benefits of conductivity during indicates that when the propped fracture extends to at least
transient flow conditions that can be of significant duration fifty percent of the pay height (i.e. 50% fill up) and the
and economic importance especially in low permeability
reservoirs. In addition to the work of Prats, more recent Figure 9: Basis of Vertical Permeability Criteria
studies of fracture fluid cleanup with conventional frac fluids
1000.00000
suggest that an FCD of 10 may be required to achieve a clean 100 % Propped Fracture, kfw= 37.5 mdft, kv=kh
effective fracture. Fracture cleanup considerations may 100 % Propped Fracture, kfw= 37.5 mdft, kv= 0
provide an additional window of opportunity for the 60 % Propped Fracture, kfw1= 0.00001 mdft, kfw2= 62.5 mdft, kv= 0.1kh
100.00000 60 % Propped Fracture, kfw1= 0.00001 mdft, kfw2= 62.5 mdft, kv= 0.01kh
application of “clean” treated water stimulations. 60 % Propped Fracture, kfw1= 0.00001 mdft, kfw2= 62.5 mdft, kv= 0.001kh
1 / q, 1/mscfpd
vertical permeability is at least ten percent of the horizontal fill up is deemed unlikely with water as the transport fluid)
permeability, no production loss is experienced. On the other would be five feet. Thus, most of the U. S. tight formation gas
hand, a twenty five percent productivity loss is experienced if basins would be poor targets for the application of water frac
the vertical permeability is less than ten percent of the technology, including the East Texas Cotton Valley
horizontal permeability even if the fifty percent fill up criteria Formation. Note that laboratory tests of Cotton Valley core
is met. The magnitude of the production loss is established under confining pressure indicated retained unpropped
through a comparison to a propped fracture that fully fracture conductivities of 0.1 md-ft. While gas was able to
penetrates the entire pay interval having the same flow through the core under these conditions water was not.
dimensionless fracture conductivity, FCD. As shown in Figure Therefore, the application of water frac technology should be
9, when such a fracture is created (i.e. propped fracture fully further limited to dry gas reservoirs. In addition, the critical
penetrates pay) the production behavior is independent of the nature of this criteria suggests that core from any reservoir
vertical permeability. with potential application should be tested under confining
pressure to estimate the unpropped fracture conductivity.
Unpropped Fracture Conductivity > 0.01 md-ft
Propped Fracture Height to Gross Sand Thickness
The application of water-fracs should be limited to Criteria: Hpf > 0.5 h (50% fill up)
reservoirs where the unpropped fracture conductivity exceeds
0.01 md-ft. It should be recognized that poor water-frac Figure 10 suggests that fracture fill up plays an important
proppant transport has implications on the desired sand role in the successful application of water frac technology. As
thickness. In hydrocarbon bearing sands, the proppant settles a result, the application of water-fracs should be limited to
to the bottom of the fracture potentially mitigating the reservoirs where the propped fracture height covers a
stimulation benefits unless the unpropped hydraulic fracture minimum of fifty percent of the gross pay height. It should be
retains conductivity once the fracture closes. The implication recognized that poor water-frac proppant transport has
of a lack of unpropped conductivity is a loss of reserves in a implications on the desired sand thickness. In thick sands, the
tight formation gas reservoir.
Figure 10 shows the results of reservoir simulations that Figure 11: Basis of H Criteria (Gross Pay vs. Propped xf)
formed the basis of the unpropped fracture conductivity 1000.00000 100 % Propped Fracture, kfw= 37.5 mdft, kv=kh
criteria. Shown is a plot of the minimum unpropped fracture 100 % Propped Fracture, kfw= 37.5 mdft, kv= 0
conductivity required versus sand thickness for proppant fill 60 % Propped Fracture, kfw1 = 0.1 mdft, kfw2 = 166.1 mdft, kv = 0.1 kh
40 % Propped Fracture, kfw1 = 0.1 mdft, kfw2 = 248.9 mdft, kv = 0.1 kh
up percentages of 20, 40, 60, and 80 percent. This plot was 100.00000
20 % Propped Fracture, kfw1 = 0.1 mdft, kfw2 = 187.1 mdft, kv = 0.1 kh
developed for cases with no vertical permeability assuming
1 /q , 1/mscfpd
minimal productivity impairment (i.e. defined as a When greater than 50% of the fracture is
productivity loss of ten percent at ten days and five percent at 10.00000 propped There is Minimal Production Impact!
thirty days as compared to a fully penetrating and propped
fracture with a comparable Dimensionless Fracture
__
Conductivity). As shown, with an unpropped fracture 1.00000
All F CD = 5.00
conductivity of 0.01 md-ft, the maximum allowable sand
thickness without productivity impairment for the proppant fill
up criteria is 6, 10, 16, and 45 feet, respectively. If this 0.10000
0 1 10 100 1000 10000
criterion was extended to an unpropped fracture conductivity Time, days
of 0.001 md-ft, the maximum sand thickness for a water frac
with a designed sixty percent fill up ratio (i.e. eighty percent proppant settles to the bottom of the fracture potentially
Figure 10: Basis of unpropped kfw criteria mitigating the stimulation benefits unless at least fifty percent
fill up is achieved. In thin sand interval applications, poor
10.0000
All FCD = 5.00
proppant transport can result in banking of the proppant,
Minimum Unpropped kfw Required
does not achieve fifty percent of the gross pay height. As Geomechanical Limitations
shown, a twenty five percent loss in productivity is
experienced if the fracture penetrates only twenty percent of There are numerous geomechanical parameters that are of
the gross pay thickness. In addition, the productivity loss interest to the application of water-fracs. These include
occurs early in the productive life of the well when the fracture geometry, leak-off, and Young’s Modulus. These
greatest detrimental impact to net present value is realized. geomechanical limitations are primarily the result of the
Also, note there is little difference between a fracture that ability/inability to achieve the objective propped fracture
penetrates twenty or forty percent of the gross pay height. dimensions (fracture fill up, fracture length, and fracture
Both experience similar productivity losses. One final point conductivity).
regarding this propped fracture height to gross sand thickness
criteria is that the greater the interval thickness, the greater the Fracture Geometry: Some Fracture Containment (In-
volume of proppant required to achieve a fifty percent (50%) Situ Stress Contrast >> 0 psi)
fill up and the smaller the cost advantage over conventional
crosslinked polymer fracture stimulations. The application of water-fracs should be limited to
Further analysis of Figure 11 indicates that the maximum reservoirs where there is an in-situ stress contrast between the
sand thickness target for the successful application of water sand and bounding beds such that some fracture containment
frac technology in the East Texas Cotton Valley Formation is anticipated. The primary failure mechanism for water fracs
(i.e. defined by no detrimental production impact as compared is poor proppant transport. Any proppant pumped in treated
to a fully propped fracture) using the fifty percent fill up water begins settling to the bottom of the fracture as soon as it
criteria is forty feet. Interestingly, water frac technology has enters the perforations (if it waits that long). If no in-situ stress
been successfully applied to the Taylor Formation (i.e. lowest contrast exists between the pay sand and surrounding barriers,
Cotton Valley sand) in the Carthage Field where the Taylor “radial” fracture propagation will occur and the proppant will
sand is less than fifty feet thick and with more limited success settle to the bottom of the fracture (likely below the perforated
in the Woodlawn Field where it is in excess of one hundred interval). This is the description of a “failed” water frac
feet thick. stimulation. Although stress contrast is an important criterion,
These reservoir criteria should be strictly adhered to for the complete fracture containment is not necessary for successful
successful application of water fracs in other basins because application of water fracs. An ideal case for the application of
failing to meet any or all of these reservoir guidelines results water-fracs, for example, is where “marginal confinement”
in severe early life productivity losses that detrimentally exists. Marginal confinement is defined as sufficient in-situ
impact well economics. It should be noted that in the stress contrast to contain a fracture propagated with treated
development of these guidelines, it was never found that water water while insufficient to contain a fracture pumped with a
frac productivity and/or recovery could be in excess of a fully conventional viscous fracturing fluid. In this application, post
penetrating propped fracture. That is, water fracs do not and water frac production may actually out perform conventional
have not outperformed conventional gel fracs in areas where fracturing fluids. Figure 12 a-d show the results of “fully 3D”
they have been successfully applied. They have performed as fracture simulations investigating the effect of in-situ stress
well as conventional gel fracs at lower treatment costs. As a contrast on successful water frac applications. This series of
result, if significant stimulation cost reductions are not figures shows the final fracture profile (i.e. proppant
achievable in the reservoir with water frac application distribution in pounds per square feet) as a function of depth
potential then the application of water fracs should be for in-situ sand/shale stress contrasts of 0, 250, 500, and 1,000
vigorously challenged. psi, respectively. These figures highlight the dramatic impact
Figure 12 a & b: Final Water Frac Profile as a Function In-Situ Stress Contrast
(a) No In-Situ Stress Contrast (Hpf = 0%) (b) 250 psi In-Situ Stress Contrast (Hpf = 35%)
Stress (psi) PSF 132.95 min Stress (psi) PSF 95.91 min
TVD
9600 TVD
0.000 0.000
9700 0.072
0.064
9700
0.128 0.145
Shale
Shale
0.321 0.362
9900
9900 0.385 0.434
0.449 0.506
10000 0.513 10000 0.579
0.578 0.651
Shale
Shale
Figure 12 c & d: Final Water Frac Profile as a Function In-Situ Stress Contrast
(c) 500 psi In-Situ Stress Contrast (Hpf = 40%) (d) 1,000 psi In-Situ Stress Contrast (Hpf = 65%)
0.000 0.000
TVD 0.076 TVD 0.082
Shale
Shale
9900 0.153 9975 0.165
0.229 0.247
0.306 0.329
psf
psf
0.382 0.412
10000 10000
0.458 0.494
Pay
0.535 0.576
0.611 0.659
Shale
Shale
0.393 m/sec 0.393 m/sec
7170 7610 1103 2206 3309 6975 7525 500 1000 1500 2000 2500
Fracture Penetration(ft) Fracture Penetration(ft)
of in-situ stress contrast on the ability to successfully place productivity is critical. In addition, high leak-off applications
and produce a water frac. Figure 12a shows that having “some further limit the ability to create fracture width and length
fracture containment” is important as all of the proppant, in necessary for proppant placement. In low permeability
this radial fracture, settled below the pay interval. While applications (i.e. less than 0.05 md), the leak-off with treated
Figures 12b and 12c achieved some level of fracture fill up water has been found to be similar to the leak-off with
(i.e. 35 and 40%, respectively), only the 1,000 psi in-situ stress conventional crosslinked polymer fluids. For example, a leak-
contrast case shown in Figure 12d achieved in excess of fifty off coefficient with treated water has been measured as low as
percent fill up as required based on reservoir considerations. 0.00025 ft/min1/2 in one North American Tight Formation Gas
Interestingly, this happens to be the in-situ stress contrast (TFG) reservoir. Though this guideline should not be
measured in the Upper and Taylor sands of the Cotton Valley considered a strict criterion for the successful application of
Formation in East Texas. water fracs, leak-off coefficient is an extremely important
design criterion and therefore, must always be considered.
Leak-off Limitations: kh < 0.1 md or (Ct < 0.0050
ft/min1/2)
Young’s Modulus: Width limit << E <<Height growth
The application of water-fracs should be limited to
reservoirs with low leak-off (i.e. low permeability reservoirs). The application of water-fracs should be limited to
In higher permeability high leak-off applications the inability formations with Young’s Modulus less than 7.5 x106 psi.
to create sufficient fracture conductivity for optimal Young’s Modulus is an important geomechanical
consideration to the extent that it impacts net treating pressure,
Figure 13: Basis of Leak-Off Guideline fracture width, and potential fracture height growth. The
impact of Modulus is nearly direct and can somewhat be offset
0.1 by increased pump rate although with potentially deleterious
High Leak-Off:
kr =0.5 k effects on net treating pressure and fracture geometry.
Leak-Off Coefficient, ft/min^0.5
δp = 5,000 psi
μf = 0.4 cp
Equation 1 shows a simplified equation for net treating
pi = 1,000 psi pressure (at the wellbore) for a contained height fracture,
0.01
x 106 psi.
100.0
Propped Height, % Fill Up
10'
interval, treatment cost, and Near Wellbore Pressure Loss -0.3877
y = 230.31x
2
R = 0.9576
20.0
(NWBPL). These design criteria are primarily the result of the
ability/inability to achieve sufficient fracture width to
0.0
transport and place proppant to achieve the objective fracture 0 20 40 60 80 100 120
Further investigation of Figure 14 establishes the minimum data and best-fit equations for pad fractions of 20 and 75
pump rate criteria. As shown, nearly one hundred percent fill percent, respectively. As shown, extremely good correlations
up is achieved at the lower pump rates (i.e. less than 20 BPM). were developed (i.e. correlation coefficients in excess of 0.95).
Analysis of the fracture simulations for rates less than 20 BPM Analysis of this plot shows that for any acceptable pump rate
show that the proppant starts to bridge and treating pressure (i.e. pump rates in excess of 20 BPM) the 75% pad fraction
begins to rise as the proppant begins to pack back to the case fails to meet the fifty percent fill up criteria. In addition,
wellbore. As a result, 20 BPM becomes a practical pump rate the 20 % pad fraction case achieves fifty percent fill up for all
limit on the water frac process. Interestingly, as long as the practical pump rates (i.e. less than 100 BPM). Note that the
vertical permeability is at least ten percent of the horizontal 10% pad fraction dataset followed the 20% dataset fairly well
permeability there is no real benefit associated with fully especially at pump rates in excess of 30 BPM. At rates less
penetrating and propping the pay. As a result, there is no than 30 BPM some proppant bridging was occurring resulting
reason to push the treatment execution envelope and risk a in increasing pressures and proppant packing back to the
screen-out by pumping water fracs at low pump rates to wellbore. As a result of these simulation outcomes, a
achieve fill up. minimum pad fraction of 20 % is recommended unless
rigorous design simulations indicate significant benefits from
Pad Fraction Criteria: 10%> Pf < 50% of the treatment further pad reduction. A twenty percent pad fraction is a
volume reasonable lower limit on design even though a pad fraction of
only 8% has been successfully placed in a North American
The pad fraction utilized in a water frac should typically be Tight Formation Gas reservoir. In the East Texas Cotton
ten to twenty percent of the treatment and never larger than Valley Formation, the typical water frac pad fraction is fifty
fifty percent of the treatment volume. In conventional percent of the treatment primarily due to pumping charge
crosslinked polymer stimulations (i.e. perfect transport) the considerations, however.
pad has two distinct yet important functions. These are to (1)
Create sufficient width and propagate the fracture and (2) act Water Frac Design Criteria: Fluid Volume>1,200
as sacrificial fluid for leak-off such that when the pumps are gals/ft and Prop Volume >660 lbs/ft
shut down the last drop of pad fluid has just leaked off. In
water frac stimulation designs, the first pad objective is The next water frac treatment design guideline has to do
extremely important since development of fracture width is with the amount of treated water and proppant to be pumped
difficult with treated water (i.e. any low viscosity fluid). The and placed in a water frac stimulation. Once again, a series of
second objective of the pad is significantly less important in “fully 3D” fracture simulations were conducted assuming
water fracs, however. This is because treated water is not a perfect or nearly perfect fracture confinement (i.e. >>> in-situ
perfect transport fluid and as the slurry is pumped down the stress contrast) for various fluid volumes per foot of pay. For
fracture, proppant is settling, and additional treated water these simulations, a typical East Texas design utilizing a pad
becomes available for leak-off considerations (i.e. pad fluid fraction of fifty percent, and a 0.5, 1.0, 1.5, and 2.0 ppg stages
constantly being replenished as proppant settles out of slurry). with 15, 15, 15, and 5% of the remaining fluid volume,
To establish a pad fraction design criteria for water frac respectively. Figure 16 shows the resulting plot of propped
stimulations a series of fracture simulations were conducted fracture height (% fill up) versus pump rate for fluid volumes
assuming perfect or nearly perfect fracture confinement (i.e. of 400 to 2,000 gallons per foot of pay. Given the stated
>>> in-situ stress contrast) for various pay thicknesses (i.e. design assumption, this figure represents simulations of 220 to
gross fracture height equals the sand thickness). Figure 15 1,100 pounds of proppant per foot of pay. Analysis of this plot
shows the resulting plot of propped fracture height (% fill up) shows that for any acceptable pump rate (i.e. pump rates in
versus pump rate for pad fractions ranging from ten (10%) to excess of 20 BPM) the 1,200 gallons per foot of pay (660
seventy five percent (75%). Highlighted on this plot are the
Figure 16: Basis of the Fluid/Proppant Volume Criteria
Figure 15: Basis of the Pad Fraction Criteria 120
Water Frac Design:
120.0 % ppg
100 50.0 0.0
Propped Height, % Fill Up
15.0 0.5
100.0 15.0 1.0
Propped Height, % Fill Up
80 15.0 1.5
5.0 2.0
80.0 2,000 gals/ft
-0.332
y = 230.08x
2
60
R = 0.9527
Per Foot of Pay: 1,600 gals/ft
60.0
Fluid Prop
Pf = 20% 1,200 gals/ft
40 (gals) (lbs)
40.0 Pf = 75% 400 220 800 gals/ft
-0.2971
y = 157.94x
800 440
2
R = 0.996 20 1,200 660
400 gals/ft
20.0 1,600 880
2,000 1,100
0
0.0 0 20 40 60 80 100 120
0 20 40 60 80 100 120
Pump Rate, BPM
Pump Rate, BPM
SPE 102227 13
pounds of proppant per foot of pay) case meets the fifty perforated, bottom third of pay perforated, and/or all of the
percent fill up criteria for all practical pump rates (i.e. less pay perforated). Figure 17 shows the resulting plot of propped
than 100 BPM). Also note that the 400 gallons per foot and fracture height (% fill up) versus pump rate for the various
800 gallons per foot cases (i.e. 220 pounds per foot and 440 completion practices. As shown, for all completion scenarios
pounds per foot) fail to meet the fifty percent fill up criteria except where only the top third of the pay was perforated, at
for nearly any acceptable rate (greater than 20 BPM). One least fifty percent fill up was achieved for all practical rates
final note regarding the water frac designs used in this series less than 100 BPM. In addition, an extremely good correlation
of simulations, they are based on the initial East Texas Cotton of the completion data (i.e. correlation coefficient nearly 0.95)
Valley water fracs. After all, it was these treatments that had was computed. Further analysis of this plot shows that if the
established the target objective (i.e. treated water designs were top third of the pay interval is completed the water frac
successfully executed, proppant placed, and production stimulation fails to achieve fifty percent fill up, regardless of
comparable to conventional crosslinked polymer stimulations the pump rate. This guideline is easy to recognize given
established at reduced costs). Concentrations well in excess of fracture geometry (i.e. little in-situ stress contrast)
2 ppg have now been pumped with treated water throughout considerations as previously identified and shown in Figure
North America. In addition, hybrid water frac designs (i.e. 12. However, these simulations considered near perfect
combination of treated water in the pad and the low proppant containment and the fact that the fifty percent fill up criteria
concentration stages and linear gel used to transport the higher could not be achieved is significant. As a result of these
proppant concentration stages) with concentrations up to 6 ppg simulations, it is suggested that perforations be included in the
have been successfully placed. Next, guidelines for bottom third of the pay interval to ensure that perforations are
completion and perforating will be established. in communication with the fracture once the proppant settles
out.
Completion Criteria: Do Not Only Complete the Top of
the Pay Water Frac Must Be Significantly Cheaper than Gel
Frac: $WF<<< $GF
The next guideline to be developed is one based on the
optimum completion interval. In hydraulic fracturing in tight As mentioned previously, it has not been found anywhere
formation gas reservoirs with conventional polymer based that water fracs out perform gel fracs. That is, water fracs do
fracturing fluids the completion interval, though important, is not and have not made better wells than conventional gel fracs
less critical to the overall stimulation since the resulting even in areas like the East Texas Cotton Valley where they
propped fractures are designed to fully penetrate the reservoir have been successfully applied. They have performed as well
as conventional gel fracs at lower treatment costs. As a result,
Figure 17: Basis of the Completion Placement Guidelines if significant stimulation cost reductions are not achievable in
120.0
the reservoir of interest via application of water fracs, their
All Other Completion Scenarios:
All Pay Perforated, potential application should be vigorously challenged. On the
100.0 Middle Third Perforated, or other hand, if the treated water fracture stimulations can be
Propped Height, % Fill Up
Bottom Third Perforated Resulted performed for significantly less money than conventional gel
In Excess of 50% Fill Up < 100 BPM!
80.0 fracs, adherence to these guidelines can improve the chance of
success, where by, an economic success can be achieved.
60.0
-0.2957
y = 188.6x
2
Fracture Wellbore Communication: NWBPL < 500 psi
R = 0.9464
40.0
was being injected through the perforations during the step kfbf = fracture conductivity (md-ft)
down test. An additional problem with the occurrence of Near q = total well flow rate (bopd or Mscfd)
Wellbore Pressure Losses during a water frac stimulation is QD = Dimensionless non-Darcy flow parameter
M = Gas Molecular weight
Figure 18: Step Down Test with Treated Water xf = fracture half-length (ft)
References
1. Soliman, M. Y. and Hunt, J. L.: "Effect of Fracturing
500
12. Neghaban, S., Britt, L. K., Phenicie, T. H., and Nolte, 20. Britt, L.K., Hager, C.J., and Thompson, J.W.:”Hydraulic
K.G.: “The Effect of Yield Stress on Fracture Fluid Fracturing in a Naturally Fractured reservoir,” paper
Clean-up; Inclusion of Gravity Effects,” paper SPE 49038 SPE28717, presented at the SPE International Petroleum
presented at the 1999 SPE Annual Technical Conference Conference and Exhibition of Mexico held in Veracruz
and Exhibition, San Antonio, Oct. 5-8. Mexico, Oct. 10-13, 1994.
13. Penny, G. S., and Jin, L.: "Report on the Investigation of 21. Britt, L. K, et al, “Fracture Optimization and Design Via
the Effects of Fracturing Fluids Upon the Conductivity of Integration of Hydraulic Fracture Imaging and Fracture
Proppants, Proppant Flowback and Leakoff", 1995 Modeling: East Texas Cotton Valley,” SPE 67205, SPE
Annual Report to the Members of the Proppant Productions & Operations symposium, Oklahoma City,
Consortium, STIM-LAB, Inc., Duncan (February 1996). march 24-27, 2001.
14. Penny, G. S., and Jin, L.: "Report on the Investigation of 22. Walker, R.N., Hunter, J.L., Brake, a.C., Fagin, P.A., and
the Effects of Fracturing Fluids Upon the Conductivity of Steinsberger, N.:”Proppants, We Still Don’t Need No
Proppants, Proppant Flowback and Leakoff", Preliminary Proppants-A Perspective of Several Operators,” paper
1996 Annual Report to the Members of the Proppant SPE 49106 presented at the 1998 SPE Annual Technical
Consortium, STIM-LAB, Inc., Duncan (May 1996). Conference and Exhibition held in New Orleans, LA,
15. Shah, S. N., Lord, D. L., and Tan, H. C.: "Recent Sept. 27-30.
Advances in the Fluid Mechanics and Rheology of 23. “Comprehensive Evaluation of Fractured Gas Wells
Fracturing Fluids", paper SPE 22391 presented at the Utilizing Production Data”, SPE 60285, K. W. England,
1992 SPE International Meeting on Petroleum et al, 2000.
Engineering, Beijing, March 24-27. 24. Mayerhofer, M.J. and Mehan, N.D.:”Water-Fracs-Results
16. Mayerhofer, M.J., Richardson, M.F., Walker, R.N., and from 50 Cotton Valley Wells,” paper SPE 49104
Meehan, D.N., Oehler, M.W., and Browning, presented at the 1998 SPE Annual Technical Conference
R.R.:”Proppants? We Don’t Need No Stinking and Exhibition held in New Orleans, LA, Sept. 27-30.
Proppants,” paper SPE 38611 presented at the 1997 SPE 25. Mayerhofer, M.J., Walker, R.N., Urbancic, T., and
Annual Technical Conference and Exhibition, San Rutledge, J.T.:”East Texas Hydraulic Fracture Imaging
Antonio, Oct. 5-8. Project: Measuring Hydraulic Fracture growth of
17. Cottrell, T. L., Spronz, W. D., & Weeks, W. C., III, conventional Sandfracs and Waterfracs,” paper SPE
“Hugoton Infill Program Uses Optimum Stimulation 63034 presented at the 2000 SPE Annual Technical
Technique,” Oil & Gas J., July 11, 1988. Conference and Exhibition held in Dallas, texas, Oct. 1-4.
18. Warpinski, N.R.:”Hydraulic Fracturing in Tight Fissured 26. Analysis of Fractured Wells, Bennett, C.O., PhD Thesis,
Media,” NMT 890020, presented at the Centennial University of Tulsa, 1982.
Symposium of Petroleum Technology into the Second 27. Fredd, C.N., McConnell, S.B., Boney, C.L., and England,
Century at New Mexico Tech., Socorro, NM, Oct. 1989. K.W.:”Experimental Study of Hydraulic Fracture
19. Palmer, I.D., Fryar, R.T., Tumino, K.A., and Puri, Conductivity Demonstrates the Benefits of Using
R.:”Comparison Between Gel-Fracture and Water Proppants,” paper SPE 60326 presented at the 2000 SPE
Fracture Stimulations in the Black Warrior Basin,” SPE Rocky Mountain Regional Low Permeability Reservoirs
23415, presented at the 1991 Coalbed Methane Symposium held in Denver, CO, March 12-15.
Symposium, Tuscaloosa, AL, May, 1991.