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FORWARD

Congratulations, and welcome to the fabulous world of DX7510/DX9010 Power Shuttle ownership, where
serious work is made fun again!

This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong IND.
Co., LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.

Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI DX7510/DX9010 Power Shuttle, it is the policy of KIOTI trac-
tor to provide an owner's manual which includes helpful information about tractor safety, operation and main-
tenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to
help you.

Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.

< NOTE >


 Make sure to read this manual carefully and keep it handy for future reference.
 When leasing or transferring this tractor, deliver this manual together with the tractor.
 The specifications in this manual are subject to change without notice.

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TABLE OF CONTENTS

SAFETY PRECAUTIONS................................. 1

PRECAUTIONS BEFORE OPERATION.......... 2

SPECIFICATIONS............................................ 3

DESCRIPTION OF OPERATING SYSTEM...... 4

SECTION OPERATION..................................................... 5

3- POINT HITCH IMPLEMENT OPERATION... 6

MAINTENANCE................................................ 7

STORAGE AND DISPOSAL. ........................... 8

TROUBLESHOOTING...................................... 9

INDEX............................................................... 10

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TABLE OF CONTENTS

SAFETY PRECAUTIONS..........................1-1 Vehicle identification number......... 2-2


Precautions before operation...... 1-2 Production number................................... 2-2
Engine number............................................. 2-2
General precautions............................... 1-2
Transmission number............................... 2-2
Precautions during operation....... 1-5
Essential replacement part............ 2-4
When starting the engine....................... 1-5
Oils and fluids............................................. 2-4
When driving the tractor...................... 1-8
Filters............................................................. 2-4
When parking the tractor..................... 1-9
Belts and rubber parts........................... 2-5
When operating the P.T.O......................... 1-9
Other components.................................... 2-5
When using the 3-point hitch............... 1-10

Safety precautions during SPECIFICATIONS......................................3-1


servicing.............................................. 1-10 General specifications...................... 3-2
Safety precautions when
using the loader.................................... 1-13 External dimensions................................. 3-2
General specifications............................ 3-3
Safety decal maintenance.............. 1-16
TRAVELING SPEED..................................... 3-6
Decal mounting location...................... 1-16
DeCALs........................................................... 1-17 IMPLEMENT LIMITATIONS.......................... 3-8
Cautions for decal maintenance...... 1-20 Standard size by implement................... 3-8

Precautions before operation...2-1 DESCRIPTION OF OPERATING SYSTEM4-1

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TABLE OF CONTENTS

Exterior view.......................................... 4-3 4WD indicator............................................. 4-14


Brake (one side) lamp.............................. 4-14
switch......................................................... 4-4
AIR FILTER WARNING LAMP ........................ 4-15
Mounting location..................................... 4-4 Low fUEL LEVEL WARNING
Key switch..................................................... 4-5 INDICATOR . .......................................................4-15
Combination switch................................... 4-6 forward Indicator .....................................4-16
Hazard lamp switch................................... 4-7 neutral indicator ........................................4-16
PTO AUTO/MANUAL SWITCH.......................... 4-8 reverse indicator . ................................. 4-16

Instrument panel.................................. 4-9 OPERATING THE CONTROLS ................. 4-17


Tachometer/HOURMETER ....................... 4-10 Shuttle shift lever................................. 4-18
Fuel gauge.................................................. 4-10 MAIN SHIFT LEVER........................................ 4-18
Engine coolant RANGE GEAR SHIFT LEVER......................... 4-19
temperature gauge.............................. 4-11 PTO CHANGE LEVER..................................... 4-20
Engine oil pressure PTO SELECTION LEVER................................ 4-21
warning lamp.......................................... 4-11 Clutch Pedal.............................................. 4-22
Battery charging lamp.......................... 4-12 Brake pedal................................................. 4-22
Head light high beam lamp.................... 4-12 Steering wheel adjustment................ 4-23
Turn Signal Lamp....................................... 4-13 Parking Brake Lever .................................4-23
Glow Plug Indicator............................... 4-13 FOOT THROTTLE .......................................... 4-24
Parking brake warning lamp............... 4-13 Hand THROTTLE Lever............................. 4-24
PTO Indicator.............................................. 4-14 4WD SWitch.................................................. 4-25

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TABLE OF CONTENTS

Calibration switch ................................. 4-25 ROOM Lamp................................................... 4-37


PTO switch . ................................................ 4-26 accessory................................................... 4-38
Differential Lock Pedal........................ 4-27 Sun Visor...................................................... 4-39
Seat adjustment....................................... 4-27 SunROOF....................................................... 4-39
position control lever......................... 4-29 Air Recirculation and
Draft Control Lever.............................. 4-30 Fresh Air Mode........................................ 4-40
joystick lever........................................... 4-30 Heater and Air Conditioner.................. 4-41
Lifting Arm (Lower Link) Operating methods................................. 4-42
Speed Control KNOB............................. 4-31 SYSTEM CONFIGURATION............................ 4-47
Double Acting Lever .............................. 4-31 SELF-DIAGNOSIS FUCTION.......................... 4-48
7-pin power output socket.................. 4-49
Cabin System ........................................ 4-32
tires, Wheels and ballast.............. 4-50
Interior devices....................................... 4-32
Exterior devices...................................... 4-33 general tire information..................... 4-50
Entrance ..................................................... 4-33 Inflation Pressure................................. 4-51
Unlocking the door................................ 4-33 TREAD............................................................. 4-52
Rear window............................................... 4-34 WHEEL TORQUE AND DIRECTION............... 4-53
side window................................................ 4-34 Additional weight (IF EQUIPPED)............ 4-55
Working Light............................................ 4-35
Wiper ............................................................ 4-35 OPERATION..............................................5-1
RADIO CASSETTE/CD PLAYER..................... 4-36 PRE-OPERATION......................................... 5-2
ANTENNA........................................................ 4-37
OPERATING THE ENGINE........................... 5-3

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TABLE OF CONTENTS

STARTING THE ENGINE................................... 5-3 3-POINT HITCH IMPLEMENT AND


stopping the engine.................................. 5-7 LOADER OPERATION...........................6-1
WARMING UP.................................................... 5-8
Removal and installation of 3-point
JUMP STARTING............................................... 5-9 hitch implement(with pto shaft)..... 6-2
OPERATING THE TRACTOR..................... 5-10 Operation for 3-point hitch
IMPLEMENTS............................................ 6-5
How to drive............................................... 5-10
Parking......................................................... 5-13 Adjustment of LIFT ROD ........................... 6-5
Turning......................................................... 5-15 Adjustment of Top link ........................... 6-6
Driving on slope....................................... 5-15 Precaution for installing How to
The cautions when coming in and use top link holes................................... 6-6
out of WORK FIELD................................. 5-15 Adjustment of stabilizer........................ 6-7
precautions while driving on Draft hitch and trailer........................... 6-7
the road.................................................... 5-16 Handling loader .................................. 6-8
loading into and unloading
Driving on slope......................................... 6-9
out of the truck................................... 5-17
Joystick lever........................................... 6-11
Precautions when using power
Joystick valve............................................ 6-13
steering.................................................... 5-17
3-point hitch control . .......................... 5-19 MAINTENANCE.........................................7-1
Remote hydraulic (IF EQUIPPED) ......... 5-23
Maintenance check list...................... 7-3
Connecting and disconnecting
implement................................................. 5-25 Daily check ITEM.......................................... 7-3

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TABLE OF CONTENTS

maintenance schedule chart............... 7-4 Replacing transmission fluid


and filter(m)............................................ 7-16
LUBRICANTS............................................... 7-7 Changing front axle case
MAINTENANCE CODE................................. 7-8 oil(n)............................................................ 7-18
Adjusting Brake Pedal(o)...................... 7-18
how to open the hood(A)........................ 7-8
Brake pedal free play............................ 7-18
Opening side cover(B)............................... 7-8
Lubricating Grease
Checking and adding fuel(C).................. 7-9
LOCATIONS(p)............................................. 7-21
Checking Transmission Fluid
Checking Wheel Bolt/nut Torque(q).....7-22
Level(D)...................................................... 7-10
REPLACING Fuel Filter(s)......................... 7-22
Checking engine oil level(E)................ 7-11
REPLACING Air Cleaner Primary
Checking Coolant Level(F)................... 7-12
Element(t)................................................. 7-24
Cleaning Grill, Radiator
Checking Fuel Lines(u)............................ 7-25
SCREEN(G).................................................. 7-12
Adjusting fan belt tension(v).............. 7-26
CHECKING BRAKE PEDALS(H)..................... 7-13
Battery(w)................................................... 7-26
Checking Gauges, Meter and
checking intake air line(x).................... 7-28
Easy Checker(I)....................................... 7-13
Adjusting Toe-in(y)................................... 7-28
Checking Head Light, Hazard
Checking Radiator Hose and Clamp(z)....7-29
Light etc.(J).............................................. 7-13
Power steering line(Aa)........................ 7-30
Checking Seat Belt and CABIN(K).................7-13
Air CondiTIONER BELT TENSION(Ab)....... 7-30
Changing engine oil and
Cleaning air conditioner condenser(Ac)...7-31
replacing filter(l)................................... 7-14
Adjusting Front Axle pivot(Ad)............. 7-31

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TABLE OF CONTENTS

Adjusting Engine Valve Clearance(ae)..7-32 Usage and disposal ............................ 8-4


Replacing air cleaner filter(af) .......................7-32
Checking air conditioner hose(Ag)..................7-33 TROUBLESHOOTING...............................9-1
Checking caB cushion rubber(Ah)..................7-33 Engine Troubleshooting................... 9-2
replacing air filter(Ai).......................... 7-33
Tractor Troubleshooting................ 9-4
Flush cooling system and changing
coolant(Aj).............................................. 7-33 INDEX......................................................10-1
Antifreeze................................................... 7-35
Draining water from clutch housing(al)...7-35
Checking and replacing wiper(am).... 7-36
Replacing Fuse(an)................................... 7-38
Replacing cabin fuse(ao)...................... 7-39
slow blow fuse(ap)................................. 7-40
Replacing bulb(aq)................................... 7-41
Checking refrigerant(ar).................... 7-47

storage AND DISPOSAL......................8-1


Tractor storage.................................. 8-2
Daily storage............................................... 8-2
Long-term storage................................... 8-2
Using tractor after storage............... 8-3

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SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION, IMPORTANT


and NOTE. These titles indicate the following:

This indicates that a condition may result in harm, serious in-


! jury or death to you or other persons if the warning is not
WARNING heeded. Follow the advice provided with the warning.

This indicates that a condition may result in damage to your


vehicle or its equipment if the caution is not heeded. Follow
CAUTION the advice provided with the caution.

This mark indicates emphasis on notable characteristics of


working procedures, and information about technology for
IMPORTANT easier operation.

This indicates that interesting or helpful information is being


provided.
NOTE

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UNIVERSAL SYMBOLS

Various universal symbols have been used on the instruments and controls of your KIOTI tractor.
Below is a list of the universal symbols and their meanings.
Fuel-level Headlight-low beam Preheat

Engine coolant-temperature Headlight-high beam QT lamp

Parking brake Four-wheel drive-on H H : High travel light

Battery charging condition Fast L L : Low travel light

Engine oil-pressure Slow Auto draft work light

Turn signal Creep Auto level work light

Power take-off clutch


High range Auto tilling depth work light
control-off position

Power take-off clutch


Middle range Turn up light
control-on position

Differential lock Low range Back up light

Position control-lowered position N Neutral position Auto switch

Hazard warning lights Coolant Single brake light

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SAFETY PRECAUTIONS

1
1
Precautions before operation....................... 1-2
General precautions.............................................. 1-2

Precautions during operation........................ 1-5


When starting the engine...................................... 1-5
When driving the tractor..................................... 1-8
When parking the tractor.................................... 1-9
When operating the P.T.O........................................ 1-9
When using the 3-point hitch.............................. 1-10

Safety precautions during servicing........ 1-10

Safety precautions when using the loader 1-13

Safety decal maintenance.............................. 1-16


Decal mounting location..................................... 1-16
DeCALs.......................................................................... 1-17
Cautions for decal maintenance..................... 1-20

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1- DX7510 / DX9010 Power Shuttle

Precautions before operation


General precautions

A careful operator is the best oper-


ator. Most accidents can be avoid-
ed by observing certain precautions.
To help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.

T66O101a T66O102a

1. It is recommended that you read 5. Keep safety decals clean of dirt


and understand this entire manual and debris.
before operation of your new trac- 6. Watch where you are going at all
tor. Failure to do so could result in times so that you are able to avoid
accidents or injury. obstacles that can cause injury or
2. Only persons who are properly damage to your tractor.
trained should be allowed to oper- 7. When starting the tractor make
ate the tractor. sure your path is clear of people to
3. Read and follow all warning labels avoid accidents caused by sudden
and decals affixed to the tractor. movements.
4. Replace any missing or damaged 8. Before making reverse move-
decals as soon as it is practical. ments with your tractor, you should
A list of decals is shown on page always check to see that the path
1-16~18. is clear.

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SAFETY PRECAUTIONS 1-

T66O103a T66O104a T66O105a

9. Never operate this tractor or 12. Never start the engine while 16. All persons using the tractor
any other agricultural equipment standing on the ground. should have knowledge of its
while under the influence of alco- 13. Only the operator should ride on proper operation and should read
hol, drugs or while fatigued. the tractor unless a passenger this manual carefully.
10. While working in cooperation with seat is installed. Keep bystand- 17. Never get off the tractor without
other tractors always communi- ers away from the tractor while in setting the parking brake, lower-
cate your intentions. operation. ing the implement to the ground
11. Do not start your tractor by short- 14. When getting on and off the trac- and shutting of the tractor.
ing across the starter. tor, handholds and step plates 18. No alterations should be made to
should always be used. This will your KIOTI tractor.
help to prevent accidental slips
trips and falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.

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1- DX7510 / DX9010 Power Shuttle

20. For your safety ROPS with a seat


belt is recommended for all appli-
cations.

NOTE
 Always use seat belt when the
tractor is equipped with a ROPS
and CAB. Never use the seat
belt when tractor is not equipped
with a ROPS.
T66O106a T66O107a
(ROPS: Roll-Over Protective
Structures) (1) Tread

19. Before starting your tractor you A ROPS and CAB should never be 21. Extra caution should be taken
should depress the clutch and modified by welding, grinding or cut- when driving tractors with nar-
make sure that all shift levers are ting, as this can weaken the ROPS row tread widths. For added sta-
in the neutral position and park- structure. If any components of the bility you should adjust your rear
ing brake is applied. ROPS unit is damaged, it must be wheel tread width, see page 4-53
replaced.
If the ROPS unit is removed or loos-
ened for any reason, the parts should
be fitted back to their original posi-
tions and all bolts should be properly
torqued.

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SAFETY PRECAUTIONS 1-

Precautions during operation


When starting the engine

T66O108a T66O109a T66O110a

1. Avoid accidental contact with gear 2. Do not park your tractor on a 3. Do not operate your tractor in an
shift levers while the engine is run- steep incline, and remember to enclosed building without the prop-
ning. Unexpected tractor move- shut off the engine and P.T.O be- er ventilation. Exhaust containing
ments can result in bodily injury. fore dismounting the tractor. carbon monoxide can cause seri-
ous injury or death.

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1- DX7510 / DX9010 Power Shuttle

S43O111a T66O112a T66O113a

(1) Drawbar

4. Make sure that all pressure lines 6. If the front of the tractor tends to 7. Always use the proper ballast
are tight before starting the tractor. rise up when heavy implements weight on your tractor when using
5. Pull only from the drawbar. Nev- are attached to the three point rear implements.
er hitch anything to the axle hous- hitch, weights should be installed 8. Watch front and rear to avoid ob-
ing or any other point except the on the tractor. Do not operate the stacles at row ends, near trees
drawbar. Pulling from any other lo- tractor with a light front end. and around other obstructions.
cation only increase the risk of se-
rious personal injury or death.

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