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INGERSOLL-RAND®

AIR COMPRESSORS
®
-SR
SSR 125-200
HORSEPOWER
PARTS LIST
RECOMMENDED SPARES

APDD-3358-92
January 1992
TABLE OF CONTENTS

Safety and Warnings ............................ 2 ROTARY SCREW AIR COMPRESSOR


Introduction •••••••••••••••••.•••••••.••••••••• 3
lntelllsys Display ••••••••••••••••••••••.•••••• 4-5 This unit was purchased from
lntelllsys Connections •••••••••.••••.••••..•.• 6-7
Electrical Conduit ••••••••••••••••.....•••••.• 8-9
Starter Assembly Size 4 Star-Delta •••••••.•.•• 10-11
Starter Assembly Size 5 Star-Delta ••.••.•••••• 12-13
Unit Assembly (Separator Tank) ••••••••••.••• 14-15
Unit A11embly (Major Component) •••.•••••••• 16-17 Ingersoll-Rand Company reserves the right to make
Unit Assembly (Alrend Piping) ••••.••.••.•••• 18-19 changes or add improvements without notice and without
Unit A11embly (Alrcooled Cooler) ••.•••••••.• 20-21 incurring any obligation to make such changes or add
Unit A11embly (Watercooled Serles) •••••••..• 22-23 such improvements to products sold pre\tiously.
Unit Assembly (Watercooled Parallel) ••••••••• 24-25
No. of units on order: ____________
Unit Assembly (Inlet Valve) 125-200 HP ..•••••• 26-27
Unit Assembly (Sheet Metal) ................. 28-29 Customer Order No.: _____________
Unit A11embly (Drive Train) ••••.•••••••.••••. 30-31 Ingersoll-Rand Co. Order No.: _________
Unit A11embly (Alrcooled Intake) ••.••••.••••• 32-33
Unit Assembly (Watercooled Intake) •.•••••••• 34-35 For ready reference:
O-Rlngs ..................................... 36 Record the serial number and model number of your unit
Recommended Spare Parts List .............. 37-39 here.
Serial Number: ______________
Model Number: ______________

1
&WARNING
Failure to adhere to these recommendations can result in mechanical failure, property damage and
serious injury or death.
"All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port
connections must take into account vibration, pulsations, temperature, maximum pressure applied,
corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will
discharge some oil into the air stream; therefore, compatibility between discharge piping, system
accessories and software must be assured."
"For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as
discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be
considered for such purposes if their specifications fit the operating parameters of the system."
"It is the responsiblity of the installer and owner to provide the appropriate service pipework to and
from the machine."

&WARNING
STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR
AQUA LUNG SERVICE
If the model number on this air compressor contains the letters "BAP", the compressor is suitable for
use in breathing air services. In the absence of such a designation, the compressor is NOT considered
as capable of producing air of breathing quality. For a compressor to be capable of use in breathing air
services it must be fitted with additional specialized equipment to properly filter and/or purify the air to
meet all applicable federal, state and local laws, rules, regulations and codes, such as, but not limited
to, OSHA 29 CFR 1910.134, Compressed Gas Association Commodity Specification G-7, 1-1966, -
Grade D Breathing Air and/or Canadian Standards Association. Should the Purchaser and/or User fail
to add such specialized equipment and proceeds to use the compressor for breathing air service, the
Purchaser/User assumes all liability resulting therefrom without any responsiblity or liability being
assumed by Ingersoll-Rand Company.
The Purchaser is urged to include the above provision in any agreement for any resale of this
compressor.

2
PARTS LIST
INTRODUCTION SSR compressor. A series of 3. Find the referenced number on
illustrations show each part clearly the Tabulated page, along with
GENERAL
and in it's correct location relative the Part Number and Description.
This manual, which contains an to the other parts in the illustration.
illustrated parts breakdown, has Each part on an illustration is HOW TO ORDER PARTS
been prepared as an aid in identify­ referenced with a number. The
ing and ordering parts in the SSR number, description and quantity In order that all avoidable errors
compressor. All of the compressor needed per assembly is listed in be eliminated when ordering parts,
parts, listed in the parts breakdown, numerical order on the following please specify the following:
are manufactured with the same pages. 1. The model number of the unit
precision as the original equipment. as shown on the Compressor
Ingersoll-Rand Company service OPTIONAL EQUIPMENT Data Plate.
facilities and parts are available Several optional accessories 2. The serial number of the unit
worldwide. There are Ingersoll­ items are available for convenience as shown on the Compressor
Rand company Branch Offices and or special application. These Data Plate.
authorized distributors located in accessories have been selected as
the principle cities of the United 3. The form number of this
being particularly suitable for use manual.
States. In Canada, our customers on the SSR compressor.
are serviced by the Canadian 4. The reference number, part
Ingersoll-Rand Company, Limited. For complete details on Optional number, description and
There are also Ingersoll-Rand Com­ Equipment, contact your Sales quantity needed exactly as
pany subsidiaries and authorized Representative. listed.
distributors located in the principle
5. The motor data code shown
cities throughout the world. HOW TO USE THIS on the motor data plate.
DESCRIPTION PARTS MANUAL

The illustrated parts breakdown 1. Turn to the Parts Section to


illustrates the various assemblies, locate the desired illustrations.
sub-assemblies and detailed parts 2. Locate the part on the illustration
which make up this particular by visual identification and the
reference number.

FOOOO u 91 A s
MANUFACTURED IN U.S. _J
YEAR OF MANUFACTURE -----

REVISION LEVEL -----------

DESIGNATION
FOR SPECIAL----------------
UNITS

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lntellisys Display

Ref. Part lntelllsys Display


No. Number Qty. Description
1. 39798517 1 Analog Terminal Board
2. 39485032 2 light, Amber Complete
2A. 39485024 2 Bulb, 24V
3. 39476312 1 Switch, Door Interlock
4. 39797428 1 lntellisys Controller
5. 39474994 1 Gasket, Display Assembly
(Not Shown)
6. 39178769 12 Screw
7. 39178660 12 Washer
8. 39792239 1 Frame, Display
9. 39128541 8 Nut
10. 39549162 1 Switch, Emergency Stop
11. 39128533 16 Nut

01
0)

TO COOLANT FILTER

TO INLET
TO TANK
TO MOISTURE SEPARATOR

TO STEPPER BOARD
TO STEPPER MOTOR

0
0

TO FAN MOTOR

TO CONDUIT ASSEMBLY

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lntelllsys Connections

Ref. Part lntelllsys Connections


No. Number Qty. Description

1. 39541693 1 Transducer, 0-15 PSIG


2. 39538061 2 Transducer, 0-200 PSIG
3. 39461868 3 Bulkhead Connector
4. 39542261 3 Cable, Analog Board
to Transducer
5. 39542352 3 Cable, Temperature
Sensor
6. 39128413 1 Nylon Tube
7. 39476221 1 Cable, Stepper Motor

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Electrical Conduit

Ref. Part Major Components


No. Number Qty. Description
1. 39479464 2 Connector, 2" Conduit
2. 39479431 6 Connector, .50" Conduit
3. 39479472 6 Connector, .50" Conduit 90
4. 39479555 1 Connector, DIN
5. 39153382 1 Coupling
6. 39146683 1 Box, Junction
7. 39146691 1 Cover and Gasket

Part
Conduit Runs Number Length
A. High Air Temp Switch 39139332 20"
B. Oil Stop Valve 39139332 79"
C. Slowdown Valve 39139332 43"
D. lntellisys 39139332 58"
E. Solenoid Water Valve 39139332 110"
F. Main Motor 39147194 24"
G. Fan Motor 39139332 94"

(0
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10
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Starter Assembly Size 4 Star-Delta

Starter Assembly
Ref. Part Size 4 Star-Delta
No. Number Qty. Description
1. 39791983 1 Back Panel
2. 39164397 1 1M StarterAssy.
3. 39161096 1 Coil 60 Hz
4. 39161104 1 Contacts - 3 Pole
5. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
6. 39179262 1 2M/1S OontactorAssy.
7. 39161096 1 Coil 60 Hz
8. 39161104 2 Contacts - 3 Pole
9. 39109244 2 Interlock Switch
(Normally open -
Normally closed)
10. 39164520 1 Terminal Block
11. 39188388 1 Fan Motor Circuit
Breaker (1CB) 45 Amp
11A. 39188396 1 Fan Motor Circuit
Breaker (1CB) 15Amp
12. 39123419 1 Overload Relafc (2OL)
13. 39475975 1 Control Trans ormer,
380VA
14. 39479035 1 Fuse Block
15. 39178728 1 Primary Fuse 115V,
2.5Amp
15A. 39113527 1 Primary Fuse 115V,
3.2Amp
16. 39113527 1 Secondary Fuse 115V,
3.2Amp
17. 39118484 1 Secondary Fuse 24V,
5Amp
18. 39542337 1 Transformer 24V
19. 39171723 1 Power Filter
20. 39807532 1 Starter Interface Board
21. 39173810 6 Standoff
22. 39119599 1 Ground Lug
23. 39128434 1 Bolt, Ground Lug
24. 39128541 1 Nut, Ground Lug

.....
.....
12

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Starter Assembly Size 5 Star-Delta

Starter Assembly
Ref. Part Size 5 Star-Delta
No. Number Qty. Description
1. 39791983 1 Back Panel
2. 39164389 1 1M StarterAssy.
3. 39109269 1 Coil 60 Hz
4. 39109236 3 Contacts - 1 Pole
5. 39109244 1 Interlock Switch
(Normally open
Normally closed)
6. 39179270 1 2M Contactor Assy.
7. 39109269 1 Coil 60 Hz
8. 39109236 3 Contacts - 1 Pole
9. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
10. 39179288 1 1S ContactorAssy.
11. 39109269 1 Coil 60 Hz
12. 39109236 3 Contacts - 1 Pole
13. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
14. 39164520 1 Terminal Block
15. 39188388 1 Fan Motor Circuit
Breaker (1CB) 45 Amp
15A. 39188396 1 Fan Motor Circuit
Breaker (1CB) 15 Amp
16. 39128129 1 Overload Relay (2OL)
17. 39475983 1 Control Transformer,
580VA
18. 39479035 1 Fuse Block
19. 39178736 1 Primary Fuse 600V,
3.5Amp
20. 39118484 1 Secondary Fuse 115V,
5Amp
21. 39118484 1 Secondary Fuse 24V,
5Amp
22. 39542337 1 Transformer 24V
23. 39171723 1 Power Filter
24. 39807532 1 Starter Interface Board
25. 39173810 6 Standoff
26. 39119722 1 Ground Lug
27. 39116330 1 Bolt, Ground Lug
28. 39116348 1 Nut, Ground Lug


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Unit Assembly (Separator Tank) Unit Assembly (Separator Tank)

Ref. Part Unit Assembly Ref. Part Unit Assembly


No. Number Qty. Description No. Number Qty. Description
1. 39476916 1 Sight Glass HP125, HP150
1A. 39406996 1 O-Rin , Sight Glass 19. 39114145 1 Valve, Safety
2. 39478953 1 Plug, g ii Fill 20. 39179395 1 Bushing
3. 39815744 1 Tank, Separator
4. 39155478 1 Adapter (90), Sump XP150
Pressure 19. 39157904 1 Valve, Safety
4A. 39124813 * Tubing, Nylon 20. 39179395 1 Bushing
5. 39739578 1 Element, Separator
6. 39156435 1 Adapter (Nylon Tubing) XP200
7. 39417118 1 Adapter (Straight), 19. 39135785 1 Valve, Safety
Scavenge Tube
8. 39155353 1 Adapter (Plug) HP200
9. 39478748 1 Adapter (90), 19. 39117338 1 Valve, Safety
Tank to Slowdown 20. 39179395 1 Bushing
10. 39477369 1 Valve, Minimum Pressure
10A. 39179403 4 Stud 2 Adapter (Straight)
108. 95423687 4 Nut 21. 95287629
10C. 95022372 1 O-Ring 22. 39545942 2 Tube, Oil AP
11. 39805569 1 Tube, Slowdown 23. 39158233 1 Switch, Oil AP
95423083 1 23A. 39178827 2 Screw
12. Adapter 24. 39798004 1 Support, Oil Filter
13. 39120944 1 Hose
14. 39545876 1 Tube, Tank Scavenge 24A. 39128509 2 Screw, Support to Tank
15. 95263380 1 Adapter (Straight) 25. 39479944 1 Adapter (Strai�ht),
16. 39120563 1 Screen Oil Filter to ii Stop
17. 39404280 1 Orifice Valve
18. 95293296 1 Adapter (Straight) 26. 39474937 1 Valve, Oil Stop NEMA 1
26A. 39480447 1 Valve, Oil Stop NEMA 4
XF125,XF150,XF200 27. 39128673 2 Adapter (90), Oil Stop
19. 39112396 1 Valve, Safety Valve Out & Oil Filter In
28. 95209086 2 Adapter (90),
EP125, EP150, EP200 Filter AP
19. 39112412 1 Valve, Safety 29. 39797220 1 Filter, Oil
29A. 39128467 4 Screw, Filter to Bracket
30. 39796982 2 Oil Filter Cartridge
31. 39156732 1 Clip, Spring
31A. 39129994 2 Screw
32. 39109707 1 Hose, Tank Drain
33. 95382206 1 Plug, Tank Drain
34. 95219721 1 Adapter (Straight)
35. 39105739 1 Valve, Ball Tank Drain
NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items 36. 39477526 1 Adapter (90),
In Tank Drain
(Example: 27A). 37. 39139563 1 Adapter (45),
* Order per number of inches required. Sump Tank Out

01
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16
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Unit Assembly (Major Component)

Ref. Part Unit Assembly


No. Number Qty. DescrlpUon

1. - 1 Tank Assembly
2. 95694287 4 Bolt, Leg to Base
2A. 95294286 8 Washers
28. 95901641 4 Nuts
125 & 150HP
3. 39793302 1 Support, Motor
200HP
3. 39797295 1 Support, Motor
4. 95901419 2 Bolt, Support to Mount
4A. 95200507 2 Nut
5. 39178686 4 Bolt, Mount to Base
6. 39476882 2 Mount, Isolation Motor
7. 39479860 1 Ground Strap
8. 95791513 2 Bolt, Motor to Support
8A. 95200507 2 Nut
9. 39797451 1 Support, Airend
10. - 1 Drive Assembly
11. - 1 Inlet Assembly
12. - 1 Airend Assembly
13. 95861449 2 Bolt, Support to Mount
13A. 95317707 2 Nut
14. 39179080 2 Bolt, NE to Support
14A. 95688719 2 Washer
15. 39454533 1 Gasket, A/E to Pipe
16. - 1 Junction Box, Conduit
Assembly
16A. 39177357 2 Screw, Junction Box
17. 39179072 4 Bolt, NE to Pipe
18. 39797279 1 Pipe, Discharge (NE)
19. 95860748 4 Bolt, Mount to Base
19A. 95901641 4 Nut
20. 39487434 2 Gasket
21. 39477096 2 Mount, Isolation A/E
22. 39479852 1 Valve, Discharge Check
23. 95898151 8 Bolt, A/E Pipe to
Tank Pipe
23A. 95901641 8 Nuts
24. 39797287 1 Pipe, Discharge (Tank)
25. 95171823 8 Bolt
25A. 95901641 8 Nut
26. 39452362 1 Gasket, Pipe to Tank
27. 39797766 1 Base
28. 39797303 2 Leg.Tank
29. 39128509 4 Bolt, Leg to Tank
.....
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NOTE: Standard fasteners such as nuts, bolts and screws
are listed as sub-items (Example: (2A).
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Unit Assembly (Alrend Piping)

Ref. Part Unit Assembly


No. Number Qty. Description
1. 39545884 1 Tube, Scavenge
2. 39155478 2 Adapter (90),
*
Seal Scavenge
2A. 39124813 Tubing, Nylon
3. 39156435 1 Adapter,
Vacuum Line
*
3A. 39124813 Tubing, Nylon
4. 39474523 1 Tee
5. 39476338 1 Tube, Male Bearing Feed
6. 39476320 1 Tube, Female Bearing
Feed
7. 39113022 1 Adapter (90), Bearing
Feed
8. 39480306 1 Tee
9. 39180872 1 Cap
10. 39128640 1 Adapter (90), Female
Bearing Scavenge
11. 39128582 1 Adapter (Straight), Male
Bearing Scavenge
12. 39541677 2 Sensor, Temperature
12A. 39404157 2 O-Ring
13. 39419668 1 Switch, Air Temperature
13A. 39404165 1 O-Ring
14. 39545926 1 Tube, Male Bearing
Scavenge
15. 39545934 1 Tube, Female Bearing
Scavenge
16. 39475918 1 Manifold, Scavenge
125 & 150HP
17. 39481080 1 Orifice, Injection
200HP
17. 39479076 1 Orifice, Injection
18. 39479894 1 Adapter (Straight), Front
Bearing Feed
19. 39542659 1 Tube, Front Bearing
Feed
20. 39543996 1 Manifold, Oil Feed
21. 95414223 1 Adapter (90), Oil Feed
Line
22. 39542667 1 Tube, Bearing Feed
23. 39479225 1 Tube, Main Oil Feed
24. 39155767 1 Bushing
*Order per number of inches required .
.....
co
20
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UnH Assembly (Aircooled Cooler) Unit Assembly (Alrcooled Cooler)

Ref. Part Unit Assembly Ref. Part UnH Assembly


No. Number Qty. Description No. Number Qty. Description
1. 39480173 2 Sides, Cooler Box 21. 95902045 1 Coupling
1A. 39133145 18 Screw, Taptite 22. 39137518 12 Hose, Moist-Sep Drain
2. 39797592 1 Cooler, Oil 23. 39127542 1 Adapter (Straight)
2A. 39133152 8 Screw, Taptite 24. 39137526 1 Adapter (Straight)
28. 95064598 8 Washer 25. 95785218 1 Nipple
3. 39479514 1 Brace 26. 39479050 1 Adapter (90), Separator
3A. 39133145 2 Screw, Taptite (Port "In")
4. 39798491 1 Support 27. 39545157 1 Tube, Discharge
4A. 39133145 4 Screw, Taptite 27A. 95861290 4 Bolt, Aftercooler
5. 39798673 1 Support, Orifice Discharge
5A. 39133145 4 Screw, Taptite 278. 95688719 4 Washer
6. 39128673 3 Adapter (90), Arnot 27C. 95022349 1 O-Ring
(Port A & B) 27D. 95860714 4 Bolt, Separator Inlet
& O/C Out 27E. 95716890 4 Washer
7. 39479209 1 Tube 27F. 95028502 1 O-Ring
8. 39545843 1 Tube
9. 39128624 1 Adapter (SO), Arnot Unit With Aftercooler
(Port C) 28. 39798012 1 Pipe, Discharge
10. 39478193 1 Valve, Arnot MPV-A/C
10A. 39437645 1 Element, Arnot 28A. 95861290 8 Bolt
108. 39412127 1 O-Ring, Body 288. 95688719 8 Washer
10C. 95022257 1 O-Ring, Element 28C. 95022349 2 O-Ring
11. 39799036 2 Guard, Fan Unit Without Aftercooler (Not Shown)
11A. 39133152 8 Screw, Taptite 28. 39800453 1 Pipe, Discharge
118. 95064598 8 Washer MPV-Out
12. 39115225 1 Hose 28A. 95861290 4 Bolt, Pipe TP MPV
13. 39476353 1 Tee, Side Outlet 288. 95688719 4 Washer
14. 39478730 1 Hose, Sep Tank - 28C. 95022349 1 O-Ring
O/C (Port "In") 28D. 39546775 1 Support, Pipe
15. 39796834 1 Aftercooler 28E. 95481800 1 U-Bolt
15A. 39133152 8 Screw, Taptite 28F. 39116348 2 Nut
158. 95064598 8 Washer 28G. 39133152 2 Screw, Taptite
16. 39541677 1 Sensor, Temperature 39128541 2
.. Nut
28H.
16A. 39404157 1 O-Ring
17. 39156393 1 Adapter (Straight) 29. 1 Motor, Fan
17A. 39124813 • Tubin , Nylon
18. 39479761 1 Tee, ( �pecial-Top of MS) 29A. 39128517 4 Bolts
19. 39798343 1 Bracket, Moisture 298. 39116348 4 Nuts, Whiz Lock
Separator 30. 39817705 1 Support, Fan Motor
19A. 39128566 4 Nut, Whiz-Lok 30A. 39178678 6 Bolt
20. 39796842 1 Separator, Moisture 31. 39491162 1 Fan
20A. 39483789 2 U-Bolt 32. 39798665 1 Orfice, Fan
208. 39116348 4 Nut 32A. 39133145 8 Screw, Taptite
328. 95064598 8 Washer
NOTE: Slandard fu18nels such as nuts, bolts and screws are listed a& sub-items 33. 39817713 1 Brace, Fan Mtr. Support
��imber of inches required. 33A. 39128483 1 Bolt, 3/B"X 1.00" Whiz Lock
• • Furnish motor part no. (stamped on motor nameplate) when 338. 39128566 1 Nut, Whiz Lock
ordering replacement. 33C. 39134550 1 Screw, Taptite 3/8-16 x 1.00"

I.

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Unit Assembly (Watercooled Serles) Unit Assembly (Watercooled Serles)

Ref. Part Unit Assembly Ref. Part Unit Assembly


No. Number Qty. Description No. Number Qty. Description

1. 39448014 1 Motor, Fan TEFC 13. 39478193 1 Arnot


230/460 13A. 39437645 1 Element
1A. 39448998 1 Motor, Fan TEFC 575 13B. 39412127 1 O-Ring, Body
1B. 39130828 4 Bolt 13C. 95022257 1 O-Ring, Element
1C. 39128558 4 Nut 14. 39478730 1 Hose, (Arnot Port "A"
2. 39800321 1 Support, Fan Motor to Oil Filter)
2A. 39178678 4 Screw, Taptite 15. 39139191 1 Hose, (Tank to Cooler
3. 39800388 2 Guard, Fan Manifold)
3A. 39133145 4 Screw, Taptite 16. 39541677 1 Sensor, Temperature
4.
5.
5A.
6.
39119920
39800339
39133145
39546742
1
1
8
1
Fan
Support, Orifice
Screw, Taptite
Channel, Orifice
16A.
17.
17A.
18.
39404157
39156393
39124813
39479761
.
1 0-Ring
1 Adapter (Straight)
Tubing, Nylon
1 Tee (Special-Top of MS)
6A. 39133145 6 Screw, Taptite 19. 39798343 1 Bracket, Moisture
Separator
Unit with Aftercooler 19A. 39128566 4 Nut, Whiz-Lok
7. 39800370 1 Pipe, Discharge 20. 39137526 1 Adapter (Straight)
A/C-MPV 21. 39137542 1 Adapter (Straight)
7A. 95861290 8 Bolt 22. 39137518 12 Hose
7B. 95688719 8 Washer 23. 95902045 1 Coupling
7C. 95022349 2 O-Ring 24. 95785218 1 Nipple
8. 39799531 1 Aftercooler 25. 39796&42 1 Separator, Moisture
SA. 39178678 4 Bolts 25A. 39483789 2 U-Bolt
9. 39800289 1 Support, Coolers 25B. 39116348 4 Nut
9A. 39133145 2 Screw, Taptite 26. 39479050 1 Adapter, Separator In
27. 39800362 1 Tube, (A/C Tube to
Unit without Aftercooler (Not Shown) Moisture Separator)
7. 39800453 1 Pipe, Discharge 27A. 95860714 4 Bolt, (Tube to Moisture
MPV-Out Separator)
7A. 95861290 4 Bolt (Pipe to MPV) 27B. 95716890 4 Washer
7B. 95688719 4 Washer 27C. 95028502 1 O-Ring
7C. 95022349 1 O-Ring 28. 39546718 1 Manifold
7D. 39546775 1 sugport 29. 39546585 1 Tube
7E. 95481800 1 U- olt 30. 39546577 1 Tube
7F. 39116348 2 Nut 30A. 39546767 1 Tube, (No-Aftercooler
7G. 39133152 2 Screw, Taptite Only, Not Shown)
7H. 39128541 2 Nut 31. 95208682 8 Adapter (Straight)
9. 39800289 1 Support, Coolers 32. 39479811 1 Valve, Solenoid Water
9A. 39133145 2 Screw, Taptite 33. 39546569 1 Tube
34. 39546601 1 Plate, Coupling
90 Degree Water 34A. 39133152 4 Screws, Taptite
10. 39799523 1 Cooler, Oil 35. 39800313 1 Tube
10A. 39178678 4 Screw, Taptite 36. 39800354 1 Tube (A/C Discharge
11. 39546726 1 Tube to Moisture Separator
Tube)
36A. 95861290 4 Bolt (A/C Discharge
115 Degree Water to Tube)
10. 39799515 1 Cooler, Oil 36B. 95688719 4 Washer
10A. 39178678 4 Screw, Taptite 36C. 95022349 1 O-Rin
11. 39546734 1 Tube 36D. 95860714 4 Bolt ( iC Tube to
Moist-Sep Tube)
12. 39128624 3 Adapter (Strai 9ht), 36E. 95716890 4 Washer
O/C Out an Arnot 36F. 95028502 1 O-Ring
(Ports A & B)

NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items (Example: 25A).
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(,.) *Order per number of inches required.
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24
( r (

Unit Assembly (Watercooled Parallel)

Ref. Part Unit Assembly


No. Number Qty. Description

1. 39546601 1 Plate, Coupling


1A. 39133152 4 Screws, Taptite
2. 95279477 2 Adpater (90)
3. 39546593 1 Tube
4. 95279345 2 Adapter (Straight)
5. 95507109 1 Nipple, Close
6. 95909248 1 Tee
7. 95067203 1 Valve, Globe
8. 39800305 1 Tube
9. 39546619 1 Tube
10. 95208682 6 Adapter (Straight)
11. 39546650 1 Tube
12. 39546569 2 Tube
13. 95490736 1 Tee
14. 95110458 1 Adapter (45), Swivel
15. 39183256 1 Hose
16. 95279139 1 Adapter (45)
17. 39479811 1 Valve, Water Solenoid

NOTE: Standard fasteners such as nuts, bolts and screws


are listed as sub-items (Example: 1A).

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ST ARTER BOX

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Unit Assembly (Inlet Valve) 125-200 HP Unit Assembly (Inlet Valve) 125-200HP

Ref. Part Unit All8mbly Ref. Part Unit A11embly


No. Number Qty. Description No. Number Qty. Description
125 & 150 HP
1. 39796701 1 Assembly, Air Filter 3. 95279402 1 Adapter (90)
1A. 39796768 1 Filter Element (Included 4. 39137302 1 Valve, Slowdown 3/4"
in Complete Assembly) NEMA 1
1B. 39476429 1 Gasket, Bottom Plate 4A. 39480462 1 Valve, Slowdown 3/4"
(Included in Complete NEMA 4
Assembly) *5. 95219747 1 Adapter (Straight),
1C. INCLUDED 1 Nut, Wing Slowdown
10. IN 1 Washer * 6. 39480298 1 Tube, Slowdown Valve
1E. COMPLETE 1 Seal, Washer to Inlet
1F. ASSEMBLY 1 Plate, Top *7. 39479894 1 Adapter (Straight)_
1G. 1 Bracket, Filter
1H. 1 Plate, Bottom
2. 39800958 1 Hooded Filter Assembly 125-200HP
Optional (Includes all
Components in Item 1)
3. 95279402 1 Adapter (90) 8. 39483144 1 Gasket, Inlet Valve
4. 39137302 1 Valve, Slowdown 3/4" 9. 39483151 4 Spacer
-NEMA 1 10. 39685656 1 Assy-lnlet Valve (Includes 10A.-10C.)
4A. 39480462 1 Valve, Slowdown 3/4" 10A. INCLUDED 1 Valve, Inlet
NEMA 4 10B. IN 1 Gasket, Inlet Valve
*5. 95219739 1 Adapter (Straight), COMPLETE
10C. 1 Coupling, Inlet Valve (With Screws and Nuts)
Slowdown ASSEMBLY
*6. 39476320 1 Tube, Slowdown Valve 11. 39121371 1 Plug
to Inlet 12. 39483169 4 Gasket, Bolt
*7. 39479886 1 Adapter (Straight) 1-3. 95081618 4 Washer
200HP 14. 39181227 4 Bolt, Inlet Valve
15. 39675889 1 Motor, Stepper-Assy (Includes 15A.-15T)

l
1. 39796719 1 Assembly, Air Filter 15A. 39180427 1 Board, Stepper Motor
1A. 39796768 2 Filter Element (Included 15B. 1 Motor, Stepper
in Complete Assembly) 15C. 1 Coupling, Stepper Motor
1B. 39476429 1 Gasket, Bottom Plate 150. 2 Screw, Coupling
(Included in Complete 15E. 2 Nut, Coupling
Assembly) 15F. INCLUDED 1 Gasket, Stepper Plate
1C. INCLUDED 1 Nut, Wing 15G. IN 4 Screw, Stepper Plate
10. IN 1 Washer COMPLETE
1E. COMPLETE 15H. 1 Plate, Stepper
1 Seal, Washer ASSEMBLY
1F. ASSEMBLY 1 Plate, Top 15J. 4 Screw, Stepper Plate
1G. 1 Bracket, Filter 15K. 12 Nut
1H. 1 Plate, Bottom 15L. 4 Gland, Wire
15M. 4 Nut
2. 39800966 1 Hooded Filter 15N. 2 Cover, Stepper Motor
Assembly Optional 15P. 2 Gasket, Cover
(Includes all Com- 15A. 1 Spacer, Cover
ponents in Item 1) 15S. 4 Screw, Cover Housing
15T. 1 Cable, Stepper Motor
16. 39181219 1 Coupling, Set
NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items (Example: 1C).
I\)
� • For XF150 use Nos. 5, 6, 7 for 200 HP units.
28
( ( (_

Unit Assembly (Sheet Metal) Unit Assembly (Sheet Metal)

Ref. Part Unit Assembly Ref. Part Unit Assembly


No. Number Qty. Description No. Number Qty. Description
1. 39799051 1 Louver 20. 39799358 2 Foam (Side)
1A. 39133152 8 Screw, Taptite 21. 39798483 2 Corner, Right End
2. 39799127 1 Angle, Left End 21A. 39133145 8 Screw, Taptite
2A. 39133145 4 Screw, Taptite 22. 39799366 2 Foam (End)
3. 39799168 1 Corner, Left Rear 23. 39546668 1 Plate, Cover
3A. 39133145 4 Screw, Taptite (Aircooled Only)
4. 39799291 4 Support.Short 23A. 39133152 4 Screw, Taptite
4A. 39133145 4 Screw, Taptite 24. 39799119 1 Panel, Right End
5. 39799200 1 Angle, Front 24A. 39125539 2 Screw
5A. 39133145 8 Screw, Taptite 25. 39799333 1 Foam
6. 39798624 2 Support.Top 26. 39797766 1 Base
6A. 39133145 8 Screw, Taptite 27. 39138490 14 Pin, Locator
7. 39798806 1 Panel, Top Left 28. 39798772 3 Support, Vertical
7A. 39142690 8 Screw 28A. 39133145 6 Screw, Taptite
7B. 35256452 8 Receptacle 29. 39133954 8 Latch, Door
8. 39796339 1 Foam 30. 39479878 4 Cover, Forlclift
9. 39798475 1 Panel, Left Rear 30A. 39133145 8 Screw, Taptite
9A. 39800446 1 Panel, Left Rear 31. 39794888 1 Starter/I ntellisys
(No Aftercooler Only) Enclosure (NEMA 1)
9B. 39142690 2 Screw 31A. 39794110 1 Starter/1 ntellisys
9C. 35256452 2 Receptacle Enclosure (NEMA 4)
10. 39799259 1 Foam 31B. 39178678 4 Screw, Taptite
11. 39798798 1 Panel, Top Center 32. 39799242 1 Foam
11A. 39142690 8 Screw 33. 39799044 1 Panel, Left End
11B. 35256452 8 Receptacle 33A. 39142690 2 Screw
12. 39796321 1 Foam 33B. 35256452 2 Receptacle
13. 39798780 1 Panel, Top Right 34. 39795471 1 Panel, Upper Front
13A. 39142690 8 Screw 34A. 39133145 4 Screw, Taptite
13B. 35256452 8 Receptacle 35. 39799341 1 Foam
14. 39796321 1 Foam 36. 39799150 1 Corner, Left Front
15. 39798814 4 Panel, Common 36A. 39133145 5 Screw, Taptite
16. 39796347 4 Foam 37. 39799028 1 Panel, Discharge
17. 39799218 1 Angle, Rear 37A. 39800479 1 Panel, Discharge (No
17A. 39133145 10 Screw, Taptite Aftercooler Only)
18. 39800537 1 Grille, Exhaust 37B. 39133145 4 Screw, Taptite
18A. 39133152 8 Screw, Taptite 38. 39799267 1 Foam
19. 39798525 1 Bottom, Exhaust REF 39117312 * Weatherstrip
(Aircooled)
19A. 39800297 1 Bottom, Exhaust
(Watercooled)
19B. 39133145 9 Screw, Taptite
NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items (Example: 7A).
* Order per number of inches required.
co
(,)
0

18
14

17 16 15

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Unit Assembly (Drive Train)

Ref. Part Unit Assembly


No. Number Qty. Description
1. * 1 Motor
1A. 95861357 7 Bolt
18. 95199n4 1 Bolt
1C. 95069985 7 Nuts
10. 95688719 2 Washer
2. 39454558 1 Gasket
3. 95034492 2 Taper Pin
4. 39402300 1 Sleeve, Shaft
5. 39402920 1 Seal, Shaft
6. 39454566 1 Gasket, Seal
7. 39403803 1 Housing, Seal
8. 95233169 4 Screw
9. 39191283 1 Screw, Male Rotor
10. 35255819 1 Retainer Plate,
Male Rotor
11. ** 1 Gear Set
12. 39167150 1 Key, Male Rotor to Gear
13. 35262955 1 Spacer, Gear Male Rotor
14. 95686374 1 Screw, Motor
15. 39109129 1 Retainer Plate, Motor
16. 35572494 1 Gasket
17. 95239919 2 Pin
18. 39l12362 1 Breather, Seal Scavenge
19. 39797550 1 Case, Gear

* Furnish motor part no. (stamped on motor nameplate)


when ordering replacement.
** For gear set part number contact your local
Ingersoll-Rand Distributor or IR Air Center.
NOTE: Standard fasteners such as nuts, bolts and screws
are listed as sub-items (Example: 1A).

l 1
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32
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( (_ (_

Unit Assembly (Aircooled Intake)

Ref. Part Unit Assembly


No. Number Qty. Description
1. 39546981 3 Brace, Angle Batt
1A. 39133145 6 Screw, Taptite
2. 39799002 3 Batt, Small
3. 39798616 6 Retainer, Batt
3A. 39133145 12 Screw, Taptite
4. 39798996 1 Batt, Large
5. 39798921 2 Support, Angle Batt
SA. 39133145 4 Screw, Taptite
6. 39798855 1 Support, Upper Angle
Cooler
6A. 39133145 5 Screw, Taptite
7. 39798863 1 Support, Bottom Angle
Cooler
7A. 39133145 3 Screw, Taptite
8. 39798962 2 Support, Rear Angle
BA. 39133145 8 Screw, Taptite
9. 39798863 2 Support, Bottom Angle
9A. 39133145 6 Screw, Taptite
10. 39798988 1 Wall, Silencer
10A. 39133145 3 Screw, Taptite

NOTE: Standard fasteners such as nuts, bolts and screws


are listed as sub-items (Example: 7A).

(,J
(,J
0

34
( ( (

Unit Assembly (Watercooled Intake)

Ref. Part Unit Assembly


No. Number Qty. Description
1. 39798616 4 Retainer, Batt
1A. 39133145 8 Screw, Taptite
2. 39546940 1 Support, Back Plate
2A. 39133145 2 Screw, Taptite
3. 39800792 1 Batt
4. 39546932 1 Support, Batt
4A. 39133145 2 Screw, Taptite

NOTE: Standard fasteners such as nuts, bolts and screws


are listed as sub-items (Example: 4A).

( I
0-Rings

Part Size/ Tube


No. Thread ID Width Size
39404157 7/16-20 0.351 0.072 1/4
39404132 9/16-18 0.468 0.078 3/8
39404165 3/4-16 0.644 0.087 1/2
39437074 7/8-14 0.755 0.097 5/8
39407531 1 1/16-12 0.924 0.116 3/4
39404173 1 5/16-12 1.171 0.116 1
39404140 1 5/8-12 1.475 0.118 1 1/4
39406996 1 7/8-12 1.72 0.118 1 1/2
39410279 2 1/2-12 2.337 0.118 2
_)

36
SSR 125/200 H.P. SPARE PARTS
RECOMMENDED QUANTITY
QTY. LOCATION KEPT ON HAND
PART PER OR AT INSTALLATION
COMPRESSOR PART NO. UNIT USE CLASS 1 CLASS 2 CLASS 3
Maintenance Kit 125-150 HP 39676184 0 Maintenance Kit with Ultra 1 2 2
Coolant
Maintenance Kit 200 HP 39676192 0 Maintenance Kit with Ultra 1 2 2
Coolant
Ultra Coolant - (5 Gal. Container) 39433735 6 Fill (30 Gal) 2 2 4
Air Filter Element (125/150) 39796768 1 At Airend Inlet 1 2 3
Air Filter Element (200 HP) 39796768 2 At Airend Inlet 2 3 4
Coolant Filter Element 39796982 2 On Coolant Filter 4 4 5
Separator Element 39739578 1 In Separator Tank 0 1 1
Thermostatic Control
Valve Element 39437645 1 In Thermostatic Control Valve 0 1 1
Thermostatic Control Valve 39478193 1 Between Cooler & Oil Filter 0 0 1
Hose 39139191 1 Separator Tank to Oil Coo.ler 0 1 1
(Watercooled)
Hose 39115225 1 Separator Tank to Oil Cooler 0 1 1
(Aircooled)
Hose 39478730 1 Thermostatic Valve to Oil Filter 0 1 1
Hose 39109707 1 Separator Tank Drain 0 1 1
Slowdown Solenoid Valve
NEMA 1 39137302 1 On Inlet Valve (3SV) 0 1 1
Slowdown Solenoid Valve
NEMA4 39480462 1 On Inlet Valve (3SV) 0 1 1
Oil Stop Solenoid Valve NEMA 1 39474937 1 In Oil Filter Line (5SV) 0 1 1
Oil Stop Valve NEMA 4 39480447 1 In Oil Filter Line (5SV) 0 1 1
High Air Temperature Switch 39419668 1 In Airend (1ATS) 1 1 1
O-Ring 39404165 1 On Hats 1 1 2
Coolant Filter t.P Switch 39158233 1 On Coolant Filter Mtg. Brkt. 1 1 1
(1DPS)
Inlet Valve Assembly 39679253 1 Under Air Filter 0 0 1
Gasket 39483144 1 Under Inlet Valve 0 0 1
Minimum Pressure Valve 39477369 1 Tank Discharge Line 0 0 1
O-Ring 95022372 1 Under Minimum Pressure Valve 0 1 2
Breather Filter 39112362 1 On Gearcase Wall 0 0 1
Dowel Pin 95239919 2 Gearcase to Airend 0 0 1
Dowel Pin 95034492 2 Gearcase to Motor 0 0 1
Shaft Seal 39402920 1 On Motor Shaft 1 1 2
Gasket 39454566 1 Under Seal Housing 1 1 2
Shaft Sleeve 39402300 1 On Motor Shaft 0 0 1
Gasket 39454558 1 Motor to Gearcase 1 1 2
Gasket 35572494 1 Gearcase to Airend 1 1 2
Discharge Check Valve 39479852 1 Airend Discharge to 0 0 1
Separator Tank
Gaskets 95083705 2 Both Sides of Check Valve 0 0 2
Fan, 42" (Aircooled Only) 39491162 1 On Fan Motor Drive Shaft 0 0 1
Safety Valve: XF 125-200 39112396 1 On Separator Tank 0 0 1
EP 125-150 39112412 1 On Separator Tank 0 0 1
EP 200 39129945 1 On Separator Tank 0 0 1
HP 125-150 39114145 1 On Separator Tank 0 0 1
HP 200 39117338 1 On Separator Tank 0 0 1
Transformer Fuse (2.0 A) 39113535 1 In Starter Box Size 4 1 1 2
Transformer Fuse (2.5 A) 39178728 1 In Starter Box Size 4 1 1 2
Transformer Fuse (3.2 A) 39113527 1 In Starter Box Size 4 1 1 2
Transformer Fuse (3.5 A) 39178736 1 In Starter Box Size 5 1 1 2
Transformer Fuse (5.0 A) 39118484 1 In Starter Box Size 4 & 5 1 1 2
Coil 39161096 3 In Size #4 Contactor 0 1 3
Contact Kit (3 Pole) 39161104 3 In Size #4 Contactor 0 1 3
Contact Kit (1 Pole) 39109236 9 In Size #5 Contactor 0 1 3
Coil 39109269 3 In Size #5 Contactor 0 1 3
Panel Locator Pins 39138490 12 On Base 0 0 3
Power On Light 39485032 1 On lntellisys Panel 0 1 1
Power On Light Bulb (24V) 39485024 1 In lntellisys 1 1 1
Emergency Stop Switch 39470331 1 On lntellisys Panel 0 0 1

38
RECOMMENDED SPARE PARTS LIST

J HOW TO SELECT RECOMMENDED SPARES


These sheets list spare parts by class:

CLASS I - Recommended where downtime is acceptable.

CLASS II - Recommended where limited downtime is acceptable.

CLASS Ill - Recommended where any downtime is highly undesirable.

HOW TO ORDER PARTS


FOOOO U 91 AS
In order that all avoidable errors be
eliminated when ordering parts,
please specify the following:
MANUFACTURED IN U.S. _I I
1. The model number of the unit as
shown on the Compressor Data
YEAR OF MANUFACTURE __j
Plate. REVISION LEVEL ____________.
2. The serial number of the unit as
shown on the Compressor Data DESIGNATION
Plate. FOR SPECIAL ----------------'
UNITS
J
3. The form number of this manual.
4. The reference number, part
number, description and quantity
needed exactly as listed.
5. The motor data code shown on
the motor data plate.

SPECIAL NOTE
THE INGERSOLL-RAND AIREND MODULE IS ENGINEERED AND
MANUFACTURED TO THE HIGHEST QUALITY STANDARDS. WITH
REGULAR MAINTENANCE YOUR AIR COMPRESSOR SYSTEM WILL
PROVIDE MANY YEARS OF TROUBLE FREE·CONTINUOUS SERVICE.
THE INGERSOLL-RAND AIREND IS BACKED BY A FACTORY WARRANTED
AIREND REBUILD-EXCHANGE PROGRAM.
CONTACT YOUR NEAREST INGERSOLL-RAND REPRESENTATIVE FOR
DETAILED INFORMATION.

37
SSR 125/200 H.P. SPARE PARTS (Continued)
RECOMMENDED QUANTITY
QTY. LOCATION KEPT ON HAND
PART PER OR AT INSTALLATION
0 COMPRESSOR PART NO. UNIT USE CLASS 1 CLASS 2 CLASS 3
Pressure Sensor (0-200) 39538061 2 On Starter Box (3APT, 4APT) 0 0 1
Pressure Sensor (0-15) 39541693 1 On Starter Box (1AVPT) 0 0 1
Temperature Sensor 39541677 3 In Airend (2ATT), 0 0 1
Aftercooler (4ATT),
and Oil Piping (2OTT)
AC. Line Filter 39171723 1 In Starter Box 0 1 1
Cable, Pressure Sensor 39542261 3 On Pressure Sensors 0 0 1
Cable, Temperature Sensor 39542352 3 On Temperature Sensors 0 0 1
Starter Interface Board 39807532 1 In Starter Box 0 0 0
lntellisys 39797428 1 In Starter Box Door 0 0 0
Analog Terminal Board 39798517 1 In Top of Starter Box 0 0 0
Decal Kit 39797543 1 All Units
Stepper Motor Assembly 39675889 1 On Inlet Valve 0 0 0
Coupling Set 39181219 1 Stepper Motor And Inlet Valve 0 0 0
Starter Interlock Switch 39476312 1 Starter Box Door (1STA) 0 0 1

39