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Resources, Conservation and Recycling 75 (2013) 14–22

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Resources, Conservation and Recycling


journal homepage: www.elsevier.com/locate/resconrec

Review

Sugarcane bagasse—The future composite material: A literature review


Y.R. Loh a , D. Sujan a,∗ , M.E. Rahman a , C.A. Das b
a
School of Engineering & Science, Curtin University Sarawak, CDT 250 Miri, Sarawak 98009, Malaysia
b
School of Business, Curtin University Sarawak, CDT 250 Miri, Sarawak 98009, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history: The natural, bio-degradable features and chemical constituents of the sugarcane bagasse (SCB) have been
Received 9 July 2012 attracting attention as a highly potential and versatile ingredient in composite materials. Eco-friendly
Received in revised form 14 February 2013 and low cost considerations have set the momentum for material science researchers to identify green
Accepted 6 March 2013
materials that give low pollutant indexes. Various components of SCB is shown to possess the ability of
being applied as raw material for manufacturing of composite materials at multiple levels of properties
Keywords:
and performances. Studies on the impacts, performances and applications of SCB in its original condition;
Sugarcane bagasse
transformed forms; treated with appropriate chemicals and/or processes; in combination with materials
Composite material
Bio-degradable material
of distinct properties and manipulation of manufacturing methodologies have been duly considered.
Eco-friendly material This paper attempts to summarize a review of current literature on the extensive studies that have been
undertaken in an attempt to explore plausible applications and potentials of SCB for composite material.

© 2013 Elsevier B.V. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2. Chemical composition of SCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Advantageous utilizations of SCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Applications of SCB wastes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. Multiple utility of SCB with other additives and/or chemical modifications in composite materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1. SCB composite materials with manifold additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2. SCB as reinforcement fiber in polymeric matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3. Utilizations of sugarcane bagasse ash (SCBA) in cement replacement for manufacturing concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4. Utilizations of sugarcane straw ash (SCSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5. Modifications and utilizations of lignin presented in SCB in manufacturing composite materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.6. Silane treatment for unpyrolyzed and pyrolyzed SCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.7. Sugar cane rind and mixed hardwood oriented strand board bonded with PF Resin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1. Introduction Reddy et al., 1993). An analysis of SCB indicates that its main con-
stituents are cellulose, hemicellulose, lignin, ash, and wax (Walford,
The fibrous residue of sugarcane (Fig. 1) after crushing and 2008). This composition of SCB makes it an ideal ingredient to be
extraction of its juice, known as ‘bagasse’, is one of the largest agri- applied and utilized as reinforcement fiber in composite materials
culture residues in the world (Pandey et al., 2000; Trejo-Hernández for the purposes of creating new materials which possess distinct
et al., 2007; Mulinari et al., 2009; Hernández-Salas et al., 2009). physical and chemical properties. These in turn are desired for
Literature illustrates the versatility of sugarcane residue usages; anticipated performances based on pre-set objectives. A review
through its conversion inclusive but not limited to paper, feed of literature indicates that SCB is favored in the manufacturing
stock and biofuel (Hernández-Salas et al., 2009; Pandey et al., 2000; of high quality green products given its low production cost. This
is mainly attributed to the abundant availability of raw materials
from the sugar processing plants and its low pre-treatment costs.
∗ Corresponding author. Tel.: +60 85 0128535426. Some research explores the potentials of mixing tapioca starch and
E-mail address: d.sujan@curtin.edu.my (D. Sujan). glycerol which results in the production of composite materials;

0921-3449/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.resconrec.2013.03.002
Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22 15

materials to form new types of composite materials. It also satisfies


the greening requirements by being biodegradable, recyclable and
reusable.

4. Applications of SCB wastes

SCB wastes have been applied in the following instances:

i. Cellulose, lignin, rind, comrind, pith enhance reinforcement in


materials manufactured based on different methods applied;
ii. Mixed with tapioca starch and glycerol to produce composite
materials;
iii. Mixed with gelatin, starch and agar to produce tableware pack-
aging material;
Fig. 1. Sugarcane bagasse (SCB) wastes. iv. SCB ash and sugar cane straw ash can partially replace cement
and act as pozzolanic additive in manufacturing of concrete and
ash block;
whilst a mix of gelatine, starch and agar produces tableware pack- v. SCB ash mixed with Arabic gum and water to produce ceramic
aging materials; SCB ash and cane straw ash has the capability to and refractory products; and
partially replace cement and act as a pozzolanic additive in the vi. Both sugar cane comrind and their mixture with hardwood are
manufacturing of concrete and ash block. This paper attempts to used with phenol formaldehyde resin and wax to manufacture
review the various studies conducted on the properties, applica- composite board.
tion and future potentials of cellulose, lignin, rind, comrind and
pith enhanced reinforcement materials.
5. Multiple utility of SCB with other additives and/or
chemical modifications in composite materials
2. Chemical composition of SCB
Diverse studies have been carried out to optimize the utiliza-
The chemical constituent of SCB makes it an exceptional raw tions of SCB wastes in manufacturing manifold composite materials
material for composite fabrications. The basic composition of SCB that are able to perform well by fulfilling various purposes. SCB
is shown in Fig. 2. wastes hereby play a vital role in replacing or minimizing the usages
of materials that are expensive, non-biodegradable, human syn-
3. Advantageous utilizations of SCB thesized and require high cost for pretreatments, extractions and
modifications. Besides that, SCB is anticipated to further enhance,
SCB wastes are chosen as an ideal raw material in manufac- improve or even introduce new properties on the products through
turing new products because of its low fabricating costs and high appropriate hybrid combinations and/or modifications with differ-
quality green end material. It is ideal due to the fact that it is eas- ent materials, chemicals and processes.
ily obtainable given the extensive sugar cane cultivation making
its supply constant and stable. The associated costs of extraction, 5.1. SCB composite materials with manifold additives
chemical modifications and/or other pre-treatments of SCB in the
transformation process to ready-to-be used materials are poten- Literature on potentials of sugarcane fiber cellulose (SCFC) as
tially reduced as the complex processes are simplified by the mere composite material ingredient revealed mixed results (Jeefferie
usage of SCB. et al., 2011; Draman et al., 2009). SCFC was considered in com-
When appropriate modifications and manufacturing proce- bination with tapioca starch (TS) (Jeefferie et al., 2011) as a green
dures are applied, SCB displays improved mechanical properties composite for manufacturing disposable packaging food container.
such as tensile strength, flexural strength, flexural modulus, hard- Meanwhile, glycerol was utilized as plasticizer which enhances
ness, and impact strength. SCB is also found to be easily treated flexural properties for better flexibility by increasing the ability to
and modified with chemicals besides blending well with other decrease hydrogen bonding in polymer chains and improve fiber

Fig. 2. Chemical composition and sugar yield of sugar cane bagasse and its fractionated components (percent dry matter) (Youn et al., 1983).
16 Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22

surface wetting by TS matrix. It was indicated that addition of SCFC the bagasse were treated with boiling water compared to using it
though increased impact and flexural properties but decreased ten- as received (chopped and dryed) as the treatment reduces gummy
sile strength properties. In addition, the formulation that showed tissue and debris attached on the fiber surface. Treatments with
best performance was demonstrable when the composites were in dodecilbenzene based commercial detergent weakened the fiber.
the combination of 41 wt% TS, 12 wt% SCFC and 47 wt% glycerol. It is The tensile strength was found to be of the same order of magnitude
believed that the composite can also be developed and being exten- of the properties of low density particle boards.
sively applied as disposable bowl and plate, which are microwave Given the finding, the researcher concluded that mechanical
and freezer safe as well as multipurpose container. Further research properties of composite are independent of the cultivar type and
can focus on the experimentations and evaluations of packaging hence SCB can be collected from several mills and being mixed.
boxes which incorporates SCFC. This may reduce the usage and Also, no further processing of bagasse is required except chopping
demand for paper and paper related materials and encourage the when preparing EVA-bagasse composites which will reduce manu-
production of green materials. facturing costs, production time, manpower and resources required
The usage of SCFC with starch, gelatin, and agar was studied if large scale of SCB are to be manufactured to meet industrial
in the production of biodegradable tableware packaging (Draman needs. It is anticipated that with the incorporation and properties
et al., 2009). From thermal analysis, it was observed that mass enhancement of SCB, good quality EVA-composites can be applied
loss occurred at about 100 ◦ C, evidencing that water was released as materials for packaging, foam midsoles of footwear, tubes and
at small amounts; the moisture content for the composites was hose for mass production. More studies should be carried out to
about 50 wt%; and the tensile strength exhibited a good interac- derive various manufacturing methodologies that can reduce other
tion between fiber and filler. It was evident that if the fiber-matrix materials and chemicals usages and optimize performance level.
adhesion could be further promoted and improvised, the composite A research was carried out related to flexural properties of
can give better performance as tableware packaging material. It is untreated pith-reinforced unplasticised poly vinyl chloride (PVC)
anticipated from this research that green biodegradable materials composites compared to that of untreated rind composites in the
can be used extensively for tableware packaging as well as for elec- same matrix with variation of fiber content (Wirawan et al., 2010).
tronic products, glassware and other similar possible applications. It was found that flexural strength of pith/PVC and rind/PVC com-
In fact, the feasibility of SCFC composite to be applied as external posites of any fiber content were lower than that of unfilled PVC.
shells that posses impact absorbing capability for various prod- Rind/PVC composites had higher flexural strength than pith/PVC
ucts replacement for the non-biodegradable human-synthesized at same fiber content where fiber did not enhance the flexural
materials like Styrofoam can be tested. The invention of stronger strength of the PVC.
yet lighter and thinner packaging material can also be realized in The potential applications include electric wires insulator, pipes,
upcoming research. low cost boards and films which resemble the heat-resistant, semi-
rigid and anti-static PVC sheets, plates and panels in current market
5.2. SCB as reinforcement fiber in polymeric matrix if the overall mechanical properties can be improvised again. The
mechanical behaviors of composite that are produced by using SCB
The application of SCB in reinforcing low cost resin compos- as main ingredient while other plausible materials as reinforcing
ites delineated that manufactured bagasse-polyester composites additives should be studied to create new methods of applying SCB
have a homogeneous structure (Monteiro et al., 1998). However, in composite manufacturing. Besides, the properties of PVC com-
the composites were of inferior quality given its high porosity posites by applying SCB from pith, straw, external skin should also
(7.6 ± 1.8%). It was reported that the undesirable high porosity be enlisted for prospective areas of research.
condition can be reduced by increasing the molding pressures Tribological properties of sugarcane fiber/polyester (SCRP) and
and/or mixing temperature (Monteiro et al., 1998). Despite its glass fiber (abrasive)/polyester (GRP) composite (El-Tayeb, 2007)
inferiority, the bagasse-polyester composite showed higher flex- was found to make unidirectional fiber reinforcements more effec-
ural strength at rupture though with poorer mechanical properties tive. SCRP has better wear and friction resistance than GRP. The
compared to other natural fiber composites. The shorter fiber chopped and unidirectional SCRP (C-SCRP) and unidirectional (U-
(5 mm) does not allow high stress to be transferred to reinforce- SCRP), chopped GRP (C-GRP) and chopped strand mat (CSM) from
ment and that contributes to its inferior mechanical properties. GRP (CSM-GRP), evidenced that when load increased, friction
The means and mechanisms that can overcome those inferiori- coefficient decreased. An increase in load would cause the wear
ties are important considerations for advance research. In addition, resistance of C-SCRP, U-SCRP and CSM-GRP to increase while for
systematic methodologies or what is known as “flexible formulae” C-GRP, decreased. Accordingly, the critical fiber lengths are around
which can be developed to improvise the trials and errors method 5 mm (minimum wear rate) and wear rates decreased when fiber
in the attempts of manufacturing new composites or modifying length is 1–5 mm and increased at 10 mm. U-SCRP has lowest
present products. wear resistance when fiber was parallel oriented (P-O) to sliding
However, the possible application of the high porosity SCB com- direction and almost same wear resistance with CSM–GRP when
posite material should also be revealed since porosity may not be a tested in anti-parallel orientation (AP-O). U-SCRP has lowest fric-
restricting factor that affects performance in certain usages. As an tion coefficient when tested in AP-O and highest when tested in
illustration, high porosity may be favorable in medical packaging P-O. Whilst non-abrasive sugarcane fiber (SF) which can deform
as it allows gas sterilization. In fact, the possibility of the composite and bend without cracking under sliding conditions contributed
to have similar properties and be applied as foam-like engineered smooth protective layers that mitigate the wear and promote SF
material would be interesting if explored. and matrix bonding. Patches of discontinuous and fractured lay-
A study on variation of polyethylene-covinyl acetate, EVA, resin ers were noticed for C-GRP as glass fiber are abrasive, brittle and
matrix composite properties as a function of the bagasse cultivar cannot bend well (which prevent thin film from forming), causing
type; and the effect of surface treatments of the chopped bagasse cracking and de-bonding. The study also revealed that C-SCRP, SF,
on mechanical performance were considered by Stael et al. (2001). and polyester matrix formed good bonding. Thus, sugarcane fiber
The study revealed that tensile strength point deformed at peak is a good material to be utilized for increasing wear resistance of
stress and Young Modulus for the composite and this did not vary C-SCRP composites.
greatly from other waste materials. In addition it was exposed that All these suggest that the manufactured composite can be
the bagasse mechanical properties improved tremendously when further improvised and utilized as economic wear resistant
Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22 17

materials/structures such as wear plates for fans, chutes and other recycled PS composite would certainly improve their adaptability,
automobiles or machines moving parts. Thermal properties of the applicability and life span. The recyclability and reusability of the
composite would therefore have significant effects on the durabil- composite should also be examined to understand the possibility
ity of products and would need to be further explored. Attentions of polystyrene that had been recycled for several times to be used
and efforts should be invested in developing manifold plausible again with SCB to produce composite with comparable quality.
patterns and/or layers of orientations, alignments and distribu- The effect of SCB fiber incorporated with Low-density polyeth-
tion of SF fiber inside material in enhancing the strength and wear ylene (LDPE) and 2% concentration sodium hydroxide (NaOH) acid
resistance of the composite while optimizing the composites’ per- surface treatment with both distilled and sea water was considered
formances. by Rassiah and Nagapan (2012). In the same study, biodegradation
Another study examined the abrasive behavior of untreated was also investigated. Based on distilled and sea water swelling
sugar cane fiber reinforced composites in a simplified manner and tests, it was found that the composite with higher SCB content
an empirical model was developed (Mahapatra and Chaturvedi, absorbed more moisture. SCB composite was reported to absorb
2009). This study established that when load increases, abrasive less moisture than those untreated during distilled water swelling
wear (weight loss) increases due to increased temperature, making test, hence proving the enhancement of product’s durability. As
composite surface to degrade. The length of the fiber showed min- for sea water swelling test, SCB composite was found to absorb
imum wear as it cannot be supported by the matrix at lower length more moisture than those untreated as hydrophilic treated SCB by
(poor interface adhesion) whilst higher length fiber anisotropy of virtue of the presence of an abundant hydroxyl groups making the
the composite may increase as random orientation of the fiber interaction with sea water molecules possible. Composites with
increased weight loss. The Taguchi analysis estimated A1 B2 D2 (A- higher natural fiber content lead to higher degradation. 40 wt% SCB
Load (N), B- sliding velocity (cm/s), D- Fiber length (mm)) as showed greatest weight lost (80 days test) whilst treated compo-
the optimum abrasive process parameters. In addition particle sition of 40 wt% bagasse is more degradable than those untreated
swarm optimization (PSO) was also used which showed load equals composites. Finally, it was found that dispersion of integrity and
10.023 N, sliding velocity at 29.300 cm/sand fiber length 7.004 mm break up of samples started at around the 40th day of the test.
as the optimal parameter settings. The neural network predicted The study concluded that biodegradability can be improved by
the optimum fiber size as 8 mm. Given the discrepancies of the blending the non-biodegradable LDPE polymer with biodegradable
results; the best size of fiber length for minimum abrasive wear was SCB. This means that a durable and highly biodegradable plastic bag
estimated to be 7–8 mm. An increase on the length of a fiber causes can be produced and through its usage the environment pollutions
the composite hardness to monotonically decrease, meanwhile caused by burning and dispositional of plastic bag can be invariably
tensile strength increases and later decreases. It was also found that reduced. The utilization of distilled and sea water for SCB treatment
wear resistance is strongly affected by parameters encountered in proves to be feasible compared to manifold chemicals and com-
wear process. This is an innovative research approach as empiri- plicated modification methods given its low cost and availability.
cal model was employed to evaluate the composites. Hence, it is Therefore the composite is suitable to be applied as low cost dis-
highly recommended to conduct further research through mod- posable bags, take-away food containers, surgical gown, bandages,
eling establishments and even computer software simulations to disposable clothing and others to replace those non-biodegradable
optimize the materials’ performance such that it functions at most material like plastic and polystyrene.
outstanding levels. A study on the development and characterization of the chem-
Zizumbo et al. (2011) considered the preparation of composites ical and physical properties of composite material manufactured
with recycled polystyrene (PS) reinforced with residues of sugar- using phenolic resin and cane pulp (Leite et al., 2004), observed
cane natural fibers. The findings were (i) from Thermogravimetric that the density of composite decreased when the cane pulp fiber
analysis (TGA), decomposition of alkalinized fibers (AF) happens at content increased. The weak adhesion between fiber and matrix
about 100 ◦ C (water loss with a maximum peak (dw%/dT)), 320 ◦ C was found to be improved using “mercerization” treatment (fiber
(hemicelluloses decomposition) and 370 ◦ C (cellulose and lignin treated with NaOH solution removes surface impurities). The result
decomposition); (ii) last step of silanized fiber (ASF) decomposi- increased surface tension, wetting ability that lead to better entan-
tion happens at 470 ◦ C (silicon-oxygen bonds giving fiber higher glement. Hence, the higher the cane pulp fiber hydrophilic cellulose
thermal stability); (iii) silanized fibers (32 weight%) heavier than fiber, the more the water absorption. The resistance to traction
alkalinized fibers (12 weight%) as silicon materials produce ther- kept increasing when fiber fractions lie between 20% and 50%,
mal stable substances at high temperatures like SiO2 and SiC; (iv) insufficient loading were noticed for fractions lower than 20% and
PS grafted fibers (ASGF) shows thermal stability increment for excessive interaction between the fibers was noted for those above
decomposition step at 510 ◦ C; (v) physical mixture of polystyrene 50%, decreasing the resistance to traction. Influence of granulome-
and alkalinized fiber (PSAF) had its decomposition occurring at try was not significant for both water absorption and resistance to
370 ◦ C; (vi) alkalinized, silanized and grafted fibers has the low- traction for the composite and 69% fiber fractions. Tensile strength
est humectation-peak (better fiber-matrix interaction) than natural for grain sizes of 80–170 meshes was 36% higher than for grain
fiber and alkalinized fibers; (vii) Young modulus decreased with sizes of 35–80 meshes. Similar trends were noted for 29% fiber frac-
the decreasing of fiber content; (viii) elongation at break and ten- tions with the variation of 8%. This may be contributed by the fiber
sile strength of modified and unmodified fiber are slightly lower length which was below the critical length. Its suitability as mate-
than virgin polystyrene (bagasse fiber has fragile nature while shear rial for tissue papers, newspaper and advertisement flyers thus
stress deformation during thermal processing reduced their sizes); can be seen easily while its potential as heat insulating cushions
and (ix) vinylsilane treatment lead to wetting of fiber, giving bet- to be used on dining table and kitchen appliances are yet to be
ter interfacial adhesion. It can be seen that the level of quality for discovered.
composite tested is still good (maintained at a certain level) and Meanwhile, the examination of composite made from bleached
is suitable to be applied as materials for packaging, household and bagasse pulp (BBP) with surface treatment of polyethylene gly-
electronic appliances, medical instruments, building and construc- col (PEG) was considered by Shawaphun and Manangan (2011).
tion applications (insulation foam, roofing, siding, and more). The examination found that (i) increase of water diffusion rates
Further research should focus on experimentations and evalua- (WDR) for PEG/PLA(poly(lactic acid))-coated and PEG-coated BBP
tions of the quality of composites manufactured using recycled SCB. sheets were higher than uncoated-BBP sheet PEG and PLA, thus pro-
In addition, exploring the ways to further enhance the properties of moting hydrophobicity on cellulose and preventing aggregation of
18 Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22

these whiskers; (ii) WDR of PLA-coated BBP decreased prominently process using extrusion and hydraulic press can be regarded as
as PLA cannot be adsorbed on cellulose whisker; (iii) fiber aggre- appropriate method in preparing SCB composite for its applica-
gates confirmed strong hydrogen bonding interaction among BBP tions where the tensile strength is much more important than
cellulose whisker for uncoated BBP sheets, meanwhile good cel- other mechanical properties and material elongation have to be
lulose dispersion within the matrix (no fiber aggregate) observed restricted.
in coated BBP fibers; (iv) PLA/PEG coated BBP having higher PLA Investigation conducted by Mendes and Cestari (2011) on uti-
covered on cellulose fiber showed better cellulose fibers and the lization of cellulose polarity as vehicle for receiving and retaining
matrix interfacial adhesion than PLA coated BBP; (v) BBP provided ink, thus enabling the feasibility of continuous polymeric matrix
larger nucleus-promoting surface; (vi) when blended with 30 wt% (HDPE) highly filled with sugarcane bagasse fiber (SCB) as an
of PEG, tensile strength of neat PLA decreased prominently while ink-absorbing material found that (i) the ground SCB fiber can
elongation at break became higher; (vii) addition of 20 wt% BBP pass through 20, 40 and100 mesh sieve as they are small enough
in the PLA matrix enhanced the most considerable reduction in the to present good dispersion in polymer composite; (ii) dispersion
tensile modulus and strength than PLA-PEG blend film; (viii) tensile between polymer and filler was fine while shearing occurred dur-
modulus of PLA based composite increased more when reinforced ing process in Haake mixer, lignin can be compatibilizing agent
with 25 wt% of BBP fiber than with 20 wt% of BBP fiber but ten- and SCB particles were completely encapsulated by the HDPE;
sile strength and elongation at break were about the same because (iii) HDPE burnt and left no residue, showing one-step degrada-
for compression molded composites, interactions by hydrogen tion while SCB has 3 steps of weight loss due to moisture loss,
bonds are limited as melted polymer’s viscosity hinders micro fiber burn of hemicellulose and cellulose and lignin degradation; (iv)
rearrangements, causing network primarily based on entangle- SCB can increase thermal stability and cause amount of residue
ments; and (ix) 25 wt% BBP/PLA composites (high PEG content) had to increase (from burn profile); (v) for contact angle test on dis-
improved tensile strength and elongation at break but decrease in tilled water (DW), ethanol (EOH), DW/EOH mixture and ink-jet ink
Young’s Modulus as PEG increased their flexibility. This new pro- (IJI), all composites presented high repellency to DW; (vi) when
cess of BBP/PLA composites production by compression molding SCB content increased, absorption efficiency of the tested liquids
of sheets (uniformly dispersed BBP fibers and PLA) enable the BBP increased; (vii) for 80–20 (cannot retain ink at all) and 50–50 com-
fibers and PLA mixing being carried out entirely in aqueous sus- posites, ink drops did not spread on sheet surface causing blurred,
pension (which are closer to industrial process utilized). Hence, non-graphic and easily smudged quality, while for 30–70 com-
the ease of manufacturing, industrial technologies and processes, posite, ink was completely dried and partially absorbed within
efficiency, feasibility and possible simplifications measures should 1 hour, proving printing quality improved as the cellulose con-
also be contemplated while optimizing the products quality and tent increased (viii) Young modulus decreased when SCB filler
performance level beside saving cost and preventing wastages of content decreased but for 50–50 and 30–70 composites’ Young
energy and human resources. modulus still close to neat HDPE; and (ix) when SCB filler content
Mulinari et al. (2009) carried out studies on composites that increased, tensile stress, tensile strain, break strength and break
were manufactured by having high-density polyethylene, HDPE elongation values decreased. Hence, it is shown that triturated SCB
(matrix) mixed with cellulose (10%) and Cell/ZrO2 ·nH2 O (10%), can enhance the printability, thermal and mechanical properties of
using an extruder and hydraulic press. SCB was pretreated to composites in preparing good quality and low cost printing surface
isolate crude cellulose which then modified with zirconium oxy- and also paper. The reusability and recyclability of the composites
chloride (ZrOCl2 ·8H2 O). It was found that (i) modified fiber should be further studied. Besides that, the hydrophilic properties
has higher crystallinity (53%) than those unmodified (47%); (ii) of SCB fiber actually still posses possibilities that yet to be discov-
pure cellulose decompose at 300 ◦ C (degradation temperature) ered. For instance, the SCB composites might be able to be used
and 380 ◦ C (complete temperature decomposition). Meanwhile, as tissue paper, water absorbing material (dehumidifying mate-
Cell/ZrO2 ·nH2 O decompose at 260 ◦ C and 338 ◦ C (decreased) rial) or as liquid chemical absorbent in case there are spillages
due to presence of oxide particles on the cellulose surface with appropriate modifications on material used and manufactur-
(strong interaction between hydrous zirconium oxide and cel- ing approaches.
lulose fibers); (iii) as shown in Table 1: (a) HDPE has the Vega-Baudrit et al. (2011) investigated on low density com-
highest elongation at break (tensile), followed by Cellulose/HDPE posite polyurethanes foam and dibutyltindilaurate as catalysts
and Cell/ZrO2 ·nH2 O/HDPE (b) HDPE has the highest tensile based on sugar cane molasses reinforced with bagasse fiber
strength followed by Cell/ZrO2 ·nH2 O/HDPE and Cellulose/HDPE that ground (5, 10, 15, 20% w/w) with an average particle size
(c) Cell/ZrO2 ·nH2 O/HDPE has the highest tensile modulus fol- of 60 mesh from the same bio-waste. Cellulose and lignin are
lowed by Cellulose/HDPE and HDPE (due to oxide particles on polar macromolecules consist hydroxyl groups that can interact
fiber); (iv) agglomerations incurred by inefficient fibers dispersion with the polyurethane through hydrogen bonding. Accordingly
inside matrix caused poor matrix-fiber adhesion during mix- molasses has OH groups value of 7.71 meq/g and free acid value
ing (composites were inhomogeneous distribution); (v) ductility of 0.95 meq/g. Polyethylene glycol (PEG)-300 has OH groups value
decreased as agglomeration in modified composites decreased; of 6.45 meq/g and diphenylmethanediisocyanate (MDI) has NCO
and (vi) reinforcement particle area fractions obtained for statis- groups value of 7.50 meq/g. Residual molasses mainly consist of
tical analyses showed 13.4% decrease for Cell/ZrO2 ·nH2 O/HDPE, sucrose, followed by glucose and fructose, showing that hydroxyl
proved the increase of filled regions by reinforcement particles groups existed able to react with the isocyanate to form urethane
had tendencies of non-homogenous distribution. Hence, molding linkage.

Table 1
Details of HDPE, cellulose/HDPE and cell/ZrO2 ·nH2 O/HDPE composites (Mulinari et al., 2009).

Material High density polyethylene (HDPE) Cellulose/HDPE composite Cell/ZrO2 ·nH2 O/HDPE composite

Elongation at break (tensile) (%) 1.96 ± 0.087 1.62 ± 0.097 1.2 ± 0.185
Tensile strength (MPa) 16.7 ± 0.15 14.4 ± 0.58 15.6 ± 1.11
Tensile Modulus (MPa) 850.9 ± 28.2 880.1 ± 63.5 1324.2 ± 211.0
Reinforcement particle area fractions 46.6 ± 7.8 (average) 33.2 ± 5.5 (average)
Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22 19

5.3. Utilizations of sugarcane bagasse ash (SCBA) in cement materials for thermal insulation, gasketing and molten metal hand-
replacement for manufacturing concrete ling in aluminum, gas and furnace industry provided its properties
can be further improvised through continuous investigations.
In the application of SCBA for cement replacement, Pozzolanic reactivity and cementitious behavior of SCBA (con-
Govindarajan and Jayalakshmi (2011a,b) explained on the effect trolled burning) was reported by Goyal et al. (2007) through tests on
of partial replacement of cement with 10% calcined sugarcane blended cement mortars and pastes. It was found that a complete
Bagasse ash (SCBA) on the properties of manufactured cement combustion of SCBA occurred at 800 ◦ C (8 h) while crystallization
pastes. They indicated that compressive strength value for cements of minerals occurred at above 650 ◦ C. The most suitable burning
containing 5%, 10%, 15%, and 20% SCBA increased and were higher condition was identified as 600 ◦ C (5 h). SCBA has low density and
compared to ordinary Portland cement (OPC) which may have been higher surface area which favors the pozzolanic reactivity of amor-
caused by the filler effect and the pozzolanic reaction between phous silica and other minerals as compared to ordinary Portland
Ca(OH)2 from cement hydration and reactive SiO2 from the SCBA. cement (OPC), with ash particles size of 28.9 ␮m. The minerals
Decrease in compressive strength caused by dilution effect was show amorphousness with slight crystallization of SiO2 . In addition,
observed in 15% and 20% SCBA. A diffraction peaks of ettringite, SCBA increased setting time due to water absorption at its surface,
Ca(OH)2 and C–S–H phases noticed in all samples obtained during reduction of Ca(OH)2 , silica gel film form around cement grains
hydration for (X-ray diffraction) XRD pattern of OPC and 10% and mutual coagulation of components. Flow values decreased as
SCBA admixtured cement at 7 days and 28 days. Samples of SCBA, SCBA has higher specific surface area which required more water
indicated that when C–S–H increased (strength improved), peaks to wet the surface. All blended mortars (at 7, 28, and 91 days)
of Ca(OH)2 diminished, showing that pozzolanic reaction occurred had strength activity index (AI) higher than minimum requirement
between Ca(OH)2 and amorphous silica present in SCBA. Scanning (75). Beginning from CS test (3 and 7 days) all blended mortar
electron microscope (SEM) analysis of cement paste without and specimens have higher strength than control due to pozzolanic
with the replacement of 10% SCBA at 7 days and 28 days, showed activity and relative fineness of SCBA. Filler effect was only pre-
needle-like formation of ettringite, C–S–H and crystals of Ca(OH)2 dominant up to 15% ash substitution, if exceeded, CH increased and
were noticed, while they became denser at 28 days. C–S–H hydrates decreases, un-reacted silica in the gel increases.
In another study, Govindarajan and Jayalakshmi (2011a,b) con- Pozzolanic reaction of CH and SiO2 and hydration of SiO2 in alkaline
sidered the characterizing of SCBA obtained which were fired environment increases CS and FS values. Calcium Silicate Hydrate1
at 500 ◦ C, 600 ◦ C, 700 ◦ C, 800 ◦ C, 900 ◦ C, and 1000 ◦ C for 4 h and (C–S–H), C–A–S–H, and peak representing C4 AHx hinder the hydra-
calcined SCBA through XRD, and SEM techniques. The results indi- tion reaction and caused low strength development. XRD showed
cated that phase transformation occurred as great differences in free CH gradually consumed by SiO2 . SC-10 and SC-15 reacted more
XRD pattern was shown between calcined and uncalcined SCBA. than other blends, giving better strength result. SEM of SC-10 and
At 800 ◦ C and 900 ◦ C SCBA, sharp and intense peak appeared on SC-15 showed presence of denser matrix with the progression of
top of amorphous background as amorphous silica recrystallised hydration while coarser structure showed that C–S–H and C–A–S–H
as temperature increased. It was highly crystallized at 1000 ◦ C increased. 91 days specimen’s microstructure were more compact
while minor compound like calcium and iron oxides emitted. SEM and well arranged, and strength decreased when SCBA contents
micrographs of the calcined SCBA samples showed it has prismatic increased as traces of un-reacted particles noticed. Therefore, SCBA-
(mainly of Si and O), spherical (Si, O, other minor compound) and blended mortar as 10–15% substitution of OPC with SCBA should be
fibrous (only C) with small pores on the surface of particles and utilized to make stronger material than control. Hence, high quality
change of color from black to gray and white when temperature masonry and concrete blocks with elevated strength can be man-
increased (carbon content reduced). From these two studies, it is ufactured. It is anticipated future research can reveal the ways to
known that SCBA with high content of silica (quartz form) has incorporating higher amount of SCBA in the composite such that
proven to be a plausible admixture in cement. Calcined SCBA with the negative impacts to the environment can be minimized while
large amount of its unburned carbon removed therefore promote lowering the production cost and increasing the life span of the
the application of SCBA as pozzolans in manufacturing blended buildings.
mortars and cements. Hence, if calcined temperature and the
amount of SCBA used for cement replacement can be optimized, 5.4. Utilizations of sugarcane straw ash (SCSA)
the result composites will definitely bring revolutionary changes
to building material and our environment. Frías et al. (2007) studied on how calcining temperature (800
Aigbodion et al. (2010) explored on potential industrial exploita- and 1000 ◦ C, both controlled condit66 ions) affect pozzolanic acti-
tion of bagasse ash which has been physically and chemically vation of sugar cane straw (SCS) that associated with pozzolanic
characterized. The bagasse ash was mixed thoroughly with Ara- behavior of Portland cements. Results showed that (i) 800 ◦ C SCSA
bic gum and water to produce test samples. The samples showed has low crystallinity, vitreous matter (calcite-main compound,
Grain Fineness Number (GFN) of 85.07 which was identified as fine. quartz and carbon-minor compound) existed; (ii) 1000 ◦ C SCSA
Diffraction peaks that shown through XRD are Quartz, SiO2 (30%): has higher crystallinity and less vitreous matter (alpha cristo-
Cliftonite, C (31%), Moissanite, SiC (19%), and Titanium Oxide, Ti6 O balite); (iii) for both SCSA high pozzolanic activity ashes observed
(18%). A complete mineralogical analysis showed the existence of within first 7 days of their reaction with saturated lime solution
C, O, Si, Ca, Ti, Al, Fe, and Zr. The prismatic particles are mainly (75 ml) in individual double cap polyethylene flasks (100 ml) and
made up of Si and O. The spherical ones consists of Si, O, Ca, Al, maintained in an oven (40 ± 1 ◦ C, 1 day, 7 days, 28 days, and 90
Ti, Zr and small amount of Fe while fibrous ones consists of only C days); (iv) for both ash, non-crystalline compound formed during
and SiC. SiO2 and carbon (finer) have fine structure as for the fir- reaction; (v) decarbonation phenomenon due to the presence of
ing shrinkage value of the bagasse ash was 0.85% (low), which was calcium carbonate (0 day) caused endothermic effect noticed at
indicative of silica and graphite expansion during firing. Bagasse 700 ◦ C; decomposition of hydrated silicates and aluminates dur-
ash can withstand operating temperature of 1600 ◦ C without load. ing pozzolanic activity and formation of CSH gel as main phase
Hence, bagasse should be utilized in production of ceramic and resulted in main interval to calculate these weight losses between
refractory products and facing sand molding during casting. Ability 100 ◦ C and 400 ◦ C; (vi) calcined product at 800 ◦ C produced higher
of bagasse ash products to withstand extreme condition also indi- weight losses due to higher vitreous matter content; and (vii) 800 ◦ C
cate its plausibility and suitability to be used as high temperature SCSA showed higher reactivity (order: 10−2 h−1 ). Thus, SCSA that
20 Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22

calcinied at 800 ◦ C and 1000 ◦ C should be extensively utilized in Table 2


Izod impact strength of thermoset and phenolic composites reinforced with unmo-
blended cements manufactures. Besides that, it has the advan-
dified and FA-modified fibers, and their respective standard deviations (%) (Trindade
tage of being able to be recycled as active additions. Plausibility et al., 2004).
of combining SCSA with other materials such as gypsum plaster,
Sample Impact strength (J/m)
fly ash, silica fume and more in producing concrete that possess
distinct properties such as thermal mass improvement (increase of Thermoset 12.6 ± 1.4
adaptability against fluctuating weather) can be set as one of the Unmodified sugar cane reinforced phenolic composite 40.7 ± 9.7
Modified sugar cane reinforced phenolic composite 24.8 ± 5.0
directions for further explorations.

5.5. Modifications and utilizations of lignin presented in SCB in surface roughness and separated fiber bundles (enhanced inter-
manufacturing composite materials diffusion). Thus, the applicability and effects of different chemicals
like chlorine dioxide in creating quinine should be researched so as
Trindade et al. (2004) examined the chemical modifications that to explore and further refine modification methodologies. Grafting
involved introduction of quinines in lignin polymer by utilizing its mechanism of furfuryl alcohol to quinonoid structures should also
phenolic syringyl and guaiacyl units which then react with furfuryl be understood deeper through studies such that a better utilization
alcohol (FA) to create a coating around the fiber (more compati- of lignin can be achieved. The high content of lignin in SCB thus
ble to phenolic resins for composites preparation). As for phenolic making it an ideal material to be combined with other ingredient
pre-polymer, it was prepared using phenol, formaldehyde (37%), for product modifications and properties enhancement purposes
and potassium hydroxide (1.38:1.00:0.06%). They showed that (i) especially in creating barriers, films and coatings of manifold char-
after oxidation by sodium periodate, red color of fibers showed that acteristics.
ortho-quinones formed, while from UV-visible diffuse reflectance Doherty et al. (2007) reported on purification of organosolv
spectra, p-quinones formed besides guaiacyl and syringylortho- lignin which obtained from bagasse and the lignin physico-
quinones; (ii) oxidized fibers treated with furfuryl alcohol after chemical properties together with its lignin-phenol formaldehyde
Soxhlet extraction showed 13 wt% gain, proving reactivity of FA (PF) resin coatings, and composites. They indicated that (i) from
with quinones formed; (iii) fiber surface became more hygroscopic acetylated lignin (lignin purified by acid precipitation), la1 and
as polar groups introduced attached to lignin; (iv) modified fiber acetylated lignin (lignin purified using cyclohexane/ethanol mix-
has a more lignin (increase of lignin-like polymer formed by chem- ture) analysis la2 , la2 obtained has less than la1 ; (ii) glass transition
ical reaction and/or to partial extraction of hemicelluloses) while temperature, Tg of la2 was sharply defined relative to la1 , showing
unmodified fiber has higher cellulose/hemicellulose ratio and cel- that lignin from la2 were better; (iii) untreated substrate showed
lulose crystallinity index; (v) chemical modification treatment that that the cellulosic surface posses certain hydrophobicity due to the
involved amorphous hemicellulose and crystalline cellulose did not wax coating while lignin films can reduce water absorption more
affect fibers inner part except forming coating on surfaces; (vi) than two-folds than the wax coating (the thicker lignin absorbed
25% of strength and length properties lost after modifications; (vii) least water, with 30 mm most effective); (iv) for lignin-PF resins,
modification of fibers FA changes the thermal response, especially the higher the lignin content, the higher the rate of polymerization
in the lignin range temperature upper to 360 ◦ C; (viii) interfa- reaction enthalpy; (v) corrugated sheet with a thicker lignin-PF
cial fiber-matrix adhesion was enhanced but lowered the impact resin coating can effectively resist burning; (vi) the higher the
strength as shown in Table 2 (due to relatively over strong interfa- bagasse fiber content, the lower the flexural properties, show-
cial fiber-matrix adhesion which can cause fiber degradation); (ix) ing that untreated bagasse fibers laminates has superior flexural
hydroxyl groups reacted with hydroxymethylated phenolic rings properties compared to the caustic treated bagasse fiber and (vii)
and aromatic hydroxymethylated rings of the pre-polymer reacted NaOH treated bagasse fibers showed voids and surface irregular-
with the lignin phenolic rings enhanced inter-diffusion process ities while its peak stress, peak load and strain at peak increased
(better fiber wettability) and formed more chemical bond; and (x) although elastic modulus decreased slightly with higher fiber con-
polar groups in phenolic matrix increased fiber-matrix adhesion, tent. The information recorded in Tables 3 and 4 further assured the

Table 3
Characteristics of lignin-PF resin coatings (Doherty et al., 2007).

Test Film thickness (mm) Water absorption (percent of Surface characteristic Simple fire test (time, s)
actual weight gain) (contact angle,◦ )

Control 1 153 148 71.9 4.6


Control 2 400–2100 143 81.7 6.6
Substrateaa 1,1 370 39.6 36.6 5.9
Substrateaa1,2 400–2100 41.5 – 7.3
Substrateaa 2,1 260 45.5 41.5 6.7
Substrateaa2,2 400–2100 71.8 42.3 >55
a
The first letter denotes that the substrate is made from the same material as the control, while the second letter indicates different film thickness.

Table 4
Flexural properties of bagasse laminates (Doherty et al., 2007).

Flexural properties Bagasse fiber content (untreated) Bagasse fiber content (caustic treated)

30%(v/v) 38%(v/v) 45%(v/v) 30%(v/v) 38%(v/v) 45%(v/v)

Peak flexural stress (MPa) 13.62 (2.82) 12.57 (2.24) 11.80 (2.60) 10.64 (2.90) 11.33 (4.59) 6.19 (2.23)
Deflection at peak (mm) 1.42 (0.25) 1.17 (0.19) 1.22 (0.23) 1.15 (0.21) 1.47 (0.34) 0.98 (0.28)
Strain at peak (%) 0.86 (0.15) 0.72 (0.12) 0.73 (0.14) 0.71 (0.13) 0.88 (0.20) 0.60 (0.17)
Flexural modulus (MPa) 1665 (165) 1871 (128) 1729 (228) 1576 (216) 1342 (349) 1097 (190)
Peak load (N) 25 (5) 23 (4) 21 (4) 20 (5) 20 (8) 11 (4)

Note: The values in parenthesis are the standard deviations.


Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22 21

promising properties of the composite and its lignin coating. Future comrind increased); (vii) pure rind board showed lowest MOR
researches should emphasis on improving the mechanical proper- and MOE values as outer waxy layer of rind caused poor bond-
ties of the bio-composite besides further explorations on potentials ing between rind flakes and there were large internal voids among
of the barrier coating such as being water and fire resistance. It the comrind strand; (viii) thinner and better processed strand pro-
is anticipated that the ideal coating can enable the production of mote bending properties; (ix) internal bond (IB) strength decreased
superior materials for manifold applications like building, trans- with the replacement of rind as bonding between wood and rind
portations, clothes such that the versatility, adaptability, durability strands, and among the rind strand were poor but mean IB values
and safety of materials can be improved fabulously. for rind content level up to 22.5%, still comparable to IB values of
most commercial OSB; (x) rind that replaces part of the small wood
5.6. Silane treatment for unpyrolyzed and pyrolyzed SCB core material (WCM) can balance linear expansion (LE) parallel and
perpendicular values as its waxy layer, non-polarextractives (outer
Bilba and Arsene (2008) examined silane treatment for unpy- surfaces) and typical micro-structure make it inherent waterproof;
rolyzed and pyrolyzed SCB fibers as reinforcement material (xi) rind effectively reduced thickness swelling (TS) value where
incementitious matrix with an alkyltrialkoxysilane, RSi(OR )3 (S1 ) pure rind board posses excellent dimensional stability, (xii) TS
or a dialkyldialkoxysilane, R2 Si(OR )2 (S2 ) and the effect on fiber value of WFM-CRD (Wood face material-Comrind) reduced more
porosity, dimension, morphology and hygroscopic character. It was than panels made with WCM-CDR (Wood core material-Comrind)
found that (i) silane treatment increased fiber external surface in the core layer; (xiii) equilibrium moisture content (EMC) of
area and improved composite properties (better matrix and fiber comrind OSB lower than wood OSB at lower relative humidity
adhesion); (ii) fiber surface became rougher with striations and (RH) levels (adsorption and desorption) as higher wax content
the pyrolyzed fibers (PB) hollow structure disappeared (densifi- of comrind strand hinders moisture from transmitting into the
cation) after 6% silane S1 treatment, while fibers surface texture panel; and (xiv) EMC of comrind OSB higher than wood OSB (RH
seems “granular” after 6% silane S2 treatment (S2 might partly cov- above 80%) as hemicellulose in comrind assist moisture trans-
ered fiber surface and caused surface microfibrils cracking); (iii) mission (higher RH levels). Hence, sugarcane comrind (flakes)
OxCy bonds observed due to linkages between organic surface and which posses high tensile strength and comparable properties
silane proved that silanes were grafted onto surface; (iv) sugar- with wood strands can be mixed with wood flakes to produce
cane bagasse fiber (B) and PB showed lower water absorption after three-layer OSB, which is competitive and comparable with those
treatment (PB less hygroscopic/hydrophilic than B, can improve marketed wood boards in terms of mechanical properties and
fibers and composites aging) and it decreased with increase of production cost. In fact, the mixing ratio of various materials in
silane in treatment solutions; (v) water repellent effect of S2 better the manufactured composites can be manipulated according to
than S1 ; (vi) pyrolysis caused largest pores observed as it reduced manifolds performances requirements to attain the desired prop-
hemicellulose and extractives content of vegetable fibers, hence erties. The combination of sugarcane comrind and other plausible
increasing porosity; (vii) poor matrix deposition on fiber surface materials especially wastes should also be investigated for com-
noticed in PB, meanwhile de-bonding of some fibers from matrix parison and improvement purposes besides studying how different
noticed in B (also pith particles gave better adhesion); and (vii) treatments of comrind can be applied to give OSB various charac-
0.5% of silane (S1 or S2 ) treated B showed reduced setting time teristics.
and increased setting temperature. It was concluded that com-
bination of pyrolysis and silane treatments increased fiber water
resistance by improving its hydrophobicity. This method can how-
ever be tested on composites manufactured using SCB and other 6. Conclusion
materials with a certain amount of cementitious material as rein-
forcement medium. Also, various existing treatment methods for The literature review reveals manifold research that have been
material manufacturing are yet to be tested as different com- carried out on the low cost biodegradable green agriculture waste
binations of modifications and materials may bring unexpected material, The review encapsulates the various usage of SCB in com-
outcomes. posite material using distinctive approaches; highlights some of
the important findings and results; analysis of SCB’s current appli-
5.7. Sugar cane rind and mixed hardwood oriented strand board cations; and future direction and/or trend for further research has
bonded with PF Resin been duly identified.
SCB can act as effective reinforcement fiber in the manufac-
Han et al. (2005) compared sugarcane comrind and wood ture of polymeric composites. It may also be applied and utilized
strands for structural composite manufacturing besides evaluating for composite materials manufacturing and applications in various
physical and mechanical properties of three-layer mixed sugar- forms, such as cellulose fiber, lignin extracted, comrind, pith, sugar
cane comrind and hardwoods oriented strand board (OSB) bonded cane bagasse ash (SCBA), sugar cane straw ash (SCSA) and more.
with phenol formaldehyde (PF) resin. It was found that (i) cutin Additionally, SCB produces good reactions when mixed with other
(hydrophobic waxy layer with slippery surface outside comrind additives and chemicals, which produces materials with improved
layer) affects the bond ability between particle elements and urea- and desired properties and sometimes creating new characteristics.
based resin adhesives; (ii) comrind strands (waxy layer) had the Chemical modifications of SCB wastes are vital and can effec-
highest tensile strength as rind fiber cell walls are thicker than those tively improve the matrix-fiber adhesion in the composites thus
of wood like willow especially at outer surface region; (iii) pure enhancing those desired mechanical properties and functions on
rind OSB showed better alignment distribution as comrind strand the materials manufactured.
has more regular shape and uniform width (easier strand orienta- The studies reviewed in this paper seem to be in support of
tion control); (iv) all boards has regular density gradient through the versatility and adaptability of SCB wastes though limitations
panel thickness (increased when rind in core layer decreased); (v) have been invariably identified as well. Extensive research and fur-
pure wood large flakes boards showed the most prominent den- ther experimentations in this area would be merited to espouse the
sity gradient and lowest for pure rind board; (vi) rind can decrease various other manipulations that can be done with SCB wastes in
differences on both bending strength (MOR) and modulus (MOE) the creation of environment friendly materials in the foreseeable
in parallel and perpendicular directions(also decreased when future.
22 Y.R. Loh et al. / Resources, Conservation and Recycling 75 (2013) 14–22

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