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2007 – 2008

Diesel Sales Reference Manual

Diesel Engines, Components & Maintenance Products


for 6.4L, 6.0L, 7.3L, 6.9L V8, and 4.5L V6
Extend the life of your Ford Diesel Engine
with low-cost, Genuine OE Overhaul Kits!

Use Original Equipment (OE) engine overhaul kits to deliver an affordable


alternative to purchasing a rebuilt or used 6.9/7.3L IDI or 7.3L DIT engine.

DIT Standard Kit Shown

A complete materials information map is included Each comprehensive kit has all the NEW
with each kit to help you begin with confidence, parts you need for your overhaul, including:
knowing that you’ll have all the parts you need.
Pistons & Rings (standard & oversized available)
Low Pressure Oil Pump* Seals & Gaskets
Oil Cooler Glow Plugs*
Main Bearing Seal And Much More
*DIT Kit Only

Competitive Advantages:
100% new genuine OE parts ensure quality
Comprehensive materials map visually identifies
parts, materials, and their applications
OE instruction sheets for specific parts installations
Kit includes oil cooler resulting in higher quality
repair (not typically included in competitor’s kits)

Sell sheet: DSLengohkitsellsheet © 2007 Ford Motor Company


Table of Contents

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 2-3


Key Features and Benefits . . . . . . . . . . . . . . . . . . . . . . 4
Remanufactured Diesel Engines . . . . . . . . . . . . . . . . . . . 5
Applications - V8 . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.4L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.0L DIT F-250/F-550 and Excursion . . . . . . . . . . . . . . . . . . 8-10
6.0L DIT F-650/F-750 . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
6.0L DIT E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
7.3L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . . . . . 16-18
7.3L DIT F-650/F-750 . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
7.3L DIT Excursion . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22
7.3L DIT E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-25
7.3L IDIT F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
7.3L IDI F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
7.3L IDI E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
6.9L IDI F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
6.9L IDI E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32
Applications - V6 . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.5L DIT LCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Component Illustrations . . . . . . . . . . . . . . . . . . . . . 35-82
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-45
Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-69
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-73
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-82
Diesel Engine Core Return Guidelines . . . . . . . . . . . . . . . . 83
Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . 84-97
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . 98-101

© 2007 Ford Motor Company


1
How to Use this Manual

The Diesel Sales Reference Manual delivers:


1) Simplified part number identifcation for selling Ford and Motorcraft remanufactured diesel parts and engine assemblies
2) Key selling features and benefits for the Ford and Motorcraft brands of replacement diesels
3) 100% core credit return policy information
4) Part number cross references and a part number page index

How to use this manual:


This manual answers most questions about replacements for International diesel engines used in Ford Motor Company vehicles.
Properly identifying replacement part numbers begins with identifying the vehicle and engine using one of the following two methods:

Tag Number
Method 1

Finding the Ford service part (assembly) number used to replace an original engine begins with retrieving the production engine ID
number from the calibration label located on the oil reservoir (94-95 MY) or on the left valve cover (96 MY to 2003) for 7.3L engines. The
calibration label is located on the Fuel Injection Control Module (FICM) for 6.0L engines 2003 to 2007, and on the Vertical EGR Cooler
for the 6.4L engine 2008. The production engine ID number or tag number is the large 7-digit number at the top center of the label.
Record the seven digit production engine ID number.

Example: 5G 001 AA
Refer to the Engine ID Number Cross Reference Section (beginning on page 87 of this manual) and locate the production engine part
number. The correct replacement service part number will be listed in the column labeled Ford Service # or MC Part #. All remanufactured
replacement engines, components and parts are grouped in trim levels in this section. In the 5G 001 AA example, if you chose to replace
the complete running engine assembly (6007) you would select Ford Service Part Number F4TZ-6V007-FARM or CALGB-2-RM.

Method 2
This alternate process is also reliable. Begin by retrieving the engine serial number. See next page for engine serial number locations.

Next, make the appropriate selections from the Applications Section (beginning page 6)
Make the following selections:
Select page for engine and model of truck: LCF, F Series, Excursion or E Series
Select engine level of service from the Application column, e.g. engine Short Block (6009), engine Long Block (6006 or 6012),
engine Complete (6007), etc.
Select application and model year from the two appropriate columns, e.g.1996 E-350 California
Verify engine serial number from the Engine Serial Number Breaks column*

© 2007 Ford Motor Company


2
Method 2 (continued)
In the example of a 1996 7.3L E-350 California with engine serial number 301,001, the correct choice of replacement assembly
numbers for a engine-long block (6006) would be F6UZ-6V006-AARM or SLGB-9-RM.

* When verifying 6.0L serial numbers, look at the entire serial number to determine build origin. If the sixth digit is the letter Y, then the
engine was built in Huntsville, AL and the serial number ends in a range of 0-94,580 for 2003 and 137,745-current for engines built
after 2003. If the engine serial number ends within the 6,000,000 series and the sixth digit is the lettter U, then the engine was built
in Indianapolis, IN.
6.9L, 7.3L IDI
& 7.3L IDIT

7.3L DIT

Top Front on Flat Embossed Area Left Rear Oil Cooler Base
6.0L DIT

6.0L DIT

Left Rear Corner Crankcase Injector Drive Module


6.4L DIT

6.4L DIT

Left Rear Corner Crankcase Vertical EGR Cooler

© 2007 Ford Motor Company


3
Key Features and Benefits

This section describes the many advantages of either Ford or Motorcraft remanufactured diesel engines and components. Keep this
manual as a ready reference for dealer parts counter and service advisor personnel to be prepared to answer the most frequently
asked questions about these products.

Why should your customer purchase a genuine Ford Remanufactured Diesel Engine?
Ford and Motorcraft remanufactured diesel engines are the only engines authorized by Ford Motor Company. Ford Motor Company
engineering has rigorously tested and approved each remanufacturing process to insure compliance to Original Equipment standards.
Long term durability testing has proven that Ford and Motorcraft remanufactured engines will provide customers the service and
reliability they demand.

Every remanufactured diesel engine is tested on state of the art equipment to assure the same performance and
durability as when the engine was new.
All 6006 and 6007 trim levels are dynamometer-run and evaluated at normal operating temperatures at a wide level of RPMs
All 6009, and 6012 trim levels are 100% evaluated on computer-controlled testers, which simulate vehicle conditions to
deliver a trouble-free engine
Test results are printed and included with each remanufactured engine shipment

Please consult your nearest Ford or Lincoln/Mercury Parts Department for specific warranty details.

© 2007 Ford Motor Company


4
3L
Remanufactured Diesel Engines
7.
&
0L
6.

7.3L DIT Power Stroke® Diesel 6.0L DIT Power Stroke® Diesel

Genuine Ford/Motorcraft Remanufactured Diesel Engine Benefits


Remanufacturing: All New:
Cylinder bores are diamond plateau honed New Water Pump
to OEM specifications. New Lube Oil Cooler: Not Cleaned or Re-Cored
Cylinder heads are new or remanufactured. 100% Valve Guide Inserts
Remanufactured crankcase: Inspected for cavitation. New Premium Glow Plugs
Crankshaft remanufacturing includes Magnafluxing. New Cover Gaskets
Turbocharger remanufactured to OEM specifications. New Thermostat
Remanufactured injectors tested with OEM equipment. New Coolant Heater
High pressure oil pump remanufactured New Breather
to OEM specifications.
Camshaft remanufacturing assures lift, contour,
finish and size meet OEM specifications.

Every Ford/Motorcraft® remanufactured diesel engine also includes 100% of these new
component parts: pistons, piston rings, sensors, seals, bearings, gaskets, and core plugs.

© 2007 Ford Motor Company


Sell sheet: dsl17pointsss 5
Applications - V8

6.4L DIT
F-250/F-550
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
ENGINE, COMPLETE (NEW)
2008 F-250/F-350 w/ Auto Trans -- 8C3Z-6007-C -- --
2008 F-250/F-350 w/ Manual Trans -- 8C3Z-6007-A -- --
2008 F-450/F-550 w/ Auto Trans -- 8C3Z-6007-D -- --
2008 F-450/F-550 w/ Manual Trans -- 8C3Z-6007-B -- --
ENGINE, LONG BLOCK
2008 F-250/F-550 -- N/A -- --
ENGINE, SHORT BLOCK
2008 F-250/F-550 -- N/A -- --
CONNECTING ROD (w/o Bearings)
2008 F-250/F-550 -- 8C3Z-6200-A -- 47
CRANKSHAFT & BEARINGS
2008 F-250/F-550 -- 8C3Z-6303-A -- 48
CYLINDER HEAD W/ VALVES
2008 F-250/F-550 -- 8C3Z-6049-BB -- 50
FUEL INJECTOR
2008 F-250/F-550 -- 8C3Z-9E527-A CN-5016 54
HIGH PRESSURE FUEL PUMP
2008 F-250/F-550 -- 8C3Z-9A543-A -- 58
TURBOCHARGER
2008 F-250/F-550 (Low Pressure) -- 8C3Z-6K682-A -- 61
2008 F-250/F-550 (High Pressure) -- 8C3Z-6K682-B -- 61
WATER PUMP
2008 F-250/F-550 -- 8C3Z-8501-B PW-482 67

Sensors
SENSOR, CMP CAMSHAFT POSITIONING
2008 F-250/F-550 -- 8C3Z-12K073-A -- 70
SENSOR, CRANKSHAFT POSITION
2008 F-250/F-550 -- 3C3Z-6C315-AA DY-985 70
SENSOR, ENGINE OIL PRESSURE (EOP)
2008 F-250/F-550 -- F81Z-9278-AA SW-5267 71
SENSOR, ENGINE OIL TEMPERATURE (EOT)
2008 F-250/F-550 -- 3C3Z-10884-AA SW-6052 71
SENSOR, EXHAUST BACK PRESSURE (EBP)
2008 F-250/F-550 -- 8C3Z-9J460-A -- 72
SENSOR, FUEL RAIL PRESSURE
2008 F-250/F-550 -- 8C3Z-9G756-A -- 72
SENSOR, MANIFOLD AIR TEMPERATURE (MAT)
2008 F-250/F-550 -- 8C3Z-12A697-B DY-1112 73
SENSOR, WATER TEMPERATURE
2008 F-250/F-550 -- 3C3Z-10884-AA SW-6052 73

© 2007 Ford Motor Company


6
6.4L DIT
F-250/F-550 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
AIR FILTER
2008 F-250/F-550 -- 7C3Z-9601-B FA-1886 74
FUEL FILTER
2008 F-250/F-550 -- 8C3Z-9N184-A FD-4609 76
Oil Filter
2008 F-250/F-550 -- 3C3Z-6731-AA FL-2016 78
GLOW PLUG
2008 F-250/F-550 -- 8C3Z-12A342-A ZD-15 79
GLOW PLUG CONTROL UNIT
2008 F-250/F-550 -- YC3Z-12B533-AA DY-876 79
THERMOSTAT (DUAL)
2008 F-250/F-550 -- 8C3Z-8575-B RT-1192 81
ANTI-GEL & PERFORMANCE IMPROVER
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
CETANE BOOSTER & PERFORMANCE IMPROVER
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


7
Applications - V8

6.0L DIT
F-250/F-550, Excursion
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
2006-2007 * F-250/F-550 (Late Prod.) 6,723,722 & Up or N/A -- --
299,093 & Up **
2006 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6007-DARM -- 37
213,261 to 299,092 **
2006 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6007-CARM -- 37
213,261 to 299,092 **
2005 * F-250/F-550 w/ Auto Trans (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-DARM -- 37
181,448 to 213,260 **
2005 * F-250/F-550 w/ Manual Trans (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-CARM -- 37
181,448 to 213,260 **
2005 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-AARM -- 37
131,587 to 181,447 **
2005 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-BARM -- 37
131,587 to 181,447 **
2005 * Excursion w/ Auto Trans (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-FARM -- 37
181,448 to 213,260 **
2005 * Excursion w/ Auto Trans (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-EARM -- 37
131,587 to 181,447 **
2004 Excursion (Automatic Trans) 6,155,637 to 6,344,942 ** 4C3Z-6007-BARM -- 37
2004 F-250/F-550 (Automatic Trans) 6,155,637 to 6,344,942 ** 4C3Z-6007-BARM -- 37
2004 F-250/F-550 (Manual Trans) 6,155,637 to 6,344,942 ** 4C3Z-6007-AARM -- 37
2003-2004 F-250/F-550, Excursion (Automatic Trans) 6,000,000 to 6,155,636 ** 3C3Z-6007-AARM -- 37
2003-2004 F-250/F-550, Excursion (Manual Trans) 6,000,000 to 6,155,636 ** 3C3Z-6007-BARM -- 37
Engine, Long Block
2006-2007 * F-250/F-550 6,723,722 & Up or N/A -- --
299,093 & Up **
2006 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6006-BARM -- 36
213,261 to 299,092 **
2006 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6006-AARM -- 36
213,261 to 299,092 **
2005 F-250/F-550 w/Auto Trans 6,344,943 to 6,560,520 or 5C3Z-6006-BARM -- 36
131,587 to 213,260 **
2005 F-250/F-550 w/Manual Trans 6,344,943 to 6,560,520 or 5C3Z-6006-AARM -- 36
131,587 to 213,260 **
2005 Excursion w/Auto Trans 6,344,943 to 6,560,520 or 5C3Z-6006-EARM -- 36
131,587 to 213,260 **
2004 Excursion (Automatic Trans) 6,155,637 to 6,344,942 ** 4C3Z-6006-BARM -- 36
2004 F-250/F-550 (Automatic Trans) 6,155,637 to 6,344,942 ** 4C3Z-6006-BARM -- 36
2004 F-250/F-550 (Manual Trans) 6,155,637 to 6,344,942 ** 4C3Z-6006-AARM -- 36
2003-2004 F-250/F-550, Excursion (Automatic Trans) 6,000,000 to 6,155,636 ** 3C3Z-6006-AARM -- 36
2003-2004 F-250/F-550, Excursion (Manual Trans) 6,000,000 to 6,155,636 ** 3C3Z-6006-BARM -- 36

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).

© 2007 Ford Motor Company


8
6.0L DIT
F-250/F-550, Excursion (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Engine, Short Block
2006-2007 * F-250/F-550, Excursion 6,723,722 & Up or 6C3Z-6009-ARM -- 36
299,093 & Up **
2004-2006 * F-250/F-550, Excursion 6,155,637 to 6,723,721 or 5C3Z-6009-AARM -- 36
137,745 to 299,092**
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-6009-AARM -- 36
Connecting Rod
2003-2007 F-250/F-550, Excursion -- 6E7Z-6200-A -- 47
Crankshaft & Bearings
2003-2007 F-250/F-550, Excursion -- 3C3Z-6303-AARM -- 49
Cylinder Head w/ Valves
2006-2007 * F-250/F-550 (Late Prod.) 6,723,722 & Up or 6C3Z-6049-A -- 50
299,093 & Up **
2003-2006 * F-250/F-550, Excursion 6,000,000 to 6,723,721 or 3C3Z-6049-CARM † -- 51
1 to 299,092 **
Fuel Injection Control Module (FICM)
2003-2007 F-250/F-550, Excursion -- 4C3Z-12B599-AARM -- 53
Fuel Injector
2004-2007 F-250/F-550, Excursion 6,155,637 & Up 4C3Z-9E527-AA CN-5015 54
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-9E527-EBRM CN-5014-RM 54
High Pressure Injection Oil Pump
2005-2007 F-250/F-550, Excursion 6,344,943 & Up 5C4Z-9A543-B -- 58
2004 F-250/F-550, Excursion 6,155,637 to 6,344,942 ** 4C3Z-9A543-AARM -- 58
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-9A543-AARM -- 59
Turbocharger
2005-2007 F-250/F-550, Excursion 6,344,943 & Up 5C3Z-6K682-A -- 62
2004-2005 F-250/F-550, Excursion 6,155,637 to 6,344,942 ** 4C3Z-6K682-CBRM -- 62
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-6K682-CBRM -- 62
Water Pump
2004-2007 F-250/F-550, Excursion 6,155,637 & Up 4C3Z-8501-AC PW-491 67
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-8501-A PW-480 68

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).
† To ensure proper cylinder head replacement, refer to cylinder head kit selection chart excerpt of Ford Technical Service Bulletin (TSB) 07-10-4 located on page 102.

© 2007 Ford Motor Company


9
Applications - V8

6.0L DIT
F-250/F-550, Excursion (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks

Sensors
Sensor, Camshaft Positioning (CMP)
2003-2007 F-250/F-550, Excursion -- 8C3Z-12K073-A -- 70
Sensor, Crankshaft Position
2003-2007 F-250/F-550, Excursion -- 3C3Z-6C315-AA DY-985 70
Sensor, Engine Oil Pressure (EOP)
2003-2007 F-250/F-550, Excursion -- F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
2003-2007 F-250/F-550, Excursion -- 3C3Z-10884-AA SW-6052 71
Sensor, Exhaust Back Pressure (EBP)
2005-2007 F-250/F-550, Excursion 6,344,943 & Up 5C3Z-9J460-B -- 72
2003-2004 F-250/F-550, Excursion 6,000,000 to 6,344,942 4C3Z-9J460-A -- 72
Sensor, Injection Control Pressure (ICP)
2003-2007 F-250/F-550, Excursion -- 4C3Z-9F838-AB -- 72
Sensor, Manifold Air Temperature (MAT)
2003-2007 F-250/F-550, Excursion -- 3C3Z-12A697-AA DY-984 73
Sensor, Water Temperature
2003-2007 F-250/F-550, Excursion -- 3C3Z-10884-AA SW-6052 73

Maintenance Items
Filter, Air
2003-2007 F-250/F-550, Excursion -- 4C3Z-9601-AA FA-1778 74
Filter, Fuel
2003-2007 F-250/F-550, Excursion -- 3C3Z-9N184-CA FD-4604 76
Filter, Oil
2003-2007 F-250/F-550, Excursion -- 3C3Z-6731-AA FL-2016 78
Glow Plug
2004-2007 F-250/F-550, Excursion 6,155,637 & Up 4C3Z-12A342-AA ZD-13 79
2003 F-250/F-550, Excursion 6,000,000 to 6,155,636 ** 3C3Z-12A342-AA ZD-12 79
Glow Plug Control Unit
2003-2007 F-250/F-550, Excursion -- YC3Z-12B533-AA DY-876 79
Thermostat
2003-2007 F-250/F-550, Excursion -- 3C3Z-8575-AA RT-1169 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

NOTE:
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).

© 2007 Ford Motor Company


10
6.0L DIT
F-650/F-750
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
2006-2007 F-650/F-750 299,093 & Up N/A -- --
2005-2006 * F-650/F-750 (w/Air Brakes) 187,025 to 299,092 5C4Z-6007-JARM -- 37
2005-2006 * F-650/F-750 (w/Hydraulic Brakes) 187,025 to 299,092 5C4Z-6007-KARM -- 37
2004 F-650/F-750 (w/Air Brakes) 137,745 to 187,024 5C4Z-6007-GRM -- 37
2004 F-650/F-750 (w/Hydraulic Brakes) 137,745 to 187,024 5C4Z-6007-HRM -- 37
2003-2004 F-650/F-750 (w/Air Brakes) 1 to 137,744 4C4Z-6007-ARM -- 37
2003-2004 F-650/F-750 (w/Hydraulic Brakes) 1 to 137,744 4C4Z-6007-ANRM -- 37
Engine, Long Block
2006-2007 F-650/F-750 299,093 & Up N/A -- --
2005-2006 * F-650/F-750 (w/Air Brakes) 187,025 to 299,092 5C4Z-6006-EARM -- 36
2005-2006 * F-650/F-750 (w/Hydraulic Brakes) 187,025 to 299,092 5C4Z-6006-FARM -- 36
2004 F-650/F-750 (w/Air Brakes) 137,745 to 187,024 5C4Z-6006-CRM -- 36
2004 F-650/F-750 (w/Hydraulic Brakes) 137,745 to 187,024 5C4Z-6006-DRM -- 36
2003-2004 F-650/F-750 (w/Air Brakes) 1 to 137,744 4C4Z-6006-BRM -- 36
2003-2004 F-650/F-750 (w/Hydraulic Brakes) 1 to 137,744 4C4Z-6006-CRM -- 36
Engine, Short Block
2006-2007 F-650/F-750 299,093 & Up 7C4Z-6009-AARM -- --
2004-2006 * F-650/F-750 137,745 to 299,092 4C4Z-6009-AARM -- 36
2003-2004 * F-650/F-750 1 to 137,744 3C3Z-6009-AARM -- 36
Connecting Rod
2003-2007 F-650/F-750 -- 6E7Z-6200-A -- 47
Crankshaft & Bearings
2003-2007 F-650/F-750 -- 5C4Z-6303-AARM -- 48
Cylinder Head w/ Valves
2006-2007 F-650/F-750 299,093 & Up 6C3Z-6049-A -- 50
2003-2006 * F-650/F-750 1 to 299,092 3C3Z-6049-CARM † -- 51
Electronic Control Module
2003-2007 F-650/F-750 -- 5C4Z-12A650-AA -- 53
Fuel Injection Control Module (FICM)
2003-2007 F-650/F-750 -- 4C3Z-12B599-AARM -- 53
Fuel Injector
2005-2007 F-650/F-750 112,361 & Up 4C3Z-9E527-AA CN-5015 54
2003-2004 F-650/F-750 prior to 112,360 ** 3C3Z-9E527-EBRM CN-5014-RM 54

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).
† To ensure proper cylinder head replacement, refer to cylinder head kit selection chart excerpt of Ford Technical Service Bulletin (TSB) 07-10-4 located on page 102.

© 2007 Ford Motor Company


11
Applications - V8

6.0L DIT
F-650/F-750 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
High Pressure Injection Oil Pump
2005-2007 F-650/F-750 112,361 & Up 5C4Z-9A543-B -- 58
2003-2004 F-650/F-750 prior to 112,360 ** 3C3Z-9A543-AARM -- 59
Turbocharger
2005-2007 F-650/F-750 112,361 & Up 5C4Z-6K682-BA -- 61
2003-2004 F-650/F-750 prior to 112,360 ** 4C4Z-6K682-ARM -- 62
Water Pump
2003-2007 F-650/F-750 -- 5C4Z-8501-AA PW-450 67

Sensors
Sensor, Camshaft Positioning (CMP)
2003-2007 F-650/F-750 -- 8C3Z-12K073-A -- 70
Sensor, Crankshaft Position
2003-2007 F-650/F-750 -- 3C3Z-6C315-AA DY-985 70
Sensor, Engine Oil Pressure (EOP)
2003-2007 F-650/F-750 -- F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
2003-2007 F-650/F-750 -- 3C3Z-10884-AA SW-6052 71
Sensor, Exhaust Back Pressure (EBP)
2003-2007 F-650/F-750 -- 5C3Z-9J460-B -- 72
Sensor, Injection Control Pressure (ICP)
2003-2007 F-650/F-750 -- 4C3Z-9F838-AB -- 72
Sensor, Manifold Air Temperature (MAT)
2003-2007 F-650/F-750 -- 3C3Z-12A697-AA DY-984 73
Sensor, Water Temperature
2003-2007 F-650/F-750 -- 3C3Z-10884-AA SW-6052 73

NOTE:
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).

© 2007 Ford Motor Company


12
6.0L DIT
F-650/F-750 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
2003-2007 F-650/F-750 -- 4C4Z-9601-AA FA-1753 74
Filter, Fuel
2003-2007 F-650/F-750 -- F81Z-9N184-AA FD-4596 76
Filter, Oil
2003-2007 F-650/F-750 -- 3C3Z-6731-AA FL-2016 78
Glow Plug
2005-2007 F-650/F-750 -- 4C3Z-12A342-AA ZD-13 79
2004 F-650/F-750 (Late Prod.) -- 4C3Z-12A342-AA ZD-13 79
2004 F-650/F-750 (Early Prod.) -- 3C3Z-12A342-AA ZD-12 79
2003 F-650/F-750 -- 3C3Z-12A342-AA ZD-12 79
Glow Plug Relay
2003-2007 F-650/F-750 -- 4C4Z-12B533-AA DY-989 79
Thermostat
2003-2007 F-650/F-750 -- 4C4Z-8575-AA RT-1173 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

NOTE:
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY ) or 299,093 & Up (late 2006 MY).

© 2007 Ford Motor Company


13
Applications - V8

6.0L DIT
E Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
2006-2007 E Series w/ Auto Trans (Late Prod.) 299,093 & Up N/A -- --
2006 * E Series w/ Auto Trans (Early Prod.) 213,261 to 299,092 5C2Z-6007-BARM -- 37
2005 * E Series w/ Auto Trans (Late Prod.) 178,948 to 213,166 5C2Z-6007-BARM -- 37
2005 * E Series w/ Auto Trans (Early Prod.) 149,761 to 178,947 5C2Z-6007-AARM -- 37
2004 E Series w/ Auto Trans prior to 149,760 4C2Z-6007-AARM -- 37
Engine, Long Block
2006-2007 E Series w/ Auto Trans (Late Prod.) 299,093 & Up N/A -- --
2005-2006 * E Series w/ Auto Trans 149,761 to 299,092 5C2Z-6006-AARM -- 36
2004 E Series w/ Auto Trans prior to 149,760 4C2Z-6006-EARM -- 36
Engine, Short Block
2006-2007 E Series w/ Auto Trans (Late Prod.) 299,093 & Up 6C3Z-6009-ARM -- 36
2004-2006 * E Series prior to 299,092 5C3Z-6009-AARM -- 36
Connecting Rod
2004-2007 E Series -- 6E7Z-6200-A -- 47
Crankshaft & Bearings
2004-2007 E Series -- 3C3Z-6303-AARM -- 49
Cylinder Head w/ Valves
2006-2007 E Series 299,093 & Up 6C3Z-6049-A -- 50
2004-2006 * E Series prior to 299,092 3C3Z-6049-CARM † -- 51
Fuel Injection Control Module (FICM)
2004-2007 E Series -- 4C3Z-12B599-AARM -- 53
Fuel Injector
2004-2007 E Series -- 4C3Z-9E527-AA CN-5015 54
High Pressure Injection Oil Pump
2005-2007 E Series 151,889 & Up 5C4Z-9A543-B -- 58
2004 E Series prior to 151,888 4C3Z-9A543-AARM -- 58
Turbocharger
2005-2007 E Series 151,889 & Up 5C3Z-6K682-A -- 62
2004 E Series prior to 151,888 4C3Z-6K682-CBRM -- 62
Water Pump
2004-2007 E Series -- 4C3Z-8501-AC PW-491 67

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
† To ensure proper cylinder head replacement, refer to cylinder head kit selection chart excerpt of Ford Technical Service Bulletin (TSB) 07-10-4 located on page 102.

© 2007 Ford Motor Company


14
6.0L DIT
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Sensors
Sensor, Camshaft Positioning (CMP)
2004-2007 E Series -- 8C3Z-12K073-A -- 70
Sensor, Crankshaft Position
2004-2007 E Series -- 3C3Z-6C315-AA DY-985 70
Sensor, Engine Oil Pressure (EOP)
2004-2007 E Series -- F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
2004-2007 E Series -- 3C3Z-10884-AA SW-6052 71
Sensor, Exhaust Back Pressure (EBP)
2005-2007 E Series 149,761 & Up 5C3Z-9J460-B -- 72
2004 E Series prior to 149,760 4C3Z-9J460-A -- 72
Sensor, Injection Control Pressure (ICP)
2004-2007 E Series -- 4C3Z-9F838-AB -- 72
Sensor, Manifold Air Temperature (MAT)
2004-2007 E Series -- 3C3Z-12A697-AA DY-984 73
Sensor, Water Temperature
2004-2007 E Series -- 3C3Z-10884-AA SW-6052 73

Maintenance Items
Filter, Air
2004-2007 E Series -- 6C2Z-9601-A FA-1804 74
Filter, Fuel
2004-2007 E Series -- 4C2Z-9N184-BA FD-4606 76
Filter, Oil
2004-2007 E Series -- 3C3Z-6731-AA FL-2016 78
Glow Plug
2004-2007 E Series -- 4C3Z-12A342-AA ZD-13 79
Glow Plug Control Unit
2004-2007 E Series -- YC3Z-12B533-AA DY-876 79
Thermostat
2004-2007 E Series -- 3C3Z-8575-AA RT-1169 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


15
Applications - V8

7.3L DIT
F-250/F-550
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1999.5-2002 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 XC3Z-6007-CARM -- 39
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 1,419,348 XC3Z-6007-BARM -- 39
1998.5-1999.5 F-250/F-550 (w/ EBP Valve) 661,974 to 896,812 5C3Z-6V007-BRM LGB-20-RM 39
1998.5-1999.5 F-250/F-550 (w/o EBP Valve) 661,974 to 896,812 5C3Z-6V007-CRM LGB-301-RM 39
1997-1998.5 F-250/F-350 (49 State) 375,549 to 661,973 F7TZ-6V007-BARM CALGB-18-RM 39
1997-1998.5 F-250/F-350 (California) 375,549 to 661,973 F7TZ-6V007-AARM CALGB-17-RM 39
1996 F-250/F-350 (49 State) 201,681 to 375,548 F6TZ-6V007-BARM CALGB-14-RM 39
1996 F-250/F-350 (California) 201,681 to 375,548 F6TZ-6V007-AARM CALGB-12-RM 39
1995 F-250/F-350 (50 State) 35,652 to 201,680 F5TZ-6V007-AARM CALGB-4-RM 39
1994 F-250/F-350 (50 State) 501 to 35,651 F4TZ-6V007-FARM CALGB-2-RM 39
Engine, Long Block
1999.5-2002 F-250/F-550 (50 State) 896,813 to 2,030,402 XC3Z-6006-AARM -- 38
1998.5-1999.5 F-250/F-550 (50 State) 661,974 to 896,812 5C3Z-6V006-CRM SLGB-44-RM 38
1997-1998.5 F-250/F-350 (49 State) 375,549 to 661,973 F7TZ-6V006-BARM SLGB-12-RM 38
1997-1998.5 F-250/F-350 (California) 375,549 to 661,973 F7TZ-6V006-CARM SLGB-14-RM 38
1996 F-250/F-350 (49 State) 201,681 to 375,548 F6TZ-6V006-BARM SLGB-10-RM 38
1996 F-250/F-350 (California) 201,681 to 375,548 F6TZ-6V006-AARM SLGB-8-RM 38
1994-1995 F-250/F-350 (50 State) 501 to 201,680 F4TZ-6V006-BARM SLGB-2-RM 38
Engine, Long Block (ENHANCED-STRIPPED)
1999.5-2002 F-250 / F-550 896,813 to 2,030,402 XC3Z-6V012-BARM LGB-376-RM 38
1998.5-1999.5 F-250 / F-550 661,974 to 896,812 F81Z-6V012-CARM LGB-375-RM 38
1997-1998.5 F-250 / F-550 375,549 to 661,973 F7TZ-6V012-ABRM LGB-374-RM 38
Engine, Long Block (Stripped)
1996 F-250/F-350 201,681 to 375,548 N/A -- --
1994-1995 F-250/F-350 (50 State) 501 to 201,680 F4TZ-6V012-AARM LGB-8-RM 38
Engine, Short Block
1998.5-2002 F-250/F-550 (50 State) 661,974 to 2,030,402 5C3Z-6V009-ARM SHB-152-RM 37
1997-1998.5 F-250/F-350 (50 State) 375,549 to 661,973 F7TZ-6V009-AARM SHB-148-RM 37
1994-1996 F-250/F-350 (50 State) 501 to 375,548 F4TZ-6V009-BARM SHB-5-RM 37
Engine, Overhaul Kit
1994-2002 F-250/F-550 (Standard Piston & Rings) 501 to 2,030,402 2C3Z-6R007-A -- 46
1994-2002 F-250/F-550 (.010 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-B -- 46
1994-2002 F-250/F-550 (.020 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-C -- 46
1994-2002 F-250/F-550 (.030 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-D -- 46
Connecting Rod
2001-2002 F-250/F-550 (Late Style) 1,425,747 to 2,030,402 1C3Z-6200-AARM -- 47
1994-2000 F-250/F-550 (Early Style) 501 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 47
Crankshaft & Bearings
1998-2002 F-250/F-550 576,010 to 2,030,402 3C3Z-6V303-AARM CRK-382-RM 49
1994-1998 F-250/F-350 501 to 576,009 F4TZ-6V303-BARM CRK-10-RM 49
NOTE:
EBP = Exhaust Back Pressure
© 2007 Ford Motor Company
16
7.3L DIT
F-250/F-550 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Cylinder Head w/ Valves
1995.5-2002 F-250/F-550 (10 Bolt Inlet Cover) 174,667 to 2,030,402 F5TZ-6V049-AARM CH-3-RM 51
1994-1995.5 F-250/F-350 (8 Bolt Inlet Cover) 501 to 174,666 F4TZ-6V049-BARM CH-2-RM 51
Fuel Injector
1999.5-2002 F-250/F-550 (50 State) Cylinder 1-7 896,813 to 2,030,402 5C3Z-9VE527-BRM CMR-8-RM 54
1999.5-2002 F-250/F-550 (50 State) Cylinder 8 896,813 to 2,030,402 5C3Z-9VE527-ARM ‡ CMR-7-RM 55
1998-1999.5 F-250/F-550 (50 State) Cylinder 1-7 661,496 to 896,812 F61Z-9VE527-BRM CMR-1-RM 55
1998-1999.5 F-250/F-550 (50 State) Cylinder 8 661,496 to 896,812 F61Z-9VE527-ERM ‡ CMR-2-RM 55
1996-1997 F-250/F-350 (California) Cylinder 1-7 661,496 to 896,812 F61Z-9VE527-BRM CMR-1-RM 55
1996-1997 F-250/F-350 (California) Cylinder 8 661,496 to 896,812 F61Z-9VE527-ERM ‡ CMR-2-RM 55
1994-1997 F-250/F-350 (49 State) Single Stage 501 to 661,495 F4TZ-9VE527-AARM FI-2-RM 55
1994-1995 F-250/F-350 (California) Single Stage 501 to 201,679 F4TZ-9VE527-AARM FI-2-RM 55
High Pressure Injection Oil Pump
1999.5-2002 F-250/F-550 (w/o IPR) 896,813 to 2,030,402 F81Z-9A543-CRM -- 59
1998.5-1999.5 F-250/F-550 (w/o IPR) 661,496 to 896,812 5C3Z-9VA543-BRM HPP-4-RM 59
1996-1998.5 F-250/F-350 (w/o IPR) 187,100 to 661,495 F6TZ-9VA543-ARM HPP-1-RM 60
1994-1996 F-250/F-350 (w/ IPR) 501 to 187,099 F4TZ-9VA543-AARM OP-1-RM 60
Turbocharger
1999.5-2002 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6K682-BARM -- 63
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 999,039 F81Z-6K682-CARM -- 63
1998.5-1999.5 F-250/F-550 (All) 661,974 to 896,812 5C3Z-6V682-ARM TC-3-RM 64
1994-1998.5 F-250/F-350 (All) 501 to 661,973 F4TZ-6VK682-CARM TC-2-RM 64
Turbocharger Pedestal
1999.5-2002 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6N639-CARM -- 65
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 999,039 F81Z-6N639-DARM -- 66
1998.5-1999.5 F-250/F-550 (w/o EBP Valve) 661,974 to 896,812 5C3Z-6V639-BRM PTC-5-RM 66
1998.5-1999.5 F-250/F-550 (w/ EBP Valve) 661,974 to 896,812 5C3Z-6V639-ARM PTC-3-RM 66
1994-1998.5 F-250/F-350 (w/ EBP Valve) 501 to 661,973 F4TZ-6VN639-AARM PTC-2-RM 66
Water Pump (new)
1998.5-2002 F-250/F-550 661,496 to 2,030,402 F81Z-8501-FA PW-455 68
1996-1998.5 F-250/F-350 201,681 to 661,495 2C3Z-8V501-BA PWR-3 68
1994-1996 F-250/F-350 501 to 201,680 1U2Z-8V501-CA PWR-2 69

Sensors
Sensor, Camshaft Positioning (CMP)
1997-2002 F-250/F-550 375,549 to 2,030,402 F7TZ-12K073-B -- 70
1994-1996 F-250/F-350 501 to 375,548 4C4Z-12K073-AB -- 70
SENSOR, engine Oil Pressure (eop)
1994-2002 F-250/F-550 501 to 2,030,402 F81Z-9278-AA SW-5267 71

NOTE: Refer to TSB 00-23-5


‡ Cackle fix injector is only to be used in #8 Cylinder Refer to TSB 00-22-1
EBP = Exhaust Back Pressure
IPR = Injection Pressure Regulator
© 2007 Ford Motor Company
17
Applications - V8

7.3L DIT
F-250/F-550 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Sensors (continued)
Sensor, Engine Oil Temperature (EOT)
1994-2002 F-250/F-550 501 to 2,030,402 F5AF-12A648-AA -- 71
Sensor, Exhaust Back Pressure (EBP)
1994-2002 F-250/F-550 501 to 2,030,402 4C3Z-9J460-A -- 72
Sensor - Injection Control Pressure (ICP)
1999-2002 F-250/F-350 661,974 to 2,030,402 F6TZ-9F838-A -- 72
1994-1998.5 F-250/F-350 501 to 661,973 F4TZ-9F838-A -- 72
Sensor, Water Temperature
1994-2002 F-250/F-550 501 to 2,030,402 4C4Z-10884-AA SW-6079 73

Maintenance Items
Filter, Air
1999.5-2002 F-250/F-550 (50 State) (Built after 12/8/99) -- -- FA-1750 74
1999 F-250/F-550 (50 State) (Built prior to 12/7/99) -- -- FA-1675 74
1994-1998 F-250/F-550 (50 State) -- F5TZ-9601-A FA-1617 75
Kit, Air Induction System (AIS)
1999-2002 F-250/F-550 (50 State) 896,813 to 2,030,402 2U2Z-9K635-AA *** FA-1759 *** 75
AiS Replacement filter
1999-2002 F-250/F-550 (50 State) 896,813 to 2,030,402 2U2Z-9601-BA FA-1757 75
Filter, Fuel
1998.5-2002 F-250/F-550 (50 State) -- F81Z-9N184-AA FD-4596 76
1994-1997 F-250/F-550 (50 State) -- F4TZ-9N184-A FD-4595 76
Filter, Oil
1994-2002 F-250/F-550 (50 State) -- F4TZ-6731-A FL-1995 78
Glow Plug
1994-2002 F-250/F-550 (50 State) -- F4TZ-12A342-BA ZD-11 79
Glow Plug Relay
1997-2002 F-250/F-550 (50 State) -- F81Z-12B533-AC DY-861 80
1994-1996 F-250/F-550 (50 State) -- F7TZ-12B533-CA DY-860 80
Heater, air intake
1999.5-2002 F-250/F-550 (50 State) -- F81Z-9N424-BA 80
Thermostat
1996-2002 F-250/F-550 (50 State) -- F6TZ-8575-BA RT-1197 81
1994-1995 F-250/F-550 (50 State) -- F4TZ-8575-CA RT-1199 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

NOTE:
*** Early 1999 Model year trucks with fender intake systems will need clean air hose (XC3Z-9B659-AA) to complete installation.

© 2007 Ford Motor Company


18
7.3L DIT
F-650/F-750
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
2000-2002 F-650/F-750 1,026,248 to end 1C3Z-6007-HARM -- 39
Engine, Long Block
2000-2002 F-650/F-750 1,026,248 to end 1C3Z-6006-DARM -- 38
Engine, Short Block
2000-2002 F-650/F-750 1,026,248 to end 1C3Z-6009-AARM -- 37
Connecting Rod
2000-2002 F-650/F-750 1,026,248 to end 1C3Z-6200-AARM -- 47
Crankshaft & Bearings
2000-2002 F-650/F-750 1,026,248 to end 3C3Z-6V303-AARM CRK-382-RM 49
Cylinder Head w/ Valves
2000-2002 F-650/F-750 1,026,248 to end F5TZ-6V049-AARM CH-3-RM 51
Fuel Injector
2000-2002 F-650/F-750 1,026,248 to end 5C3Z-9VE527-BRM CMR-8-RM 54
High Pressure Injection Oil Pump
2000-2002 F-650/F-750 1,026,248 to end F81Z-9A543-CRM -- 59
Turbocharger
2000-2002 F-650/F-750 1,026,248 to end YC3Z-6K682-AARM -- 63
Turbocharger Pedestal
2000-2002 F-650/F-750 1,026,248 to end YC3Z-6N639-AARM -- 65
Water Pump
2000-2002 F-650/F-750 1,026,248 to end YC3Z-8501-CA PW-456 68

Sensors
Sensor, Camshaft Positioning (CMP)
2000-2002 F-650/F-750 1,026,248 to end F7TZ-12K073-B -- 70
SENSOR - Engine Oil Pressure (EOP)
2000-2002 F-650/F-750 1,026,248 to end F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
2000-2002 F-650/F-750 1,026,248 to end F5AF-12A648-AA -- 71
Sensor, Exhaust Back Pressure (EBP)
2000-2002 F-650/F-750 1,026,248 to end 4C3Z-9J460-A -- 72
Sensor - Injection Control Pressure (ICP)
2000-2002 F-650/F-750 1,026,248 to end F6TZ-9F838-A -- 72
Sensor, Water Temperature
2000-2002 F-650/F-750 1,026,248 to end 4C4Z-10884-AA SW-6079 73

© 2007 Ford Motor Company


19
Applications - V8

7.3L DIT
F-650/F-750 (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
2000-2002 F-650/F-750 -- F3HZ-9601-DC FA-1758 75
Filter, Fuel
2000-2002 F-650/F-750 -- F81Z-9N184-AA FD-4596 76
Filter, Oil
2000-2002 F-650/F-750 -- F4TZ-6731-A FL-1995 78
Glow Plug
2000-2002 F-650/F-750 -- F4TZ-12A342-BA ZD-11 79
Glow Plug Relay
2000-2002 F-650/F-750 -- F81Z-12B533-AC DY-861 80
Thermostat
2000-2002 F-650/F-750 -- YC3Z-8575-AB RT-1198 82
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

7.3L DIT
Excursion
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
2000-2002 Excursion 896,813 to 2,030,402 XC3Z-6007-CARM -- 39
Engine, Long Block
2000-2002 Excursion 896,813 to 2,030,402 XC3Z-6006-AARM -- 38
Engine, Short Block
2000-2002 Excursion 896,813 to 2,030,402 5C3Z-6V009-ARM  SHB-152-RM 37
Engine, Overhaul Kit
2000-2002 Excursion (Standard Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-A -- 46
2000-2002 Excursion (.010 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-B -- 46
2000-2002 Excursion (.020 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-C -- 46
2000-2002 Excursion (.030 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-D -- 46
Connecting Rod
2001-2002 Excursion (Late Style) 1,425,747 to 2,030,402 1C3Z-6200-AARM -- 47
2000 Excursion (Early Style) 896,812 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 47

© 2007 Ford Motor Company


20
7.3L DIT
Excursion (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Crankshaft & Bearings
2000-2002 Excursion 896,813 to 2,030,402 3C3Z-6V303-AARM CRK-382-RM 49
Cylinder Head w/ Valves
2000-2002 Excursion 896,813 to 2,030,402 F5TZ-6V049-AARM CH-3-RM 51
Fuel Injector
2000-2002 Excursion (50 State) Cylinder 1-7 896,813 to 2,030,402 5C3Z-9VE527-BRM CMR-8-RM 54
2000-2002 Excursion (50 State) Cylinder 8 896,813 to 2,030,402 5C3Z-9VE527-ARM ‡ CMR-7-RM 55
High Pressure Injection Oil Pump
2000-2002 Excursion (w/o IPR) 896,813 to 2,030,402 F81Z-9A543-CRM -- 59
Turbocharger
2000-2002 Excursion (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6K682-BARM -- 63
Turbocharger Pedestal
2000-2002 Excursion (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6N639-CARM -- 65
Water Pump
2000-2002 Excursion 896,813 to 2,030,402 F81Z-8501-FA PW-455 68

Sensors
Sensor, Camshaft Positioning (CMP)
2000-2002 Excursion 896,813 to 2,030,402 F7TZ-12K073-B -- 70
SENSOR, Engine Oil Pressure (EOP)
2000-2002 Excursion 896,813 to 2,030,402 F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
2000-2002 Excursion 896,813 to 2,030,402 F5AF-12A648-AA -- 71
Sensor, Exhaust Back Pressure (EBP)
2000-2002 Excursion 896,813 to 2,030,402 4C3Z-9J460-A -- 72
Sensor, Injection Control Pressure (ICP)
2000-2002 Excursion 896,813 to 2,030,402 F6TZ-9F838-A -- 72
Sensor, Water Temperature
2000-2002 Excursion 896,813 to 2,030,402 4C4Z-10884-AA SW-6079 73

NOTE:
‡ Cackle fix injector is only to be used in #8 Cylinder Refer to TSB 00-22-1
EBP = Exhaust Back Pressure
IPR = Injection Pressure Regulator

© 2007 Ford Motor Company


21
Applications - V8

7.3L DIT
Excursion (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
2000-2002 Excursion -- -- FA-1750 74
Filter, Fuel
2000-2002 Excursion -- F81Z-9N184-AA FD-4596 76
Filter, Oil
2000-2002 Excursion -- F4TZ-6731-A FL-1995 78
Glow Plug
2000-2002 Excursion -- F4TZ-12A342-BA ZD-11 79
Glow Plug Relay
2000-2002 Excursion (California Only) -- YC3Z-12B533-AA DY-876 79
Heater, air intake
1999.5-2002 Excursion -- F81Z-9N424-BA 80
Thermostat
2000-2002 Excursion -- F6TZ-8575-BA RT-1197 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

7.3L DIT
E Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1999.5-2002 E-350/E-450 (50 State) 896,812 to end XC2Z-6007-AARM -- 39
1998.5-1999.5 E-350/E-450 (50 State) 661,974 to 896,811 5C3Z-6V007-ARM LGB-19-RM 39
1997-1998.5 E-350 (50 State) 375,549 to 661,973 F7UZ-6V007-AARM CALGB-16-RM 39
1996 E-350 (49 State) 201,681 to 375,548 F6UZ-6V007-BARM CALGB-15-RM 39
1996 E-350 (California) 201,681 to 375,548 F6UZ-6V007-AARM CALGB-13-RM 39
1995 E-350 (50 State) 35,651 to 201,680 F5UZ-6V007-AARM CALGB-6-RM 39
Engine, Long Block
1999.5-2002 E-350/E-450 896,812 to end XC2Z-6006-AARM -- 38
1998.5-1999.5 E-350/E-450 661,974 to 896,811 5C3Z-6V006-DRM SLGB-45-RM 38
1997-1998.5 E-350 (50 State) 375,549 to 661,973 F7UZ-6V006-AARM SLGB-13-RM 38
1996 E-350 (49 State) 201,681 to 375,548 F6UZ-6V006-BARM SLGB-11-RM 38
1996 E-350 (California) 201,681 to 375,548 F6UZ-6V006-AARM SLGB-9-RM 38
1995 E-350 35,651 to 201,680 F5TZ-6V006-AARM SLGB-3-RM 38

© 2007 Ford Motor Company


22
7.3L DIT
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Engine, Long Block (Stripped)
1995 E-350 35,651 to 201,680 F5UZ-6V012-AARM LGB-11-RM 38
Engine, Short Block
1998.5-2003 E-350/E-450 661,974 to end 5C3Z-6V009-ARM SHB-152-RM 37
1997-1998.5 E-350 375,549 to 661,973 F7TZ-6V009-AARM SHB-148-RM 37
1995-1996 E-350 35,651 to 375,548 F4TZ-6V009-BARM SHB-5-RM 37
Engine, Overhaul Kit
1995-2003 E Series (Standard Piston & Rings) 35,651 to end 2C3Z-6R007-A -- 46
1995-2003 E Series (.010 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-B -- 46
1995-2003 E Series (.020 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-C -- 46
1995-2003 E Series (.030 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-D -- 46
Connecting Rod
2001-2003 E-350/E-450 (Late Style) 1,425,747 to end 1C3Z-6200-AARM -- 47
1995-2000 E-350/E-450 (Early Style) 35,651 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 47
Crankshaft & Bearings
1998-2003 E-350 576,010 to end 3C3Z-6V303-AARM CRK-382-RM 49
1995 up to 98 E-350 35,651 to 576,009 F4TZ-6V303-BARM CRK-10-RM 49
Cylinder Head w/ Valves
1995.5-2003 E-350/E-450 (10 Bolt Inlet Cover) 174,667 to end F5TZ-6V049-AARM CH-3-RM 51
1995-1995.5 E-350 (8 Bolt Inlet Cover) 35,651 to 174,666 F4TZ-6V049-BARM CH-2-RM 51
Fuel Injector
1999.5-2003 E-350/E-450 (50 State) Cylinder 1-7 896,813 to end 5C3Z-9VE527-BRM CMR-8-RM 54
1999.5-2003 E-350/E-450 (50 State) Cylinder 8 896,813 to end 5C3Z-9VE527-ARM ‡ CMR-7-RM 55
1997-1999.5 E-350 (50 State) Cylinder 1-7 661,974 to 896,812 F61Z-9VE527-BRM CMR-1-RM 55
1997-1999.5 E-350 (50 State) Cylinder 8 661,974 to 896,812 F61Z-9VE527-ERM ‡ CMR-2-RM 55
1996 E-350 (California) Cylinder 1-7 661,974 to 896,812 F61Z-9VE527-BRM CMR-1-RM 55
1996 E-350 (California) Cylinder 8 661,474 to 896,812 F61Z-9VE527-ERM ‡ CMR-2-RM 55
1995-1996 E-350 (49 State) Single Stage 35,651 to 661,973 F4TZ-9VE527-AARM FI-2-RM 55
1995 E-350 (California) Single Stage 35,651 to 201,679 F4TZ-9VE527-AARM FI-2-RM 55

NOTE: Refer to TSB 00-23-5


‡ Cackle fix injector is only to be used in #8 Cylinder Refer to TSB 00-22-1

© 2007 Ford Motor Company


23
Applications - V8

7.3L DIT
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
High Pressure Injection Oil Pump
1999.5-2003 E-350/E-450 (w/o IPR) 896,812 to end F81Z-9A543-CRM -- 59
1998.5-1999.5 E-350 (w/o IPR) 201,680 to 896,811 5C3Z-9VA543-BRM HPP-4-RM 59
1996-1998.5 E-350 (w/o IPR) 187,100 to 201,679 F6TZ-9VA543-ARM HPP-1-RM 60
1995-1996 E-350 (w/ IPR) 35,651 to 187,099 F4TZ-9VA543-AARM OP-1-RM 60
Turbocharger
1999.5-2003 E-350/E-450 896,812 to end XC2Z-6K682-AARM -- 63
1998.5-1999.5 E-350 661,974 to 896,811 5C3Z-6V682-BRM TC-4-RM 64
1995-1998.5 E-350 35,651 to 661,973 F4TZ-6VK682-CARM TC-2-RM 64
Turbocharger Pedestal
1999.5-2003 E-350/E-450 (w/ EBP Valve) 896,812 to end F81Z-6N639-CARM -- 65
1999.5 E-350/E-450 (w/o EBP Valve) 896,812 to end F81Z-6N639-DARM -- 66
1998.5-1999.5 E-350 (w/ EBP Valve) 661,974 to 896,811 5C3Z-6V639-ARM PTC-3-RM 66
1995-1998.5 E-350 (w/ EBP Valve) 35,651 to 661,973 F4TZ-6VN639-AARM PTC-2-RM 66
Water Pump
1998.5-2003 E-350/E-450 661,974 to end F81Z-8501-FA PW-455 68
1996-1998.5 E-350 201,681 to 661,974 2C3Z-8V501-BA PWR-3 68
1995-1996 E-350 35,651 to 201,680 1U2Z-8V501-CA PWR-2 69

Sensors
Sensor, Camshaft Positioning (CMP)
1997-2003 E Series 375,549 to 2,030,402 F7TZ-12K073-B -- 70
1995-1996 E Series 35,651 to 375,548 4C4Z-12K073-AB -- 70
Sensor, ENGINE Oil Pressure (EOP)
1995-2003 E Series 35,651 to 2,030,402 F81Z-9278-AA SW-5267 71
Sensor, Engine Oil Temperature (EOT)
1995-2003 E Series 35,651 to 2,030,402 F5AF-12A648-AA -- 71
Sensor, Exhaust Back Pressure (EBP)
1995-2003 E Series 35,651 to 2,030,402 4C3Z-9J460-A -- 72
Sensor, Injection Control Pressure (ICP)
1995-2003 E Series 35,651 to 2,030,402 F6TZ-9F838-A -- 72
Sensor, Water TempERATURE
1995-2003 E Series 35,651 to 2,030,402 4C4Z-10884-AA SW-6079 73

NOTE:
EBP = Exhaust Back Pressure
IPR = Injection Pressure Regulator

© 2007 Ford Motor Company


24
7.3L DIT
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
1995-2003 E Series (requires 2) -- F5UZ-9601-A FA-1618 75
Filter, Fuel
1998.5-2004 E Series -- F81Z-9N184-AA FD-4596 76
1995-1997 E Series -- F4TZ-9N184-A FD-4595 76
Filter, Oil
1995-2003 E Series -- F4TZ-6731-A FL-1995 78
Glow Plug
1995-2003 E Series -- F4TZ-12A342-BA ZD-11 79
Glow Plug Relay
1997-2003 E Series -- F81Z-12B533-AC DY-861 80
1995-1996 E Series -- F7TZ-12B533-CA DY-860 80
Thermostat
1996-2003 E Series -- F6TZ-8575-BA RT-1197 81
1995 E Series -- F4TZ-8575-CA RT-1199 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

7.3L IDIT
F Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V007-EARM CALGB-5-RM 41
1993-1994 F Series (w/ Turbo Repower) Automatic Trans 1,116,331 to end F4TZ-6V007-AARM CALGB-1-RM 41
1993-1994 F Series (w/ Turbo Repower) Manual Trans 1,116,331 to end F4TZ-6V007-DARM CALGB-3-RM 41
Engine, Long Block
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V006-AARM SLGB-1-RM 40
Engine, Long Block (Stripped)
1993-1994 F Series (w/ Turbo) 1,116,331 to end F3TZ-6V012-AARM LGB-229-RM 40

© 2007 Ford Motor Company


25
Applications - V8

7.3L IDIT
F Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Engine, Short Block
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V009-AARM SHB-138-RM 39
Connecting Rod
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V200-AARM PR-1-RM 48
Crankshaft & Bearings
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V303-AARM CRK-378-RM 49
Cylinder Head w/ Valves
1993-1994 F Series (w/ Turbo) 1,116,331 to end F4TZ-6V049-AARM CH-103-RM 51
Fuel Injection Pump
1993-1994 F Series (w/ Turbo & Auto Trans) # 5069 1,116,331 to end F3TZ-9A543-A -- 57
1993-1994 F Series (w/ Turbo & Manual Trans) # 5070 1,116,331 to end F3TZ-9A543-B -- 57
Fuel Injector
1993-1994 F Series (w/ Turbo) Letter Code “G” 1,116,331 to end 2C3Z-9VE527-ARM CMR-3-RM 56
Oil Cooler
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end XU2Z-6VA642-AARM OC-1-RM 60
Turbocharger
1993-1994 F Series (w/ Turbo) Manual Trans 1,116,331 to end F4TZ-6VK682-BARM TC-1-RM 64
Water Pump
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end XU2Z-8501-EA PW-454 69

Maintenance Items
Filter, Air
1993-1994 F Series -- E7TZ-9601-A FA-1057 75
Filter, Fuel
1993-1994 F Series -- F2TZ-9N184-A FD-3375 77
Filter, Oil
1993-1994 F Series -- E3TZ-6731-A FL-784 78
Glow Plug
1993-1994 F Series F2TZ-12A342-A ZD-9 79
Glow Plug Relay
1993-1994 F Series -- F0TZ-12B533-A DY-1023 80
Thermostat
1993-1994 F Series -- E57Z-8575-C RT-1049 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


26
7.3L IDI
F Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V007-CARM CALGB-9-RM 43
1988-1994 F-250/F-350 w/ High Altitude 500,079 to 1,116,330 XU2Z-6V007-DARM CALGB-10-RM 43
Engine, Long Block
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V006-CARM SLGB-6-RM 43
Engine, Long Block (Stripped)
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V012-CARM LGB-17-RM 42
Engine, Short Block
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V009-CARM SHB-8-RM 42
Engine, Overhaul Kit
1988-1994 F-250/F-350 (Standard Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-E -- 46
1988-1994 F-250/F-350 (.030 Oversized Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-F -- 46
Connecting Rod
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V200-BARM PR-5-RM 48
Crankshaft & Bearings
1988-1994 F-250/F-350 500,079 to 1,116,330 F4TZ-6V303-AARM CRK-378-RM 49
Cylinder Head w/ Valves
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V049-DARM CH-12-RM 52
Fuel Injection Pump
1992.5-1994 F-250/F-350 w/Auto Trans (DB2-5013) 185 HP -- F2TZ-9A543-A -- 57
1992.5-1994 F-250/F-350 w/Manual Trans (DB2-5028) 185 HP -- F2TZ-9A543-C -- 57
1990-1992 F-250/F-350 -- N/A -- --
1988-1989 F-250/F-350 (DB2-4812) -- E9TZ-9A543-C -- 57
Fuel Injector
1992.5-1994 F-250/F-350 Letter Code “E” 500,079 to 1,116,330 2C3Z-9VE527-DRM CMR-4-RM 56
1988-1992 F-250/F-350 Letter Code “C & D” 500,079 to 1,116,330 2C3Z-9VE527-ERM CMR-5-RM 56
1988-1992 F-250/F-350 Letter Code “B & BB” 500,079 to 1,116,330 2C3Z-9VE527-FRM CMR-6-RM 56
Oil Cooler
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6VA642-AARM OC-1-RM 60
Water Pump
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-8501-EA PW-454 69

© 2007 Ford Motor Company


27
Applications - V8

7.3L IDI
F Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
1988-1992 F Series -- E7TZ-9601-A FA-1057 75
Filter, Fuel
1988-1992 F Series -- F2TZ-9N184-A FD-3375 77
Filter, Oil
1988-1992 F Series -- E3TZ-6731-A FL-784 78
Glow Plug
1988-1992 F Series F2TZ-12A342-A ZD-9 79
Glow Plug RELAY
1988-1992 F Series -- FOTZ -12B533-A DY-1023 80
Thermostat
1988-1992 F Series -- E5TZ-8575-C RT-1049 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

7.3L IDI
E Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V007-EARM CALGB-11-RM 43
Engine, Long Block
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V006-DARM SLGB-7-RM 43
Engine, Long Block (Stripped)
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V012-DARM LGB-18-RM 42
Engine, Short Block
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V009-CARM SHB-8-RM 42
Engine, Overhaul Kit
1988-1994 E-350 (Standard Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-E -- 46
1988-1994 E-350 (.030 Oversized Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-F -- 46
Connecting Rod
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V200-BARM PR-5-RM 48
Crankshaft & Bearings
1988-1994 E-350 500,079 to 1,116,330 F4TZ-6V303-AARM CRK-378-RM 49

© 2007 Ford Motor Company


28
7.3L IDI
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Cylinder Head w/ Valves
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6V049-DARM CH-12-RM 52
Fuel Injection Pump
1992.5-1994 E-350 (DB2-5028) 185 HP -- F2TZ-9A543-C -- 57
1992.5-1994 E-350 w/Auto Trans (DB2-5013) 185 hp -- F2TZ-9A543-A -- 57
1990-1992 E-350 -- N/A -- --
1988-1989 E-350 (DB2-4812) -- E9TZ-9A543-C -- 57
Fuel Injector
1992.5-1994 E-350 Letter Code “E” 500,079 to 1,116,330 2C3Z-9VE527-DRM CMR-4-RM 56
1988-1992 E-350 Letter Code “C & D” 500,079 to 1,116,330 2C3Z-9VE527-ERM CMR-5-RM 56
1988-1992 E-350 Letter Code “B & BB” 500,079 to 1,116,330 2C3Z-9VE527-FRM CMR-6-RM 56
Oil Cooler
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6VA642-AARM OC-1-RM 60
Water Pump
1988-1994 E-350 500,079 to 1,116,330 XU2Z-8501-EA PW-454 69

Maintenance Items
Filter, Air
1988-1994 E Series -- E7TZ-9601-A FA-1057 75
Filter, Fuel
1988-1994 E Series -- F2TZ-9N184-A FD-3375 76
Filter, Oil
1988-1994 E Series -- E3TZ-6731-A FL-784 78
Glow Plug
1988-1994 E Series -- F2TZ-12A342-A ZD-9 79
Glow Plug Relay
1988-1994 E Series -- FOTZ -12B533-A DY-1023 80
Thermostat
1988-1994 E Series -- E5TZ-8575-C RT-1049 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


29
Applications - V8

6.9L IDI
F Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1983-1987 F-250/F-350 To 500,078 XU2Z-6V007-AARM CALGB-7-RM 43
Engine, Long Block
1983-1987 F-250/F-350 To 500,078 XU2Z-6V006-AARM SLGB-4-RM 43
Engine, Long Block (Stripped)
1983-1987 F-250/F-350 To 500,078 XU2Z-6V012-AARM LGB-12-RM 42
Engine, Short Block
1984-1987 F-250/F-350 To 500,078 XU2Z-6V009-BARM SHB-7-RM 42
1983 F-250/F-350 -- XU2Z-6V009-AARM SHB-6-RM 42
Engine, Overhaul Kit
1983-1987 F-250/F-350 (Standard Piston & Rings) To 500,078 2C3Z-6R007-G -- 46
1983-1987 F-250/F-350 (.030 Oversized Piston & Rings) To 500,078 2C3Z-6R007-H -- 46
Connecting Rod
1983-1987 F-250/F-350 To 500,078 XU2Z-6V200-BARM PR-5-RM 48
Crankshaft & Bearings
1983-1987 F-250/F-350 To 500,078 F4TZ-6V303-AARM CRK-378-RM 49
Cylinder Head w/ Valves
1984-1987 F-250/F-350 To 500,078 XU2Z-6V049-CARM CH-11-RM 52
1983 F-250/F-350 -- XU2Z-6V049-AARM CH-4-RM 52
Fuel Injection Pump
1986-1987 F-250/F-350 (DB2-4746) -- E7TZ-9A543-A -- 57
1983-1985 F-250/F-350 -- N/A -- --
Fuel Injector
1984-1987 F-250/F-350 Letter Code “B & BB” To 500,078 2C3Z-9VE527-FRM CMR-6-RM 56
1983 F-250/F-350 Letter Code “A & AA” -- N/A -- --
Oil Cooler
1983-1987 F-250/F-350 To 500,078 XU2Z-6VA642-AARM OC-1-RM 60
Water Pump
1983-1987 F-250/F-350 To 500,078 XU2Z-8501-EA PW-454 69

© 2007 Ford Motor Company


30
6.9L IDI
F Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Maintenance Items
Filter, Air
1983-1987 F Series -- E7TZ-9601-A FA-1057 75
Filter, Fuel
1983-1987 F Series -- E3TZ-9155-A FD-811 77
Filter, Oil
1983-1987 F Series -- E3TZ-6731-A FL-784 78
Glow Plug
1986-1987 F Series (Bullet Terminal) -- F2TZ-12A342-A ZD-9 79
1983-1986 F Series (Spade Terminal) -- E5TZ-12A342-B ZD-1A 79
Glow Plug RELAY
1983-1987 F Series -- F0TZ-12B533-A DY-1023 80
Thermostat
1983-1987 F Series -- E5TZ-8575-C RT-1049 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-18-A 82
All All (Canada) -- -- PM-18-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-17-A 82
All All (Canada) -- -- PM-17-B 82

6.9L IDI
E Series
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete
1983-1987 E-350 To 500,078 XU2Z-6V007-BARM CALGB-8-RM 43
Engine, Long Block
1984-1987 E-350 To 500,078 XU2Z-6V006-BARM SLGB-5-RM 43
Engine, Long Block (Stripped)
1984-1987 E-350 To 500,078 XU2Z-6V012-BARM LGB-13-RM 42
Engine, Short Block
1984-1987 E-350 To 500,078 XU2Z-6V009-BARM SHB-7-RM 42
1983 E-350 -- XU2Z-6V009-AARM SHB-6-RM 42
Engine, Overhaul Kit
1983-1987 E-350 (Standard Piston & Rings) To 500,078 2C3Z-6R007-G -- 46
1983-1987 E-350 (.030 Oversized Piston & Rings) To 500,078 2C3Z-6R007-H -- 46
Connecting Rod
1983-1987 E-350 To 500,078 XU2Z-6V200-BARM PR-5-RM 48

© 2007 Ford Motor Company


31
Applications - V8

6.9L IDI
E Series (continued)
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components (continued)
Crankshaft & Bearings
1983-1987 E-350 To 500,078 F4TZ-6V303-AARM CRK-378-RM 49
Cylinder Head w/ Valves
1984-1987 E-350 To 500,078 XU2Z-6V049-CARM CH-11-RM 52
1983 E-350 -- XU2Z-6V049-AARM CH-4-RM 52
Fuel Injection Pump
1986-1987 E-350 (DB2-4746) -- E7TZ-9A543-A -- 57
1983-1985 E-350 -- N/A -- --
Fuel Injector
1984-1987 E-350 Letter Code “B & BB” To 500,078 2C3Z-9VE527-FRM CMR-6-RM 56
1983 E-350 Letter Code “A & AA” -- N/A -- --
Oil Cooler
1983-1987 E-350 To 500,078 XU2Z-6VA642-AARM OC-1-RM 60
Water Pump
1983-1987 E-350 To 500,078 XU2Z-8501-EA PW-454 69

Maintenance Items
Filter, Air
1983-1987 E Series -- E7TZ-9601-A FA-1057 75
Filter, Fuel
1983-1987 E Series -- E3TZ-9155-A FD-811 77
Filter, Oil
1983-1987 E Series -- E3TZ-6731-A FL-784 78
Glow Plug
1986-1987 E Series (Bullet Terminal) -- F2TZ-12A342-A ZD-9 79
1983-1986 E Series (Spade Terminal) -- E5TZ-12A342-B ZD-1A 79
Glow Plug Relay
1983-1987 E Series -- F0TZ-12B533-A DY-1023 80
Thermostat
1983-1987 E Series -- E5TZ-8575-C RT-1049 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


32
Applications - V6

4.5L DIT
LCF
Engine Serial
Model Year Application Ford Service # MC Part # Photo
Number Breaks
Diesel Engines & Components
Engine, Complete (NEW)
2007 LCF -- 6E7Z-6007-BA -- --
2006 LCF (Late Prod.) 299,093 & Up 6E7Z-6007-CA -- --
2006 LCF (Early Prod.) Up to 299,092 6E7Z-6007-AA -- --
Engine, Long Block
2006-2007 LCF -- N/A -- --
Engine, Short Block
2006-2007 LCF -- N/A -- --
Connecting Rod
2006-2007 LCF -- 6E7Z-6200-A -- 47
Crankshaft & Bearings
2006-2007 LCF -- 6E7Z-6303-BA -- 48
Cylinder Head w/ Valves
2006-2007 LCF 299,093 & Up 6E7Z-6049-CA -- 50
2006 LCF (Early Prod.) Up to 299,092 6E7Z-6049-BA -- 50
Fuel Injector
2006-2007 LCF -- 4C3Z-9E527-AA CN-5015 54
High Pressure Injection Oil Pump
2006-2007 LCF -- 6E7Z-9A543-AA -- 58
Turbocharger
2006-2007 LCF -- 6E7Z-6K682-AA -- 61
Water Pump
2006-2007 LCF -- 4C3Z-8501-AC PW-491 67

Maintenance Items
Filter, Air
2006-2007 LCF -- 6E7Z-9601-AA FA-1779 74
Filter, Fuel
2006-2007 LCF -- 6E7Z-9155-BB FG-1095 76
Filter, Oil
2006-2007 LCF -- 6E7Z-6731-D FL-2029 78
Glow Plug
2006-2007 LCF -- 4C3Z-12A342-AA ZD-13 79
Glow Plug Relay
2006-2007 LCF -- 4C4Z-12B533-AA DY-989 79
Thermostat
2006-2007 LCF -- 6E7Z-8575-A RT-1183 81
Anti-Gel & Performance Improver
All All (US) -- -- PM-23-A 82
All All (Canada) -- -- PM-23-B 82
Cetane Booster & Performance Improver
All All (US) -- -- PM-22-A 82
All All (Canada) -- -- PM-22-B 82

© 2007 Ford Motor Company


33
The right parts for your Power Stroke® Diesel

Use Original Equipment Motorcraft Maintenance Parts


Motorcraft® parts are the preferred choice of Ford Motor Company. They are designed specifically
for your Ford Power Stroke Diesel vehicle and have undergone extensive laboratory and on-the-road
testing to ensure maximum performance and efficiency.

© 2007 Ford Motor Company


34 Sell sheet: directdslmaintprodss
Component Illustrations: Table of Contents

Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-45
6.0L DIT Ford . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
7.3L DIT Ford/Motorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . 37-39
7.3L IDIT Motorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-41
7.3L DIT Complete Repower . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.9L/7.3L IDI Motorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43
6.0L, 7.3L & 6.9L Bill of Materials Matrix . . . . . . . . . . . . . . . . . . . 44-45
Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
IDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . 47-69
Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-48
Crankshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49
Cylinder Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-52
Electronic Control Module (ECM) . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fuel Injection Control Module (FICM) . . . . . . . . . . . . . . . . . . . . . . . 53
Fuel Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-56
Fuel Injection Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
High Pressure Injection Oil Pumps / Fuel Pumps . . . . . . . . . . . . . . . 58-60
Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Turbochargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-64
Turbocharger Pedestals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-66
Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-69
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-73
Camshaft Position Sensor (CMP) . . . . . . . . . . . . . . . . . . . . . . . . . 70
Crankshaft Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Engine Oil Pressure Sensor (EOP) . . . . . . . . . . . . . . . . . . . . . . . . 71
Engine Oil Temperature Sensor (EOT) . . . . . . . . . . . . . . . . . . . . . . . 71
Exhaust Back Pressure Sensor (EBP) . . . . . . . . . . . . . . . . . . . . . . . 72
Fuel Rail Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Injection Control Pressure Sensor (ICP) . . . . . . . . . . . . . . . . . . . . . . 72
Manifold Air Temperature Sensor (MAT) . . . . . . . . . . . . . . . . . . . . . . 73
Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-82
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75
Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-77
Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Glow Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Glow Plug Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79-80
Heater, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

© 2007 Ford Motor Company


35
Component Illustrations: Engines

6009 Short Block 6006 Long Block


6.0L DIT 6.0L DIT
Model Years 2003-2006 Model Years 2003-2005

F-250 through F-750 F-250 through F-550 F-650 / F-750


and Excursion and Excursion

6009 Bill of Materials 6006 - Includes 6009 Bill of Materials


Camshaft Cylinder Head Assembly
Camshaft Bearings Engine Heater
Connecting Rods Front Cover
Crankshaft Front Seal
Cylinder Block Glow Plugs
Lifters Head Covers
Main/Rod Bearings High Pressure Oil Pump and Regulator
Piston Cooling Tubes Injection Pressure Regulator Valve
Pistons/Rings Injectors (Electronic)
Timing Components Oil Cooler Assembly
Oil Pan and Pick-up Tube
FORD SERVICE # Oil Pump Assembly
3C3Z-6009-AARM Push Rods
4C4Z-6009-AARM Rear Cover
Rear Seal
5C3Z-6009-AARM
Rocker Arm Carrier
6C3Z-6009-ARM Sensor - CMP Camshaft Positioning
7C4Z-6009-AARM Sensor - Crankshaft Position
Sensor - EBP Exhaust Back Pressure
Sensor - Engine Oil Pressure
Sensor - EOT Engine Oil Temperature
Sensor - ICP Injection Control Pressure
Sensor - Water Temperature
Valves
Vibration Damper
Water Pump Assembly

FORD SERVICE # FORD SERVICE #


3C3Z-6006-AARM 5C3Z-6006-AARM
3C3Z-6006-BARM 5C3Z-6006-BARM
4C4Z-6006-BRM 5C3Z-6006-EARM
4C4Z-6006-CRM 5C4Z-6006-CRM
4C3Z-6006-AARM 5C4Z-6006-DRM
4C3Z-6006-BARM 5C4Z-6006-EARM
4C2Z-6006-EARM 5C4Z-6006-FARM
5C2Z-6006-AARM

© 2007 Ford Motor Company


36
6007 Complete 6009 Short Block
6.0L DIT 7.3L DIT
Model Years 2003-2005 Model Years 1994-2003

F-250 through F-550 F-650 / F-750 F Series and Excursion


and Excursion

6007 - Includes 6006 Bill of Materials 6009 Bill of Materials


CDR Valve/Breather Cam Bearings
EGR Cooler Camshaft
EGR Valve Connecting Rods
EVRT Control Valve Crankcase Dowel Pin Kit
Exhaust Manifolds Crankshaft
Fuel Filter Assembly Cylinder Block
Fuel Filter Bracket Lifters
Fuel Lift Pump Main/Rod Bearings
Fuel Lines Piston Cooling Tubes
Intake Manifold Pistons/Rings
Oil Filter and Base Rear Seal *
Sensor-Manifold Air Temperature Timing Components
Turbo Air Inlet
Turbo Piping * Shipped loose on 6009
Turbocharger Assembly with Base
Water Outlet and Thermostat FORD SERVICE # MC PART #
F4TZ-6V009-BARM SHB-5-RM
FORD SERVICE # FORD SERVICE # F7TZ-6V009-AARM SHB-148-RM
3C3Z-6007-AARM 5C3Z-6007-BARM 5C3Z-6V009-ARM SHB-152-RM
3C3Z-6007-BARM 5C3Z-6007-CARM 1C3Z-6009-AARM –
4C2Z-6007-AARM 5C3Z-6007-DARM
4C3Z-6007-AARM 5C3Z-6007-EARM
4C3Z-6007-BARM 5C3Z-6007-FARM
4C4Z-6007-ARM 5C4Z-6007-GRM
4C4Z-6007-ANRM 5C4Z-6007-HRM
5C2Z-6007-AARM 5C4Z-6007-JARM
5C2Z-6007-BARM 5C4Z-6007-KARM
5C3Z-6007-AARM

© 2007 Ford Motor Company


37
Component Illustrations: Engines

6012 Long Block 6012 Long Block 6006 Long Block


(Stripped) (Enhanced) 7.3L DIT
7.3L DIT 7.3L DIT Model Years 1994-2003
Model Years 1994-1995 Model Years 1997-2003

F-250 through F-550 F-650 / F-750


F-250 / F-350 F-250 / F-350 Econoline and Excursion
and E-350
6006 - Includes Enhanced 6012 Bill of Materials
6012 - Includes 6009 Bill of Materials
Glow Plugs
Cylinder Head Assembly ** Head Cover Gaskets
Front Cover Head Covers
Front Seal High Pressure Oil Pump and Regulator
Oil Cooler Assembly Injectors (Electronic)
Oil Pump Assembly Sensor - CMP Camshaft Positioning
Push Rods Sensor - EBP Exhaust Back Pressure
Rear Cover Sensor - EOT Engine Oil Temperature
Rocker Arms Sensor - ICP Injection Control Pressure
Valves Vibration Damper

** Updated 10 bolt intake style cylinder heads

FORD SERVICE # MC PART #


F4TZ-6V012-AARM LGB-8-RM
FORD SERVICE # MC PART # FORD SERVICE # MC PART #
F5UZ-6V012-AARM LGB-11-RM
F4TZ-6V006-BARM SLGB-2-RM F7TZ-6V006-CARM SLGB-14-RM
F5TZ-6V006-AARM SLGB-3-RM F7UZ-6V006-AARM SLGB-13-RM
Enhanced 6012 - Includes 6012 Bill of Materials F6TZ-6V006-AARM SLGB-8-RM 5C3Z-6V006-CRM SLGB-44-RM
Intake Manifold F6TZ-6V006-BARM SLGB-10-RM 5C3Z-6V006-DRM SLGB-45-RM
Oil Filter F6UZ-6V006-AARM SLGB-9-RM XC2Z-6006-AARM –
Oil Pan F6UZ-6V006-BARM SLGB-11-RM XC3Z-6006-AARM –
Valve Cover F7TZ-6V006-BARM SLGB-12-RM 1C3Z-6006-DARM –
Valve Cover Gaskets

FORD SERVICE # MC PART #


XC3Z-6V012-BARM LGB-376-RM
F81Z-6V012-CARM LGB-375-RM
F7TZ-6V012-ABRM LGB-374-RM

© 2007 Ford Motor Company


38
6007 Complete 6009 Short Block
7.3L DIT 7.3L IDIT
Model Years 1994-2003 Model Years 1993-1994

F-250 through F-550, F-650 / F-750 F Series with turbo


Econoline and Excursion

6007 - Includes 6006 Bill of Materials 6009 Bill of Materials


Adapter, Exhaust Inlet Cam Bearings
Engine Heater Camshaft
Exhaust Manifolds Left and Right Connecting Rods *
Fuel Filter Assembly Crankshaft
Fuel Lift Pump *** Cylinder Block
Sensor, Water Temperature Lifters
Tube, Exhaust Left and Right Main/Rod Bearings
Turbocharger Assembly with Pedestal Piston Cooling Tubes
Water Outlet and Thermostat Pistons/Rings*
Water Pump Assembly Timing Components

*** Included on F-650/F-750 and all F-250/F-350 prior to 98.5MY * Turbo unique

FORD SERVICE # MC PART # FORD SERVICE # MC PART # FORD SERVICE # MC PART #


F4TZ-6V007-FARM CALGB-2-RM 5C3Z-6V007-ARM LGB-19-RM F4TZ-6V009-AARM SHB-138-RM
F5TZ-6V007-AARM CALGB-4-RM 5C3Z-6V007-BRM LGB-20-RM
F5UZ-6V007-AARM CALGB-6-RM 5C3Z-6V007-CRM LGB-301-RM
F6TZ-6V007-AARM CALGB-12-RM XC2Z-6007-AARM –
F6TZ-6V007-BARM CALGB-14-RM XC3Z-6007-BARM –
F6UZ-6V007-AARM CALGB-13-RM XC3Z-6007-CARM –
F6UZ-6V007-BARM CALGB-15-RM 1C3Z-6007-HARM –
F7TZ-6V007-AARM CALGB-17-RM
F7TZ-6V007-BARM CALGB-18-RM
F7UZ-6V007-AARM CALGB-16-RM

© 2007 Ford Motor Company


39
Component Illustrations: Engines

6012 Long Block (Stripped) 6006 Long Block


7.3L IDIT 7.3L IDIT
Model Years 1993-1994 Model Years 1993-1994

F Series with turbo F Series with turbo

6012 - Includes 6009 Bill of Materials 6006 - Includes 6012 Bill of Materials
Cylinder Head Assembly * Head Covers
Front Cover Injectors *
Front Seal Oil Filter
Oil Cooler Assembly * Oil Pan
Oil Pump Assembly Vibration Damper
Pick-up Tube
Push Rods * Turbo unique
Rear Cover
Rear Seal FORD SERVICE # MC PART #
Rocker Arms F4TZ-6V006-AARM SLGB-1-RM
Valves

* Turbo unique

FORD SERVICE # MC PART #


F3TZ-6V012-AARM LGB-229-RM

© 2007 Ford Motor Company


40
6007 Complete 6007 Complete Repower
7.3L IDIT 7.3L IDIT
Model Years 1993-1994 Model Years 1993-1994

F Series with turbo F Series with turbo Repower

6007 - Includes 6006 Bill of Materials 6007 - Includes 6007 Complete Bill of Materials
Block Heater Accessory Bracket Glow Plugs
CDR Valve Air Cleaner Assembly * Head Covers *
Exhaust Manifolds Alternator Bracket Injectors
Fuel Filter Assembly Block Heater Intake Manifold
Fuel Filter Bracket Cam Bearings Lifters
Fuel Injection Pump * Camshaft Main/Rod Bearings
Fuel Lines CDR Valve Oil Cooler Assembly *
Glow Plugs Connecting Rods * Oil Filter
Intake Manifold Crankshaft Oil Pan & Pick-up Tube
Turbocharger Assembly * Crossover Exhaust Pipe * Oil Pump Assembly
Water Outlet and Thermostat Cylinder Block Piston Cooling Tubes
Water Pump Assembly Cylinder Head Assembly Pistons/Rings *
Exhaust Manifolds Push Rods
* Turbo unique Exhaust Valves * Rear Cover
Front Cover Rear Seal
FORD SERVICE # MC PART # Front Seal Rocker Arms
F4TZ-6V007-EARM CALGB-5-RM Fuel Filter Assembly Timing Components
Fuel Filter Bracket Turbocharger Assembly
Fuel Injection Pump * Vibration Damper & Drive Pulley *
Fuel Lift Pump Water Outlet and Thermostat
Fuel Lines Water Pump Assembly
Glow Plug Controller Wiring Harness *

* Turbo unique

FORD SERVICE # MC PART #


F4TZ-6V007-AARM CALGB-1-RM
F4TZ-6V007-DARM CALGB-3-RM

© 2007 Ford Motor Company


41
Component Illustrations: Engines

6009 Short Block 6012 Long Block (Stripped)


6.9L & 7.3L IDI 6.9L & 7.3L IDI
Model Years 1983-1994 Model Years 1983-1994

E-350 and F-250/F-350 E-350 and F-250/F-350

6009 Bill of Materials 6012 - Includes 6009 Bill of Materials


Cam Bearings Cylinder Head Assembly
Camshaft Front Cover
Connecting Rods Front Seal
Crankshaft Oil Cooler Assembly *
Cylinder Block Oil Pump Assembly
Lifters Push Rods
Main/Rod Bearings Rear Cover
Piston Cooling Tubes Rear Seal
Pistons/Rings Rocker Arms
Timing Components Valves

* Shipped loose on 6012

6.9L IDI
6.9L IDI FORD SERVICE # MC PART #
FORD SERVICE # MC PART # XU2Z-6V012-AARM LGB-12-RM
XU2Z-6V009-AARM SHB-6-RM XU2Z-6V012-BARM LGB-13-RM
XU2Z-6V009-BARM SHB-7-RM
7.3L IDI
7.3L IDI FORD SERVICE # MC PART #
FORD SERVICE # MC PART # XU2Z-6V012-CARM LGB-17-RM
XU2Z-6V009-CARM SHB-8-RM XU2Z-6V012-DARM LGB-18-RM

© 2007 Ford Motor Company


42
6006 Long Block 6007 Complete
6.9L & 7.3L IDI 6.9L & 7.3L IDI
Model Years 1983-1994 Model Years 1983-1994

E-350 and F-250/F-350 E-350 and F-250/F-350

6006 - Includes 6012 Bill of Materials 6007 - Includes 6006 Bill of Materials
Head Covers Block Heater
Injectors CDR Valve
Oil Filter Exhaust Manifolds
Oil Pan and Pick-up Tube Fuel Filter Assembly
Vibration Damper Fuel Filter Bracket
Fuel Injection Pump
Fuel Lift Pump
6.9L IDI Fuel Lines
FORD SERVICE # MC PART # Glow Plugs
XU2Z-6V006-AARM SLGB-4-RM Intake Manifold
XU2Z-6V006-BARM SLGB-5-RM Water Outlet and Thermostat
Water Pump Assembly
7.3L IDI
FORD SERVICE # MC PART #
6.9L IDI
XU2Z-6V006-CARM SLGB-6-RM
XU2Z-6V006-DARM SLGB-7-RM FORD SERVICE # MC PART #
XU2Z-6V007-AARM CALGB-7-RM
XU2Z-6V007-BARM CALGB-8-RM

7.3L IDI
FORD SERVICE # MC PART #
XU2Z-6V007-CARM CALGB-9-RM
XU2Z-6V007-DARM CALGB-10-RM
XU2Z-6V007-EARM CALGB-11-RM

© 2007 Ford Motor Company


43
Component Illustrations: Engines

6.0L DIT 7.3L DIT


Bill of Materials Bill of Materials
Trim Level Bill of Materials 6009 6006 6007 Trim Level Bill of Materials 6009 6012 Enhanced 6006 6007
6012
Camshaft Cam Bearings
Camshaft Bearings Camshaft
Connecting Rods Connecting Rods
Crankshaft Crankcase Dowel Pin Kit
Short
Cylinder Block Crankshaft
Block Short
Lifters Cylinder Block
(6009) Block
Main/Rod Bearings Lifters
(6009)
Piston Cooling Tubes Main/Rod Bearings
Pistons/Rings Piston Cooling Tubes
Timing Components Pistons/Rings
Cylinder Head Assembly Rear Seal *
Engine Heater Timing Components
Front Cover Cylinder Head Assembly **
Front Seal Front Cover
Glow Plugs Front Seal
Head Covers Long
Oil Cooler Assembly
High Pressure Oil Pump and Regulator Block
Oil Pump Assembly
Injection Pressure Regulator Valve Stripped
Push Rods
(6012)
Injectors (Electronic) Rear Cover
Oil Cooler Assembly Rocker Arms
Oil Pan and Pick-up Tube Valves
Oil Pump Assembly Intake Manifold
Long
Push Rods Oil Filter
Block Enhanced
Rear Cover Oil Pan
(6006) 6012
Rear Seal Valve Cover Gaskets
Rocker Arm Carrier Valve Covers
Sensor - CMP Camshaft Positioning Glow Plugs
Sensor - Crankshaft Position Head Cover Gaskets
Sensor - EBP Exhaust Back Pressure Head Covers
Sensor - Engine Oil Pressure High Pressure Oil Pump and Regulator
Sensor - EOT Engine Oil Temperature Injectors (Electronic)
Sensor - ICP Injection Control Pressure Intake Manifold
Long
Sensor - Water Temperature Block Oil Filter
Valves (6006) Oil Pan and Pick-up Tube
Vibration Damper Sensor - CMP Camshaft Positioning
Water Pump Assembly Sensor - EBP Exhaust Back Pressure
CDR Valve/Breather Sensor - EOT Engine Oil Temperature
EGR Cooler Sensor - ICP Injection Control Pressure
EGR Valve Vibration Damper
EVRT Control Valve Adapter, Exhaust Inlet
Exhaust Manifolds Engine Block Heater
Fuel Filter Assembly CDR Valve
Fuel Filter Bracket Exhaust Manifolds-Left and Right
Complete Fuel Lift Pump Fuel Filter Assembly
Complete
(6007) Fuel Lines Running Fuel Lift Pump ***
Intake Manifold (6007) Sensor Water Temp
Oil Filter and Base Tube, Exhaust Left and Right
Sensor Manifold Air Temperature Turbocharger Assembly with Pedestal
Turbo Air Inlet Water Outlet and Thermostat
Turbo Piping Water Pump Assembly
Turbocharger Assembly with Base
Water Outlet and Thermostat * Shipped loose on 6009
** Updated 10 bolt intake style cylinder heads
*** Included on F-650/F-750 and all F-250/F-350 prior to 98.5MY

© 2007 Ford Motor Company


44
7.3L IDIT 6.9L & 7.3L IDI
Bill of Materials Bill of Materials
Trim Level Bill of Materials 6009 6012 6006 6007 Trim Level Bill of Materials 6009 6012 6006 6007
Cam Bearings Cam Bearings
Camshaft Camshaft
Connecting Rods * Connecting Rods
Crankshaft Crankshaft
Short Short
Cylinder Block Cylinder Block
Block Block
Lifters Lifters
(6009) (6009)
Main/Rod Bearings Main/Rod Bearings
Piston Cooling Tubes Piston Cooling Tubes
Pistons/Rings* Pistons/Rings
Timing Components Timing Components
Cylinder Head Assembly * Cylinder Head Assembly
Front Cover Front Cover
Front Seal Front Seal
Oil Cooler Assembly * Long Oil Cooler Assembly *
Long
Oil Pump Assembly Block Oil Pump Assembly
Block
Pick-up Tube Stripped Push Rods
Stripped
Push Rods (6012) Rear Cover
(6012)
Rear Cover Rear Seal
Rear Seal Rocker Arms
Rocker Arms Valves
Valves Head Covers
Head Covers Long Injectors
Long Injectors * Block Oil Filter
Block Oil Filter (6006) Oil Pan and Pick-up Tube
(6006) Oil Pan Vibration Damper
Vibration Damper Block Heater
Block Heater CDR Valve
CDR Valve Exhaust Manifolds
Exhaust Manifolds Fuel Filter Assembly
Fuel Filter Assembly Fuel Filter Bracket
Fuel Filter Bracket Complete Fuel Injection Pump
Complete Fuel Injection Pump * (6007) Fuel Lift Pump
(6007) Fuel Lines Fuel Lines
Glow Plugs Glow Plugs
Intake Manifold Intake Manifold
Turbocharger Assembly * Water Outlet and Thermostat
Water Outlet and Thermostat Water Pump Assembly
Water Pump Assembly
* Shipped loose on 6012
* Turbo unique

7.3L IDIT Complete Repower


Bill of Materials
See page 41

© 2007 Ford Motor Company


45
Component Illustrations: Engine Overhaul Kits

BOM: Pistons
Piston rings
All gaskets, seals and o-rings
All injector gaskets, seals, and o-rings BOM: Pistons
Oil cooler Piston rings
Gerotor gears All gaskets, seals and o-rings
Rod bearing set Oil cooler
Main bearing set Rod bearing set
Glow plugs Main bearing set
Instruction sheets and part identification guide Instruction sheets and part identification guide
and more and more
7.3L DIT FORD 7.3L/6.9L IDI FORD
Ford Service: 2C3Z-6R007-A Ford Service: 2C3Z-6R007-E
SIZE: Standard Piston & Rings - 7.3L DIT SIZE: Standard Piston & Rings - 7.3L IDI
APPLICATION: F-250/F-350 1994-2002 APPLICATION: F-250/F-350, 1988-94
Excursion 2000-2002 E-350 1988-94

Ford Service: 2C3Z-6R007-B Ford Service: 2C3Z-6R007-F


SIZE: .010 Oversized Piston & Rings - 7.3L DIT SIZE: .030 Oversized Piston & Rings - 7.3L IDI
APPLICATION: F-250/F-350 1994-2002 APPLICATION: F-250/F-350, 1988-94
Excursion 2000-2002 E-350 1988-94

Ford Service: 2C3Z-6R007-C Ford Service: 2C3Z-6R007-G


SIZE: .020 Oversized Piston & Rings - 7.3L DIT SIZE: Standard Piston & Rings - 6.9L IDI
APPLICATION: F-250/F-350 1994-2002 APPLICATION: F-250/F-350 1983-87
Excursion 2000-2002 E-350 1983-87

Ford Service: 2C3Z-6R007-D Ford Service: 2C3Z-6R007-H


SIZE: .030 Oversized Piston & Rings - 7.3L DIT SIZE: .030 Oversized Piston & Rings - 6.9L IDI
APPLICATION: F-250/F-350 1994-2002 APPLICATION: F-250/F-350 1983-87
Excursion 2000-2002 E-350 1983-87

© 2007 Ford Motor Company


46
Component Illustrations: Engine Components

Connecting Rods

6.4L DIT FORD 7.3L DIT FORD


Ford Service: 8C7Z-6200-A Ford Service: 1C3Z-6200-AARM
APPLICATION: F-250/F-550 2008 APPLICATION: E Series 2001-2004
BOM: Connecting Rod Assembly F-650/F-750 2000-2003
F Series 2001-2002
Excursion
BOM: Connecting Rod Assembly

6.0L/4.5L DIT FORD


Ford Service: 6E7Z-6200-A
APPLICATION: F-250/F-750, Excursion & E Series
2003-current 7.3L DIT MC
LCF 2006
Ford Service: F4TZ-6V200-CARM
BOM: Connecting Rod Assembly
Motorcraft: PR-4-RM
(2) Bolt
(1) Bearing, Rod Std APPLICATION: E Series 1995-2000
F Series 1994-2000
CAST ID: 1834675C1
Excursion 2000
NOTE: Replaces 3C3Z-6200-AARM
BOM: Connecting Rod Assembly
CAST ID: 1812003C2

© 2007 Ford Motor Company


47
Component Illustrations: Engine Components

Connecting Rods Crankshafts

7.3L IDIT MC 6.4L DIT FORD


Ford Service: F4TZ-6V200-AARM Ford Service: 8C3Z-6303-A
Motorcraft: PR-1-RM APPLICATION: F-250/F-550 2008
APPLICATION: F-250/F-350 1993-1994 BOM: Crankshaft
BOM: Connecting Rod Assembly Main Bearings
Rear Seal
CAST ID: 1816619C1

6.9L/7.3L IDI MC 4.5L DIT FORD


Ford Service: XU2Z-6V200-BARM Ford Service: 6E7Z-6303-BA
Motorcraft: PR-5-RM APPLICATION: LCF 2006
APPLICATION: E & F Series 1983-1994
BOM: Connecting Rod Assembly
CAST ID: 1805615C1

Illustration Not Available

6.0L DIT (Heavy Duty) FORD


Ford Service: 5C4Z-6303-AARM
APPLICATION: F-650/F-750 &
Excursion 2003-2007
E Series 2004-2007
BOM: Crankshaft
(4) Bearing, Upper
(5) Bearing, Lower
(1) Bearing, Thrust Instruction Sheet

© 2007 Ford Motor Company


48
Crankshafts

6.0L DIT (Light Duty) FORD 7.3L DIT (Early Style) MC


Ford Service: 3C3Z-6303-AARM Ford Service: F4TZ-6V303-BARM
APPLICATION: F-250/F-550 & Motorcraft: CRK-10-RM
Excursion 2003-2007 APPLICATION: F Series 1994-1998
E Series 2004-2007 E Series 1995-1998
BOM: Crankshaft BOM: Crankshaft
(4) Bearing, Upper Main Bearings
(5) Bearing, Lower Rear Seal
(1) Bearing, Thrust Instruction Sheet

7.3L DIT (Late Style) MC 6.9L/7.3L IDI & 7.3L IDIT MC


Ford Service: 3C3Z-6V303-AARM Ford Service: F4TZ-6V303-AARM
Motorcraft: CRK-382-RM Motorcraft: CRK-378-RM
APPLICATION: F Series 1998-2002 APPLICATION: E & F Series 1983-1994
E Series 1998-2003
BOM: Crankshaft
Excursion 2000-2002
Main Bearings
BOM: Crankshaft Rear Seal
Main Bearings
Rear Seal

© 2007 Ford Motor Company


49
Component Illustrations: Engine Components

Cylinder Heads

Illustration Not Available

4.5L DIT FORD


Ford Service: 6E7Z-6049-BA
APPLICATION: LCF 2006
CAST ID: 1844172C3 *
Cylinder Head Assembly
Identification Location Gasket, Cylinder Head
Bolts, Cylinder Head
Pins, Dowel-Stepped
Tube Assembly, Case To Head
Kit, Rocker Arm Carrier
Clamp Assembly, Injector Hold Down
Bolts, M8 x 25HF
NOTE: Replaces 6E7Z-6V049-AA
* Original Production Cast ID Number

6.4L DIT FORD


Ford Service: 8C3Z-6049-BB
APPLICATION: F-250/F-550 2008
CAST ID: 1832135C2

6.0L DIT FORD


Ford Service: 6C3Z-6049-A
APPLICATION: F-250/F-750 2006-2007
E Series 2006-2007
4.5L DIT FORD
BOM: Cylinder Head Assembly
Ford Service: 6E7Z-6049-CA Bushing Dowel Bolt
APPLICATION: LCF 2006-2007 Cylinder Head
Exhaust Valves
CAST ID: 1850354C1 Head Casting
BOM: Cylinder Head Assembly Kit Intake Valves
Head Gasket & Bolts Valve Retainers Gasket
Tube Assembly, Case To Head Valve Seals
Valve Springs
CAST ID: 1855613C1

© 2007 Ford Motor Company


50
Cylinder Heads (continued)

6.0L DIT FORD 7.3L DIT MC


Ford Service: 3C3Z-6049-CARM † Ford Service: F4TZ-6V049-BARM
APPLICATION: F-250/F-750 2003-2005 Motorcraft: CH-2-RM
Excursion 2003-2005
E Series 2004-2005 APPLICATION: F-250/F-350 1994-1995.5
E-350 1995-1995.5
BOM: Cylinder Head Assembly
Bushing Dowel Bolt BOM: Cylinder Head Assembly
Cylinder Head Exhaust Valves
Exhaust Valves Head Casting
Head Casting Intake Valves
Intake Valves Injector Sleeves
Valve Retainers Gasket Valve Retainers
Valve Seals Valve Seals
Valve Springs Valve Springs
CAST ID: 1843080C2 CAST ID: 1818303C2
NOTE: Replaces 3C3Z-6049-AARM, 3C3Z-6049-AA, NOTE: 8-Bolt Inlet Cover
3C3Z-6049-BA, & 6C3Z-6049-C.
† To ensure proper cylinder head replacement,
refer to cylinder head kit selection chart
excerpt of Ford Technical Service Bulletin
(TSB) 07-10-4 located on page 102.

7.3L IDI Turbo MC


Ford Service: F4TZ-6V049-AARM
7.3L DIT MC Motorcraft: CH-103-RM
Ford Service: F5TZ-6V049-AARM
APPLICATION: F Series 1993-1994
Motorcraft: CH-3-RM
BOM: Cylinder Head Assembly
APPLICATION: F Series & Excursion 1995.5-2002 Exhaust Valves
E Series 1995.5-2003 Head Casting
F-650/F-750 2000-2002 Intake Valves
BOM: Cylinder Head Assembly Valve Retainers
Exhaust Valves Valve Seals
Head Casting Valve Springs
Intake Valves CAST ID: 1809030C3
Injector Sleeves
NOTE: 7.3L IDI and IDIT have
Valve Retainers
identical casting numbers
Valve Seals
Valve Springs
CAST ID: 1825113C1
NOTE: 10-Bolt Inlet Cover
© 2007 Ford Motor Company
51
Component Illustrations: Engine Components

Cylinder Heads (continued)

7.3L IDI MC 6.9L IDI MC


Ford Service: XU2Z-6V049-DARM Ford Service: XU2Z-6V049-AARM
Motorcraft: CH-12-RM Motorcraft: CH-4-RM
APPLICATION: F-250/F-350 & E-350 1988-1994 APPLICATION: F-250/F-350 & E-350 1983
BOM: Cylinder Head Assembly BOM: Cylinder Head Assembly
Head Casting Exhaust Valves
Exhaust Valves Head Casting
Intake Valves Intake Valves
Valve Retainers Valve Retainers
Valve Seals Valve Seals
Valve Springs Valve Springs
CAST ID: 1809030C3 CAST ID: 1805288C1
NOTE: 7.3L IDI and IDIT have
identical casting numbers

6.9L IDI MC
Ford Service: XU2Z-6V049-CARM
Motorcraft: CH-11-RM
APPLICATION: F-250/F-350 & E-350 1984-1987
BOM: Cylinder Head Assembly
Exhaust Valves
Head Casting
Intake Valves
Valve Retainers
Valve Seals
Valve Springs
CAST ID: 1805855C1

© 2007 Ford Motor Company


52
Electronic Control Fuel Injection
Modules Control Modules

ECM FICM

Identification Location Identification Location

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 5C4Z-12A650-AA Ford Service: 4C3Z-12B599-AARM
APPLICATION: F-650/F-750 2003-2007 APPLICATION: F-250/F-750 & Excursion 2003-2007
BOM: ECM E Series 2003-2007
CAST ID: 1839053C# BOM: Fuel Injection Control Module (FICM)
(4) Bushing, Vib Isolator
NOTE: Replaces # 4C4Z-12A650-AA (8) Grommet, Vib Isolator
CAST ID: 1845117C2, 1837127C#
NOTE: Replaces # 3C3Z-12B599-AARM

© 2007 Ford Motor Company


53
Component Illustrations: Engine Components

DI Fuel Injectors

6.0L DIT MC
Ford Service: 3C3Z-9E527-EBRM
7.3L DIT Identification Location
Motorcraft: CN-5014-RM
The orginal injector part number and letter code
APPLICATION: F-250/F-750 2003-2004
can be found etched on top of the injector solenoid.
BOM: Fuel Injector
Fuel Injector Assembly
Look for 2003 identifier numbers on connector side
of injector:
– 1845879C91
– 1843481C94
– 1843481C95

6.4L DIT MC NOTE: Replaces # 3C3Z-9E527-ABRM,


Ford Service: 8C3Z-9E527-A 3C3Z-9E527-AE, & 3C3Z-9E527-EARM
Motorcraft: CN-5016
APPLICATION: F-250/F-550 2008

7.3L DIT MC
Ford Service: 5C3Z-9VE527-BRM
4.5L/6.0L DIT MC
Motorcraft: CMR-8-RM
Ford Service: 4C3Z-9E527-AA
APPLICATION: F-250/F-550 1999.5-2003
Motorcraft: CN-5015 F-650/F-750 2000-2002
APPLICATION: F-250/F-750 2004-2007 Excursion 2000-2002
E Series 2004-2008 E-Series 1999.5-2003
LCF 2006-2007 BOM: Fuel Injector
Excursion 2004-2005 Fuel Injector Assembly
BOM: Fuel Injector (1) Steel Split Ring
Fuel Injector Assembly (1) Large Square Back-up Ring
(1) Large Thick O-Ring
Look for 2004 identifier numbers on connector side (1) Smaller Middle O-Ring
of injector: (1) Small Lower O-Ring
– 1844751C2 (1) Small Copper Washer
Directions
CAST ID: 5010149R91, 1831551C1 or 183141489C1
NOTE: Letter Code AD. Replaces F81Z-9E527-CRM

© 2007 Ford Motor Company


54
DI Fuel Injectors (continued)

7.3L DIT MC 7.3L DIT MC


Ford Service: 5C3Z-9VE527-ARM Ford Service: F61Z-9VE527-BRM
Motorcraft: CMR-7-RM Motorcraft: CMR-1-RM
APPLICATION: F-250/F-550 1999.5-2002 APPLICATION: F-250/F-350 1998-1999.5
F-650/F-750 2000-2002 E-350 1997-1999.5
Excursion 2000-2002
E-Series 1999.5-2003 BOM: Fuel Injector
Fuel Injector Assembly
BOM: Fuel Injector (1) Steel Split Ring
Fuel Injector Assembly (1) Large Square Back-up Ring
(1) Steel Split Ring (1) Large Thick O-Ring
(1) Large Square Back-up Ring
(1) Large Thick O-Ring (1) Smaller Middle O-Ring
(1) Smaller Middle O-Ring (1) Small Lower O-Ring
(1) Small Lower O-Ring (1) Small Copper Washer
(1) Small Copper Washer Directions
Directions CAST ID: 1822803C1 or 1825125C1
CAST ID: 5010148R91, 1833639C1 or 1833640C1 NOTE: Letter Code AB
NOTE: Letter Code AE, Cackle Fix used
only in #8 cylinder, TSB 00-22-1
Replaces XC3Z-9E527-AARM

7.3L DIT MC
7.3L DIT MC
Ford Service: F4TZ-9VE527-AARM
Ford Service: F61Z-9VE527-ERM
Motorcraft: FI-2-RM
Motorcraft: CMR-2-RM
APPLICATION: F-250/F-350 1994-1997
APPLICATION: F-250/F-350 1998-1999.5 E-350 1995-1996
E-350/E-450 1997-1999.5
BOM: Fuel Injector
BOM: Fuel Injector Fuel Injector Assembly
Fuel Injector Assembly (1) Steel Split Ring
(1) Steel Split Ring (1) Large Square Back-up Ring
(1) Large Square Back-up Ring
(1) Large Thick O-Ring (1) Large Thick O-Ring
(1) Smaller Middle O-Ring (1) Smaller Middle O-Ring
(1) Small Lower O-Ring (1) Small Lower O-Ring
(1) Small Copper Washer (1) Small Copper Washer
Directions Directions
CAST ID: 1833641C1 CAST ID: 1816187C3 or 1821836C2
NOTE: Cackle Fix used only in #8 cylinder TSB 00-23-5 NOTE: Letter Code AA

© 2007 Ford Motor Company


55
Component Illustrations: Engine Components

IDI Fuel Injectors


Letter Code

IDENTIFICATION LOCATION
Note: To identify the correct injector for your engine application, use the letter code
stamped on the side of the injector (see illustration).

7.3L IDIT MC 6.9L / 7.3L IDI MC


Ford Service: 2C3Z-9VE527-ARM Ford Service: 2C3Z-9VE527-FRM
Motorcraft: CMR-3-RM Motorcraft: CMR-6-RM
LETTER CODE: G LETTER CODE: B & BB
APPLICATION: E & F Series 1993-1994 APPLICATION: E & F Series 1988-1992
BOM: Fuel Injector Assembly BOM: Fuel Injector Assembly

7.3L IDI MC 7.3L IDI MC


Ford Service: 2C3Z-9VE527-DRM Ford Service: 2C3Z-9VE527-ERM
Motorcraft: CMR-4-RM Motorcraft: CMR-5-RM
LETTER CODE: E LETTER CODE: C & D
APPLICATION: E & F Series 1992.5 APPLICATION: E & F Series 1998-1992
BOM: Fuel Injector Assembly BOM: Fuel Injector Assembly

© 2007 Ford Motor Company


56
Fuel Injection Pumps

IDENTIFICATION
LOCATION

7.3L/6.9L IDI FORD 7.3L/6.9L IDI FORD


Ford Service: F3TZ-9A543-A Ford Service: F2TZ-9A543-C
APPLICATION: F-250/F-350 w/Turbo 1993-1994 APPLICATION: F-250/F-350 1992.5-1994
BOM: Pump E-350 1992.5-1994

CAST ID: DB2-5069 BOM: Pump


CAST ID: DB2-5028
Ford Service: F3TZ-9A543-B
APPLICATION: F-250/F-350 w/Turbo 1993-1994 Ford Service: E9TZ-9A543-C

BOM: Pump APPLICATION: F-250/F-350 1988-89


E-350 1988-89
CAST ID: DB2-5070
BOM: Pump
CAST ID: DB2-4812
Ford Service: F2TZ-9A543-A
APPLICATION: F-250/F-350 1992.5-1994
E-350 1992.5-1994 Ford Service: E7TZ-9A543-A

BOM: Pump APPLICATION: F-250/F-350 1986-87


E-350 1986-87
CAST ID: DB2-5013
BOM: Pump
CAST ID: DB2-4746

© 2007 Ford Motor Company


57
Component Illustrations: Engine Components

High Pressure Injection Oil Pumps / Fuel Pumps

6.0L DIT FORD


IDENTIFICATION Ford Service: 5C4Z-9A543-B
LOCATION APPLICATION: F-250/F-550 2005-2007
F-650/F-750 2005
E-Series 2005-Current
BOM: Pump
Pump Assembly
Seal O-Ring
CAST ID: 5858R
NOTE: Replaces # 5C4Z-9A543-A

6.4L DIT FORD


Ford Service: 8C3Z-9A543-A
APPLICATION: F-250/F-550 2008
BOM: Pump
Pump Assembly
Seal O-Ring 6.0L DIT FORD
Ford Service: 4C3Z-9A543-AARM
APPLICATION: F-250/F-550 2004
E Series 2004
BOM: Pump
Pump Assembly
Seal #018
Seal #207
Seal O-Ring
CAST ID: 1057842H

4.5L DIT FORD


Ford Service: 6E7Z-9A543-AA
APPLICATION: LCF 2006
BOM: Pump
Pump Assembly
Seal O-Ring

© 2007 Ford Motor Company


58
High Pressure Injection Oil Pumps / Fuel Pumps
(continued)

6.0L DIT FORD 7.3L DIT MC


Ford Service: 3C3Z-9A543-AARM Ford Service: 5C3Z-9VA543-BRM
APPLICATION: F-250/F-550 2003-2004 Motorcraft: HPP-4-RM
F-650/F-750 2003-2004 APPLICATION: E-350 1998.5-1999.5
BOM: Pump F-250/F-550 1998.5-1999.5
Pump Assembly BOM: Pump
Seal #018 Flange
Seal #207 Gasket
Seal O-Ring
NOTE: Replaces F81Z-9A543-BRM
CAST ID: 828C9#

7.3L DIT FORD


Ford Service: F81Z-9A543-CRM
APPLICATION: E-350 1995.5-2003
F-250/F-550 1995.5-2002
F-650/F-750 2000-2002
Excursion 2000-2002
BOM: Pump
Flange
Gasket

© 2007 Ford Motor Company


59
Component Illustrations: Engine Components

High Pressure Injection Oil Coolers


Oil Pumps / Fuel Pumps
(continued)

7.3L DIT MC 6.9L/7.3L IDI & IDIT MC


Ford Service: F6TZ-9VA543-ARM Ford Service: XU2Z-6VA642-AARM
Motorcraft: HPP-1-RM Motorcraft: OC-1-RM
APPLICATION: E-350 1996-1998.5 APPLICATION: F-250/F-350 & E-350 1983-1994
F-250/F-350 1996-1998.5 BOM: Oil Cooler Body
BOM: Pump Oil Cooler Assembly
Flange (2) Thick O-Rings
Gasket (2) Thin O-Rings
Directions
CAST ID: 1816626C1
NOTE: Just the cooler body
No oil cooler headers

7.3L DIT MC
Ford Service: F4TZ-9VA543-AARM
Motorcraft: OP-1-RM
APPLICATION: E-350 1995-1996
F-250/F-350 1994-1996
BOM: IPR valve
Pump
Flange
Gasket

© 2007 Ford Motor Company


60
Turbochargers
IDENTIFICATION LOCATIONS

on the compressor housing on the backing plate

6.4L DIT (Low Pressure) FORD 4.5L DIT FORD


Ford Service: 8C3Z-6K682-A Ford Service: 6E7Z-6K682-AA
APPLICATION: F-250/F-550 2008 APPLICATION: LCF 2006
BOM: Pump
Flange
Gasket

6.4L DIT (High Pressure) FORD 6.0L DIT FORD


Ford Service: 8C3Z-6K682-B Ford Service: 5C4Z-6K682-BA
APPLICATION: F-250/F-550 2008 APPLICATION: F-650/F-750 2005-2007
BOM: Turbocharger Assembly
Turbocharger
Mounting Kit
Heat Shield
(2) Bolt Heat Shield
NOTE: Replaces 5C4Z-6K682-AA

© 2007 Ford Motor Company


61
Component Illustrations: Engine Components

Turbochargers (continued)

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 5C3Z-6K682-A Ford Service: 4C3Z-6K682-CBRM
APPLICATION: F-250/F-550, Excursion 2005 APPLICATION: F-250/F-550, Excursion,
E Series 2005 E Series 2004
BOM: Turbocharger Assembly BOM: Turbocharger Assembly
Turbocharger Turbocharger
Mounting Kit Mounting Kit
Heat Shield Heat Shield
(2) Bolt Heat Shield (2) Bolt Heat Shield
NOTE: Replaces 5C3Z-6K682-AA, CAST ID: 1843761C93
5C3Z-6K682-BA, 5C3Z-6K682-CA,
& 5C3Z-6K682-DA NOTE: 3 extra blades on turbine wheel
(see inset). Replaces 4C3Z-6K682-AARM,
4C3Z-6K682-BA, & 4C3Z-6K682-ARM

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 4C4Z-6K682-A Ford Service: 3C3Z-6K682-CBRM
APPLICATION: F-650/F-750 2003-2004 APPLICATION: F-250/F-550
BOM: Turbocharger Assembly Excursion 2003-2004
Turbocharger BOM: Turbocharger Assembly
Mounting Kit Turbocharger
Heat Shield Mounting Kit
(2) Bolt Heat Shield Heat Shield
CAST ID: 1837985C9# (3) Bolt Heat Shield
CAST ID: 1837984C9#
NOTE: Replaces 4C4Z-6K682-AARM
& 4C4Z-6K682-ARM NOTE: Replaces 3C3Z-6K682-AARM
& 3C3Z-6K682-BARM

© 2007 Ford Motor Company


62
Turbochargers (continued)

7.3L DIT FORD 7.3L DIT FORD


Ford Service: XC2Z-6K682-AARM Ford Service: YC3Z-6K682-AARM
APPLICATION: E Series 1999.5-2003 APPLICATION: F-650/F-750 2000-2002
BOM: (1) Larger Thick O-Rings BOM: Turbocharger Assembly
(2) Large Thick O-Rings (1) Larger Thick O-Ring
(2) Small Thick O-Rings (2) Large Thick O-Rings
(1) Small Thin O-Rings 2) Small Thick O-Rings
(1) Smaller Thin O-Rings (1) Small Thin O-Ring
(2) M10-1.5 X 80mm (1) Smaller Thin O-Ring
(1) Clip (2) M10-1.5 X 80mm
(1) Small Snap Ring/Clip (1) Orange Gasket
Directions (1) Clip
(1) Small Snap Ring/Clip
CAST ID: 1831458Cal/710134-0002
Directions
NOTE: EBP Gate, Large Base; No Wastegate CAST ID: 1833545C91/466785-0003
included. Wastegate Mount on
Compressor side

7.3L DIT FORD 7.3L DIT FORD


Ford Service: F81Z-6K682-BARM Ford Service: F81Z-6K682-CARM
APPLICATION: F Series 1999.5-2002 w/ EBP Valve APPLICATION: F Series 1999.5 w/o EBP Valve
BOM: Turbocharger Assembly BOM: Turbocharger Assembly
(2) Larger Thick O-Rings (2) Larger Thick O-Rings
(2) Large Thick O-Rings (2) Large Thick O-Rings
(2) Small Thick O-Rings (2) Small Thick O-Rings
(1) Small Thin O-Rings (1) Small Thin O-Rings
(1) Smaller Thin O-Rings (1) Smaller Thin O-Rings
(2) M10-1.5 X 80mm (2) M10-1.5 X 80mm
(1) Clip (1) Clip
(1) Small Snap Ring/Clip (1) Small Snap Ring/Clip
Directions Directions
CAST ID: 1831457C91/702014-0009 CAST ID: 1831660C91/710134-0009
NOTE: Includes Wastegate, EBP Valve, NOTE: Includes Wastegate and
and Large Base Large Base w/o EBP Valve

© 2007 Ford Motor Company


63
Component Illustrations: Engine Components

Turbochargers (continued)

7.3L DIT MC 7.3L DIT MC


Ford Service: 5C3Z-6V682-BRM Ford Service: F4TZ-6VK682-CARM
Motorcraft: TC-4-RM Motorcraft: TC-2-RM
APPLICATION: E Series1998.5-1999.5 APPLICATION: F & E Series 1994-1998.5
BOM: Turbocharger Assembly BOM: Turbocharger Assembly
(7) M8-1.25 X 20mm 468480-0001 (1) Large Thick O-Rings
(2) Large Thick O-Rings A/Pack (1) Small Thick O-Rings
(2) Small Thick O-Rings (1) Large Thin O-Rings
Orange Gasket (2) M6-1.0 X 12mm
(1) Clip (11) M8-1.25 X 20mm
(1) Small Snap Ring/Clip 468479-0001 (1) Large Thick O-Rings
Directions Kit, Gasket (1) Small Thick O-Rings
CAST ID: 991967C91/471131-0006 (1) M6-1.0 X 12mm
(3) M8-1.25 X 20mm
NOTE: No Wastegate included w/o EBP Gate. 468481-0001 (1) Exhaust Outlet Gasket
Replaces F8UZ-6K682-AARM A/Pack (4) M8-1.25 X 50mm
(2) M8-1.25 X Nuts
(1) Orange Gasket
(1) Large Thick O-Rings
(1) Small Thick O-Rings
CAST ID: 991934Cal/468485-0004

7.3L DIT MC
Ford Service: 5C3Z-6V682-ARM
Motorcraft: TC-3-RM
APPLICATION: F-250/F-550, 1998.5-1999.5
BOM: Turbocharger Assembly 7.3L IDIT MC
(2) Large Thick O-Rings Ford Service: F4TZ-6VK682-BARM
(2) Small Thick O-Rings
(1) Orange Gasket Motorcraft: TC-1-RM
(7) Mi-1.25 X 20mm APPLICATION: F Series 1993-1994
(1) Clip BOM: Turbocharger Assembly
CAST ID: 991966C91/471128-0009 (1) Gasket
Exhaust
NOTE: Includes Wastegate and Core Return Tag
Large Base w/o EBP Valve.
Replaces F81Z-6K682-AARM CAST ID: 991934Cal/468485-0004

© 2007 Ford Motor Company


64
Turbocharger Pedestals
IDENTIFICATION LOCATIONS

with EBP no EBP

Note: 6.0L Turbochargers have an attached bracket and do not require a turbo pedestal.

7.3L DIT FORD 7.3L DIT FORD


Ford Service: F81Z-6N639-CARM Ford Service: YC3Z-6N639-AARM
APPLICATION: F Series 1999.5-2002 APPLICATION: F-650/F-750 2000-2002
E Series 2003 BOM: Pedestal Assembly
w/EBP Valve (1) Seal Turbo Pressure
BOM: Pedestal Assembly (1) Seal Turbo Drain
(2) M10-1.5 X 80mm (1) Seal Compressor Outlet
(1) Large Thicker O-Ring (1) Seal Exhaust Inlet
(2) Large Thick O-Rings CAST ID: 1833545C91
(2) Smaller Thick O-Rings
(1) Small Thin O-Rings NOTE: EBP Actuator included
(1) Smaller Thin O-Ring
(1) Small Snap Ring/Clip
(1) Clip
(1) Turbine Gasket
Directions
NOTE: Taller height; EBP Actuator included

© 2007 Ford Motor Company


65
Component Illustrations: Engine Components

Turbocharger Pedestals (continued)

7.3L DIT FORD 7.3L DIT MC


Ford Service: F81Z-6N639-DARM Ford Service: 5C3Z-6V639-ARM
APPLICATION: E Series 1999.5 w/o EBP Valve Motorcraft: PTC-3-RM
BOM: Pedestal Assembly APPLICATION: E & F Series w/EBP Valve 1998.5-1999.5
(2) M10-1.5 X 80mm BOM: Pedestal Assembly
(1) Larger Thick O-Ring Orange Gasket
(2) Large Thick O-Rings (2) Large Thick O-Rings
(2) Small Thick O-Rings (2) Small Thick O-Rings
(1) Small Thin O-Ring Clip
(1) Smaller Thin O-Ring Turbine Gasket
(1) Small Snap Ring/Clip Directions
(1) Clip
Directions NOTE: Shorter height; w/ EBP device
Replaces: F81Z-6N639-AARM
CAST ID: 183166Cal/702670-5002
NOTE: Taller height; w/o EBP device

7.3L DIT MC
Ford Service: F4TZ-6VN639-AARM
Motorcraft: PTC-2-RM
APPLICATION: F Series w/EBP Valve 1994-1998.5
E Series w/EBP Valve 1995-1998.5
BOM: Pedestal Assembly
(2) M8-1.25 X 100mm
7.3L DIT MC (2) M8-1.25 X 85mm
Ford Service: 5C3Z-6V639-BRM (2) M8-1.25 X 50mm
(2) M8-1.25 X 20mm
Motorcraft: PTC-5-RM (1) M6-1.00 X 12mm
APPLICATION: F Series 1998.5-1999.5 w/o EBP Valve (2) M8-1.25 X 50mm
(1) M6-1.00 Nut
BOM: Pedestal Assembly (2) M10-1.00 Nuts
(1) Orange Gasket (1) Large Brown O-Rings
(2) Large Thick O-Rings (2) Small Thick O-Rings
(2) Small Thick O-Rings (2) Smaller Thick O-Rings
Directions (1) Turbine Gasket
Directions
NOTE: Taller height
No EBP Actuator included CAST ID: 1833545C91/468492-9001
Replaces: F81Z-6N639-BARM NOTE: EBP Actuator included

© 2007 Ford Motor Company


66
Water Pumps
IDENTIFICATION LOCATIONS

1U2Z-8V501-CA YC3Z-8501-CA XU2Z-8501-EA


2C3Z-8V501-BA
F81Z-8501-FA

2003 2004

2004 Pump Larger


Than 2003

6.4L DIT MC 6.0L DIT/4.5L DIT MC


Ford Service: 8C3Z-8501-B Ford Service: 4C3Z-8501-AC
Motorcraft: PW-482 Motorcraft: PW-491
APPLICATION: F-250/F-550 2008 APPLICATION: F-250/F-550 2004-2007
Excursion 2004-2005
BOM: Pump, Water
E Series 2004-2008
Seal
LCF 2006-2007
O-Ring
BOM: Pump, Water
Seal
O-Ring
Illustration Not Available
CAST ID: wp0000283751/spn10528
NOTE: Replaces Reman# 4C3Z-8501-ABRM

6.0L DIT MC
Ford Service: 5C4Z-8501-AA
Motorcraft: PW-450
APPLICATION: F-650/F-750 2003-2007
BOM: Pump, Water
Seal
O-Ring
NOTE: Cast Steel
Replaces Reman# 5C4Z-8501-AARM,
4C4Z-8501-AARM; New # 4C4Z-8501-AA,
PW-432

© 2007 Ford Motor Company


67
Component Illustrations: Engine Components

Water Pumps (continued)

7.3L DIT MC
6.0L DIT MC
Ford Service: YC3Z-8501-CA
Ford Service: 3C3Z-8501-A
Motorcraft: PW-456
Motorcraft: PW-480
APPLICATION: F-650/F-750 2000-2002
APPLICATION: F-250/F-550
Excursion 2003-2004 BOM: Pump Assembly
Mounting Gasket
BOM: Pump, Water
Seal CAST ID: 1831576C1
O-Ring NOTE: Cast Iron with Spin-on type Filter Head
NOTE: Replaces Reman # Replaces Reman # YC3Z-8501-AARM
3C3Z-8501-ABRM

7.3L DIT MC 7.3L DIT MC


Ford Service: F81Z-8501-FA Ford Service: 2C3Z-8V501-BA
Motorcraft: PW-455 Motorcraft: PWR-3
APPLICATION: F Series 1998.5-2002 APPLICATION: E & F Series 1996-1998.5
E Series 1998.5-2003 with one or two piece Inlet Tube
(Except F-650/F-750) BOM: Pump Assembly
BOM: Pump Assembly Mounting Gasket
Mounting Gasket CAST ID: 1823423C2
Inlet O-Ring Gasket 1823611C2
CAST ID: 1831005C22 NOTE: Die-Cast Aluminum with a Steel Elbow
NOTE: Die-Cast Aluminum w/o Elbow Deep Well Thermostat Housing.
Deep Well Thermostat Housing Replaces Reman# F6TZ-8V501-AARM
New Weephole Style and F7TZ-8501-CRM
Replaces Reman # F81Z-8501-ARM

© 2007 Ford Motor Company


68
Water Pumps (continued)

7.3L DIT MC
Ford Service: 1U2Z-8V501-CA
Motorcraft: PWR-2
APPLICATION: E & F Series 1994-1995
with one-piece Inlet Tube
BOM: Pump Assembly
Mounting Gasket
(3) M8X110mm
(4) M8X12mm
CAST ID: 1822823C1 or 1818182C3
NOTE: Cast Aluminum with Cast Elbow, or Aluminum
Pump, Small Bearing, with Two-Piece Inlet
Tube Old Weep Hole Style
Replaces F5TZ-8501-CRM (1994) Aluminum
Pump with Two-Piece Inlet Tube and
F4TZ-8V501-AARM Reman Water Pumps

6.9L/7.3L IDI/IDIT MC
Ford Service: XU2Z-8501-EA
Motorcraft: PW-454
APPLICATION: E & F Series 1983-1994
BOM: Pump Assembly
Mounting Gasket
(2) Bolts 5/16-18 X 1.5
CAST ID: EI500
NOTE: Cast Iron
Replaces Reman # XU2Z-8V501-AARM

© 2007 Ford Motor Company


69
Component Illustrations: Sensors

Camshaft Position Crankshaft Position


Sensor (CMP) Sensor

6.4L DIT/6.0L DIT FORD 6.4L DIT/6.0L DIT MC


Ford Service: 8C3Z-12K073-A Ford Service: 3C3Z-6C315-AA
APPLICATION: F-250/F-550 2003-2007 Motorcraft: DY-985
Excursion 2003-2005 APPLICATION: F-250/F-550 2003-current
F-650/F-750 2003-2006 Excursion, F-650/F-750 2003-2006
E Series 2004-2007 E Series 2004-current
NOTE: Replaces 3C3Z-12K073-AA

Illustration Not Available

7.3L DIT FORD


Ford Service: F7TZ-12K073-B
APPLICATION: F-250/F-550, Excursion,
F-650/F-750, E Series 1997-2002
NOTE: Replaces F7TZ-12K073-A

Illustration Not Available

7.3L DIT FORD


Ford Service: 4C4Z-12K073-AB
APPLICATION: F-250/F-550, 1994-1996

© 2007 Ford Motor Company


70
Engine Oil Pressure Engine Oil Temperature
Sensor (EOP) Sensor (EOT)

6.4L DIT/6.0L/7.3L DIT MC 6.4L DIT/6.0L DIT MC


Ford Service: F81Z-9278-AA Ford Service: 3C3Z-10884-AA
Motorcraft: SW-5267 Motorcraft: SW-6052
APPLICATION: F-250/F-550 1994-current APPLICATION: F-250/F-550 2004-current
Excursion 2000-2005 Excursion 2004-2005
F-650/F-750 2003-2006 F-650/F-750 2003-2006
E Series 1995-current E Series 2004-current

7.3L DIT FORD


Ford Service: F5AF-12A648-AA
APPLICATION: F-250/F-550 1994-2003
F-650/F-750 2000-2002
Excursion 2000-2003
E Series 1995-2003

© 2007 Ford Motor Company


71
Component Illustrations: Sensors

Exhaust Back Pressure Injection Control


Sensor (EBP) Pressure Sensor (ICP)

6.4L DIT FORD


Ford Service: 8C3Z-9J460-A
6.0L DIT FORD
APPLICATION: F-250/F-550 2008
Ford Service: 4C3Z-9F838-AB
APPLICATION: F-250/F-550, Excursion,
F-650/F-750 2003-2007
For Typical Illustration See 4C3Z-9J460-A E Series 2004-2007

6.0L DIT FORD


Ford Service: 5C3Z-9J460-B
APPLICATION: F-250/F-550 2005-2007 Illustration Not Available
Excursion 2004-2005
F-650/F-750 2003-2007
E Series 2005-2007 7.3L DIT FORD
Ford Service: F6TZ-9F838-A
APPLICATION: F-250/F-550, Excursion,
F-650/F-750, E Series
1999-2003

6.0L/7.3L DIT FORD


Ford Service: 4C3Z-9J460-A
APPLICATION: F-250/F-550, 1994-2004
F-650/F-750 2000-2002
E Series 1995-2004
Excursion 2000-2004
7.3L DIT FORD
Ford Service: F4TZ-9F838-A
APPLICATION: F-250/F-550, Excursion,
Fuel Rail Pressure F-650/F-750, E Series
1994-1998.5
Sensor
Illustration Not Available

6.4L DIT FORD


Ford Service: 8C3Z-9G756-A
APPLICATION: F-250/F-550 2008

© 2007 Ford Motor Company


72
Manifold Air Water Temperature
Temperature Sensor Sensor

6.4L DIT MC 6.4L DIT /6.0L DIT MC


Ford Service: 8C3Z-12A697-B Ford Service: 3C3Z-10884-AA
Motorcraft: DY-1112 Motorcraft: SW-6052
APPLICATION: F-250/F-550 2008 APPLICATION: F-250/F-550 2004-current
Excursion 2004-2005
F-650/F-750 2003-2006
E Series 2004-current

6.0L DIT MC
Ford Service: 3C3Z-12A697-AA
7.3L DIT MC
Motorcraft: DY-984
Ford Service: 4C4Z-10884-AA
APPLICATION: F-250/F-550 2003-2007
Excursion 2003-2005 Motorcraft: SW-6079
F-650/F-750 2003-2006 APPLICATION: F-250/F-550 1994-2002
E Series 2004-2007 F-650/F-750 2000-2002
Excursion 2000-2003
E Series 1995-2003

© 2007 Ford Motor Company


73
Component Illustrations: Maintenance

Air Filters

6.0L DIT MC
Ford Service: 4C4Z-9601-AA
6.4L DIT MC Motorcraft: FA-1753
Ford Service: 7C3Z-9601- B APPLICATION: F-650/F-750 2003-2007
Motorcraft: FA-1886
APPLICATION: F-250/F-550 2008

6.0L DIT MC
Ford Service: 6C2Z-9601-A
4.5L DIT MC Motorcraft: FA-1804
Ford Service: 6E7Z-9601- AA APPLICATION: E Series 2004-2007
Motorcraft: FA-1779
APPLICATION: LCF 2006

7.3L DIT MC
Motorcraft: FA-1750
APPLICATION: F-250/F-550, Excursion
1995.5-2003
6.0L DIT MC
Ford Service: 4C3Z-9601-AA
Motorcraft: FA-1778
APPLICATION: F-250/F-550, Excursion 2003-2007

7.3L DIT MC
Motorcraft: FA-1675
APPLICATION: F-250/F-550 1999

© 2007 Ford Motor Company


74
Air Filters (continued)

7.3L DIT MC 7.3L/6.9L IDI MC


Ford Service: F5TZ-9601-A Ford Service: E7TZ-9601-A
Motorcraft: FA-1617 Motorcraft: FA-1057
APPLICATION: F-250/F-550 1994-1998.5 APPLICATION: F Series 1983-1994
E Series 1983-1994

7.3L DIT MC
7.3L DIT MC
Ford Service: 2U2Z-9K635-AA
Ford Service: F3HZ-9601-DC
Motorcraft: FA-1759
Motorcraft: FA-1758
APPLICATION: F-250/F-550 1999-2003
APPLICATION: F-650/F-750 2000-2003
BOM: Air Filter Element
Filter housing
Ambient Air Tube
NOTE: Owners of vehicles built prior to 12/7/1998
with fender air intake systems, will need to
purchase clean air hose, XC3Z-9B659-AA

7.3L DIT MC
Ford Service: F5UZ-9601-A
Motorcraft: FA-1618
APPLICATION: E Series 1994-2003
NOTE: Requires 2

7.3L DIT MC
Ford Service: 2U2Z-9601-BA
Motorcraft: FA-1757
APPLICATION: F-250/F-550 1999-2003

© 2007 Ford Motor Company


75
Component Illustrations: Maintenance

Fuel Filters

6.4L DIT MC 6.0L DIT MC


Ford Service: 8C3Z-9N184-A Ford Service: 4C2Z-9N184-BA
Motorcraft: FD-4609 Motorcraft: FD-4606
APPLICATION: F-250/F-550 2008 APPLICATION: E Series 2004-2006

4.5L DIT MC 7.3L DIT MC


Ford Service: 6E7Z-9155-BB Ford Service: F81Z-9N184-AA
Motorcraft: FG-1095 Motorcraft: FD-4596
APPLICATION: LCF 2006 APPLICATION: F-250/F-550 1998.5-2003
Excursion 2000-2003
F-650/F-750 2000-2007
E Series 1998.5-2004

6.0L DIT MC 7.3L DIT MC


Ford Service: 3C3Z-9N184-CA Ford Service: F4TZ-9N184-A
Motorcraft: FD-4604 Motorcraft: FD-4595
APPLICATION: F-250/F-550, Excursion 2003-2007 APPLICATION: E & F Series 1994-1997

© 2007 Ford Motor Company


76
Fuel Filters (continued)

7.3L IDI/IDIT MC
Ford Service: F2TZ-9N184-A
Motorcraft: FD-3375
APPLICATION: F Series 1988-1994
E Series 1988-1992

6.9L IDI MC
Ford Service: E3TZ-9155-A
Motorcraft: FD-811
APPLICATION: E & F Series 1983-1987

© 2007 Ford Motor Company


77
Component Illustrations: Maintenance

Oil Filters

4.5L DIT MC
Ford Service: 6E7Z-6731-D
Motorcraft: FL-2029
7.3L DIT MC
APPLICATION: LCF 2006
Ford Service: F4TZ-6731-A
Motorcraft: FL-1995
APPLICATION: F-250/F-550, E Series 1994-2003
F-650/F-750 2000-2003
Excursion 2000-2003

6.4L/6.0L DIT MC
Ford Service: 3C3Z-6731-AA
Motorcraft: FL-2016
APPLICATION: F-250/F-550 2003-current
Excursion, F-650/F-750 2003-2006
E Series 2004-current 7.3L DIT MC
Ford Service: E3TZ-6731-A
Motorcraft: FL-784
APPLICATION: F Series 1983-1994
E Series 1983-1994

© 2007 Ford Motor Company


78
Glow Plugs

6.4L DIT MC 7.3L DIT MC


Ford Service: 8C3Z-12A342-A Ford Service: F4TZ-12A342-BA
Motorcraft: ZD-15 Motorcraft: ZD-11
APPLICATION: F-250/F-550 2008 APPLICATION: F-250/F-550 1994-2002
E Series 1994-2003
F-650/F-750, Excursion 2000-2002

4.5L/6.0L DIT MC
Ford Service: 4C3Z-12A342-AA
Motorcraft: ZD-13 7.3L IDIT MC
Ford Service: F2TZ-12A342-A
APPLICATION: F-250/F-550 2004-2007
Excursion 2005 Motorcraft: ZD-9
E Series 2004-2008 APPLICATION: F Series, E Series 1983-1994
F-650/F-750 20004-2007
LCF 2007 NOTE: Bullet type

6.0L DIT MC 6.9L IDI MC


Ford Service: 3C3Z-12A342-AA Ford Service: E5TZ-12A342-B
Motorcraft: ZD-12 Motorcraft: ZD-1A
APPLICATION: F-250/F-550, Excursion 2003 APPLICATION: F Series 1983-1986
F-650/F-750 2003-2007 NOTE: Spade type

Glow Plug Relays

4.5L/6.0L DIT MC 6.4L/6.0L DIT MC


Ford Service: 4C4Z-12B533-AA Ford Service: YC3Z-12B533-AA
Motorcraft: DY-989 Motorcraft: DY-876
APPLICATION: F-650/F-750 APPLICATION: F-250/F-550 2003-current
LCF 2006 E Series 2004-2008
Excursion 2000-2005

© 2007 Ford Motor Company


79
Component Illustrations: Maintenance

Glow Plug Relays (continued) Heater, Air Intake

7.3L DIT MC 7.3L DIT FORD


Ford Service: F81Z-12B533-AC Ford Service: F81Z-9N424-BA
Motorcraft: DY-861 APPLICATION: F-250/F-550 1999.5-2002
APPLICATION: F-250/F-550, E Series 1997-2003 Excursion 2000-2002
F-650/F-750 2000-2002

7.3L DIT MC
Ford Service: F7TZ-12B533-CA
Motorcraft: DY-860
APPLICATION: F-250/F-550, E Series 1994-1996

6.9L/7.3L DIT MC
Ford Service: F0TZ-12B533-A
Motorcraft: DY-1023
APPLICATION: F Series, E Series 1983-1994

© 2007 Ford Motor Company


80
Thermostats

Illustration Not Available

6.4L DIT MC 6.0L DIT MC


Ford Service: 8C3Z-8575-B Ford Service: 4C4Z-8575-AA
Motorcraft: RT-1192 Motorcraft: RT-1173
APPLICATION: F-250/F-550 2008 APPLICATION: F-650/F-750 2003-2007

7.3L DIT MC
Ford Service: F6TZ-8575-BA
4.5L DIT MC
Motorcraft: RT-1197
Ford Service: 6E7Z-8575-A
APPLICATION: F Series, E Series 1996-2003
Motorcraft: RT-1183
Excursion 2000-2003
APPLICATION: LCF 2006
NOTE: Replaces # F6TZ-8575-AA

7.3L DIT MC
6.0L DIT MC Ford Service: F4TZ-8575-CA
Ford Service: 3C3Z-8575-AA Motorcraft: RT-1199
Motorcraft: RT-1169 APPLICATION: F Series, E Series 1994-1995
APPLICATION: F-250/F-550, Excursion 2003-2007 NOTE: Replaces # F4TZ-8575-A
E Series 2004-Current

© 2007 Ford Motor Company


81
Component Illustrations: Maintenance

Thermostats (continued) Fuel Additives

7.3L DIT MC
Ford Service: YC3Z-8575-AB
Motorcraft: RT-1198
APPLICATION: F-650/F-750 2000-2003
NOTE: Replaces # YC3Z-8575-AA

MC
PART: Cetane Booster &
Performance Improver
Motorcraft: PM-22-A (US) PM-22-B (Canada)
APPLICATION: All Diesel Vehicles
NOTE: Replaces PM-17-A (U.S.)
& PM-17-B (Canada)

6.9L/7.3L IDI/IDIT MC
Ford Service: E5TZ-8575-C
Motorcraft: RT-1049
APPLICATION: F Series, E Series 1983-1994

MC
PART: Anti-Gel &
Performance Improver
Motorcraft: PM-23-A (US) PM-23-B (Canada)
APPLICATION: All Diesel Vehicles
NOTE: Replaces PM-18-A (U.S.)
& PM-18-B (Canada)

© 2007 Ford Motor Company


82
Diesel Engine Core Return Guidelines

Ford and Motorcraft remanufactured engines are packaged in returnable


k C orey protective containers to ensure the greatest degree of product protection.
i s lic
No-tRurn Po It is equally important that the returned core be given the same protection.
Re Such attention contributes to the overall effort of providing high-quality,
competitively priced products.

To receive 100% credit for your returned diesel engine core, please make sure the
following steps are taken prior to return:
Cores must be returned in original dunnage. Re-use the
1 plastic bag in base of returnable containers to avoid residual oil spills.

2 Cores must be drained of all fluids (oil and coolant) prior to being inserted into original dunnage.

Cores must be fully assembled and as complete as the replacing engine:


n No loose parts in dunnage.

3 n No missing parts, e.g., turbocharger should not be missing on a 6007 DIT engine.

n Must be “like for like”, e.g., if you purchased a

6.0L DIT 6007 engine, you must return a core for


a 6.0L DIT 6007 engine.

4 Securely tighten web straps so core sits firmly on base.

Example: Example:
CRACKED BLOCK HOLE IN BLOCK

100% 100%
r e d it r e d it
C C
No Fault Core Policy
If your core meets the eligibility requirements (listed in steps 1-4), your core will be accepted for return and 100%
credit will be given. No core credit deductions will be assessed for the quality of the returned engine core.

© 2007 Ford Motor Company


83
Cross Reference

Cross Reference Index


Cast ID Number . . . . . . . . . . . . . . . . . . . . 85-86
Connector ID Number . . . . . . . . . . . . . . . . . . . 86
Engine ID Number . . . . . . . . . . . . . . . . . . . 87-93
Ford Service to Motorcraft . . . . . . . . . . . . . . . 94-95
Motorcraft to Ford Service . . . . . . . . . . . . . . . 96-97

© 2007 Ford Motor Company


84
Cast ID Number
Cast ID Ford Service # MC Part # Part Type
1057842H 4C3Z-9A543-AARM -- High Pressure Injection Oil Pump
1805288C1 XU2Z-6V049-AARM CH-4-RM Cylinder Head w/ Valves
1805615C1 XU2Z-6V200-BARM PR-5-RM Connecting Rod
1805855C1 XU2Z-6V049-CARM CH-11-RM Cylinder Head w/ Valves
1809030C3 F4TZ-6V049-AARM CH-103-RM Cylinder Head w/ Valves
1809030C3 XU2Z-6V049-DARM CH-12-RM Cylinder Head w/ Valves
1812003C2 F4TZ-6V200-CARM PR-4-RM Connecting Rod
1816187C3 F4TZ-9VE527-AARM FI-2-RM Fuel Injector
1816619C1 F4TZ-6V200-AARM PR-1-RM Connecting Rod
1816626C1 XU2Z-6VA642-AARM OC-1-RM Oil Cooler
18181823C3 1U2Z-8V501-CA PWR-2 Water Pump
1818303C2 F4TZ-6V049-BARM CH-2-RM Cylinder Head w/ Valves
1821329C91 F4TZ-6VK682-BARM TC-1-RM Turbocharger
1821836C2 F4TZ-9VE527-AARM FI-2-RM Fuel Injector
1822803C1 F61Z-9VE527-BRM CMR-1-RM Fuel Injector
1822823C1 1U2Z-8V501-CA PWR-2 Water Pump
1823423C2 2C3Z-8V501-BA PWR-3 Water Pump
1823611C2 2C3Z-8V501-BA PWR-3 Water Pump
1825113C1 F5TZ-6V049-AARM CH-3-RM Cylinder Head w/ Valves
1825125C1 F61Z-9VE527-BRM CMR-1-RM Fuel Injector
1831005C2 F81Z-8501-FA PW-455 Water Pump
1831457C91 F81Z-6K682-BARM -- Turbocharger
1831457C91/702014-0009 F81Z-6K682-BARM -- Turbocharger
1831458C91 XC2Z-6K682-AARM -- Turbocharger
1831458Cal/710134-0002 XC2Z-6K682-AARM -- Turbocharger
1831489C1 5C3Z-9VE527-BRM CMR-8-RM Fuel Injector
1831551C1 5C3Z-9VE527-BRM CMR-8-RM Fuel Injector
1831576C1 YC3Z-8501-CA PW-456 Water Pump
1831660C91 F81Z-6K682-CARM -- Turbocharger
1831660C91/710134-0009 F81Z-6K682-CARM -- Turbocharger
183166Cal/702670-5002 F81Z-6N639-DARM -- Turbocharger Pedestal
1832135C2 8C3Z-6049-BB -- Cylinder Head w/ valves
1833545C91 YC3Z-6K682-AARM -- Turbocharger
1833545C91 YC3Z-6N639-AARM -- Turbocharger Pedestal
1833545C91/466785-0003 YC3Z-6K682-AARM -- Turbocharger
1833545C91/468492-9001 F4TZ-6VN639-AARM PTC-2-RM Turbocharger Pedestal
1833639C1 5C3Z-9VE527-ARM CMR-7-RM Fuel Injector
1833640C1 5C3Z-9VE527-ARM CMR-7-RM Fuel Injector
1833641C1 F61Z-9VE527-ERM CMR-2-RM Fuel Injector
1834675C1 6E7Z-6200-A -- Connecting Rod
1837127C# 4C3Z-12B599-AARM -- Fuel Injection Control Module (FICM)
1837984C9# 3C3Z-6K682-AARM -- Turbocharger
1837985C9# 4C4Z-6K682-AARM -- Turbocharger
1839053C# 4C4Z-12A650-AA -- Electronic Control Module (ECM)
1843019C1 6E7Z-6V049-A -- Cylinder Head w/ valves

© 2007 Ford Motor Company


85
Cross Reference
Cast ID Number
Cast ID Ford Service # MC Part # Part Type
1843080C2 3C3Z-6049-CARM † -- Cylinder Head w/ Valves
1843761C93 4C3Z-6K682-AARM -- Turbocharger
1845117C2 4C3Z-12B599-AARM -- Fuel Injection Control Module (FICM)
1855613C1 6C3Z-6049-A -- Cylinder Head w/ valves
5858R 5C4Z-9A543-B -- High Pressure Injection Oil Pump
828C9# 3C3Z-9A543-AARM -- High Pressure Injection Oil Pump
991934cal/468485-0004 F4TZ-6VK682-CARM TC-2-RM Turbocharger
991966C91 5C3Z-6V682-ARM  TC-3-RM        Turbocharger
991966C91/471128-0009 F81Z-6K682-AARM -- Turbocharger
991967C91 5C3Z-6V682-BRM  TC-4-RM        Turbocharger
991967C91/471131-0006 5C3Z-6V682-BRM  TC-4-RM        Turbocharger
B 2C3Z-9VE527-FRM CMR-6-RM Fuel Injector
BB 2C3Z-9VE527-FRM CMR-6-RM Fuel Injector
C 2C3Z-9VE527-ERM CMR-5-RM Fuel Injector
D 2C3Z-9VE527-ERM CMR-5-RM Fuel Injector
DB2-4746 E7TZ-9A543-A -- Fuel Injection Pump
DB2-4812 E9TZ-9A543-C -- Fuel Injection Pump
DB2-5013 F2TZ-9A543-A -- Fuel Injection Pump
DB2-5028 F2TZ-9A543-C -- Fuel Injection Pump
DB2-5069 F3TZ-9A543-A -- Fuel Injection Pump
DB2-5070 F3TZ-9A543-B -- Fuel Injection Pump
E 2C3Z-9VE527-DRM CMR-4-RM Fuel Injector
EI 500 XU2Z-8501-EA PW-454 Water Pump
G 2C3Z-9VE527-ARM CMR-3-RM Fuel Injector
wp0000283751/spn10528 4C3Z-8501-AC PW-491 Water Pump

† To ensure proper cylinder head replacement, refer to cylinder head kit selection chart excerpt of
Ford Technical Service Bulletin (TSB) 07-10-4 located on page 102.

Connector ID Number
Connector ID Number Ford Service # MC Part # Part Type
1843481C94 3C3Z-9E527-EBRM CN-5014-RM Fuel Injector
1843481C95 3C3Z-9E527-EBRM CN-5014-RM Fuel Injector
1844751C2 4C3Z-9E527-AA CN-5015 Fuel Injector
1845879C91 3C3Z-9E527-EBRM CN-5014-RM Fuel Injector

NOTE: To find the location of the Component ID Number consult the Components & Associated Materials section of this publication.

© 2007 Ford Motor Company


86
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
1E 006 AA 1C3Z-6007-HARM -- Engine, Complete
1E 006 AA 1C3Z-6006-DARM -- Engine, Long Block
1E 006 AA 1C3Z-6009-AARM -- Engine, Short Block
1E 007 AA 1C3Z-6007-HARM -- Engine, Complete
1E 007 AA 1C3Z-6006-DARM -- Engine, Long Block
1E 007 AA 1C3Z-6009-AARM -- Engine, Short Block
1E 008 AA & AB XC3Z-6007-CARM -- Engine, Complete
1E 008 AA & AB XC3Z-6006-AARM -- Engine, Long Block
1E 008 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
1E 009 AA XC3Z-6007-CARM -- Engine, Complete
1E 009 AA XC3Z-6006-AARM -- Engine, Long Block
1E 009 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
2E 006 AA 1C3Z-6007-HARM -- Engine, Complete
2E 006 AA 1C3Z-6006-DARM -- Engine, Long Block
2E 006 AA 1C3Z-6009-AARM -- Engine, Short Block
2E 007 AA 1C3Z-6007-HARM -- Engine, Complete
2E 007 AA 1C3Z-6006-DARM -- Engine, Long Block
2E 007 AA 1C3Z-6009-AARM -- Engine, Short Block
2E 008 AA & AB XC3Z-6007-CARM -- Engine, Complete
2E 008 AA & AB XC3Z-6006-AARM -- Engine, Long Block
2E 008 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
3G 041 CC - CE 3C3Z-6007-BARM -- Engine, Complete
3G 041 CC - CE 3C3Z-6006-BARM -- Engine, Long Block
3G 041 CC - CE 3C3Z-6009-AARM -- Engine, Short Block
4G 041 EB 4C3Z-6007-AARM -- Engine, Complete
4G 041 EB 4C3Z-6006-AARM -- Engine, Long Block
4G 041 EB 5C3Z-6009-AARM -- Engine, Short Block
5G 001 AA F4TZ-6V007-FARM CALGB-2-RM Engine, Complete
5G 001 AA F4TZ-6V006-BARM SLGB-2-RM Engine, Long Block
5G 001 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
5G 001 BA F5TZ-6V007-AARM CALGB-4-RM Engine, Complete
5G 001 BA F4TZ-6V006-BARM SLGB-2-RM Engine, Long Block
5G 001 BA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
5G 002 AA F5TZ-6V007-AARM CALGB-4-RM Engine, Complete
5G 002 AA F4TZ-6V006-BARM SLGB-2-RM Engine, Long Block
5G 002 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
5G 004 AA F5UZ-6V007-AARM CALGB-6-RM Engine, Complete
5G 004 AA F5TZ-6V006-AARM SLGB-3-RM Engine, Long Block
5G 004 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
6G 046 AA 5C2Z-6007-BARM -- Engine, Complete
6G 046 AA 5C2Z-6006-AARM -- Engine, Long Block
6G 046 AA 5C3Z-6009-AARM -- Engine, Short Block
7E 004 AA F7UZ-6V007-AARM CALGB-16-RM Engine, Complete
7E 004 AA F7UZ-6V006-AARM SLGB-13-RM Engine, Long Block
7E 004 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
AE 001 AA - AD XC3Z-6007-CARM -- Engine, Complete

© 2007 Ford Motor Company


87
Cross Reference
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
AE 001 AA - AD XC3Z-6006-AARM -- Engine, Long Block
AE 001 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
AE 002 AA - AD XC3Z-6007-CARM -- Engine, Complete
AE 002 AA - AD XC3Z-6006-AARM -- Engine, Long Block
AE 002 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
AE 004 AA - AD XC2Z-6007-AARM -- Engine, Complete
AE 004 AA - AD XC2Z-6006-AARM -- Engine, Long Block
AE 004 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
BE 001 AA XC3Z-6007-CARM -- Engine, Complete
BE 001 AA XC3Z-6006-AARM -- Engine, Long Block
BE 001 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
BE 001 AB & AC XC3Z-6007-CARM -- Engine, Complete
BE 001 AB & AC XC3Z-6006-AARM -- Engine, Long Block
BE 001 AB & AC 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
BE 002 AA & AB XC3Z-6007-CARM -- Engine, Complete
BE 002 AA & AB XC3Z-6006-AARM -- Engine, Long Block
BE 002 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
BE 002 BA & BB XC3Z-6007-CARM -- Engine, Complete
BE 002 BA & BB XC3Z-6006-AARM -- Engine, Long Block
BE 002 BA & BB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
BE 004 AA & AB XC2Z-6007-AARM -- Engine, Complete
BE 004 AA & AB XC2Z-6006-AARM -- Engine, Long Block
BE 004 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 001 AA XC3Z-6007-CARM -- Engine, Complete
CE 001 AA XC3Z-6006-AARM -- Engine, Long Block
CE 001 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 002 AA & AB XC3Z-6007-CARM -- Engine, Complete
CE 002 AA & AB XC3Z-6006-AARM -- Engine, Long Block
CE 002 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 002 BA XC3Z-6007-CARM -- Engine, Complete
CE 002 BA XC3Z-6006-AARM -- Engine, Long Block
CE 002 BA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 004 AA XC2Z-6007-AARM -- Engine, Complete
CE 004 AA XC2Z-6006-AARM -- Engine, Long Block
CE 004 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 006 AA XC3Z-6007-CARM -- Engine, Complete
CE 006 AA XC3Z-6006-AARM -- Engine, Long Block
CE 006 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
CE 009 AA & AB XC3Z-6007-CARM -- Engine, Complete
CE 009 AA & AB XC3Z-6006-AARM -- Engine, Long Block
CE 009 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
DE 004 AA XC2Z-6007-AARM -- Engine, Complete
DE 004 AA XC2Z-6006-AARM -- Engine, Long Block
DE 004 AA 5C3Z-6V009-ARM SHB-152-RM Engine, Short Block
DE 006 AA XC2Z-6007-AARM -- Engine, Complete
DE 006 AA XC2Z-6006-AARM -- Engine, Long Block

© 2007 Ford Motor Company


88
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
DE 006 AA 5C3Z-6V009-ARM SHB-152-RM Engine, Short Block
DG 041 BA - BC 3C3Z-6007-BARM -- Engine, Complete
DG 041 BA - BC 3C3Z-6006-BARM -- Engine, Long Block
DG 041 BA - BC 3C3Z-6009-AARM -- Engine, Short Block
DG 042 AC - AE 3C3Z-6007-BARM -- Engine, Complete
DG 042 AC - AE 3C3Z-6006-BARM -- Engine, Long Block
DG 042 AC - AE 3C3Z-6009-AARM -- Engine, Short Block
DG 044 AA - AC 3C3Z-6007-AARM -- Engine, Complete
DG 044 AA - AC 3C3Z-6006-AARM -- Engine, Long Block
DG 044 AA - AC 3C3Z-6009-AARM -- Engine, Short Block
EG 041 AA 4C3Z-6007-AARM -- Engine, Complete
EG 041 AA 4C3Z-6006-AARM -- Engine, Long Block
EG 041 AA 5C3Z-6009-AARM -- Engine, Short Block
EG 042 CB 4C3Z-6007-BARM -- Engine, Complete
EG 042 CB 4C3Z-6006-BARM -- Engine, Long Block
EG 042 CB 5C3Z-6009-AARM -- Engine, Short Block
EG 046 AC 4C2Z-6007-AARM -- Engine, Complete
EG 046 AC 4C2Z-6006-EARM -- Engine, Long Block
EG 046 AC 5C3Z-6009-AARM -- Engine, Short Block
FG 046 AA 5C2Z-6007-AARM -- Engine, Complete
FG 046 AA 5C2Z-6006-AARM -- Engine, Long Block
FG 046 AA 5C3Z-6009-AARM -- Engine, Short Block
FG 046 BB 5C2Z-6007-BARM -- Engine, Complete
FG 046 BB 5C2Z-6006-AARM -- Engine, Long Block
FG 046 BB 5C3Z-6009-AARM -- Engine, Short Block
HE 001 AA F7TZ-6V007-BARM CALGB-18-RM Engine, Complete
HE 001 AA F7TZ-6V006-BARM SLGB-12-RM Engine, Long Block
HE 001 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
HE 002 AA F7TZ-6V007-BARM CALGB-18-RM Engine, Complete
HE 002 AA F7TZ-6V006-BARM SLGB-12-RM Engine, Long Block
HE 002 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
JE 001 CA - CL 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
JE 001 CA - CL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 001 CA - CL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 001 CN 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
JE 001 CN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 001 CN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 001 DA - DL 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
JE 001 DA - DL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 001 DA - DL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 001 DN 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
JE 001 DN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 001 DN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 002 CA - CL 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
JE 002 CA - CL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 002 CA - CL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block

© 2007 Ford Motor Company


89
Cross Reference
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
JE 002 CN 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
JE 002 CN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 002 CN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 002 DA -DL 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
JE 002 DA -DL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 002 DA -DL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 002 DN 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
JE 002 DN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
JE 002 DN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 004 AA & BD 5C3Z-6V007-ARM  LGB-19-RM     Engine, Complete
JE 004 AA & BD 5C3Z-6V006-DRM  SLGB-45-RM    Engine, Long Block
JE 004 AA & BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
JE 004 BE 5C3Z-6V007-ARM  LGB-19-RM     Engine, Complete
JE 004 BE 5C3Z-6V006-DRM  SLGB-45-RM    Engine, Long Block
JE 004 BE 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
KE 001 AA XC3Z-6007-BARM -- Engine, Complete
KE 001 AA XC3Z-6006-AARM -- Engine, Long Block
KE 001 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
KE 001 BA - BD XC3Z-6007-CARM -- Engine, Complete
KE 001 BA - BD XC3Z-6006-AARM -- Engine, Long Block
KE 001 BA - BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
KE 002 AA XC3Z-6007-BARM -- Engine, Complete
KE 002 AA XC3Z-6006-AARM -- Engine, Long Block
KE 002 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
KE 002 BA - BD XC3Z-6007-CARM -- Engine, Complete
KE 002 BA - BD XC3Z-6006-AARM -- Engine, Long Block
KE 002 BA - BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
KE 004 AA - AD XC2Z-6007-AARM -- Engine, Complete
KE 004 AA - AD XC2Z-6006-AARM -- Engine, Long Block
KE 004 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
LE 001 AA XC3Z-6007-CARM -- Engine, Complete
LE 001 AA XC3Z-6006-AARM -- Engine, Long Block
LE 001 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
LE 002 AA XC3Z-6007-CARM -- Engine, Complete
LE 002 AA XC3Z-6006-AARM -- Engine, Long Block
LE 002 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
OE 006 AB 1C3Z-6007-HARM -- Engine, Complete
OE 006 AB 1C3Z-6006-DARM -- Engine, Long Block
OE 006 AB 1C3Z-6009-AARM -- Engine, Short Block
OE 006 AE 1C3Z-6007-HARM -- Engine, Complete
OE 006 AE 1C3Z-6006-DARM -- Engine, Long Block
OE 006 AE 1C3Z-6009-AARM -- Engine, Short Block
OE 007 AC & AD 1C3Z-6007-HARM -- Engine, Complete
OE 007 AC & AD 1C3Z-6006-DARM -- Engine, Long Block
OE 007 AC & AD 1C3Z-6009-AARM -- Engine, Short Block
OE 008 AA - AE XC3Z-6007-CARM -- Engine, Complete

© 2007 Ford Motor Company


90
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
OE 008 AA - AE XC3Z-6006-AARM -- Engine, Long Block
OE 008 AA - AE 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
OE 009 AA - AC XC3Z-6007-CARM -- Engine, Complete
OE 009 AA - AC XC3Z-6006-AARM -- Engine, Long Block
OE 009 AA - AC 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 001 AB XC3Z-6007-CARM -- Engine, Complete
SE 001 AB XC3Z-6006-AARM -- Engine, Long Block
SE 001 AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 001 AC & AD XC3Z-6007-CARM -- Engine, Complete
SE 001 AC & AD XC3Z-6006-AARM -- Engine, Long Block
SE 001 AC & AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 002 AB XC3Z-6007-CARM -- Engine, Complete
SE 002 AB XC3Z-6006-AARM -- Engine, Long Block
SE 002 AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 002 AC & AD XC3Z-6007-CARM -- Engine, Complete
SE 002 AC & AD XC3Z-6006-AARM -- Engine, Long Block
SE 002 AC & AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 004 AA - AD XC2Z-6007-AARM -- Engine, Complete
SE 004 AA - AD XC2Z-6006-AARM -- Engine, Long Block
SE 004 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
SE 004 AD XC2Z-6007-AARM -- Engine, Complete
SE 004 AD XC2Z-6006-AARM -- Engine, Long Block
SE 004 AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
TE 001 AA - AC XC3Z-6007-CARM -- Engine, Complete
TE 001 AA - AC XC3Z-6006-AARM -- Engine, Long Block
TE 001 AA - AC 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
TE 002 AA & AB XC3Z-6007-CARM -- Engine, Complete
TE 002 AA & AB XC3Z-6006-AARM -- Engine, Long Block
TE 002 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
TE 004 AA & AB XC2Z-6007-AARM -- Engine, Complete
TE 004 AA & AB XC2Z-6006-AARM -- Engine, Long Block
TE 004 AA & AB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
UE 001 AA F7TZ-6V007-AARM CALGB-17-RM Engine, Complete
UE 001 AA F7TZ-6V006-CARM SLGB-14-RM Engine, Long Block
UE 001 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
UE 001 CA XC3Z-6007-CARM -- Engine, Complete
UE 001 CA XC3Z-6006-AARM -- Engine, Long Block
UE 001 CA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
UE 002 AA F7TZ-6V007-AARM CALGB-17-RM Engine, Complete
UE 002 AA F7TZ-6V006-CARM SLGB-14-RM Engine, Long Block
UE 002 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
UE 002 CA & CB XC3Z-6007-CARM -- Engine, Complete
UE 002 CA & CB XC3Z-6006-AARM -- Engine, Long Block
UE 002 CA & CB 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
UE 004 AA F7UZ-6V007-AARM CALGB-16-RM Engine, Complete
UE 004 AA F7UZ-6V006-AARM SLGB-13-RM Engine, Long Block

© 2007 Ford Motor Company


91
Cross Reference
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
UE 004 AA F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
UE 004 CA XC2Z-6007-AARM -- Engine, Complete
UE 004 CA XC2Z-6006-AARM -- Engine, Long Block
UE 004 CA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 001 CA - CL 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
WE 001 CA - CL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 001 CA - CL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 001 CN 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
WE 001 CN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 001 CN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 001 DA - DL 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
WE 001 DA - DL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 001 DA - DL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 001 DN 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
WE 001 DN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 001 DN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 002 CA - CL 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
WE 002 CA - CL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 002 CA - CL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 002 CN 5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete
WE 002 CN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 002 CN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 002 DA - DL 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
WE 002 DA - DL 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 002 DA - DL 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 002 DN 5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete
WE 002 DN 5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block
WE 002 DN 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 004 AA & BD 5C3Z-6V007-ARM  LGB-19-RM     Engine, Complete
WE 004 AA & BD 5C3Z-6V006-DRM  SLGB-45-RM    Engine, Long Block
WE 004 AA & BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 004 BE 5C3Z-6V007-ARM  LGB-19-RM     Engine, Complete
WE 004 BE 5C3Z-6V006-DRM  SLGB-45-RM    Engine, Long Block
WE 004 BE 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
WE 004 CA XC2Z-6007-AARM -- Engine, Complete
WE 004 CA XC2Z-6006-AARM -- Engine, Long Block
WE 004 CA 5C3Z-6V009-ARM SHB-152-RM Engine, Short Block
WG 041 DB - DD 3C3Z-6007-BARM -- Engine, Complete
WG 041 DB - DD 3C3Z-6006-BARM -- Engine, Long Block
WG 041 DB - DD 3C3Z-6009-AARM -- Engine, Short Block
WG 042 EE - EG 3C3Z-6007-AARM -- Engine, Complete
WG 042 EE - EG 3C3Z-6006-AARM -- Engine, Long Block
WG 042 EE - EG 3C3Z-6009-AARM -- Engine, Short Block
XE 001 AA XC3Z-6007-BARM -- Engine, Complete
XE 001 AA XC3Z-6006-AARM -- Engine, Long Block
XE 001 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block

© 2007 Ford Motor Company


92
Engine ID Number
Engine ID Number (Tag #) Ford Service # MC Part # Part Type
XE 001 BA - BD XC3Z-6007-CARM -- Engine, Complete
XE 001 BA - BD XC3Z-6006-AARM -- Engine, Long Block
XE 001 BA - BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
XE 002 AA XC3Z-6007-BARM -- Engine, Complete
XE 002 AA XC3Z-6006-AARM -- Engine, Long Block
XE 002 AA 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
XE 002 BA - BD XC3Z-6007-CARM -- Engine, Complete
XE 002 BA - BD XC3Z-6006-AARM -- Engine, Long Block
XE 002 BA - BD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
XE 004 AA - AD XC2Z-6007-AARM -- Engine, Complete
XE 004 AA - AD XC2Z-6006-AARM -- Engine, Long Block
XE 004 AA - AD 5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block
YG 046 AA 5C2Z-6007-AARM -- Engine, Complete
YG 046 AA 5C2Z-6006-AARM -- Engine, Long Block
YG 046 AA 5C3Z-6009-AARM -- Engine, Short Block
YG 046 CB 5C2Z-6007-BARM -- Engine, Complete
YG 046 CB 5C2Z-6006-AARM -- Engine, Long Block
YG 046 CB 5C3Z-6009-AARM -- Engine, Short Block
ZE 001 AA F6TZ-6V007-BARM CALGB-14-RM Engine, Complete
ZE 001 AA F6TZ-6V006-BARM SLGB-10-RM Engine, Long Block
ZE 001 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
ZE 002 AA F6TZ-6V007-BARM CALGB-14-RM Engine, Complete
ZE 002 AA F6TZ-6V006-BARM SLGB-10-RM Engine, Long Block
ZE 002 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
ZE 004 AA F6UZ-6V007-BARM CALGB-15-RM Engine, Complete
ZE 004 AA F6UZ-6V006-BARM SLGB-11-RM Engine, Long Block
ZE 004 AA F4TZ-6V009-BARM SHB-5-RM Engine, Short Block

© 2007 Ford Motor Company


93
Cross Reference
Ford Service to Motorcraft Ford Service to Motorcraft
Ford Service # MC Part # Part Type Ford Service # MC Part # Part Type
1U2Z-8V501-CA PWR-2 Water Pump 6C2Z-9601-A FA-1804 Air Filter
2C3Z-8V501-BA PWR-3 Water Pump 6E7Z-6731-D FL-2029 Oil Filter
2C3Z-9VE527-ARM CMR-3-RM Fuel Injector 6E7Z-8525-A RT-1183 Thermostat
2C3Z-9VE527-DRM CMR-4-RM Fuel Injector 6E7Z-9155-BB FG-1095 Fuel Filter
2C3Z-9VE527-ERM CMR-5-RM Fuel Injector 6E7Z-9601-AA FA-1779 Air Filter
2C3Z-9VE527-FRM CMR-6-RM Fuel Injector 7C3Z-9601-B FA-1886 Air Filter
2U2Z-9601-BA FA-1757 AIS Kit Replacement Filter 8C3Z-12A342-A ZD-15 Glow Plug
2U2Z-9K635-AA FA-1759 Air Induction System (AIS) Kit 8C3Z-12A697-B DY-1112 Sensor, Manifold Air Temperature
3C3Z-10884-AA SW-6052 Sensor 8C3Z-8501-B PW-482 Water Pump
3C3Z-12A342-AA ZD-12 Glow Plug 8C3Z-8575-B RT-1182 Thermostat (Dual)
3C3Z-12A697-AA DY-984 Sensor, Manifold Air Temperature 8C3Z-9E527-A CN-5016 Fuel Injector
3C3Z-6731-AA FL-2016 Oil Filter 8C3Z-9N184-A FD-4609 Fuel Filter
3C3Z-6C315-AA DY-985 Sensor, Crankshaft Position E3TZ-6731-A FL-784 Oil Filter
3C3Z-6V303-AARM CRK-382-RM Crankshaft & Bearings E3TZ-9155-A FD-811 Fuel Filter
3C3Z-8501-A PW-480 Water Pump E5TZ-12A342-B ZD-1A Glow Plug
3C3Z-8575-AA RT-1169 Thermostat E5TZ-8575-C RT-1049 Thermostat
3C3Z-9E527-EBRM CN-5014-RM Fuel Injector E7TZ-9601-A FA-1057 Air Filter
3C3Z-9N184-CA FD-4604 Fuel Filter F0TZ-12B533-A DY-1023 Glow Plug Relay
4C3Z-12A342-AA ZD-13 Glow Plug F3HZ-9601-DC FA-1758 Air Filter
4C3Z-8501-AC PW-491 Water Pump F2TZ-12A342-A ZD-9 Glow Plug
4C3Z-9E527-AA CN-5015 Fuel Injector F2TZ-9N184-A FD-3375 Fuel Filter
4C4Z-10884-AA SW-6079 Sensor, Water Temperature F3TZ-6V012-AARM LGB-229-RM Engine, Long Block (Stripped)
4C4Z-12B533-AA DY-989 Glow Plug Relay F4TZ-12A342-BA ZD-11 Glow Plug
4C4Z-8575-AA RT-1173 Thermostat F4TZ-6731-A FL-1995 Oil Filter
4C4Z-9601-AA FA-1753 Air Filter F4TZ-6V006-AARM SLGB-1-RM Engine, Long Block
5C3Z-6V006-CRM  SLGB-44-RM     Engine, Long Block F4TZ-6V006-BARM SLGB-2-RM Engine, Long Block
5C3Z-6V006-DRM  SLGB-45-RM    Engine, Long Block F4TZ-6V007-AARM CALGB-1-RM Engine, Complete
5C3Z-6V007-ARM  LGB-19-RM     Engine, Complete F4TZ-6V007-DARM CALGB-3-RM Engine, Complete
5C3Z-6V007-BRM  LGB-20-RM     Engine, Complete F4TZ-6V007-EARM CALGB-5-RM Engine, Complete
5C3Z-6V007-CRM  LGB-301-RM    Engine, Complete F4TZ-6V007-FARM CALGB-2-RM Engine, Complete
5C3Z-6V009-ARM  SHB-152-RM     Engine, Short Block F4TZ-6V009-AARM SHB-138-RM Engine, Short Block
5C3Z-6V639-ARM  PTC-3-RM       Turbocharger Pedestal F4TZ-6V009-BARM SHB-5-RM Engine, Short Block
5C3Z-6V639-BRM  PTC-5-RM  Turbocharger Pedestal F4TZ-6V012-AARM LGB-8-RM Engine, Long Block (Stripped)
5C3Z-6V682-ARM  TC-3-RM        Turbocharger F4TZ-6V049-AARM CH-103-RM Cylinder Head w/ Valves
5C3Z-6V682-BRM  TC-4-RM        Turbocharger F4TZ-6V049-BARM CH-2-RM Cylinder Head w/ Valves
5C3Z-9VA543-BRM HPP-4-RM       High Pressure Injection Oil Pump F4TZ-6V200-AARM PR-1-RM Connecting Rod
5C3Z-9VE527-ARM CMR-7-RM Fuel Injector F4TZ-6V200-CARM PR-4-RM Connecting Rod
5C3Z-9VE527-BRM CMR-8-RM Fuel Injector F4TZ-6V303-AARM CRK-378-RM Crankshaft & Bearings
5C4Z-8501-AA PW-450 Water Pump F4TZ-6V303-BARM CRK-10-RM Crankshaft & Bearings

© 2007 Ford Motor Company


94
Ford Service to Motorcraft Ford Service to Motorcraft
Ford Service # MC Part # Part Type Ford Service # MC Part # Part Type
F4TZ-6VK682-BARM TC-1-RM Turbocharger XU2Z-6V006-BARM SLGB-5-RM Engine, Long Block
F4TZ-6VK682-CARM TC-2-RM Turbocharger XU2Z-6V006-CARM SLGB-6-RM Engine, Long Block
F4TZ-6VN639-AARM PTC-2-RM Turbocharger Pedestal XU2Z-6V006-DARM SLGB-7-RM Engine, Long Block
F4TZ-8575-CA RT-1199 Thermostat XU2Z-6V007-AARM CALGB-7-RM Engine, Complete
F4TZ-9N184-A FD-4595 Fuel Filter XU2Z-6V007-BARM CALGB-8-RM Engine, Complete
F4TZ-9VA543-AARM OP-1-RM High Pressure Injection Oil Pump XU2Z-6V007-CARM CALGB-9-RM Engine, Complete
F4TZ-9VE527-AARM FI-2-RM Fuel Injector XU2Z-6V007-DARM CALGB-10-RM Engine, Complete
F5TZ-6V006-AARM SLGB-3-RM Engine, Long Block XU2Z-6V007-EARM CALGB-11-RM Engine, Complete
F5TZ-6V007-AARM CALGB-4-RM Engine, Complete XU2Z-6V009-AARM SHB-6-RM Engine, Short Block
F5TZ-6V049-AARM CH-3-RM Cylinder Head w/ Valves XU2Z-6V009-BARM SHB-7-RM Engine, Short Block
F5TZ-9601-A FA-1617 Air Filter XU2Z-6V009-CARM SHB-8-RM Engine, Short Block
F5UZ-6V007-AARM CALGB-6-RM Engine, Complete XU2Z-6V012-AARM LGB-12-RM Engine, Long Block (Stripped)
F5UZ-6V012-AARM LGB-11-RM Engine, Long Block (Stripped) XU2Z-6V012-BARM LGB-13-RM Engine, Long Block (Stripped)
F5UZ-9601-A FA-1618 Air Filter XU2Z-6V012-CARM LGB-17-RM Engine, Long Block (Stripped)
F61Z-9VE527-BRM CMR-1-RM Fuel Injector XU2Z-6V012-DARM LGB-18-RM Engine, Long Block (Stripped)
F61Z-9VE527-ERM CMR-2-RM Fuel Injector XU2Z-6V049-AARM CH-4-RM Cylinder Head w/ Valves
F6TZ-6V006-AARM SLGB-8-RM Engine, Long Block XU2Z-6V049-CARM CH-11-RM Cylinder Head w/ Valves
F6TZ-6V006-BARM SLGB-10-RM Engine, Long Block XU2Z-6V049-DARM CH-12-RM Cylinder Head w/ Valves
F6TZ-6V007-AARM CALGB-12-RM Engine, Complete XU2Z-6V200-BARM PR-5-RM Connecting Rod
F6TZ-6V007-BARM CALGB-14-RM Engine, Complete XU2Z-6VA642-AARM OC-1-RM Oil Cooler
F6TZ-8575-BA RT-1197 Thermostat XU2Z-8501-EA PW-454 Water Pump
F6TZ-9VA543-ARM HPP-1-RM High Pressure Injection Oil Pump XU2Z-8501-EA PW-455 Water Pump
F6UZ-6V006-AARM SLGB-9-RM Engine, Long Block YC3Z-12B533-AA DY-876 Glow Plug Control Unit
F6UZ-6V006-BARM SLGB-11-RM Engine, Long Block YC3Z-8501-CA PW-456   Water Pump
F6UZ-6V007-AARM CALGB-13-RM Engine, Complete YC3Z-8575-AB RT-1198 Thermostat
F6UZ-6V007-BARM CALGB-15-RM Engine, Complete
F7TZ-12B533-CA DY-860 Glow Plug Relay
F7TZ-6V006-BARM SLGB-12-RM Engine, Long Block
F7TZ-6V006-CARM SLGB-14-RM Engine, Long Block
F7TZ-6V007-AARM CALGB-17-RM Engine, Complete
F7TZ-6V007-BARM CALGB-18-RM Engine, Complete
F7TZ-6V009-AARM SHB-148-RM Engine, Short Block
F7UZ-6V006-AARM SLGB-13-RM Engine, Long Block
F7UZ-6V007-AARM CALGB-16-RM Engine, Complete
F81Z-12B533-AC DY-861 Glow Plug Relay
F81Z-8501-FA PW-455 Water Pump
F81Z-9278-AA SW-5267 Sensor, Engine Oil Pressure
F81Z-9N184-AA FD-4596 Fuel Filter
XU2Z-6V006-AARM SLGB-4-RM Engine, Long Block

© 2007 Ford Motor Company


95
Cross Reference
Motorcraft to Ford Service Motorcraft to Ford Service
MC Part # Ford Service # Part Type MC Part # Ford Service # Part Type
CALGB-1-RM F4TZ-6V007-AARM Engine, Complete DY-861 F81Z-12B533-AC Glow Plug Relay
CALGB-2-RM F4TZ-6V007-FARM Engine, Complete DY-876 YC3Z-12B533-AA Glow Plug Control Unit
CALGB-3-RM F4TZ-6V007-DARM Engine, Complete DY-984 3C3Z-12A697-AA Sensor, Manifold Air Temperature
CALGB-4-RM F5TZ-6V007-AARM Engine, Complete DY-985 3C3Z-6C315-AA Sensor, Crankshaft Position
CALGB-5-RM F4TZ-6V007-EARM Engine, Complete DY-989 4C4Z-12B533-AA Glow Plug Relay
CALGB-6-RM F5UZ-6V007-AARM Engine, Complete DY-1023 FOTZ-12B533-A Glow Plug Relay
CALGB-7-RM XU2Z-6V007-AARM Engine, Complete DY-1112 8C3Z-12A697-B Sensor, Manifold Air Temperature
CALGB-8-RM XU2Z-6V007-BARM Engine, Complete FA-1617 F5TZ-9601-A Air Filter
CALGB-9-RM XU2Z-6V007-CARM Engine, Complete FA-1618 F5UZ-9601-A Air Filter
CALGB-10-RM XU2Z-6V007-DARM Engine, Complete FA-1753 4C4Z-9601-AA Air Filter
CALGB-11-RM XU2Z-6V007-EARM Engine, Complete FA-1757 2U2Z-9601-BA AIS Kit Replacement Filter
CALGB-12-RM F6TZ-6V007-AARM Engine, Complete FA-1758 F3HZ-9601-DC Air Filter
CALGB-13-RM F6UZ-6V007-AARM Engine, Complete FA-1759 2U2Z-9K635-AA Air Induction System (AIS) Kit
CALGB-14-RM F6TZ-6V007-BARM Engine, Complete FA-1779 6E7Z-9601-AA Air Filter
CALGB-15-RM F6UZ-6V007-BARM Engine, Complete FA-1804 6C2Z-9601-A Air Filter
CALGB-16-RM F7UZ-6V007-AARM Engine, Complete FA-1886 7C3Z-9601-B Air Filter
CALGB-17-RM F7TZ-6V007-AARM Engine, Complete FD-4595 F4TZ-9N184-A Fuel Filter
CALGB-18-RM F7TZ-6V007-BARM Engine, Complete FD-4596 F81Z-9N184-AA Fuel Filter
CH-2-RM F4TZ-6V049-BARM Cylinder Head w/ Valves FD-811 E3TZ-9155-A Fuel Filter
CH-3-RM F5TZ-6V049-AARM Cylinder Head w/ Valves FD-3375 F2TZ-9N184-A Fuel Filter
CH-4-RM XU2Z-6V049-AARM Cylinder Head w/ Valves FD-4604 3C3Z-9N184-CA Fuel Filter
CH-11-RM XU2Z-6V049-CARM Cylinder Head w/ Valves FD-4609 8C3Z-9N184-A Fuel Filter
CH-12-RM XU2Z-6V049-DARM Cylinder Head w/ Valves FG-1095 6E7Z-9155-BB Fuel Filter
CH-103-RM F4TZ-6V049-AARM Cylinder Head w/ Valves FI-2-RM F4TZ-9VE527-AARM Fuel Injector
CMR-1-RM F61Z-9VE527-BRM Fuel Injector FL-784 E3TZ-6731-A Oil Filter
CMR-2-RM F61Z-9VE527-ERM Fuel Injector FL-1057 E7TZ-9601-A Air Filter
CMR-3-RM 2C3Z-9VE527-ARM Fuel Injector FL-1995 F4TZ-6731-A Oil Filter
CMR-4-RM 2C3Z-9VE527-DRM Fuel Injector FL-2016 3C3Z-6731-AA Oil Filter
CMR-5-RM 2C3Z-9VE527-ERM Fuel Injector FL-2029 6E7Z-6731-D Oil Filter
CMR-6-RM 2C3Z-9VE527-FRM Fuel Injector HPP-1-RM F6TZ-9VA543-ARM High Pressure Injection Oil Pump
CMR-7-RM 5C3Z-9VE527-ARM Fuel Injector HPP-4-RM 5C3Z-9VA543-BRM High Pressure Injection Oil Pump
CMR-8-RM 5C3Z-9VE527-BRM Fuel Injector LGB-8-RM F4TZ-6V012-AARM Engine, Long Block (Stripped)
CN-5014-RM 3C3Z-9E527-EBRM Fuel Injector LGB-11-RM F5UZ-6V012-AARM Engine, Long Block (Stripped)
CN-5015 4C3Z-9E527-AA Fuel Injector LGB-12-RM XU2Z-6V012-AARM Engine, Long Block (Stripped)
CN-5016 8C3Z-9E527-A Fuel Injector LGB-13-RM XU2Z-6V012-BARM Engine, Long Block (Stripped)
CRK-10-RM F4TZ-6V303-BARM Crankshaft & Bearings LGB-17-RM XU2Z-6V012-CARM Engine, Long Block (Stripped)
CRK-378-RM F4TZ-6V303-AARM Crankshaft & Bearings LGB-18-RM XU2Z-6V012-DARM Engine, Long Block (Stripped)
CRK-382-RM 3C3Z-6V303-AARM Crankshaft & Bearings LGB-19-RM 5C3Z-6V007-ARM  Engine, Complete
DY-860 F7TZ-12B533-CA Glow Plug Relay LGB-20-RM 5C3Z-6V007-BRM  Engine, Complete

© 2007 Ford Motor Company


96
Motorcraft to Ford Service Motorcraft to Ford Service
MC Part # Ford Service # Part Type MC Part # Ford Service # Part Type
LGB-229-RM F3TZ-6V012-AARM Engine, Long Block (Stripped) SLGB-6-RM XU2Z-6V006-CARM Engine, Long Block
LGB-301-RM 5C3Z-6V007-CRM  Engine, Complete SLGB-7-RM XU2Z-6V006-DARM Engine, Long Block
OC-1-RM XU2Z-6VA642-AARM Oil Cooler SLGB-8-RM F6TZ-6V006-AARM Engine, Long Block
OP-1-RM F4TZ-9VA543-AARM High Pressure Injection Oil Pump SLGB-9-RM F6UZ-6V006-AARM Engine, Long Block
PR-1-RM F4TZ-6V200-AARM Connecting Rod SLGB-10-RM F6TZ-6V006-BARM Engine, Long Block
PR-4-RM F4TZ-6V200-CARM Connecting Rod SLGB-11-RM F6UZ-6V006-BARM Engine, Long Block
PR-5-RM XU2Z-6V200-BARM Connecting Rod SLGB-12-RM F7TZ-6V006-BARM Engine, Long Block
PTC-2-RM F4TZ-6VN639-AARM Turbocharger Pedestal SLGB-13-RM F7UZ-6V006-AARM Engine, Long Block
PTC-3-RM 5C3Z-6V639-ARM  Turbocharger Pedestal SLGB-14-RM F7TZ-6V006-CARM Engine, Long Block
PTC-5-RM  5C3Z-6V639-BRM  Turbocharger Pedestal SLGB-44-RM 5C3Z-6V006-CRM  Engine, Long Block
PW-450 5C3Z-8501-AA Water Pump SLGB-45-RM 5C3Z-6V006-DRM  Engine, Long Block
PW-454 XU2Z-8501-EA Water Pump SW-5267 F81Z-9278-AA Sensor, Engine Oil Pressure
PW-455 F81Z-8501-FA Water Pump SW-6052 3C3Z-10884-AA Sensor
PW-455 XU2Z-8501-EA Water Pump SW-6079 4C4Z-10884-AA Sensor, Water Temperature
PW-456   YC3Z-8501-CA Water Pump TC-1-RM F4TZ-6VK682-BARM Turbocharger
PW-482   8C3Z-8501-B Water Pump TC-2-RM F4TZ-6VK682-CARM Turbocharger
PW-491 4C3Z-8501-AC Water Pump TC-3-RM 5C3Z-6V682-ARM  Turbocharger
PWR-2 1U2Z-8V501-CA Water Pump TC-4-RM 5C3Z-6V682-BRM  Turbocharger
PWR-3 2C3Z-8V501-BA Water Pump ZD-1A E5TZ-12A342-B Glow Plug
RT-1049 E5TZ-8575-C Thermostat ZD-9 F2TZ-12A342-A Glow Plug
RT-1169 3C3Z-8575-AA Thermostat ZD-11 F4TZ-12A342-BA Glow Plug
RT-1173 4C4Z-8575-AA Thermostat ZD-12 3C3Z-12A342-AA Glow Plug
RT-1182 8C3Z-8575-B Thermostat ZD-13 4C3Z-12A342-AA Glow Plug
RT-1183 6E7Z-8525-A Thermostat ZD-15 8C3Z-12A342-A Glow Plug
RT-1197 F6TZ-8575-BA Thermostat
RT-1198 YC3Z-8575-AB Thermostat
RT-1199 F4TZ-8575-CA Thermostat
SHB-5-RM F4TZ-6V009-BARM Engine, Short Block
SHB-6-RM XU2Z-6V009-AARM Engine, Short Block
SHB-7-RM XU2Z-6V009-BARM Engine, Short Block
SHB-8-RM XU2Z-6V009-CARM Engine, Short Block
SHB-138-RM F4TZ-6V009-AARM Engine, Short Block
SHB-148-RM F7TZ-6V009-AARM Engine, Short Block
SHB-152-RM 5C3Z-6V009-ARM  Engine, Short Block
SLGB-1-RM F4TZ-6V006-AARM Engine, Long Block
SLGB-2-RM F4TZ-6V006-BARM Engine, Long Block
SLGB-3-RM F5TZ-6V006-AARM Engine, Long Block
SLGB-4-RM XU2Z-6V006-AARM Engine, Long Block
SLGB-5-RM XU2Z-6V006-BARM Engine, Long Block

© 2007 Ford Motor Company


97
Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
1C3Z-6006-DARM Engine, Long Block 19, 38 4C3Z-9F838-AB Sensor, Injection Control Pressure 10, 12, 15, 72
1C3Z-6007-HARM Engine, Complete 19, 39 10, 15, 18,
4C3Z-9J460-A Sensor, Exhaust Back Pressure
19, 21, 24, 72
1C3Z-6009-AARM Engine, Short Block 19, 37
1C3Z-6200-AARM Connecting Rod 16, 19, 20, 23, 47 4C4Z-10884-AA Sensor, Water Temperature 18, 19, 24, 73

1U2Z-8V501-CA Water Pump 17, 24, 69 4C4Z-12K073-AB Sensor, Camshaft Position (CMP) 17, 24, 70

2C3Z-8V501-BA Water Pump 17, 24, 68 4C4Z-12B533-AA Relay, Glow Plug 13, 33, 79

2C3Z-9VE527-ARM Fuel Injector 26, 56 4C4Z-6006-BRM Engine, Long Block 11, 36

2C3Z-9VE527-DRM Fuel Injector 27, 29, 56 4C4Z-6006-CRM Engine, Long Block 11, 36

2C3Z-9VE527-ERM Fuel Injector 27, 29, 56 4C4Z-6007-ANRM Engine, Complete 11, 37

2C3Z-9VE527-FRM Fuel Injector 27, 29, 30, 32, 56 4C4Z-6007-ARM Engine, Complete 11, 37

2U2Z-9601-BA Filter, Replacement (AIS) 18, 75 4C4Z-6K682-ARM Turbocharger 12, 62

2U2Z-9K635-AA Kit, Air Induction System (AIS) 18, 75 4C4Z-8575-AA Thermostat 13, 81

3C3Z-10884-AA Sensor, Engine Oil Temperature 6, 10, 12, 15, 71 4C4Z-9601-AA Filter, Air 13, 74

3C3Z-10884-AA Sensor, Water Temperature 6, 10, 12, 15, 73 5C3Z-6009-AARM Engine, Short Block 9, 14, 36

3C3Z-12A342-AA Glow Plug 10, 13, 79 5C3Z-6K682-A Turbocharger 9, 14, 62

3C3Z-12A697-AA Sensor, Manifold Air Temperature 10, 12, 15, 73 5C3Z-6V006-CRM Engine, Long Block 16, 38

3C3Z-6006-AARM Engine, Long Block 8, 36 5C3Z-6V006-DRM Engine, Long Block 22, 38

3C3Z-6006-BARM Engine, Long Block 8, 36 5C3Z-6V007-ARM Engine, Complete 22, 39

3C3Z-6007-AARM Engine, Complete 8, 37 5C3Z-6V007-BRM Engine, Complete 16, 39

3C3Z-6007-BARM Engine, Complete 8, 37 5C3Z-6V007-CRM Engine, Complete 16, 39

3C3Z-6009-AARM Engine, Short Block 9, 11, 36 5C3Z-6V009-ARM Engine, Short Block 16, 20, 23, 37

3C3Z-6049-CARM Cylinder Head w/ Valves 9, 11, 14, 51 5C3Z-6V639-ARM Turbocharger Pedestal 17, 24, 66

3C3Z-6303-AARM Crankshaft & Bearings 9, 14, 49 5C3Z-6V639-BRM Turbocharger Pedestal 17, 66

3C3Z-6731-AA Filter, Oil 7, 10, 13, 15, 78 5C3Z-6V682-ARM Turbocharger 17, 64

3C3Z-6C315-AA Sensor, Crankshaft Position 6, 10, 12, 15, 70 5C3Z-6V682-BRM Turbocharger 24, 64

3C3Z-6K682-CBRM Turbocharger 9, 62 5C3Z-9J460-B Sensor, Exhaust Back Pressure 10, 12, 15, 72

3C3Z-6V303-AARM Crankshaft & Bearings 16, 19, 21, 23, 49 5C3Z-9VA543-BRM HP Injection Oil Pump 17, 24, 59

3C3Z-8501-A Water Pump 9, 68 5C3Z-9VE527-ARM Fuel Injector 17, 21, 23, 55

3C3Z-8575-AA Thermostat 10, 15, 81 5C3Z-9VE527-BRM Fuel Injector 17, 19, 21, 23, 54

3C3Z-9A543-AARM HP Injection Oil Pump 9, 12, 59 5C4Z-6006-CRM Engine, Long Block 11, 36

3C3Z-9E527-EBRM Fuel Injector 9, 11, 54 5C4Z-6006-DRM Engine, Long Block 11, 36

3C3Z-9N184-CA Filter, Fuel 10, 76 5C4Z-6007-GRM Engine, Complete 11, 37

4C2Z-6006-EARM Engine, Long Block 14, 36 5C4Z-6007-HRM Engine, Complete 11, 37

4C2Z-6007-AARM Engine, Complete 14, 36 5C4Z-8501-AA Water Pump 12, 67

4C2Z-9N184-BA Filter, Fuel 15, 76 5C4Z-9A543-B HP Injection Oil Pump 9, 12, 14, 58

4C3Z-12A342-AA Glow Plug 10, 13, 15, 33, 79 6C2Z-9601-A Filter, Air 16, 74

4C3Z-12B599-AARM Fuel Injection Control Module 9, 11, 14, 53 6C3Z-6009-ARM Engine, Short Block 6, 14, 36

4C3Z-6006-AARM Engine, Long Block 8, 36 6C3Z-6049-A Cylinder Head w/ Valves 9, 11, 14, 50

4C3Z-6006-BARM Engine, Long Block 8, 36 6E7Z-6200-A Connecting Rod 9, 11, 14, 33, 47

4C3Z-6007-AARM Engine, Complete 8, 37 6E7Z-6303-BA Crankshaft & Bearings 33, 48

4C3Z-6007-BARM Engine, Complete 8, 37 6E7Z-6731-D Filter, Oil 33, 78

4C3Z-6K682-CBRM Turbocharger 9, 14, 62 6E7Z-6K682-AA Turbocharger 33, 61

4C3Z-8501-AC Water Pump 9, 14, 33, 67 6E7Z-6049-BA Cylinder Head w/ Valves 33, 50

4C3Z-9601-AA Filter, Air 10, 74 6E7Z-6049-CA Cylinder Head w/ Valves 33, 50

4C3Z-9A543-AARM HP Injection Oil Pump 9, 14, 58 6E7Z-8575-A Thermostat 33, 81

4C3Z-9E527-AA Fuel Injector 9, 11, 14, 33, 54 6E7Z-9155-BB Filter, Fuel 33, 76
6E7Z-9601-AA Filter, Air 33, 74

© 2007 Ford Motor Company


98
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
6E7Z-9A543-AA HP Injection Oil Pump 33, 58 CMR-5-RM Fuel Injector 27, 29, 56
7C3Z-9601-B Filter, Air 7, 74 CMR-6-RM Fuel Injector 27, 29, 30, 32, 56
7C4Z-6009-AARM Engine, Short Block 11, 36 CMR-7-RM Fuel Injector 17, 21, 23, 55
8C3Z-12A342-A Glow Plug 7, 79 CMR-8-RM Fuel Injector 17, 19, 21, 23, 54
8C3Z-12A697-B Sensor, Manifold Air Temperature 6, 73 CN-5014-RM Fuel Injector 9, 11, 54
8C3Z-12K073-A Sensor, Camshaft Position 6, 10, 12, 15, 70 CN-5015 Fuel Injector 9, 11, 14, 33, 54
8C3Z-6049-BB Cylinder Head w/ Valves 6, 50 CN-5016 Fuel Injector 6, 54
8C3Z-6200-A Connecting Rod 6, 47 CRK-10-RM Crankshaft & Bearings 16, 23, 49
8C3Z-6303-A Crankshaft & Bearings 6, 48 CRK-378-RM Crankshaft & Bearings 26, 27, 28, 30, 32, 49
8C3Z-6K682-A Turbocharger 6, 61 CRK-382-RM Crankshaft & Bearings 16, 19, 21, 23, 49
8C3Z-6K682-B Turbocharger 6, 61 DY-860 Relay, Glow Plug 18, 25, 80
8C3Z-8501-B Water Pump 6, 67 DY-861 Relay, Glow Plug 18, 20, 25, 80
8C3Z-8575-B Thermostat 7, 81 DY-876 Control Unit, Glow Plug 7, 10, 15, 22, 79
8C3Z-9A543-A High Pressure Fuel Pump 6, 58 DY-984 Sensor, Manifold Air Temperature 10, 12, 15, 73
8C3Z-9E527-A Fuel Injector 6, 54 DY-985 Sensor, Crankshaft Position 6, 10, 12, 15, 70
8C3Z-9G756-A Sensor, Fuel Rail Pressure 6, 72 DY-989 Relay, Glow Plug 13, 33, 79
8C3Z-9J460-A Sensor, Exhaust Back Pressure 6, 72 DY-1023 Relay, Glow Plug 26, 28, 29, 31, 32, 80
8C3Z-9N184-A Filter, Fuel 7, 76 DY-1112 Sensor, Manifold Air Temperature 6, 73
CALGB-1-RM Engine, Complete 25, 41 E3TZ-6731-A Filter, Oil 26, 28, 29, 31, 32, 78
CALGB-2-RM Engine, Complete 16, 39 E3TZ-9155-A Filter, Fuel 31, 32, 77
CALGB-3-RM Engine, Complete 25, 41 E5TZ-8575-C Thermostat 28, 29, 31, 32, 81
CALGB-4-RM Engine, Complete 16, 39 E7TZ-9601-A Filter, Air 26, 28, 29, 31, 32, 75
CALGB-5-RM Engine, Complete 25, 41 E7TZ-9A543-A Fuel Injection Pump 30, 32, 57
CALGB-6-RM Engine, Complete 22, 39 E9TZ-9A543-C Fuel Injection Pump 27, 29, 57
CALGB-7-RM Engine, Complete 30, 43 F0TZ-12B533-A Relay, Glow Plug 26, 28, 29, 31, 32, 80
CALGB-8-RM Engine, Complete 31, 43 F2TZ-12A342-A Glow Plug 26, 28, 29, 31, 32, 79
CALGB-9-RM Engine, Complete 27, 43 F2TZ-9A543-A Fuel Injection Pump 27, 29, 57
CALGB-10-RM Engine, Complete 27, 43 F2TZ-9A543-C Fuel Injection Pump 27, 29, 57
CALGB-11-RM Engine, Complete 28, 43 F2TZ-9N184-A Filter, Fuel 26, 28, 29, 76
CALGB-12-RM Engine, Complete 16, 39 F3HZ-9601-DC Filter, Air 20, 75
CALGB-13-RM Engine, Complete 22, 39 F3TZ-6V012-AARM Engine, Long Block (Stripped) 25, 40
CALGB-14-RM Engine, Complete 16, 39 F3TZ-9A543-A Fuel Injection Pump 26, 57
CALGB-15-RM Engine, Complete 22, 39 F3TZ-9A543-B Fuel Injection Pump 26, 57
CALGB-16-RM Engine, Complete 22, 39 F4TZ-12A342-BA Glow Plug 18, 20, 22, 25, 79
CALGB-17-RM Engine, Complete 16, 39 F4TZ-6731-A Filter, Oil 18, 20, 22, 25, 78
CALGB-18-RM Engine, Complete 16, 39 F4TZ-6V006-AARM Engine, Long Block 25, 40
CH-2-RM Cylinder Head w/ Valves 17, 23, 51 F4TZ-6V006-BARM Engine, Long Block 16, 38
CH-3-RM Cylinder Head w/ Valves 17, 19, 21, 23, 51 F4TZ-6V007-AARM Engine, Complete 25, 41
CH-4-RM Cylinder Head w/ Valves 30, 32, 52 F4TZ-6V007-DARM Engine, Complete 25, 41
CH-11-RM Cylinder Head w/ Valves 30, 32, 52 F4TZ-6V007-EARM Engine, Complete 25, 41
CH-12-RM Cylinder Head w/ Valves 27, 29, 52 F4TZ-6V007-FARM Engine, Complete 16, 39
CH-103-RM Cylinder Head w/ Valves 26, 51 F4TZ-6V009-AARM Engine, Short Block 26, 39
CMR-1-RM Fuel Injector 17, 23, 55 F4TZ-6V009-BARM Engine, Short Block 16, 23, 37
CMR-2-RM Fuel Injector 17, 23, 55 F4TZ-6V012-AARM Engine, Long Block (Stripped) 16, 38
CMR-3-RM Fuel Injector 26, 56 F4TZ-6V049-AARM Cylinder Head w/ Valves 26, 51
CMR-4-RM Fuel Injector 27, 29, 56 F4TZ-6V049-BARM Cylinder Head w/ Valves 17, 23, 51

© 2007 Ford Motor Company


99
Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
F4TZ-6V200-AARM Connecting Rod 26, 48 6, 10, 12, 15, 17,
F81Z-9278-AA Sensor, Engine Oil Pressure
F4TZ-6V200-CARM Connecting Rod 16, 20, 23, 47 19, 21, 24, 71

F4TZ-6V303-AARM Crankshaft & Bearings 26, 27, 28, 30, 32, 49 F81Z-9A543-CRM HP Injection Oil Pump 17, 19, 21, 24, 59

F4TZ-6V303-BARM Crankshaft & Bearings 16, 23, 49 F81Z-9N184-AA Filter, Fuel 13, 18, 20, 22, 25, 76

F4TZ-6VK682-BARM Turbocharger 26, 64 FA-1057 Filter, Air 26, 28, 29, 31, 32, 75

F4TZ-6VK682-CARM Turbocharger 17, 24, 64 FA-1618 Filter, Air 25, 75

F4TZ-6VN639-AARM Turbocharger Pedestal 17, 24, 66 FA-1753 Filter, Air 13, 74

F4TZ-8575-CA Thermostat 18, 25, 81 FA-1757 Filter, Replacement (AIS) 18, 75

F4TZ-9N184-A Filter, Fuel 18, 25, 76 FA-1758 Filter, Air 20, 75

F4TZ-9VA543-AARM HP Injection Oil Pump 17, 24, 60 FA-1759 Kit, Air Induction System (AIS) 18, 75

F4TZ-9VE527-AARM Fuel Injector 17, 23, 55 FA-1778 Filter, Air 10, 74

F5AF-12A648-AA Sensor, Engine Oil Temperature 18, 19, 21, 25, 71 FA-1779 Filter, Air 33, 74

F5TZ-6V006-AARM Engine, Long Block 22, 38 FA-1804 Filter, Air 16, 74

F5TZ-6V007-AARM Engine, Complete 16, 39 FA-1886 Filter, Air 7, 74

F5TZ-6V049-AARM Cylinder Head w/ Valves 17, 19, 21, 23, 51 FD-811 Filter, Fuel 31, 32, 77

F5UZ-6V007-AARM Engine, Complete 22, 39 FD-3375 Filter, Fuel 26, 28, 29, 76

F5UZ-6V012-AARM Engine, Long Block (Stripped) 23, 38 FD-4595 Filter, Fuel 18, 25, 76

F5UZ-9601-A Filter, Air 25, 75 FD-4596 Filter, Fuel 13, 18, 20, 22, 25, 76

F61Z-9VE527-BRM Fuel Injector 17, 23, 55 FD-4604 Filter, Fuel 10, 76

F61Z-9VE527-ERM Fuel Injector 17, 23, 55 FD-4606 Filter, Fuel 15, 76

F6TZ-6V006-AARM Engine, Long Block 16, 38 FD-4609 Filter, Fuel 7, 76

F6TZ-6V006-BARM Engine, Long Block 16, 38 FG-1095 Filter, Fuel 33, 76

F6TZ-6V007-AARM Engine, Complete 16, 39 FI-2-RM Fuel Injector 17, 23, 55

F6TZ-6V007-BARM Engine, Complete 16, 39 FL-784 Filter, Oil 26, 28, 29, 31, 32, 78

F6TZ-8575-BA Thermostat 18, 22, 25, 81 FL-1995 Filter, Oil 18, 20, 22, 25, 78

F6TZ-9F838-A Sensor, Injection Control Pressure 18, 19, 21, 24, 72 FL-2016 Filter, Oil 7, 10, 13, 15, 78

F6TZ-9VA543-ARM HP Injection Oil Pump 17, 24, 60 FL-2029 Filter, Oil 33, 78

F6UZ-6V006-AARM Engine, Long Block 22, 38 HPP-1-RM HP Injection Oil Pump 17, 24, 60

F6UZ-6V006-BARM Engine, Long Block 22, 38 HPP-4-RM HP Injection Oil Pump 17, 24, 59

F6UZ-6V007-AARM Engine, Complete 22, 39 LGB-8-RM Engine, Long Block (Stripped) 16, 38

F6UZ-6V007-BARM Engine, Complete 22, 39 LGB-11-RM Engine, Long Block (Stripped) 23, 38

F7TZ-12B533-CA Relay, Glow Plug 18, 25, 80 LGB-12-RM Engine, Long Block (Stripped) 30, 42

F7TZ-12K073-B Sensor, Camshaft Position (CMP) 17, 19, 21, 24, 70 LGB-13-RM Engine, Long Block (Stripped) 31, 42

F7TZ-6V006-BARM Engine, Long Block 16, 38 LGB-17-RM Engine, Long Block (Stripped) 27, 42

F7TZ-6V006-CARM Engine, Long Block 16, 38 LGB-18-RM Engine, Long Block (Stripped) 28, 42

F7TZ-6V007-AARM Engine, Complete 16, 39 LGB-19-RM Engine, Complete 22, 39

F7TZ-6V007-BARM Engine, Complete 16, 39 LGB-20-RM Engine, Complete 16, 39

F7TZ-6V009-AARM Engine, Short Block 16, 23, 37 LGB-229-RM Engine, Long Block (Stripped) 25, 40

F7UZ-6V006-AARM Engine, Long Block 22, 38 LGB-301-RM Engine, Complete 16, 39

F7UZ-6V007-AARM Engine, Complete 22, 39 OC-1-RM Oil Cooler 26, 27, 29, 30, 32, 60

F81Z-12B533-AC Relay, Glow Plug 18, 20, 25, 80 OP-1-RM HP Injection Oil Pump 17, 24, 60

F81Z-6K682-BARM Turbocharger 17, 21, 63 PM-22-A Cetane Booster (US) all models, 82

F81Z-6K682-CARM Turbocharger 17, 63 PM-22-B Cetane Booster (Canada) all models, 82

F81Z-6N639-CARM Turbocharger Pedestal 17, 21, 24, 65 PM-23-A Anti-Gel (US) all models, 82

F81Z-6N639-DARM Turbocharger Pedestal 17, 24, 66 PM-23-B Anti-Gel (Canada) all models, 82

F81Z-8501-FA Water Pump 17, 21, 24, 68 PR-1-RM Connecting Rod 26, 48
PR-4-RM Connecting Rod 16, 20, 23, 47

© 2007 Ford Motor Company


100
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
PR-5-RM Connecting Rod 27, 28, 30, 31, 48 SW-6052 Sensor, Water Temperature 6, 10, 12, 15, 73
PTC-2-RM Turbocharger Pedestal 17, 24, 66 SW-6079 Sensor, Water Temperature 18, 19, 24, 73
PTC-3-RM Turbocharger Pedestal 17, 24, 66 TC-1-RM Turbocharger 26, 64
PTC-5-RM Turbocharger Pedestal 17, 66 TC-2-RM Turbocharger 17, 24, 64
PW-450 Water Pump 12, 67 TC-3-RM Turbocharger 17, 64
PW-454 Water Pump 26, 27, 29, 30, 32, 69 TC-4-RM Turbocharger 24, 64
PW-455 Water Pump 17, 21, 24, 68 XC2Z-6006-AARM Engine, Long Block 22, 38
PW-456 Water Pump 19, 68 XC2Z-6007-AARM Engine, Complete 22, 39
PW-480 Water Pump 9, 68 XC2Z-6K682-AARM Turbocharger 24, 63
PW-482 Water Pump 6, 67 XC3Z-6006-AARM Engine, Long Block 16, 20, 38
PW-491 Water Pump 9, 14, 33, 67 XC3Z-6007-BARM Engine, Complete 16, 39
PWR-2 Water Pump 17, 24, 69 XC3Z-6007-CARM Engine, Complete 16, 20, 39
PWR-3 Water Pump 17, 24, 68 XU2Z-6V006-AARM Engine, Long Block 30, 43
RT-1049 Thermostat 28, 29, 31, 32, 81 XU2Z-6V006-BARM Engine, Long Block 31, 43
RT-1169 Thermostat 10, 15, 81 XU2Z-6V006-CARM Engine, Long Block 27, 43
RT-1173 Thermostat 13, 81 XU2Z-6V006-DARM Engine, Long Block 28, 43
RT-1183 Thermostat 33, 81 XU2Z-6V007-AARM Engine, Complete 30, 43
RT-1192 Thermostat 7, 81 XU2Z-6V007-BARM Engine, Complete 31, 43
RT-1197 Thermostat 18, 22, 25, 81 XU2Z-6V007-CARM Engine, Complete 27, 43
RT-1198 Thermostat 20, 82 XU2Z-6V007-DARM Engine, Complete 27, 43
RT-1199 Thermostat 18, 25, 81 XU2Z-6V007-EARM Engine, Complete 28, 43
SHB-5-RM Engine, Short Block 16, 23, 37 XU2Z-6V009-AARM Engine, Short Block 30, 31, 42
SHB-6-RM Engine, Short Block 30, 31, 42 XU2Z-6V009-BARM Engine, Short Block 30, 31, 42
SHB-7-RM Engine, Short Block 30, 31, 42 XU2Z-6V009-CARM Engine, Short Block 27, 28, 42
SHB-8-RM Engine, Short Block 27, 28, 42 XU2Z-6V012-AARM Engine, Long Block (Stripped) 30, 42
SHB-138-RM Engine, Short Block 26, 39 XU2Z-6V012-BARM Engine, Long Block (Stripped) 31, 42
SHB-148-RM Engine, Short Block 16, 23, 37 XU2Z-6V012-CARM Engine, Long Block (Stripped) 27, 42
SHB-152-RM Engine, Short Block 16, 20, 23, 37 XU2Z-6V012-DARM Engine, Long Block (Stripped) 28, 42
SLGB-1-RM Engine, Long Block 25, 40 XU2Z-6V049-AARM Cylinder Head w/ Valves 30, 32, 52
SLGB-2-RM Engine, Long Block 16, 38 XU2Z-6V049-CARM Cylinder Head w/ Valves 30, 32, 52
SLGB-3-RM Engine, Long Block 22, 38 XU2Z-6V049-DARM Cylinder Head w/ Valves 27, 29, 52
SLGB-4-RM Engine, Long Block 30, 43 XU2Z-6V200-BARM Connecting Rod 27, 28, 30, 31, 48
SLGB-5-RM Engine, Long Block 31, 43 XU2Z-6VA642-AARM Oil Cooler 26, 27, 29, 30, 32, 60
SLGB-6-RM Engine, Long Block 27, 43 XU2Z-8501-EA Water Pump 26, 27, 29, 30, 32, 69
SLGB-7-RM Engine, Long Block 28, 43 YC3Z-12B533-AA Control Unit, Glow Plug 7, 10, 15, 22, 79
SLGB-8-RM Engine, Long Block 16, 38 YC3Z-6K682-AARM Turbocharger 19, 63
SLGB-9-RM Engine, Long Block 22, 38 YC3Z-6N639-AARM Turbocharger Pedestal 19, 65
SLGB-10-RM Engine, Long Block 16, 38 YC3Z-8501-CA Water Pump 19, 68
SLGB-11-RM Engine, Long Block 22, 38 YC3Z-8575-AB Thermostat 20, 82
SLGB-12-RM Engine, Long Block 16, 38 ZD-1 Glow Plug 18, 20, 22, 25, 79
SLGB-13-RM Engine, Long Block 22, 38 ZD-9 Glow Plug 26, 28, 29, 31, 32, 79
SLGB-14-RM Engine, Long Block 16, 38 ZD-12 Glow Plug 10, 13, 79
SLGB-44-RM Engine, Long Block 16, 38 ZD-13 Glow Plug 10, 13, 15, 33, 79
SLGB-45-RM Engine, Long Block 22, 38 ZD-15 Glow Plug 7, 79
6, 10, 12, 15, 17,
SW-5267 Sensor, Engine Oil Pressure
19, 21, 24, 71
SW-6052 Sensor, Engine Oil Temperature 6, 10, 12, 15, 71

© 2007 Ford Motor Company


101
102
START

NEED REPLACEMENT
CYLINDER HEAD
1. (T40)
2. (M8)
3. [1843080(C1-C4)]

USE REMAN HEAD KIT


3C3Z-6049-CARM
(MUST USE 18mm STRAIGHT DOWEL)
DETERMINE:
ORIGINAL NO POSSIBLE 1. (T40)
1. INJECTOR HOLD DOWN BOLT
EQUIPMENT OR REMAN 2. (M8)
2. ROCKER ARM CARRIER MOUNTING BOLT
NOT SURE 3. (1855613C1)
3. CYLINDER HEAD CASTING PART NUMBER

USE "COMMONIZED" HEAD KIT


6C3Z-6049-A
1. (T45)
YES (MUST USE 18/20mm STEP DOWEL
2. (M10)
OR 20mm STRAIGHT DOWEL
3. (1855613C1)
DEPENDING ON CRANKCASE
DOWEL HOLE SIZE

ORIGINAL
ENGINE

"PRE-COMMONIZED" ENGINE, WAVY RAIL


6,000,000 - 6,155,636 USE REMAN HEAD KIT
1. INJECTOR HOLD DOWN BOLT - (T40)
OR 3C3Z-6049-CARM
2. ROCKER ARM CARRIER MOUNTING BOLT - (M8)
1 - 137,744 (MUST USE 18mm STRAIGHT DOWEL)
3. CYLINDER HEAD CASTING PART #[1843080(C1-C4)]

1. (T40)
2. (M8)
"PRE-COMMONIZED" ENGINE, WAVY RAIL 3. [1843080(C1-C4)]
6,155,637 - 6,723,721
DETERMINE ENGINE 1. INJECTOR HOLD DOWN BOLT
OR
SERIAL NUMBER 2. ROCKER ARM CARRIER MOUNTING BOLT
137,745 - 299,092 1. (T45)
3. CYLINDER HEAD CASTING PART NUMBER USE 18/20mm STEP DOWEL
2. (M10)
3. (1855613C1)

USE "COMMONIZED" HEAD KIT


"COMMONIZED" ENGINE, WAVY RAIL 6C3Z-6049-A
6,723,722 AND UP USE 20mm STRAIGHT DOWEL
1. INJECTOR HOLD DOWN BOLT - (T45) (MUST USE 18/20mm STEP DOWEL
OR
2. ROCKER ARM CARRIER MOUNTING BOLT - (M10) OR 20mm STRAIGHT DOWEL
299,093 AND UP
3. CYLINDER HEAD CASTING PART #(1855613C1) DEPENDING ON CRANKCASE
DOWEL HOLE SIZE)
Cylinder Head Kit Selection Flow Chart

NOTE: This chart is Figure 1 of Ford Technical Service Bulletin (TSB) 07-10-4 and is only a portion of the entire bulletin.

© 2007 Ford Motor Company


UL
SD
Improve Diesel Engine Performance

Co
mp
lia
nt
!
Get New Power Stroke Diesel Fuel Additives
Poor quality diesel fuel can cause your diesel engine to run less efficiently and decrease your fuel
economy. The new Power Stroke Diesel fuel additives improve your diesel engine’s performance and
protect it against the effects of poor quality fuel. Get the new fuel additives from Ford to boost power
or help prevent gelling.
Both the Cetane Booster and Anti-Gel additives improve fuel economy and starting ability, and deliver
smoother engine operation.

Cetane Booster Anti-Gel &


& Performance Performance
Improver Improver
- Boosts power - Helps prevent gelling of diesel
- Improves fuel economy fuel in lines, filters, and tanks
- Improves starting ability - Improves fuel economy
- Smooths engine operation - Improves starting ability
during cold weather
- ULSD compliant
- Smooths engine operation
- Adds lubricity to fuel
to reduce engine wear - ULSD compliant

PM-22-A (USA) - Adds lubricity to fuel


to reduce engine wear
PM-22-B (CAN)
PM-23-A (USA)
PM-23-B (CAN)

NEW!
Single shot
treatment sizes
available

Each bottle treats 125 U.S. gallons! (473.2 liters)


Compare us to the competition!
Treat your fuel with the only diesel fuel additives
recommended by Ford Motor Company.

© 2007 Ford Motor Company


Sell sheet: DSLFueladss
All material in this literature is as accurate as known at the time of publication, but is subject to change without notice.

Ford, Power Stroke® Diesel, and Motorcraft logos are registered, Ford Motor Company.
DSLSalesRefman 06-07 35M © 2007 Ford Motor Company, Dearborn, MI