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Inspector
PROGRAM CONTENT
Day One:
Lesson 1 Overview and objectives
Lesson 2 Why train riggers and rigging inspectors
Lesson 3 Types and use of rigging gear
Lesson 4 Rigging survey
Lesson 5 Problems and concerns workshop
Lesson 6 Regulations and standards
Lesson 7 Rigger and inspector qualifications
Lesson 8 Inspection requirements and recordkeeping
Lesson 9 Aspects of inspection
PROGRAM CONTENT
Day Two:
Lesson 10 Wire rope and rigging workshop
Lesson 11 Aspects of rigging
Lesson 12 Rigging problems
Lesson 13 Checklists
Day Three:
Lesson 14 OSHA and ASME workshop
Lesson 15 Rigging inspection lab
Lesson 16 Certification exams
PROGRAM OBJECTIVES
SAFETY
The act or process designed to eliminate risk or
danger from an environment.
REMEMBER,
learning has not
taken place
until behavior
has changed.
Analyzing loads
Selecting correct type of gear
Selecting correct capacity of gear
Selecting gear for proper fit
Understanding
Interpreting
Applying
Accident Prevention
Limit Liability Exposure
OSHA Citation
Civil Penalties
Criminal Charges
Rigging Gear Rating based on
Breaking Strength
WrongAssumptions
Takeslittleskill tooperate.
PHYSICAL
WrongActions
Allows unqualified personnel
to operate cranes.
A C C I DEN T S
$108,000,000
Where...
BS
= WLL (20% - 33.3%) of BS
DF
Bent Fastening
Fitting
Stripped
threads Broken wires
Kinking
Wear
Capacity
marking Bent
Cut plys
Wear
Bent
Melted Pitch
{
Full thread
Torn stitching
Latch
Hook
Wire Chain
Rope
Metal Mesh
Synthetic
Synthetic Round
Synthetic Rope
RB 37
RB 93
Basic Hitches
Vertical Vertical Choker
Basket
RB
RB 39
39
Operating Area
RB 95
RB105
RB137
Instructions:
Answer as many questions as you can.
Skip the ones you don’t know.
6. California OSHA
© 2000 Crane Institute of America, Inc. Rev. 07-02-02
Rigging Safety &
Inspector
OSHA Regulation Divisions
History:
• OSHA created by the Occupational Safety and
Health Act of 1970
Purpose:
• To assure safe and healthful working
conditions for working men and women
History:
• ASME created Safety Standard for Material Handling in 1916.
• Current standards:
• B30.9 Slings
• B30.10 Hooks
• B30.20 Below the Hook Devices
• B30.16 Hoists
• B30.21 Lever Operated Hoists
Purpose:
• Guard against & minimize injury to workers by prescribing
safety requirements.
• Provide direction to equipment owners, employers &
supervisors.
• Guide regulatory bodies.
Initial
New, repaired
Baseline measurements
Pre-operational by competent person
Functions
Safety devices
Visual
Annual - periodic - by competent
person or accredited by US-DOL
Frequent - pre-op
Periodic - monthly
wire
core
wire rope
center wire
strand
RB 1
RB 2
RB 5
Right Left
Lay Lay
Lay Length
RB 7
Regular Lay
Lang Lay
RB 8
RB 10
Preformed Ropes
RB 11
RB 12
Always reel from top to top Never reel from top to bottom
or from bottom to bottom. or from bottom to top.
RB 12
Right Wrong
Across Crowns Across Flat Areas
RB 16
live line
dead end
Right way: saddle on live end
Wrong Right
RB 27
RB 95
RB 99
RB 100
RB 102
Body spread
RB 105
Non-
shouldered eye
bolts are only
designed for
vertical loads.
RB106
RB110
RB115
cylinder
weight
block
weight
RB131
RB137
RB138
Rigid Beam
Spreader Beam
RB145
RB147
RB 39
RB 44
RB 49
Steps:
RB 50
Steps:
RB 51
Steps:
RB 50
50°
Steps:
RB 50
RB 38
RB128
RB129
RB130
___Dog
20 Everything ___Lower
12 the Boom and Raise the Load
___Travel
18 (both tracks) ___Travel
19 (one track)
___Move
7 Slowly ___Extend
13 Boom
___Raise
11 the Boom and Lower the Load ___Retract
14 Boom
___Stop
4 ___Hoist
3
___Emergency
5 Stop ___Lower
6
___Use
2 Whip Line ___Use
1 Main Hoist
___Raise
9 Boom ___Swing
8 RB151
___Lower
10 Boom ___Extend
15 Boom (one hand)
___Travel
17 ___Retract
16 boom (one hand)
© 2000 Crane Institute of America, Inc. Rev. 07-02-02
Rigging Safety &
Inspector Directing the Lift
Overhead Crane Hand Signals
___Hoist
1 ___Trolley
4 Travel ___Multiple
7 Trolleys
___Lower
2 ___Stop
5 ___Move
8 Slowly
___Bridge
3 Travel ___
6 Emergency Stop ___Magnet
9 is Disconnected RB152
RB153
Dedicated
Overhead rigging
protection when
necessary
Inside grab
rail
Access gate
Mid-rail
RB154
RB155
PROOF TEST
• 125% of the platform rated capacity
• Load evenly distributed
• Suspended for five minutes
TRIAL LIFT
• Must be conducted for each
location
• Do not exceed 50% of crane’s
gross capacity
RB156
3/8"
3/8"
5/16"
3/8"
5/16"
1/2"
1/2"
3/8"
3/8"
3/4"
3/8"
3/4"
1"
4"
4"
1/2"
4"
1/2"
3/4"
6"
7/16"
7/16"
1/2"
3,754
7/16"
1/2"
1"
3,754
7/16"
7/16"
7/16"
1/2"
3,182
7/16"
1/2"
1 1/4"
3,182
3/8"
3/8"
3/8"
5/8"
5,520
3/8"
5/8"
1 1/4"
5,520
3"
3"
3"
7/16"
2,541
3"
7/16"
7/8"
2,541
1/4"
1/4"
1/4"
7/16"
2,208
1/4"
7/16"
3/4"
2,208
5/16"
5/16"
5/16"
5/8"
4,007
5/16"
5/8"
1 1/4"
4,007
7/16"
6,369
3"
3,754
Problem #14
7/8"
7/8"
8,350
Problem #14
7/8"
7/8"
3/4"
8,350
Problem #14
7/8"
7/8"
3/4"
3/4"
8,350
Problem #14
7/8"
7/8"
3/4"
3/4"
3/4"
8,350
Problem #14
7/8"
7/8"
3/4"
3/4"
3/4"
1 1/4"
8,350