Вы находитесь на странице: 1из 8

Journal of Industrial and Engineering Chemistry 53 (2017) 119–126

Contents lists available at ScienceDirect

Journal of Industrial and Engineering Chemistry


journal homepage: www.elsevier.com/locate/jiec

Metathesis of 2-pentene over Mo and W supported mesoporous


molecular sieves MCM-41 and SBA-15

Mohamed Ali Ibrahima , Muhammad Naseem Akhtara , Jirí Cejka a,b
, Erica Montanaric ,
b b a,
Hynek Balcar , Martin Kubu , Sulaiman S. Al-Khattaf *
a
Center of Research Excellence in Petroleum Refining and Petrochemicals, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia
b
J. Heyrovsky Institute of Physical Chemistry, Academy of Sciences of Czech Republic
c
Eni s.p.a., Research & Technological Innovation, Physical Chemistry Dept., Via F. Maritano 26,I-20097 San Donato Milanese, Italy

A R T I C L E I N F O A B S T R A C T

Article history:
Received 15 December 2016 Molybdenum and tungsten oxides were supported on silica, MCM-22, MCM-41 and SBA-15. XRD and N2
Received in revised form 29 March 2017 adsorption–desorption revealed that architecture and textural character of supports were preserved. The
Accepted 4 April 2017 catalysts were investigated in transformation of 2-pentene at different reaction temperatures. MoO3/
Available online 15 April 2017 MCM-22 exhibited highest conversions with isomerization and cracking as major reactions. MoO2(acac)2,
MoO3 and WO3 supported on MCM-41 and SBA-15 showed metathesis reaction of 2-C5= producing
Keywords: propylene, C4= and C6+=as major products. Catalysts based on MCM-41 exhibited higher activity and
Metathesis stability than SBA-15. Addition of ethylene to 2-C5= increased selectivity to propylene due to metathesis
MCM-41
of ethylene with 2-pentene.
SBA-15
© 2017 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights
2-Pentene
Molybdenum oxide reserved.

Introduction used for olefin metathesis are based on molybdenum, tungsten,


and rhenium oxides supported on silica or alumina [5–9].
C5 olefins are produced as by-products from FCC unit and steam Rhenium oxide catalysts supported on silica–alumina or alumina
cracking unit and mainly used as a gasoline additive and also as a show very high selectivity and activity at temperature below 100  C
raw material for some organic productions. Refiners have to meet [7,10–12]. Negative features of these catalysts include fast deactiva-
increasingly stringent specifications for cleaner gasoline by tion and their price [13]. Tungsten and molybdenum oxide-based
removing C5 olefins, which have a little value as gasoline blending catalysts remain the most attractive for commercial use due to their
stock due to their high volatility. Because of that low-value C5 high activity, low cost, long online life time, resistance to poisons and
olefins could be converted to more valuable products (propylene regeneration without affecting the catalyst structure [9,14]. In
and ethylene) via olefin cracking or metathesis, which can be comparison with Re catalysts they usually operate at higher
integrated with a Fluid Catalytic Cracking (FCC) unit or a naphtha temperatures (100–500  C). The activity of these catalysts depends
steam cracker [1,2]. on metal species oxidation state [9,14,15], metal oxide loading,
Olefin metathesis represents an important reaction in the pretreatment conditions [16], and the support properties [14,17,18].
upgrading of less valuable olefins into desired ones. This reversible The perfect dispersal of metal oxide phase on the surface of support is
reaction between two olefins breaks double bonds of starting critical [19,20], bulk oxide particles as well as MOx surface aggregates
olefins and forms new olefin products [3,4]. Heterogeneous do not contribute to the catalytic activity.
catalysts are commonly used in olefin metathesis due to the Conventional silica [17,21,22], mesoporous silica [9], g-Al2O3
advantages of simple and cheap catalyst recovery and regenera- [23], and HY zeolite-g-alumina [24–26] represent well-known and
tion, also a wide range of pressures and temperatures can be used frequently used supports for Mo and W oxide catalysts. The
to reach high catalyst stability. The best heterogeneous catalysts successful synthesis of mesoporous molecular sieves has opened a
new research area [27]. The rapid development of new synthetic
pathways delivered numerous structures of different architecture
and pore size. Hexagonal MCM-41 with pore diameter 3–4 nm and
SBA-15 with 6–11 nm are the most frequently used materials
* Corresponding author. having large BET areas (up to 1000 m3/g), high void volumes (up to
E-mail address: skhattaf@kfupm.edu.sa (S.S. Al-Khattaf).

http://dx.doi.org/10.1016/j.jiec.2017.04.012
1226-086X/© 2017 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
120 M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126

1 cm3/g) and narrow pore size distributions in mesopore region Hexadecyltrimethyl ammonium bromide (CTABr, Aldrich) was
with potential applications for sorption and catalysis [28–34]. They used as a template and sodium silicate (Aldrich) as a silicon source;
have been used also as supports for advanced metathesis catalysts pH of the synthesis mixture was controlled by the addition of ethyl
[35,36]. acetate. The molar composition of the reaction mixture was
Ookoshi & Onaka [37] reported Hexagonal Mesoporous Silica Na2SiO3:CTABr:H2O:ethyl acetate = 1:0.33:644:1.87.
(HMS) support for molybdenum-based olefin metathesis catalyst. Purely siliceous SBA-15 mesoporous molecular sieve was
This catalyst exhibited superior catalytic activity in the metathesis synthesized according to the literature [9] using a triblock
of 1-octene compared to MoO3 supported on conventional porous copolymer Pluronic P123 (EO20PO70EO20; BASF) as a structure-
silica and MoO3 on alumina. A similar enhancing effect on the directing agent. Tetraethoxysilane (TEOS; 98%, Aldrich) was used
catalyst activity was observed for MoO3 supported on MCM-41, as a silica source, yielding a synthesis batch of molar ratio TEOS:
MCM-48 and SBA-15 [9,15,36]. In metathesis of neat 1-octene, HCl:P123:H2O = 1:6.2:0.017:197. The mixture was stirred at 35  C
7 times higher activity was observed for MoO3/MCM-41 in for 2 min and subsequently aged for 24 h at 35  C and 48 h at 95  C.
comparison with MoO3/silica (conventional) and 75% conversion The resulting solid was recovered by filtration, extensively washed
to 7-tetradecene was achieved at 40  C (6 wt.% Mo loading, 6 h, with distilled water and ethanol, and dried at 95  C overnight.
batch reactor). The dispersion of MoO3 on the surface was followed MCM-22 (NH4+ form) was prepared according to Ref. [43] using
by Raman spectroscopy and 6 wt.% loading was found optimal for Ludox LS-30 (Aldrich), sodium aluminate (50–55% Al2O3, 40–45%
both dispersion and catalyst activity [9]. The application of Na2O, Riedel-de-Haen), 50% solution of sodium hydroxide
MoO2(acac)2 and MoO2(gly)2 (where acac and gly stand for (Aldrich) and hexamethyleneimine (HMI) as a structure-directing
acetylacetonate and glycolate, respectively) as precursors for agent with the following reactant ratios: Si/Al = 15, OH/Si = 0.09,
molybdenum oxide catalysts brought a further increase in the HMI/Si = 0.33 and H2O/Si = 27. The synthesis gel was loaded into
catalyst activity. A better dispersal of Mo oxide species was 0.5 L Teflon-lined reactor and the hydrothermal synthesis was
achieved on the surface after calcination [15]. carried out at 143  C for 4 days under agitation (400 rpm) and
The increasing demands for propylene and availability of autogenous pressure (5 bars). Solids were isolated by filtration,
advanced metathesis catalysts turned the attention of both washed with water and dried at 60  C. The product MCM-22P was
academic and applied research laboratories to the utilization of calcined under nitrogen at 482  C for 3 h followed by calcination
metathesis reaction in light olefin processing. under air at 540  C for 8 h with a heating ramp 1  C/min. Ion-
Bhuiyan et al. [38] reported the metathesis of 2-butene using exchange to NH4+-form was performed by four-fold treatment with
WO3 supported SBA-15 and MCM-41 catalysts in a fixed-bed 1 M NH4NO3 solution for 3 h.
reactor. The WO3-MCM-41 exhibited the highest propylene yield of
39 mol%. Hahn et al. [39,40] described the effect of Brønsted acidity Catalyst synthesis
of supported MoOX species on the propene formation and
selectivity from metathesis of ethylene and 2-butene. Amakawa Several catalysts were synthesized by supporting molybdenum
et al. [41] studied propylene metathesis to produce ethylene and 2- and tungsten oxide on conventional silica, mesoporous silica SBA-
butenes over various types of MoOx/SBA-15 at 324 K. 15, MCM-41 and MCM-22 zeolite using thermal spreading and wet
In contrast to the reports concerning butene upgrading, there is impregnation procedures.
a little knowledge on the metathesis of pentene, especially over The molybdenum oxide catalysts were prepared via thermal
Mo- and W-based catalysts. The only report describes 2-pentene spreading method. Calcined supports (conventional silica, molec-
and ethylene metathesis using Re2O7/SiO2-Al2O3 [11]. Therefore, ular sieves, MCM-22 zeolite) were carefully mixed with MoO2(a-
we focused on the self- and cross-metathesis of pentenes. cac)2 or MoO3 by hand-grinding. Then, the physical mixtures were
The objective of this study is the investigation of advanced thermally treated at 500  C for 8 h in a temperature-programmed
catalysts prepared by supporting molybdenum and tungsten furnace (ramp 1  C/min). Loading of 6 wt.% of Mo was chosen for all
oxides on two-dimensional zeolite MCM-22 and mesoporous our catalysts prepared based on the previous reports [9,15].
molecular sieves (MCM-41 and SBA-15) in metathesis of 2-pentene The tungsten oxide/mesoporous molecular sieve catalysts were
and cross metathesis of 2-pentene and ethylene with a special prepared via wet impregnation method according to the Ref. [38].
attention on the influence of reaction conditions on the catalyst Calcined molecular sieves were carefully mixed with water solution
activity and selectivity to the individual products. of ammonium metatungstate [(NH4)6H2W12O40xH2O] in weight
ratios corresponding to catalyst loadings of 6.0 wt.% of W. Then, the
Experimental mixtures were dried at 80  C for 12 h and calcined at 550  C for 5 h in a
temperature-programmed furnace (ramp 1  C/min).
Materials
Catalyst characterization
Ammonium metatungstate [(NH4)6H2W12O40xH2O], molybde-
num oxide, molybdenum dioxide bis (acetylacetonate) and SiO2 X-ray powder diffraction (XRD) data were obtained on a Bruker
nano powder were purchased from Sigma–Aldrich and used AXS D8 Advance diffractometer with a graphite monochromator
without any further purification. 2-pentene was also purchased and a Vantec-1 position sensitive detector using Cu Ka radiation
from Sigma–Aldrich and was further treated with molecular sieves (at 40 kV and 30 mA) in Bragg–Brentano geometry. Nitrogen
4A to reduce the moisture. Ethylene gas (99.95% purity) was adsorption/desorption isotherms were measured on a Micro-
purchased from Abdullah Hashim Gas Co. Saudi Arabia and was meritics ASAP 2020 at liquid nitrogen temperature (196  C) to
passed through RGF-250-400 column of molecular sieves and determine the BET area and pore volume. Prior to the sorption
Oxiclear DGP-250 R1 from LabClear Inc. USA to remove the measurements, all samples were degassed on a Micromeritics
moisture and oxygen. Flow-Prep060 instrument under helium at 110  C for 6 h.
Transition electron microscopy (TEM) images were obtained
Support synthesis on TEM JEOL JEM-3010 operating at 200 kV equipped with an
Oxford EDS system (Link ISIS). The catalyst powder was
Mesoporous support MCM-41 was synthesized by homoge- embedded in resin and thin slices, about 30 nm thick, were
neous precipitation method described in a detail elsewhere [42]. obtained by ultramicrotomy.
M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126 121

The Mo and W contents in catalysts were checked by ICP-OES 22. Both XRD patterns are practically identical and no diffraction
(Thermo Scientific iCAP 7000 Series). The samples were mineral- lines of MoO3 crystallites in catalysts (at 2u = 12.7, 23.3 , 25.7 and
ized using a mixture of HCl, HNO3 and HF in a microwave oven. 27.3 [9,44]) were observed. It suggests a good dispersion of MoOx
species on the surface, which is a prerequisite for a catalyst good
Catalysts evaluation activity in metathesis [9]. Similarly, the agreement between XRD
patterns of mesoporous sieve based catalysts and corresponding
The metathesis reaction of 2-pentene (mixture of trans-2- supports MCM-41 and SBA-15 indicates a preservation of sieves
pentene & cis-2-pentene) was performed in a tubular fixed-bed architecture, Fig. 2. The absence of MoO3 and WO3 signals
reactor (5.16 mm ID  9.53 mm OD  200 mm length). The reactor (2u = 23.1, 23.6 , and 24.4 [45]) was observed in the region 10–
was charged with 0.5 ml of catalyst having particle size of 0.5– 30 (not shown in Fig. 2).
1.0 mm. The catalyst was activated first in a nitrogen stream at TEM images of catalysts MoO3/MCM-22, MoO2(acac)2/MCM-41,
550  C for 1 h. The flow rates of 2-pentene and N2 were maintained and MoO2 (acac)2/SBA-15 (Supplementary data, Figs. S1–S3) do not
at 0.05 ml/min and 10 ml/min, respectively, during the reaction. show any molybdenum oxide particles evidencing the conclusion of
The metathesis reaction was performed at 200 to 500  C a high dispersion of MoOx on the surface. This is in line with our
temperature, for 5–12 h of time-on-stream (TOS) at atmospheric previous findings [9] showing that for both SBA-15 and MCM-
pressure. Reaction products were analyzed using an on-line Agilent 41 supports molybdenum oxide microcrystals appeared at loadings
GC equipped with FID detectors using GS-Gaspro and Innowax higher than 8 wt.% of Mo. It is generally accepted that the precursors
columns. for catalytically active species in metathesis are isolated MoO4
The metathesis of 2-pentene and ethylene was carried out species on the surface [35,41]. The difference in the activity between
following the same procedure except that feed was a mixture of 2- SBA-15 and MCM-41 based catalysts may be explained by different
C5= and C2= with a molar ratio of 1:1. amounts of these isolated species in individual catalysts [9].
The conversion of 2-pentene and the selectivity of products Textural parameters determined from N2 isotherms show a
were calculated using following Eqs. (1) & (2): decrease in SBET values after the modification of the parent support
with Mo or W oxides (for details see Refs. [9,15]). Only a small
Conversion of 2C¼
5 ¼ 100 reduction in pore size was observed while the mesoporous
Amount of 2C¼ ¼
5 in feed  amount of 2C5 in product
character of all catalysts based on mesoporous molecular sieves

Amount of 2C¼ 5 in feed was preserved, for details see Table 1.
ð1Þ
Metathesis experiments

Selectivity of product i ð%Þ ¼ 100 A systematic study of metathesis reactions of 2-pentene was
Amount of product i performed over molybdenum and tungsten oxide supported on
 conventional silica, mesoporous molecular sieves (SBA-15 and
Sum of amounts of all products
MCM-41) and MCM-22 zeolite. 2-pentene can undergo different
ð2Þ
reactions as presented in Scheme 1 including

Results and discussion i) isomerization (both double bond shift and skeletal) to produce
1-C5= (1-pentene), 2-Me-2-C4= (2-methyl-2-butene), 2-Me-1-
Catalyst characterization C4= (2-methyl-1-butene) and 3-Me-1-C4= (3-methyl-1-butene)
isomers.
All catalysts and supports were characterized by X-ray powder ii) cracking reaction to produce C2= (ethylene) and C3= (propyl-
diffraction (XRD). Diffraction patterns proved that (i) the structure ene), which can further undergo oligomerization/aromatiza-
of the supports is preserved in the catalysts, (ii) the catalysts do not tion to produce higher olefins or aromatics.
contain crystalline MoO3 and WO3. Fig. 1 shows X-ray powder iii) self-metathesis (i.e. with another molecule of 2-C5=) to produce
diffraction patterns of catalyst MoO3/MCM-22 and of parent MCM- 2-C4= (2-butene) and 3-C6= (3-hexene).

M o O 3 /M C M - 2 2
Intensity, a.u.

M C M -2 2

5 10 15 20 25 30 35 40
2 T h e ta , °
Fig. 1. XRD patterns of catalyst MoO3/MCM-22 and of its parent support.
122 M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126

1 a) 22 b)

In te n s it y , a .u .

b

c

d a´
0 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
2 T h e ta , °
Fig. 2. XRD patterns for catalysts on SBA-15 (1) and MCM-41 (2). Parent SBA-15 (a), WO3/SBA-15 (b), MoO2(acac)2/SBA-15 (c), MoO3/SBA-15 (d), parent MCM-41 (a’), WO3/
MCM-41 (b’), MoO2(acac)2/MCM-41 (c’).

iv) cross-metathesis with any other molecule of olefin present in


Table 1 the reaction mixture (Scheme 1).
Sorption characteristics of the supports and catalysts determined from nitrogen
adsorption isotherms.

Nr. Catalysts SBET (m2/g) d (nm) VTOT (cm3/g) Sext (m2/g) Metathesis of 2-pentene
1 SiO2 69 – 0.16 53 The results of metathesis of 2-pentene at 500  C under
2 MoO3/SiO2 43 – 0.05 38 atmospheric pressure over different catalysts are presented in
3 MoO2(acac)2/SiO2 49 – 0.06 40 Table 2 and Fig. 3. The MoO3/MCM-22 exhibited the highest
4 MCM-22 455 – 0.59 116
conversion of 2-C5= (78.7%) whereas with MoO3/SiO2 the lowest
5 MoO3/MCM-22 423 – 0.38 114
6 MCM-41 1040 3.9 0.86 46 conversion was achieved (8.3%). The product distribution revealed
7 MoO2(acac)2/MCM-41 1006 3.7 0.79 46 that molybdenum oxide supported on conventional silica cata-
8 SBA-15 877 6.4 1.07 51 lyzed only isomerization reaction of 2-pentene mainly to 1-
9 MoO2(acac)2/SBA-15 733 5.7 0.98 59 pentene. MoO3/MCM-22 catalyzed 2-pentene isomerization,
10 MoO3/SBA-15 719 5.5 0.88 42
metathesis and cracking reactions resulting in the highest amounts
11 WO3/SBA15 639 5.1 0.86 42
12 WO3/MCM-41 614 3.5 0.36 20 of ethylene and propylene produced as compared to other
catalysts. The close inspection of butene isomers revealed the
SBET = BET area (BET method, p/p0 = 0.05–0.20).
VTOT = total pore volume at p/p0 = 0.95. maximum amount of i-butene (8.1%) as compared to other
Sext = external area from as plot (reference sample Davisil663XWP, 82 m2/g). catalysts. The self-metathesis of 2-pentene produced 2-butene
d = average pore diameter (NLDFT, N2 on oxides at 350  C, cylindrical pores). (trans and cis 7.0%) which underwent double-bond isomerization
to 1-C4= (2.5%) and skeletal isomerization to isobutene (8.1%).
Similarly linear and branched isomers of hexene were observed

Higher olefins;
Aromatics
Ol

C3=+1-C4=+
Ar

ig o

2-C4=+3-C6=
om

2-Me-3-C5=
me
a ti

riz
za

ati

sis
tio

Meta
3-Me
on

he
n

=
at

C2=+C3= C5
et
-1-C4
thesis

2-
M

Cra
Other olefins ckin
g sis
athe C3=+3-C7=
=

= Met =
2-C5 1-C5
Me

n
io M
tat

at e
riz 2-M tathe
hes

2-Me-1-C4
Meta

e e-2 sis
om
is

Is -C
4=
thesis

2-C4=+2-Me-2-C5=
1-C5=+ 3-Me-1-C4=+
2-Me-2-C4=+ 2-Me-1-C4=
=

C3=+3-Me-3-C6=
1-C4=+3-Me-2-C5=

Scheme 1. Different possible reactions during conversion of 2-C5=.


M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126 123

Table 2
Product distribution (mol%) during metathesis reaction of 2-pentene at 500  C under atmospheric pressure after time of stream of 2 h over different catalysts.

Catalysts MoO3/ SiO2 MoO2(acac)2/ SiO2 MoO3/ MCM-22 MoO3/ SBA-15 MoO2(acac)2/ SBA-15 MoO2(acac)2/ MCM-41 WO3/ SBA-15 WO3/ MCM-41
2-C5= Conversion 8.3 10.8 78.7 39.1 41.5 50.0 56.5 67.9
C1 0.0 0.0 0.0 0.5 0.0 0.3 0.0 0.0
C2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
C 2= 0.0 0.0 6.7 0.8 0.8 1.0 1.1 1.4
C3 0.0 0.0 1.4 0.0 0.0 0.0 0.0 0.0
C 3= 0.0 0.0 14.7 5.0 5.2 7.6 8.9 12.7
i-C4 0.0 0.0 1.2 0.0 0.0 0.0 0.0 0.0
n-C4 0.0 0.0 0.8 0.0 0.0 0.0 0.0 0.0
1-C4= 0.0 0.0 2.5 3.8 3.6 4.7 5.6 6.2
t-2-C4= 0.0 0.0 4.2 4.5 4.3 6.0 6.9 8.6
i-C4= 0.0 0.0 8.1 0.0 0.0 0.0 0.8 0.9
c-2-C4= 0.0 0.0 2.8 3.2 3.2 4.3 5.1 6.4
i-C5 0.0 0.0 1.5 0.0 0.0 0.0 0.0 0.0
n-C5 0.0 0.0 2.5 0.3 0.0 0.4 0.0 0.0
3-Me-1-C4= 0.0 0.0 1.7 0.0 0.0 0.0 0.0 0.0
1-C5= 7.1 9.2 2.3 9.2 11.4 8.9 5.8 5.7
t-2-C5= 62.4 60.3 7.8 40.1 37.2 32.4 27.8 18.9
c-2-C5= 29.3 28.8 13.5 20.8 21.2 17.5 15.8 13.3
2-Me-2-C4= 1.2 1.7 20.9 1.7 3.1 1.6 2.6 6.6
C 6= 0.0 0.0 3.7 6.4 7.1 8.8 11.6 12.8
C 7= 0.0 0.0 1.8 2.5 2.6 4.4 5.0 5.2
C 8= 0.0 0.0 0.6 0.8 0.3 1.6 1.8 1.3
C 9= 0.0 0.0 0.3 0.0 0.0 0.3 0.5 0.0
C10= 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Aromatics 0.0 0.0 1.0 0.3 0.0 0.2 1.0 0.0

due to double-bond shift reaction and skeletal isomerization, molecular sieves are active in double bond isomerization to
respectively, catalyzed by Brønsted acid sites of zeolite support. It produce linear isomers of olefins but they do not catalyze skeletal
also resulted in the formation of C4 and C5 paraffins due to isomerization.
hydrogen transfer reactions. In contrast to catalysts supported on 2-pentene conversion increased in the following order of
SiO2, the isomerization of 2-pentene led to high amounts of 2- catalysts used MoO3/SBA-15 < MoO2(acac)2/SBA-15 < MoO2(a-
methyl-2-butene (20.9%) as a result of skeletal isomerization cac)2/MCM-41 < WO3/SBA-15 < WO3/MCM-41 at 500  C and atmo-
induced by Brønsted acid sites of zeolite support. spheric pressure. Over both Mo and W oxides supported on MCM-
Catalysts based on mesoporous molecular sieves initiated 41 higher conversions were reached than over catalysts based on
metathesis reaction of 2-pentene as a dominant reaction. SBA-15 in spite of larger pore diameter of SBA-15, which was
Propylene, C4 olefins and C6+= were observed as major products. supposed to favor the diffusion of substrate and reaction products.
The self-metathesis of 2-pentene resulted in the formation of 2- A similar trend has been reported by Topka et al. [9] in metathesis
butene and 3-hexene, whereas cross-metathesis between 2- of 1-octene. MoO3/MCM-41 exhibited higher metathesis activity
pentene and 1-pentene (produced from isomerization of 2-C5=) for 1-octene as compared to that of MoO3/SBA-15 because of
resulted in the formation of propylene and 3-heptene. The product different dispersal of active phase over the supports. Due to higher
distribution revealed that among C4 olefins, only 2-butene (cis and specific surface area of MCM-41 mononuclear Mo(¼O)2( O)2
trans) and 1-butene were present while i-butene was absent. species (responsible for the high metathesis activity [35,41])
Therefore, it can be concluded that catalysts based on mesoporous appeared in considerably higher amounts. Similar observation was

90
MoO3
80 /MCM-22
WO3
70 /MCM-41
MoO2(acac)2 WO3
2-C5" Conversion (%)

60
/MCM-41 /SBA-15

50 MoO3 MoO2(acac)2
/SBA-15 /SBA-15
40

30

20 MoO2(acac)2
MoO3
/SiO2
10 /SiO2

0
I II III IV V VI VII VIII

Catalysts
Fig. 3. Conversion of 2-pentene over various catalysts at 500  C and one atmospheric pressure.
124 M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126

MoO3/MCM-22 MoO2/SBA-15 MoO2/MCM-41


WO3/SBA15 WO3/MCM-41
80

75

70
2-C5" Conversion (%)

65

60

55

50

45

40

35

30
0 100 200 300 400 500 600 700 800
Time (Minutes)
Fig. 4. Conversion of 2-pentene as a function of time over various catalysts at 500  C and one atmospheric pressure.

reported in metathesis of 2-butene over WO3/SBA-15 and WO3/ 350  C, and WO3/SBA-15 C5= up to 400  C. In contrast, products of
MCM-41 [38]: WO3/MCM-41 exhibited higher metathesis activity metathesis and cracking reactions were observed at higher
than that of WO3/SBA-15. The higher activity of WO3/MCM-41 was temperatures.
explained based on the well-dispersed WO3 species over MCM- For MoO3/MCM-22 products of metathesis, isomerization and
41 as compared to that of SBA-15. A slightly higher conversion for cracking reactions (ethylene, propylene, butenes, C6+=, paraffins
catalyst prepared from mononuclear organometallic precursor and aromatics) were observed in the temperature interval 350–
MoO2(acac)2 in comparison with that prepared from crystalline 500  C and their amounts increased with increasing temperature.
MoO3 may also be connected with a higher amount of mononu- MoO3/SBA-15, MoO2(acac)2/MCM-41, WO3/SBA-15 and WO3/
clear Mo(¼O)2(O)2 species [15]. MCM-41 produced propylene butenes, and C6+= [indicating self-
metathesis between two molecules of 2-pentene and cross-
Effect of the reaction temperature metathesis between 2-pentene and 1-pentene molecules] starting
Metathesis of 2-pentene over MoO3/MCM-22, MoO3/SBA-15, at 300, 300, 450 and 400  C, respectively. The amount of these
MoO2(acac)2/MCM-41, WO3/SBA-15, and WO3/MCM-41 was car- products further increased till 500  C.
ried out at different reaction temperatures ranging from 200 to The changes in product distribution with temperature clearly
500  C. The compositions of the grouped products are given in indicated that Mo oxide supported catalysts exhibited metathesis
Table S1 (Supplementary data). activity at lower reaction temperatures than WO3 supported
All catalysts exhibited only C5= isomerization activity at low catalysts, which is in accordance with literature data [46]. Also
temperatures, i.e. MoO3/MCM-22 up to 300  C, MoO2(acac)2/MCM- MCM-41 based catalysts exhibited onset of metathesis at lower
41 up to 250  C, MoO3/SBA-15 up to 300  C, WO3/MCM-41 up to temperature than those based on SBA-15.

Table 3
Selectivity (mol%) of products during metathesis reaction of 2-pentene with ethylene at 500  C over different catalysts.

MoO3/MCM-22 MoO2(acac)2/SBA-15 MoO2(acac)2/MCM-41 WO3/SBA-15 WO3/MCM-41

2-C5=:C2 =
Ratio 1:0 1:1 1:0 1:1 1:0 1:1 1:0 1:1 1:0 1:1
Conversion of 2-C5= 78.7 77.9 41.5 42.3 50.0 51.0 56.5 57.2 67.9 68.5
Conversion of C2= – 5.6 – 18.6 – 20.4 – 28.0 – 49.6
C1 0.0 0.0 0.0 0.0 0.6 0.0 0.0 0.0 0.0 0.0
C2 0.0 0.6 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
C2= 8.5 – 1.9 – 2.0 – 2.0 – 2.1 –
C3 1.8 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
C3= 18.7 24.5 12.5 34.2 15.2 36.6 15.8 40.3 18.7 47.0
i-C4 1.5 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
n-C4 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1-C4= 3.2 3.9 8.7 16.1 9.4 14.8 9.9 18.6 9.1 12.5
t-2-C4= 5.3 5.6 10.3 9.8 12.0 11.0 12.2 10.9 12.7 13.6
i-C4= 10.3 10.8 0.0 0.0 0.0 0.0 1.4 0.0 1.3 1.7
c-2-C4= 3.6 4.3 7.7 7.5 8.6 8.4 9.0 8.0 9.4 10.3
i-C5 1.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
n-C5 3.2 2.0 0.0 0.0 0.8 0.0 0.0 0.0 0.0 0.0
3-Me-1-C4= 2.2 3.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
1-C5= 2.9 4.7 27.4 22.3 17.8 17.8 10.3 11.4 8.5 5.1
2-Me-2-C4= 26.6 33.4 7.5 3.0 3.2 3.1 4.6 3.3 9.7 4.6
C6+= 8.0 4.7 24.0 7.1 30.1 8.4 33.5 7.5 28.4 5.2
Aromatics 1.3 0.0 0.0 0.0 0.4 0.0 1.2 0.0 0.0 0.0
M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126 125

Catalyst stability only 23.14 mg C/g. It evidences a higher extent of coke formation
Metathesis of 2-pentene over MoO3/MCM-22, MoO2(acac)2/ for MCM-22 based catalyst, which may result in a faster loss of its
SBA-15, MoO2(acac)2/MCM-41, WO3/SBA-15, and WO3/MCM- catalyst activity.
41 was carried out at 500  C for 720 min to study the catalyst
stability (Fig. 4). 2-pentene conversion over MCM-41 based Effect of addition of ethylene as feed with 2-pentene
catalysts (i.e. MoO2(acac)2/MCM-41 and WO3/MCM-41) was quite Metathesis reaction of ethylene with 2-pentene produces
stable decreasing about 3 rel.% over 720 min. The catalysts based propylene and 1-butene as shown below in Eq. (3).
on SBA-15 (i.e. MoO2(acac)2/SBA-15 and WO3/SBA-15) exhibited a
higher decrease in the 2-pentene conversion (12 rel.% over (3)
MoO2(acac)2/SBA-15 and 16 rel.% over WO3/SBA-15) after
720 min. The steepest drop in conversion was observed over
MoO3/MCM-22 (about 20 rel.% in the first 500 min). In this case it
The effect of the addition of ethylene on the metathesis reaction
was observed that amounts of C5= isomers (3-Me-1-C4=, 1-C5=, and
of 2-pentene over different catalysts was investigated at the
2-Me-2-C4=) in product gradually increased with time while the
reaction temperature 500  C, GHSV 1200 h1, the molar ratio of 2-
amounts of all other products (among them metathesis ones)
pentene to ethylene 1:1 (Table 3 and Fig. 5).
decreased (see Table S2). It indicates that metathesis centers
For MoO2(acac)2/SBA-15, MoO2(acac)2/MCM-41, WO3/SBA-
underwent progressive deactivation but acid centers responsible
15 and WO3/MCM-41, selectivity to propylene and 1-butene
for isomerization were preserved.
strongly increased (more than two times) when ethylene was
We have also analyzed coke amount (in terms of total carbon
added as a co-feed to 2-pentene. Whereas the selectivity of C6+=
amount) in two spent catalysts MoO3/MCM-22 and WO3/MCM-41.
products dropped to the fraction of the original value. This change
In the former case 101.73 mg C/g was found but in the latter case

Fig. 5. Selectivity of propylene (A) and C6+= (B) over various catalysts under ethylene as co-feed with 2-pentene at 500  C and atmospheric pressure.
126 M.A. Ibrahim et al. / Journal of Industrial and Engineering Chemistry 53 (2017) 119–126

in product distribution evidences that cross-metathesis between Appendix A. Supplementary data


ethylene and 2-pentene is the major reaction producing propylene
and 1-butene. The presence of 5–8% of C6+= (at 2-C5=:C2= 1:1 ratio) Supplementary data associated with this article can be found, in
indicated that self-metathesis of 2-pentene took place in small the online version, at http://dx.doi.org/10.1016/j.jiec.2017.04.012.
extent. It was noted that tungsten based catalysts i.e. WO3/SBA-
15 and WO3/MCM-41 exhibited higher conversion of 2-C5= and a References
higher conversion of ethylene for 2-C5=:C2= ratio 1:1 as compared
to those of molybdenum based catalysts. The selectivity to [1] A.M. Aitani, Encycl. Chem. Process 2014 (May) (2006) 2461.
[2] K.J. Ivin, J.C. Mol, Olefin Metathesis Metathesis Polymerization, Academic
propylene increased in the order MoO2(acac)2/SBA-15 < MoO2(a- Press, London, 1997 Chapter 17.
cac)2/MCM-41 < WO3/SBA-15 < WO3/MCM-41. [3] J.C. Mol, P.W.N.M. van Leeuwen, 2nd edition, Handbook of Heterogeneous
In the case of MoO3/MCM-22, propylene selectivity increased Catalysis, vol. 14, Wiley, Weinheim, 2008, pp. 3240.
[4] D.R. Hua, S.L. Chen, G.M. Yuan, Y.L. Wang, Q.F. Zhao, X.L. Wang, B. Fu,
only moderately for 2-C5=:C2= ratio 1:1 together with a moderate Microporous Mesoporous Mater. 143 (2011) 320.
drop in selectivity of C6+=. This observation clearly indicates that [5] J.C. Mol, P.W.M. Leeuwen, Metathesis of alkenes, Handbook of Heterogeneous
cross-metathesis with ethylene proceeded in very small extent Catalyst, vol. 8(2008) , pp. 3240.
[6] S.G. Huang, S.L. Liu, W.J. Xin, J. Bai, S.J. Xie, Q.X. Wang, L.G. Xu, J. Mol, Catal. A:
which is in accord with the previous finding that MoO3/MCM-
Chem. 226 (2005) 61.
22 causes cracking as the major reaction. 
[7] H. Balcar, R. Hamtil, N. Žilková, J. Cejka, Catal. Lett. 97 (2004) 25.
Our study shows that transformation of 2-pentene over [8] P. Maksimowski, W. Skupinski, J. Mol. Catal. 65 (1991) 187.

[9] P. Topka, H. Balcar, J. Rathouský, N. Žilková, F. Verpoort, J. Cejka, Microporous
investigated catalysts is a complex reaction and the population
Mesoporous Mater. 96 (2006) 44.
of individual products depends on the reaction conditions and [10] L. Sang, S.L. Chen, G.M. Yuan, M. Zheng, J. You, A.E. Chen, R. Li, L.J. Chen, J. Nat.
catalyst performance. Recent studies showed the crucial effect of Gas Chem. 21 (2012) 105.
catalyst acidity (both Brønsted and Lewis) on their activity in olefin [11] W. Phongsawat, B. Netivorruksa, K. Suriye, S. Dokjampa, P. Praserthdam, J.
Panpranot, J. Nat. Gas Chem. 21 (2012) 83.
metathesis [40]. On the other hand, the acid centers initiate [12] W. Phongsawat, B. Netiworaruksa, K. Suriye, P. Praserthdam, J. Panpranot,
isomerization and cracking reactions leading sometimes to the Catal. Lett. 142 (2012) 1141.
unwanted products. Changing Al/Si ratio in new zeolite supports [13] A. Behr, U. Schuller, K. Bauer, D. Maschmeyer, K.D. Wiese, F. Nierlich, Appl.
Catal. A: Gen. 357 (2009) 34.
may give a possibility to tune the acidity of catalysts and to design [14] A. Spamer, T.I. Dube, D.J. Moodley, C. van Schalkwyk, J.M. Botha, Appl. Catal. A:
catalysts of required activities and selectivities. Gen. 255 (2003) 133.
[15] H. Balcar, D. Mishra, E. Marceau, X. Carrier, N. Žilková, Z. Bastl, Appl. Catal. A:
Gen. 359 (2009) 129.
Conclusions [16] S. Huang, F. Chen, S. Liu, Q. Zhu, X. Zhu, W. Xin, Z. Feng, C. Li, Q. Wang, L. Xu, J.
Mol. Catal. A: Chem. 267 (2007) 224.
The conclusions of this study can be summarized as below: [17] Q. Zhao, S.L. Chen, J. Gao, C. Xu, Transit. Met. Chem. 34 (2009) 621.
[18] D. Hua, S.L. Chen, G. Yuan, Y. Wang, L. Zhang, Transit. Met. Chem. 36 (2011) 245.
2-pentene can be effectively transformed to propylene, butenes
[19] S. Lwin, I.E. Wachs, ACS Catal. 4 (2014) 2505.
and C6+= over Mo and W oxides catalysts under conditions suitable [20] N. Gholampour, M. Yusubov, F. Verpoort, Catal. Rev. Sci. Eng. 58 (2016) 113.
for industrial applications. The activity and selectivity of men- [21] Y. Wang, Q. Chen, W. Yang, Z. Xie, W. Xu, D. Huang, Appl. Catal. A: Gen. 250
(2003) 25.
tioned catalysts was found to depend strongly on used supports.
[22] S. Chaemchuen, S. Phatanasri, F. Verpoort, N. Sae-ma, K. Suriye, Kinet. Catal. 53
(2012) 247.
 Catalysts having molybdenum and tungsten oxides supported on [23] L. Harmse, C. Schalkwyk, E. Steen, Catal. Lett. 137 (2010) 123.
mesoporous molecular sieves (MCM-41 and SBA-15) exhibited [24] H. Liu, L. Zhang, X. Li, S. Huang, S. Liu, W. Xin, S. Xie, L.Y. Xu, J. Nat. Gas Chem. 18
(2009) 331.
metathesis of 2-pentene as a strongly prevailing reaction. [25] S. Huang, S. Liu, W. Xin, S. Xie, Q. Wang, L. Xu, J. Nat. Gas Chem 15 (2006) 93.
Catalysts based on MCM-41 exhibited higher activity and [26] S. Huang, S. Liu, W. Xin, J. Bai, S. Xie, Q. Wang, L. Xu, J. Mol. Catal. A: Chem. 226
stability as compared to that of SBA-15. (2005) 61.
[27] C.T. Kresge, M.E. Leonowicz, W.J. Roth, J.C. Vartuli, Stud. Surf. Sci. Catal. 148
 Catalysts having molybdenum oxide supported on conventional (2004) 53.
silica exhibited only 2-pentene isomerization in low conversions. [28] J.S. Beck, J.C. Vartuli, W.J. Roth, M.E. Leonowicz, C.T. Kresge, K.D. Schmitt, C.T.W.
 Catalysts having molybdenum oxide supported on MCM- Chu, D.H. Olson, E.W. Sheppard, S.B. McCullen, J.B. Higgins, J.L. Schlenker, J. Am.
Chem. Soc. 114 (1992) 10834.
22 exhibited mainly isomerization and cracking reactions at 
[29] R.M. Martín-Arranda, J. Cejka, Top. Catal. 53 (2010) 141.
the highest 2 pentene conversions. [30] C.T. Kresge, W.J. Roth, Chem. Soc. Rev. 42 (2013) 3663.
 The addition of ethylene in the feed resulted in increased [31] W. Xie, L. Zhao, Energy Convers. Manag. 79 (2014) 34.
[32] W. Xie, M. Fan, Chem. Eng. J. 239 (2014) 60.
selectivity of propylene due to cross-metathesis reaction [33] W. Xie, X. Zang, Food Chem. 194 (2016) 1283.
between ethylene and 2-pentene (for Mo and W oxide catalyst [34] W. Xie, X. Yang, M. Fan, Renew. Energy 80 (2015) 230.
supported on MCM-41 and SBA-15). 
[35] H. Balcar, J. Cejka, Coord. Chem. Rev. 257 (2013) 3107.

[36] H. Balcar, J. Cejka, Macromol. Symp. 293 (2010) 43.
[37] T. Ookoshi, M. Onaka, Chem. Commun. (1998) 2399.
[38] T.I. Bhuiyan, P. Arudra, M.N. Akhtar, A.M. Aitani, R.H. Abudawoud, M.A. Al-Yami,
Acknowledgments S.S. Al-Khattaf, Appl. Catal. A: Gen. 467 (2013) 224.
[39] T. Hahn, E.V. Kondratenko, D. Linke, Chem. Commun. 50 (2014) 9060.
[40] T. Hahn, U. Bentrup, M. Armbrüster, E.V. Kondratenko, D. Linke, ChemCatChem
The authors would like to acknowledge the support provided by 6 (2014) 1664.
King Abdulaziz City for Science and Technology (KACST) through [41] K. Amakawa, J. Kröhnert, S. Wrabetz, B. Frank, F. Hemmann, C. Jäger, R. Schlögl,
the Science & Technology Unit at King Fahd University of Petroleum A. Trunschke, ChemCatChem 7 (2015) 4059.

[42] C. Márquez-Alvarez, N. Žilková, J. Pérez-Pariente, J. Cejka, Catal. Rev. 50 (2008)
& Minerals (KFUPM) for funding this work through project No. 14- 222.
PET89-04. as part of the National Science, Technology and [43] C.T. Kresge, W.J. Roth, K.G. Simmons, J.C. Vartuli, U.S. Patent 5,266,541 (1993).
Innovation Plan. [44] O. Collart, P. Van Der Voort, E.F. Vansant, E. Gustin, A. Bouwen, D. Schoemaker,
R. Ramachandra Rao, B.M. Weckhuysen, R.A. Schoonheydt, Phys. Chem. Chem.
The authors also acknowledge the support from the Ministry of Phys. 1 (1999) 4099.
Higher Education, Saudi Arabia, in the establishment of the Center [45] S. Maksasithorn, D.P. Debecker, P. Praserthdam, J. Panpranot, K. Suriye, S.K. Na
of Research Excellence in Petroleum Refining & Petrochemicals at Ayudhya, Chin. J. Catal. 35 (2014) 232.
[46] K.J. Ivin, J.C. Mol, Olefin Metathesis Metathesis Polymerization, Academic
King Fahd University of Petroleum & Minerals (KFUPM). The Press, London, 1997 Chapter 2.
support of KFUPM is also highly appreciated.
 H.B. and M.K. acknowledge the Czech Science Foundation
J.C.,
for support (P106/12/0189).

Вам также может понравиться