SKID CALCULATION

LPG METERING

Doc. No. : CAL-SKID-LPG-MTR-001

SKID FRAME Rev. No. : A
CALCULATION SHEET Tanggal : 21-Aug-15

LPG METERING
(-)

A 21-Aug-15 Issued For Approval IF SH MJY

REV DATE DESCRIPTION PREPARED CHECKED APPROVED CLIENT APP'D

 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 1 of 10

Center of Gravity Calculation

Method of Lifting : not using Spreader Bar

1. WEIGHT

FB = weight of Metering = 1000.0 kgs ( 2204.00 lbs )

FA1 = N/A = 0.0 kgs ( 0.00 lbs )
FA2 = weight of skid + Pipe support on skid = 500.0 kgs ( 1102.00 lbs )
FA3 = N/A = 0.0 kgs ( 0.00 lbs )

F tot = 1500.00 kgs ( 3306.00 lbs )

Safety Factor : 20% = 300.00 kgs ( 661.20 lbs )

F tot = 1800.00 kgs ( 3967.20 lbs )

LA = length shown in skid sketch = 475.0 mm ( 18.701 in )

LB = length shown in skid sketch = 475.0 mm ( 18.701 in )
L0 = length shown in skid sketch = 4472.5 mm ( 176.083 in )
L1 = length shown in skid sketch = 3522.5 mm ( 138.681 in )
L2 = length shown in skid sketch = 681.0 mm ( 26.811 in )
L3 = length shown in skid sketch = 1919.0 mm ( 75.551 in )
L4 = length shown in skid sketch = 974.0 mm ( 38.346 in )
L5 = length shown in skid sketch = 629.2 mm ( 24.772 in )
L6 = length shown in skid sketch = 0.0 mm ( 0.000 in )
L7 = length shown in skid sketch = 0.0 mm ( 0.000 in )
L8 = length shown in skid sketch = 0.0 mm ( 0.000 in )
 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 2 of 10

2. CENTER OF GRAVITY
Center of Gravity Calculation:
Weight of Metering = 999.719 kgs ( 2204.00 lbs )
C.G of Metering = 1761.200 mm ( 69.34 in )

Metering C.G
= 1761 mm ( 69.34 in )

X - X axis :

Metering
FB

XB

FB x 1.2 (safety factor) = 1200.00 kgs ( 2644.80 lbs )

XA = 1761.2 mm ( 69.339 in )

Skid

F1x F2x

L3 L4 L5

L0

F1x x 1.2 = 300.0 kgs ( 661.20 lbs )

F2x x 1.2 = 300.0 kgs ( 661.20 lbs )
FA = 600.00 kgs ( 1322.4 lbs )

XA = Σ F(B) x / Σ F
= (F1x*(LA)+F2x*(L1))/ (F1x+F2x) = 1998.750 mm ( 78.69 in)

Package

FB FA

XB
XA

X = Σ Fx / Σ F
= (FB*XB + FA*XA)/(FA+FB) = 1840.38 mm ( 46745.74 in)
 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 3 of 10

Y - Y axis :
Metering
FB

YB

FB x 1.2 (safety factor) = 1200.0 kgs ( 2644.80 lbs )

YB (dist. from the center of the beam to Y axis center of the vessel) = 340.5 mm ( 13.406 in )

Skid

FA

L7 L6

L2

FA = 600.0 kgs ( 1322.40 lbs )

YA (dist. From the center of the beam to Y axis center of the skid) = 340.5 mm ( 13.406 in )

Package

FB FA

YB
YA

Z = Σ Fx / Σ F
= (FB*YB + FA*YA)/(FA+FB) = 340.50 mm ( 8648.70 in)

CENTER OF GRAVITY : ( X,Y ) = ( 1840 , 340.50 ) mm

( 72 , 13 ) in
 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 4 of 10

3. STRUCTURAL ANALYSIS FOR LIFTING CONDITION

X - X DIRECTION
F

a b
L1

F = FA + FB = 1800.00 kgs ( 3967.2 lbs )

a = Distance from center of gravity to lifting point = 1840 mm ( 72.5 in )
b = Distance from center of gravity to lifting point = 1682 mm ( 66.2 in )

M(X) = Maximum bending moment

= F a b / L1 = 1,581,925 kg.mm ( 137,266.3 lbs.in)

Z - Z DIRECTION
F

a b
L2

F = FA + FB = 1800.00 kgs ( 3967.2 lbs )

a = Distance from center of gravity to lifting point = 340.5 mm ( 8648.7 in )
b = Distance from center of gravity to lifting point = 340.5 mm ( 8648.7 in )

M(Y) = Maximum bending moment

= F a b / L2 = 306,450 kg.mm ( 26,591.2 lbs.in)

Maximum bending moment at skid on lifting condition

M max = Max (M(X), M(Y)) = 1,581,925 kg.mm ( 137,266.3 lbs.in)
 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 5 of 10

4. SKID BEAM MATERIAL = SA 36 / SS - 400

X- X direction

M (X) = Maximum bending Moment at X direction = 1,581,925 kg.mm ( 137,266.3 lbs.in)

N = number of parallel beam = 2 pcs
2 2
Sy = yield stress of material = 25 kg/mm ( 36000 lb / in
Sa = allowable bending stress
2 2
= 2/3*Sy (Guidebook for ASME Sec VIII) = 17 kg/mm ( 24000 lb / in

Zmin = minimum required section modulus

3 3
= M(X) / (Sa*N) = 46,862.31 mm ( 3 in )

Check the section of beam : BEAM 150 X 150 X 6 X 10 mm

t
d h

y
s
b

d = = 150 mm ( 5.91 in )
y = d/2 = 75 mm ( 2.95 in )
t = = 6.0 mm ( 0.24 in )
b = = 150 mm ( 5.91 in )
s = = 10.0 mm ( 0.39 in )
h = d - 2s = 130 mm ( 5.12 in )

Ix = moment of inertia
3 3 4 4
= [ bd - h ( b - t )] / 12 = 15823500.00 mm ( 38 in )
Zx = section modulus
3 3 3 3
= [ bd - h ( b - t )] / ( 6d ) = 210980.00 mm ( 13 in )
A = area
2 2
= bd - h ( b - t ) = 3780.00 mm ( 6 in )
2 2
E = = 20394.78 kg/mm ( 29000000 lb/in )

Bending stress of skid on lifting condition :

Sb = bending stress
2 2
= Mmax/( Zx * N) = 3.7 kg/mm ( 0.00 kg/mm )

Check :
Sb < Sa (kg/mm )
2

3.7 < 17 Satisfactory!

Zmin < Zx (mm )
2

46,862 < 210,980 Satisfactory!

 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 0-Jan-00 Page : 6 of 10

4. SKID BEAM MATERIAL = SA 36 / SS - 400

Y- Y direction

M (Y) = Maximum bending Moment at Y direction = 306,450 kg.mm ( 26,591.2 lbs.in)

N = number of parallel beam = 2 pcs
2 2
Sy = yield stress of material = 25 kg/mm ( 36000 lb / in
Sa = allowable bending stress
2 2
= 2/3*Sy (Guidebook for ASME Sec VIII) = 17 kg/mm ( 24000 lb / in

Zmin = minimum required section modulus

3 3
= M(Y) / (Sa*N) = 9,078.15 mm ( 1 in )

Check the section of beam : BEAM 150 X 150 X 6 X 10 mm

t
d h

y
s
b

d = = 150 mm ( 5.91 in )
y = d/2 = 75 mm ( 2.95 in )
t = = 6.0 mm ( 0.24 in )
b = = 150 mm ( 5.91 in )
s = = 10.0 mm ( 0.39 in )
h = d - 2s = 130 mm ( 5.12 in )

Ix = moment of inertia
3 3 4 4
= [ bd - h ( b - t )] / 12 = 15823500.00 mm ( 38 in )
ZY = section modulus
3 3 3 3
= [ bd - h ( b - t )] / ( 6d ) = 210980.00 mm ( 13 in )
A = area
2 2
= bd - h ( b - t ) = 3780.00 mm ( 6 in )
2 2
E = = 20394.78 kg/mm ( 29000000 lb/in )

Bending stress of skid on lifting condition :

Sb = bending stress
2 2
= Mmax/( ZY * N) = 0.7 kg/mm ( 0.00 kg/mm )

Check :
Sb < Sa (kg/mm )
2

0.7 < 17 Satisfactory!

Zmin < ZY (mm )
2

9,078 < 210,980 Satisfactory!

 Document Number
CAL-SKID-LPG-MTR-001
SKID CALCULATION
LPG METERING Revision : A Status : For Bidding
Date : 21-Aug-15 Page : 7 of 10

MAXIMUM DEFLECTION

X - X axis :

y max = Maximum allowable deflection = L1 / 200 = 17.6125 mm

n = Number of Parralel Beam = 3

3
y = P/3 L1
n 48 E I

= 1.69 mm satisfactory, doesn't exceed maximum allowable deflection

Y - Y axis :

y max = Maximum allowable deflection = L2 / 200 = 3.405 mm

n = Number of Parralel Beam = 5

3
y = P L2
n 48 E I

= 0.007 mm satisfactory, doesn't exceed maximum allowable deflection

 SKID CALCULATION
LPG METERING

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TITLE DOCUMENT NUMBER REV DATE PAGE
SKID CALCULATION
LPG METERING CAL-SKID-LPG-MTR-001 A 21-Aug-15 8 of 10

Design of Skid Lifting Lug* (Pressure Vessel Handbook, Megyesy, E.F., 13 th Edition)

MATERIAL = A 36

t
ro R

Mx My
H

Dp
h

DIMENSION
t = 25 mm ( 0.984 in)
H = 120 mm ( 4.724 in)
L = 115 mm ( 4.528 in)
R = 80 mm ( 3.150 in)
Dp = 38 mm ( 1.496 in)

DESIGN CONSIDERATION
Safety Factor = 1.5
n = number of lug = 4 pcs
α = maximum sling angle from vertical = 45 deg
φ = maximum side swing angle from vertical = 45 deg
We = Empty weight of complete skid = 1800.0 kg ( 3967.20 lbs )
W = Lifting lug loading = 2700.0 kg ( 5950.80 lbs )
( We x safety factor )
F = Maximum Load (on each lifting lug) = 954.6 kg ( 2103.93 lbs )
W / (n cosα )

Material : SA 36 / SS 400

ALLOWABLE STRESS
f = Allowable stress on fillet weld = 7 kg/mm2 ( 9600 psi)
Sy = Yield strength of leg = 25 kg/mm2 ( 36000 psi)
FT = Allowable Tension 0.6 x Sy = 15 kg/mm2 ( 21600 psi)
FS = Allowable shear 0.4 x Sy = 10 kg/mm2 ( 14400 psi)
FB = Allowable bending 0.66 x Sy = 17 kg/mm2 ( 23760 psi)
FP = Allowable bearing 0.9 x Sy = 23 kg/mm2 ( 32400 psi)
 SKID CALCULATION
LPG METERING

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TITLE DOCUMENT NUMBER REV DATE PAGE
SKID CALCULATION
LPG METERING CAL-SKID-LPG-MTR-001 A 21-Aug-15 9 of 10
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Resultant Force (RF)

Fx = F tan φ = 954.6 kgs ( 2103.93 lbs )

Fz = F tan α = 954.6 kgs ( 2103.93 lbs )

RF = ( F2 + Fx2 + Fy2 ) = 1653.4 kgs ( 3644.11 lbs)

STRESS AT LUG
a. Bending (X -axis)

Mx = Bending moment at X-axis = Fx * H = 114,551 kg mm ( 9939.81 lbs.in )

Z = Section modulus = 1/6 *L* t2 = 11979.17 mm
3
(
3
0.73 in )
2 2
σ Β
x = Bending stress = Mx / Z = 9.563 kg / mm ( 13597.29 lbs / in )

b. Bending (Z -axis)

Mz = Bending moment at Y-axis = Fz * H = 114551.30 kg mm ( 9939.81 lbs.in )

Z = Section modulus = 1/6 *L2* t = 55104.17 mm
3
(
3
3.36 in )
2 2
σ Β
y = Bending stress = My / Z = 2.079 kg / mm ( 2955.93 lbs / in )

c. Tension

2 2
σ = Tension stress = F / (L * t) = 0.332 kg / mm ( 472.13 lbs / in )

Checking of stress lug

σ Bx / FB + σBy / FB + σ/ FT < 1
0.718542 < 1 ok

STRESS AT LUG FILLET WELD

tw = leg weld size = 12.0 mm ( 0.47 in )

2 2
Aw = Area of weld = 0.707 * tw * ( 2 L + 2 t) = 2375.52 mm ( 3.68 in )

Shear stress

2 2
σF = F / Aw = 0.402 kg / mm ( 571.40 lb/in )
2 2
σx = Fx / Aw = 0.402 kg / mm ( 571.40 lb/in )
2
σy = Fy / Aw = 0.402 kg / mm ( 571.40
 SKID CALCULATION
LPG METERING

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TITLE DOCUMENT NUMBER REV DATE PAGE
SKID CALCULATION
LPG METERING CAL-SKID-LPG-MTR-001 A 21-Aug-15 10 of 10
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Resultant

2 2
σR = σF2 + σx2 + σy2 = 0.696 kg / mm ( 989.691 lb/in )

Checking stress at lug fillet weld

σR / f < 1
0.103092838 < 1 satisfactory

STRESS AT PIN HOLE

Shear stress
A = Area = 0.25 * π * Dp2 = 1134.11495 mm
2
(
2
1.76 in )
2 2
σs = Shear stress = RF /A = 1.458 kg / mm ( 2073.01 lb/in )

σs / Fs < 1
0.144 < 1 satisfactory