BLM Carm7

ENG
www.blmgroup.com
SMART ELR22
SERIAL NUMBER CUSTOMER
613150404076 GAMMET 2000 SRL

Machine arrangement
Code Description
All-electric 8-axis bending centre with Siemens Simotion CNC, provided

SMART with automatic programmable unloader, ordered and ready for load appli-
cation.
Right and left process bending direction.

For FE tube up to 22 mm.
ELR22 For stainless steel tube up to 20 mm.
For OT-CU-AL tubes up to 28 mm.
EC compliant machine
3D graphic programming software with part feasibility analysis and

VGP3D
machine programming optimisation functions
Yearly fee for:

- telephone hot line
TELESER
- remote CNC connection (remote assistance)
- video connection to WRT
SMRM15032 Follower die with spring return for SMART (h 32 mm)
Programmable welding positioning system for SMART.

The device is based on measuring colour brightness (and therefore the
WELDSM
actual recognition and orientation accuracy depend on the differences of
colour between the surface of the tube and the weld seam).
ACCSM99 Standard axis X command for 1800 mm/sec speed with 200 kg thrust
ACCD150092 Special accessory for triple tool assembly (h. 32mm)
Weld seam detection device on CARM7 loader. The device is based on

measuring colour brightness (and therefore the actual recognition and
AC2715
orientation accuracy depend on the differences of colour between the
surface of the tube and the weld seam).
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The contents of this manual cannot be used, copied or transmitted to others without the explicit
written consent of BLM S.p.A
BLM S.p.A. reserves the right to make changes to the machine described in this manual without
notice.
PRINTED IN ITALY - Updated on 2/2015

Copyright 2015 by BLM S.p.A.
Code Description
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- -
- -
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TABLE OF CONTENTS
INTRODUCTION
Object of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Reference technical standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Operative modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Restrictions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Reference documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Manufacturer’s addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Instructions for requesting assistance . . . . . . . . . . . . . . . . . . xiv
Instructions for ordering spare parts . . . . . . . . . . . . . . . . . . . xiv
DESCRIPTION OF THE MACHINE
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Machine Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Functional working cycle description . . . . . . . . . . . . . . . . . . . . . . . . 1-18
SAFETY
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Danger zones - Workplace - Free space around the system . . . . . . 2-2
Dangers and residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
SMART-ELR22 I
TABLE OF CONTENTS
Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Emergency stop buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
COMMISSIONING
Moving, lifting, handling and unloading procedures . . . . . . . . . . . . . 3-1

Preliminary operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Levelling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Protective barrier assembly procedure . . . . . . . . . . . . . . . . . . 3-8
Positioning and fixing the two-hand control panel and console
(CNC console) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
First start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Explosive atmosphere. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Long stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
USE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Human-machine interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Master circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Two-hands control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Description of the video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Restart after interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
II SMART-ELR22
TABLE OF CONTENTS
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Preliminary operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Tool assembly and adjustments . . . . . . . . . . . . . . . . . . . . . . . 4-19
Main machining anomalies . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Programming mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Automatic mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Monitoring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Information on video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Machine warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Machine stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Machine stops caused automatically or by operator . . . . . . . . 4-32
Machine stops caused by failures . . . . . . . . . . . . . . . . . . . . . . 4-33
Causes immediately recalling the machine to start
or end of cycle position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Operative warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Optical safety curtain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Machine operation according to guard status. . . . . . . . . . . . . . . . . . 4-35
Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Collet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
On/off movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
MAINTENANCE SCHEDULE
Machine units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Warning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Caution notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Maintenance typologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Overhauling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SMART-ELR22 III
TABLE OF CONTENTS
Repairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
General skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Qualified personnel skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Maintenance advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Clean the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Lubricating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Operations to be performed during maintenance . . . . . . . . . . 5-9
Minimising downtime after a failure . . . . . . . . . . . . . . . . . . . . . 5-9
Remarks on the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Troubleshooting information . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Maintenance operation frequency . . . . . . . . . . . . . . . . . . . . . . 5-10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Predictive instrumental maintenance . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Instruction card guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Meaning and use of the symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Procedure overviews. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Summary of maintenance operations according to
their frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Maintenance instruction cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
SYSTEMS
ANNEXES
IV SMART-ELR22
LIST OF FIGURES
Figure 1. Identification sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Figure 2. Position of the master circuit breaker . . . . . . . . . . . . . . . . . .ix
Figure 1-1. SMART-ELR22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Figure 1-2. Working axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-3. Bending head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-4. Bending arm unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Figure 1-5. Pressure die slide unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Figure 1-6. Carriage unit (axes X and Z) . . . . . . . . . . . . . . . . . . . . . 1-10
Figure 1-7. Collet unit with reference stop . . . . . . . . . . . . . . . . . . . . 1-11
Figure 1-8. Extractor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1-9. Tube support unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Figure 1-10. Rocking unit (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Figure 1-13. Mineral oil mandrel lubrication . . . . . . . . . . . . . . . . . . . . 1-17
Figure 2-1. Danger zones, operator station, free space
space surrounding the machine . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-2. Location of safety plates . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Figure 2-3. Location of emergency stop buttons . . . . . . . . . . . . . . . . 2-7
Figure 3-1. Lifting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Figure 3-2. Machine dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-3. Machine levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-4. Protective barriers: fixed angle protections . . . . . . . . . . . 3-8
Figure 3-5. Protective barriers: variable angle protections . . . . . . . . . 3-9
Figure 3-6. Panel - console fastening . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 4-1. Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-2. SIMATIC Panel PC 577B . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4-3. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4. MCP483 machine panel . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-5. Operating mode selection area . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-6. Axis and device jog selection area . . . . . . . . . . . . . . . . . . 4-8
Figure 4-7. Arrow area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Figure 4-8. Program control area . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Figure 4-9. Two-hands control panel . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Figure 4-10. Description of the video . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
SMART-ELR22 V
LIST OF FIGURES
Figure 4-11. Tool assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Figure 4-12. Rocking plate right-to-left transformation (1 of 2) . . . . . . 4-20
Figure 4-13. Rocking plate right-to-left transformation (2 of 2) . . . . . . 4-21
Figure 4-14. Bend die assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Figure 4-15. Collet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Figure 4-16. Setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Figure 4-17. Adjusting the cylindrical head mandrel . . . . . . . . . . . . . . 4-25
Figure 4-18. Adjusting the lip contoured head mandrel . . . . . . . . . . . . 4-25
Figure 4-19. Adjusting the ball joint head mandrel . . . . . . . . . . . . . . . 4-26
Figure 4-20. Tube support adjustment . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Figure 5-1. Card key (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-2. Card key (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
VI SMART-ELR22
LIST OF TABLES
Table 1-1. Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Table 3-1. Breakdown for transportation . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 4-1. Main machining anomalies . . . . . . . . . . . . . . . . . . . . . . . 4-28
Table 5-1. Units concerned by maintenance interventions . . . . . . . . 5-1
Table 5-2. Examples of preventive maintenance operations . . . . . . . 5-5
Table 5-3. Symbol key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
SMART-ELR22 VII
LIST OF TABLES
VIII SMART-ELR22
INTRODUCTION
INTRODUCTION
Object of the manual
The present manual illustrates the technical characteristics, performances,

transport and installation rules, instructions and preventive and corrective
maintenance operations of the SMART-ELR22 bending machine made by
BLM S.p.A.
 NOTE:
This manual is an integral part of the machine. It must be kept with
the machine for its entire working life.
Keep this manual and all the attached documentation in a place
where it can be accessed by authorised machine operators and
maintenance personnel.
BLM S.p.A. reserves the right to ask for remuneration for provision
of additional copies and to subject such provision to acceptance of
particular clauses related to legitimate protection of intellectual
property, patents and exclusive and functional identity of the prod-
uct and/or parts thereof.
This instruction manual cannot be transmitted entirely or partially to

third parties without the specific written approval of BLM S.p.A. This
refers to text, illustrations and diagrams.
BLM S.p.A. reserves the right to make changes without prior notice.
BLM S.p.A. shall be relieved from liability in the case of changes,

integrations and/or elimination of machine elements, components,
functions or cycles which have not be subjected to the manufac-
turer's prior approval.
SMART-ELR22 i
INTRODUCTION
This manual is addressed to machine users and maintenance personnel.

The object is to provide the main technical specifications of the system, a
technical description of the various functional units, the main use proce-
dures and the information required for preventive and corrective mainte-
nance.
The manual is addressed to personnel (operators and service technicians)

with a good knowledge of CNC working procedures, as well as reading
mechanical and electrical drawings.
This manual is an integral part of the machine and contains information to

ensure safety of machine users and perfect efficiency for the entire working
life of the machine.
The working environment must comply with the current standards in force in
the matter of safety and hygiene for correct use of the machine.
Reference technical standards
The machine was designed, built and tested according to the "essential
safety and health requirements" quoted in Annex I of European Directive
2006/42/EC.
All the requirements in technical standards in force at the time of going to

press of this manual have been respected in design, construction and test-
ing of the machine.
Noise levels
Noise was measured per harmonised standards EN ISO 11200 and EN ISO
11202.
The acoustic pressure level of weighed emission A at the operator’s station

(as shown on layout) during a typical operating cycle without load is lower
than 70 dB(A).
ii SMART-ELR22
INTRODUCTION
Declaration of conformity
The machine is accompanied with the respective declaration of conformity.

An original copy is attached to this manual.
The CE plate is affixed in the indicated area of the machine.
via selvaregina, 30
22063 cantù (co), Italy
www.blmgroup.com
MODELLO
N° MATRICOLA
ANNO COSTRUZIONE
MASSA KG
10BL0124-2BL0001
Figure 1. Identification sheet
SMART-ELR22 iii
INTRODUCTION
Safety specifications
The end user will follow the indications given by the vendor in the matter of:
• safety devices previously installed on the machine body;
• safety devices not installed on the machine body to be fastened by the

user according to the various types of machine processes;
• specifications for correct installation of the machine;
• correct use and regular maintenance of all machine components,

including the safety devices;
• specifications contained in laws in force.
The following safety instructions are provided to define behaviours and obli-
gations to observe during the following activities. These specifications are
instructions for using the system and ensuring safe operating conditions for
personnel, equipment and the surrounding environment.
Definitions
Machinery Directive The “Machinery Directive” is EUROPEAN COMMUNITY COUNCIL DIREC-

TIVE 89/392/EEC dated 14 June 1989 and amendments 91/368/EEC dated
20 June1991, 93/44/EEC dated 14 June 1993 and 93/68/EEC dated 22 July
1993. In June 1998, the Machinery Directive (including amendments) was
gathered in Directive 98/37/EEC, without being amended; subsequently,
Directive 98/37/EC was amended and replaced by Directive 2006/42/EC in
May 2006.
Machine The “machine” is the functional unit consisting of: control unit, machining
unit, working tools, stored tools, systems (electric, pneumatic, hydraulic,
cooling, lubrication) and all other units required to complete functionality of
the system.
Working area Working area is the zone where the handling system works, protected by
accident prevention fences.
Authorised “Authorised personnel” are the persons who have been adequately
personnel instructed and delegated to carry out the following activities, i.e. handling
line instructions for use.
Supervising “Supervising personnel” are the persons who, also without being materially
personnel involved in the job, superintends the work of other persons as chief techni-
cian.
Shipping “Shipping” includes the operations required to handle the machinery or part
of the machinery.
iv SMART-ELR22
INTRODUCTION
Installation “Installation” is the mechanical, electrical and hydraulic integration of the

machine in a productive environment compliant with the specified require-
ments.
Commissioning “Commissioning” is the functional testing activity conducted on the installed

machine.
Manual operation “Manual operation” indicates an operative mode in which the machine runs
movements at slow speed inside the protected area by means of manual
controls, with safety guards closed, after being started by means of a control
on the master panel.
Automatic operation “Automatic operation” indicates an operative mode in which the machine
automatically runs the programmed cycle, at working speed, inside the pro-
tected area, with safety guards closed, after being started by means of a
control on the master panel.
Machine “Machine management” includes the operations which personnel perform to

management ensure correct processing.
Decommissioning “Decommissioning” is the mechanical and electric removal of the machine

from the productive environment.
Dismantling “Dismantling” consists in demolishing and disposing of the components

forming the machine.
Maintenance and “Maintenance and repairs” are activities consisting in regularly checking
repairs and/or replacing machine parts or components, and troubleshooting prob-
lems to restore specified functional conditions of the machine.
Incorrect use “Incorrect use” of the machine is any use other than that specified in this
technical documentation.
Applicability
The instructions shall be applied to the following activities:
• Shipping, installation and commissioning
• Manual operation
• Automatic operation
• Decommissioning and dismantling
• Maintenance and repairs.
These are activities are considered proper use of the machine.
SMART-ELR22 v
INTRODUCTION
Operative modes
Installation and Machine installation and commissioning must be carried out exclusively by
commissioning authorised personnel.
Handle the machine parts as shown in the following manual during installa-
tion. If lifting is required, check correct fastening of lifting devices. Use slings
and suitable equipment.
The machine installation area must be free from materials which can either
prevent or restrict vision as much as possible.
Position the machine on the foundations, where provided, and level with
anti-vibration feet.
Carry out fastening and levelling operations very carefully following the
instructions provided in the manual.
Remove any fastening brackets, locking devices or lifting eyebolts previ-

ously installed for shipping the system, where relevant.
Check that all machine interlocks and safety devices are properly installed
and operational, that there are no mobile or loose components as well as the
integrity of all control unit components.
Check that accident prevention protections are properly installed, perfectly

efficient and that safety devices operate correctly.
Connect the pneumatic system of the machine, where relevant, to the air
mains and carefully check correct pressure value calibration.
Check correspondence of power transformer voltage and power mains volt-

age.
Check that the electric circuit breaker is locked in the opening position
before electrically connecting the machine.
 Machine safety is not guaranteed in the event of removal, bypassing

or tampering with the safety devices installed on board the machine.
Press an emergency stop button to stop the machine in an emergency.
Carry out fastening and levelling operations very carefully following the
instructions provided in the manual.
vi SMART-ELR22
INTRODUCTION
Manual operation Manual operation must be carried out exclusively by authorised personnel.
Authorised personnel must be instructed on the operative procedures to be

followed, on the dangerous situations which may occur and on the correct
methods to avoid such situations.
During said operations, personnel will work with extreme care, paying the
utmost attention.
During manual operation, operator and maintenance personnel must stay

outside the working area.
Personnel must avoid standing under machine parts which could fall by
gravity during manual operation.
Automatic Running in automatic mode is only allowed to authorised personnel after

operation activating the safety curtains, as specified by safety regulations.
Operators must ascertain the absence of potentially hazardous conditions

before starting automatic operation.
Operators must check the following conditions before starting automatic

operation:
• that no maintenance is being carried out on the machine
• that safety curtains and protections are properly located;
• that there is no-one is inside the enclosed area;
• that the electric cabinet doors are locked with the key provided;
• that the safety devices (emergency stop, safety guards) are working;
• that machined pieces are collected as specified by the work cycle.
Machine The machine must exclusively be managed by authorised and suitable

management trained personnel in all cases with a adequate technical experience.
System operators must be know that awareness and application of safety

regulations is an integral part of their work.
Unqualified personnel must not be able to access the working area and the
machine control panel when the system is running.
SMART-ELR22 vii
INTRODUCTION
Perform the following before starting the machine:
• Read the technical documentation carefully.
• Get to know the operation and position of emergency stop devices on

the machine.
• Get to know the protections and safety devices of the machine, their
location and operation.
Disconnection or partial removal of protections and safety devices located at

work area access is not allowed.
This applies to safety plates arranged in various places on the machine.
Access to the operating area and control and power cabinets is strictly pro-
hibited during machine operation or immediately after shutting it down.
Protections and safety devices will be kept perfectly efficient at all times. In
the event of failures, they will be immediately repaired or replaced.
Unauthorised use of retail parts or accessories belonging to the guards or

safety devices can cause malfunctioning and create dangers for operating
personnel.
Decommissioning Decommissioning and dismantling must be carried out by authorised per-

and dismantling sonnel.
Disconnect the power circuit breaker and lock it in open position before
decommissioning the machine.
Drain oil and fluids. Remove the movable parts.
Disconnect the power wire from the circuit breaker. Disconnect the power
wires first and then the ground wires. Disconnect the power wire from the
machine circuit breaker and remove it.
Disconnect the machine pneumatic system from the air mains.
Remove the machine from the work area following all the instructions speci-
fied in this manual; before lifting it, check proper attachment of all lifting
devices and only use adequate equipment and lifting means.
Disassemble the machine and arrange it for transportation. Fit the brackets
and other fastening devices, when required.
Dispose of waste material according to the law in force in the country where
the machine is installed.
viii SMART-ELR22
INTRODUCTION
Maintenance and The maintenance and repair, and troubleshooting and repair operation must
repairs exclusively be carried out by authorised personnel.
A specific sign must be affixed on the control unit while maintenance and
repair activities are in progress until the operations are fully completed. The
sign must remain in place also if the activity is temporarily suspended.
The system must be switched off before carrying out installation, mainte-
nance and replacement operations on components of the automated system
or control unit. The mains switch must therefore be in the OFF (OPEN) posi-
tion and locked with the safety lock preventing any movement in the ON
position.
1. Circuit breaker 10BL0124
Figure 2. Position of the master circuit breaker
! Interconnected voltage may be present also if the control unit is not

powered (circuit breaker open) from connections to peripheral units
(e.g. 24VDC or 110VAC input/output) or external power supplies.
Deactivate the external sources of power when working on the con-
cerned system parts.
SMART-ELR22 ix
INTRODUCTION
Before staring, maintenance personnel will firstly check that:
• The pneumatic supply is cut off and the pneumatic system has been
relieved.
• Weights and vertical axes are firmly fixed to prevent accidental drops.
• Any mechanical systems or assembly controlled by springs are in

home position.
• All pressurised tanks are empty.
Maintenance personnel will correctly relieve the pressure inside systems

and reduce it to atmospheric pressure before intervening on hydraulic,
pneumatic, lubrication or cooling systems, particularly on tubes, tanks,
hoses and other pressurised components.
Do not use compressed air which could cause dangerous explosions which
can injure operators when checking the systems. Use specific hydraulic fluid
for tightness tests.
Faulty components must be replaced with parts having the same code.
Troubleshooting activities, where possible, must be carried out standing out-

side the protected space.
When interventions with the control unit and machine powered are required
for troubleshooting, all the safety precautions will be taken to work safety in
the presence of hazardous voltage and powered moving axes.
At the end of the maintenance operation and troubleshooting, any deacti-

vated guards and protections shall be restored.
The correct operation of the machine and all the safety devices must be
checked at the end of the maintenance, repair and troubleshooting interven-
tion.
x SMART-ELR22
INTRODUCTION
Symbols
The following symbols are used in this manual to draw attention and under-
line especially important parts.
The symbols and their meaning are described in the following table.
SYMBOL MEANING NOTES

This symbol indicates the risk of even fatal injury for
users.
Warning
Pay the utmost attention to blocks of text marked
with this symbol.
! Caution
This symbol indicates the risk of possible damage
to the machine or personal property of the user.
 Important
note
This symbol highlights notes on key functions or
useful information.
This symbol indicates that the text contains supple-

mentary information.
 Supplementary
information
This information is not directly referred to the
description of a function or to the development of a
procedure.
These sections may cross-reference other docu-
ments or sections in this manual.
This symbol indicates the high risk of damaging a
 Risk of
damage
part, e.g. by using the wrong tool or following an
inappropriate assembly procedure.
This symbol indicates that a special tool is required

 Special tool for the operation.
This symbol indicates that a visual inspection is
 Visual
inspections
required. It may also appear in instruction for use.
The user will be asked to read a value, check a sig-
nal, etc.
This symbol indicates that an auditory observation
 Auditory
observation
is required. It may also appear in instruction for use.
The user will be asked to listen to a noise gener-
ated by an operation.
SMART-ELR22 xi
INTRODUCTION
Restrictions for use
The machine has been designed for bending round, square, rectangular,
oval section tubes or ferrous and alloy material sections.
The internal bending radius (which can be increased or decreased as

required) and the machined tube depend on tooling supplied with the
machine.
! The use of any unlisted material or erroneous operating conditions

are considered improper machine use and BLM S.p.A. thus declines
all liability as to the consequences. The possibility of machining any
other material must be the subject of written variations by BLM
S.p.A.
• BLM S.p.A. declines all liability ensuing from improper or inappropriate

machine use, the use of unauthorised parts and tampering with cir-
cuits, components and system software.
• The technical personnel responsible for activities related to the

machine are responsible for applying the safety specifications
described below. Technical personnel will ascertain that authorised
personnel is qualified to perform the required activities, is aware of the
specifications in this manual and the generally applicable safety regu-
lations, observing them to the letter.
 Disrespect of the safety specifications can cause injuries to person-

nel and damage the machine and the control units.
xii SMART-ELR22
INTRODUCTION
Reference documents
Refer to the respective technical manual listed below for more detailed infor-
mation on marketed parts installed on the machine, the control system and
the related programming language.
Manual Serial number
Windows documentation, discs and licence

VGP programming manual
Siemens manual - Documentation on CD
SMART-ELR22 xiii
INTRODUCTION
Manufacturer’s addresses
Instructions for requesting assistance
For further information on use, maintenance, installation, etc., BLM S.p.A. is

willing to reply to any Customer’s requests.
Please state your questions in simple form, referring to this manual and indi-
cating the data shown on the machine identification plate.
Address your requests for technical assistance on your premises or clarifica-

tions concerning technical aspects of this manual to:
 BLM S.p.A.
Via Selvaregina, 30
22063 Cantù (CO) - Italy
tel +39 031 7070200
fax +39 031 715911
e-mail: customercare@blm.it
www.blmgroup.com
Instructions for ordering spare parts
Parts subjected to wear may need to be replaced in time.
For this purpose you can order spare parts for replacement.
You are required to purchase genuine spare parts.
Please address your spare part orders for the system described in this man-
ual specifying the model and the system serial number shown on the
machine identification plate to:
 BLM S.p.A.
Via Selvaregina, 30
tel +39 031 7070200
fax +39 031 715911
www.blmgroup.com
xiv SMART-ELR22
CHAPTER 1
1.1. Technical specifications
Table 1-1. Machine data
Unit of
Description Value (*)
measure
Total machine weight with CNC + ELR22

daN 2000
(not including fencing)
Physical
features
Dimensions
mm 3300 x 1200 x 1550
machine with feet (w x d x h)
Colour RAL 9018
Ambient temperature °C +5 - +40

environment
Working
Storage temperature °C Max. 70°C (for 24 h)
Relative humidity % 5 - 75 (max. for 24 h)
Power voltage V 400 ± 5%

Electric system
Three-phase without
Type of power -
neutral
Frequency Hz 50 ± 0,1%
Installed power kVA 13
Nominal current A 19
(*) Weights and measures (approximate and subject to change) referred to the machine in the
standard version without fixtures. In the case of special configurations, obtain updated
weights and dimensions from the Manufacturer.
SMART-ELR22 1-1
Unit of
measure
Cut-off power kA 40
See wiring diagram

Wire cross-section area mm2 attached to Chapter 7
Electric system
V 24 V dc
Auxiliary voltage
Hz -
V ≈ 220
CNC power supply voltage
Hz ≈ 50
Enclosure protection degree - IP54
Mandrel lubrication
According to
Capacity l/min
setting
system
According to
Average consumption l/min setting (from 16 to 40
hours)
Maximum bending capacity
Circular section (R = 35 kg/mm2) ∅ min = 4

∅ max = 22 x thickness
1.5
Working
features
Circular section (stainless steel) mm ∅ min = 4

1.5
Circular section (Ot - Al - Cu) ∅ min = 4

1.5
1-2 SMART-ELR22
Unit of
measure
X axis positioning speed mm/s 1800
Y axis A/R bending speed °/s 400
Z axis rotation speed °/s 900
R axis rotation speed °/s 110
V axis positioning speed mm/s 440

Working
features
Max. speed of tube clamping axis mm/s 200
Max. speed of tube pressure die axis (rollers) mm/s 450
Mandrel positioning speed mm/s 450
X = ± 0.05
mm
V = ± 0.05
Tolerances
Y = ± 0.05
° Z = ± 0.05
R = ± 0.05
SMART-ELR22 1-3
1.2. Machine Configuration
The machine The SMART-ELR22 (figure 1-1) was designed for bending round, square
and oval tubes, wires and sections.
It is governed by a “Siemens SIMOTION” CNC with 8 working axes allowing

to process right and left bends. The machine can be configured for used with
manual or automatic loading and unloading systems.
The machine can manage early mandrel extraction. The mandrel is auto-
matically lubricated with mineral oil.
Automatic tube presence is controlled by a locator blade.
The machine is suitable for fitting in a flexible production system in full con-
formity with standing accident prevention regulations.
It is predisposed for remote servicing.
10BL0125
Figure 1-1. SMART-ELR22
1-4 SMART-ELR22
Siemens CNC and Integration of the CNC with BLM VGP software offers the following working
the VGP software operations:
• automatic workpiece machining pre-testing;
• automatic workpiece machining programming;
• automatic work cycle programming, optimisation and simultaneous

axis control;
• real-time production management;
• 3-D programmed or machined tube graphic simulation;
• machine operating conditions display;
• automatic storage of machine operations in daily log;
• indications on tool set-up;
• multilingual software;
• automatic inch to millimetre conversion;
Automatic Machine functions are provided to optimise production times and system
diagnostics efficiency.
It is provided with:
• automatic problem troubleshooting with active travel end monitored

drawing and condition simulation;
• monitored machine and input/output graphics;
• video error messages with help actuated at each error;
• preventive maintenance operation pages;
• monitoring safety device conditions.
SMART-ELR22 1-5
Working axes Machine working axes are shown in figure 1-2.
Mandrel
Reaction die
Z
Collet
V
10BL0136
Figure 1-2. Working axes
Axis X1 Tube shift carriage
Axis Y1 Tube bending
Axis Z1 Tube rotation plane
Axis R1 Head group rotation
Axis V Head unit vertical movement
Mandrel axis Mandrel extraction
Clamping axis Tube clamping
Pressure die axis Pressure die
1-6 SMART-ELR22
Base/beam This electrically welded stainless steel structure supports and contains
machine assemblies.
It is provided with anti-vibration levelling feet.
Bending head unit The head bends the tube to the right or to the left according to the position of
(axis R - axis V) the head unit with respect to the machine (figure 1-3).
The axis R rotation is controlled by a pair of gears and a geared motor.
Axis V shift is controlled by a brushless motor coupled directly to a ball recir-

culation screw.
The amplitude of the rotation angle (axis R) and the vertical shift (axis V) are
programmed from the control panel.
10BL0133
Figure 1-3. Bending head assembly
SMART-ELR22 1-7
Bending arm and The axis bending unit Y is controlled by a brushless motor with reducer (1,
tube collet unit figure 1-4) (positioned in axis with bending centre) and allows to bend the
(axis Y) tube after clamping it is clamped in the device.
The rotation angle Y span can be programmed on the control panel.
1
10BL0126
Figure 1-4. Bending arm unit
1-8 SMART-ELR22
Pressure die unit The tube pressure die is fastened to the bending head to contrast the tube
during the bending process (1, figure 1-5).
Motion is transmitted by means of a rack and pinion coupling.
Various accessories according to the material to be machined to improve

bending results can be fitted on the slide.
A pneumatic device (2, figure 1-5) is fitted on the pressure die to allow to
retract the mobile slides with spring return fitted on the device itself.
This movement is used to move the followed die shoes clear when passing
from right to left bending and vice versa.
. .
1 2
10BL0127
Figure 1-5. Pressure die slide unit
SMART-ELR22 1-9
Carriage unit The carriage unit comprises the axis X control system (1, figure 1-6) and the
(axes X and Z) axis Z collet rotation unit (2, figure 1-6).
Axis X transfers the tube. Movement is ensured by a helical tooth pinion

monitored by a brushless motor with an epicyclical reduction gear that
meshes with the rack attached to the machine base. The carriage slides on
ball recirculation supports.
Axis Z turns the tube working plane by a brushless motor with an belt trans-
mission reducer.
b 10BL0128
Figure 1-6. Carriage unit (axes X and Z)
1-10 SMART-ELR22
Collet and locator The collet unit (1, figure 1-7), fitted on axis Z, is controlled by a pneumatic
blade unit cylinder for clamping the tube so that it can be positioned as needed for the
bending cycle on the X and Z axes.
The axis Z box accommodates the stop blade (2, figure 1-7) operated by a
hydraulic cylinder (3, figure 1-7) that locates the tube during loading and
enables collet closing before the bending cycle start.
10BL0129
Figure 1-7. Collet unit with reference stop
SMART-ELR22 1-11
Extractor unit The extractor assembly is located at the rear end of the frame side member
for mandrel extraction during the bending cycle via the mandrel rod. It is fit-
ted on a carriage sliding on longitudinal ball reticulation guides and is moved
by a brushless motor via a reduction and a rack-and-pinion system.
10BL0130
Figure 1-8. Extractor unit
1-12 SMART-ELR22
Tube support unit The tube support unit facilitates insertion of the tube in the collet and posi-
tioning with respect to the tools. It is controlled by a manually adjustable
pneumatic cylinder (1, figure 1-9).
c
1
10BL0131
Figure 1-9. Tube support unit
SMART-ELR22 1-13
Rocking unit The SMART-ELR22 has a rocking unit allowing the pneumatically controlled
side member with the entire axis X carriage (and the X axis carriage holder
unit) to rotate in order to load the tube in the collet (figure 1-10).
 This movement is very useful if a tube loader is present.
10BL0132
Figure 1-10. Rocking unit (1 of 3)
1-14 SMART-ELR22
Two plates (1, figure 1-11) is fastened onto the base for resting the side
member during rocking.
10BL0137
The movement is obtained by a pneumatic cylinder housed in the rear part

of the machine (1, figure 1-12).
10BL0138
SMART-ELR22 1-15
Before starting the work cycle and the rocking movement, the side member
may be taken (if programmed) to the tube loading position.
After loading the tube, the beam returns to its original position. A limit switch
is tripped when end of stroke position is reached and this enables starting
the working cycle.
Electric system The electric system of the machine can be split into three separate parts:
1. the electric cabinet;
2. the control panel with buttons and video interface;
3. machine on-board wiring.
The electric cabinet is divided into two parts:
The first contains control electronics, namely: the interface module; the
power modules for motor control and settings; the 24 VDC power supply and
the interference filter.
The second part contains electric power distribution devices, namely: mas-
ter circuit breaker; three-phase ground-fault protection switches and fuses;
control relays and remote switches; release timer; emergency line control
panels; meter; mains 220 V transformer and various on-board terminal
boards and connections.
The CNC control panel is located on a console outside the segregated area
and contains all optical indicators and controls.
The panel with various controls is also outside the fenced-off area. The on-
board machine wiring comprises: actuator motors; detection and warning
limit switches, liquid level gauge sensors and pneumatic system solenoid
valves.
1-16 SMART-ELR22
Mandrel The mandrel is the only unit to be lubricated automatically by the unit con-
lubrication trolled by the CNC. Electrical pulses activate the flow of lubricant.
The amount of output lubricant is adjusted by means of the specific tap.
The type of lubricant to be used in mineral oil type units depends on the type
of tubes to be machined.
10BL0124
Figure 1-13. Mineral oil mandrel lubrication
Machine The machine components subject to lubrication are:

component
lubrication • linear sliding guides and ball recirculation screws which are lubricated
manually by means of grease dispensers;
• racks, gears which must be manually lubricated with a brush.
See the diagram on datasheet 1 to locate the lubrication points.
SMART-ELR22 1-17
1.3. Functional working cycle description
The SMART-ELR22 tube bending machine is arranged to be either manually

or automatically supplied via the loading system.
Firstly, settings are made according to tube to be machined, namely: collet,

mandrel and bending cycle-dependent dies according to the required bend-
ing cycle.
The collet must be position as close as possible to the bending head to facil-
itate tube loading. This position can be programmed according to machine
and tooling mechanical dimensions.
The tube is loaded manually on the front of the machine.
The stop blade, controlled by a pneumatic cylinder, is lowered to identify

tube insertion into the collet. After detecting the presence of the tube by a
limit switch, the stop blade transmits the closing signal to collet to clamp the
tube and then moves up to allow rotation of axis Z during the cycle steps that
follow.
The operator can at this point press the START button to start the automatic
cycle.
Axes X-Z carriage group retracts along axis X and moves the tube inside the
machine according to part program instructions to take it to start of bending
cycle conditions.
The collet on the bending arm makes the tube integral with the die so that it
can be dragged during the bending process.
The tube is contrasted during the bending cycle by the device fitted on the
follower die.
Rotation (R axis) and shift (T axis) of the head allows to:
a) select the required mandrel;
b) unload the tube after bending it.
During bending, the mandrel inside the tube prevents the formation of folds,
distortion or ovalisation. The mandrel is lubricated with mineral (or vegetable
oil, optionally) via a centralised system.
The bending head unit is shifted on axis V for bends of average different
diameter (figure 1-2). The machine automatically stops at the end of the
bending cycle to allow unloading of the machined tube either manually or by
the loading cycle, when programmed.
1-18 SMART-ELR22
CHAPTER 2
SAFETY
2.1. Introduction
 Firstly, only one person is required to operate the machine in any

mode and for maintenance.
Employing several people is unnecessary and however not allowed
for safety reasons.
The employer will instruct personnel on the risks of injury, on safety devices
and on the general rules in the matter of safety and protection contained in
community directives and laws in force in the country where the machine is
installed.
! The operator must be aware of the position and operation of all

commands and of the features of the machine. The operator must
read this manual entirely.
Maintenance interventions must be carried out by qualified personnel after

suitably preparing the machine.
 Tampering, unauthorised replacement of one or more machine

parts, adoption of accessories modifying machine use and the use
materials other than those recommended in this manual may cause
injuries.
 Never work in pairs with one person inside the enclosure and one
person operating the control panel.
SMART-ELR22 2-1
SAFETY
2.2. Danger zones - Workplace - Free space around the system
Figure 2-1 shows the machine layout indicating the danger zones, the oper-
ator's workplace and the necessary free space around the system to ensure
regular activities related to the machine.
For the purpose of the Machinery Directive:
• DANGER ZONE: means any zone within and/or around the machinery
in which a person is subject to a risk to their health or safety (Annex I -
1.1.1.b Directive 2006/42/EC).
 BLM S.p.A. has defined this area according to a hypothetical working

area within which an individual workpiece is bent.
Dimensions A and S are therefore defined according to this hypothet-
ical working area. Fencing provided with the machine are positioned
according to these hypothetical dimensions.
The fencing position must be changed to respect the new A and S
dimensions when the bending cycle is changed if the working area
within which the workpiece is bent differs from the distances A and S.
• EXPOSED PERSON: means any person wholly or partially within a

danger zone (Annex I - 1.1.1.c Directive 2006/42/EC).
• OPERATOR: means the person or persons given the task of running,

adjusting, operating, repairing or transporting machinery and mainte-
nance (Annex I - 1.1.1.d Directive 2006/42/EC).
 Pursuant to the directive and definition of OPERATOR mentioned

above, according to BLM S.p.A. the operator is one person because
the presence of only one person is needed in all operative modes of
the machine and for maintenance.
for safety reasons.
2-2 SMART-ELR22
SAFETY
A
R
A
Operator station R = Clearance radius of workpiece
Danger zone or rotating arm of the machine
Free area A = see attached layout
Clearance of the workpiece S = see attached layout
10BL0147
Figure 2-1. Danger zones, operator station, free space

space surrounding the machine
SMART-ELR22 2-3
SAFETY
2.3. Dangers and residual risks
The danger zones were evaluated in design and all the necessary precau-
tions to avoid risks to persons and damage to machine components have
been taken.
In order to ensure the health and safety of exposed persons, the machine is
equipped with specific safety devices:
• Emergency stop buttons to immediately stop the machine fitted on all

control panels.
• Fixed guards: arranged in the access zones provided for standard

maintenance purposes only. Specific tools are required to remove the
fastening system.
• Protection and separation of electrical/electronic control devices of the

machine in metallic containers with mechanical interlocks to prevent
accidental contact with live devices if the metallic container is acciden-
tally opened. Degree of protection of the electrical enclosure: IP 54;
degree of protection of internal devices: IP 20 against accidental con-
tact.
• Cases covering moving parts.
• Electric devices for detecting machine power faults and electrical

motor device failures.
• Devices for enabling manual machine controls.
! Check proper safety device operation at all shift starts as an addi-

tional, precautionary safety measure.
All solutions required to eliminate the risks and limit the dangers to exposed
persons have been adopted after carefully considering the possible risks
related to machine use and maintenance.
The machine still features the following residual risks that can be eliminated
or minimised with proper precaution:
• Risk of contusion, laceration and cutting during handing of tools and/or

workpieces.
• Risk of contusion when working on the machine.
! The operator must use personal protection equipment.
• Risk of crushing, lacerations due to access to mandrels, tools or mov-

ing parts following on premature access to the protected area.
2-4 SMART-ELR22
SAFETY
 No modifications are allowed to timer parameters defining electrical

axes and compressed air/hydraulic device stop timing.
• Risk of starting the system during cleaning and maintenance activities.
 Before starting the following activities:

- maintenance
- cleaning
the operator must read the following procedure carefully:
- Open the circuit breaker and lock it out with the specific
padlock.
• Risk of contusion and crushing for the projection of broken tool parts
due to revolutions the wrong way.
! Check the direction of rotation of the shafts after replacing the

motors.
• Risk of failures and damage of electrical devices with possible

decreased safety levels following short-circuit in the presence of cur-
rents exceeding 10KA.
 Before connecting to mains, check that S/C current at the installa-

tion point is not over 10 kA; otherwise obtain and install limiting
devices with reference to table 1-1.
• Risk of collision and crushing during cutting operations in tuning oper-

ations carried out by two or more operators.
 Never work in pairs at the same time (one person standing inside
the working area and the other working on the control panel).
• Risk of collision and crushing related to access to moving parts of the

machine, possible by removing fixed guards or by-passing safety
devices.
 Exposure of personnel to moving parts of the machine can be a

severe danger for operator safety.
Never start the machine if the fixed guards are not properly fitted.
Never tamper with guard interlocks. Do not by-pass the devices or
cut-out the guard interlocks by means of personal keys.
SMART-ELR22 2-5
SAFETY
2.4. Safety signs
BLM S.p.A. has installed a number of warning and/or notice plates in

accordance with European directives on the machine following identification
of residual risks.
The graphic symbols used are those specified in Directive 92/58/EC and
UNI 7543.
The customer shall replace warning plates which may become illegible due
to wear in time.
! Never remove SAFETY WARNING SIGNS from the machine.

BLM S.p.A. cannot be held liable for machine safety if this safety
precaution is not respected.
Figure 2-2 shows the location of the plates on the machine.
10BL0148
Figure 2-2. Location of safety plates
2-6 SMART-ELR22
SAFETY
2.5. Safety devices
2.5.1. emergency stop buttons
Emergency stop Red emergency stop buttons (figure 2-3) are arranged on the console and
button location machine control panel.
Emergency stop Press the emergency stop button (E, figure 2-3) on the pendent or control
button operation panel to stop the machine in an emergency. The buttons operate a safety
circuit and block all movements.
Routine test Carry out the following procedure every 200 hours to test correct operation
procedures of the emergency stop circuit:
1. Start the machine.
2. Press an emergency stop button.
3. Rearm the emergency stop button.
4. Restart the machine with its controls.
Repeat this procedure for all emergency stop buttons. You will not be able to
restart the machine if the emergency circuit fails.
Inspect to identify the failure.
E 10BL0149
Figure 2-3. Location of emergency stop buttons
SMART-ELR22 2-7
SAFETY
2.6. Personal protective equipment
Operators and maintenance personnel carrying out various operations on

the machine must used personal protection equipment, e.g. eyewear, boots
and gloves to eliminate the possible risks related to the various activities
being carried out.
! The clothing of machine operators and maintenance personnel

must comply with the essential safety requirements specified in
community Directives 89/656/EC, 89/686/EC and laws in force in the
country where the machine is installed.
 Do not wear accessories or jewellery, including bracelets, watches,

rings or necklaces, when carrying out maintenance operations in
which operation in unprotected area is required to avoid mechanical
risks, such as dragging, entrapment or other.
! Wear accident prevention footgear and protection gloves during all

operating steps, tool changes, workpiece handling and machine
settings.
2-8 SMART-ELR22
CHAPTER 3
COMMISSIONING
This chapter describes the procedures for SMART-ELR22 handling and

installation. The procedures must be followed if the machine ever needs to
be moved. The same procedures must be followed when the machine is
decommissioned and dismantled.
3.1. Moving, lifting, handling and unloading procedures
The single parts of the machine, disassembled with the respective accesso-
ries for transport purposes, are:
Table 3-1. Breakdown for transportation
Description Weight (daN)
SMART + ELR22 machine 2000 (*)
 (*) The weight refers to the machine only without accessories fitted.
SMART-ELR22 3-1
COMMISSIONING
3.1.1. Preliminary operations
Whenever the machine has to be moved after BLM S.p.A. delivery to the
Customer, some preliminary operations are required.
Specifically:
• the machine and its components must be at ambient temperature;
• suitably lock all parts;
• cover the video and the control panels with a suitable protective plastic
cover;
• arrange the units so that they are balanced;
• secure the electric cabinet, CNC and machine control panel keys with
a adhesive tape;
• install the console support bracket and secure it with its screws.
• remove fixtures (and/or accessories), where applicable, and each part

which is not comprised in the standard machine configuration.
3-2 SMART-ELR22
COMMISSIONING
3.1.2. Lifting the machine
Arrange the bending head with axis V in low position, axis R at zero position
and axis X at -1500 position before electrically disconnecting the machine.
Then, to lift the machine, fit the eyebolts in the appropriate housings with the
hooking devices (figure 3-1) of the lifting ropes.
Lift the machine a few centimetres off the ground and check that the load is
balanced.
! Be careful that the straps do not come into contact with the hydraulic
distribution pipes.
Lift the machine after making sure that it is perfectly balanced.
 The presence of at least three workers is recommended when load-

ing and unloading the machine: one person will operate the crane
and the other two will check the lifting straps making sure that the
straps do not interfere with machine parts or devices damaging
them and that the straps are taut.
 The machine must not be lifted from its supports at over 1.5 m.
Operators must absolutely remain at a safety distance of at least 3
metres from machine perimeter.
Breakage of a strap or uncontrolled movement of the machine body
is a severe danger for personnel.
Bracketing is required after positioning the machine on the transportation

means to avoid damaging the systems during transportation.
To unload the machine at destination, before lifting and settling it in place,

connect ropes to the hoist devices and lift the machine with the same proce-
dures and precaution used for loading at the plant.
! Be careful to prevent direct contact with the machine if steel cables

are used.
Pay the utmost care when carrying out these operations.
SMART-ELR22 3-3
COMMISSIONING
Anchoring the Respect the anchoring points indicated in the figure 3-1 and use the ropes
machine suitable to the machine weight indicated in the table 3-1to lift the machine
and position it according to the layout.
P = 2000 daN
A B
Strap/chain features
A (front) = Length 1700 mm; Capacity 2000 kg
B (rear) = Length 2000 mm; Capacity 2000 kg
10BL0153
Figure 3-1. Lifting the machine
3-4 SMART-ELR22
COMMISSIONING
3.1.3. Installation
The machine installation area must be sufficiently wide to accommodate the

machine and provide space to move around it for carrying out the various
intervention related to machine operation.
The machine must be installed far from dusty environments.
The indicative machine dimensions are shown in the diagram in figure 3-2.
Remove the machine components from the packaging and check that no
parts are damaged. Position the parts on the foundations as shown in lay-
outs.
The machine foundations must be suitable to safely support the weight of

the machine with liquid in the hydraulic system, loads of material being
machined and persons and/or objects which may be in the area surrounding
the machine.
3292
1463
1224
10BL0150
Figure 3-2. Machine dimensions
SMART-ELR22 3-5
COMMISSIONING
3.2. Installation procedure
3.2.1. Levelling procedure
The machine is equipped with support and levelling feet (1, figure 3-3) which
must be adjusted to level as required.
10BL0151
Figure 3-3. Machine levelling
3-6 SMART-ELR22
COMMISSIONING
Level the machine Follow the procedure below.

body
• Settle the machine on its foundations and use anti-vibration feet
adjustment screws (1, figure 3-3) for initial rough levelling.
• Perform final machine levelling with ad adequate level device(2, figure

3-3).
 The machine must be levelled both longitudinally and transversally

with a maximum error of ± 0.2 mm/m. The levelling device must rest
on axis X guide plane in both directions.
 Carefully clean the resting surfaces and the spirit level.
Complete machine installation by removing protections and locking and lift-

ing devices used for transport.
Refit and position any protection removed to facilitate transport.
SMART-ELR22 3-7
COMMISSIONING
3.2.2. Protective barrier assembly procedure
Fixed angle 1. Light curtains must be positioned as shown on the layout attached to
protections Chapter 7.
2. Secure the fastening plate (4, figure 3-4) to the feet keeping the bolt
loose.
3. Position the feet using:
•one-tube feet (1, figure 3-4) in end positions;
•square-tube feet (2, figure 3-4) in intermediate position;
•square and round-tube feet (1, figure 3-5) for positioning the fencing
angles.
3
3
1
4 2
6BL0287
Figure 3-4. Protective barriers: fixed angle protections
3-8 SMART-ELR22
COMMISSIONING
4. fit the panels onto the feet making them stop against the plate;
5. lock the upper part of the panels using the specific fork engagements
(3, figure 3-4) or (2, figure 3-5);
6. fasten the screw, on angular protections (square part of the fork) (3,
figure 3-5);
7. level the fencing and lock it in the required position by fastening the
screws on the plates fitted on the foot itself;
8. after alignment, secure the feet to the ground with the expansion bolts
included in the kit.
Variable angle For variable angle protections, use the specific angular feet (1, figure 3-5)
protections and fasten them to the panels by means of M8x35 hex screws (4, figure 3-
5); fit the specific fork engagement (2, figure 3-5) in the upper part of the
panel releasing it by means of the M8x35 hex screw (3, figure 3-5).
6BL0290
1
Figure 3-5. Protective barriers: variable angle protections
SMART-ELR22 3-9
COMMISSIONING
3.2.3. Positioning and fixing the two-hand control panel and console
(CNC console)
The two-hand control panel and CNC console must be positioned outside
the area delimited by the light curtains as shown on the layout attached to
chapter 7 and fixed to the ground using the specific bolts provided (1, figure
3-6).
10BL0114
Figure 3-6. Panel - console fastening
3.2.4. Connections
The machine systems should be connected in the following order:
• lubrication parts;
• pneumatic parts;
• electrical parts.
Installation personnel must be trained and provided with all material required
to operate in safety as well as all appropriate tools.
Moving parts Lubricate all linear sliding guides, racks and gears as shown in Chapter 5,
lubrication table before starting the machine.
procedure
3-10 SMART-ELR22
COMMISSIONING
Mandrel Fill the mandrel lubrication unit to the level shown in chapter 5. Check that
lubrication all lubrication system hydraulic connections are correct.
Pneumatic system Connect to the compressed air network.
Electrical parts Connect the power wires to the specific terminals in the main electrical
panel.
See the layout in Chapter 6 - Systems for arrangement of components

inside the electric cabinet.
Machine electrical mains connection is three-phase with neutral-less

grounding.
The machine and the control unit are predisposed for the voltage as shown
at table 1-1 ’Machine data’.
! Installation of an automatic circuit breaker is recommended from

the power line to facilitate maintenance operations.
Connect the three power phase wires directly via the corresponding termi-
nals on the board and connect the earth wire (yellow-green) directly to the
earth connector provided for this purpose.
Minimum wiring cross-section area is shown in the enclosed wiring diagram.
Wiring colour, in conformity with CEI standards, specifically:
• black: power circuits (AC or DC)
• red: AC control circuits
• blue: DC control circuits
• yellow-green: protection circuit (ground).
! Use a wire with a suitable cross-section area to prevent overheating

the wires with the possible risk of short-circuit and fire.
Check phase balance and absence of hazardous voltage between neutral

and ground.
 All electrical installation operations must be carried out by qualified

personnel who has been specifically trained to avoid accidents
which may cause injury and damage systems.
See diagrams in Chapter 6 - Systems.
SMART-ELR22 3-11
COMMISSIONING
3.3. First start-up
Power and start the motors (see Chapter 4 - Use) after completing the elec-
trical connections of the machine.
The machine now properly levelled and connected is ready to start working.
Proceed with the set-up, setting and tuning operations shown in the CNC
manual.
3.4. Environmental conditions
The working environment is the normal workshop.
Naturally, the environment should be free from corrosive vapours or sources

of excessive heat.
The machine must be arranged in an equipped environment with the safety

systems specified by the laws in force.
Environmental characteristics are shown in the table 1-1 ’Machine data’.
3.5. Fire
Flames could propagate in case of defects or breakdowns causing fire.
 The customer will provide a suitable fire-fighting system after evalu-

ating the situation in the workshop according to the regulations in
force.
Switch the master circuit breaker off immediately to cut off electrical
power in the event of a fire.
3-12 SMART-ELR22
COMMISSIONING
3.6. Explosive atmosphere
The machine is not suitable for working in explosive environments.
 Never use the machine in explosive or partially explosive environ-

ments.
3.7. Illumination
The customer must illuminate the premises where the machine is installed
according to the regulations in force in the country where the machine is
installed and according to community directives.
3.8. Vibrations
The vibrations generated by the machine are not hazardous for the opera-
tor's health.
! Excessive vibrations can only indicate a mechanical failure which

must immediately reported and eliminated to prevent damage to the
machine or injury to operators.
SMART-ELR22 3-13
COMMISSIONING
3.9. Long stops
Proceed as follows if the machine needs to be stopped for a long time during
its working life:
• Clean the machine by drying the internal surfaces with rags or other
suitable material.
• Clean with rags, apply product to eliminate the particles of water from
the surfaces and apply lubricating oil to the following components:
- sliding guides
- head and vices
- recirculation ball screws
- hydraulic and pneumatic cylinder rods.
• Clean and dry all remaining unpainted surfaces of the system. Apply
protective oil to these surfaces.
• Clean the photocells, the refraction devices and check emergency but-
ton operation.
• Clean or replace electrical cabinet ventilation filters.
3.10. Disposal
Different types of scrap or exhaust materials are produced over the entire
machine operating life.
Specific environmental protection regulations for disposing of water materi-

als exist worldwide.
The customer must be aware of the laws in force in the country where the
machine is installed and respect said laws.
3-14 SMART-ELR22
COMMISSIONING
3.11. Scrapping
The system must be scrapped by specialised, equipped personnel.
Contact BLM technical personnel if you do not have suitable personnel or

instruments to conduct the scrapping procedure in conditions of absolute
safety, ensuring safety of operators.
! Pay particular attention to disposing components and waste during

scrapping operations.
Some materials - such as waste oil and filters - will need to be dis-
posed of in accordance with the laws in force in the customer's
country.
 Create an adequate space around the machine to allow movements

without dangers for personnel before starting disassembly opera-
tions.
Fundamental scrapping phases include the following:
• Disconnect all electrical and fluid connections of the machine.
• empty the hydraulic tanks and check that pressure has been relieved
from all circuits;
• Disassemble the various line components separating material type, as

far as possible.
If required, for example, separate plastic parts, to be sent to recycling

according to the regulations in force.
The same procedure must be applied to electrical part components. Simply

separate steel parts from parts made of other metals and alloys for correct
recycling of metal castings.
! Some very heavy, large parts can only be handled by means of ade-
quate mechanical lifting devices.
 During demolition, be very careful in disassembling R axis motor or

reduction gear, as they have no inertial contrast and could move
downwards uncontrollably with possible operation crushing risks.
SMART-ELR22 3-15
COMMISSIONING
3-16 SMART-ELR22
CHAPTER 4
USE
Introduction
This chapter contains the description of the controls and indicators available
to the operator for managing the SMART-ELR22 tube bending machine and
detailed step-by-step procedures for its conduct.

for safety reasons.
! The operator will adopt all safety precautions and follow all safety
regulations in Chapter 2 as well as the warnings shown on the
plates on the machine.
No exceptions are permitted: BLM S.p.A. shall not be liable for injury or
damage caused by disrespect of safety precautions and regulations.
For all detailed information on equipment not manufactured by BLM, refer-

ence is made to related use and programming manuals (Cf. Introduction,
paragraph). Introduction, "Reference documents").
SMART-ELR22 4-1
USE
4.1. Human-machine interface

The operator shall make continuous reference to controls, indicators and
signals described below and be perfectly aware of their characteristics,
including their effect on machine operation.
 The operator's sensitivity in detecting any incorrect noises is

essential in addition to the warning signals that the machine sends
to the operator. Machine operation may not reach the warning range
but generate "weak signals" that a careful observer can identify to
avoid damage or machine downtime, possibly by calling for mainte-
nance.
4.1.1. Master circuit breaker
The master circuit breaker cuts off all power supplies. It is located on the
electric cabinet (1, figure 2).
All movements will stop immediately if the switch is turned when the
machine is running. Particularly, the following power supplies will be cut off:
• Electric system
• Pneumatic system
• Cooling system.
 This is not an emergency operation but only the last step in a man-
ual sequence required to switch the machine off. The machine must
be stopped and all controls must be running start position before
turning the master circuit breaker.
4-2 SMART-ELR22
USE
4.1.2. Control panel
The control panel (figure 4-1) is located on a console. It consists of:
• Siemens PC 577B operator panel (1, figure 4-1) with colour touch
screen and USB port;
• control panel (2, figure 4-1) contains voltage and 24 V DC auxiliary

warning lights, key switch for maintenance operations, manual drive
on button;
• MCP483 machine panel (3, figure 4-1) with buttons provided with
LEDs for indicating the selected condition or operation in progress; the
panel also contains an emergency stop button;
• mouse (4, figure 4-1);
• keyboard.
The control panel includes a two-hands control panel containing buttons for
automatic cycle start, cycle stop and emergency stop (figure 4-9).
1 SIEMENS SIMATIC PANEL PC
9BL0040
Figure 4-1. Console
SMART-ELR22 4-3
USE
SIMATIC Panel PC The video displays workpieces, tooling, machine parameters and all infor-
577B (1, figure 4-1) mation required for programming and machining.
A touch screen menu system is used for quick and easy selection of pages
and functions.
SIEMENS SIMATIC PANEL PC
2 9BL0041
Figure 4-2. SIMATIC Panel PC 577B
Ref. Description Function
1 Monitor Shows machine management and control pages.

For importing and exporting the bending pro-
2 USB port
grams from and to UBS memory keys.
4-4 SMART-ELR22
USE
Control panel (2,

figure 4-1)
1 2 3 4
7BL0516
Figure 4-3. Control panel
Ref. Control Function
Key switch:
• Position “0”: machine power units are
off; the operator must turn the key to
this position and extract it before start-
ing maintenance operations;
1 CNC power • Position “1”: machine power units on: to
power the machine, turn the key to
position 2 (toggle position) and then to
position 1;
• Position “2”: toggle position for supply-
ing voltage to the power units.
Voltage Light indicator: this indicates that the
2
Present machine is powered.
24 V DC Light indicator: this indicates that the 24 V
3
auxiliaries auxiliaries are powered.
4 Drives on Back-lit button: press to power the drives.
SMART-ELR22 4-5
USE
MCP483 machine The machine control panel is split into various areas. Each button is
panel equipped with a LED indicating selection or operation in progress.
(3, figure 4-1)
1 2 3 4 5
1 2 3
X Y Z
60 70
80 90 40
80
JOG REF POINT 20
70 100 10 90
6 100
R V1 W3 60 110
2 110
SAFE [VAR] 1
50 120 0 120
W4 U2
% %
MDA 10 100
T1/T5 T2/T6 T3/T7
AUTO 1000 10000

2
T4/T8
1 3
SINGLE CYCLE CYCLE SPINDLE SPINDLE FEED FEED
RESET BLOCK STOP START RAPID STOP START STOP START
0
9 8 7 6 10BL0119
Figure 4-4. MCP483 machine panel
Ref. Symbol Description Function
Emergency stop Stops all drives by applying the maximum possi-

1
button ble torque
Operating mode Operating selection mode. manual/automatic/
2
selection buttons semiautomatic
Axis and device jog For selecting the device to be jogged in manual
3
selection keys mode (16, figure 4-6).
Spindle override This is used to adjust the speed of the mobile
switch slide during the manual bending operation. The
4 operating range is comprised between 50 and
120%.
Override switch Axis feed and rapid feed: Axis fast feed; pro-
grammed feed changes between 0 and 120%;
5 fast feed reaches 100%.
The switch is active in all operating modes (JOG,
MDA and AUTO).
Key switch This device enables protecting some reserved

6 data areas or a given cutting program with four
user password levels and the like.
Programmed stop Not used

7
selection buttons
8 Direction arrows For moving the selected device in manual mode.
Program control For starting or stopping programs.
9
buttons
4-6 SMART-ELR22
USE
Operating mode
selection 1 2
(2, figure 4-4)
7 JOG REF POINT

3
SAFE [VAR] 1
6
4
MDA 10 100
AUTO 1000 10000
10BL0120
Figure 4-5. Operating mode selection area

Ref. Symbol Button Function
Selects devices for jogging.

1 Jog JOGGING: conventional incremental or continuous axis/
JOG device movement with the arrow buttons.
This is used to start dry runs (i.e. cycles without the
DRY RUN
2 tube). The clamp is not operated during the cycle and
CYCLE
tube presence checks are off.
3 REF Sets up machine for CNC axes referencing.

REF POINT
Move selected axis 1, 10, ... .10000 thousands of a milli-

[VAR] 1
metre; the operation is defined as the incremental mode.
4 INCREASE
10 100 This function may be activated in combination with jog
1000 10000
operative mode.
For selecting automatic operating mode.

5 AUTOMATIC Automatic: machine control by automatic program com-
AUTO pletion.
Selects semiautomatic operating mode.
Manual Data Automatic: machine tool control by complet-
6 MDA ing a series of blocks set from the operating control
MDA panel. This control can be used by maintenance person-
nel only. The button is not otherwise active.
This turns safe cycle on and off (first part at slow speed).
The LED on the upper part of the button will light up dur-
7 SAFE
SAFE ing safe cycle. The LED will go out automatically at the
end of the cycle.
SMART-ELR22 4-7
USE
Axis and device

jog selection 1 2 3 4 5 6 7 8
(3, figure 4-4)
1 2 3
X Y Z
23
R V1 W3
9
22
W4 U2
21 10
20
19 T1/T5 T2/T6 T3/T7
18
T4/T8
17 16 15 14 13 12 11 10BL0121
Figure 4-6. Axis and device jog selection area
Hold pressed the button corresponding to the axis to be selected. The

respective LED will light up.
Simply select another axis/device to deselect the axis/device or activate

automatic operating mode.
1 This activates main lubrication. The button is

1 Lubrication 1
always active including during a cycle.
2 This activates secondary lubrication. The button is

2 Lubrication 2
3 This activates optional lubrication. The button is

3 Lubrication 3
This enables vertical shift of the clamp support unit

4 Loader of the loaded connected to the machine, if applica-
ble.
4-8 SMART-ELR22
USE
This enables the actuation of follower die/tube sup-

port movement if the follower die option is present;
Follower die/ press “+” to move the slide forwards; press “-” to
5
tube support move the die backwards.
The LED over the + and - buttons will go out when
the axis reaches the limit position.
This enables actuation of axis X (tube displacement
carriage); for right-hand configured machine, press
button “+” to move the carriage away from the
6 X Axis X bending head; press button “-” to move the carriage
towards the head.
Enables the actuation of axis Y (bending tube arm);
for right-hand machine, press “+” to turn the arm
clockwise; press “-” to turn the arm anticlockwise
7 Y Axis Y (the left-hand rule).
The opposite occurs in left-handed machines.
Enables the actuation of axis Z (tube rotation
plane); press “+” to turn the clamp clockwise; press
“-” to turn the clamp anticlockwise (the left-hand
8 Z Axis Z
rule).
Enables the actuation of axis W3 (tube collet dis-
placement); press “+” to move the collet away from
W3
Axis W3 the die axis; press “-” to move the collet towards the
9
die axis.
This enables operation of axis U2 (mandrel extrac-
tion); press “+” to move the mandrel away from the
U2
U axis2 bending head and press “-” to move the mandrel
10
towards the bending head.
Enables the actuation of axis V (vertical head dis-
V1
placement); press “+” to lift the head; press “-” to
11 Axis V lower the head.
SMART-ELR22 4-9
USE
Enables the actuation of axis W4 (tube pressure die

displacement); press “+” to move the pressure die
W4
Axis W4 slide away from the die axis; press “-” to move the
12
pressure die slide towards the die axis.
Enables the actuation of axis R (tube rotation
plane); press “+” to turn the collet clockwise; press
R “-” to turn the collet anticlockwise (the left-hand
13 Axis R
rule).
This selects which tool to use for radius change:
tool T3 or tool T7 according to the status of the but-
ton T3/T7 (5, figure 4-6).
T3/T7
- If button T3/T7 (5, figure 4-6) is pressed (LED
14 T3/T7 on), the radius change will be made by tool
T7;
- If button T3/T7 (5, figure 4-6) is not pressed
(LED off), the radius change will be made by
tool T3.
T4/T8
- If button T4/T8 (15, figure 4-6) is pressed
15 T4/T8 (LED on), the radius change will be made by
tool T8;
(LED off), the radius change will be made by
tool T4;
This activates/deactivates the rocking movement of

16 Axis X carriage
axis X carriage.
17 Weld seam search This starts the manual weld seam search cycle.

T2/T6
tool T6;
(LED on), the radius change will be made by
tool T2.
4-10 SMART-ELR22
USE

T1/T5
tool T5;
(LED on), the radius change will be made by
tool T1;
This enables shifting of the clamping slide; use but-
ton “+” to move the slide forward and “-“ to move
20 Clamping slide the slide back.
This enables manual bending; press “+” to advance

21 Manual bending
the bending cycle; press “-” to retract the cycle.
This opens/closes the collet. Press “+”to close the

22 Collet
collet; press “-“ to open the collet.
This enables actuation of the tube stop; press “-” to

23 Tube stop move the tube stop down; press “+” to lift the tube
stop up.
SMART-ELR22 4-11
USE
Key switch (6, The key switch located on the machine control panel has four positions
figure 4-4) associating protection levels 4 to 7.
It is provided with three different colour keys to be extracted in the positions

indicated.
Switch positions
Position 0 (No key) Lower access rights
Protection level 7
(machine not manned)
Position 1
Black key 1
Protection level 6
(machine operator/use)
Position 2
Green key 1
Protection level 5
(foreman/programmer)
Position 3
Orange key 1
Protection level 4
(customer maintenance/mainte- Higher access rights
nance)
Changing the Currently valid access rights are checked when running a function.
access rights
The machine panel input image will not be queried if the PLC is in stop state.
As a consequence, the positions of the key switch will not be analysed when
the CNC is started.
4-12 SMART-ELR22
USE
Direction arrows
(9, figure 4-4)
1 2 3
RAPID
7BL0512
Figure 4-7. Arrow area
The arrows are used to move the selected device.
For linear axes: approach the die axis.

1 Negative direction For rotating axes: turn anticlockwise (left hand
rule).
Fast movement, unless otherwise specified for

2 Rapid
RAPID
PLC-managed devices.
For linear axes: move away from the die axis. For
3 Positive direction
rotating axes: turn clockwise (left hand rule).
The LED over the + and - buttons will go out when the axis reaches the limit
position.
SMART-ELR22 4-13
USE
Program control
(10, figure 4-4)
1 2 3 4
SINGLE CYCLE CYCLE

RESET BLOCK STOP START
7BL0510
Figure 4-8. Program control area
Press this button to:

• stop the part program;
• delete all messages (except for POWER ON,
CNC-Start and resettable alarms);
1 RESET
RESET • reset the channel, i.e. synchronise the CNC
with the machine;
• return the CNC to initial conditions ready to
start running a new program.
Runs the automatic program in test mode stopping

2 SINGLE BLOCK
SINGLE
BLOCK
after each logic operation to wait for a new start.
CYCLE STOP
3 Stops the current program.
CYCLE (red button)
STOP
CYCLE START Starts the program in the automatic mode or runs

4
CYCLE
START
(green button) MDA blocks.
4-14 SMART-ELR22
USE
4.1.3. Two-hands control panel
 The panel must always be located outside the fenced-off area as

shown in paragraph 3.2.3 to allow the operator to access the
enclosed area safely.
It is provided with:
• two-hands CYCLE START buttons
• CYCLE STOP button
• manual rearming EMERGENCY STOP button.
2
1
1. Emergency stop button

2. Cycle stop button
3. Two-hand control
2BL0022
Figure 4-9. Two-hands control panel
SMART-ELR22 4-15
USE
4.1.4. Description of the video
The part program page shown below is only an example provided to explain
SMART-ELR22 machine use and to illustrate the meaning of information
found in the same area on all pages.
! Read the specific PC-based VGP3D CNC programming manual writ-

ten by BLM for the SMART-ELR22 machine for detailed information
on other pages.
Figure 4-10. Description of the video
The main menu is used to access machine management items. Simply tap
on the concerned part of the machine 3D layout.
 Refer to the attached VGP3D programming manual for how to

switch the CNC on and off.
4-16 SMART-ELR22
USE
4.1.5. Restart after interruption
The program will stop and all machining processes in progress will be inter-
rupted when an error occurs.
To restart after solving the problem:
• Reset alarms on the video interface.
• Restore safety conditions.
• Repeat the start-up procedures as shown in the attached VGP pro-

gramming manual.
4.2. Operation
Machine operators must be qualified and have followed specific training

courses.
Operator Qualified personnel capable of:
• operating the system by means of the controls on the control panel
• loading and unloading materials used during production
• carrying out simple adjustment and start-up operations
• resuming production after forced stops if authorised by supervising

personnel,
SMART-ELR22 4-17
USE
4.3. Start-up procedures
Turn the master circuit breaker on the front of the electric cabinet to switch
the machine on.
Wait for the CNC to complete initialisation.
4.3.1. Preliminary operations
First start-up Check the following before starting the machine for the first time:
• that the machine is properly positioned and levelled;
• that everything is positioned as shown on the layout (figure 2-1);
• that all fences are installed and that all curtains are up and running;
• that any component removed for transport is properly installed and

functionally tested;
• that all fixing and lifting devices used for transport have been
removed;
• that the electric cabinet is connected;
• that pneumatic parts are connected;
• that the lubrication units are filled with oil of the specified type and
quantity as shown in the lubrication table on card 1.
Before starting the machine again, check the external power supplies (elec-
trical, pneumatic and hydraulic), that the units and tanks are full and that the
settings for the required machining processes have been made.
 Set up the area for using appropriate lifting systems considering the
weight of the equipment.
The weight of the equipment must be specified on each element for
which maintenance operations are envisaged.
4-18 SMART-ELR22
USE
4.3.2. Tool assembly and adjustments

The use of several persons is superfluous and anyhow not allowed
for safety reasons.
! Adjusting operations shall be carried out by skilled personnel aware

of safety conditions.
Tool assembly Check feasibility before installing tools (figure 4-11) aboard the machine in
the definitive configuration; for example, the equipment surfaces of the VGP
used in one bending direction cannot be used in the other direction.
10BL0139
Figure 4-11. Tool assembly
SMART-ELR22 4-19
USE
Reversing the The rocking plate will need to be moved if the machine fits a loader.
rocking unit
movement direction Proceed as follows move the rocking plate from right rotation (figure 4-13) to
left rotation:
- reposition the cylinder supporting bracket, moving it axially along

the cylinder (1, figure 4-12);
10BL0140
Figure 4-12. Rocking plate right-to-left transformation (1 of 2)
4-20 SMART-ELR22
USE
- reverse the front carriage support plate and respective decelera-

tors (1, figure 4-13).
10BL0137
Figure 4-13. Rocking plate right-to-left transformation (2 of 2)
SMART-ELR22 4-21
USE
Bend die,
clamping block,
shoes, mandrel
and collet
assembly
Bend die assembly 1. Fit the die corresponding to the size of the tube to be bent on the shaft.
10BL0142
Figure 4-14. Bend die assembly
Clamping block 1. Check that the clamping slide is retracted.

assembly
2. Fit the clamping block on the carriage.
3. Use the adjustment screw to move the carriage to all back position.
4. Fasten. Use the adjustment screw to decrease the distance between

the bend die and the block by 1-2 mm. This adjustment may need to
be fine-tuned according to bending results.
4-22 SMART-ELR22
USE
Shoe assembly 1. Fit the shoes corresponding to the diameter of the tube to be bent and
the respective Rm on the die holder body.
2. Adjust as show in steps 1-2-3-4.
3. Move the slide forward. Use the adjustment screw to decrease the dis-
tance between the bending die and the die by approximately 0.5 mm.
This adjustment may need to be fine-tuned according to bending
results.
Mandrel assembly 1. Fasten the mandrel according the diameter of the tube to be bent and
fasten it in position on the tie rod.
 Make sure the mandrel fits into the tube to be bent easily before fit-
ting it. Allowed play can range from 0.4 to 1.5 mm according to tube
diameter and surface finish.
Collect assembly 1. Fit the jaws (1, figure 4-15) corresponding to the tube range to be
machined on the axis Z spindle.
 After assembly, check correct operation using a piece of tube in the

collet.
10BL0143
Figure 4-15. Collet assembly
SMART-ELR22 4-23
USE
Collet adjustment The collect can be adjusted after closing it.
1. Turn the screw (1, figure 4-16) to increase/decrease the position of the
outer spindle of the collet and to modify the closing of the jaws for
applying more or less pressure on the tube.
10BL0144
Figure 4-16. Setting procedure
 This setting may be useful when clamping small diameter tubes to

prevent crushing.
4-24 SMART-ELR22
USE
Adjusting the Adjust the mandrel position with respect to the die axis after fitting the man-
mandrel position drel on the rod.
This operation can be performed directly from the control panel because
axis U2 is exploited directly.
This setting depends on the installed mandrel type.
1. The end of normal cylindrical mandrels should protrude beyond die

axis by “S” (approximately from +2.5 to +6 mm, figure 4-17).
This position is determined by the precision of the mandrel with

respect to internal tube diameter. "S" will vary from the minimum to the
maximum value when changing from +0.4 mm to +1.5 mm mandrel
play.
2BL0054
Figure 4-17. Adjusting the cylindrical head mandrel
2. The end of lip shaped mandrels should protrude beyond die axis by
"S1" which is equal to the total length of the contoured part of the man-
drel (approximately from +1 to +4 mm, figure 4-18).
S1
2BL0055
Figure 4-18. Adjusting the lip contoured head mandrel
3. The end of ball joint headed mandrels should protrude beyond the axis
by S2 (approximately from +1 to +4 mm).
SMART-ELR22 4-25
USE
The minimum distance of S3 (approximately from +4 to +8 mm) is

required between the ball joint so that the joint is free to bend accord-
ing to the bending radius (figure 4-19).
S2
S3
2BL0056
Figure 4-19. Adjusting the ball joint head mandrel
4-26 SMART-ELR22
USE
Tube support The tube support can have two positions in the machine cycle:
adjustment
• Up: to support the tube being machined centred with the groove in the
bending die.
• Down: to allow the passage of axis Z sleeve.
 The tube support is lowered by a pneumatic system programmed by

the CNC.
Use the ring to adjust the upper position of the tube support.
10BL0145
Figure 4-20. Tube support adjustment
SMART-ELR22 4-27
USE
4.3.3. Main machining anomalies
Table 4-1. Main machining anomalies
PROBLEMS PROBABLE CAUSES SOLUTIONS
Internal bend folds No roller pressure Change the pressure die mechanism position to
increase the thrust.
Excessively retracted Increase overhang S (see paragraph 4.3.2 "Tool
mandrel assembly and adjustments")
Unsuitable tools Contact BLM.
Bend flat externally Excessively retracted Increase overhang S (see paragraph 4.3.2 "Tool
(excess ovalisation) mandrel assembly and adjustments")
Tube slipping in clamp Change the clamping mechanism to increase the
jaws clamping force.
Mandrel too loose Check correct component assembly
Unsuitable mandrel Contact BLM.
Tube breaks during Mandrel protruding too Decrease overhang S (see paragraph 4.3.2 "Tool
bending much beyond die cen- assembly and adjustments")
tre
Crude or unsuitable Contact BLM.
material
Excessively narrow Contact BLM.
mandrel or die RM
(average die radius)
unsuitable for needs
External sign too evi- Mandrel protruding too Decrease S overhang
dent at bend end much beyond die cen- (see paragraph 4.3.2 "Tool assembly and adjust-
tre ments")
Unsuitable mandrel Contact BLM.
External sign on tube Excessive roller pres- Change the pressure die mechanism position to
straight section after sure decrease the thrust.
bend (subsequent
The roller pressure die Contact BLM. A slide pressure die system may
roller impression)
system is unsuitable for be provided upon request.
the application.
Mandrel too loose Check correct component assembly
Different angles in Tube slipping in collet Change the starting position of the clamping
predefined curve rep- jaws mechanism to decrease the clamping force.
etitions
Differences in tube Demand better quality tubes
elastic features
4-28 SMART-ELR22
USE
4.3.4. Starting the machine
Check that no-one is inside the enclosure after the preliminary operations
and settings shown in Chapter 3.
Then:
1. Connect the electric cabinet to the mains and hook up to 24 V.
2. Wait for the CNC to boot up.
3. Press the power buttons on the electric cabinet and the hydraulic unit
pump start button (on the console).
4. Start the work cycle set by the program.
SMART-ELR22 4-29
USE
4.4. Operating modes
The machine has four operating modes:
• PROGRAMMING
• MANUAL
• AUTOMATIC
• MONITORING
Press the respective button on the CNC screen to select the mode.
 The stopping time of some devices during manual movements is of

approximately 0.5 seconds.
Brake mode The programming mode is used to program the working cycle features
(including tube to be manufactured and accessories on the machine).
Manual mode In manual mode, the operator can run single movements separately by
pressing a specific button on the panel while standing outside the fenced
area.
 All manual movements must be performed with the operator outside

the enclosure. Make sure that no-one is inside the enclosure before
starting movements.
Never put your hands between clamps in this operating condition.
Automatic mode Automatic mode runs the programmed machining cycle.
Monitoring mode In monitoring mode, the actual process being currently run by the machine is
shown (in the 3D area).
 See the attached CNC VGP programming manual for more informa-
tion on operations, programming, manual and automatic operation
and monitoring.
4.4.1. Manual mode
Manual mode is essentially used to operate one control at a time on the

machine, e.g. for calibrating mechanical and electrical devices, preparing
automatic processing movements or restoring emergency conditions.
Use the control on the CNC panel to select this mode.
4.4.2. Programming mode
Programming mode is used to program or recall the working cycle that the
machine must run. All programming steps are shown in the VCP manual
attached (where available) and on the machine online help.
4-30 SMART-ELR22
USE
4.4.3. Automatic mode
The programmed working cycle is automatically run in automatic mode. The

working parameters - for production and control - can be selected on the
keyboard and viewed on the display.
4.4.4. Monitoring mode
Monitoring mode can be selected to view the process being run by the
machine in 3D mode.
4.5. Information on video
See CNC programming manual for specific information on video pages, ver-
ifying machine operating conditions and setting production and program-
ming data.
4.6. Machine warnings
The program transmits information to the operator by means of messages

on the display.
Message are divided into three basic categories as follows:
• system messages
• alarm messages
• operative messages.
Follow the instructions given in the help message that appears on the dis-
play to reset the alarm.
SMART-ELR22 4-31
USE
4.7. Machine stops
4.7.1. Machine stops caused automatically or by operator
Master circuit All movements will stop immediately if the switch is tripped when the
breaker tripping machine is running. Particularly, the following power supplies will be cut off:
• Electric system
• Pneumatic system
 This is not an emergency operation but only the last step in a man-
ual sequence required to switch the machine off.
In this case, firstly stop the machine with proper controls in the cycle end
position, switch the CNC off, manually disconnect auxiliary voltage and then
trip the master circuit breaker.
Emergency stop Manually rearming emergency stop buttons are arranged on the control
panel and console.
The emergency stop acts on hardware level by disconnecting power from

the following actuators:
• relays
• drives (allowing axis braking).
It also works on software level by deactivating movements and controls.
The emergency stop operation is to be considered as the fastest possible

shutdown without originating further damage or danger conditions.
Do not use the emergency stop function to stop the machine under normal
circumstances. Use only in relation to real risks for operators and machine
integrity.
4-32 SMART-ELR22
USE
Stopping Press the red button (2, figure 4-9) on the two-hand control panel.
production
It acts on software and maintains automatic cycle readiness.
Press the “stop production” button at any time to complete the cycle in
progress.
See the CNC programming manual for additional ways of resuming opera-
tion after a stop.
4.7.2. Machine stops caused by failures
Immediate
machine stop
Blackout The machine will stop immediately because following power sources have
been cut off:
• electrical
• hydraulic
• pneumatic.
Protection circuit The circuit protection devices normally include automatic switches, whose
tripping functions are provided to protect machine circuits.
Since some actuator malfunctioning may be detected by the protection

devices of the single user, circuit protections trip rarely and only when two
failures occur.
The loads of the concerned circuit will be immediately stopped and all auto-
matic cycle settings will be disabled.
SMART-ELR22 4-33
USE
4.8. Causes immediately recalling the machine to start

or end of cycle position
4.8.1. Alarms
All alarms make the machine stop immediately. Eliminate the cause of the
alarm before re-starting the automatic cycle.
4.8.2. Operative warning
Stops the machine. This condition occurs when the threshold conditions
established by the program have been reached or in the event of an incor-
rect program condition.
4.9. Safety devices
4.9.1. Emergency stop
The emergency stop circuit consists of a safety relay with specific character-
istics for controlling emergency stop operation. It complies with all standing
safety regulations.
The emergency stop cuts out all axes and solenoid valve power supply while
CNC supplies remain active. Periodically check the circuit efficiency of the
emergency stop circuit.
To carry out this inspection, run start cycles and press each emergency stop
button. Check that the safety relay is correctly de-energised and reset.
See Chapter 6 - Systems for a schematic representation of safety circuits.
4.9.2. Optical safety curtain
Unauthorised access into the restricted area activates the safety curtain and
causes machine shut down.
Light curtain efficacy is determined by its class.
Test curtain efficiency by tripping it and checking that the safety relay is cor-
rectly de-energised and reset each time.
See Chapter 6 - Systems for a schematic representation of safety circuits.
4-34 SMART-ELR22
USE
4.10. Machine operation according to guard status
4.10.1. Axes
Axes are managed by PLC.
They can move in the manual or automatic modes (CNC in automatic mode)
at working speed in restricted area conditions.
Unauthorised entry into the enclosed area will cause hardware cut of axis
electrical drive power.
 The locator, tie rod support, CNC power circuits and auxiliary power
circuits will remain up and running.
4.10.2. Collet
Entry into the enclosed area is allowed for manual tube loading, in compli-
ance with standing safety regulations.
 Risk of crushing exists when the hydraulic system pressure control

switch is activated to close the clamp.
4.10.3. On/off movements
On/off movement management is controlled by the CNC.
These can cause synchronised automatic or manual movements with

guards closed controlled from external panel, CNC panel and control panel.
SMART-ELR22 4-35
USE
4-36 SMART-ELR22
CHAPTER 5
This chapter contains a list of the machine units and the auxiliary systems,
locating them on the layout and providing a list of maintenance interventions
for each unit.
5.1. Machine units
Table 5-1. Units concerned by maintenance interventions
Unit Operation
X-extractor axis carriage unit Cards: "2" - "7" - "9" - "10"
V axis unit Cards: "3" - "4"
Clamping slide unit and fol-

lower die slide with return Card: "5"
spring (SMRM)
Pressure die slide unit Cards: "6" - "12"
Z axis unit Card: "11"
R axis unit Card: "8" - "13"
SMART-ELR22 5-1
5.2. Safety precautions
5.2.1. Introduction
 Machine operators and maintenance personnel must be adequately

trained and must have a detailed knowledge of safety rules. Unau-
thorised personnel must not remain in the working area.
The safety precautions contained in this paragraph must be

observed at all times during machine operation and maintenance to
prevent injury to personnel and damage to devices.
These precautions are recalled and additionally detailed in the cards con-
tained in this manual. CAUTION and WARNING notes are provided when-
ever a procedure entailing risk of damage or injury is described.
5.2.2. Warning notes 

• High voltage can cause death by contact. Work with the utmost care,
respecting the safety regulations in force.
• Always cut out all power supplies - main and auxiliary - of the machine
before starting maintenance operations. Apply the specific warnings
MAINTENANCE IN PROGRESS - DO NOT POWER UP near the
master circuit breakers.
• Running machines contain moving parts which can cause severe inju-
ries. Avoid contact with these parts. Before operating on devices,
make sure that they cannot be accidentally started up by the con-
nected devices.
• Never cut off safety devices and protections on devices. If required,

apply warnings and work with the utmost care. Restore all safety
devices and protections as soon as possible.
• Lack of connection to ground of devices can cause severe injury.

Make sure that devices are connected to ground at all times in accord-
ance with regulations.
• Avoid using flammable or toxic solvents, such as petrol, benzene,

ether or alcohol.
• Avoid prolonged contact with solvents. Do not inhale vapours. Avoid

use near naked flames or sources of heat. Ensure adequate ventila-
tion.
5-2 SMART-ELR22
• Before starting up the system, make sure that maintenance personnel

is at a safe distance and that no tools or materials have been left near
the devices. Always wear protective eyewear and gloves during main-
tenance operations.
• At all times ensure device installation in compliance with safety regula-

tions.
• All moving parts and transmissions must be protected from accidental

contacts. Ensure that guards are fitted and correctly closed before
starting up devices. Extended overloads or failures can overheat elec-
trical drives and devices developing harmful fumes.
• Prolonged overload and failure may cause overheating of electric

motors and electric devices with development of hazardous fumes.
Immediately cut off electric power for safety. Disperse the fumes by
ensuring adequate ventilation before approaching the devices. Do not
inhale the fumes inside the devices during repair interventions.
• Never use jets of water to put out fires on the devices. Cut off all power
supplies of the machine and use CO2 fire extinguishers.
• Be very careful not to mix air and hydraulic oil in the pressurised sys-
tem to prevent the formation of explosive mixtures.
• Always make sure that the systems are not pressurised before carry-
ing out maintenance operations on components.
• Keep away from holes and taps while draining pressure from the sys-
tems.
• Make sure all fittings and joints are tight before pressurising systems
after repair interventions.
• Do not handle hydraulic fluid in the presence of sparks and naked

flames.
• Avoid heating hydraulic fluid to temperature excessively close to the

spark point.
• Immediately take off any clothes soaked in hydraulic fluid. Hydraulic

fluid is extremely harmful for skin.
• Keep clear from any components which can be started by hydraulic

pressure when not all pressure has been relieved from the system.
• Do not wear clothes or objects which could get caught in devices and
act as conductors (chains, bracelets, etc.).
• Make sure that the devices are in perfect conditions and equipped with
insulating grips, where required. Make sure that cable and test device
wire insulation is not broken or damaged.
SMART-ELR22 5-3
5.2.3. Caution notes !

• Carefully inspect and check devices for damage before starting up
after a failure.
• Make sure all electronic devices have been disconnected before using
a megaohmmeter when checking electrical device insulation to pre-
vent damage to components.
• Always use perfectly dry air for cleaning at a pressure such as not to
cause operator injury.
• Use tools in perfect condition, specifically designed for the operations to

be carried out. The use of unsuitable tools can cause severe damage.
• Carry out repairs in clean places as dust-free as possible. Protect sys-

tem fittings and joints with plastic plugs or similar protections and care-
fully cover all machined surfaces of the removed parts until they are
fitted on the machine.
• Always make sure that lubrication is present and correctly distributed.

Lack of lubrication can severely damage the machine.
• Never adjust or change position of limit switches, unless absolutely nec-

essary. Tampering with limit switches can severely damage the machine.
• Mark parts during disassembly to ensure correct refitting.
5-4 SMART-ELR22
5.3. Maintenance typologies
Maintenance includes:
• preventive maintenance;
• overhauling;
• repairing.
5.3.1. Preventive maintenance
Preventive maintenance includes the operations performed either at a pre-

defined frequency or according to specified criteria, aimed at reducing the
possibility of failure or degraded system operation.
In this manual, preventive maintenance interventions are described in table

5-2 essentially grouped in four families according to the nature of the opera-
tion and personnel skills.
Table 5-2. Examples of preventive maintenance operations
NATURE
OF THE SKILLS OPERATION EXAMPLE
OPERATION
PREVENTIVE MAINTENANCE
Electric system Electric maintenance person Check grounding circuits and isolation
protection circuit continuity
Mechanical Mechanical maintenance person Check and adjust gear backlash
Hydraulic Hydraulic maintenance person Check and replace pneumatic tubes
Cleaning Operator Remove machining residues
Lubrication Top up levels in tanks.
Inspection Clean the machine.
 See respective summaries in this chapter for greater details.
SMART-ELR22 5-5
5.3.2. Overhauling
Overhauling includes the operations performed to establish and evaluate the

real operating situation of a machine (or other technical apparatus).
 Always compare overhaul results with:

• previous overhaul operation results to determine differences
and establish consumable material stocks (material subject to
wear) available for the relevant mechanical part;
• nominal conditions of relevant mechanical part, to determine
possible causes of problems and take the most suitable
actions, e.g. repairing.
5.3.3. Repairing
Repairing includes the operations required to restore nominal operating con-

ditions of a machine.
In this manual, repairing operations are described in procedures. Removal

procedures for units likely to need replacement which are not included in
preventive maintenance operations are described.
 For more information see paragraph 5.13.1 "Summary of mainte-

nance operations according to their frequency".
 Repairing operation frequency:

• According to wear:
Repairs are carried out after evaluating preliminary overhaul
results to ensure that the concerned mechanical assembly is
not damaged.
• Following failure or deterioration:
Overhaul to determine failure or deterioration before repairing.
Repair after evaluating overhaul operation results.
5-6 SMART-ELR22
5.4. Personnel qualifications
5.4.1. General skills
In order to comply with the increasingly complex qualification requirements

related to fully automated systems, maintenance personnel must:
• be familiar with directives in force related to accident prevention on

driven machines and be able to apply them,
• know how to use and consult process and machine documentation,
• be interested in efficient machine operation,
• be willing to adapt to technical modifications concerning the machine,
• be aware of how to report production process irregularities and, if

required, take the required measures.
5.4.2. Qualified personnel skills
The composition and skills of the personnel team indicated in the mainte-
nance plan are those recommended by BLM.
Different operations may, if required, be carried out by personnel whose

qualification is equal or higher, and who has attended corresponding training
courses. A possible classification is shown in the following paragraphs.
Operator Qualified personnel, able to perform simple tasks, i.e. operate the machine
by means of the controls arranged on the control panel and control material
loading and unloading operations during production with protections
installed and active, as well as simple maintenance activities which com-
prise: inspecting, lubricating, cleaning.
Mechanical Qualified technical personnel, able to operate the machine in normal condi-
maintenance tions, manually jog the machine, work on mechanical units to make adjust-
person ments, perform the required maintenance operations and repairs.
Hydraulic Qualified technical personnel, able to operate the machine in normal condi-
maintenance tions and run it in manual mode, as well as perform hydraulic adjustments,
person maintenance and repairs.
Personnel must be capable of working in the presence of pressurised cir-

cuits.
SMART-ELR22 5-7
Electrical Qualified technical personnel, able to operate the machine in normal condi-
maintenance tions and run it in manual mode, as well as perform electrical adjustments,
person maintenance and repairs.
This personnel is able to work in the presence of live parts inside cabinets
and junction boxes.
! Working the machine with disabled protections requires skills and

extreme caution on behalf of the maintenance personnel.
5.5. Maintenance advice
5.5.1. Clean the machine.
Clean the machine regularly, at the frequency shown in the tables in this
manual.
! To clean delicate machine components (such as the slide guide),

direct the compressed air jet so that neither machining residues nor
humidity can enter the mechanical assemblies involved.
! Always use only lint-free cloths for cleaning oil and lubricating
mechanisms.
! The machine must be at ambient temperature.
5.5.2. Lubricating the machine
Only use the amount of lubricant required to lubricate the concerned mecha-
nism. Dry oil and grease in excess with a cloth carefully.
Lack or excess of lubricant can effect good machine operation.
Only use the recommended lubricants or lubricants with equivalent charac-

teristics and known, proven quality.
 Replace oil when the machine is warm. The oil temperature must be
between 25 and 30 °C.
Keep bleeding and filling caps open only for the time strictly required.
5-8 SMART-ELR22
5.5.3. Operations to be performed during maintenance
Pay attention to all signs which can provoke failure during maintenance
operations, specifically:
• Presence of traces of rust
• Presence of traces of wear
• Presence of loose fittings and joints
• Presence of oxidised contacted
• Bleed air from hydraulic and lubrication circuits after each mainte-
nance operation
5.5.4. Minimising downtime after a failure
Remember that correctly performed maintenance operations can minimised

downtime after a failure.
A repair carried out at the correct time will prevent additional deterioration.
Use genuine spare parts as far a possible. Carefully repair the faulty compo-
nent at your plant or send it to the manufacturer to have it repaired.
Call the manufacturer's assistance service for problems which may arise or
for ordering spare parts.
 BLM S.p.A.
Via Selvaregina, 30
tel +39 031 7070200
fax +39 031 715911
www.blmgroup.com
SMART-ELR22 5-9
5.6. Remarks on the manual
5.6.1. Figures
The machine plan drawings, mechanical assembly diagrams and layouts in

the manual are simplified and not necessarily in scale.
5.6.2. Troubleshooting information
Consider the drawings, catalogues and technical data provided with the
machine documentation for complementary removal, repair and spare parts
inspection.
5.6.3. Maintenance operation frequency
The time frequency shown in the service tables refer to the working times of
the machine.
These reference values are estimated on the basis of practical experience

and are as accurate as possible. However, these values cannot be consid-
ered as being absolutely exact.
Carefully follow the operating cycle in specific working conditions and

change time intervals as required.
Factors effecting frequency are:
• machine environment (temperature in the building, humidity and pollu-

tion of the air, etc.),
• required processing precision,
• machined material,
5-10 SMART-ELR22
5.7. Maintenance
The maintenance schedule includes all the maintenance procedures for the
SMART-ELR22 machine.
The cards contained in this chapter refer to maintenance activities to which

the systems of this type are traditionally subjected.
The information is organised on cards to offer an extremely flexible tool for

managing maintenance activities.
Adding, amending and planning of activities is facilitated by being written on

cards rather than on a less flexible document, such as a traditional mainte-
nance manual.
Cards can be used by the plant to organise use by applying a "visual man-
agement" approach. For this purpose, for example, calendar boards can be
created when the position of the cards indicates the day on which the opera-
tion is to be conducted.
Rescheduling is simple by repositioning the card on the calendar board after

the activity is performed according to the frequency shown on the card.
 The frequency of each maintenance procedure can be changed by

accounting for machine downtime. The frequency refers to actual
machine operation.
Clean the system regularly.
The purpose of this maintenance schedule is to guide and help maintenance

personnel during interventions on the machine to ensure a high level of
machine efficiency.
SMART-ELR22 5-11
5.8. Predictive instrumental maintenance
The term "Predictive instrument maintenance" encompasses specialised

tests and checks to be carried out on machines to predict the likely residual
working time before breakdowns concerning the most critical components.
This will help plan and optimise the various maintenance operations, mini-
mising consequent production flow downtime.
Predictive instrument maintenance consists of the following main opera-

tions:
• pressure and power check
• lubrication contamination check.
Predictive instrument maintenance activities are highly specific and man-

aged autonomously by system management technical personnel.
The sequence of interventions cannot be scheduled in advance because the

frequency and method depends on the results of the previous analyses.
Consequently, this type of maintenance tends to follow the history of the

machine subjected to analysis in time. Very often this is made possible by
the use of methods able not only to process the information detected, but
also to establish the further intervention occurrence.
5-12 SMART-ELR22
5.9. Lubricants
The correct use of appropriate lubricants contributes considerably towards

obtaining maximum performance and eliminating failures.
Observe the following preventive health measures while handling lubricants

on lines:
• Avoid prolonged, excessive or repeated contact of lubricating products

with the skin. Avoid inhaling vapours or fumes.
• Wear suitable clothes and protection equipment (e.g. overalls, eye-

wear or, if permitted by safety regulations, protective gloves) or apply
a protective product to protect the skin.
• Wash dirty skin carefully with abundant water and soap.
• Apply skin cream after washing.
• Remove and change clothes and footwear soaked in oil.
• Never put oil soaked rags in your pockets.
 Lubricants are flammable. Follow the instructions on the containers.
Observe the following environmental protection regulations for disposing of

waste lubricants:
• Lubricants can pollute water and soil. Never pour lubricants on soil, in
water or down the drains. Disrespect of this rule may be a criminal
offence. Keep an oil agglomerating agent near the working area when
lubricants are used.
• Recover waste lubricants carefully. Respect the waste oil disposal pro-
cedures.
Recommended lubricants are listed on card 01 “Lubricants”. Other products

can be used if in compliance with specifications mentioned.
Always continue to use the factory filled lubricants. If this were not possible
for organisational or management reasons, use compliant products in lubri-
cant table. Only use suitable lubricants for ensuring safe machine operation.
! Never mix different lubricants because their composition and the

additives they contain are different. This applies especially to syn-
thetic and mineral lubricants.
If you are planning on using other lubricants, preventively check whether the
two products are compatible. If in doubt, eliminate all the lubricant used up
to that time by washing the hydraulic circuit.
SMART-ELR22 5-13
! Observe the utmost cleanness during lubrication procedures to pre-

vent the risk of contamination.
 All the manufacturers of lubricants in the lubricants table have a

customer help desk and can answer your questions in the matter of
lubrication.
Card 1 “Lubricants” shows the location of the lubrication points on the

machine. Table illustrates how to carry out the various lubrication opera-
tions.
5-14 SMART-ELR22
5.10. General warnings
! Wear protective gloves before starting maintenance operations.
Observe the following precautions carefully before starting maintenance

operations:
• Respect the maintenance operation frequency and time the interven-

tions as required according to the production cycle of the machine.
Maximum machine reliability and minimisation of maintenance costs
are the result of a planned maintenance and inspection schedule,
carefully followed for the entire working life of the machine.
• Check lubrication system efficiency very carefully because insufficient

or faulty lubrication can cause severe, costly damage.
• You area advised to contact BLM S.p.A. should major repairs be

needed. Skilled personnel with up-to-date technological and methodo-
logical experience can be contacted every day and is able to promptly
intervene on the system.
 Before starting maintenance operations, cut off and lock all power
supplies and secure the machine. Place the specific warning "MAIN-
TENANCE IN PROGRESS - DO NOT POWER UP" near the circuit
breaker.
Before resuming service, check the entire system in accordance
with start-up procedures. Disrespect of these precautions can
cause severe injury to personnel.
• The electric cabinet door lock key must be given to qualified personnel
only.
• Before starting troubleshooting and maintenance operations, remove

dirt from the machine by means of a vacuum cleaner and appropriate
solvents. Do not use jets of compressed air which could accumulate
dirt.
 Keep solvents away from naked flames during use. Ensure ade-
quate ventilation.
Disrespect of these precautions can cause injury to personnel.
• Check correct number/sheet correspondence on fixed and mobile

parts after maintenance operations entailing disconnection of wiring
and/or fixed/movable parts.
! Run a few manual test cycles after maintenance to ensure correct

performance of movements.
SMART-ELR22 5-15
5.11. Instruction card guide
The maintenance cards are structured as follows.
1
2
3
16
XXXXXXXX 00 X.Y. ##
Electrical Mechanical Hydraulic
15 Cleaning Lubrication Inspection
14 Type of machine:
Model:
Unit:
13 Operation:
12 Category: Quality Safety Environment
4
11 Frequency (hours): Time (min) :
10 Machine status: Stopped Running
9 Operators:
Maintenance
8 personnel: Electrical Mechanical Hydraulic
5
Intervention area:
6
Spare parts:
7
Specific tools/
consumables:
Machine 1-4
Figure 5-1. Card key (1 of 2)
5-16 SMART-ELR22
KEY:
1. Intervention type: Preventive, overhauling, repairs, routine mainte-

nance, etc.
2. Sequential card number
3. Card code
4. Time (min.): time required for the intervention expressed in minutes.
5. Intervention area: machine layout with highlighted intervention area.
6. Spare parts: list of spare parts to be replaced referred to the spare

parts drawing.
7. Specific tools/consumables: Tools needed for the intervention,

showing specific tools and consumables (oil, solvents, glues, etc.) to
be used in the procedure.
8. Operators and maintenance personnel: skill and number of people

needed for the intervention.
9. Machine status: stopped or running
10. Frequency (hours): Intervention frequency expressed in hours of

machine work
11. Category: Card category: area concerned by the intervention,

namely: Quality, Safety, Environment
12. Operation: Description of the maintenance intervention to be per-

formed
13. Unit: functional part of the machine on which the intervention is per-
formed.
14. Model: BLM name (SMART-ELR22)
15. Machine type: Machine type (flanging machine, tube bending

machine, etc.).
16. Intervention type:
E : electric
M : mechanical
F : hydraulic
P : cleaning
L : lubrication
I : inspection
SMART-ELR22 5-17
The 3D location (1, figure 5-2) of the intervention zone is shown followed by
the complete intervention procedure (2, figure 5-2) with the help of specific
figures on the following pages of the cards.
PREVENTIVE MAINTENANCE 00 X.Y. ## PREVENTIVE MAINTENANCE 00 X.Y. ##
WARNING
Machine in safety conditions: cut off and lock out power supplies. Place the
! specific warning “MAINTENANCE IN PROGRESS - DO NOT POWER UP” Proceed as follows:
near the circuit breaker. Restore all safety devices after the operation.
1.
Diagram:
1 2.
3.
3 2 1
2-4 Machine Machine 3-4
Figure 5-2. Card key (2 of 2)
5-18 SMART-ELR22
5.12. Meaning and use of the symbols
The symbols used on the cards and their meaning are illustrated in the fol-
lowing table.
Table 5-3. Symbol key
Symbol Meaning Notes
This symbol indicates the risk of even fatal

Warning: injury for users.
! personal risk Pay the utmost attention to blocks of text
marked with this symbol.
This indicates a hazard with risk of damaging

Warning: environmental risk the natural environment. Pay the utmost atten-
tion to blocks of text marked with this symbol.
This symbol indicates the risk of possible dam-

Important age to the machine or personal property of the
user.
This symbol highlights notes on key functions

Note or useful information.
This symbol indicates the high risk of damaging

Avoid damage
! a part, e.g. by using the wrong tool or following
to material
an inappropriate assembly procedure.
Special tool/ The use of a special tool or equipment is

equipment needed for the operation.
A visual inspection is required. The user will be

Visual inspection asked to read a value, check a signal, etc.
An acoustic observation is required. The user

Acoustic observation will be asked to listen to a noise generated by
an operation.
This indicates that the text on the side refers to

Human-machine interface components described on the human-machine
interface cards.
Symbol associated to a value: use a torque

Tightening torque wrench suited to the value shown.
Symbol associated to two values: use a torque

Angle tightening torque wrench suited to the value shown and meas-
ures the closing angle for the torque setting.
SMART-ELR22 5-19
Table 5-3. Symbol key
Symbol Meaning Notes
Operations aimed at obtaining precise values

Adjustment (pressure, preload, relative distance, etc.).
Operation aimed at defining a value needed to

Measuring restore the optimal working conditions.
Lubrication operation (oil, grease, etc.) of a

Lubrication part/device.
This operation requires sealant to couple two

Sealing/Gluing components.
Coupling operation with relative position refer-

Positioning encing.
This indicates the need to use BLM spare parts

BLM spare parts only.
5-20 SMART-ELR22
5.13. Procedure overviews
5.13.1. Summary of maintenance operations according to

their frequency
 Firstly, only one person is required to operate the machine in any

Employing more people is superfluous and not allowed for safety

reasons.
Maintenance must be performed with the machine off and the mas-
ter circuit breaker open.
 Machine cleaning must be performed with great attention and care.
CONDITION OF THE MACHINE

(F = Stopped - L = Running)
MAINTENANCE
MAINTENANCE
FREQUENCY
SCHEDULED
FAMILY (*)
(hours)
PREVENTIVE MAINTENANCE OPERATIONS

(by the operator)
8
I Start Visually inspect fixing of bending equipment. F
of lot
8
Check operation of emergency stop, cycle stop and start
I Start L
buttons (double button).
of shift
P 50 Clean tube slide guides and pressure die F
Check tightness of installation and levelling elements (after
I 50 F
first installation)
(*) P = Clean I = Inspect L = Lubricate
SMART-ELR22 5-21

MAINTENANCE
MAINTENANCE
FREQUENCY
SCHEDULED
FAMILY (*)
(hours)

(by the operator)
IL 200 "2" Restore lubricant coating on axis X carriage guide F

IL 200 "3" Restore lubricant coating on axis V guide F
IL 200 "4" Restore lubricant coating on scroll axis V F
Restore clamping slide guide lubricant and SMRM holder
IL 200 "5" F
slide.
IL 200 "6" Restore lubricant coating on pressure die rack and pinion F
IL 200 "7" Restore lubricant coating on extractor carriage guide F
IL 200 "8" Restore lubricant coating on pinion-crown axis R F
Restore lubricant coating on rack and pinion axis X and
IL 200 "9" F
extractor
Clean dust from inside the electric cabinet, replace filters
P 200 F
and check conditions of fans.
Check for leakage from pneumatic fittings, tubes and quick
I 200 F
couplings
I 200 Check position and fastening of limit switches L
P 800 Clean the machine in general F
P 800 Clean mandrel lubricant collection grid F
I 800 Check correct operation of warning lights L
I 800 Check correct socket/plug connections. F
5-22 SMART-ELR22

MAINTENANCE
MAINTENANCE
FREQUENCY
SCHEDULED
FAMILY (*)
(hours)
(by the operator)
I 1500 Check cleanness of lubrication collection tank. F

I 1500 Check conditions of all hydraulic lines (report worn lines) F
E 1500 Check correct socket/plug connection on motors F
Check and adjust axis X and extractor rack and pinion axis
I 1500 "10" F
backlash
I 1500 "11" Check and tension drive belt axis Z F
I 1500 "12" Check and adjust pressure die rack and pinion backlash F
I 1500 "13" Check and adjust drive gears backlash axis R F

M = Mechanical E = Electrical F = Hydraulic (pneumatic/lubrication)
SMART-ELR22 5-23
5.14. Maintenance instruction cards
Preventive maintenance cards must be kept in a safe place (electric cabinet)

to be readily consulted at any time. They are an integral part of the warranty
conditions.
Card “1” List of lubricants, capacities and correspondence tables
Card "2" Restore lubricant coating on axis X carriage guide
Card "3" Restore lubricant coating on axis V guide
Card "4" Restore lubricant coating on scroll axis V
Card "5" Restore clamping slide guide lubricant and SMRM holder slide.
Card "6" Restore lubricant coating on pressure die rack and pinion
Card "7" Restore lubricant coating on extractor carriage guide
Card "8" Restore lubricant coating on pinion-crown axis R
Card "9" Restore lubricant coating on rack and pinion axis X and extractor
Card "10" Check and adjust axis X and extractor rack and pinion axis backlash
Card "11" Check and tension axis X timing belt
Card "12" Check and adjust pressure die rack and pinion backlash
Card "13" Check and adjust drive gears backlash axis R
The routine maintenance cards are listed below with an overview of the
interventions performed.
The interventions described on the cards must be carried out by authorised

personnel and documented by the person who carried out the intervention
out.
Card A Maintenance to be performed every 8 hours.
Card B Maintenance to be performed every 50 hours.
Card C Maintenance to be performed every 200 hours.
Card D Maintenance to be performed every 800 hours.
Card E Maintenance to be performed every 1500 hours.
Card F Maintenance to be performed every 4000 hours.
Card G Maintenance to be performed every 3 years.
5-24 SMART-ELR22
Maintenance schedule 1 L
Electric Mechanical Hydraulic
Cleaning  Lubrication Inspection
Machine type: TUBE BENDER
Model: SMART
Unit: Lubricants (see Intervention point and capacities)
Category:  Quality  Safety  Environment
Quantity of Intervention
Unit to be filled or
Ref. Card Lubricant Type of lubricant lubricant frequency Operation
lubricated
(litres) (hours)
Iron: CASTROL ILOFORM PN

226
Copper and aluminium alloys:
CASTROL
Mandrel Check and
1 CARECUT ES1 Mineral 6 8
lubrication unit top-up
Stainless steel: 50% mixture
CASTROL ILOFORM TND86
and CASTROL ILOFORM
BWN205 oil
With Restore lubricant

2 2 CASTROL LONGTIME PD0 X axis carriage guide 200
grease dispenser film

3 3 CASTROL LONGTIME PD0 Axis V guide 200

4 4 CASTROL LONGTIME PD0 Axis V lead unit 200
Clamping slide and With Restore lubricant

5 5 CASTROL LONGTIME PD0 200
SMRM slide grease dispenser film
CASTROL MOLUB-ALLOY Pressure die rack and Restore lubricant

6 6 Manual As required 200
777-2 pinion film
Extractor carriage With Restore lubricant

7 7 CASTROL LONGTIME PD0 200
guide grease dispenser film
CASTROL MOLUB-ALLOY Pinion/crown Restore lubricant

777-2 Axis R film
CASTROL MOLUB-ALLOY Axis X and extractor Restore lubricant

777-2 rack and pinion film
SMART-ELR22 1-4
2-4
MAINTENANCE SCHEDULE L 01
6 3 9 2
Lubrication point location:
5 3 8 4 1
10BL0152
SMART-ELR22
MAINTENANCE SCHEDULE L 01
SMART-ELR22
Lubricant correspondence table:
SYMBOL
Viscosity
S O = oil FIELD OF
ISO VG CASTROL ESSO MOBIL AGIP SHELL KLUBER TAMOIL
(ISO/ G = grease APPLICATION
DIN 51519
UNI)
EXIDIA HG LAMORA SUPER

G 68 O 68 Sliding guides FEBIS K 68 MOBIL VACTRA OIL N. 2 TONNA T 68 TAMWAY OIL 68
MAGNA BD 68/BDX68 68 POLADD 68
MAGNA 32 TELLUS S 32
CKB 32 O 32 NUTO 32 MOBIL DTE OIL LIGHT ACER 32 CRUCOLAN 32 INDUSTRIAL OIL32
Moderated loads PERFECTO T 32 TELLUS 32
gears
MAGNA 68 MOBIL DTE OIL TELLUS S 68
CKB 68 O 68 NUTO 68 ACER 68 LAMORA 68 INDUSTRIAL OIL 68
PERFECTO T 68 HEAVY MEDIUM TELLUS 68
SPARTAN EP MOBIL GEAR XMP 150 CARTER EP

CKC 150 O 150 ALPHA SP 150 BLASIA 150 OMALA 150 LAMORA 150
150 MOBIL GEAR 629 LUBRICANT 150
Very loaded gears
SPARTAN EP MOBIL GEAR XMP 320 CARTER EP
CKC 320 O 320 ALPHA SP 320 BLASIA 320 OMALA 320 LAMORA 320
320 MOBIL GEAR 632 LUBRICANT 320
SUPERGREASE E2 CENTOPLEX 2 TAMLITH GREASE 2

XBCEA 2 G Multifunctional grease BEACON 2 MOBILUX EP2 GR MU EP 2 ALVANIA R2
SPHEEROL EPL 2 CENTOPLEX 2 EP TAMLITH GREASE 2EP
MOBIL VELOCITE OIL E

FD 10 O 10 MAGNA 10 SPINESSO 10 OSO 10 MORLINA 10 CRUCOLAN 10 TAMSPINDLE OIL 10
MOBIL DTE 21
Mandrel bearings,
bearings in general MOBIL VELOCITE OIL D TAMSPINDLE OIL 22
FD 22 O 22 HISPIN AWS 22 SPINESSO 22 OSO 15 TELLUS 22 CRUCOLAN 22
MOBIL DTE 22 TAMHYDRO 22
MOBIL DTE EXCEL 32 TELLUS 32 HYDRAULIC OIL 32

HM 32 O 32 Sliding guides HISPIN AWS 32 NUTO H 32 OSO 32 LAMORA 32
MOBIL DTE 24 HYDRAULIC 32 TAMYDRO OIL 32
HISPIN AWS 46 VARIO MOBIL DTE EXCEL 46 TELLUS 46 LAMORA HLP 46 HYDRAULIC OIL 46
HM 46 O 46 Hydrostatic systems NUTO H 46 OSO 46
HDX MOBIL DTE 25 HYDRAULIC 46 SUMMIT HYSYN FG 46 TAMYDRO OIL 46
Rack lubrication GRAFLOSCON A-G1

- G GRIPPA 33S - - - -
grease ULTRA
GLYCOLUBE
G220 O 220 Angular transmission GLYGOYLE TIVELA OIL SYNTHESO D 200 EP
RANGE 200
Ball recirculation ALVANIA

G MICROLUBE GB0
guides and shoes SUPERGREASE R2
O 2000 Chains HOTEMP 2000 SPRAY
3-4
4-4 SMART-ELR22
1
Card
Preventive maintenance
2
C.IL. 200
Cleaning  Lubrication  Inspection
Model: SMART-ELR22
Unit: AXIS X CARRIAGE GUIDE
Type of intervention: RESTORE LUBRICANT COATING
Category:  Quality Safety Environment
Frequency (hours): 200 Time (min.): 5
Machine status:  Stopped Running
Number of
1
operators:
Number of
maintenance Electric Mechanical Hydraulic
persons:
Intervention area:
10BL0152
Spare parts:
CASTROL LONGTIME PD0 grease or similar

Specific tools/
consumables:
Normal mechanical maintenance equipment, grease dispenser equipment.
Cotton rags, detergent liquid, gloves.
SMART-ELR22 Card "2" 1-4

2
PREVENTIVE MAINTENANCE 2 C.IL. 200
Secure the machine. Cut off and lock out power supplies. Place the
specific warning "MAINTENANCE IN PROGRESS - DO NOT POWER
UP" near the circuit breaker. Restore all safety devices after the
intervention.
Diagram/detail:
2-4 Card "2" SMART-ELR22

3
1 2
Apply grease to the two shoes on the

front part of the carriage (1 and 2) and to
the two shoes positioned in the rear part
(3 and 4) connecting the specific equip-
ment to the grease dispensers.
3 4
Check that the grease quality and type corresponds to that shown in the
lubricant table before topping up.
Never mix lubricants of different makes or qualities. This is because the

different characteristics of the lubricant oils/greases make the system
more prone to obstruction or failure.

4

1
Card
3
C.IL. 200
Model: SMART-ELR22
Unit: AXIS V GUIDES
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Grease the vertical sliding shoes of the

head positions on the front left-part (1
and 2) front right (3 and 4) of the
machine, by connecting the specific
equipment to the grease dispensers.

4


1
Card
4
C.IL. 200
Model: SMART-ELR22
Unit: AXIS V SCROLL
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:
CASTROL MOLUB ALLOY 777-2 grease or the like

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
1
Apply grease to the shoes of the scroll of
axis V by connecting the specific tool to
the grease dispensers (1).


4

1
Card
5
C.IL. 200
Model: SMART-ELR22
Unit: CLAMPING SLIDE AND SMRM SLIDE GUIDES
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Apply grease by connecting the specific

tool to the grease dispensers positioned
under the clamping unit (3, 4) and the
grease dispensers positioned on the
pressure die slide (1, 2, 5, 6).
2
1
4
3
5
6

4


1
Card
6
C.IL. 200

Model: SMART-ELR22
Unit: PRESSURE DIE SLIDE RACK AND PINION
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:
Normal mechanical maintenance equipment

2
intervention.
Diagram/detail:

3
Proceed as follows: 2
1. Loosen and remove the fastening

screws (1) from the chain protection
panel positioned on the upper part of
the bending head of the machine.
2. Remove the protection panel (2).
3. Apply grease manually to the pinion

and rack (3) of the axis Y.
4. Reposition the protection panel (2).
5. Fasten the screws (1) fastening the 1

protection panel. 3


4

1
Card
7
C.IL. 200
Model: SMART-ELR22
Unit: EXTRACTOR CARRIAGE GUIDES
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Apply grease manually to the guide (1) of

the extractor unit.
1


4

1
Card
8
C.IL. 200
Model: SMART-ELR22
Unit: PINION-CROWN AXIS R
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Proceed as follows:
1. Before securing the machine, turn the

head (1) by 90° with respect to the
home position of the machine (axis R 2
in position 0).
3
screws (2) from the front machine fair-
ing.
3. Remove the front fairing from the 1

machine (3).
4. Apply grease manually to the pinion/

crown unit (4) of the axis R.
5. Remove the front fairing from the

machine (3).
6. Fasten the screws (2) fastening the

front fairing.

4


1
Card
9
C.IL. 200

Model: SMART-ELR22
Unit: AXIS X AND EXTRACTOR RACK AND PINION

Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Apply grease manually to the rack and

pinion unit (1) of the axis X.


4

1
Card
10
C.I. 1500
Cleaning Lubrication  Inspection
Model: SMART-ELR22
Unit: AXIS X AND EXTRACTOR RACK AND PINION
Type of intervention: BACKLASH INSPECTION AND ADJUSTMENT PROCEDURE
Category:  Quality  Safety Environment
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:
Specific tools/ Normal mechanical maintenance equipment

consumables: Magnetic base dial gauge

2
PREVENTIVE MAINTENANCE 10 C.I. 1500
intervention.
Diagram/detail:

3
Proceed as follows:
1. With the machine stationary and with

the axis X carriage at X= +100 mm,
manually move the carriage in the
direction of sliding of the shoes. Use a
magnetic base dial gauge (1) resting
on the guides to check that backlash
is included in the range from 0.02 to
0.1 mm.
2. Repeat the check with axis X at + 500

mm.
3. Repeat the check with axis X at +

1000 mm. 1
Proceed as follows to adjust the back-

lash:
1. Loosen the six fastening screws (2)

on the support motor.
2. Loosen the lock nut (3) on the adjust-

ment screw (4).
3. Turn the screw (4) to obtain the

required backlash.
4. Lock the screw (4) with the lock nut

(3) and tighten the six screws (2).
4 3 2
Adjust the rack and pinion if the backlash difference between the various
positions exceeds 0.15 mm.

4

1
Card
11
C.I. 1500
Model: SMART-ELR22
Unit: AXIS Z TIMING BELT
Type of intervention: INSPECTION AND TENSIONING
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Proceed as follows:
3 1
1. Remove the guard and lateral protec-
tions where needed to access the
intervention area.
2. Loosen the two fastening screws (1)

on the plate connecting the motor to
the structure.
3. Loosen the lock nut (2) and turn the

screw (3) to tension the belt correctly.
4. Tighten the lock nut after tensioning 1

correctly. 2
5. Tighten the two plate fastening

screws.

4

1
Preventive maintenance Card

12
C.I. 1500
Model: SMART-ELR22
Unit: PRESSURE DIE SLIDE RACK AND PINION
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:
Specific tools/ Normal mechanical maintenance equipment

consumables: Magnetic base dial gauge

2
UP" near the circuit breaker. Check that oil temperature is below 30-
35 °C. Restore all safety devices after the intervention.
Diagram/detail:

3
Proceed as follows: 2

screws (1) from the chain protection
panel positioned on the upper part of
the bending head of the machine.
2. Remove the protection panel (2).
3. Loosen the four fastening screws (3)

4. Loosen the lock nuts (4) on the adjust-

ment screw (5).
5. Turn the screw (5) to obtain the 1

required backlash.
6. Lock the screws (5) by means of the

lock nuts (4) and fasten the four fas-
tening screws (3).
7. Position the protective panel (2) back.
8. Fasten the screws (1) fastening the

protection panel.
5 4 3

4

1
Card
13
C.I. 1500
Model: SMART-ELR22
Unit: AXIS R CONTROL GEARS
Number of
1
operators:
Number of
persons:
Intervention area:
10BL0152
Spare parts:

Specific tools/
consumables:

2
intervention.
Diagram/detail:

3
Proceed as follows:
1. Before securing the machine, turn the

head (1) by 90° with respect to the
home position of the machine (axis R
in position 0). 2
2. Loosen and remove the fastening 3
screws (2) from the front machine fair-
ing.
3. Remove the front fairing from the

machine (3).
4. Loosen the six fastening screws (4)

5. Loosen the lock nut (5) on the adjust-

ment screw (6).
6. Turn the screw (6) to obtain the

required backlash. 1
7. Lock the screws (6) using the lock

nuts (5) and tighten the six screws (4).
4 6 5 4

4

Performed maintenance operations Card A

8 hours
S
Mon. Tue. Wed. Thur. Fri. Sat. Sun.

N. Card Description
........... ........... ........... ........... ........... ........... ...........
Visually inspect fixing of bending equip-

1
ment.
Check operation of emergency stop, cycle

2
stop and start buttons (double button).
Fill in all parts of this card after maintenance and keep a copy in the electric cabinet.
SMART-ELR22 1-2
Machine state evaluation Card A1
Intervention area
Electric Mechanical Hydraulic 8 hours

Cleaning Lubrication Inspection
Machine: SMART-ELR22
Serial number:
Cleaning: OK NOT OK
Connector state: OK NOT OK
Environment: ADEQUATE NOT ADEQUATE
EXCELLENT GOOD ADEQUATE

Machine status:
MEDIOCRE POOR VERY BAD

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
Performed maintenance operations Card B

50 hours
N. Card Description Result Date Operator Customer
Check tightness of installation and levelling

9
elements
10 Clean tube slide guides and pressure die
11
12
13
14
15
SMART-ELR22 1-2
Machine state evaluation Card B1
Intervention area

Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
Performed maintenance operations Card C

200 hours
Restore lubricant coating on axis X carriage

16 2
guide
17 3 Restore lubricant coating on axis V guide
18 4 Restore lubricant coating on scroll axis V
Restore clamping slide guide lubricant and

19 5
pressure die slide.
Restore lubricant coating on pressure die

20 6
rack and pinion
Restore lubricant coating on extractor car-

21 7
riage guide
Restore lubricant coating on pinion-crown

22 8
axis R
Restore lubricant coating on rack and pinion

23 9
axis X and extractor
Clean dust from inside the electric cabinet,

24
replace filters and check conditions of fans.
Check for leakage from fittings, tubes and

25
quick couplings
Check position and fastening of limit

26
switches
27
28
29
30
31
SMART-ELR22 1-2
Machine state evaluation Card C1
Intervention area

Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
Performed maintenance operations Card D

800 hours
32 Clean the machine in general
33 Clean mandrel lubricant collection grid
34 Check correct operation of warning lights
35 Check correct socket/plug connections.
36
37
38
39
40
41
42
43
SMART-ELR22 1-2
Machine state evaluation Card D1
Intervention area

Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
Performed maintenance operations Card E
Electric Mechanical Hydraulic 1500

Cleaning Lubrication  Inspection hours
Check cleanness of lubrication collection

44
tank.
Check conditions of all hydraulic lines

45
(report worn lines)
Check correct socket/plug connection on

46
motors
Check and adjust axis X and extractor rack

47 10
and pinion axis backlash
48 11 Check and tension drive belt axis Z
Check and adjust pressure die rack and pin-

49 12
ion backlash
Check and adjust drive gears backlash axis

50 13
R
51
52
53
54
55
56
SMART-ELR22 1-2
Machine state evaluation Card E1
Intervention area

1500
hours
Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
Performed maintenance operations Card F

Cleaning Lubrication  Inspection hours
57
58
59
60
61
62
SMART-ELR22 1-2
Machine state evaluation Card F1
Intervention area

hours
Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Additional
descriptions:
2-2 SMART-ELR22
Performed maintenance operations Card G

3 years
63
64
65
66
67
SMART-ELR22 1-2
Machine state evaluation Card G1
Intervention area
Electric Mechanical Hydraulic 3 years

Serial number:
Cleaning: OK NOT OK

Machine status:

Part state:
Damaged parts:
Intervention area:
Interventions done:
Note:
2-2 SMART-ELR22
CHAPTER 6
SYSTEMS
• Pneumatic system diagram
• Hydrodynamic system diagram
• Wiring diagram
SMART-ELR22 6-1
SYSTEMS
Diagrams of the systems fitted on SMART-ELR22 are shown below. Each

diagram contains a list of functions, a list of components and plan drawings.
The diagrams show the entire machine with optional devices and variants
for the possible configurations. Customers shall identify the configuration of
their machine in the diagrams.
6-2 SMART-ELR22
0 1 2 3 4 5 6 7 8 9
LIST OF PAGES
GROUP PAGE PAGE DESCRIPTION DRAWING NUMBER INDEX
E 0.8 LEGEND, USE POWER TABLE
E 00.1 SUMMARIZING PAGE
E 00.2 SUMMARIZING PAGE
E 01 POWER INLET
E 02 POWER MOTORS
E 03 POWER MOTORS
E 04 OPERATION POWER SUPPLY
E 08 CONTROL UNIT
E 09 CONTROL UNIT EXTENSION
E 10 SMART LINE MODULE
E 100 GROUND LINE CONNECTION DIAGRAM
E 101 TERMINAL BOARD
E 12 AXIS MOTOR DRIVE
E 22 220VAC AUXILIARIES AND OPTIONS
E 23 AUXILIARI POWER SUPPLY
E 24 PRESENCE +24VDC CONNECTED CNC
E 25 EMERGENCY MODULE
E 26 OPERATION POWER CONNECTION
E 27 24VDC AUXILIARIES AND OPTIONS
E 27 24VDC AUXILIARIES AND OPTIONS
E 31 CONNECTIONS TO CNC
E 36 SAFETY RELAY
E 37 SAFETY PHOTOELECTRIC CELL CONNECT.
E 38 OPTION
E 39 INTERFACE MODULE
E 40 TERMINAL UNIT
E 41 CNC/PLC INPUTS
E 42 CNC/PLC INPUTS
E 43 CNC/PLC INPUTS
E 44 CNC/PLC INPUTS
E 45 CNC/PLC INPUTS
E 50 CNC/PLC INPUTS
E 51 CNC/PLC INPUTS
E 52 CNC/PLC INPUTS
E 70 TERMINAL UNIT
E 71 CNC/PLC OUTPUTS
E 72 TERMINAL UNIT
QUESTO DISEGNO E' DI ESCLUSIVA

PROPRIETA' DELLA DITTA BLM S.p.A.
MACCHINA: SMART PAGINA E
LA QUALE A NORME DI LEGGE NE VIETA LA
RIPRODUZIONE E LA CESSIONE A TERZI DIS. N° : SP9502.3
INDICE DATA MODIFICA
BLM DISEGNATORE: M.M. DATA PROG. : 06-04-2011
00.1 00 .1 00.2
DESCRIZIONE PAGINA: SUMMARIZING PAGE BLM GROUP

SOSTITUISCE IL : DATA PAGINA : 83
0 1 2 3 4 5 6 7 8 9
LIST OF PAGES
E 95 SERIAL CONNECTION AND KEYBOARD
E 96 ROBOT OPTION
E 97 ROBOT OPTION
E 98 ROBOT OPTION
E 99 SELECTOR
L 01 LIST OF FUNCTIONS
L 07 LIST OF COMPONENTS
P 03 INSTALLATION LAYOUT
P 04 CONSOLE
P 05 CONSOLE
P 06 ETHERNET CONNECTION
P 07 BOX RJ11+RJ45
P 08 SOCKET PLUGS
P 09 SOCKET PLUGS
P 11 OPTION
P 12 CABLE CUTTING TABLE
Z 01 SUMMARIZING PAGE

00.1 00 .2 0.8
DESCRIZIONE PAGINA: SUMMARIZING PAGE BLM GROUP

0 1 2 3 4 5 6 7 8 9
NUMBER
@
20 21 22 23 24 25
VOLTAGE
@
0VDC +24VDC1 +24VDC2 +24VDC3 +24VDC4 +24VDC5
POSITION
@
04.3 23.0 23.1 23.2 23.3 23.4
LETTER
@
USE
@
POWER
@
POWER SUPPLY
@
230V POWER SUPPLY
@
380V POWER SUPPLY
@
400V POWER SUPPLY
@
420V POWER SUPPLY
@
440V
M0211 MANDREL LUBRIFICATION MOTOR

@
0,18KW 0.72A 0.7A 0,7A 0,7A 0,68A 0,7A 0,65A 0,7A
1A 1A 1A 1A
M0231 TAPE MOTOR 0,37KW 1,1A 1A 1,05A 1A 1A 1A 0,96 1,0A
WITH NETWORK TRANSFORMER 230 - 400 V (SEE TABLE 400 V.)

@
50HZ
O0231 1,6A 1,6A 1,6A 1,6A
M0251 MANDREL LUBRIFICATION MOTOR

@
GREASE
@
0,18KW 0.72A 0.7A 0,7A 0,7A 0,68A 0,7A 0,65A 0,7A
O0251 1A 1A 1A 1A
FREQUENCY
@
Q0431 FEEDER 24 VCC PROTECTION
@
2A 1,8A 2A 1,8A 2A 1,8A 2A 1,8A
@
. 2,5A 2,5A 2,5A 2,5A
MY1 ARM
@ 1FK7060-5AH71-1KH0 6,0 NM - 1,74 KW
MW3 CLAMPING
@ 1FK7042-5AK71-1KG0 3,0 NM - 1,02 KW
MW4 ROLLERS 1FK7042-5AK71-1KH0 3,0 NM - 1,02 KW
@
MX1 CARRIAGE
@
1FK7042-5AK71-1KG0 3,0 NM - 1,02 KW
MU2 EXTRACTOR
@
1FK7042-5AK71-1KG0 3,0 NM - 1,02 KW
MR1 ROTATIVE UNIT
@
HEADS
@ 1FK7060-5AF71-1KB0 6,0 NM - 1,48 KW
MV1 MOVEMENT
@
VERTICAL
@
HEADS
@
1FK7060 5AF71-1KB0 6,0 NM - 1,48 KW
MZ1 ROTATION
@
CHUCK
@
1FK7042-5AK71-1KG0 3,0 NM - 1,02 KW
T0371 800VA MONO 230-400-440-480VAC OUT 0-230VAC

00.2 0.8 01
DESCRIZIONE PAGINA: LEGEND, USE POWER TABLE BLM GROUP

0 1 2 3 4 5 6 7 8 9
OUTSIDE
10.2
PE L1 L2 L3 @ 0101 0101
LINE 02.0
SWITCH 0102 0102
-O0121 02.0
22
L1 L2 L3 0103 0103
-Q0101 02.0
PE
1
5
40-50A
-- 02.0
1,5 1,5
0112 -T0121
2
230V -...V -...
0101
0102
0103
0101
0102
0103
16 10
10.2
...KVA
PE
400V
0101
0102
0103
PE
L1 L2 L3 L1 L2 L3
-H0141 -H0151
0161
0162
0163
0141
0142
0143
1
5
-S0151 -S0171
2
OPTION
@
LINE INLET TO BE DONE DOOR OPENED DOOR OPENED
@ @ @
TO REACH INDICATING INDICATING
230V POWER SUPPLY LAMP LAMP
0.8 01 02
DESCRIZIONE PAGINA: POWER INLET BLM GROUP

0 1 2 3 4 5 6 7 8 9
0101 0101
01.9 03.0
0102 0102
01.9 03.0
0103 0103
01.9 03.0
PE PE
01.9 03.0
5
-Q0211 -Q0231 -Q0251
45.5
45.5
--
--
--
--
2
6
0211
0213
0215
0231
0233
0235
0251
0253
0255
PE
1
5
-K7441 -K7601 -K7551
74.4 76.0 75.5
2
6
0212
0214
0216
0232
0234
0236
0252
0254
0256
PE
PE
1,5 1,5 1,5
X0231-PE
X0231-1
X0231-2
X0231-3
-M0211 -M0231 -M0251

0,18KW 0,37KW 0,18KW
-O0231 -O0251
OPTION "GELET"
@
WITH MOTOR
@ @
MANDREL
@
MANDREL MOTOR LUBRIFICATION
@ @
LUBRIFICATION CONVEYOR MOTOR
@
MOTOR BELT GREASE
@
01 02 03
DESCRIZIONE PAGINA: POWER MOTORS BLM GROUP

0 1 2 3 4 5 6 7 8 9
0101
02.9 04.0
0102
02.9 04.0
0103
02.9 04.0
PE
02.9 04.0
2,5 2,5
-F0371
0371
0373
-T0371
230-400-440-480
800VA
230V
0374
0372
-F0372
0375
2,5 1,5
31.0
22.0
22.0
31.0
TRANFORMER
@
AUXILIARY
CIRCUITS
230VAC
02 03 04
DESCRIZIONE PAGINA: POWER MOTORS BLM GROUP

0 1 2 3 4 5 6 7 8 9
0101
03.9
0102
03.9
0103
03.9
PE
03.9 22.0
-F0411 31.0
36.1
PE
PE
0411
0414
0417 37.0
5
26.9
-Q0431
1
-K2741
PE
27.4
--
--
2
6
0412
0415
0418
6
1,5
10
-L0411
0431
0432
0433
L1 L2 L3
ENTRATA LINEA
FILTRO
USCITA
L1 L2 L3
400:500VAC ~ ~ ~
-A0431
AC PE
V: 24 DC 4
0413
0416
0419
A: 40 DC
- +
PE
1U1 1V1 1W1

6 6
-Z0411
20
0434 +24V
23.0
1U2 1V2 1W2
0VDC
10
1041
1042
1043
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
XL0
EQUIPOTENTIAL
10
11
12
13
14
15
20
21
22
23
25
26
@
1
ROD
0V
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
10.4
10.4
10.4
38.6
08.2
08.2
08.7
09.2
10.2
12.2
13.2
14.2
15.2
24.0
31.0
36.0
37.0
39.4
40.0
70.0
72.0
96.0
08.0
DRIVE POWER
@ @
SUPPLY SUPPLY
24 Vdc
03 04 08
DESCRIZIONE PAGINA: OPERATION POWER SUPPLY BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC5 25
23.4
0VDC 20
04.5
23.1
12.3
09.4
23 +24VDC3
13
-K2741
AVAILABLE
@ X100 X101 X102 X103 X104 X105 27.4
14
X122 X132
0861
1031
10.3 1032 1 DI0 DI4 1
10.3
36.5
0823 2 DI1 NCU 720 DI5 2
3 DI2 DI6 3 0861
20 4 DI3 SIMOTION DI7 4 20
0VDC 0VDC
04.2 5 M1 M2 5 04.2
6 M D435 M 6 1033
7 DI/DO 8 DI/DO 12 7 1034 10.3
8 DI/DO 9 DI/DO 13 8 10.3
3833 9 M M 9 0863
10 DI/DO 10 DI/DO 14 10 27.3
11 DI/DO 11 DI/DO 15 11
12 M -A0841 M 12
X124
2,5
+24VDC1 21
23.0 + +24V
2,5
+24VDC1 0828 X126 X136
09.2 +
2,5
DP1 DP2/MPI
0VDC 20 9PF D_SUB 9PF D_SUB
04.2 M M
Profibus Profibus
2,5
0VDC 0829
09.2 M M
X120
DP
31.2
OFF
X130 A1 31.6 GN
PROFIBUS
-X0871
B1 31.6 RD
X125
X135
SCH.
A2 39.7 GN
B2 39.7 RD
9PF D_SUB
RS232 X127
RXD
TXD
X140
M
1 2 3 4 5 6 7 8 9
PE
2,5
AVAILABLE
@
CONTROL
@
UNIT

04 08 09
DESCRIZIONE PAGINA: CONTROL UNIT BLM GROUP

0 1 2 3 4 5 6 7 8 9
08.5
14.3
-O3861.2
X100 X101 X102 X103
38.7
X122
1 DI0
36.5
0823 2 DI1 NX10/15
3 DI2
0VDC 20 4 DI3 CX32
04.2 5 M1
6 M
3871 7 DI/DO 8
8 DI/DO 9
9 M
10 DI/DO 10
20
11 DI/DO 11
12 M -A0941
X124
2,5
+24VDC1 0828
08.2 + +24V
2,5
0VDC 0829
08.2 M M
M M
PE
2,5
CONTROL
@
WELDING UNIT
@
DETECTION EXTENSION

08 09 10
DESCRIZIONE PAGINA: CONTROL UNIT EXTENSION BLM GROUP

0 1 2 3 4 5 6 7 8 9
6
+24VDC2 22
23.1
20
6
04.2 0VDC
22
+ M
01.1
X24 X200 X201 X202
08.2
08.2
Smart Line
20
Module
X21
01.1
1031
1 D0,Ready
+ 12.2
1032
2 D0,Warning M 12.2
0112
3 EP +24V DCP 12.2
20 DCN
12.2
4 EP M
-A1041
X22
1 +24V
1033 READY
LEDs
08.7 2 DI,Disable
1034 DC LINK
08.7 3 DI,Reset
20
4 M1
U1 V1 W1 PE PE
16
1041
1042
1043
04.1
04.1
04.1
SMART LINE
MODULE
09 10 12
DESCRIZIONE PAGINA: SMART LINE MODULE BLM GROUP

0 1 2 3 4 5 6 7 8 9
08.4 13.3
X200 X201
10.5 + + 13.2
10.5 M M 13.2
10.5 DCP DCP 13.2

10.5 DCN DCN 13.2
X21
1 +Temp
READY
LEDs
X202
2 -Temp
DC LINK
1621 PE06
36.4 3 EP +24V PE
0VDC 20 1241
04.3 4 EP M1 X1 U2
-A1241 1242
V2
1243
W2
Double Motor
Modules BR+
1621
BR-
20
X22
6FX8002-2DC10-1AG0
6FX8002-5CS01-1AG0
1 +Temp
6FX8002-2DC10-1AJ0
6FX8002-5DS01-1AJ0
X203
2 -Temp
1243
1242
1241
PE05
3 EP +24V PE
PE06
1244
4 EP M1 X2 U2
1245
V2
1246
W2
1,5 1,5
1247
BR+
1248
BR-
PE
6
-MY1 -GY1 -MX1 -GX1

MOTOR 1,5
@ G G
BRAKE
Y1
6Nm 1FK7060 1,02Nm 1FK7042
MOTOR DRIVE
@
AXIS MOTOR ABSOLUTE MOTOR ABSOLUTE
@ @ @ @ @
X 1 - Y1 AXIS ENCODER AXIS ENCODER
@ @
Y1 Y1 X1 X1
10 12 13
DESCRIZIONE PAGINA: AXIS MOTOR DRIVE BLM GROUP

0 1 2 3 4 5 6 7 8 9
12.4
X200 X201
12.4 + + 14.2
12.4 M M 14.2
12.4 DCP DCP 14.2

12.4 DCN DCN 14.2
X21
1 +Temp
READY
LEDs
X202
2 -Temp
DC LINK
1621 PE07
36.4 3 EP +24V PE
0VDC 20 1341
04.3 4 EP M1 X1 U2
-A1341 1342
V2
1343
W2
Double Motor
1621
Modules BR+
20
BR-
X22
1 +Temp
6FX8002-2DC10-1AK0
6FX8002-5CS01-1AJ0
6FX8002-5DS01-1AE0
6FX8002-2DC10-1AF0
X203
2 -Temp
1343
1342
1341
PE08
3 EP +24V PE
PE07
1344
4 EP M1 X2 U2
1345
V2
1346
W2
1,5 1,5
1347
BR+
1348
BR-
PE
6
-MR1 -GR1 -MW3 -GW3

MOTOR 1,5
@ G G
BRAKE
R1
6,0 Nm 1FK7060 3,0 Nm 1FK7042
MOTOR DRIVE
@
AXIS MOTOR ABSOLUTE MOTOR ABSOLUTE
@ @ @ @ @
W3 - R1 AXIS ENCODER AXIS ENCODER
@ @
R1 R1 W3 W3
12 13 14

0 1 2 3 4 5 6 7 8 9
09.4 15.3
X200 X201
13.4 + + 15.2
13.4 M M 15.2
13.4 DCP DCP 15.2

13.4 DCN DCN 15.2
X21
1 +Temp
READY
LEDs
X202
2 -Temp
DC LINK
1621 PE09
36.4 3 EP +24V PE
0VDC 20 1441
04.3 4 EP M1 X1 U2
-A1441 1442
V2
1443
W2
Double Motor 1447

Modules BR+
1448
1621
20
BR-
X22
6FX8002-2DC10-1AH0
6FX8002-5DS01-1AH0
1 +Temp
6FX8002-2DC10-1AG0
6FX8002-5CS01-1AF0
X203
2 -Temp
1443
1442
1441
PE10
3 EP +24V PE
PE09
1448
1447
1444
4 EP M1 X2 U2
1445
V2
1446
W2
1,5 1,5
BR+
BR-
PE
6
-MU2 -GU2 -MW4 -GW4

1,5
G G
3,0 Nm 1FK7042 3,0 Nm 1FK7042

MOTOR DRIVE MOTOR
@ @
MOTOR MOTOR ABSOLUTE BRAKE MOTOR ABSOLUTE
@ @ @ @ @
AXIS ENCODER W4 AXIS ENCODER
W4 - U2 @ @
U2 U2 W4 W4
13 14 15

0 1 2 3 4 5 6 7 8 9
14.4
X200 X201
14.4 + +
14.4 M M
14.4 DCP DCP

14.4 DCN DCN
X21
1 +Temp
READY
LEDs
X202
2 -Temp
DC LINK
1621 PE11
36.4 3 EP +24V PE
0VDC 20 1541
04.3 4 EP M1 X1 U2
-A1541 1542
V2
1543
W2
Double Motor
1621
Modules BR+
BR-
20
X22
6FX8002-2DC10-1AG0
6FX8002-2DC10-1AG0
6FX8002-5CS01-1AG0
1 +Temp
6FX8002-5DS01-1AG0
X203
2 -Temp
1543
1542
1541
PE12
3 EP +24V PE
PE11
1544
4 EP M1 X2 U2
1545
V2
1546
W2
1,5
1,5
1547
BR+
1548
BR-
PE
6
-MZ1 -GZ1
-MV1 -GV1
G
MOTOR 1,5
@ G
BRAKE
V1 3,0 Nm 1FK7042
MOTOR DRIVE 6,0 Nm 1FK7060
@
MOTOR MOTOR ABSOLUTE MOTOR ABSOLUTE
@ @ @ @ @
AXIS ENCODER AXIS ENCODER
Z1 - V1 @ @
V1 V1 Z1 Z1
14 15 22

0 1 2 3 4 5 6 7 8 9
230VAC 0375
03.7
PE
04.4
2,5 2,5
PE
PE
0375
0375
-XPS2211 -EV2221
2,5 2,5
0VAC 0372
03.7
PLUG-IN FAN
@ @
SOCKET ELECTRICAL
CABINET
15 22 23
DESCRIZIONE PAGINA: 220VAC AUXILIARIES AND OPTIONS BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24V 0434
04.4
-F2301 -F2311 -F2321 -F2341
2,5 6 2,5 2,5

23
2341
13
33
-K2431 -K2512
24.3 25.1
14
34
2342
2331
43
13
-K2431 -K2521
24.3 44 25.2
14
23
24
25
21
22
23
23
23
23
23
23
23
23
24
24
25
25
25
25
25
25
21
21
21
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
XL1
14
13
12
10
11
15
17
19
23
18
21
20
22
1
5
08.2
31.0
10.2
08.7
24.0
36.0
39.4
40.1
70.1
96.0
25.0
37.0
26.0
37.0
41.4
08.0
72.1
CNC POWER EMERGENCY

@ @
SUPPLY SELECTOR LINE
SWITCH
AUXILIARY AUXILIARY AUXILIARY AUXILIARY AUXILIARY
@ @ @ @ @
+24VDC1 +24VDC2 +24VDC3 +24VDC4 +24VDC5
INPUT OUTPUT
22 23 24
DESCRIZIONE PAGINA: AUXILIARI POWER SUPPLY BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC3 23 23
23.1 27.0
XL1
6
CONNECTION
@
S2461-S2462
23
23
-SA2431 1 NC 2
--
24.3
-S2461 -S2462
2461
23
2431
2461
2461
ON CONSOLE
@
23
XL1
32
33
-SA2431 -K2431
24.3 24.3
34
2461
2421 XL1
31
2421
ON CONSOLE
-H2411 @ -H2421
0VDC
20
26.3
-Q1
XL0
A1
-K2431
19
40-50A
0VDC 20 A2 20
04.4 25.0
13 14 23.3
21 22 -- FRONT DOOR
33 34 24.4 @
43 44 23.3 OPENED
LIMIT SWITCH
VOLTAGE AUXILIARIES I.G.

@ @ @
PRESENCE LIGHT CNC RELASE
@
SWITCH 24V DC POWER SUPPLY REEL
23 24 25
DESCRIZIONE PAGINA: PRESENCE +24VDC CONNECTED CNC BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC4 24 24
23.3
XL1
XL1
2511
71
16
XL1
33
2501
24
2521
24
97.2
97.3
-PNT2511
21
31
-SE2561
-PNT2551
-O9611.2
-K2512 -K2741 97.1 EMERGENCY
97.2
-- @
25.1 27.4 97.1 ON CONSOLE
X2791-15
97.3
@
22
32
25.0
--
-F2511
XL1
2511
72
2522
PUSHBUTTON STATION
2525
@
2561
XL1
ON
34
@
EMERGENCY
@
21
21
2502 X2791-16
XL1
35
-K2521 -K4101
-PNT2561
25.2 22 41.0
22
2512
2512
2523
2551
XL1
XL1
70
37
2524
-PNT2501
2515
A1 13 23 33 41 Y1
-K2511
XL1
68
X2791-13
A2 14 24 34 42 Y2
EMERGENCY
@
2503
2513
2514
XL0
ON CONSOLE EMERGENCY
24
@ @
ON
@
PUSHBUTTON STATION
@
-SE2561
25.6
25.6
X2791-14
XL1
-K2512 -K2521
69
A1 A1 2552
0VDC 20 A2 A2
24.9 26.0
13 14 27.4 13 14 23.4
21 22 25.2 21 22 25.2
33 34 23.4 33 34 27.4
43 44 37.4 43 44 37.5
EMERGENCY EMERGENCY
@ @
LINE CONTACTOR LINE CONTACTOR

24 25 26
DESCRIZIONE PAGINA: EMERGENCY MODULE BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC5 25 25
23.4 27.0
132
33
-K3731
37.3
34
2631
X2671-2
33
-K3732
37.3
34
CARM7
41.5
X2671-PE
X2671-1
2632
XL1
38
-PNT2631
PE
XL1
39
04.4
2633
-SH2631
37.7
ON CONSOLE
@
0VDC
20
24.2
0VDC 20 20
25.9 27.0
DRIVE
@
CONNECTION

25 26 27
DESCRIZIONE PAGINA: OPERATION POWER CONNECTION BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC3 23
24.9
+24VDC5 25
26.9
13
43
-K2512 -K3621
25
25.1 36.2
-F2711
14
44
2741
2742
-F2791
33
43
-K2521 -K3631
2781
25.2 36.3
34
44
2743
X2791-A
2743
2711
08.7
X2791-B
13
-K2731
27.3
14
XL1
40
0863
2744
20
-Y2711
XL0
A1 A1
-K2731 -K2741
17
0VDC 20 A2 A2 20
26.9 1061
13 14 27.4 1 2 04.1
21 22 -- 3 4 04.1
33 34 -- 5 6 04.1
43 44 -- 13 14 08.7
RELAY 21 22 --
@ 31 32 25.2
RELEASE 43 44 --
@
PNEUM. CONTACTOR CONTACTOR PUSH-BUTTON PANEL
@ @ @ @
PRESSURE DRIVE DRIVE POWER SUPPLY
SOL. VALVE POWER POWER
26 27 31
DESCRIZIONE PAGINA: 24VDC AUXILIARIES AND OPTIONS BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC1 21
23.0
1,5
PE
04.4
0375
03.8
230VAC
21
-F3111
03.7
0372
3110
PE
PE
XL3111
XL3111
XL3111
20
1
3
X3111-PE
X3111-N
X3111-L
X3141-1
X3141-2
X3141-3
230VAC
ON CONSOLE
@
50/60HZ.
24VDC
-A3111 -A3141 DP
20
ethernet
ON
95.6 A1 08.8 GN
PROFIBUS
-X3151
B1 08.8 RD
ethernet X20 SCH.
A2
08.3 B2
0VDC 20
04.4
ON
DIGITA MACH.
@ @
CONTROL PUSHBUTTON STATION

27 31 36
DESCRIZIONE PAGINA: CONNECTIONS TO CNC BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC3 23
23.2
23
23
43
43
-K3731 -K3732
37.3 37.3
44
44
33
13
3613
3621
-K3621 -K3621
37.7
36.2 36.2
34
14
21
61
3641
3651
-K3771 -K3771
37.8 37.8
22
62
23
3611
3612
3615
3622
3626
23
23
33
13
-K3631 -K3631
36.3 36.3
34
14
A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
1621
-K3611
0,6"
0823
0823
XL1
XL1
XL1
XL1
XL1
30
26
27
28
29
A2 PE Y33 Y34 14 24 32 48 58
3614
1621
1621
1621
1621
1621
08.2
09.2
20
3628
3632
PE
3627
12.2
13.2
14.2
15.2
102
37.7
04.4
3628 3632
A1 A1
-K3621 -K3631
0VDC 20 A2 20 A2
04.4
13 14 36.5 13 14 36.5
21 22 37.7 21 22 37.7
33 34 36.4 33 34 36.4
43 44 27.4 43 44 27.4
RELAY RELAY
@ @
SAFETY SAFETY
@ @

31 36 37
DESCRIZIONE PAGINA: SAFETY RELAY BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC5 25
23.4
XL1
+24VDC4 24
24
23.3
97.6
-O9611.8
PE
77
XL1
04.4 -SA9621
-PNT3771
96.2 -O9611.6
ON CONSOLE
@
97.6
XL1
X3721-PE
48
X3721-1
3761
3781
1 MLD510-RT3
13
-SH2631
+24VDC
37.3
37.3
13
26.3 -K4101
-A3721 ON CONSOLE 41.0 -K9741
@- -
3721
3733
14
97.5
14
OSSD1
OSSD2
0VDC
XL1
XL1
76
78
XL1
3 2 4 44
3626
3764
X3721-3
X3721-2
X3721-4
21
-K3731
97.7
97.8
3764
37.3
-PNT3742
-PNT3751
36.2
22
-O9611.7
3771
3721
3733
XL1
97.7
97.8
50
36.2
21
-PNT3782
XL1
XL1
-K3732
37.4
37.5
79
80
37.3
3627
XL1
3772 22
3741
3735
49
37.4
37.5
43
43
21
XL1
-K2512 -K2521 -K3621
51
20 25.1 25.2 36.2
3723
3736
44
44
3762 22
-PNT3791
3763
3723
3736
13
13
33
13
XL1
52
21
-K3771 -K3731 -K3771 -K3732
3773
37.8 37.3 37.8 37.3 -K3631
14
14
34
14
3722 3734 36.3
22
37.3
37.3
A1 A1 A1
-K3731 -K3732 -K3771
0VDC A2 A2 20 A2
04.4
13 14 37.2
21 22 36.1
13 14 37.3 13 14 37.3 33 34 37.3
21 22 37.8 21 22 37.8 43 44 --
33 34 26.3 33 34 26.3 53 54 --
43 44 36.1 43 44 36.2 61 62 36.2
73 74 --
83 84 --
BARRIER ENCLOSURE DRIVE
@ @ @
AMPLIFIER RELAY POWER CONNECTION
(PHOTOELETTRIC CEL BARRIER) CONSENT
36 37 38
DESCRIZIONE PAGINA: SAFETY PHOTOELECTRIC CELL CONNECT. BLM GROUP

0 1 2 3 4 5 6 7 8 9
PHOTOCELL
@
04.1
71.5
0VDC
+24DVC
7151
20
-S3861
BU BN
PK
WH
BK
3871
09.2
-O3861
WELDING
@
DETECTION
KEYENCE
37 38 39
DESCRIZIONE PAGINA: OPTION BLM GROUP

0 1 2 3 4 5 6 7 8 9
OFF
DP-PG DP-PG
ON OFF
A1 08.8 GN A1
PROFIBUS
PROFIBUS
-X3961
B1 08.8 RD B1
-X....
SCH. SCH.
A2 A2 GN
B2 B2 RD
-A3941
-O0171.1
ET200 S
ON
ON
8 16 32 64
. 1 2 4 8 16 32 64
1M
2M
1L
2L
1 2 4
.
PER
@
VARIOUS OPZIONS
@
23
20
-O3961
+24VDC3
0VDC
23.2
04.4
INTERFACE
@
MODULE

38 39 40
DESCRIZIONE PAGINA: INTERFACE MODULE BLM GROUP

0 1 2 3 4 5 6 7 8 9
04.4
23.2
41.6
+24VDC3
0VDC
POWER UNIT
20
20
23
-A4061 ET 200S
6ES7138-4CA01-0AA0
3 7 2 6 A4 A8
M/N M/N L+/L L+/L AUX1 AUX1
-A4001 TERMINAL POWER MODULE

6ES7193-4CD30-0AA0
0VDC 0VDC +24VDC3

39 40 41
DESCRIZIONE PAGINA: TERMINAL UNIT BLM GROUP

0 1 2 3 4 5 6 7 8 9
4104
4121
-K4101
X2791-10
A2
A1
4101 CYCLE
@
STOP
4122 X2791-9
4105
98.0
-O9611.5
XL1
98.1
57
4105
XL1
X2791-8
56
4101
4102
97.4
-PNT4121
CYCLES
ON CONSOLE
@ -O9611.3
33
-PNT4111
START
-K9741 -SA9621
97.4
23.4
26.3
40.1
@
97.5 96.2
X2791-7
34
XL1
INPUT UNIT
55
4103
XL1
54
4101
4103
4121
4104
2632
25
20
-A4161 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 32.0 M L+ 32.1 M L+ 32.2 M L+ 32.3 M
-A4101 BYTE INPUT N° 32

6ES7193-4CA50-0AA0
13 14 37.8
21 22 25.2
33 34 --
43 44 -- PHOTOCELL
@
BARRIER
PUSHBUTTON STAT. CYCLE EMERGENCY NON VIOLATED

@ @ @ @
START STOP +24VDC5 BARRIERS

40 41 42
DESCRIZIONE PAGINA: CNC/PLC INPUTS BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC
43.0
0VDC
4202
4211
4202
4202
X4201-1
X4221-3
X4221-1
X4241-1
X4251-1
BU BN
-S4201 -S4221 -S4241 -S4251
BK
X4201-4
X4221-4
X4241-4
X4251-4
INPUT UNIT
4202
4201
4211
4221
4241
4251
4252
98.7
-O9611.11
XL1
58
-A4261 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 33.0 M L+ 33.1 M L+ 33.2 M L+ 33.3 M

6ES7193-4CA50-0AA0
OFF
=
CLAMP
@
HIGH PIECE OPEN BLOCK
@ @ @
TUBE STOP PRESENCE CHUCK RH
POSITION
41 42 43

0 1 2 3 4 5 6 7 8 9
42.6 44.2
4251
4321
4351
X4301-1
-S4301 -B4321 -B4351
X2671-4
X4301-4
INPUT UNIT
4341
4301
4321
4322
4351
4352
-A4361 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 34.0 M L+ 34.1 M L+ 34.2 M L+ 34.3 M

6ES7193-4CA50-0AA0
CARM7
LEVERS
@
MIN. UP
@
LUBRICANT
CLAMP LEVEL
@
BLOCK MANDREL PIECE PRESSURE SWITCH
@ @ @
LH LUBRIFICATION PRESENCE PNEUM.
@
POSITION MINERAL PRESSURE
@
42 43 44

0 1 2 3 4 5 6 7 8 9
4251
43.1
4402
4401
X4421-1
X4421-3
X4441-1
X4441-3
X4451-1
X4401-3
X4401-1
BN BN
BN
4451
BU BU
BU BN -S4421 -S4441 -S4451
-S4401
BK
BK BK
BK
X4401-4
X4421-4
X4441-4
X4451-4
INPUT UNIT
4401
4403
4402
4441
4421
4431
4452
-A4461 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 35.0 M L+ 35.1 M L+ 35.2 M L+ 35.3 M

6ES7193-4CA50-0AA0
LOADING POSITION
@
BLANCING DEVICE RH
@
LIMIT SWITCH
LIMIT SWITCH
@
SAFETY DEVICE ROLLERS ROLLERS RESTING LH
@ @ @ @ @
MANDREL WORKING CONCEALED BLANCING
TIE ROD POSITION POSITION DEVICE
43 44 45

0 1 2 3 4 5 6 7 8 9
4551
XL1
66
4551
4521
13
-PNT4561
-Q0251
02.5
-O0251.2
14
XL1
67
X4501-1
4563
BN
13
-S4501 -B4521 -B4521/2 -Q0211
02.1
14
BK
X2671-10
X4501-4
OPTIONAL
@
GREASE
@
PER
@
VEGETABLE OIL
@
INPUT UNIT
4501
4502
4521
4522
4541
4551
4552
-O0251.3
-O7561.1 -O7541.1
-A4561 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 36.0 M L+ 36.1 M L+ 36.2 M L+ 36.3 M

6ES7193-4CA50-0AA0
RESTING RH
@ @
BLANCING VEGETABLE OIL
@ CARM7
DEVICE
OIL TANK LEVEL BIMETALL RELAY

@ @
LOADING POSITION LH MANDREL LEVERS MANDREL
@ @ @ @ @
BLANCING DEVICE LUBRIFICATION DOWN LUBRIFICATION
LIMIT SWITCH MINIMUM MOTOR
@
44 45 50

0 1 2 3 4 5 6 7 8 9
98.2
98.2
98.3
98.4
-O9611.9
INPUT UNIT
5001
5021
5041
5051
-A5061 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 40.0 M L+ 40.1 M L+ 40.2 M L+ 40.3 M

6ES7193-4CA50-0AA0
-O3961.1
LOADING ROBOT UNLOADING ROBOT

@ @
CONNECTED
@
TUBE TUBE OUTSIDE LIMIT TUBE
@ @ @
IN FREE DIMENSION UNLOADING
POSITION (START Y)
45 50 51

0 1 2 3 4 5 6 7 8 9
-O9611.10
98.4
INPUT UNIT
5101
5151
-A5161 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 41.0 M L+ 41.1 M L+ 41.2 M L+ 41.3 M

6ES7193-4CA50-0AA0
-O3961.2
UNLOADING ROBOT
@
REMOVED STROBE
@
TUBE FREE FREE SELECTION
@ @ @
OUTSIDE LIMIT
@
DIMENSION
50 51 52

0 1 2 3 4 5 6 7 8 9
INPUT UNIT
5201
5221
5241
5251
-A5261 ET 200S
6ES7131-4BD01-0AA0
4 1 A4 3 5 A3 7 2 A7 8 6 A8
L+ 42.0 M L+ 42.1 M L+ 42.2 M L+ 42.3 M

6ES7193-4CA50-0AA0
-O3961.3
PART
@
SELECTION
BIT 1 BIT 2 BIT 4

@ @ BIT 3 @

51 52 70

0 1 2 3 4 5 6 7 8 9
POWER UNIT
04.5
23.2
71.6
+24VDC3
0VDC
20
20
23
-A7061 ET 200S
6ES7138-4CA01-0AA0
3 7 2 6 A4 A8

6ES7193-4CD30-0AA0
0VDC 0VDC +24VDC3

52 70 71

0 1 2 3 4 5 6 7 8 9
-A7101 BYTE OUTPUT N° 50

6ES7193-4CA50-0AA0
L+ 50.0 M L+ 50.1 M L+ 50.2 M L+ 50.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7161 ET 200S
20
7151
0VDC
OUTPUT UNIT
38.7
70.1
7122
7121
7141
7142
-H7121 -H7141
RD
GN
-O7121 -O7121.1 -O3861.1
-O3961.4
LAMP
@
LAMP MACHINE WELDING
@ @ @
FREE MACHINE RUNNING DETECTION
@ @
STOPPED DEVICE
70 71 72
DESCRIZIONE PAGINA: CNC/PLC OUTPUTS BLM GROUP

0 1 2 3 4 5 6 7 8 9
POWER UNIT
04.5
23.4
76.6
0VDC
+24VDC5
20
20
25
-A7261 ET 200S
6ES7138-4CA01-0AA0
3 7 2 6 A4 A8

6ES7193-4CD30-0AA0
0VDC 0VDC +24VDC5

71 72 73

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 51.0 M L+ 51.1 M L+ 51.2 M L+ 51.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7361 ET 200S
OUTPUT UNIT
7301
7302
7352
7321
7322
7341
7342
7351
-Y7301 -Y7321 -Y7341 -Y7351
CHUCK CHUCK LOWER RISING

@ @ @ @
CLOSING OPENING TUBE STOP TUBE STOPPER

72 73 74

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 52.0 M L+ 52.1 M L+ 52.2 M L+ 52.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7461 ET 200S
7451
OUTPUT UNIT
X2671-15
7401
7402
7421
7422
7441
7442
-Y7401 -Y7421 A1
-K7441
A2
CARM7
1 2 02.1
3 4 02.1 LOADER
5 6 02.1 @
21 22 -- ENABLE
LIFT LOWER MANDREL LOADING

@ @ @ @
TIE ROD TIE ROD LUBRIFICATION LOAD
@ @ @
SUPPORT SUPPORT MINERAL REQUEST
@
73 74 75

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 53.0 M L+ 53.1 M L+ 53.2 M L+ 53.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7561 ET 200S
OUTPUT UNIT
7501
7502
7521
7522
7551
7552
AS AN ALTERNATIVE
@
-O7541 -O0251.1 -O7561

OPTION OPTION OPTION
@ @ @
"0ILET" "GELET" "GEL-A"
WITH WITH
@ @
MOTOR SOLENOID VALVE
@ @
-Y7501 -Y7521 -Y7541 A1

-Y7561
-K7551
A2
1 2 02.5
3 4 02.5
5 6 02.5
13 14 --
CLAMP CLAMP
@ @
BLOCK BLOCK MANDREL MANDREL MANDREL
@ @ @
RH LH LUBRIFICATION LUBRIFICATION LUBRIFICATION
POSITION POSITION VEGETABLE OIL GREASE GREASE
@ @ @
74 75 76

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 54.0 M L+ 54.1 M L+ 54.2 M L+ 54.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7661 ET 200S
OUTPUT UNIT
72.1
7601
7611
7621
7622
7641
7642
7651
20
-P7621
A1
-Y7641 -Y7651
-K7601
A2
-O0231.1
1 2 02.3
3 4 02.3
5 6 02.3
13 14 --
CONVEYOR REAL
@ @
BELT OPERATING
CONTACTOR TIME ROLLERS ROLLERS
@ @
OUTSIDE WORKING CONCEALED
@
HOUR-COUNTER POSITION POSITION
75 76 77

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 55.0 M L+ 55.1 M L+ 55.2 M L+ 55.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A7761 ET 200S
7741
7761
OUTPUT UNIT
X2671-18
X2671-19
7712
7722
7711
7721
-Y7711 -Y7721
CARM7
LOADING RESTING HIGH LEVERS

@ @ @ @
POSITION BLANCING LEVERS DOWN
BLANCING DEVICE DEVICE
76 77 83

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 60.0 M L+ 60.1 M L+ 60.2 M L+ 60.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A8361 ET 200S
8301
8321
8341
OUTPUT UNIT
98.6
98.7
98.5
-O9611.12
-O3961.6
LOADING ROBOT UNLOADING ROBOT

@ @
MACHINE READY TUBE MACHINE UNLOAD MACHINE
@ @ @
FOR LOADING ENGAGED REQUEST

77 83 84

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 61.0 M L+ 61.1 M L+ 61.2 M L+ 61.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A8461 ET 200S
8401
OUTPUT UNIT
98.5
-O9611.14
-O3961.7
MACH. IN FREE FREE FREE

@ @ @ @
AUTOM.
CYCLE
83 84 85

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 62.0 M L+ 62.1 M L+ 62.2 M L+ 62.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A8561 ET 200S
8501
8521
8541
8551
OUTPUT UNIT
-O3961.8
CODE
@
PIECE
@
BIT 1 BIT 2 BIT 4

@ @ BIT 3 @

84 85 86

0 1 2 3 4 5 6 7 8 9

6ES7193-4CA50-0AA0
L+ 63.0 M L+ 63.1 M L+ 63.2 M L+ 63.3 M
4 1 A4 3 5 A3 7 2 A7 8 6 A8
6ES7132-4BD01-0AA0
-A8661 ET 200S
8601
8621
8641
8651
OUTPUT UNIT
-O3961.9
CODE
@
RADAR
PIECE PIECE PIECE PIECE

@ @ @ @
1 2 3 4

85 86 95

0 1 2 3 4 5 6 7 8 9
RS232
9P
MALE ON CONSOLE
@ @
X9511-1
X9511-2
X9511-3
X9511-4
X9511-5
X9511-6
X9511-7
X9511-8
X9511-9
SHIELD
31.2
RJ45
ELECTRIC CABINET
@
SMALL CASE
@
ON
X9562-
@
ELECTRIC CABINET
@
RJ45
AVAILABLE
@

86 95 96
DESCRIZIONE PAGINA: SERIAL CONNECTION AND KEYBOARD BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC3 23
23.3 97.0
XL1
7
23
-SA9621
-SA9621 0 1
96.2 --
37.7
41.0
ON CONSOLE
@ 96.1
XL1
59
97.5
9611
9621
-H9611 -H9621
0VDC 20
04.5 97.0
-O9611
LOCAL CENTRAL
@ @
CONTROL CONTROL

95 96 97
DESCRIZIONE PAGINA: ROBOT OPTION BLM GROUP

0 1 2 3 4 5 6 7 8 9
+24VDC3 23
96.9 98.0
0VDC 20
96.9 98.0
X9711-29
X9711-31
A2
-K9741
A1
XL1
XL1
60
63
9711
X2791-12 9714
X2791-6
EMERGENCY
@
ON
@
PUSHBUTTON STATION
@
25.6
X2791-11
X2791-5
25.1
25.5
41.2
96.2
37.8
37.4
37.5
25.1
25.5
41.2
37.8
37.4
37.5
XL1 9712
XL1 9715
61
64
3721
9741
2501
2515
2551
2511
4101
9621
3781
-SE2561.
4122
3741
3733
3735
25
25.6
EMERGENCY
@
ON CONSOLE
@
XL1
XL1
X9711-13
X9711-14
X9711-15
X9711-16
X9711-25
X9711-19
X9711-18
X9711-27
X9711-22
X9711-20
X9711-7
X9711-3
X9711-9
X9711-8
62
65
ON LOADER
@
ROBOT
9713
9716
ORANGE
ORANGE
CENTRAL
@
PANEL
X9711-30
X9711-32
ELECTROMECHANICAL
@
CONTACTS
-O9611.1
EXCHANGE
@
SIGNALS
13 14 37.8
21 22 --
33 34 41.0
43 44 --
EMERGENCY EMERGENCY EMERGENCY

@ @ @
FROM TOOL TO MACHINE TO MACHINE CYCLE CENTRAL BARRIERE BARRIERS BARRIERS
@ @ @ @ @ @ @ @
MACHINE TOOL TOOL STOP CONTROL RECOVERY VIOLATED VIOLATED

96 97 98

0 1 2 3 4 5 6 7 8 9
+24VDC3 23
97.9
0VDC 20
97.9
-F9881
41.0
84.0
83.4
83.0
83.2
42.2
41.0
50.0
50.2
50.4
50.5
51.0
4101
4102
5001
5021
5041
5051
5101
8341
8301
8321
4221
9881
8401
20
X9711-17
X9711-10
X9711-11
X9711-12
X9711-21
X9711-28
X9711-24
X9711-23
X9711-26
X9711-4
X9711-6
X9711-5
X9711-2
X9711-1
ON LOADER
@
ROBOT
CENTRAL
@
PANEL
EXCHANGE
@
SIGNALS
-O9611.4
REMOVED
@
TUBE CONNECTED TUBE
@ @
CYCLES TUBE LOADING LOADING TUBE MACH. IN UNLOAD MACHINE MACHINE READYTUBE MACHINE TUBE PRESENCE +24VDC3 0VDC
@ @ @ @ @ @ @ @
START LOADING IN FREE OUTSIDE LIMIT UNLOADING OUTSIDE LIMIT AUTOM. REQUEST FOR LOADING ENGAGED ON TUBE STOPPER
@
POSITION DIMENSION (START Y) DIMENSION CYCLE
97 98 99

0 1 2 3 4 5 6 7 8 9
-O9611.13
SA2431 SA9621
CONNECTION
CENTRAL
WIRES
OFF
@
ON
LOCAL WIRES
@ @ @ @
23 23
1 NC SU EL.SX
2431 9611
2421 4105
1 NO SU EL.DX
2431 4103
23
9621
3761
25
FRONT
@
VIEW

98 99 100
DESCRIZIONE PAGINA: SELECTOR BLM GROUP

0 1 2 3 4 5 6 7 8 9
ELECTRIC CABINET MACHINE

@ @
A.E. FRAME
@
A.E. DOORS
POWER SUPPLY
@
24 Vdc
TRANSFORMER
@
FILTER
@
PLC
POWER SUPPLY
@
SMC20
SIMOTION
CX32
SMART LINE MODULE
CONSOLE
@
MOTOR BRUSHLESS
@
MOTOR DRIVE
@
MOTOR BRUSHLESS
@
MOTOR BRUSHLESS CNC

@
MOTOR DRIVE
@
MOTOR BRUSHLESS
@
MOTOR BRUSHLESS DIFFERENT

@ @
MOTOR DRIVE OPERATIONS
@
MOTOR BRUSHLESS
@
MOTOR BRUSHLESS
@
MOTOR DRIVE
@
MOTOR BRUSHLESS
@
C.A. MOTORS
@
C.A. MOTORS
@
DIFFERENT
@
OPERATIONS

99 100 101
DESCRIZIONE PAGINA: GROUND LINE CONNECTION DIAGRAM BLM GROUP

0 1 2 3 4 5 6 7 8 9
N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin
0232 02 / 3 1 20 26 / 8 1 / 1 0372 31 / 1 N 20 31 / 4 1 24 37 / 2 1
0234 02 / 3 2 25 26 / 8 2 / 2 3110 31 / 1 L 21 31 / 4 2 3721 37 / 3 2
0236 02 / 3 3 / 3 / 3 PE 31 / 1 PE PE 31 / 4 3 20 37 / 2 3
/ 4 4341 43 / 4 4 / 4 3733 37 / 3 4
/ 5 / 5 9712 97 / 1 5 / 5
/ 6 / 6 9711 97 / 1 6 PE 37 / 2 PE
PE 02 / 4 PE / 7 4101 41 / 1 7
/ 8 4105 41 / 1 8
/ 9 4122 41 / 2 9
4541 45 / 4 10 4121 41 / 2 10
/ 11 9715 97 / 1 11
/ 12 9714 97 / 1 12
/ 13 2551 25 / 5 13
/ 14 2552 25 / 5 14
7451 74 / 5 15 2501 25 / 0 15
/ 16 2502 25 / 0 16
/ 17 /
7741 77 / 4 18 /
7761 77 / 6 19 2781 27 / 9 A
/ 20 20 27 / 9 B
/ 21 PE
/ 22
/ 23
/ 24
PE 26 / 9 PE

100 101 102
DESCRIZIONE PAGINA: TERMINAL BOARD BLM GROUP

0 1 2 3 4 5 6 7 8 9
N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin
4202 42 / 0 1 4202 42 / 2 1 4202 42 / 4 1 4251 42 / 5 1 4251 43 / 0 1 4401 44 / 1 1 4251 44 / 2 1

/ 2 / 2 / 2 / 2 / 2 / 2 / 2
/ 3 4211 42 / 2 3 / 3 / 3 / 3 4402 44 / 0 3 4431 44 / 3 3
4201 42 / 0 4 4221 42 / 2 4 4241 42 / 4 4 4252 42 / 5 4 4301 43 / 0 4 4403 44 / 0 4 4421 44 / 2 4

101 102 103

0 1 2 3 4 5 6 7 8 9
N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin
4251 44 / 4 1 4451 44 / 5 1 4501 45 / 0 1 95 / 1 1 20 98 / 9 1 8341 98 / 5 28 20 04 / 1 1

/ 2 / 2 / 2 95 / 1 2 9881 98 / 8 2 9711 97 / 1 29 20 04 / 2 2
4431 44 / 4 3 / 3 / 3 95 / 1 3 9741 97 / 5 3 9713 97 / 1 30 20 04 / 2 3
4441 44 / 4 4 4452 44 / 5 4 4502 45 / 0 4 95 / 1 4 5001 98 / 2 4 9714 97 / 1 31 20 04 / 2 4
95 / 1 5 5041 98 / 3 5 9716 97 / 1 32 20 04 / 2 5
95 / 2 6 5021 98 / 2 6 PE. 20 04 / 2 6
95 / 2 7 4101 97 / 4 7 20 04 / 3 7
95 / 2 8 3741 97 / 7 8 20 04 / 3 8
95 / 2 9 3781 97 / 6 9 20 04 / 3 9
4102 98 / 1 10 20 04 / 3 10
5051 98 / 4 11 20 04 / 3 11
5101 98 / 4 12 20 04 / 4 12
2501 97 / 2 13 20 04 / 4 13
2515 97 / 2 14 20 04 / 4 14
2551 97 / 3 15 20 04 / 4 15
2511 97 / 3 16 20 27 / 1 17
PE 20 24 / 2 19
4101 98 / 0 17 20 04 / 4 20
25 97 / 6 18 20 04 / 4 21
9621 97 / 5 19 20 04 / 5 22
3735 97 / 8 20 20 04 / 5 23
8401 98 / 5 21 2515 25 / 1 24
3733 97 / 8 22 20 04 / 5 25
8321 98 / 7 23 20 04 / 5 26
8301 98 / 6 24
4122 97 / 4 25
4221 98 / 7 26
3721 97 / 7 27

102 103 104

0 1 2 3 4 5 6 7 8 9
N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin N° Filo Pag./Col. Pin
21 23 / 0 1 1621 36 / 4 29 9716 97 / 1 65 0372 31 / 1 1
21 23 / 0 2 1621 36 / 3 30 4551 45 / 5 66 3110 31 / 1 2
21 23 / 0 3 2421 24 / 4 31 4563 45 / 5 67 PE 31 / 1 3
22 23 / 1 4 2431 24 / 4 32 2503 25 / 0 68
23 23 / 3 5 2511 25 / 5 33 20 25 / 0 69
23 24 / 3 6 2551 25 / 5 34 2502 25 / 0 70
23 96 / 1 7 2561 25 / 6 35 2501 25 / 1 71
23 23 / 1 8 2552 25 / 6 37 2515 25 / 1 72
23 23 / 2 9 2632 26 / 3 38 3721 37 / 4 76
23 23 / 2 10 2633 26 / 3 39 3733 37 / 5 78
23 23 / 2 11 2711 27 / 1 40 3735 37 / 5 80
23 23 / 2 12 3626 37 / 7 44 3741 37 / 4 79
23 23 / 2 13 3761 37 / 7 48
23 23 / 1 14 3763 37 / 8 49
24 23 / 3 15 3764 37 / 8 50
24 25 / 6 16 3772 37 / 8 51
24 23 / 3 17 3773 37 / 8 52
24 37 / 2 77 4101 41 / 2 54
25 23 / 4 18 4103 41 / 0 55
25 23 / 4 19 4105 41 / 0 56
25 23 / 4 20 4122 41 / 2 57
25 23 / 4 21 4221 42 / 2 58
25 23 / 4 22 9621 96 / 2 59
25 23 / 4 23 9711 97 / 1 60
25 37 / 7 24 9712 97 / 1 61
1621 36 / 4 26 9713 97 / 1 62
1621 36 / 4 27 9714 97 / 1 63
1621 36 / 4 28 9715 97 / 1 64

103 104 104

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
SYMBOL PAGE COL. FUNCTIONAL DESCRIPTION OPTION
-A0431 04 3 POWER SUPPLY 24 Vdc
-A0841 08 4 CONTROL UNIT
-A0941 09 4 CONTROL UNIT EXTENSION
-A1041 10 4 SMART LINE MODULE
-A1241 12 4 DRIVE
-A1341 13 4 DRIVE
-A1441 14 4 DRIVE
-A1541 15 4 DRIVE
-A3111 31 1 DIGITAL CONTROL
-A3141 31 4 OPERATING PANEL
-A3721 37 2 ENCLOUSURE BARRIER
-A3941 39 4 INTERFACE MODULE
-A4001 40 0 TERMINAL UNIT
-A4061 40 6 POWER UNIT
-A4161 41 6 DIGITAL INPUTS MODULE 4
-A7161 71 6 4 DIGITAL OUTPUT MODULE

MACCHINA: SMART PAGINA L
01 01 02
DESCRIZIONE PAGINA: LIST OF FUNCTIONS BLM GROUP

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-B4321 43 2 MINIMUM OIL LEVEL FOR LUBRICATING MANDREL
-B4351 43 5 AIR LINE PRESSURE SWITCH
-B4521 45 2 MINIMUM OIL LEVEL FOR LUBRICATING MANDREL
-B4521/2 45 3 MINIMUM OIL LEVEL FOR LUBRICATING MANDREL
-EV2221 22 2 FAN ELECTRICAL CABINET
-F0371 03 7 TRANSF. 220V PRIM. WINDING FUSE
-F0372 03 7 POWER SUPPLY FUSE 220 Vac
-F0411 04 1 DRIVE FUSE
-F2301 23 0 AUXILIARY FUSES
-F2511 25 1 24 VDC FUSE
-F2711 27 1 24 VDC FUSE
-F2791 27 9 PUSHBUTTON STATION FUSE
-F3111 31 1 FUSE 220 Vac
-F9881 98 8 24 VDC FUSE
-GR1 13 7 R1 AXIS MOTOR ABSOLUTE ENCODER
-GU2 14 7 U2 AXIS MOTOR ABSOLUTE ENCODER
-GV1 15 7 U4 AXIS MOTOR ABSOLUTE ENCODER
-GW3 13 9 W3 AXIS MOTOR ABSOLUTE ENCODER
-GW4 14 9 W4 AXIS MOTOR ABSOLUTE ENCODER
-GX1 12 9 X1 AXIS MOTOR ABSOLUTE ENCODER
-GY1 12 8 Y1 AXIS MOTOR ABSOLUTE ENCODER
-GZ1 15 9 Q1 AXIS MOTOR ABSOLUTE ENCODER
-H0141 01 4 OPEN DOOR SIGNAL
-H0151 01 5 OPEN DOOR SIGNAL
-H2411 24 1 VOLTAGE PRESENCE LAMP
-H2421 24 2 AUXILIARIES LIGHT 24V DC
-H7121 71 2 MACHINE STOPPED LIGHT
-H7141 71 4 MACHINE RUNNING LIGHT
-H9611 96 1 LOCAL CONTRAL LAMP
-H9621 96 2 CENTRAL CONTROL LAMP
-K2431 24 3 CNC POWER SUPPLY CONTACTOR
-K2511 25 1 SAFETY RELAY
-K2512 25 1 EMERGENCY LINE CONTACTOR
-K2521 25 2 EMERGENCY LINE CONTACTOR
-K2731 27 3 AUXILIARY CONTACTOR
-K2741 27 4 CONTACTOR LOCK DRIVES

01 02 03

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-K3731 37 3 ENCLOSURE RELAY (PHOTOELETTRIC CEL BARRIER)
-K3732 37 3 ENCLOSURE RELAY (PHOTOELETTRIC CEL BARRIER)
-K3771 37 8 CONTACTOR DRIVE POWER CONNECTION CONSENT
-K4101 41 0 CYCLES START RELAY
-K7441 74 4 MANDREL LUBRIFICATION CONTACTOR
-K7551 75 5 MANDREL LUBRIFICATION CONTACTOR
-K7601 76 0 CONVEYOR BELT CONTACTOR
-K9741 97 5 AUXILIARY RELAY FOR LOCAL/CENTRAL USE
-L0411 04 1 SIMODRIVE DRIVE FILTER
-M0211 02 1 MANDREL LUBRIFICATION MOTOR
-M0231 02 3 TAPE MOTOR
-M0251 02 5 MANDREL LUBRIFICATION MOTOR
-MR1 13 6 AXIS R1 MOTOR
-MU2 14 5 AXIS U2 MOTOR
-MV1 15 6 AXIS U4 MOTOR
-MW3 13 8 AXIS W3 MOTOR
-MW4 14 8 AXIS W4 MOTOR
-MX1 12 8 AXIS X1 MOTOR
-MY1 12 6 AXIS Y1 MOTOR
-MZ1 15 8 AXIS Q1 MOTOR
-O0121 01 2 OPTION FOR SPECIAL TENSION
-O0171.1 39 8 AL43 OPTIONAL DEVICE-LOADER
-O0231 02 3 OPTIONAL DEVICE-CONVEYOR BELT
-O0231.1 76 0 OPTIONAL DEVICE-CONVEYOR BELT
-O0251 02 5 MANDREL GREASE LUBE OPTION
-O0251.1 75 5 MANDREL GREASE LUBE OPTION
-O3861 38 6 WELDING DETECTION OPTION
-O3861.1 71 5 WELDING DETECTION OPTION
-O3861.2 09 1 WELDING DETECTION OPTION
-O3961 39 6 VARIOUS OPTIONS
-O3961.1 50 0 VARIOUS OPTIONS
-O7121 71 2 SIGNAL LAMPS OPTION
-O7121.1 71 4 SIGNAL LAMPS OPTION
-O7541 75 4 MANDREL VEGETAL LUBRIFICATION OPTION
-O7541.1 45 3 MANDREL VEGETAL LUBRIFICATION OPTION
-O7561 75 6 MANDREL GREASE LUBE OPTION
-O9611 96 1 ROBOT OPTION
-O9611.1 97 0 ROBOT OPTION

02 03 04

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-P7621 76 2 INNER COUNTER
-PNT2501 25 0 BRIDGE UNIT TO BE ALWAYS CONNECTED
-PNT2511 25 1 REMOVE BOND WITH OPTIONAL DEV. FOR ROBOT
-PNT4111 41 1 BOND TO CONNECT IF THE OPTION IS NOT SELECTED
-PNT4561 45 6 BOND TO CONNECT IF THE OPTION IS NOT SELECTED
-Q0101 01 0 MAIN POWER SWITCH
-Q0211 02 1 MOTOR MANDREL LUBRIFICATION PROTECTION
-Q0231 02 3 TAPE MOTOR PROTECTION
-Q0251 02 5 MOTOR MANDREL LUBRIFICATION PROTECTION
-Q0431 04 3 FEEDER 24 VCC PROTECTION
-S0151 01 4 INDICATING DEV. LIMIT SWITCH
-S0171 01 5 INDICATING DEV. LIMIT SWITCH
-S2461 24 6 DOOR OPENED LIMIT SW.
-S2462 24 6 DOOR OPENED LIMIT SW.
-S3861 38 6 WELDING DETECTION
-S4201 42 0 HIGH TUBE STOP LIMIT SWITCH
-S4221 42 2 PRESENCE OF PIECE LIM. SW.
-S4241 42 4 OPEN CHUCK LIMIT SWITCH
-S4251 42 5 RH POSITION CLAMP BLOCK LIMIT SWITCH
-S4301 43 0 LH POSITION CLAMP BLOCK LIMIT SWITCH
-S4401 44 0 LIMIT SWITCH FOR SAFETY DEVICE ON MANDREL TIE-ROD
-S4421 44 2 ROLLER WORKING POSITION LIMIT SWITCH
-S4441 44 4 ROLLER CONCEALED POSITION LIMIT SWITCH
-S4451 44 5 LOADING POSITION BLANCING DEVICE LIMIT SWITCH
-S4501 45 0 RESTING BLANCING DEVICE LIMIT SWITCH
-SA2431 24 3 CNC POWER SUPPLY SELECTOR SWITCH

03 04 05

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-SA9621 96 2 SELECTOR LOADER ON
-SE2561 25 6 EMERGENCY PUSHBUTTON
-SH2631 37 7 CONNECTED DRIVE POWER PUSHBUTTON LAMPE
-T0121 01 2 VOLTAGE TRANFORMER
-T0371 03 7 AUXILIARIES TRANSFORMER 220 V.
X0231-1 02 3 6 POLES FEMALE CONNECTOR
-X0871 08 7 PROFIBUS CONNECTOR
X2671 101 2 24 POLES FEMALE CONNECTOR
X2671 24 POLES FEMALE CONNECTOR
X3111-N 31 1 3P TERMINAL CNC
X3111-N 101 4 3P TERMINAL CNC
X3141-1 31 4 3P TERMINAL KEYBOARD
X3141-1 101 5 3P TERMINAL KEYBOARD
X3721-1 37 2 5 POLE FEMALE CONNECTOR
X9562- 95 6 CONNECTOR RJ45
XL0-1 04 1 TERMINAL STRIP
XL0-1 103 8 TERMINAL STRIP
XL3111-1 31 1 TERMINAL BOX FITTED ONTO CONSOLE
-XPS2211 22 1 PLUG-IN SOCKE
-Y2711 27 1 PNEUMATIC PRESSURE SOLENOID VALVE.
-Y7301 73 0 CHUCK CLOSING SOLENOID VALVE
-Y7321 73 2 CHUCK OPENING SOLENOID VALVE

04 05 06

0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-Y7341 73 4 TUBE STOP LOWERING SOLENOID VALVE
-Y7351 73 5 SOL. VALVE FOR TUBE STOP LIFTING
-Y7401 74 0 RISING TIE-ROD SUPPORT ELECTRO-VALVE
-Y7421 74 2 LOWER TIE-ROD SUPPORT ELECTRO-VALVE
-Y7501 75 0 RH POSITION CLAMP BLOCK SOLENOID VALVE
-Y7521 75 2 LH POSITION CLAMP BLOCK SOLENOID VALVE
-Y7541 75 4 VEGETAL MANDREL LUBRIFICATION
-Y7561 75 6 MANDREL GREASE LUBE
-Y7641 76 4 ROLLER WORKING POSITION SOLENOID VALVE
-Y7651 76 5 ROLLER CONCEALED POSITION SOLENOID VALVE
-Y7711 77 1 LOADING POSITION BLANCING DEVICE SOLENOID VALVE
-Y7721 77 2 RESTING BLANCING DEVICE SOLENOID VANNE
-Z0411 04 1 DRIVE FILTER INDUCTOR

05 06 07

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
SYMBOL PAGE COL. CODE TYPE SUPPLYING OPTION
-A0431 04 3 B27134 6EP1 437-3BA00 SIEMENS SPA
-A0841 08 4 B25095/F 6AU1435-0AA00-0AA1 SIEMENS
-A0941 09 4 B25095/B 6SL3040-0NA00-0AA0 SIEMENS
-A1041 10 4 B251146/L 6SL3130-6AE21-0AB0 SIEMENS SPA
-A1241 12 4 B251146/C 6SL3120-2TE21-0AA0 SIEMENS SPA
-A3111 31 1 B25095/D 6AV7832-0BA10-1CC0 SIEMENS
-A3141 31 4 B25095/E 6FC5203-0AF22-1AA2 SIEMENS
-A3721 37 2 B27643 MLD510-RT3 LEUZE
-A3721 37 2 B27643/A MLD-XM003 LEUZE
-A3941 39 4 B25090/D 6ES7151-1AA05-0AB0 SIEMENS SPA
-A4001 40 0 B25090/F 6ES7193-4CD30-0AA0 SIEMENS SPA
-A4061 40 6 B25090/C 6ES7138-4CA01-0AA0 SIEMENS SPA
-A4101 41 0 B25090/E 6ES7193-4CA50-0AA0 SIEMENS SPA
-A4161 41 6 B25090/A 6ES7131-4BD01-0AA0 SIEMENS SPA
-A7161 71 6 B25090/B 6ES7132-4BD02-0AA0 SIEMENS SPA

06 07 08
DESCRIZIONE PAGINA: LIST OF COMPONENTS BLM GROUP

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-B4321 43 2 -------
-B4351 43 5 -------
-B4521 45 2 -------
-B4521/2 45 3 -------
-EV2221 22 2 B24886/A SK3153 - 3326100 RITTAL S.P.A.
-EV2221 22 2 B24886/B SK3163 - 3326200 RITTAL S.P.A.
-EV2221 22 2 B24886/C SK3193 RITTAL S.P.A.
-F0371 03 7 B23018 3NW7020 SIEMENS SPA
-F0371 03 7 B23349 LG 13306 6R 10*38 SACCHI GIUSEPPE SPA
-F0372 03 7 B23016 3NW7010(10*38) SIEMENS SPA
-F0372 03 7 B23348 LG13304 (10*38 4A) SACCHI GIUSEPPE SPA
-F0411 04 1 B23014 3NH4-030 SIEMENS SPA
-F0411 04 1 B23014/A 3NX3-105 SIEMENS SPA
-F0411 04 1 B23343 3NA3 814 SIEMENS SPA
-F0411 04 1 B23343 3NA3 814 SIEMENS SPA
-F0411 04 1 B23343 3NA3 814 SIEMENS SPA
-F2301 23 0 B23016 3NW7010(10*38) SIEMENS SPA
-F2311 23 1 B23016 3NW7010(10*38) SIEMENS SPA
-F2311 23 1 B23359 10*38 10A 500V LEGRAND
-F2321 23 2 B23016 3NW7010(10*38) SIEMENS SPA
-F2341 23 4 B23016 3NW7010(10*38) SIEMENS SPA
-F2511 25 1 B24251 8WA1 011 1SF12 SIEMENS SPA
-F2511 25 1 B23351 OMEGA 1 A 5*20 SACCHI GIUSEPPE SPA
-F2711 27 1 B23356 OMEGA 0.3A 5*20 SACCHI GIUSEPPE SPA
-F2791 27 9 B23352 OMEGA 2A 5*20 SACCHI GIUSEPPE SPA
-F3111 31 1 B23016 3NW7010(10*38) SIEMENS SPA
-F3111 31 1 B23347 LEGRAND 133/02(10*38 2A) SACCHI GIUSEPPE SPA
-F9881 98 8 B23016 3NW7010(10*38) SIEMENS SPA
-F9881 98 8 B23347 LEGRAND 133/02(10*38 2A) SACCHI GIUSEPPE SPA
-GR1 13 7 ----------
-GU2 14 7 ----------
-GV1 15 7 ----------
-GW3 13 9 ----------
-GW4 14 9 ----------
-GX1 12 9 ----------

07 08 09

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-GY1 12 8 ----------
-GZ1 15 9 ----------
-H0141 01 4 B22634 380/600V CE 105GP1P500 SACCHI GIUSEPPE SPA
-H0151 01 5 B22634 380/600V CE 105GP1P500 SACCHI GIUSEPPE SPA
-H2411 24 1 B22650 3SB3501 6BA60 WHITE SIEMENS SPA
-H2411 24 1 B22647 SI 3SB3400-1A SIEMENS SPA
-H2411 24 1 B22704 BA9/S13 28 2 I R 7458 SACCHI GIUSEPPE SPA
-H7121 71 2 B22636/A MICROLAMP N 24V T10 RED COMEL SAS
-H7141 71 4 B22636/B MICROLAMP 24V T10 GREEN COMEL SAS DI MOLTENI
-K2431 24 3 B20634 3RH1131-1BB40 SIEMENS SPA
-K2431 24 3 B27059 3RT1916-1DG00 SIEMENS SPA
-K2511 25 1 B20637 3TK2821-1CB30 24V= SIEMENS SPA
-K2741 27 4 B20256 3RT10351BB44 SIEMENS SPA
-K2741 27 4 B27060 3RT1936-1CB00 SIEMENS SPA
-K3611 36 1 B20641 3TK2828-1BB41 SIEMENS SPA
-K3771 37 8 B26134 3RH19111FA31 SIEMENS SPA

08 09 10

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-L0411 04 1 B251146/P 6SL3000-0HE21-0AA0 SIEMENS SPA
-M0211 02 1 ----------
-M0231 02 3 ----------
-M0251 02 5 ----------
-MR1 13 6 ----------
-MU2 14 5 ----------
-MV1 15 6 ----------
-MW3 13 8 ----------
-MW4 14 8 ----------
-MX1 12 8 ----------
-MY1 12 6 ----------
-MZ1 15 8 ----------
-P7621 76 2 B21609 7KT 5500+7KT 9020 SIEMENS SPA
-Q0101 01 0 B210143 3VL2705-1DC33-0AA0 SIEMENS SPA
-Q0101 01 0 B262125/A 3VL9300-8CB30 SIEMENS SPA
-Q0101 01 0 B262125/B 3VL9300-3HF04 SIEMENS SPA
-Q0101 01 0 B262125/C 3VL9300-3AU10 SIEMENS SPA
-Q0101 01 0 B262125/D 3VL9400-1SC00 SIEMENS SPA
-Q0211 02 1 B210111 3RV1011-0JA10(0,7-1A) SIEMENS SPA
-Q0211 02 1 B262101 3RV1901-1E SIEMENS SPA
-Q0231 02 3 B210112 3RV1011-1AA10(1,1-1,6A) SIEMENS SPA
-Q0251 02 5 B210111 3RV1011-0JA10(0,7-1A) SIEMENS SPA
-Q0431 04 3 B210113 3RV1011-1CA10 (1,8-2,5A) SIEMENS SPA
-S0151 01 4 ----------
-S0171 01 5 ----------
-S2461 24 6 ----------
-S2462 24 6 ----------
-S3861 38 6 ----------
-S4201 42 0 ----------
-S4221 42 2 ----------
-S4241 42 4 ----------
-S4251 42 5 ----------
-S4301 43 0 ----------
-S4401 44 0 ----------
-S4421 44 2 ----------
-S4441 44 4 ----------
-S4451 44 5 ----------
-S4501 45 0 ----------
-SA2431 24 3 B22335 3SB3500-4RD51(KEY) SIEMENS SPA
-SA2431 24 3 B22422 NC 600 06A SI 3SB3400-0C SIEMENS SPA
-SA2431 24 3 B22423 NA 600 06A SI 3SB3400-0B SIEMENS SPA
-SA9621 96 2 B22334 3SB3500-4LD11(KEY) SIEMENS SPA

09 10 11

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-SA9621 96 2 B22426 3SB3400-0A (1NA+1NC) SIEMENS SPA
-SA9621 96 2 B22427 SI 3SB3400-0E (NC+NC) SIEMENS
-SE2561 25 6 B22239 SI 3SB3500 1HA20 SIEMENS SPA
-SE2561 25 6 B22422 NC 600 06A SI 3SB3400-0C SIEMENS SPA
-SE2561 25 6 B22421 2NC 600 06A SI3SB1400-0H SIEMENS SPA
-SH2631 37 7 B22237 SI 3SB3501 0AA41 GREEN SIEMENS SPA
-SH2631 37 7 B22423 NA 600 06A SI 3SB3400-0B SIEMENS SPA
-SH2631 37 7 B22647 SI 3SB3400-1A SIEMENS SPA
-SH2631 37 7 B22704 BA9/S13 28 2 I R 7458 SACCHI GIUSEPPE SPA
-T0121 01 2 ----------
-T0371 03 7 B215108 800 AHLR/M MARTIGNONI SRL ELETTR
X0231-1 02 3 B24604/E ILME CHP06LS2 SACCHI GIUSEPPE SPA
X0231-1 02 3 B24604/C ILME CNM 06 SACCHI GIUSEPPE SPA
X0231-1 02 3 B24604/B ILME CHO 06 L13 SACCHI GIUSEPPE SPA
X0231-1 02 3 B24604/F ILME CHI06LS SACCHI GIUSEPPE SPA
X0231-1 02 3 B24604/D ILME CNF 06 SACCHI GIUSEPPE SPA
X0231-1 101 0 B24604/E ILME CHP06LS2 SACCHI GIUSEPPE SPA
X0231-1 101 0 B24604/B ILME CHO 06 L13 SACCHI GIUSEPPE SPA
X0231-1 101 0 B24604/F ILME CHI06LS SACCHI GIUSEPPE SPA
-X0871 08 7 B246191 6ES7972-0BA40-0XA0 SIEMENS SPA
X2671 B246122/A ILME CHI24 SACCHI GIUSEPPE SPA
X2671 B246122/D ILME CNF24 SACCHI GIUSEPPE SPA
X2671 101 2 444
X2671 101 2 B246122/A ILME CHI24 SACCHI GIUSEPPE SPA
X2671 101 2 B246122/D ILME CNF24 SACCHI GIUSEPPE SPA
X3111-N 101 4 B246121 TIPO 8943.LW CYBELEC SA
X3111-N 31 1 B246121 TIPO 8943.LW CYBELEC SA
X3141-1 101 5 ------
X3141-1 31 4 ------
-X3151 31 5 B246191 6ES7972-0BA40-0XA0 SIEMENS SPA
X3721-1 37 2 B246320 CB-12-15000E-5GF LEUZE
-X3961 39 6 B246190 6ES7972-0BB40-0XA0 SIEMENS SPA
X4201-1 102 0 B246228 LUMBERG ASB 4 5/4-12/10M LUMBERG
X4201-1 102 0 B246149/B LUMBERG RSC 4/7 TECNO ELETTRICA LARIA
X4201-2 102 0 B246122/E ILME CHP24.2 SACCHI GIUSEPPE SPA
X4201-2 102 0 B246122/D ILME CNF24 SACCHI GIUSEPPE SPA
X4201-2 102 0 B246122/B ILME CHO24 SACCHI GIUSEPPE SPA
X4201-2 102 0 B246122/C ILME CNM24 SACCHI GIUSEPPE SPA

10 11 12

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
X4401-1 102 7 B246277 3RX8000-0CC32-1AL0 SIEMENS SPA
X4401-1 44 1 B246277 3RX8000-0CC32-1AL0 SIEMENS SPA
X4451-1 103 1 ------
X4451-1 44 5 ------
X4501-1 103 3 ------
X4501-1 45 0 ------
X9562- 95 6 B246197 GEWISS 20271 GEWISS
X9562- 95 6 B246196 RJ45/RJ45 BGS S.R.L.
X9711-1 103 5 B24608/A ILME CHO 32-29 SACCHI GIUSEPPE SPA
X9711-1 103 5 B24608/B ILME CHI 32 SACCHI GIUSEPPE SPA
X9711-1 98 9 B24608/A ILME CHO 32-29 SACCHI GIUSEPPE SPA
X9711-1 98 9 B24608/B ILME CHI 32 SACCHI GIUSEPPE SPA
XL0-1 04 1 B24278/A AK-4 0404017 PHOENIX CONTACT SRL
XL0-1 04 1 B24278/B AK-16 0404033 PHOENIX CONTACT SRL
XL0-1 04 1 B24278/C NLS-CU 3/10 0402174 PHOENIX CONTACT SRL
XL0-1 04 1 B24278/D ABN2/SS 0404460 PHOENIX CONTACT SRL
XL0-1 103 8 B24278/A AK-4 0404017 PHOENIX CONTACT SRL
XL0-1 103 8 B24278/B AK-16 0404033 PHOENIX CONTACT SRL
XL0-1 103 8 B24278/C NLS-CU 3/10 0402174 PHOENIX CONTACT SRL
XL0-1 103 8 B24278/D ABN2/SS 0404460 PHOENIX CONTACT SRL
-XPS2211 22 1 B246136 SAREL 73129 SACCHI GIUSEPPE SPA
-Y2711 27 1 -------
-Y7301 73 0 -------
-Y7321 73 2 -------
-Y7341 73 4 -------
-Y7351 73 5 -------
-Y7401 74 0 -------
-Y7421 74 2 -------
-Y7501 75 0 -------
-Y7521 75 2 -------
-Y7541 75 4 -------
-Y7561 75 6 -------
-Y7641 76 4 -------

11 12 13

0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-Y7651 76 5 -------
-Y7711 77 1 -------
-Y7721 77 2 -------
-Z0411 04 1 B251146/Q 6SL3000-0CE21-0AA0 SIEMENS SPA

12 13 13

0 1 2 3 4 5 6 7 8 9
1800 mm
METTERE PROTEZIONE IN PLEXIGLASS INTERRUTTORE

SOTTO L'INTERRUTTORE MONTATO RIALZATO DALLA PIASTRA
E SUI FUSIBILI
848 mm 900 mm
PIASTRA 1 AUSILIARI -S2461 PIASTRA 2 AZIONAMENTI -S2462
40*80 40*80
-F2301
-F2311
-F2321
-F2341
-F9881
-F2511
-F2711
-F2781
-Q0211-Q0231 -Q0251-Q0431
-Q0101
-A0431
PE
O9611
O0231 O0251
-A0841
-A0941
-A1041
-A1241
-A1341
-A1441
-A1541
40*80 40*80
FILTRO DI RETE
-L0411
-K2741
-K2431 -K2512-K2521 K2731 K3621 K3631 -K7601-K7551
60*80
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
K3611
150 mm
156 mm
40*80
Smart line module

40*80
SIEMENS
40*80
-K7441
60*80
A disposizione
O0231 O0251
25*80
SIMOTION D435
-F0372
-F3111
X1 W 3 W 4 Z1
CX32
-K3731-K3732 -K3771-K4101 -K9741
-XPS2211
-K2511
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
Y1 R 1 U 2 V1
O9611 -F0371
40*80 -F0411
-EV2221
-A4101
-A4201
-A4301
-A7501
-A7601
-A8301
-A8401
-A8501
-A4501
-A5001
-A7301
-A7401
-A7701
-A8601
-A5101
-A7101
-A5201
-A4401
XL1 XL0
-A7001
-A7201
-A4001
-Z0411
BOBINA DI
ET200 S
RETE BARRA PE
6 2
5
6
1
2
5
6
1
2
5
6
1
2
5
6
1
2
5
6
1
2
5
6
1
2
5
6
11
22
5
6
6 2
5
6
1
2
6 2
5
6
11
22
5
6
5
6
1
2
5
6
11
22
5
6
5
6
1
2
5
6
1
2
5
6
11
22
5
6
-T0371 10KW
BARRA PE
7 3 7 3 7 3
-A3941
7 3 7 3 7 3 7 3 7 3 7 3 7 33 7 7 3 7 33 7 7 3 7 33 7 7 3 7 3 7 33 7
8 4 8 4 8 4 8 4 8 4 8 4 8 44 8 8 4 8 44 8 8 4 8 44 8 8 4 8 4 8 44 8
A A A A A A A A A A A A A AA A A A A AA A A A A AA A A A A A A AA A
8 4 8 4 8 4 8 4 8 4 8 4 8 44 8 8 4 8 44 8 8 4 8 44 8 8 4 8 4 8 44 8
A A A A A A A A A A A A A AA A A A A AA A A A A AA A A A A A A AA A
7 3 7 3 7 3 7 3 7 3 7 3 7 33 7 7 3 7 33 7 7 3 7 33 7 7 3 7 3 7 33 7
O3961
O3961
O3961
O3961
O3961
O3961
O3961
O3961
-K3621
-K2731
-K3631
40*80 100*100
-K3611
MONTARE DELLA GOMMA ANCORARE LA SCHERMATURA ALLA

SULLE STAFFE PRESSACAVI LAMIERA DI COLLEGAMENTO SCHERMO
MONTARE RIALZATO DALLA PIASTRA MONTARE DELLA GOMMA

SULLE 5STAFFE PRESSACAVI

MACCHINA: SMART PAGINA P
01 01 02
DESCRIZIONE PAGINA: BLM GROUP

0 1 2 3 4 5 6 7 8 9
700 mm 400 mm 700 mm
-P7621
800 mm
TASCA
PORTADOCUMENTI
1800 mm

01 02 03
DESCRIZIONE PAGINA: BLM GROUP

0 1 2 3 4 5 6 7 8 9
ELECTRIC CABINET CASE LOW VIEW

@ @
1800*900*480
W
CASE FRONT VIEW
@
X3731
RJ45
X9562
X0231
X2671 X2791
O0231
TAPPO
PG16
X9711 PLUG PLUG

@ @
O9611
A B C
J K
CASE LEFT SIDE VIEW

@
CASE RIGHT SIDE VIEW CASE TOP VIEW

@ @
INLET
@
INLET CABLE
@ @
CABLE CONSOLE PHOTOCELL
@ @
LINE INLET
@

02 03 04
DESCRIZIONE PAGINA: INSTALLATION LAYOUT BLM GROUP

0 1 2 3 4 5 6 7 8 9
A3111
SA2431 H2421 H9611 H9621

PLUG PLUG PLUG
KEY WH @ @ @ WH WH
H2411 SH2631 SA9621

WH GN KEY
-O9611
SE2561
A3141

03 04 05
DESCRIZIONE PAGINA: CONSOLE BLM GROUP

0 1 2 3 4 5 6 7 8 9
SIMATIC
-A3111 DIGITA
@
CONTROL PROFINET (LAN) X3
P1 P2 P3
DVI/VGA X70 USB X80 PN/IND ETHERNET (LAN) X1 MPI/DP X2

F1 F3
AC100-240V P1 P2
F2 F4
COM 1
1 0
RS232
9PM
KEYBOARD MOUSE
@
PEN DRIVE *VGP
-A3141
MACH.
@ X20 X60 X61
24VDC PUSHBUTTON STATION
24V
PE
0V
PROFIBUS
X3141
-A0841
SIMOTION D435 ETS200S
X9562
A3941
X120
RJ45
X126
FROM ELECTRICAL
@
PROFIBUS FEMALE
@
CABINET

04 05 06
DESCRIZIONE PAGINA: CONSOLE BLM GROUP

0 1 2 3 4 5 6 7 8 9
CONNECTION DRIVE CLIQ

@
-A0841 -A0941 -A1241 -A1341 -A1441 -A1541

CONTROL
@
CONTROL UNIT MOTOR DRIVE MOTOR DRIVE MOTOR DRIVE MOTOR DRIVE
@ @ @ @ @
UNIT EXTENSION AXES AXES AXES AXES
@ @ @ @
SIMOTION D 435 CX32 X1-Y1 W3-R1 W4-U2 Z1-V1
X100 X101 X102 X103 X100 X101 X200 X201 X200 X201 X200 X201 X200 X201

05 06 07
DESCRIZIONE PAGINA: ETHERNET CONNECTION BLM GROUP

0 1 2 3 4 5 6 7 8 9
RJ45
X9562
FEMALE
@
FIXED
@

06 07 08
DESCRIZIONE PAGINA: BOX RJ11+RJ45 BLM GROUP

0 1 2 3 4 5 6 7 8 9
X2791 (16+2P) FEMALE

@
FIXED
@
1 1(1A) 17(1B)
1 A -O0231 X0231 (6P) FEMALE

@
FIXED
@
-O9611 X9711 (32P) FEMALE
@
FIXED
@
X2671 (24P) FEMALE

@
FIXED
@

07 08 09
DESCRIZIONE PAGINA: SOCKET PLUGS BLM GROUP

0 1 2 3 4 5 6 7 8 9
HEADS CARRIAGE X
@ @
S4421 L=mt..... S4241 L=mt .....
3 4 3 4
S4441 L=mt.....
X4421 X4441 X4241 X....
S4251 L=mt..... S4201 L=mt. ....
1 2 1 2
S4301 L=mt...... S4221 L=mt. ....
X4251 X4301 X4201 X4221
MICRO-SWITCH TYPE
@
(P) PROXIMITY
@
(PP) FLAT PROXIMITY

@
(M) MECHANICAL
@
(CP) SUITABLE FOR PNEUMATIC CYLINDER

@

08 09 11
DESCRIZIONE PAGINA: SOCKET PLUGS BLM GROUP

0 1 2 3 4 5 6 7 8 9
WELDING @
DETECTION
DEVICE
FROM ELECTRICAL
@
S3861 CABINET
(3+T)*1 P.M.
(WELDING
@
DETECTION)
CABLE
@
GAS 1/8 PG13,5
S3861
O3861
OPTION
@

09 11 12
DESCRIZIONE PAGINA: OPTION BLM GROUP

0 1 2 3 4 5 6 7 8 9
PG.. PG../PG.. NOTES

OPTION
REF
L
TYPE
REF TYPE L max (m) L ext (m) L ext1 (m) L (m)
A SOLENOID VALVES
@
Y7301-Y7321 NR.12 (2+T)*1 3,50 2,00 FINESTRA Q.E. 1,50
Y7341-Y7351
Y7401-Y7421
Y7501-Y7521
Y7641-Y7651
Y7711-Y7721
PRESSURE SWITCH
@ Y2711-B4351 NR.2 (2+T)*1 4,10 2,60 Q.E. 1,50
S4251-S4301
BOX 4 HEADS
@ S4421-S4441
CABLE CONNECTED
@ 8,00 6,50 Q.E. 1,50
BOX 4 X AXIS
@
S4201-S4221 CABLE CONNECTED
@
7,50 6,00 Q.E. 1,50
S4241
BLANCING X4451-X4501 S4451-S4501 CABLE CONNECTED 4,50 3,00 Q.E. 1,50

@ @
TIE ROD
@
S4401 CABLE CONNECTED
@
7,50 6,00 gia previsto 0,60mt * prolunga
SUPPORT NO NO
MANDREL LUBRIFICATION MINERAL
@ @
M0211 (3+T)*1,5 4,80 2,80 Q.E. 2,00
B4321 (2+T)*1 4,30 2,80 Q.E. 1,50
X MANDREL LUBRIFICATION VEGETABLE OIL Y7541 (2+T)*1 4,80 3,30 Q.E. 1,50
@ @
X MANDREL LUBRIFICATION OIL TANK LEVEL B4521/2 (2+T)*1 4,80 3,30 (Da verificare le lunghezze al primo montaggio)
Q.E. 1,50
@ @
X LAMP OPTIONAL H.... (2+T)*1 4,80 3,30 Q.E. 1,50
@ @
X MANDREL LUBRIFICATION GREASE

@ @
OPTION
@
1 M0251 (3+T)*1,5 5,30 3,30 Q.E. 2,00
X MANDREL LUBRIFICATION GREASE

@ @
OPTION
@
2 Y7561 (2+T)*1 4,80 3,30 (Da verificare le lunghezze al primo montaggio) Q.E. 1,50
X GREASE LEVEL
@
B4521 (2+T)*1 4,80 3,30 Q.E. 1,50
X WELDING DETECTION OPTION S3861 (3+T)*1 P.M. 7,50 6,00 (Da verificare le lunghezze al primo montaggio) Q.E. 1,50
@

11 12 13
DESCRIZIONE PAGINA: CABLE CUTTING TABLE BLM GROUP

0 1 2 3 4 5 6 7 8 9

OPTION
REF
L
TYPE
B MOTOR MY1 SIEMENS P.M. 8,00 (7,40)6,80 Q.E. mt.0,60

@
MW3 SIEMENS P.M. 8,00 7,40 Q.E. mt.0,60
MW4 SIEMENS P.M. 7,00 (6,40)5,70 Q.E. mt.0,60
MX1 SIEMENS P.M. 6,00 (5,40)4,70 Q.E. mt.0,60
MU2 SIEMENS P.M. 5,00 4,40 NO NO FINESTRA Q.E. mt.0,60
MR1 SIEMENS P.M. 4,00 (3,40)2,10 Q.E. mt.0,60
MV1 SIEMENS P.M. 6,00 (5,40)4,60 Q.E. mt.0,60
MZ1 SIEMENS P.M. 6,00 (5,40)4,80 Q.E. mt.0,60

NOTE:
( prolunga standard, gia' calcolata nelle canaline mobili)
C ENCODER
@
GY1 SIEMENS P.M. 8,00 (6,60)6,30 Q.E. mt.1,40
GW3 SIEMENS P.M. 9,00 (7,60)7,10 Q.E. mt.1,40
GW4 SIEMENS P.M. 7,00 (5,70)5,50 Q.E. mt.1,30
GX1 SIEMENS P.M. 6,00 (4,60)4,20 Q.E. mt.1,40
GU2 SIEMENS P.M. 6,00 (4,70)4,10 NO NO FINESTRA Q.E. mt.1,30
GR1 SIEMENS P.M. 5,00 (3,60)2,60 Q.E. mt.1,40
GV1 SIEMENS P.M. 6,00 (4,70)4,40 Q.E. mt.1,30
GZ1 SIEMENS P.M. 6,00 (4,70)4,40 Q.E. mt.1,30
NOTE:
(prolunga standard, gia' calcolata nelle canaline mobili)
W CABLEHOLDER FOR POWER SUPPLY

@
PG29

12 13 14

0 1 2 3 4 5 6 7 8 9

OPTION
REF
L
CABLE CONSOLE TYPE
@
POWER SUPPLY
@
230VAC X3111 (3+T)*1,5 11,90 9,90 1,90
POWER SUPPLY
@
24VDC X3141 (3+T)*1,5 11,90 9,90 1,90
PUSH BUTTON PANEL

@
(17+T)*1 11,90 9,90 1,90
8,00 GE TR 47 PG36
AVAILABLE
@
(6+T)*1 11,90 9,90 1,90
PE PE (1*6)YE-GN 11,90 9,90 1,90
Ethernet Ethernet RJ45 10,90 9,90 1,90 Ethernet PCU ------> X9562
CNC <-----> SIMOTION Ethernet RJ45 15,00 9,90 1,90 Ethernet ------> X120 SIMOT.
CONSOLE
@
SIEMENS
PROFIBUS X3151 PROFIBUS 12,50 9,90 1,90 X3151-----> X0871
J PHOTOCELL X3721 CABLE CONNECTED 13,50 10,50 0,50 10,00 GE TR 12 RACC. 1/2"
@ @
BARRIER
(5*0,5)*SCH.

13 14 14

AS BUILT:
NOTE: To fill in only for Customised orders
CUSTOMER: DATE: 06-04-2011
ORDER: SIGNATURE:
RECALLED DIAGRAMS: SP00100 STANDARD PUSH-BUTTON PANEL

@ @
1 06/04/2011 Emissione disegno MANZONI BROGGI BROGGI
2 11/06/2012 Agg. gel-a elim. rj11 MANZONI BROGGI BROGGI
3 09/09/2014 Sostituzione micro su slitta MANZONI BROGGI BROGGI
OPTION
@
SP00100C SPECIAL PUSH-BUTTON PANEL
@
-O9611
INDICE DATA MODIFICA REDATTO VERIFICATO APPROVATO
MACCHINA: SMART PAGINA Z
DIS. N° :
BLM GROUP
BLM RIPRODUZIONE E LA CESSIONE A TERZI
DISEGNATORE: M.M.
SP9502.3
DATA PROG. : 06-04-2011
01 01 01
DESCRIZIONE PAGINA: SUMMARIZING PAGE SOSTITUISCE IL : DATA PAGINA : 09/09/2014 83

0 1 2 3 4 5 6 7 8 9
(+24VDC)
X...-13
X...-15
X...-11
X...-5
X...-9
X...-3
X...-A
X...-8
13
15
11
21
9
8
XL
1
-V0171
-SC101. -SC101
OPERATION
XL
@
8X -F0181
2
SWITCH
20 22
1X
21
22
X1 X3
A1 13 23 33
-SE101 -SC103
S13 S23 S34 41
EMERGENCY CYCLE STOP
@ @ Feed-
pilz PNOZ s6.1

PUSHBUTTON BUTTON back
(Reset)
K1
3X
14
16
10
12
20
22
22
L+
INPUT
INPUT
-K0171
L-
K2
-SC102. -SC102
X4 X2
OPERATION S24 S14 Y32 42
@
SWITCH
A2 14 24 34
22
19
2
7
X...-PE
X...-14
X...-16
X...-10
X...-12
X...-6
X...-4
X...-B
X...-7
19
(0VDC)
CONNECTOR 16+2P
@
TAKE NAME
X... @
OF SOCKET 19
MALE ASSEMBLED ON MACHINE
@
REMOVABLE
@
PUSH BUTTON PANEL FOR BIMANUAL CONTROL
@
1 08-02-2002 Emissione disegno QUESTO DISEGNO E' DI ESCLUSIVA

MACCHINA: PULSANTIERA PAGINA E
2 18-10-2005 SOST.PULSANTI START BLM GROUP PROPRIETA' DELLA DITTA BLM S.p.A.
DIS. N° : SP00100.3
BLM 01
3 23-07-2007 Sost.Rele' di Sicurezza RIPRODUZIONE E LA CESSIONE A TERZI
02
INDICE DATA MODIFICA DISEGNATORE: MARZORATI DATA PROG. : 08-02-2002
DESCRIZIONE PAGINA: SOSTITUISCE IL : DATA PAGINA : 23-07-2007 2
0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-F0181 01 8 B23353 OMEGA 4A 5*20 SACCHI GIUSEPPE SPA
-K0171 01 7 B20640 PNOZ S6.1 PILZ ITALIA SRL
-SC101 01 7 B22247 030RFFPNFAFC NEW ELFIN
-SC102 01 6 B22247 030RFFPNFAFC NEW ELFIN
-SC103 01 3 B22244 3SB35000BA21 (RED) SIEMENS SPA
-SC103 01 3 B22422 NC 600 06A SI 3SB3400-0C SIEMENS SPA
-SC103 01 3 B22423 NA 600 06A SI 3SB3400-0B SIEMENS SPA
-SE101 01 2 B22239 SI 3SB3500 1HA20 SIEMENS SPA
-V0171 01 7 B27108 IN 4004 CANTU' ELETTRONICA SNC
X...-A 01 7 B246114/B ILME CMO 16L SACCHI GIUSEPPE SPA
X...-A 01 7 B246114/C ILME CMM16 SACCHI GIUSEPPE SPA
XL-1 01 7 B24244 8WA1 011 - 2DG11 SIEMENS SPA

MACCHINA: PULSANTIERA PAGINA E
BLM GROUP PROPRIETA' DELLA DITTA BLM S.p.A.
DIS. N° : SP00100.3
BLM 02
RIPRODUZIONE E LA CESSIONE A TERZI
01
INDICE DATA MODIFICA DISEGNATORE: MARZORATI DATA PROG. : 08-02-2002
DESCRIZIONE PAGINA: LIST OF COMPONENTS SOSTITUISCE IL : DATA PAGINA : 2
0 1 2 3 4 5 6 7 8 9
LIST OF PAGES
C 00.1 SUMMARIZING PAGE
C 01 POWER INLET
C 02 PNEUMATIC SOLENOID VALVES
C 03 PNEUMATIC SOLENOID VALVES
Z 01 PNEUMATIC PLAN

MACCHINA: SMART PAGINA C
RIPRODUZIONE E LA CESSIONE A TERZI DIS. N° : SA9506_1
0 .1 01
BLM
0.1
INDICE DATA MODIFICA DISEGNATORE: F.O. DATA PROG. : 16/05/2013
DESCRIZIONE PAGINA: SUMMARIZING PAGE SOSTITUISCE IL : DATA PAGINA : 9
0 1 2 3 4 5 6 7 8 9
B19967
RILSAN TBT. D.8*1
-0151 L=2 mt.
-Y2711 -B4351
-0171
-0142 1/4"
R P
P
A
02.0
-0161
-0141
2
B19977 B24526
3 1
RILSAN TBT. D.6*1 PIST-10B
L=7 mt. L= 6 mt.
1/4"
-0172
-P0121 PRESSURE
@
5 Bar
LOADER SUPPLY
@
AIR FILTER REDUCER UNIT

@
ON MACHINE
@
01 02
BLM
0.1
DESCRIZIONE PAGINA: POWER INLET SOSTITUISCE IL : DATA PAGINA : 9
0 1 2 3 4 5 6 7 8 9
BORE
@
L=50mm BORE
@
L=25mm BORE
@
L=25mm
B19967 B19967 B19977 B19977 B19977 B19967
RILSAN TBT. D.8*1 ROD
@
L=20mm RILSAN TBT. D.8*1 RILSAN TBT. D.6*1
ROD
@
L=10mm RILSAN TBT. D.6*1 RILSAN TBT. D.6*1 ROD
@
L=10mm RILSAN TBT. D.6*1
L=5,4mt. STROKE L=40mm L=5,4mt. L=4,1mt. STROKE L=20mm L=4,1mt. L=5,4mt. STROKE L=10mm L=5,4mt.
@ @ @
HIGH
OPEN HIGH
-0271 @
@ -S4241 @
M5
-0221 -0251 -S4201
1/4" 1/4" 1/8" M5

1/8"
1 -0252
1 -0222
-S4221
12
12 2
2
TUBE
@
-0253 -0254 PRESENCE
A B C D E F
-0223 2 4 -0255 2 4 -0272 2 4
A B A B A B
-Y7321 R P S -Y7301 -Y7401 R P S -Y7421 -Y7351 R P S -Y7341

3 1 5 3 1 5 3 1 5
-0211 T
1/4" 03.1
P P
01.9 03.1
-0212 T
-0201 03.1
-P0211
CHUCK TIE ROD TUBE STOP

@ @ @
SUPPORT

02 03
BLM
01
DESCRIZIONE PAGINA: PNEUMATIC SOLENOID VALVES SOSTITUISCE IL : DATA PAGINA : 9
0 1 2 3 4 5 6 7 8 9
BORE
@
L= 40 mm BORE
@
L= 32 mm BORE
@
L=80mm
B19977 B19977 B19977 B19977 B19967 B19967
RILSAN TBT. D.6*1 ROD
@
L= 12 mm RILSAN TBT. D.6*1 RILSAN TBT. D.6*1 ROD
@
L= 12 mm RILSAN TBT. D.6*1 RILSAN TBT. D.8*1 ROD
@
L=25mm RILSAN TBT. D.8*1
L= 6,7mt. STROKE L= 75 mm L= 6,7mt. L= 5,6mt. STROKE L= 100 mm L=5,6mt. L=3,2mt. STROKE L=85mm L=3,2mt.
@ @ @
RIGHT RESTING
@ RETRACTABLE @
BALANCING DEVICE LOADING
-S4301 -S4251 -S4421 @ @
-S4441 -S4501 -S4451 POSITION
BLANCING DEVICE
-0321 -0341 -0371

1/8" 3/8"
1/8" 1/8" 1/8" 3/8"
B19966 RILSAN TBT. D.4*1 L=1,6mt.

B19966 RILSAN TBT. D.4*1 L=1,6mt.
1 1
-0372 -0374
TBT POL. D 6*1 L=1,5mt.
TBT POL. D 6*1 L=1,5mt.

12 12
2 2
-0373 -0375
RIGHT
@
-0351
-0322 -0323
G H I L M N
-0324 2 4
-0342 2 4 -0376 2 4
A B A B A B
-Y7501 R P S -Y7521 -Y7651 R P S -Y7641 -Y7711 R P S -Y7721

3 1 5 3 1 5 3 1 5
02.8 -0381
02.8 -0382
02.8 -0383
-P0211.1
CLAMP CARRIAGE PRESSURE DIE SLIDE BEAM ROCKER

@ @ @

03 03
BLM
02
DESCRIZIONE PAGINA: PNEUMATIC SOLENOID VALVES SOSTITUISCE IL : DATA PAGINA : 9
AS BUILT:
NOTE: To fill in only for Customised orders
CUSTOMER: DATE: 16/05/2013
ORDER: SIGNATURE:
1 16/05/2013 Emissione disegno - SMART con ELR22 da V. 06 ORSENIGO BRAMATI BRAMATI

INDICE DATA MODIFICA REDATTO VERIFICATO APPROVATO
MACCHINA: SMART PAGINA Z
01
BLM
01 01
DISEGNATORE: F.O. DATA PROG. : 16/05/2013
DESCRIZIONE PAGINA: PNEUMATIC PLAN SOSTITUISCE IL : DATA PAGINA : 16/05/2013 9
0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-0141 01 4 AIR CUT-OFF VALVE
-0142 01 4 FILTER + PRESSURE REDUCER
-0151 01 5 MANOMETER
-0161 01 6 SOLENOID VALVE 24V DC
-0171 01 7 90 JOINT
-0172 01 7 FITTING
-0201 02 0 90 JOINT
-0211 02 1 PLUG
-0212 02 1 PLUG
-0221 02 2 COLLET CYLINDER
-0222 02 2 CHECK VALVE
-0251 02 5 TUBE SUPPORT CYLINDER
-0253 02 5 ONE-WAY FLOW REGULATOR
-0271 02 8 TUBE STOP CYLINDER
-0321 03 2 CLAMP CARRIAGE SHIFT CYLINDER
-0322 03 2 REDUCTION
-0323 03 2 REDUCTION
-0341 03 4 RETRACTABLE PRESSURE DIE SLIDE CYLINDER
-0351 03 5 UNION (KIT)
-0371 03 7 BEAM ROCKING MOVEMENT CYLINDER
-0381 03 8 SILENCER
-0382 03 8 PLUG
-0383 03 8 SILENCER
-B4351 01 6 AIR LINE PRESSURE SWITCH
-P0121 01 2 AIR FILTER REDUCER UNIT
-P0211 02 1 PNEUMATIC DISTRIBUTOR
-P0211.1 03 1 PNEUMATIC DISTRIBUTOR
-Y2711 01 6 PNEUMATIC PRESSURISATION SOLENOID VALVE
-Y7301 02 2 CHUCK CLOSING SOLENOID VALVE
-Y7321 02 1 CHUCK OPENING SOLENOID VALVE
-Y7341 02 8 TUBE STOP LOWERING SOLENOID VALVE
-Y7351 02 6 SOL. VALVE FOR TUBE STOP LIFTING
-Y7401 02 4 RISING TIE-ROD SUPPORT ELECTRO-VALVE
-Y7421 02 5 LOWER TIE-ROD SUPPORT ELECTRO-VALVE
-Y7501 03 1 RH POSITION CLAMP BLOCK SOLENOID VALVE
-Y7521 03 2 LH POSITION CLAMP BLOCK SOLENOID VALVE

1 2
BLM
1
DESCRIZIONE PAGINA: LIST OF FUNCTIONS SOSTITUISCE IL : DATA PAGINA : 9
0 1 2 3 4 5 6 7 8 9
LIST OF FUNCTIONS
-Y7641 03 5 ROLLER WORKING POSITION SOLENOID VALVE
-Y7651 03 4 ROLLER CONCEALED POSITION SOLENOID VALVE
-Y7711 03 6 LOADING POSITION BLANCING DEVICE SOLENOID VALVE
-Y7721 03 7 RESTING BLANCING DEVICE SOLENOID VANNE

2 3
BLM
1
DESCRIZIONE PAGINA: LIST OF FUNCTIONS SOSTITUISCE IL : DATA PAGINA : 9
0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-0141 01 4 -------
-0142 01 4 -------
-0151 01 5 -------
-0161 01 6 ----------
-0171 01 7 B357146
-0172 01 7 -------
-0201 02 0 B357146
-0211 02 1 ----------
-0212 02 1 ----------
-0221 02 2 B344168
-0222 02 2 -------
-0223 02 2 ----------
-0251 02 5 B344170
-0252 02 5 -------
-0253 02 5 -------
-0254 02 5 -------
-0255 02 5 ----------
-0271 02 8 B344169
-0272 02 7 ----------
-0321 03 2 B344172
-0322 03 2 B357250
-0323 03 2 B357250
-0324 03 2 ----------
-0341 03 4 B344195
-0342 03 4 ----------
-0351 03 5 B35837
-0371 03 7 B344171
-0372 03 7 -------
-0373 03 7 -------
-0374 03 8 -------
-0375 03 8 -------
-0376 03 7 ----------
-0381 03 8 ----------
-0382 03 8 ----------
-0383 03 8 ----------
-B4351 01 6 ----------
-P0121 01 2 B343145
-P0211 02 1 B31736
-P0211.1 03 1 B31736
-Y2711 01 6 ----------
-Y7301 02 2 ----------
-Y7321 02 1 ----------
-Y7341 02 8 ----------
-Y7351 02 6 ----------
-Y7401 02 4 ----------
-Y7421 02 5 ----------
-Y7501 03 1 ----------
-Y7521 03 2 ----------

3 4
BLM
2
0 1 2 3 4 5 6 7 8 9
LIST OF COMPONENTS
-Y7641 03 5 ----------
-Y7651 03 4 ----------
-Y7711 03 6 ----------
-Y7721 03 7 ----------

4 4
BLM
3
CHAPTER 7
ANNEXES
• Layout
• Spare parts drawing
 The drawings of the spare parts are available in the pdf version only
and not on the paper version of the manual.
SMART-ELR22 7-1
ANNEXES
7-2 SMART-ELR22
1 2 3 4 5 6 7 8 9 10 11 12
H H
2040
1197 @1215
1640
G G
50
7984
F 800 2432 503 2295 1307,5 F
1611
ALLACCIAMENTO
PNEUMATICO
ALLACCIAMENTO
311
ELETTRICO
1042
E E
1147
1125
1125
9°
11 25
6°
240
00
R7
3598
3810
D D
965
REGOLARE ALTEZZA LAMIERE

DA ARMADIO ELETTRICO
S = 2517,5
39° 1275
1200
C C
3070
854
1200
1195
30
7337,5
B B
Descr.Materiale : Cod. Materiale : Rugosita' [um] :
2
Dimensioni [mm] : P.Grezzo [daN] : P.Finito [daN] :
Res. [daN/mm ] :
Trattam. Termico : Cod.T.Termico :
Prof. [mm] : Dur. [HRC] : Fin.Sup. : Tra.Sup. :
CLASSE DI TOLLERANZA PER LE QUOTE SENZA INDICAZIONE ESPLICITA: UNI ISO 2768-fH
1 02/03/2010 CASTELLI EMISSIONE

Indice Data Redatto Descrizione modifica
A Ciclo lavorazione ricavabile da Foglio Scala Descrizione Data Validità A
1 1 1:25 LAYOUT SMART DX DA V.01 + CARM7
BLM GROUP Questo disegno e' di esclusiva Disegno Numero Indice
proprieta' della ditta BLM S.p.A. la
BLM quale a norma di legge ne vieta la

riproduzione e la cessione a terzi LY95022 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
F F
13
9
11
6
1
E E
5
14 8 10 3 7
2
D 15 D
4
12
C C
B B
Articolo Foglio Descrizione Data Validità

A A
1 2 GRUPPO PINZA DIN25

riproduzione e la cessione a terzi A20252 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
15 B520212 1
14 B44152 1
13 B441103 3
12 B43136 1
11 B42908 4
10 B40178 1
9 B40134 4
8 B40107 3
B B
7 6310194 3
6 34201032 1
5 34201021 1
4 34011804 1
3 2390504 1
2 2020053 1
1 0320212 3
Pos. Codice Produttore Codice Articolo Produttore Q.tà
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
13
9
11
6
1
E E
5
14 8 10 3 7
2
D 15 D
4
12
C C
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
15 B520212 1
14 B44152 1
13 B441103 3
12 B43136 1
11 B42908 4
10 B40178 1
9 B40134 4
8 B40107 3
B B
7 6310194 3
6 34201032 1
5 34201021 1
4 34011804 1
3 2390504 1
2 2020053 1
1 0320212 3
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
13
9
11
6
1
E E
5
14 8 10 3 7
2
D 15 D
4
12
C C
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
15 B520212 1
14 B44152 1
13 B441103 3
12 B43136 1
11 B42908 4
10 B40178 1
9 B40134 4
8 B40107 3
B B
7 6310194 3
6 34201032 1
5 34201021 1
4 34011804 1
3 2390504 1
2 2020053 1
1 0320212 3
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 12 6 F
B 12
9
11
1
9
E E
DETTAGLIO A 11
DETTAGLIO B
1
7
13
5
18
D 14 D
16
7
13
16
16
9
9 14
11
A 11
C C
1
7
13
17
14
B B
2 10 4
15 11
3
8

A A
1 2 "X" AXIS AND MANDREL GUIDE GROUP
10
11 BLM GROUP Questo disegno e' di esclusiva Disegno Numero Indice
8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
18 V10015822 1
17 V10015732 1
C C
16 V10010782 2
15 B54575 4
14 B441131 6
13 B42915 16
12 B42914 82
11 B42908 32
10 B42505 22
9 B40134 10
8 B40131 22
B B
7 B40121 16
6 B40109 82
5 8152290 1
4 3889042 1
3 14105923 1
2 11103494 4
1 02101554 3
A A
2 2 "X" AXIS AND MANDREL GUIDE GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 12 6 F
B 12
9
11
1
9
E E
DETTAGLIO A 11
DETTAGLIO B
1
7
13
5
18
D 14 D
16
7
13
16
16
9
9 14
11
A 11
C C
1
7
13
17
14
B B
2 10 4
15 11
3
8

A A
1 2 MONTAGGIO LONGHERONE E GUIDE
10
8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
18 V10015822 1
17 V10015732 1
C C
16 V10010782 2
15 B54575 4
14 B441131 6
13 B42915 16
12 B42914 82
11 B42908 32
10 B42505 22
9 B40134 10
8 B40131 22
B B
7 B40121 16
6 B40109 82
5 8152290 1
4 3889042 1
3 14105923 1
2 11103494 4
1 02101554 3
A A
2 2 MONTAGGIO LONGHERONE E GUIDE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 12 6 F
B 12
9
11
1
9
E E
DETTAGLIO A 11
DETTAGLIO B
1
7
13
5
18
D 14 D
16
7
13
16
16
9
9 14
11
A 11
C C
1
7
13
17
14
B B
2 10 4
15 11
3
8

A A
1 2 ГРУППА НАПРАВЛЯЮЩ ОСИ "X" И ОПРАВКИ
10
8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
18 V10015822 1
17 V10015732 1
C C
16 V10010782 2
15 B54575 4
14 B441131 6
13 B42915 16
12 B42914 82
11 B42908 32
10 B42505 22
9 B40134 10
8 B40131 22
B B
7 B40121 16
6 B40109 82
5 8152290 1
4 3889042 1
3 14105923 1
2 11103494 4
1 02101554 3
A A
2 2 ГРУППА НАПРАВЛЯЮЩ ОСИ "X" И ОПРАВКИ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3
5
F F
4
1
E 6 E
D D
C C
B B

A A
1 2 КАРЕТКА ОСИ "X"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
6 A232171 1
5 A232170 1
4 A22892 1
3 A218252 1
2 A20978 1
1 A20252 1
A A
2 2 КАРЕТКА ОСИ "X"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3
5
F F
4
1
E 6 E
D D
C C
B B

A A
1 2 "X" AXIS CARRIAGE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
6 A232171 1
5 A232170 1
4 A22892 1
3 A218252 1
2 A20978 1
1 A20252 1
A A
2 2 "X" AXIS CARRIAGE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3
5
F F
4
1
E 6 E
D D
C C
B B

A A
1 2 CARRELLO ASSE X

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
6 A232171 1
5 A232170 1
4 A22892 1
3 A218252 1
2 A20978 1
1 A20252 1
A A
2 2 CARRELLO ASSE X

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F 5 A F
1
8 2
7 8
4
7
8
6
E 4 2 E
8
DETTAGLIO A
7 B DETTAGLIO B
3
D D
8
7
DETTAGLIO C 10
4
C
8
C 6 C
9
4
7 8 3
B B
11

A A
1 2 "X" AXIS SMART GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
11 V10016752 1
10 V10016742 1
9 P204147 1
8 B42914 28
B B
7 B42503 20
6 B42003 8
5 B40605 4
4 B40406 8
3 B40116 8
2 B40113 8
1 77034162 1
A A
2 2 "X" AXIS SMART GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F 5 A F
1
8 2
7 8
4
7
8
6
E 4 2 E
8
DETTAGLIO A
7 B DETTAGLIO B
3
D D
8
7
DETTAGLIO C 10
4
C
8
C 6 C
9
4
7 8 3
B B
11

A A
1 2 LONGHERONE PER SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
11 V10016752 1
10 V10016742 1
9 P204147 1
8 B42914 28
B B
7 B42503 20
6 B42003 8
5 B40605 4
4 B40406 8
3 B40116 8
2 B40113 8
1 77034162 1
A A
2 2 LONGHERONE PER SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F 5 A F
1
8 2
7 8
4
7
8
6
E 4 2 E
8
DETTAGLIO A
7 B DETTAGLIO B
3
D D
8
7
DETTAGLIO C 10
4
C
8
C 6 C
9
4
7 8 3
B B
11

A A
1 2 ГРУППА ОСИ "X" SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
11 V10016752 1
10 V10016742 1
9 P204147 1
8 B42914 28
B B
7 B42503 20
6 B42003 8
5 B40605 4
4 B40406 8
3 B40116 8
2 B40113 8
1 77034162 1
A A
2 2 ГРУППА ОСИ "X" SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
9
10

A A
1 3 TELAIO SMART
11 7 3 proprieta' della ditta BLM S.p.A. la

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D 4 D
C C
B B

A A
2 3 TELAIO SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
11 B54561 4
10 B545117 6
9 B42940 6
8 B42509 6
B B
7 B42507 4
6 B42014 6
5 B42012 6
4 B40407 2
3 B40203 4
2 B248239 1
1 0789111 1
A A
3 3 TELAIO SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
16
F F
6 9 25
16
12
21 24
20
E E
5 18 16
19
22 9
20
D D
14
23
21
17
7
C C
20
3
8
16
2
20
15
B 10 B
15 1
20
11

A A
1 2 SCATOLA ROTAZIONE PINZA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 V10016103 1
24 B545214 1
23 B501272 1
22 B50115 1
21 B43407 4
20 B43406 29
19 B43107 1
18 B43013 1
17 B42923 3
C C
16 B42914 26
15 B42908 16
14 B42226 1
13 B40605 6
12 B40147 8
11 B40140 4
10 B40132 4
9 B401107 4
8 B40109 16
B B
7 B40101 3
6 77005343 1
5 58511151 1
4 581010341 1
3 3403242 1
2 29101003 1
1 1950671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
16
F F
6 9 25
16
12
21 24
20
E E
5 18 16
19
22 9
20
D D
14
23
21
17
7
C C
20
3
8
16
2
20
15
B 10 B
15 1
20
11

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 V10016103 1
24 B545214 1
23 B501272 1
22 B50115 1
21 B43407 4
20 B43406 29
19 B43107 1
18 B43013 1
17 B42923 3
C C
16 B42914 26
15 B42908 16
14 B42226 1
13 B40605 6
12 B40147 8
11 B40140 4
10 B40132 4
9 B401107 4
8 B40109 16
B B
7 B40101 3
6 77005343 1
5 58511151 1
4 581010341 1
3 3403242 1
2 29101003 1
1 1950671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
16
F F
6 9 25
16
12
21 24
20
E E
5 18 16
19
22 9
20
D D
14
23
21
17
7
C C
20
3
8
16
2
20
15
B 10 B
15 1
20
11

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 V10016103 1
24 B545214 1
23 B501272 1
22 B50115 1
21 B43407 4
20 B43406 29
19 B43107 1
18 B43013 1
17 B42923 3
C C
16 B42914 26
15 B42908 16
14 B42226 1
13 B40605 6
12 B40147 8
11 B40140 4
10 B40132 4
9 B401107 4
8 B40109 16
B B
7 B40101 3
6 77005343 1
5 58511151 1
4 581010341 1
3 3403242 1
2 29101003 1
1 1950671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B 6 B
2 7
9
DETTAGLIO A
A A
1 3 IMPIANTO PNEUMATICO SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D 7 D
C C
B B
4
3
1
B
DETTAGLIO B
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
9 V1008274 1
8 V10013523 1
B B
7 B42923 6
6 B401164 2
5 B40102 4
4 B357158 1
3 B357155 4
2 B357146 1
1 B357133 8
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
14 15
17
2
14
E 10 E
7
12
11 12
9 10
8
3 16
13
6 16
D 4 D
13
1
5
C C
4 13
8
B B

A A
1 2 COMANDO CHIUSURA PINZA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
17 V10016662 1
C C
16 B50933 2
15 B507136 1
14 B507112 2
13 B42915 6
12 B42909 2
11 B42908 2
10 B42506 2
9 B42505 2
8 B40167 4
B B
7 B40134 2
6 B40120 2
5 8901334 1
4 79204973 2
3 581010033 1
2 4010852 1
1 14011284 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
14 15
17
2
14
E 10 E
7
12
11 12
9 10
8
3 16
13
6 16
D 4 D
13
1
5
C C
4 13
8
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
17 V10016662 1
C C
16 B50933 2
15 B507136 1
14 B507112 2
13 B42915 6
12 B42909 2
11 B42908 2
10 B42506 2
9 B42505 2
8 B40167 4
B B
7 B40134 2
6 B40120 2
5 8901334 1
4 79204973 2
3 581010033 1
2 4010852 1
1 14011284 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
14 15
17
2
14
E 10 E
7
12
11 12
9 10
8
3 16
13
6 16
D 4 D
13
1
5
C C
4 13
8
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
17 V10016662 1
C C
16 B50933 2
15 B507136 1
14 B507112 2
13 B42915 6
12 B42909 2
11 B42908 2
10 B42506 2
9 B42505 2
8 B40167 4
B B
7 B40134 2
6 B40120 2
5 8901334 1
4 79204973 2
3 581010033 1
2 4010852 1
1 14011284 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
25 8 20 10
F F
10
20
4
25
E E
25
4
20
13 10
24
22
D 13 D
17
3
18
1 12
9
C 16 C
11
21
6
21 5
19
11
14
B B
7
6
21 26
11
23
15

A A
1 2 GRUPPO PALETTA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016673 1
D D
25 B54582 6
24 B520164 1
23 B42933 1
22 B42923 1
21 B42915 8
20 B42914 6
19 B42505 1
18 B42503 1
17 B42003 1
C C
16 B41974 1
15 B41712 1
14 B41708 1
13 B40426 9
12 B40178 1
11 B40167 8
10 B401107 6
9 B21150 1
8 79103183 1
B B
7 79103113 1
6 79103103 2
5 4601044 1
4 3968063 2
3 1451394 1
2 0350082 1
1 0210613B 1
A A
2 2 GRUPPO PALETTA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
25 8 20 10
F F
10
20
4
25
E E
25
4
20
13 10
24
22
D 13 D
17
3
18
1 12
9
C 16 C
11
21
6
21 5
19
11
14
B B
7
6
21 26
11
23
15

A A
1 2 СТОПОР ТРУБЫ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016673 1
D D
25 B54582 6
24 B520164 1
23 B42933 1
22 B42923 1
21 B42915 8
20 B42914 6
19 B42505 1
18 B42503 1
17 B42003 1
C C
16 B41974 1
15 B41712 1
14 B41708 1
13 B40426 9
12 B40178 1
11 B40167 8
10 B401107 6
9 B21150 1
8 79103183 1
B B
7 79103113 1
6 79103103 2
5 4601044 1
4 3968063 2
3 1451394 1
2 0350082 1
1 0210613B 1
A A
2 2 СТОПОР ТРУБЫ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
25 8 20 10
F F
10
20
4
25
E E
25
4
20
13 10
24
22
D 13 D
17
3
18
1 12
9
C 16 C
11
21
6
21 5
19
11
14
B B
7
6
21 26
11
23
15

A A
1 2 TUBE STOPPER

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016673 1
D D
25 B54582 6
24 B520164 1
23 B42933 1
22 B42923 1
21 B42915 8
20 B42914 6
19 B42505 1
18 B42503 1
17 B42003 1
C C
16 B41974 1
15 B41712 1
14 B41708 1
13 B40426 9
12 B40178 1
11 B40167 8
10 B401107 6
9 B21150 1
8 79103183 1
B B
7 79103113 1
6 79103103 2
5 4601044 1
4 3968063 2
3 1451394 1
2 0350082 1
1 0210613B 1
A A
2 2 TUBE STOPPER

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
15
12 5
9
D D
10
2 13
6
11
17 8
14
C 18 C
3
1
19
4
14
7
1
B B
16

A A
1 2 GRUPPO COMANDO ASSE "Z"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
19 B516249 1
18 B514109 1
17 B45343 1
C C
16 B45326 1
15 B42925 4
14 B42915 8
13 B42914 3
12 B42908 4
11 B42503 3
10 B40605 3
9 B40134 4
8 B40119 4
B B
7 B40118 4
6 B201228 1
5 8901334 1
4 81106122 1
3 77034633 1
2 18902234 1
1 18902224 1
A A
2 2 GRUPPO COMANDO ASSE "Z"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
15
12 5
9
D D
10
2 13
6
11
17 8
14
C 18 C
3
1
19
4
14
7
1
B B
16

A A
1 2 ГРУППА УПРАВЛЕНИЯ ОСИ "Z"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
19 B516249 1
18 B514109 1
17 B45343 1
C C
16 B45326 1
15 B42925 4
14 B42915 8
13 B42914 3
12 B42908 4
11 B42503 3
10 B40605 3
9 B40134 4
8 B40119 4
B B
7 B40118 4
6 B201228 1
5 8901334 1
4 81106122 1
3 77034633 1
2 18902234 1
1 18902224 1
A A
2 2 ГРУППА УПРАВЛЕНИЯ ОСИ "Z"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
15
12 5
9
D D
10
2 13
6
11
17 8
14
C 18 C
3
1
19
4
14
7
1
B B
16

A A
1 2 "Z" AXIS COMMAND GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
19 B516249 1
18 B514109 1
17 B45343 1
C C
16 B45326 1
15 B42925 4
14 B42915 8
13 B42914 3
12 B42908 4
11 B42503 3
10 B40605 3
9 B40134 4
8 B40119 4
B B
7 B40118 4
6 B201228 1
5 8901334 1
4 81106122 1
3 77034633 1
2 18902234 1
1 18902224 1
A A
2 2 "Z" AXIS COMMAND GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 14 F
E 3 E
13
5
16
D 17 D
2
12
9
7 17 B501300 1
C C
16 B43018 1
11 15 B42925 4
14 B42915 4
15 13 B42914 2
12 B42910 1
11 B42908 8
10 B42005 1
1
9 B40204 1
8 B40135 5
B B
11 7 B40134 4
6 B40119 4
5 B401107 2
8
4 B201228 1
3 58036733 1
2 49202992 1
10 1 39108272 1
A A
8 1 1 "X" AXIS COMMAND GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 14 F
E 3 E
13
5
16
D 17 D
2
12
9
7 17 B501300 1
C C
16 B43018 1
11 15 B42925 4
14 B42915 4
15 13 B42914 2
12 B42910 1
11 B42908 8
10 B42005 1
1
9 B40204 1
8 B40135 5
B B
11 7 B40134 4
6 B40119 4
5 B401107 2
8
4 B201228 1
3 58036733 1
2 49202992 1
10 1 39108272 1
A A
8 1 1 ГРУППА УПРАВЛЕНИЯ ОСИ "Х"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F 14 F
E 3 E
13
5
16
D 17 D
2
12
9
7 17 B501300 1
C C
16 B43018 1
11 15 B42925 4
14 B42915 4
15 13 B42914 2
12 B42910 1
11 B42908 8
10 B42005 1
1
9 B40204 1
8 B40135 5
B B
11 7 B40134 4
6 B40119 4
5 B401107 2
8
4 B201228 1
3 58036733 1
2 49202992 1
10 1 39108272 1
A A
8 1 1 GRUPPO COMANDO ASSE "X"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
13
F F
E E
17
3
12
5
7
10
D D
14
10
7 17 B516245 1
C C
16 B501300 1
15
15 B43018 1
16 14 B42925 4
13 B42915 4
2 12 B42914 2
11 B42910 1
10 B42908 8
11 9 B42005 1
8 B40204 1
B 8 B
7 B40135 9
6 B40119 4
5 B401107 2
4 B201228 1
3 58036742 1
2 49202992 1
9 1 39108272 1
A A
7 1 1 ГРУППА УПРАВЛЕНИЯ ОПРАВКИ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
13
F F
E E
17
3
12
5
7
10
D D
14
10
7 17 B516245 1
C C
16 B501300 1
15
15 B43018 1
16 14 B42925 4
13 B42915 4
2 12 B42914 2
11 B42910 1
10 B42908 8
11 9 B42005 1
8 B40204 1
B 8 B
7 B40135 9
6 B40119 4
5 B401107 2
4 B201228 1
3 58036742 1
2 49202992 1
9 1 39108272 1
A A
7 1 1 GRUPPO COMANDO ESTRATTORE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
13
F F
E E
17
3
12
5
7
10
D D
14
10
7 17 B516245 1
C C
16 B501300 1
15
15 B43018 1
16 14 B42925 4
13 B42915 4
2 12 B42914 2
11 B42910 1
10 B42908 8
11 9 B42005 1
8 B40204 1
B 8 B
7 B40135 9
6 B40119 4
5 B401107 2
4 B201228 1
3 58036742 1
2 49202992 1
9 1 39108272 1
A A
7 1 1 MANDREL COMMAND GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
F F
7
25
22 8
22
E 6 E
3
17
D D
18
24
19
15 9
4
23
C C
12
21 2
20
10
5
11
B 20 B
26
14
16

A A
1 2 ОПОРА ТРУБЫ "SMART"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016682 1
D D
25 B507132 1
24 B507131 1
23 B44152 1
22 B43030 2
21 B42933 1
20 B42915 6
19 B42908 1
18 B42027 1
17 B41966 1
C C
16 B41712 1
15 B41001 1
14 B40167 2
13 B40133 1
12 B40122 2
11 B40119 2
10 7911444 1
9 7911154 1
8 7911114 1
B B
7 7480693 1
6 4052033 1
5 3967103 1
4 14103233A 1
3 11101814A 1
2 03101243 1
1 00201333C 1
A A
2 2 ОПОРА ТРУБЫ "SMART"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
F F
7
25
22 8
22
E 6 E
3
17
D D
18
24
19
15 9
4
23
C C
12
21 2
20
10
5
11
B 20 B
26
14
16

A A
1 2 "SMART" TUBE SUPPORT

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016682 1
D D
25 B507132 1
24 B507131 1
23 B44152 1
22 B43030 2
21 B42933 1
20 B42915 6
19 B42908 1
18 B42027 1
17 B41966 1
C C
16 B41712 1
15 B41001 1
14 B40167 2
13 B40133 1
12 B40122 2
11 B40119 2
10 7911444 1
9 7911154 1
8 7911114 1
B B
7 7480693 1
6 4052033 1
5 3967103 1
4 14103233A 1
3 11101814A 1
2 03101243 1
1 00201333C 1
A A
2 2 "SMART" TUBE SUPPORT

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
F F
7
25
22 8
22
E 6 E
3
17
D D
18
24
19
15 9
4
23
C C
12
21 2
20
10
5
11
B 20 B
26
14
16

A A
1 2 GRUPPO SOSTEGNO TIRANTE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
26 V10016682 1
D D
25 B507132 1
24 B507131 1
23 B44152 1
22 B43030 2
21 B42933 1
20 B42915 6
19 B42908 1
18 B42027 1
17 B41966 1
C C
16 B41712 1
15 B41001 1
14 B40167 2
13 B40133 1
12 B40122 2
11 B40119 2
10 7911444 1
9 7911154 1
8 7911114 1
B B
7 7480693 1
6 4052033 1
5 3967103 1
4 14103233A 1
3 11101814A 1
2 03101243 1
1 00201333C 1
A A
2 2 GRUPPO SOSTEGNO TIRANTE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
39 13
F 24 13 F
35 16 12
13
38
43
A
5
E 36 19 E
DETTAGLIO A 17 34
30
30
9 18
41 36
1
D 15 D
4
7
39 28
11 31
34
35
24
28
23 35
35 44 27
C C
34
25 29
22
3 33
42
10
34
6
B B
20
8
37 14 24 35
2 35
26
40 Articolo Foglio Descrizione Data Validità
A A
1 3 "R" AXIS

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
32
25
E E
DETTAGLIO C
D C D
C C
34
21
B B
B 45
34
DETTAGLIO D
A A
21 2 3 "R" AXIS
DETTAGLIO B
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
45 V10016353 1
44 V10012493 1
F F
43 B501213 1
42 B50120 1
41 B501183 1
40 B45170 1
39 B441114 3
38 B43026 1
37 B42926 6
36 B42915 2
35 B42909 44
E E
34 B42908 14
33 B42507 1
32 B42506 2
31 B42226 1
30 B42119 2
29 B42008 1
28 B42005 2
27 B40354 1
26 B40154 6
D D
25 B40152 6
24 B40151 28
23 B40150 4
22 B40135 2
21 B40134 4
20 B40133 2
19 B40131 4
18 B40120 1
17 B40119 1
C C
16 B36029 1
15 B339271 1
14 B201227 1
13 5889483 1
12 581010010 1
11 49202752 1
10 49201972 1
9 39107913 1
8 39107902 1
B B
7 3510321 1
6 2390464 1
5 23201104 1
4 23101454 1
3 14012353 1
2 1112214 1
1 0110394 1
A A
3 3 "R" AXIS

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
39 13
F 24 13 F
35 16 12
13
38
43
A
5
E 36 19 E
DETTAGLIO A 17 34
30
30
9 18
41 36
1
D 15 D
4
7
39 28
11 31
34
35
24
28
23 35
35 44 27
C C
34
25 29
22
3 33
42
10
34
6
B B
20
8
37 14 24 35
2 35
26
A A
1 3 GRUPPO ASSE "R"
BLM A25698 1
quale a norma di legge ne vieta la
riproduzione e la cessione a terzi
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
32
25
E E
DETTAGLIO C
D C D
C C
34
21
B B
B 45
34
DETTAGLIO D
A A
21 2 3 GRUPPO ASSE "R"
DETTAGLIO B
BLM A25698 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
45 V10016353 1
44 V10012493 1
F F
43 B501213 1
42 B50120 1
41 B501183 1
40 B45170 1
39 B441114 3
38 B43026 1
37 B42926 6
36 B42915 2
35 B42909 44
E E
34 B42908 14
33 B42507 1
32 B42506 2
31 B42226 1
30 B42119 2
29 B42008 1
28 B42005 2
27 B40354 1
26 B40154 6
D D
25 B40152 6
24 B40151 28
23 B40150 4
22 B40135 2
21 B40134 4
20 B40133 2
19 B40131 4
18 B40120 1
17 B40119 1
C C
16 B36029 1
15 B339271 1
14 B201227 1
13 5889483 1
12 581010010 1
11 49202752 1
10 49201972 1
9 39107913 1
8 39107902 1
B B
7 3510321 1
6 2390464 1
5 23201104 1
4 23101454 1
3 14012353 1
2 1112214 1
1 0110394 1
A A
3 3 GRUPPO ASSE "R"
BLM A25698 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
39 13
F 24 13 F
35 16 12
13
38
43
A
5
E 36 19 E
DETTAGLIO A 17 34
30
30
9 18
41 36
1
D 15 D
4
7
39 28
11 31
34
35
24
28
23 35
35 44 27
C C
34
25 29
22
3 33
42
10
34
6
B B
20
8
37 14 24 35
2 35
26
A A
1 3 ОСЬ "R"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
32
25
E E
DETTAGLIO C
D C D
C C
34
21
B B
B 45
34
DETTAGLIO D
A A
21 2 3 ОСЬ "R"
DETTAGLIO B
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
45 V10016353 1
44 V10012493 1
F F
43 B501213 1
42 B50120 1
41 B501183 1
40 B45170 1
39 B441114 3
38 B43026 1
37 B42926 6
36 B42915 2
35 B42909 44
E E
34 B42908 14
33 B42507 1
32 B42506 2
31 B42226 1
30 B42119 2
29 B42008 1
28 B42005 2
27 B40354 1
26 B40154 6
D D
25 B40152 6
24 B40151 28
23 B40150 4
22 B40135 2
21 B40134 4
20 B40133 2
19 B40131 4
18 B40120 1
17 B40119 1
C C
16 B36029 1
15 B339271 1
14 B201227 1
13 5889483 1
12 581010010 1
11 49202752 1
10 49201972 1
9 39107913 1
8 39107902 1
B B
7 3510321 1
6 2390464 1
5 23201104 1
4 23101454 1
3 14012353 1
2 1112214 1
1 0110394 1
A A
3 3 ОСЬ "R"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
28
30
B C 33
8
F F
1 12
13 21 4
37
DETTAGLIO B
33
27
28 39
2 36
E 35 E
42
25 32
7 22
11
5 34
10 DETTAGLIO C
D D
17
41 39 20 3
32
36
41
27
18
9
C C
34
E 24
31
34
D 16 26 39 39
23 DETTAGLIO D
7
B B
A 14 19 17
40 38 26
29
43
6
34 DETTAGLIO A DETTAGLIO E
23
A A
1 2 ASSE "V"
26 19 38 44 44
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
44 V10016732 2
F F
43 V10015953 1
42 V10015882 1
41 B501276 2
40 B44151 2
39 B43406 32
38 B42923 8
37 B42915 2
36 B42914 8
35 B42909 10
E E
34 B42908 16
33 B42504 4
32 B42503 8
31 B42418 1
30 B42242 1
29 B42237 1
28 B40610 4
27 B40605 8
26 B40406 8
D D
25 B40156 10
24 B40145 4
23 B40132 8
22 B40131 4
21 B40119 2
20 B40118 1
19 B40105 8
18 B36029 1
17 B339157 2
C C
16 B32035 1
15 B201227 1
14 81105422 1
13 77033882 1
12 77004683 1
11 77004222 1
10 5850761 1
9 58108962 1
8 39107894 1
B B
7 34201104 2
6 34103304 1
5 2910173 1
4 2390554 1
3 2390194 1
2 0280633 1
1 0280534 1
A A
2 2 ASSE "V"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
28
30
B C 33
8
F F
1 12
13 21 4
37
DETTAGLIO B
33
27
28 39
2 36
E 35 E
42
25 32
7 22
11
5 34
10 DETTAGLIO C
D D
17
41 39 20 3
32
36
41
27
18
9
C C
34
E 24
31
34
D
16 26 39 39
23 DETTAGLIO D
7
B B
A 14 19 17
40 38 26
29
43
6
34 DETTAGLIO A DETTAGLIO E
23
A A
1 2 ASSE "V"
15 44 BLM GROUP Questo disegno e' di esclusiva Disegno Numero Indice
26 19 38 44
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
44 V10016732 2
F F
43 V10015953 1
42 V10015882 1
41 B501276 2
40 B44151 2
39 B43406 32
38 B42923 8
37 B42915 2
36 B42914 8
35 B42909 10
E E
34 B42908 16
33 B42504 4
32 B42503 8
31 B42418 1
30 B42242 1
29 B42237 1
28 B40610 4
27 B40605 8
26 B40406 8
D D
25 B40156 10
24 B40145 4
23 B40132 8
22 B40131 4
21 B40119 2
20 B40118 1
19 B40105 8
18 B36029 1
17 B339157 2
C C
16 B32035 1
15 B201227 1
14 81105422 1
13 77033882 1
12 77004683 1
11 77004222 1
10 5850761 1
9 58108962 1
8 39107894 1
B B
7 34201104 2
6 34103304 1
5 2910173 1
4 2390554 1
3 2390194 1
2 0280633 1
1 0280534 1
A A
2 2 ASSE "V"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
2
D D
C C
B B
2 B27643A 1
1 B27643 1
A A
1 1 ГРУППА ФОТОЭЛЕМЕНТОВ КЛАССА 4

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
2
D D
C C
B B
2 B27643A 1
1 B27643 1
A A
1 1 GRUPPO FOTOCELLULE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
2
D D
C C
B B
2 B27643A 1
1 B27643 1
A A
1 1 CLASS 4 PHOTOCELL GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
24 14 25
F F
13
E 15 20 E
DETTAGLIO A
19
17
12
7
20 15
16
3
D 9 D
11
23
6
17
A 2
8 5
22
4 10
C C
21
18
B B

A A
1 2 ГРУППА ОПРАВКИ "SMART"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 B53079 1
24 B45012 2
23 B42915 2
22 B42914 17
21 B42910 1
20 B42908 6
19 B41932 1
18 B41912 1
17 B419109 2
C C
16 B41718 1
15 B41005 3
14 B40426 2
13 B40135 4
12 B40132 2
11 B40118 2
10 B40109 17
9 B21178 1
8 A232172 1
B B
7 7480854 1
6 4010863 1
5 2390074 1
4 19102071 1
3 14105912 1
2 11103444 1
1 03101403 1
A A
2 2 ГРУППА ОПРАВКИ "SMART"

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
24 14 25
F F
13
E 15 20 E
DETTAGLIO A
19
17
12
7
20 15
16
3
D 9 D
11
23
6
17
A 2
8 5
22
4 10
C C
21
18
B B

A A
1 2 GRUPPO ESTRATTORE SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 B53079 1
24 B45012 2
23 B42915 2
22 B42914 17
21 B42910 1
20 B42908 6
19 B41932 1
18 B41912 1
17 B419109 2
C C
16 B41718 1
15 B41005 3
14 B40426 2
13 B40135 4
12 B40132 2
11 B40118 2
10 B40109 17
9 B21178 1
8 A232172 1
B B
7 7480854 1
6 4010863 1
5 2390074 1
4 19102071 1
3 14105912 1
2 11103444 1
1 03101403 1
A A
2 2 GRUPPO ESTRATTORE SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
24 14 25
F F
13
E 15 20 E
DETTAGLIO A
19
17
12
7
20 15
16
3
D 9 D
11
23
6
17
A 2
8 5
22
4 10
C C
21
18
B B

A A
1 2 "SMART" MANDREL GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
25 B53079 1
24 B45012 2
23 B42915 2
22 B42914 17
21 B42910 1
20 B42908 6
19 B41932 1
18 B41912 1
17 B419109 2
C C
16 B41718 1
15 B41005 3
14 B40426 2
13 B40135 4
12 B40132 2
11 B40118 2
10 B40109 17
9 B21178 1
8 A232172 1
B B
7 7480854 1
6 4010863 1
5 2390074 1
4 19102071 1
3 14105912 1
2 11103444 1
1 03101403 1
A A
2 2 "SMART" MANDREL GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
26 15
20
17
F 2 F
20
30 B
C
E E
7 17
DETTAGLIO A 6
9 20
22
5
27
F D 4
27
15 3
D D
20 1
25 18
32 DETTAGLIO B
29
18 21
15
26 19
24 20
21
23
10 E
C 11 DETTAGLIO C C
21 18
14
20
12
22
A DETTAGLIO D
B DETTAGLIO F 8 B
16
22
20
13
31
DETTAGLIO E
A A
1 2 ГРУППА БАЛАНСА

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
32 V10016692 1
31 V10016343 1
30 V10016183 2
29 B507154 1
28* B501256 1
27 B501251 2
26 B44197 2
D D
25 B441114 1
24 B43104 1
23 B42925 6
22 B42914 6
21 B42909 10
20 B42908 33
19 B42226 1
18 B40151 10
17 B40136 14
C C
16 B40134 2
15 B40133 14
14 B40132 3
13 B401107 2
12 B40108 4
11 81105442 1
10 81105432 1
9 81013473 1
8 79103143 1
B B
7 79102023 1
6 39107922 1
5 39104593 1
4 34106444 1
3 2210473 1
2 14105993 2
1 11103503 1
A A
2 2 ГРУППА БАЛАНСА

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
26 15
20
17
F 2 F
20
30 B
E E
7 17
DETTAGLIO A 6
9 20
22
5
27
F D 4
27
15 3
D D
20 1
25 18
29
32 DETTAGLIO B
18 21
15
26 19
24 20
21
23
10 E
C 11 DETTAGLIO C C
21 18
C 14
20
12
22
A DETTAGLIO D
B DETTAGLIO F 8 B
16
22
20
13
31
DETTAGLIO E
A A
1 2 GRUPPO BASCULANTE
BLM A28627 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
32 V10016692 1
31 V10016343 1
30 V10016183 2
29 B507154 1
28* B501256 1
27 B501251 2
26 B44197 2
D D
25 B441114 1
24 B43104 1
23 B42925 6
22 B42914 6
21 B42909 10
20 B42908 33
19 B42226 1
18 B40151 10
17 B40136 14
C C
16 B40134 2
15 B40133 14
14 B40132 3
13 B401107 2
12 B40108 4
11 81105442 1
10 81105432 1
9 81013473 1
8 79103143 1
B B
7 79102023 1
6 39107922 1
5 39104593 1
4 34106444 1
3 2210473 1
2 14105993 2
1 11103503 1
A A
2 2 GRUPPO BASCULANTE
BLM A28627 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
26 15
20
17
F 2 F
20
30 B
C
E E
7 17
DETTAGLIO A 6
9 20
22
5
27
F D 4
27
15 3
D D
20 1
25 18
32 DETTAGLIO B
29
18 21
15
26 19
24 20
21
23
10 E
C 11 DETTAGLIO C C
21 18
14
20
12
22
A DETTAGLIO D
B DETTAGLIO F 8 B
16
22
20
13
31
DETTAGLIO E
A A
1 2 BALANCE GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
32 V10016692 1
31 V10016343 1
30 V10016183 2
29 B507154 1
28* B501256 1
27 B501251 2
26 B44197 2
D D
25 B441114 1
24 B43104 1
23 B42925 6
22 B42914 6
21 B42909 10
20 B42908 33
19 B42226 1
18 B40151 10
17 B40136 14
C C
16 B40134 2
15 B40133 14
14 B40132 3
13 B401107 2
12 B40108 4
11 81105442 1
10 81105432 1
9 81013473 1
8 79103143 1
B B
7 79102023 1
6 39107922 1
5 39104593 1
4 34106444 1
3 2210473 1
2 14105993 2
1 11103503 1
A A
2 2 BALANCE GROUP

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
9 4
E E
5
3
D D
7
8
C C
B 1 B

A A
1 2 PREMONTAGGIO SMART

riproduzione e la cessione a terzi P19505 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
9 A28627 1
8 A25699 1
B B
7 A25698 1
6 A230383 1
5 A21938 1
4 A214226 1
3 A208211 1
2 A204133 1
1 A20092 1
A A
2 2 PREMONTAGGIO SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B

A A
1 2 ОСЬ "X" В СБОРЕ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
4 A281113 1
3 A242167 1
2 A204146 1
1 A204135 1
A A
2 2 ОСЬ "X" В СБОРЕ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B

A A
1 2 PREMONTAGGIO LONGHERONE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
4 A281113 1
3 A242167 1
2 A204146 1
1 A204135 1
A A
2 2 PREMONTAGGIO LONGHERONE

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B

A A
1 2 "X" AXIS ASSEMBLY

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
4 A281113 1
3 A242167 1
2 A204146 1
1 A204135 1
A A
2 2 "X" AXIS ASSEMBLY

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
F F
6
E 7 E
6
D D
C C
B B
7 B42923 RANELLA ANTISVITAMENTO M4 SCHNORR UTENSILERIA FAVRIN-RANELLA "S" M4 - SCHNORR 1
6 B42908 RANELLA ANTISVITAMENTO M8 SCHNORR 9
5 B40178 VTCE I M04X010 12,9 UNI5931 UTENSILERIA FAVRIN- 1
4 B40132 VTCE I M08X020 12,9 UNI5931 9
3 23201034 CHIAVETTA 1
2 01103084 RONDELLA PER MATRICE 1
1 0089383 ALBERO 1
Pos. Codice Descrizione Fornitore - Codice Articolo Q.tà
A A
1 1 DIE SHAFT DIAM. 25MM (ELR22)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
F F
6
E 7 E
6
D D
C C
B B
4 B40132 VTCE I M08X020 12,9 UNI5931 9
1 0089383 ALBERO 1
A A
1 1 PERNO MATRICE D.25 (ELR22)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
F F
6
E 7 E
6
D D
C C
B B
4 B40132 VTCE I M08X020 12,9 UNI5931 9
1 0089383 ALBERO 1
A A
1 1 ДИАМЕТР ВАЛА ПЛАШКИ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
12
E E
11
4
11
11
12
12
7
D 6 D
9
C C
12

5 11 B42504 ROS 6,4X12,5 UNI6592 8
10 B40167 VTCE N I M 6* . * 16 12.9- 2
9 B40124 VTCE P M06X045 12,9 UNI5931 3
8 B40122 VTCE P M06X035 12,9 UNI5931 2
B B
7 B40120 VTCE I M06X025 12,9 UNI5931 3
6 B40119 VTCE I M06X020 12,9 UNI5931 3
3
5 89101724 VITE DI REGOLAZIONE SUPPORTO CONTR. 1
4 81012514 PIASTRA ATTACCO CONTROSLITTA H32 3
3 58108443 SUPPORTO INFERIORE 1
2 581011072 SUPPORTO 1
1 1 14104794 BLOCCHETTO 1
A A
1 1 SUPPORTO CONTROSLITTA LR150 (H32)
10

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
12
E E
11
4
11
11
12
12
7
D 6 D
9
C C
12

5 11 B42504 ROS 6,4X12,5 UNI6592 8
10 B40167 VTCE N I M 6* . * 16 12.9- 2
9 B40124 VTCE P M06X045 12,9 UNI5931 3
8 B40122 VTCE P M06X035 12,9 UNI5931 2
B B
7 B40120 VTCE I M06X025 12,9 UNI5931 3
6 B40119 VTCE I M06X020 12,9 UNI5931 3
3
2 581011072 SUPPORTO 1
A A
1 1 WIPER DIE SUPPORT 3 TOOL H=32 LR150
10

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
12
E E
11
4
11
11
12
12
7
D 6 D
9
C C
12

5 11 B42504 ROS 6,4X12,5 UNI6592 8
10 B40167 VTCE N I M 6* . * 16 12.9- 2
9 B40124 VTCE P M06X045 12,9 UNI5931 3
8 B40122 VTCE P M06X035 12,9 UNI5931 2
B B
7 B40120 VTCE I M06X025 12,9 UNI5931 3
6 B40119 VTCE I M06X020 12,9 UNI5931 3
3
2 581011072 SUPPORTO 1
A A
1 1 ИНСТР ОПОРЫ ОЧИСТ ПЛАШ 3 H=32 LR150
10

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
7
F F
8
E E
2
D D
C C
9 B42923 3
8 B42914 2
B B
7 B42027 1
6 B41113 1
5 B40178 3
4 B401107 2
3 80001234 1
2 7010333 1
1 23901544 3
A A
1 1 CLAMP FIXTURE H=32 (LR150)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
7
F F
8
E E
2
D D
C C
9 B42923 3
8 B42914 2
B B
7 B42027 1
6 B41113 1
5 B40178 3
4 B401107 2
3 80001234 1
2 7010333 1
1 23901544 3
A A
1 1 PORTA TASSELLI H=32 (LR150)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
7
F F
8
E E
2
D D
C C
9 B42923 3
8 B42914 2
B B
7 B42027 1
6 B41113 1
5 B40178 3
4 B401107 2
3 80001234 1
2 7010333 1
1 23901544 3
A A
1 1 ЗАЖИМНОЕ УСТРОЙСТВО H=32 (LR150)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
4
E E
11
39
20
D 6 D
6
34
32
20
26 27
39
34
17
C 1 C
10 19
B B
5
40

A 37 A
1 4 TESTA DI CURVATURA DX E SX

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
12
33
36
E E
22
23
14
23
D 23 D
30
C C
38
21
B B
13

A A
34 2 4 TESTA DI CURVATURA DX E SX
25 proprieta' della ditta BLM S.p.A. la

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
28
F 34 F
25
34
25
34
E E
8
15
16
D D
35
C 29 C
41
18
B B

A 31 A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
41 V10015982 1
40 B516233 1
39 B50484 2
38 B42923 3
37 B42915 12
36 B42914 2
35 B42909 4
34 B42908 58
E 33 B42503 2
E
32 B42147 1
31 B40605 2
30 B40601 6
29 B40152 4
28 B40142 6
27 B40138 2
26 B40135 12
25 B40133 38
D D
24 B40120 12
23 B401107 6
22 B40108 2
21 B40101 3
20 B39117 2
19 B36043 2
18 B36029 1
17 B339163 1
C 16 B32035 1 C
15 B32034 1
14 B248257 1
13 B201244 1
12 A220176 1
11 A218273 1
10 81105853 1
9 77034593 1
8 581010083 1
B 7 38003803 1
B
6 34106714 2
5 34003413 1
4 3289013 1
3 1480354 2
2 1003580 1
1 00203102 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
1
D D
8
29
18
C 15 C
36
36
36
15
6
B 27 B
29
17
9
A A
34 1 4 BRACCIO DI CURVATURA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
F F
26
11
23
E E
28
38
D D
32
C 24 C
39
30
16
B B
30 24 3 30 20
A A
2 4 BRACCIO DI CURVATURA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
5
F F
19
31
E E
22
28
21
33 30
D D
14
37
C C
B B
30
21
10

A A
25 12
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
39 V10016973 1
38 V10015892 1
37 B516242 1
36 B50460 3
35 B45350 1
34 B45333 1
E 33 B44109 2
E
32 B44031 2
31 B42923 2
30 B42915 17
29 B42914 12
28 B42908 8
27 B42209 1
26 B41001 1
25 B40426 4
D D
24 B40167 8
23 B40147 4
22 B40131 4
21 B40119 8
20 B40118 1
19 B401178 2
18 B40109 6
17 B40108 6
C 16 B36043 4 C
15 B339402 2
14 B201228 1
13 A23331 1
12 77006304 1
11 53202333 2
10 49203003 1
9 49202293 1
8 39107972 1
B 7 34106543 1
B
6 34105864 1
5 34003364 1
4 2910573 1
3 2390764 1
2 23201644 2
1 1210671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
15
5
18 12
29
2
10 10
E E
21 15
22
26
1 26
30
15
23 35
28 15 36
D D
7 3
27 28
17
14 19
33
14
6 15
25
4
27
C C
16
8
31 28
20
11 20 28
24 13
B 32 9 28 23 34 B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
36 V10016973 1
35 V10015892 1
E E
34 B516242 1
33 B50460 3
32 B45350 1
31 B45333 1
30 B44109 2
29 B42923 2
28 B42915 17
27 B42914 12
26 B42908 8
D D
25 B42209 1
24 B40426 4
23 B40167 8
22 B40134 4
21 B40131 4
20 B40119 8
19 B40118 1
18 B401178 2
17 B40109 6
C C
16 B40108 6
15 B36043 5
14 B339402 2
13 B201228 1
12 A23331 1
11 77006304 1
10 53202333 2
9 49203003 1
8 49202293 1
B B
7 39107972 1
6 34105864 1
5 34003364 1
4 2910573 1
3 2390764 1
2 23201644 2
1 1210671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
1
D D
8
29
18
C 15 C
36
36
36
15
6
B 27 B
29
17
9
A A
34 1 4 BRACCIO DI CURVATURA

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
13
F F
26
11
23
E E
28
38
D D
32
C 24 C
39
30
16
B B
30 24 3 30 20
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
5
F F
19
31
E E
22
28
21
33 30
D D
14
37
C C
B B
30
21
10

A A
25 12
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
39 V10016973 1
38 V10015892 1
37 B516242 1
36 B50460 3
35 B45350 1
34 B45333 1
E 33 B44109 2
E
32 B44031 2
31 B42923 2
30 B42915 17
29 B42914 12
28 B42908 8
27 B42209 1
26 B41001 1
25 B40426 4
D D
24 B40167 8
23 B40147 4
22 B40131 4
21 B40119 8
20 B40118 1
19 B401178 2
18 B40109 6
17 B40108 6
C 16 B36043 4 C
15 B339402 2
14 B201228 1
13 A23331 1
12 77006304 1
11 53202333 2
10 49203003 1
9 49202293 1
8 39107972 1
B 7 34106543 1
B
6 34105864 1
5 34003364 1
4 2910573 1
3 2390764 1
2 23201644 2
1 1210671 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30
F F
9
27
35
E E
D D
C C
14
B B

A A
1 6 GRUPPO SPALLAMENTO DX/SX

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
36
13
E 33 E
2
23
31
25
21
32 39
D D
22
32
38
5
32
20
C C
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3
F F
16
21
32
E 37 E
22
32
17
D D
C C
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
33
D 26 D
18
C C
B 7 B
12
29

A A
34 4 6 GRUPPO SPALLAMENTO DX/SX
19

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30
F 10 F
22
32
6
E E
26
33
24
33
D D
11
1
28
15
C C
B B

A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
39 V10010782 1
38 B509301 1
37 B44152 2
36 B441131 2
35 B42927 3
34 B42923 4
E 33 B42915 15
E
32 B42914 51
31 B42908 8
30 B40604 4
29 B40426 4
28 B40402 4
27 B40224 3
26 B40167 10
25 B40132 8
D D
24 B40121 1
23 B40120 4
22 B401107 7
21 B40109 20
20 B40108 24
19 B40101 4
18 B36043 2
17 B35837 1
C 16 B344236 1 C
15 B248263 1
14 A232169 1
13 8189042 1
12 8080384 4
11 80018183 1
10 77034613 1
9 77006514 1
8 53202851 1
B 7 53202823 2
B
6 38003824 1
5 34106824 1
4 23101574 2
3 14106663 1
2 02101794 2
1 0110434 3
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F F
8
11
E E
10
D D
1
12
C C
12 B516241 1
11 B501300 1
10 B43018 1
9 B42915 4
8 B42910 1
B 7 B42908 4
B
3
6 B40204 1
5 B40133 4
4 B40119 4
3 B201260 1
2 49202992 1
1 39108263 1
A A
1 1 GRUPPO COMANDO SPALLAMENTO

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F F
8
11
E E
10
D D
1
12
C C
12 B516241 1
11 B501300 1
10 B43018 1
9 B42915 4
8 B42910 1
B 7 B42908 4
B
3
6 B40204 1
5 B40133 4
4 B40119 4
3 B201260 1
2 49202992 1
1 39108263 1
A A
1 1 ГРУППА УПРАВЛЕНИЯ НАЖИМНОЙ ПЛАШКИ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
6
F F
8
11
E E
10
D D
1
12
C C
12 B516241 1
11 B501300 1
10 B43018 1
9 B42915 4
8 B42910 1
B 7 B42908 4
B
3
6 B40204 1
5 B40133 4
4 B40119 4
3 B201260 1
2 49202992 1
1 39108263 1
A A
1 1 PRESSURE DIE COMMAND GROUP

1 2 3 4 5 6 7 8
1 2 A 3 4 5 6 7 8
F F
15
26
40 38
25
12 3 43
E 34 E
33
15
46
41 32
28
4
1
35 40 45 6
D 26 9 D
13
21 17 29
14 44
10 31
37
1 30 5 24
22 39
16 37
2 40
8 19
C C
27 37
36
41 37 7
42
41 11
23 23
2
20
21 36 14 41 27
B B
36 37
17 37
37
36
DETTAGLIO A
A 18 A
1 2 SPOSTAMENTO CARRELLO BLOCCAGGIO
18
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
46 V10016703 1
45 B520293 1
44 B509251 1
F F
43 B507228 1
42 B441131 2
41 B42923 23
40 B42915 10
39 B42914 2
38 B42908 3
37 B42426 10
36 B42422 4
35 B42027 1
E E
34 B42003 1
33 B41974 1
32 B419104 1
31 B41712 2
30 B41114 2
29 B41051 1
28 B40614 10
27 B40178 8
26 B40167 6
D D
25 B40135 3
24 B40121 4
23 B40118 4
22 B40109 2
21 B40107 2
20 B40102 5
19 B36043 1
18 B357250 2
17 B24526/A 2
C C
16 81104943 1
15 8080353 2
14 8080274 2
13 6810513 1
12 58004074 1
11 53685333 1
10 53202601 1
9 53202563 1
8 53202343 1
B B
7 53105721 1
6 3120283 1
5 23901614 1
4 19101762 1
3 1620094 1
2 0280403 2
1 01012024 1
A A
2 2 SPOSTAMENTO CARRELLO BLOCCAGGIO

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
2 5520433 1
1 32034184 1
A A
1 1 TIRANTE ANIMA Ø8
BLM A242162 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
2 5520433 1
1 32034184 1
A A
1 1 MANDREL BAR DIAM. 8MM

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
C C
B B
2 5520433 1
1 32034184 1
A A
1 1 ДИАМЕТР СТЕРЖНЯ ОПРАВКИ

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
1
2
3
E E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990224 1
2 5520433 1
1 32034194 1
A A
BLM A242163 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
1
2
3
E E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990224 1
2 5520433 1
1 32034194 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
1
2
3
E E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990224 1
2 5520433 1
1 32034194 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
2
E 3 E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990234 1
2 5520433 1
1 32034204 1
A A
BLM A242164 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
2
E 3 E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990234 1
2 5520433 1
1 32034204 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
2
E 3 E
D D
DETTAGLIO B
DETTAGLIO A
C C
B B
3 7990234 1
2 5520433 1
1 32034204 1
A A

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
15 7 2 6
11
F F
19
17
12 13
21
E 18 E
5
20
23
D 8 D
22
16
9 14
C C
10
B B
3

A A
1 2 SLITTINO RITORNO MOLLA H=32 (LR150)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
23 B520285 1
22 B50975 8
21 B451114 2
20 B43041 8
19 B42923 4
18 B42915 3
17 B42914 4
C C
16 B42908 1
15 B42006 1
14 B40133 1
13 B40122 3
12 B40110 4
11 B40103 4
10 79203614 8
9 53202741 1
8 53202553 2
B B
7 4410094 1
6 4010763 1
5 34106464 1
4 23901684 1
3 23101584 2
2 1180304 1
1 0611103 1
A A
2 2 SLITTINO RITORNO MOLLA H=32 (LR150)

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
15 7 2 6
11
F F
19
17
12 13
21
E 18 E
5
20
23
D 8 D
22
16
9 14
C C
10
B B
3

A A
1 2 ТОЛКАТЕЛЬ С ПРУЖ ВОЗВРАТ H=32 LR150

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
23 B520285 1
22 B50975 8
21 B451114 2
20 B43041 8
19 B42923 4
18 B42915 3
17 B42914 4
C C
16 B42908 1
15 B42006 1
14 B40133 1
13 B40122 3
12 B40110 4
11 B40103 4
10 79203614 8
9 53202741 1
8 53202553 2
B B
7 4410094 1
6 4010763 1
5 34106464 1
4 23901684 1
3 23101584 2
2 1180304 1
1 0611103 1
A A
2 2 ТОЛКАТЕЛЬ С ПРУЖ ВОЗВРАТ H=32 LR150

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
15 7 2 6
11
F F
19
17
12 13
21
E 18 E
5
20
23
D 8 D
22
16
9 14
C C
10
B B
3

A A
1 2 SPRING RETURN FOLLOWER H=32 LR150

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
23 B520285 1
22 B50975 8
21 B451114 2
20 B43041 8
19 B42923 4
18 B42915 3
17 B42914 4
C C
16 B42908 1
15 B42006 1
14 B40133 1
13 B40122 3
12 B40110 4
11 B40103 4
10 79203614 8
9 53202741 1
8 53202553 2
B B
7 4410094 1
6 4010763 1
5 34106464 1
4 23901684 1
3 23101584 2
2 1180304 1
1 0611103 1
A A
2 2 SPRING RETURN FOLLOWER H=32 LR150

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
12
E E
8
15
11 11
4
15
14
D D
12 10
19
5
18
2
C C
1
19
12
16
17 6
B B
9
3
13

A A
1 2 RILEVAMENTO SALDATURA SMART

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F F
E E
D D
19 B45012 2
18 B441133 1
17 B43424 1
C C
16 B43423 1
15 B42923 4
14 B42001 1
13 B41980 2
12 B40614 6
11 B40178 4
10 B27618 1
9 79103174 1
8 77005834 1
B B
7 7210134 1
6 45101734 1
5 4410134 1
4 4290373 1
3 4052062 1
2 14106243 1
1 0352022 1
A A
2 2 RILEVAMENTO SALDATURA SMART

1 2 3 4 5 6 7 8

BLM Carm7

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ENG

SERIAL NUMBER CUSTOMER

613150404076 GAMMET 2000 SRL

All-electric 8-axis bending centre with Siemens Simotion CNC, provided

Right and left process bending direction.

3D graphic programming software with part feasibility analysis and

Yearly fee for:

SMRM15032 Follower die with spring return for SMART (h 32 mm)

Programmable welding positioning system for SMART.

ACCD150092 Special accessory for triple tool assembly (h. 32mm)

Weld seam detection device on CARM7 loader. The device is based on

PRINTED IN ITALY - Updated on 2/2015

Object of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

DESCRIPTION OF THE MACHINE

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Moving, lifting, handling and unloading procedures . . . . . . . . . . . . . 3-1

Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Machine units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Figure 1. Identification sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Figure 4-11. Tool assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Table 1-1. Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Object of the manual

The present manual illustrates the technical characteristics, performances,

This instruction manual cannot be transmitted entirely or partially to

BLM S.p.A. shall be relieved from liability in the case of changes,

This manual is addressed to machine users and maintenance personnel.

The manual is addressed to personnel (operators and service technicians)

This manual is an integral part of the machine and contains information to

Reference technical standards

All the requirements in technical standards in force at the time of going to

The acoustic pressure level of weighed emission A at the operator’s station

The machine is accompanied with the respective declaration of conformity.

The CE plate is affixed in the indicated area of the machine.

Figure 1. Identification sheet

• safety devices previously installed on the machine body;

• safety devices not installed on the machine body to be fastened by the

• specifications for correct installation of the machine;

• correct use and regular maintenance of all machine components,

• specifications contained in laws in force.

Machinery Directive The “Machinery Directive” is EUROPEAN COMMUNITY COUNCIL DIREC-

Installation “Installation” is the mechanical, electrical and hydraulic integration of the

Commissioning “Commissioning” is the functional testing activity conducted on the installed

Machine “Machine management” includes the operations which personnel perform to

Decommissioning “Decommissioning” is the mechanical and electric removal of the machine

Dismantling “Dismantling” consists in demolishing and disposing of the components

The instructions shall be applied to the following activities:

• Shipping, installation and commissioning

• Decommissioning and dismantling

• Maintenance and repairs.

These are activities are considered proper use of the machine.

Remove any fastening brackets, locking devices or lifting eyebolts previ-

Check that accident prevention protections are properly installed, perfectly

Check correspondence of power transformer voltage and power mains volt-

 Machine safety is not guaranteed in the event of removal, bypassing

Press an emergency stop button to stop the machine in an emergency.

Authorised personnel must be instructed on the operative procedures to be

During manual operation, operator and maintenance personnel must stay

Automatic Running in automatic mode is only allowed to authorised personnel after

Operators must ascertain the absence of potentially hazardous conditions

Operators must check the following conditions before starting automatic

• that no maintenance is being carried out on the machine

• that safety curtains and protections are properly located;