Toshiba Transmission & Distribution Systems

(India) Private Limited

Brazing Procedure Specification(BPS) (QB-482 As
per ASME- Section IX)
Quality Assurance Department, Power Transformer
Division
PROCEDURE QUALIFICATION RECORD Sheet:1 of 3
PQR No PQR/SSB/001 Rev No 0 Date 28-12-2016
WPS No WPS/SSB/001 Rev No 0 Date 30-12-2016
Welding Process(es) SMAW Type (s) Manual (Automatic, Manual,
Machine or Semi Auto)
*JOINTS ( QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
*BASE METALS ( QW-403 ) *POSTWELD HEAT TREATMENT (QW-407)
Material Spec IS 2062 Temperature N/A
Type or Grade E250 BR Time N/A
P.No P1 Other N/A
Thickness of Test Coupon 20mm *GAS (QW-408)
Diameter of Test Coupon N/A Percent Composition
Gas(es) Mixture Flow Rate
Shielding N/A
*FILLER METALS (QW-404) Trailing N/A
SFA Specification 5.1 Backing N/A
*ELECTRICAL
AWS Classification E7018 CHARACTERISTICS
(QW-409)
Filler Metal F.No 4 Current DC Polarity Reverse
Weld Metal
1 Amps 90-180 amps Volts 22-32 V
A.No.
Tungsten Electrode
Size of Filler Metal 3.15,4mm N/A
Size

*POSITION (QW-405) *TECHNIQUE (QW-410)

Position of Groove
3G Travel Speed N/A
Weld Progression (Uphill, String for Root pass & Weave
Uphill String or weave Bead for other passes
Downhill)
Other N/A Oscillation N/A
*PREHEAT (QW-406) Mulitipass or Single pass Multi Pass
Single or Multiple
Preheat Temp Min 10 deg C Single
Electrodes
Interpass Temp Max 250 deg C

PROCEDURE QUALIFICATION RECORD Sheet: 2 of 3

PQR No PQR/SSB/001 Rev No 0 Date 28-12-2016
*Tensile Test (QW-150)
ULTIMATE ULTIMATE
SPECIMEN AREA(Sq.m TOTAL TENSILE TYPE OF
WIDTH(mm) THICKNESS(
No m) LOAD(KN) STRENGTH FAILURE &
mm)
( N/ Sq.mm) LOCATION
Ductile,
Tensile -1 19 20 380 176.4 464.21 Broken
outside weld
 PROCEDURE QUALIFICATION RECORD Sheet: 2 of 3
PQR No PQR/SSB/001 Rev No 0 Date 28-12-2016
*Tensile Test (QW-150)
ULTIMATE ULTIMATE
SPECIMEN AREA(Sq.m TOTAL TENSILE TYPE OF
WIDTH(mm) THICKNESS(
No m) LOAD(KN) STRENGTH FAILURE &
mm)
( N/ Sq.mm) LOCATION
Ductile,
Tensile -1 19 20 380 176.4 464.21 Broken
outside weld
Ductile,
Tensile -2 19 20 380 177.0 465.78 Broken
outside weld

*Guided Bend Tests ( QW- 160 )

TYPE AND FIGURE NO. RESULTS
Test Result Satisfactory
4 Nos Side Bend at 180°(4T)
(Report No: M-3074 Date:28.12.2016)

*Toughness Tests ( QW- 170 )

Drop Weight Break
SPECIMENNo. NOTCH LOCATION SPECIMEN SIZE Impact Values (Y / N )
AREA(Sq.m
Ft.Lbs % Shear Mils
m)

PROCEDURE QUALIFICATION RECORD Sheet: 3 of 3

PQR No PQR/SSB/001 Rev No 0 Date 28-12-2016
*Fillet – Weld Test ( QW –180 )
Result NA
Penetration into Metal NA
Macro – Results NA

*Other Tests
Type of Test RADIOGRAPHY, Report No: HEL/RT/0401/ A/16
Deposit Analysis NA
Other Visual inspection of Test coupon found acceptable.

Welder’s Name Ashok Kumar

Clock No NA Stamp No W01
Test Conducted by Hyderabad Engineering Labs
Laboratory Test No. HEL/M/76/4754

We certify that the statements in this record are correct and that the test welds were prepared, welded
and tested in accordance with the requirements of Section IX of ASME Code Edition 2015

SSB Structural & Galvanising Pvt. Ltd. IQRA Quality Services (P) Ltd
SSB Structural & Galvanising Pvt. Ltd. IQRA Quality Services (P) Ltd