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Extremophiles

DOI 10.1007/s00792-017-0958-7

ORIGINAL PAPER

Delignification and detoxification of peanut shell bio‑waste using


an extremely halophilic laccase from an Aquisalibacillus elongatus
isolate
Rezvan Rezaie1 · Shahla Rezaei1 · Nasrin Jafari1 · Hamid Forootanfar2 ·
Mohammad Reza Khoshayand3 · Mohammad Ali Faramarzi1 

Received: 10 June 2017 / Accepted: 21 August 2017


© Springer Japan KK 2017

Abstract  Lignocellulose bioconversion is a harsh process this bio-waste material. Addition of ­[Bmim][PF6], 1,4-dioxane,
requiring the use of surfactants and organic solvents. Conse- acetone, and HBT promoted this bio-waste delignification. Bio-
quently, the incorporation of laccases in this bioconversion treatment in the presence of 50% ­[Bmim][PF6] gave a maximal
requires the bioprospecting of enzymes that can remain stable lignin removal of 87%. The surfactants tested had no significant
under extreme conditions. An extracellular, highly stable lac- effects on the delignification yield. The laccase also detoxified
case was produced by the halophilic isolate Aquisalibacillus the toxic phenols found in peanut shell waste. The high catalytic
elongatus in submerged liquid culture fermentation. Statistical efficiency of this enzyme against a lignocellulosic sample under
and non-statistical strategies gave the highest enzymatic activity extreme conditions suggests the suitability of this laccase for
(8.02 U mL−1) following addition of glucose (1.7 g L−1), cop- industrial applications.
per sulfate (0.8 g L−1), urea (15 g L­ −1), and ­CaCl2 (0.8 g L−1).
The enzyme, after purification using a synthetic affinity sup- Keywords  Laccase · Halophile · Optimization ·
port, delignified a peanut shell substrate by 45%. A pH of 8.0 Aquisalibacillus elongatus · Delignification · Peanut shell
and a temperature of 35 °C were optimal for delignification of

Communicated by L. Huang. Introduction

Mohammad Reza Khoshayand is the correspondance statistical Lignin degradation and detoxification by laccases has received
experimental design. considerable attention as a means of reducing the accumu-
Electronic supplementary material  The online version of this
lation of lignocellulosic bio-wastes (Virk et al. 2012). Lac-
article (doi:10.1007/s00792-017-0958-7) contains supplementary case digestion provides a milder, cleaner, and more efficient
material, which is available to authorized users. treatment method for bio-delignification of lignocellulose,
without damaging the cellulose (Asina et al. 2016; Sindhu
* Mohammad Ali Faramarzi
et al. 2016). The use of ligninolytic enzymes is very effective
faramarz@tums.ac.ir
when combined with a solvent or surfactant that enhances the
Mohammad Reza Khoshayand
accessibility of the lignin to the enzyme (Rezaei et al. 2017).
khoshayand@tums.ac.ir
Recent studies have demonstrated that halophilic enzymes
1
Department of Pharmaceutical Biotechnology, Faculty are very selective in terms of their activity in the presence
of Pharmacy and Biotechnology Research Center, Tehran of ionic liquids, which makes them ecofriendly alternatives
University of Medical Sciences, P.O. Box 14155‑6451,
to co-solvents, organic solvents, and surfactants (Oren 2010;
1417614411 Tehran, Iran
2
de Lourdes Moreno et al. 2013). Consequently, the use of
Department of Pharmaceutical Biotechnology, Faculty
a halophilic ligninolytic enzyme would seem to represent a
of Pharmacy, Kerman University of Medical Sciences,
Kerman, Iran very attractive technology for bio-delignifying natural wastes.
3 The production of ligninolytic enzymes needs to be
Department of Drug and Food Control, Faculty
of Pharmacy, Tehran University of Medical Sciences, studied in various species with different ecological back-
P.O. Box 14155‑6451, 1417614411 Tehran, Iran grounds. Bacteria can degrade lignocellulose effectively,

13
Vol.:(0123456789)
Extremophiles

with laccases being the most important members of Strain, culture conditions, and submerged fermentation
the ligninolytic system (Sondhi et al. 2015; Asina et al.
2016). Laccases are currently viewed as highly interest- The isolate used in this study was Aquisalibacillus elonga‑
ing enzymes for industrial purposes because of their wide tus SR-073 Halo, a stock culture from the Department of
variety of potential substrates (Forootanfar and Faramarzi Pharmaceutical Biotechnology, Faculty of Pharmacy, Tehran
2015). Therefore, a broad study of microorganisms with University of Medical Sciences, Tehran, Iran (GeneBank
laccase activity is necessary for the identification of suit- Accession No. KU587812, www.ncbi.nlm.nih.org/ avail-
able laccases from various strains. Many fungal laccases able June 10, 2017). The strain was transferred monthly to
have been isolated and characterized in the past years (Lu Luria–Bertani agar (LBA) media, which included 1% pep-
et al. 2010; Knežević et al. 2013; Ghorbani et al. 2015; tone, 0.5% yeast, 1.5% agar, 11.7% NaCl, 0.006% C ­ uSO4,
Karp et al. 2015), and substantial effort is being made to and was stored at 4  °C. An inoculum was produced by
identify highly specific enzymes that can be tailored to removing one loop-full of stock culture from LBA plates
particular industrial processes. and inoculating it into 250 mL flasks containing 50 mL of
Enzymes used in industrial processes are frequently LB broth (LBB). After 2 days of incubation, 1 mL of the
required to function in harsh conditions, so highly desir- pre-culture was inoculated into Erlenmeyer flasks (250 mL)
able characteristics include the ability to retain activity at containing 50 mL of fermentation M9 basal medium, and
extreme pH and temperature and to tolerate high salin- culture was continued. The basal medium used for the exper-
ity, metal ions, and organic solvents (Ventosa et al. 2004; iments contained (g L−1): glucose (1.0); ­Na2HPO4 (12.8);
Moshfegh et al. 2013; Raddadi et al. 2015). Of the laccase ­KH2PO4 (3.0); ­MgSO4.7H2O (0.1); ­NH4Cl (1.0); NaCl
producers, halophilic bacteria have attracted much atten- (116.9), and C­ uSO4 (0.062). The initial medium pH was
tion as their laccases seem to have potential industrial adjusted to 7.0. Cultures were incubated at 37 °C on a rotary
applications (Rezaei et al. 2017). The pre-treatment of shaker (150 rpm) for laccase production. Upon conclusion of
lignocellulosic feedstocks also generates a number of by- the fermentation process, the liquid cultures were harvested
products that can inhibit the fermentation of lignocellulosic and pooled. Cells were removed by centrifugation at 8000×g
hydrolysates. Many studies also have shown the potential for 15 min at 4 °C and the obtained supernatant was used as
of laccase for detoxification of the treated lignocelluloses the source of the crude enzyme.
or similar substrates (Rezaei et al. 2015; Vithanage et al.
2015). A method for facile removal of these inhibitory bio- Laccase assay and protein estimation
waste compounds would, therefore, aid pre-treatment and
improve the overall enzymatic hydrolysis and subsequent Laccase activity was assayed at 40 °C using 2,6-dimethoxy-
fermentation processes. phenol (2,6-DMP) as the substrate. The oxidation of 2,6-
The present work reports the production of a highly sta- DMP was followed by measuring the absorbance increase at
ble laccase by an isolate of Aquisalibacillus elongates, an 468 nm after 1 min using a spectrophotometer. The reaction
extremely halophilic bacterium, and optimization of this solution volume was 2 mL, and consisted of 1 mL of 4 mM
enzyme production. The laccase was confirmed to have clear 2,6-DMP in phosphate buffer (50 mM, pH 7.5) and 1 mL of
potential for industrial application based on its ability to the enzyme solution. The enzyme activity was expressed as
delignify and detoxify a sample high-lignin biomass, pea- international units (IU), where 1 IU represents the amount of
nut shell (~30% lignin), under diverse operating conditions. enzyme that forms 1 μmol of product per minute. All assays
Peanut shell is an important agro-residue generated in high were carried out in triplicate. The protein concentration was
amounts by related industries around the world (Bharthare estimated by the Bradford’s method with a bovine serum
et al. 2014; Anike et al. 2016; Yamoum and Magaraphan albumin standard (Bradford 1976).
2017).
Optimization of laccase production process
and experimental designs
Materials and methods
The point of maximal growth and laccase production was
Chemicals determined by measuring laccase activities over a 5-day
period. The effect of carbon and nitrogen sources, trace ele-
Laccase substrates were obtained from Sigma-Aldrich (St. ments, salts, inducers, culture pH, and culture temperature
Louis, MO, USA). Buffers and culture media components on laccase production by A. elongatus was estimated using
were purchased from Merck (Darmstadt, Germany). All the one-factor-at-a-time (OFAT) method.
other chemicals and reagents were of analytical grade and Ten effective factors (urea, pyrogallol, glucose, ­CaCl2,
obtained from commercial sources, unless otherwise stated. ­KH2PO4, ­Na2HPO4, ­CaCO3, ­FeSO4, ­CuSO4, and M ­ nSO4)

13
Extremophiles

were selected by OFAT. Two additional steps were then a first-order multiple regression can appropriately model
required for the optimization of laccase production. First, the data. The levels of each factor in the Plackett–Burman
the effective medium composition variables (selected pre- design are listed in Table S1. A 17-run experiment was gen-
viously by preliminary tests) that had significant impact on erated by Design Expert (version 7.0.0, Stat-Ease, Inc., Min-
laccase production were identified using the application of neapolis, MN, USA) at high (+1) and low (−1) levels, with
Plackett–Burman design (PBD) (screening study) (Aghaie- 1 dummy variable and related response (Table S2). The use
Khouzani et al. 2012; Samaei-Nouroozi et al., 2015). The of a dummy variable allowed the estimation of the variance
second step involved the use of central composite design to (experimental error) in the experiment and confirmation of
determine the optimum values for the selected variables to the adequacy of the first-order model. An F test was used
optimize laccase production (optimization study) (Aghaie- to show the statistical significance of the first-order model.
Khouzani et al. 2012; Samaei-Nouroozi et al. 2015) (Tables All experiments were conducted in triplicate. Data were
S1‒S4). pooled and analyzed by Design Expert 7.0. Factors signifi-
cant at the 5% level (p < 0.05) were considered to have a
Optimization of laccase production process statistically significant effect on laccase production.
by one‑factor‑at‑a‑time (OFAT)
Optimization of the laccase production process
The effects of various carbon sources (glucose, fructose, by central composite design (CCD)
galactose, lactose, sucrose, maltose, and soluble starch, each
at 1% w/v) were determined by replacing glucose in the basal Response surface methodology (RSM) was applied as the
medium. Various nitrogen sources (peptone, yeast extract, statistical method to determine the optimal level of each fac-
skim milk, gelatin, and urea) were added individually (1% tor. Central composite design (CCD) is the most popular
w/v) to the fermentation medium. The cultures were incu- RSM method and was applied to optimize the laccase pro-
bated at 37 °C and pH 8.0 and laccase activity was deter- duction. It consists of a two-level fractional factorial and two
mined after cultivation for 96 h. other types of points: central and axial. Uniform precision
The effects of culture pH and temperature were investi- and orthogonality are introduced as two prominent proper-
gated by culturing at 25‒45 °C and pH 4.0‒10.0. Laccase ties of this design. The factors and respective coded and
activity was determined every 24 h, and the highest activities actual levels in the central composite design are given in
at each culture pH and temperature were noted. Triplicate Table S3. A 30-run experiment generated by Design Expert
experiments were conducted for each treatment. 7.0 was carried out with 16 factorial points, 8 axial points,
The effect of removal of different trace elements and 6 trials at the center point (Table S4). All experiments
­(KH2PO4, ­CaCl2, ­CaCO3, ­Na2HPO4, and M ­ gSO4) from the were conducted in triplicate. The mean value of laccase
basal medium or addition of others (­ MnSO4, ­FeSO4, ­ZnSO4, activity (U m­ L−1) was taken as the response. A multiple
and ­CuSO4) at concentrations of 0.01% w/v, and the effects regression analysis was applied to the data obtained. The
of salts (NaCl, KCl, and LiCl; 1‒5 M) were also studied. behavior of the system was explained by the following quad-
The effects of inducers, such as 2,6-DMP, caffeine, catechol, ratic equation:
gallic acid, guaiacol, pyrogallol, o-toluidine, tyrosine, vanil-
Y = 𝛽0 + 𝛽1 A + 𝛽2 B + 𝛽3 C + 𝛽4 D + 𝛽12 AB + 𝛽13 AC + 𝛽14 AD
lin, veratryl alcohol, and 2,5-xylidine, on laccase production
were also determined at three concentrations between 1 and + 𝛽23 BC + 𝛽24 BD + 𝛽34 CD + 𝛽11 A2 + 𝛽22 B2 + 𝛽33 C2 + 𝛽44 D2 ,
10 mM. Except when determining the effects of salt on the
enzyme production, the salt concentration in other OFAT where Y is the enzyme activity (U m ­ L−1), β0 is the intercept,
experiments was 3 M. β1, β2, β3, and β4 are linear coefficients, β11, β22, and β33
are quadratic coefficients, β12, β13, β14, β23, β24, and β34 are
Screening study using the Plackett–Burman design interactive coefficients, and A, B, C, and D are the coded
(PBD) independent factors.
Design expert was used to perform the statistical analy-
We used the Plackett–Burman design to identify and select sis using regression modeling and response surface graphs.
significant factors, since this method decreases the number ANOVA was also used through Fisher’s test to find the
of runs with suitable resolution. Nevertheless, only a frac- effect of the independent variables on the response, and
tion of all possible levels of each variable were run, due to a p value < 0.05 was considered statistically significant.
limitations of time and money. In this study, a resolution The fitness of the second-order polynomial model equa-
of III was interpreted as indicating no confounding relation tion was indicated qualitatively by the multiple correlation
between main effects. In this design, the assumption is made coefficients (R2) and adjusted R2. Contour plots and three-
that no interaction exists between the main factors. Hence, dimensional surface plots illustrated the relationship and

13
Extremophiles

interaction between coded variables and the responses. The in a knife mill, and the resulting particles were sieved (mesh
equation from the final quadratic model and a grid search size 60), autoclaved, and dried in an oven to a constant
of an RSM plot were used to determine the optimal points. weight before subjecting the material to the next steps. The
delignification pre-treatment of the prepared peanut shell
Enzyme purification was performed by the purified laccase in a reaction mixture
containing potassium phosphate buffer (50 mM, pH 8.0), the
The enzyme was produced and purified using the method purified laccase (~50 U), and peanut shell (final concentra-
described by Rezaei et al. (2017). Briefly, the enzyme was tion 5% w/v) at 35 °C with orbital shaking at 150 rpm for
produced using a 2% inoculum in a 2000-mL Erlenmeyer 48 h. Control samples without the enzyme were processed
flask containing a working volume of 500 mL of the fermen- in parallel with the test samples. After the enzymatic del-
tation medium, which consisted of the optimized medium ignification process, the detoxification of peanut shell was
with a pH of 8.0, and incubating at 37 °C on a rotary shaker also determined.
(150 rpm). After 72 h of incubation, the cell-free supernatant
was recovered by centrifugation (8000×g, 15 min) of the Kappa number, brightness, viscosity, and delignification
harvested culture at 4 °C and subjected to subsequent steps efficiency measurements
of concentration and purification to yield the crude laccase
preparation. The clear supernatant was precipitated using Delignification activity was determined by measuring the
10% polyethylene glycol saturation. The precipitate was then decrease in kappa number and the change in chemical char-
recovered by centrifugation at 18,000×g for 15 min, re-sus- acteristics of the bio-waste. The chemical properties of pea-
pended in 20 mL of phosphate buffer containing 3 M NaCl, nut shell were analyzed at the end of delignification process
and dialyzed overnight against repeated changes of the same according to the Tappi Test Methods of T 236 om-94, T
buffer, followed by centrifugation at 8,000×g for 10 min. 236 om-99, and T 452 (Tappi Standard Procedures 2012)
The SBA-15-vanillyl affinity column (Rezaei et al. 2017) for viscosity, kappa number, and brightness measurement,
was prepared by synthesizing SBA-15 by a typical method respectively. Delignification efficiency was determined as
and then using a post-synthesis modification method to follows: % delignification efficiency = (initial kappa num-
activate the resultant mesoporous SBA-15. The functional- ber − final kappa number)/initial kappa number.
ized support was then coupled to vanillin by reacting the
aminated support (1 g) with vanillin (1 g dissolved in 2 mL Effect of pH, temperature, surfactants, and solvents
ethanol) in 50 mL of toluene alkalinized with trimethyl- on bio‑delignification
amine (1 mL) at room temperature for 24 h with slow stir-
ring (500 rpm). After the coupling step, the product was The effect of pH, temperature, surfactants, and organic sol-
washed several times with water and acetone and a reduction vents on the enzymatic delignification was assessed by run-
reaction was performed at 4 °C on the produced Schiff base ning reactions containing 5% peanut shell and 50 U of the
using a solution of 50 mg of sodium borohydride ­(NaBH4) purified enzyme at 150 rpm agitation at a range of pH and
in methanol. temperature of 6.0‒9.0 and 35‒55 °C, respectively, and in
The concentrate was loaded and applied to the affinity the presence of 50% organic solvents ­([Bmim][PF6], acetone,
column (10 × 100 mm) previously prepared and pre-equili- 1,4-dioxane, DMSO, ethanol, or methanol), 1% surfactants
brated with the above buffer. The column was then washed (CTAB, SDS, triton X-100, or tween-80), or 5 mM HBT.
with about 50 mL of phosphate buffer and eluted with a lin- After 24 h of incubation, the solid fraction was withdrawn
ear gradient of pH, urea, (­ NH4)2SO4, and C
­ uSO4. Fractions and the kappa number was measured.
were concentrated, dialyzed against 50 mM phosphate buffer
(pH 8.0), analyzed for laccase activity and protein concen- Detoxification analysis
tration, and stored at −20 °C for subsequent experiments.
An acute toxicity test using Escherichia coli, Staphylococ‑
Delignification studies cus aureus, Pseudomonas aeruginosa, and Staphylococcus
epidermidis strains was performed to evaluate the cytotoxic-
Laccase‑assisted pretreatment of peanut shell ity, where toxicity was expressed in terms of inhibition of
bacterial growth. The strains were grown at 37 °C in Muel-
The purified laccase was used to conduct a delignification ler–Hinton agar (MHA) medium supplemented with samples
pretreatment of peanut shell obtained from a local store in taken at the beginning and end of delignification process at
Iran. The peanut shell was washed with distilled water and concentrations of 0.12‒2.00 mg mL−1, and a serial dilution
dried at 100 °C to ensure low moisture content prior to sub- of ciprofloxacin solution from 6.25‒100.00 μg mL−1 as a
jecting to the other stages and treatments, It was then ground control.

13
Extremophiles

Statistical analysis Therefore, the enzyme activity in different bacteria appears


to vary considerably and is associated with the fermentation
All experiments were performed in triplicate and the conditions and the bacterial species.
reported data were presented as mean ± standard devia- The effects of salts indicated that highest growth and lac-
tion. One-way and two-way ANOVA tests were conducted case production (1.06 U mL−1) were observed for NaCl at
to calculate the statistical significance between the mean 3 M (Fig. 1a, b), whereas the enzyme production was only
values (SigmaPlot version 12.0, Systat Software, Inc., San 0.23 and 0.30 U m ­ L−1 in the presence of 2 M LiCl and 3 M
Jose, CA, USA). Probability values <0.05 were considered KCl, respectively (Fig. S1). The pH-temperature profile for
statistically significant. the enzyme production was also similar to profiles observed
for laccases from other bacteria. The laccase production
showed an optimal pH at 8.0 (Fig. 2a, b). The temperature
Results and discussion profile showed a maximal production at 35 °C and more than
80% production at temperatures between 30 and 40 °C, but
Optimization of laccase production less than 20% of the enzyme production at 25 °C (Fig. 2c,
d). Similarly, Brander et al. (2014) and Niladevi and Prema
OFAT (2008) reported the same ranges of pH and temperature for
CotA laccase production by Bacillus clausii and S. psam‑
Laccase was secreted by the isolate in a submerged culture moticus, respectively.
containing 2 M NaCl and 0.25 mM C ­ uSO4. Extracellular An appropriate inducer can enhance laccase produc-
laccase activity appeared at the beginning of the exponential tion and is necessary for effective large-scale production.
phase of growth (24 h) and reached a maximal production In bacteria, many different inducers have been widely used
of approximately 0.5 U ­mL−1 at the end of this phase (48 h) to stimulate extracellular laccase production. The effects of
under non-optimized conditions. This pattern of secretion various inducers on laccase production are shown in Fig. 3a.
was similar to that reported in other studies, in which lac- The highest increase in laccase production (fourfold) was
case achieved maximal production in the stationary phase observed with pyrogallol on the second day, followed by
(Uthandi et al. 2010; Sondhi et al. 2015). caffeine (3.8-fold), 2,6-DMP (2.8-fold), and l-tyrosine (2.8-
Laccase production by the A. elongatus SR-073 Halo fold), when compared to the control without inducers. No
strain used here was growth dependent. This suggests that appreciable induction was observed after the addition of
laccase production requires an adequate mass of metaboli- o-toluidine and guaiacol. Extracellular laccase production
cally active cells. When compared with the result of the pre- by A. elongatus was also stimulated by addition of catechol,
sent study, the maximal production of bacterial laccase from veratryl alcohol, vanillin, and 2,5-xylidine.
Haloferax volcanii (Uthandi et al. 2010) and Streptomyces In agreement with the results of this study, Niladevi
psammoticus (Niladevi and Prema 2008) was 0.17 and 5.90 and Prema (2008) demonstrated that pyrogallol and
U  mL−1, respectively, under non-optimized conditions. p-anisidine were the most effective inducers of laccase

(a) (b)
1.0 1M 1.2 1M

*
2M 2M
3M * 1.0
3M
4M 4M
0.8
5M 5M
Cell growth (OD 600 nm)

Enzyme activity (U mL )
-1

0.8
0.6

0.6

0.4
0.4

0.2
0.2

0.0 0.0

0 24 48 72 96 0 24 48 72 96

Time (h) Time (h)

Fig. 1  Growth (a) and laccase production (b) of Aquisalibacillus elongatus in different concentrations of NaCl (1‒5 M) after 4 days of incuba-
tion at 37 °C in a basal medium containing C
­ uSO4 (0.25 mM), pH 8.0. Error bars represent the standard errors of three replicates

13
Extremophiles

(a) (b)
1.0 pH 4 1.0 pH 4
pH 5 * pH 5
*
pH 6 pH 6
pH 7 pH 7
0.8 0.8 pH 8
pH 8

Enzyme activity (U mL )
Cell growth (OD 600 nm)

pH 9 pH 9

-1
pH 10 pH 10
0.6 0.6

0.4 0.4

0.2 0.2

0.0 0.0

0 24 48 72 96 0 24 48 72 96

Time (h) Time (h)

(c)
1.0 25 °C
(d)
30 °C 0.5 25 °C
35 °C * 30 °C
40 °C 35 °C
0.8
45 °C
0.4
40 °C *
Cell growth (OD 600 nm)

_1
Enzyme activity (U ml ) 45 °C

0.6
0.3

0.4
0.2

0.2 0.1

0.0 0.0

0 24 48 72 96 0 24 48 72 96

Time (h) Time (h)

Fig. 2  Growth (a, c) and enzyme production (b, d) by an Aquisali‑ of ­CuSO4 and 3 M of NaCl; a pH range of 4.0‒10.0, and a tempera-
bacillus elongatus strain as a function of pH and temperature after ture range of 25‒45 °C. Error bars represent the standard errors from
4 days of incubation in the basal broth medium containing 0.25 mM three experiments

production. Addition of ­CuSO4 at 0.01% gave a high lac- concentrations of glycine or (­ NH 4) 2SO 4 after 2 days of
case yield of 1.2 U m ­ L −1, which was threefold greater fermentation. The expression of the enzyme was induced
than that achieved in the basal medium when analyzing to the greatest extent by peptone, followed by urea, yeast
the activities obtained on day 2 of fermentation (Fig. 3b). extract, skim milk, ­N H 4NO 3, and gelatin, in agreement
Different studies have shown that laccase production is with previous results (Poojary and Mugeraya 2012; do
regulated by metal ions, such as C­ u2+, ­Mn2+, and F
­ e3+, by Valle et al. 2014). The higher cell growth in response to
gene expression induction, or through positive changes in organic and inorganic nitrogen had an apparent positive
the activity and stability of the enzyme (Soden and Dob- effect on the enzyme production.
son 2001). ­CuSO4 and ­MnSO4 stimulate laccase produc-
tion in many different strains (Sivakumar 2010; Uthandi PBD
et al. 2010; Fang et al. 2011; Lu et al. 2013). Among the
carbon sources tested in this study, glucose enhanced the A total of 10 variables were analyzed for their effects on lac-
laccase production due to the increase in bacterial growth case production using a Plackett–Burman design. The design
(Fig. 3c) (Periasamy and Palvannan 2010; Poojary and matrix selected for the screening of significant variables for
Mugeraya 2012). The results in Fig. 3d show that laccase laccase production and the corresponding responses are
production by A. elongatus was not affected by different shown in Table S2.

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Extremophiles

(a) (b)
1.4 1.6
** Laccae production Laccase production
Cell growth
1.2
** Cell growth
1.4

1.5
1.5 1.2

Cell groowth (OD 600 nm)

Cell groowth (OD 600 nm)


Enzyme activity (U mL )

Enzyme activity (U mL )
1.0
-1

-1
1.0
0.8
1.0
1.0 0.8
0.6
0.6

0.5 0.4
0.5 0.4

0.2 0.2

0.0 0.0 0.0 0.0


Vanillin

Gallic acid
Caffein
2,6-DMP

Veratryl alcohol
PYrogallol
Guaiacol

Catechol
M9

2,5-Xylidine

o-Toluidine

L-Tyrosine

KCl
M9

CuSO4

ZnSO4

FeSO4

MnSO4

CaCO3

MgSO4

CaCl2

Na2 HPO4

KH2 PO4
Trace element
Inducer

(c) (d)
1.4 2.0

*
Laccase production Laccase production

1.2
*
Cell growth
1.0
* Cell growth

1.0
1.5 * 1.5
Cell growth (OD 600 nm)
Enzyme activity (U mL )

Cell growth (OD 600 nm)


Enzyme activity (U mL )
-1

-1

0.8

0.8
1.0
1.0 0.6
0.6

0.4
0.4
0.5 0.5

0.2
0.2

0.0 0.0 0.0 0.0


Starch

Gelatin
M9

Yeast extract
M9

Urea

Skim milk
Glucose

Fructose

Sucrose

Lactose

Galactose

Maltose

Peptone

Glycine
Carbon source Nitrogen source

Fig. 3  Growth behavior of Aquisalibacillus elongatus and its laccase nitrogen sources (1% w/v) after 2  days of incubation at 35  °C in a
production profile in the presence of different a inducers (1‒10 mM), basal medium containing 3  M NaCl; pH 8.0. Data are expressed as
b trace elements (0.01% w/v), c carbon sources (1% w/v), and d mean ± standard errors (n = 3)

Statistical analysis by an F test and a normal percent CCD


probability plot as a graphical tool were employed to reveal
significant independent variables (Fig S2; Table S5). As As shown in Table S3, the optimal levels of the selected
shown in Fig. S2, ­CaCl2 was the most significant factor, independent variables for laccase production were deter-
followed by glucose, ­CuSO4, and urea, as laccase produc- mined using central composite design and response surface
tion deviated from linearity indicating a significant effect. methodology. Table S4 shows the significant factors dis-
As shown in Fig S2, all the variables exerted positive played in coded form and laccase production as the response.
effects on enzyme production. Further statistical analysis The F value acquired from the analysis of variance was used
of data using ANOVA confirmed that these four factors had to select the best model for the data. We determined that a
p value less than 0.05, indicating statistical significance quadratic second-order polynomial equation was a proper
(Table S5). choice for the data (Table S6). As shown in Table S6, the

13
Extremophiles

ANOVA results indicate that this model is appropriate and strains of Streptomyces psammoticus (Niladevi and Prema
significant (p < 0.05). The computed model F value of 40.84 2008), Bacillus tequilensis (Sondhi et al. 2015), and Halofe‑
implies the model is significant and that only a 0.01% chance rax volcanii (Uthandi et al., 2010), with production yields
existed that this large value of “model F value” could occur of 5.9, 5.7, and 0.17 U m­ L−1, respectively, confirm A. elon‑
due to noise. The very small “model p value” < 0.0001 from gatus as an efficient laccase producer.
the analysis of ANOVA and the suitable coefficient of deter-
mination (R2 = 0.962) and adjusted coefficient of determi- Validation of the model
nation (R2 adjusted = 0.927) confirmed that the modified
polynomial model was highly significant and sufficient to Validation of the model requires that the fitted polynomial
represent the actual relationship between the response and quadratic equation also be able to predict the laccase pro-
the significant variables. The predicted R 2 of 0.834 also duction in practice. This ability was demonstrated under
agreed with the adjusted-R2, indicating the good predictive the optimal conditions determined for laccase production
ability of the selected model. The value of the coefficient by measuring the amount of laccase produced in five experi-
of variation (CV % = 5.44), an estimate of the standard ments. Using a statistically optimized medium, the maxi-
deviation around the mean associated with the experiment, mum response for laccase production was 7.96 ± 0.11 U
also supported the reliability of the model. No trends were ­mL−1, implying a strong similarity between observed and
revealed by the plot of Studentized residual versus the value predicted values and thereby confirming the validity and
predicted by the model. This shows the homogeneity of vari- precision of the model.
ance in the data and the absence of outliers in the experimen-
tal runs (data not shown). Enzyme purification
Thus, modeling the level of laccase production could be
achieved using the quadratic second-order polynomial equa- A 75 kDa protein with laccase activity was purified from the
tion, which was determined as adequate over the range of optimized culture medium. The homogeneity of the purified
independent variables in this study. The coefficient of the laccase was checked by SDS-PAGE under reducing condi-
model was determined using multiple regression analysis, tions and by protein-staining analysis, and a unique protein
and the equation fitted to the data was as follows: band was obtained for the purified enzyme. The purified
Y = 7.99 + 0.018A − 0.15B + 0.13C − 0.16D + 0.23BC enzyme showed a specific activity of about 500 U m ­ g−1
when 2,6-DMP was used as the substrate.
− 0.14CD − 0.77A2 − 0.72B2 − 0.69C2 − 0.59D2 ,
where Y is the predicted laccase activity (U ­mL−1) and A, B, Delignification and detoxification by laccase
C, and D are independent variables of glucose, C­ aCl2, urea,
and ­CuSO4, respectively. A previous study (Rezaei et al. 2017) showed that the puri-
The optimal level of each variable and the effect of their fied laccase was very stable across a broad range of pH and
interactions on laccase production as a function of two temperature, which makes this enzyme a suitable candi-
variables were studied by plotting the 3-D response surface date for applications requiring alkaline pH and high tem-
curves (while keeping the other variables at their optimum peratures. Numerous organic solvents with different log p
points) (Fig. 4). The final optimized culture medium for values, and 1-butyl-3-methylimidazolium hexafluorophos-
laccase production by A. elongatus was 3 M NaCl, 0.17% phate ­([BMIM][PF6]) as a hydrophobic ionic liquid, also
glucose, 0.13% ­CuSO4, 1.5% urea, 0.08% ­CaCl2, 0.05% had positive effects on the laccase activity, indicating that
­KH2PO4, 0.125% pyrogallol, 0.05% ­MnSO4, 0.125% ­FeSO4, the enzyme was an organic solvent tolerant laccase. The
0.05% ­Na2HPO4 (see Tables S3, S4, and S6). After optimiz- enzyme also showed activity towards a wide range of sub-
ing the conditions, an approximately 20-fold enhancement strates, including phenolic and non-phenolic substrates. The
of laccase production was achieved. enzyme was also stable in the presence of triton X-100 and
A literature search indicated that this study is appar- CTAB, and its activity was strengthened in the presence of
ently the first to report on the optimized production of lac- SDS and tween-80. These features of the purified enzyme
case from a halophilic bacterium. However, optimization were used to design subsequent experiments to determine
of the medium for laccase production, with highly differ- the factors affecting delignification yield.
ent increasing folds, has been widely reported for laccase One of the most promising industrial applications of lac-
production in, for example, Phellinus noxius (Poojary and cases is in the delignification of lignocellulosic bio-wastes
Mugeraya 2012), Pleurotus ostreatus (Elsayed et al. 2012), and detoxification of the produced phenols, because the
Paraconiothyrium variabile (Aghaie-Khouzani et al. 2012), phenolic compounds in biomass hydrolysates are known
and Bacillus tequilensis (Sondhi et al. 2015). In addition, to inhibit saccharifying enzymes, enzyme production,
comparison with other studies on laccase production by and alcohol fermentation. Multiple studies have shown

13
Extremophiles

Fig. 4  Response surface graph for the laccase enzyme activity from Aquisalibacillus elongatus as a function of a ­CaCl2 and glucose, b urea and
­CaCl2, c ­CuSO4 and ­CaCl2, d ­CuSO4 and glucose, e ­CuSO4 and urea, and f urea and glucose concentrations

the ability of culture filtrates of fungi to delignify and to reduce the lignin content and to remove the resultant
detoxify wastes, although few studies have focused on this phenolic compounds of peanut shell, as a sample biomass.
ability with respect to bacterial laccases. Here, we demon- The sample had an initial brightness of 32.1%, a kappa
strated the ability of the halophilic laccase of A. elongatus number of 22.5, and a viscosity of 1023 mL g−1. After 48 h

13
Extremophiles

of the delignification reaction, the bio-waste was deligni- (Chandel et al. 2007; Jurado et al. 2009; Moreno et al. 2012,
fied up to a maximum of 47%, although 45% reduction in 2013) lignocellulosic biomaterials. The results presented
the lignin content of peanut shell was achieved after 24 h here confirmed that the enzyme detoxified lignin, probably
(Fig. 5a). After 24 and 48 h of enzymatic treatment, bright- due to the removal of phenolic compounds liberated from
ness increased to 58.5 and 62.1%, respectively (Fig. 5b). the lignin. These results are consistent with a previous study
In addition, as shown in Fig. 5b, the viscosity decreased to by Sondhi et al. (2015), who reported a 28% delignifica-
37.7 and 41.2% after 24 and 48 h incubation, respectively. tion in the absence of a mediator and a 47% delignification
The effects of pH, temperature, ionic and non-ionic sur- in the presence of 1-hydroxybenzotriazole (HOBT), for a
factants, and organic solvents on the delignification effi- bacterial laccase from B. tequilensis. Other studies (Gutiér-
ciency were also tested. As shown in Fig. 6a, a pH of 8.0 rez et al. 2012; Knežević et al. 2013; Ghorbani et al. 2015)
and a temperature of 35 °C were optimal for delignifica- showed that fungal laccases gave 30–97% delignification
tion of the bio-waste. A more marked effect on the delig- yields. Similar results for changes in viscosity (Camarero
nification was observed when the reaction was performed et al. 2007) and brightness (Addleman and Archibald 1993)
in the presence of [­ Bmim][PF6], 1,4-dioxane, acetone, or were reported for fungal laccase-assisted treatment of pulps
HBT (Fig. 6b). The treatment with 50 U of enzyme in the from different sources.
presence of 50% of ­[Bmim][PF6] showed a maximal 87% Two possible routes are available for lignin degradation:
lignin removal after a 24 h incubation. With the exception simultaneous degradation of all pulp components and a more
of CTAB and triton-X100, other additives increased the effi- selective degradation of lignin. Of these two, the latter case
ciency of the delignification reaction. is more suitable for papermaking. The processing of ligno-
Detoxification studies also showed that laccase from A. cellulosic biomass is essential for the production of cellu-
elongatus was able to detoxify the toxic phenols of peanut losic pulp as a raw material for paper manufacture, and the
shell (Table 1). With the exception of S. aureus, the MICs application of enzymes such as laccase for this purpose is an
for a lignin solution after enzymatic treatment were sharply option for those industries seeking to reduce the use of chemi-
increased. The toxicity is generally accepted to decrease cal bleaching agents as a way to minimize the environmental
after laccase treatment, and the results of this study confirm impact of their processes (Woolridge 2014). A recent study
this hypothesis (e.g., a higher concentration of lignin solu- on delignification of almond shell bio-waste by a halophilic
tion was needed to inhibit the strains). laccase from Chromohalobacter salexigens (Jafari et al. 2017)
Many studies have shown that laccases are able to delig- showed negligible sugar release after enzymatic treatment of
nify (Knežević et al. 2013; Sondhi et al. 2015) and detoxify lignocellulosic waste in the presence of ­[Bmim][PF6], organic

(a) (b)
50

* 60
Brightness
Viscosity
*
50
40
*
D e lignification e fficie ncy (% )

50
Incre as e in brightne s s (% )

D e cre as e in vis cos ity (% )


40
30
40
30

20 30

20
20
10

10 10

0
0 0
0 1 2 6 12 24 36 48 0 1 2 6 12 24 36 48

Time (h) Time (h)

Fig. 5  Laccase-assisted a delignification efficiency and b increase in concentration 5% w/v) after orbital shaking at 150  rpm for 48  h at
brightness and decrease in viscosity in a reaction mixture containing 35  °C. Control samples without the enzyme were processed in par-
potassium phosphate buffer (50  mM, pH 8.0), the purified Aquisali‑ allel with the test samples. Data are expressed as mean  ±  standard
bacillus elongatus laccase (~50 U), and a peanut shell substrate (final errors from three repetitions

13
Extremophiles

(a) solvents, and surfactants. Therefore, the use of a combination


50 of ionic liquid with a halophilic bacterial laccase can extract
* 35 °C
40 °C
intact cellulose fibers. The stable laccase studied here, which
45 °C effectively delignified peanut shell under special conditions,
40
could represent a promising enzyme for application in ligno-
Delignification efficiency (%)

cellulosic biomaterial-based industries.


30

20
Conclusion

This study examined the optimal production of a novel halo-


10 philic laccase from an isolate of A. elongatus, the ability
of this laccase to delignify peanut shell under harsh condi-
0 tions, and the properties of laccase-treated bio-waste, with
6 7 8 9 the overall aim of applying this laccase in industrial lig-
pH nocellulosic bio-waste delignification. The high expression
(b) levels of the laccase under optimized conditions indicate
100
bright prospects for large-scale production. Treatment of
bio-waste with this laccase decreased the kappa number and
* viscosity while increasing the brightness. The removal of
80
Delignification efficiency (%)

lignin by the enzyme was enhanced under extreme condi-


tions, including the presence of an ionic liquid, a mediator,
60
surfactants, organic solvents, and a wide range of pH and
temperature, under which the enzyme remained stable. This
40
demonstration of a high efficiency of delignification by a
stable halophilic laccase under industrial-like conditions
20
demonstrates the great potential of halophilic laccases as
industrial enzymes for environmentally friendly delignifica-
0
tion of natural wastes.
DMSO
HBT

SDS

Triton-X100

Tween-80
CTAB
Acetone

1,4-Dioxane
[Bmim][PF6]

Ethanol

Methanol
Control

Acknowledgements  Research reported in this publication was sup-


ported by Elite Researcher Grant Committee under Award Number
Additives
943687 from the National Institutes for Medical Research Development
(NIMAD), Tehran, Iran to M.A.F.
Fig. 6  Delignification efficiency of Aquisalibacillus elongatus lac-
case a at a range of pH and temperature (pH 6.0‒9.0 and 25‒45 °C)
and b in the presence of 50% organic solvents (­[Bmim][PF6], ace-
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