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INTECONT® PLUS for Measuring Systems

% Compact weighing electronics for


continuous measuring systems

% Integrated display and control panel

% Optimal communication structures


thanks to modular fieldbus technology

% EasyServe PC program for convenient


commissioning and service

% Enhanced operating reliability through


diagnostics and self-testing functions

% High operating convenience, automatic


calibration programs

% Optional legal-for-trade variant

Application Equipment

The INTECONT® PLUS weighing The system is supplied as front panel % Galvanically isolated outputs
electronics is specially designed for mounting unit or with wall-mounting
% Totalizing counter pulses
weighing in continuous production housing for local installation. Operation
processes. It is the right solution is via ergonomically styled keyboard % Fail-safe data memory (EEPROM)
whenever material flows have to be organised into operating and service
functions. A luminescent, anti-glare % Integrated diagnostics and self-
measured and acquired with high
two-line display ensures easy reading testing functions (SPC)
accuracy with the use of
of results. % Default settings for simple and quick
% Belt weighers (MULTIBELT®) Equipped with appropriate commissioning
% Solids flow meters (MULTISTREAM®) communication module, INTECONT®
PLUS optimally fits into any automated % Auto calibration (automatic
% Coriolis mass flow meters environment. calibration programs, self-starting
taring)
(MULTICOR®)
Operating Principle % Calibration intervals with signal
This also covers special applications, output (selectable at will)
e.g. legal-for-trade weighing or use in Although the INTECONT® PLUS
the hazardous area. functions vary with every scale type, the % Dialog available in German, English,
The INTECONT® PLUS weighing basic equipment is always the same. Italian, Spanish and French
electronics is primarily designed for % System accuracy for weighing tasks % Status, event, calibration and
applications with a need for convenient better than 0.05% quantity reports
and elaborate display, control and
monitoring, in addition to basic measuring % Manual and/or automatic zero setting % Simulation mode for testing and
functions. The weighing electronics learning
% Full feed/dribble feed control for
ensures repeatability and transparency
accurate batching
of the production process.
% High electromagnetic compatibility

BV-D2184GB
Weighing functions Dimensions (mm)
As a function of mechanical system
used, the actual feed rate is acquired
INTECONT® PLUS for Front Panel Mounting
using:
% Belt load and belt speed
(belt weighers)
Panel cut-out
% Reactive force (solids flow 282 + 0,5 x 88 + 0,5
meters)
% Direct mass flow measurement
on the Coriolis principle (mass
flow meters)
In addition to the comprehensive
basic equipment, the following
weighing functions are available:
% Belt weighers
- Accurate belt speed
measurement
- Belt influence compensation
(BIC)
- Belt run monitoring
- Shifting of weighing to point
of discharge
- Legal-for-trade variant
(upon request)
% Solids Flow Meters
- Adaption to varying INTECONT® PLUS Wall Housing INTECONT® PLUS Wall Housing
measuring chute Belt Weighers, Solids Flow Meters Coriolis Mass Flow Meters
characteristics
% Coriolis Mass Flow Meters
- Accurate speed and torque
acquisition

Bottom View
Technical Data

Base Unit Additional Equipment


Display Clear text fluorescent display, Wall housing for belt
Wall housing IP 54 (Nema 4)
2 lines with 20 digits each, weighers, solids flow
Power supply 85 .. 264 V/ 24 V
6 mm character height meters
24 VDC +30% / -25% Wall housing for Coriolis
Power supply Wall housing IP 54 (Nema 4)
Consumption 20 VA mass flow meters with
Power supply 85 .. 264 V /24 V
control unit and power
Ambient conditions Operating temperature -40° to 60°C Control unit and power switch
switch
EMC (EN 61000, EN61326)
conform to CE regulations Power supply, 85 ... 264 V 24 V, 2 A, panel-mounting unit
Legal-for-trade application: Power supply, 85 ... 264 V 24 V, 1,25 A, desk-top unit
Temperature range -10° to +40°C 0 - 100%, panel-mounting unit
Front panel mounting housing Analog display
Protection 4 - 20 mA, 96mm x 24 mm
Front protected to IP 65 Pulse counter, 8-digit
Measuring inputs Speed (RPM) input non-resettable 52 mm x 28 mm
(NAMUR level 0.04 - 3000 Hz) Pulse counter, 6-digit
Load cell input resettable 52 mm x 28 mm
(R min 80 Ω, up to 1000 m cable) Event printer printer with serial
Release contact (24 V, 5 mA) interface RS 232 and
Namur input for belt circuit sensor system cable
3 potential-free digital inputs
Control inputs
(24 V, 5 mA) Special measuring cable Indicate length in your order
Outputs 3 relay outputs (max. 230 V, MEMOSAVE,
Legal-for-trade memory
8 A ohmic load, 1 A inductive load) see Datasheet BV-D 2078GB
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
1 pulse output for totalizing counter
(24 V / 100 mA)
Interfaces RS 232 for Service PC
Power supply
12 V AC
measuring circuit

I / 0 Expansion (Option)

2 potential-free digital inputs


Control inputs
(24 V / 5 mA)
Outputs 5 relay outputs (max. 230 V,
8 A ohmic load, 1 A inductive load)
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
Interfaces RS 232 for printer

Communication Modules (Option)

Model VSS 021 V Modbus, 3964 R


VPB 020 V Profibus DP
VCB 020 V Device Net
VET 020 V Ethernet MODBUS/TCP
VET 022 V Ethernet/IP
INTECONT Variant VEG 206XY Options

X = 0 : No I/0 expansion Wall housing with power supply


= 1 : With I/0 expansion for belt weighers and solids flow meters
Y = 0 : No communication module
Wall housing with power supply, control unit and power
Y = 1 : Communication module Modbus, 3964 R
switch, for Coriolis mass flow meters
Y = 2 : Communication module Profibus DP
Y = 3 : Communication module Device Net
Power supply: desk-top, panel-mounting units
Y = 4 : Communication module Ethernet MODBUS/TCP

BV-D2184GB 0903 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2009
Analog display

Pulse counter, non-resettable

Pulse counter, resettable

Event printer

Schenck Process GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
Phone: +49 6151 1531-1216
Fax: +49 6151 1531-1172
sales@schenckprocess.com
www.schenckprocess.com
INTECONT® PLUS for Feeding Systems

% Compact measuring, control, and


supervisory electronics for continuous
feed applications

% Integrated display and control panel

% Optimal communication structures


thanks to modular fieldbus technology

% EasyServe PC program for convenient


commissioning and service

% Enhanced operating reliability through


diagnostics and self-testing functions

% High operating convenience, automatic


calibration programs

Application
Designed for feeding duties in continuous The measuring, control, and supervisory % System accuracy for weighing tasks
processes, the INTECONT® PLUS electronics is specially economical if the better than 0.05%
measuring, control, and supervisory feed system is controlled locally in % Precise speed acquisition
electronics is specially suited for single normal mode or from the display and % Optimal feed control for accurate
feeders and small gangs controlled by a control panel in a central control room. batching via an adaptive control
host system. The system is the right circuit
choice whenever bulk solids have to be Equipment % High electromagnetic compatibility
fed with high accuracy with the use of % Galvanically isolated outputs
The electronics is supplied as front-of- % Fail-safe data memory (EEPROM)
% belt weighers (MULTIBELT® or panel mounting unit or with an optional % Integrated diagnostics and self-
weigh belts with controlled prefeeders wall-mounting housing for installation at testing
site. The system is operated via an % functions (SPC)
% weighfeeders (MULTIDOS®)
ergonomically styled keyboard organised % Preset with default values for easy
% Coriolis mass flow feeders into operating and service functions. A and quick commissioning
(MULTICOR®) luminescent, anti-glare two-line display
% AUTO calibration (automatic
ensures easy reading of results.
% loss-in-weight feeders (discharge and calibration programs), theoretical
Equipped with appropriate
fill weighing with MECHATRON® / communication module,
span calibration without auxiliaries
AccuRate) Totalising pulse (level and pulse
INTECONT® PLUS optimally fits into any %
without expensive control of the feeder automated environment. width set by parameter)
environment. The system can also be % Simulation mode for testing and
used in special applications, i.e. in the Operating Principle learning
hazardous area. % Status, event, calibration and
Although the INTECONT® PLUS quantity reports
functions vary with every scale type, the Dialog in German, English, Italian,
basic equipment is always the same. Spanish and French.

BV-D2185GB
Weighing Functions Dimensions (mm)
The difference of set and actual feed
rates, determined by comparison,
forms the control output to the feeder INTECONT® PLUS
control circuits. As a function of for Front-of-Panel Mounting
feeder type, a corresponding control
signal is transferred to the speed- Panel cut-out
controlled weigh belt, the controllable 282 + 0.5 x 88 + 0.5
discharge unit of the loss-in-weight
feeder or the controllable feed unit of
the Coriolis mass flow feeder.
The control circuit exactly controls
the actual feed rate for setpoint.
The actual feed rate is acquired
using:
% Measured variables, i.e. belt
speed and belt load with
weighfeeders
% Loss in weight in the hopper per
unit time with loss-in-weight
feeders
% Direct mass flow measurement
on the Coriolis principle (mass
flow feeders)
In addition to the comprehensive
basic equipment, the following
weighing functions are available:
% Weighfeeders
- Control for point of discharge
- Automatic belt run monitoring Wall-mounting
(belt slip, belt skew) Housing

- Belt influence compensation Selected in


(BIC) accordance with
% Loss-in-weight feeders frequency inverter Cable inlet
output and design
- Adaptive fuzzy disturbance
auto elimination 300

- Fill control as a function of time


and/or weight
- Adaptive control adjustment to
material properties
% Coriolis mass flow feeders
- Manual and automatic zero
setting
- Prefeeder control
Technical Data

Base Unit Additional Equipment


Clear text fluorescent display, Control cubicles and Control cubicles and racks for
Display 2 lines with 20 digits each, racks accommodation of several
6 mm character height INTECONT® PLUS with or without
24 VDC +30% / -25% power supply
Power supply 600 mm x 600 mm x 2000 mm
Consumption 20 VA
Ambient conditions Operating temperature -40°C to 60°C 800 mm x 400 mm x 2000 mm
Humidity Class F (DIN 40040) Wall-mounting Wall-mounting housing protected to
EMC (OIML, IEC 801, EN 45501) housing with drive IP 54 (Nema 4) for drive units and
Spark protection unit and power power supply 230V / 400V
(EN 55011, VDE 871-B) supply for accommo- (see figure)
conform to CE regulations dation of
Front-of-panel mounting housing INTECONT® PLUS
Protection
Front protected to IP 65 Power supply,
24 V, 2 A, panel-mounting unit
Measuring inputs Speed (RPM) input 85 ... 264 V
(NAMUR level 0.04 - 3000 Hz) Power supply,
24 V, 1,25 A, desk-top unit
Load cell input (Rmin 80 Ω) 85 ... 264 V
Analog input, galvanically non-isolated Local/Automatic modes, Start/Stop,
Local control unit
for external setpoint 0(4)-20mA) speed setpoint
Belt circuit pulse (NAMUR level) 0 - 100%, panel-mounting unit
Analog display
3 potential-free digital inputs 4 - 20 mA, 96mm x 24 mm
Control inputs
(24 V, 5 mA) Pulse counter, 8-digit
Outputs 3 relay outputs (max. 230 V, non-resettable 52 mm x 28 mm
8 A ohmic load, 1 A inductive load) Pulse counter, 6-digit
1 analog output (potential-free, resettable 52 mm x 28 mm
0(4)-20 mA, max. 11 V) Event printer dot matrix printer with serial
1 pulse output for totalising counter interface RS-232 (V 24) and
(24 V / 100 mA) system cable
Interfaces RS-232 for Service PC DC isolation amplifier for analog
DC isolator
outputs

I / 0 Expansion (Option) Emergency Stop Emergency Stop switch for max.


switch 1.5 kW connected load
2 potential-free digital inputs Special Scale /
Control inputs Weighing Electronics Indicate length in your order
(24 V / 5 mA)
Outputs 5 relay outputs (max. 230 V, interconnecting cable
8 A ohmic load, 1 A inductive
load)
1 analog output (potential-free,
0(4)-20 mA, max. 11 V)
Interfaces RS-232 for printer

Communication Modules (Option)

Model VSS 021 V Modbus, 3964 R (S5)


VPB 020 V Profibus DP
VCB 020 V Device Net
VET 020 V Ethernet MODBUS/TCP
VET 022 V Ethernet/IP
Variants VEG 206XY Options

X = 0 : No I/0 expansion Control cubicles or racks with/without power supply for max.
= 1 : With I/0 expansion 2 INTECONT® PLUS
Y = 0 : No communication module Wall-mounting housing with drive units up to 3 kW and
Y = 1 : Communication module Modbus, 3964 R power supply
Y = 2 : Communication module Profibus DP
Y = 3 : Communication module Device Net Power supply: desk-top, panel-mounting units

BV-D2185GB 0809.1 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2008
Y = 4 : Communication module Ethernet MODBUS/TCP
Y = 5 : Communication module Ethernet/IP Local control unit

Analog display

Pulse counter, non-resettable

Pulse counter, resettable

Event printer

DC isolator

Emergency Stop switch

Schenck Process GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-1216
F +49 6151 1531-1172
sales@schenckprocess.com
www.schenckprocess.com