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PANTEX Lattice Girders

2
Contents
Introduction................................................................................................................... 3

Fields of Application...................................................................................................... 4

Main Advantages........................................................................................................... 4

System Description....................................................................................................... 4

System Components..................................................................................................... 5

Specifications................................................................................................................ 5

Accessories................................................................................................................... 6

Further References........................................................................................................ 6

Introduction
PANTEX Lattice Girders have been
developed for special demands in the
field of Tunneling. The PANTEX system
has been extensively tested and used
successfully for numerous tunnel projects
throughout the world.

PANTEX Lattice Girders ensure an


immediate support in the open span area.
Contrary to standard solid-web girders,
PANTEX Lattice Girders are entirely
integrated in the shotcrete lining; porous
zones and shotcrete spray shadows are
avoided.

The load-bearing capacity of PANTEX


Lattice Girders has been investigated with
various loading tests and by numerical
analysis. Flexibility regarding geometry
and bearing capacity characterize this
passive support system for underground
applications.

3
x

S2

e
1
S

H1
Fields of Application

S3
■■ Passive support system for the y

excavated cross section Bar S2


B
Stiffener (spider)
■■ Profile template for the excavation
geometry
■■ Bearing for pre-support elements

Main Advantages
■■ Immediate support in the excavation Bar S3
area
■■ Utilization as a true-to-form template
for shotcrete application
■■ Easy and quick assembling,
simple handling
■■ Optimum bond and interconnection
with the shotcrete lining
■■ Simple adjustment and shaping to
the excavation geometry
■■ Ideal bearing for spiles and lagging
boards
■■ Spiles may be installed both above
or through the lattice girders

System Description
■■ Load-bearing elements according to ■■ Assembly of the full girder profile by
the particular demands in Tunneling connecting single girder elements
■■ Spatial 3 or 4 bar girder construction, ■■ Load transmission even before
connected via stiffening elements shotcrete application
■■ 3-bar girder: single bar either at the ■■ Integral part of the shotcrete lining
excavation or ground side, depending reinforcement
on the application ■■ Proven bond according to the design
■■ 4-bar girder: application as wallplate principles of reinforced concrete
beam or stiff cross girder
■■ Reduction of girder buckling lengths
by stiffeners

4
System Components
Girder Bars Stiffeners Connections
■■ 3-bar girders: 2 + 1 bars ■■ Smooth or ribbed reinforcing steel ■■ Angle or alternative flat steel
■■ 4-bar girders: 2 + 2 bars ■■ Steel grade B 500 B or higher connection plates
■■ Smooth or ribbed reinforcing steel ■■ 4 bar stiffeners in one part ensure ■■ Steel grade S 235 (EN 10025)
B 500 B (DIN 488-1) or optimum bearing capacity or higher
B 550 B (ÖNORM B 4707) ■■ Bolts: standard grade 8.8
■■ High strength and great deformability (EN ISO 898-1)
■■ Slotted bolt or customized
connections available upon request
■■ Base plates: standard or elephant foot
version
■■ Special connections available upon
request
x

S2

e
1
S

H1

S3
y
B

Specifications
Gurtstab S2 Aussteifungselement (Spinne)

3-bar girder

No. Designation 1) H1 S1 S2 S3 Weight 2) H B A Wx 3) Ix Article No. 4)


[#] [PS1-S3-S2] [mm] [mm] [mm] [mm] [kg/m] [mm] [mm] [cm²] [cm³] [cm4] [---]
1 P50-20-25 25 20 10.2 95 11.19 28 148 14102025XXXX
2 P50-20-30 30 20 11.9 100 13.35 38 193 14102030XXXX
3 P50-20-36 36 20 14.3 106 16.46 42 246 14102036XXXX
50 10 100
4 P50-25-30 30 25 14.7 105 16.89 42 255 14102530XXXX
5 P50-25-36 36 25 17.1 111 20.00 58 336 14102536XXXX
6 P50-30-36 36 30 20.5 116 24.32 64 424 14103036XXXX
7 P70-20-25 25 20 10.4 115 11.19 37 239 14122025XXXX Gurtstab S3

8 P70-20-30 30 20 12.1 120 13.35 51 306 14122030XXXX


9 P70-20-36 36 20 14.5 126 16.46 54 383 14122036XXXX
70 10 140
10 P70-25-30 30 25 14.9 125 16.89 56 398 14122530XXXX
11 P70-25-36 36 25 17.3 131 20.00 77 517 14122536XXXX
12 P70-30-36 36 30 20.7 136 24.32 83 644 14123036XXXX
13 P95-20-25 25 20 10.8 140 11.19 49 384 14142025XXXX
14 P95-20-30 30 20 12.5 145 13.35 66 485 14142030XXXX
15 P95-20-36 36 20 14.9 151 16.46 69 598 14142036XXXX
95 10 180
16 P95-25-30 30 25 15.3 150 16.89 72 625 14142530XXXX
30 - 50
17 P95-25-36 36 25 17.7 156 20.00 100 799 14142536XXXX
18 P95-30-36 36 30 21.1 161 24.32 107 986 14143036XXXX
19 P115-20-25 25 20 11.0 160 11.19 58 525 14162025XXXX
20 P115-20-30 30 20 12.7 165 13.35 78 658 14162030XXXX
21 P115-20-36 36 20 15.1 171 16.46 82 804 14162036XXXX
115 12 220
22 P115-25-30 30 25 15.5 170 16.89 86 842 14162530XXXX
23 P115-25-36 36 25 17.9 176 20.00 120 1,070 14162536XXXX
24 P115-30-36 36 30 21.3 181 24.32 126 1,312 14163036XXXX
25 P130-20-25 25 20 11.2 175 11.19 66 644 14182025XXXX
26 P130-20-30 30 20 12.9 180 13.35 87 805 14182030XXXX
27 P130-20-36 36 20 15.3 186 16.46 91 980 14182036XXXX
130 12 220
28 P130-25-30 30 25 15.7 185 16.89 96 1,027 14182530XXXX
29 P130-25-36 36 25 18.1 191 20.00 134 1,299 14182536XXXX
30 P130-30-36 36 30 21.5 196 24.32 141 1,589 14183036XXXX
1) Designation: PH1-S3-S2, e.g. P130-20-30 ; 2) Weight including stiffeners (average values)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber ; 4) „XXXX“ … project-specific designation

5
4-bar girder

No. Designation 1) H1 S1 S2 Weight 2) H B A Wx Wy Article No. 3)


[#] [PH1-S2] [mm] [mm] [mm] [kg/m] [mm] [mm] [cm²] [cm3] [cm3] [---]
1 P100-20 20 12.7 140 12.57 65 41 14200020XXXX
2 P100-25
50 10
25 14.3 150
100
19.63 103 56 14200025XXXX S1
3 P100-30 30 19.4 160 28.27 151 72 14200030XXXX x

H1
H
4 P100-36 36 26.7 172 40.72 222 88 14200036XXXX
5 P140-20 20 13.1 190 12.57 96 65 14220020XXXX
6 P140-25 25 18.5 200 19.63 151 94 14220025XXXX
75 10 140
7 P140-30 30 25.3 210 28.27 219 124 14220030XXXX
8 P140-36 36 35.1 222 40.72 319 161 14220036XXXX
y
9 P190-20 20 13.9 230 12.57 121 90 14240020XXXX
10 P190-25
95 10
25 19,3 240
180
19.63 190 132 14240025XXXX B
11 P190-30 30 26.1 250 28.27 275 178 14240030XXXX
12 P190-36 36 35.9 262 40.72 399 237 14240036XXXX
13 P230-20 20 14.3 270 12.57 146 114 14260020XXXX
14 P230-25 25 19.7 280 19.63 228 170 14260025XXXX
115 10 220 Gurtstab S2
15 P230-30 30 26.5 290 28.27 330 233 14260030XXXX Ausste
16 P230-36 36 36.3 302 40.72 479 316 14260036XXXX
17 P260-20 20 14.7 300 12.57 164 114 14280020XXXX
18 P260-25 25 20.1 310 19.63 258 170 14280025XXXX
130 10 220
19 P260-30 30 26.9 320 28.27 372 233 14280030XXXX
20 P260-36 36 36.7 332 40.72 539 316 14280036XXXX
1) Designation: PH1-S2, e.g. P140-30
2) Weight including stiffeners (average values)
3) „XXXX“ … project-specific designation

Accessories
Gurtstab S2
Angle connection plates and base plates Wallplate beams

Type Angle connections Foot plates ■■ 4-bar girders can be used as wallplate
Angle steel Size beams for crown drives
Designation Cut length G 2) G
(B x L x t) 1) (B x L x t) ■■ Installation of 90° axial rotated 4-bar
[PH1] [mm] [mm] [kg] [mm] [kg] girders in the longitudinal direction
1.7
P50 110 100 x 100 x 10 0.8 ■■ Wallplate beams serve as bearing and
1.7
2.1
profile template for installation of the
P70 138 2.1 140 x 140 x 10 1.6 girder arch
2.1 ■■ Bend-proof frontal connection allows
2.5 free crown advancing
P95 165 2.5 145 x 180 x 10 2.1
80 x 120 x 10 ■■ At the same time, wallplate beams
2.5 30 -50
are considered as statically effective
3.0
P115 200 3.0 165 x 220 x 10 2.9 reinforcement for the foot beam
3.0
3.2
P130 210 3.2 180 x 220 x 10 3.2
3.2
1) cut with 60° miter, weight: 15 [kg/m]
2) Weight per single angle - angle connections consists of 4 angle plates
Datum Name
Further References Bearb: DDl
DSI Austria, Alfred-Wagner-Straße 1, A-4061 Pasching/Linz
Gepr: WDk
■■ Ongoing internal factory production ■■ Numerical analysis of the static load-
Phone: +43-7229-61049-0 E-Mail: office@dywidag-systems.at Norm
control bearing capacityEigentum.
and Diese bending
Zeichnung test
Gegenstand der Unterlage / Zeichnung ist unser geistiges
darf ohne unsere vorherige
schriftliche Zustimmung weder vervielfältigt noch Dritten zu Gruppe
■■ External supervision of the reports availableKenntnis
upon request
gebracht werden. Sie darf auch nicht in anderer
Weise mißbräuchlich verwendet werden.
manufacturing process ■■ Allowable tightening torques andv. 09.09.1965)
(Urheberschutzgesetz

■■ Certificate of conformity No. mounting pre-load for set metrical set


I:\50_CAD\1410\141020002002.idw Ersatz für:
11 7165-1/1, MPA NRW, screws: see VDI guideline No. 2230
dating 2012-05-24, for the building
product DSI lattice girders type
PANTEX / 3 bars

6
7
EMEA Austria
DYWIDAG-Systems International GmbH
Alfred-Wagner-Strasse 1 Argentina
4061 Pasching/Linz, Austria Australia
Phone +43-7229-610 49 0
Fax +43-7229-610 49 80 belgium
E-mail alwag@dywidag-systems.at
Bosnia and herzegovina
www.alwag.com
Brazil
North America Canada
DSI Underground Systems Inc. Chile
9786 S Prosperity Road
West Jordan, UT 84081, USA Colombia
Phone +1-801-973 7169 C o s t a R i ca
Fax +1-801-973 7172
E-mail dsiunderground@dsiunderground.com C r o at i a
www.dsiunderground.com
Czech republic
Denmark
South America
DSI Chile Industrial Ltda. Egypt
Las Encinas #1387, Valle Grande estonia
Lampa, Santiago de Chile, Chile
Phone +56-2-596 96 20 Finland
Fax +56-2-596 96 69
France
E-mail informaciones@dywidag-systems.cl
www.dsi-chile.com Germany
Greece
APAC/ASEAN GU A TEM A L A
DYWIDAG-Systems International Pty. Ltd.
25 Pacific Highway HONDUR A S
Bennetts Green, NSW 2290, Australia Hong Kong
Phone +61-2-49 48 90 99
Fax +61-2-49 48 99 56 Indonesia
E-mail dsi@dywidag.com.au
www.dsiminingproducts.com/au I ta ly
J a pa n
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N o r way
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POL A ND
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Q ata r
Sa u d i A r a b i a
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S o u t h A f r i ca
S pa i n
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Ta i w a n
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Please note:
This brochure serves basic information "ALWAG" (AM 952/79), "AT" (AM 6138/2003), U n i t e d A r a b E m i r at e s
purposes only. Technical data and information "AT-SYSTEM” (AM 6139/2003),
provided herein shall be considered "DYWI®" (4197869), "LSC" (AM 4326/2008), United kingdom
non-binding and may be subject to change "OMEGA-BOLT®" (3258282), U r u g u ay
04195-1/08.12-web he

without notice. We do not assume any liability "POWER SET" (AM 6163/2002), and
for losses or damages attributed to the use "TUBESPILE" (AM 4328/2008) are registered US A
of this technical data and any improper trademarks of DYWIDAG-Systems International GmbH. Venezuela
use of our products. Should you require "Combi Coat®" and "CT-BoltTM" are trademarks of
further information on particular products, Vik Ørsta AS. DYWIDAG-Systems International GmbH
please do not hesitate to contact us. is a partner of Vik Ørsta AS.

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