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Information to be provided:
Silo supplier is to provide lime silo drawing and foundation loads with state of TX PE stamp.
STM will provide “alleviator” dimensions and weight.
CIVIL WORKS
Solid foundation earthen material is assumed to be found at an average depth of 2’-0”
from grade.
Scope of work to be in accordance with foundation design drawings, and to include:
Silo Foundation Pad:
• Excavation of existing earthen material up to 36" deep. Additional removal of
another 12" of material around perimeter max for 30’-0" x 30’-0" wide footing.
• Installation of 12”-24" of compacted rock under pad inside perimeter footing.
• Installation of qty 4 x #6 bar in footings, and two mats of #4 bar on 24" centers
for pad. (To be confirmed with foundation design drawings)
• Concrete to be 30' x 30’ x 24" deep pad and 30” wide x 30” deep footing at the
outside of the pad. (To be confirmed with foundation design drawings)
• Silo Pad. Installation of 4,000 (psi) mix cement with a broom finish at a finish
height of 4" above grade. (To be confirmed with foundation design drawings)
• Installation of two 10' x 3/4" grounding rods, at opposite corners of the pad.
• Ground cable (4/0 BARE copper cable) to be buried in concrete,
To be thermo welded to: existing ground grid (location to be determined
at site), each grounding rod, and with a single pig tail for silo connection.
50’ max length allowed.
Grounding for pipe bridge will need to be determined.
• Note: All concrete to be supplied, mixed and delivered to the site by Buzzi at no cost to
STM or foundation installation subcontractor. (Any testing required, if it is required by
contract or governing law, is to be carried out by foundation installation subcontractor.
Schedule:
Submit drawings for approval 4 weeks after award.
Foundation work to start approx. 12 weeks after drawing approval.
Silo:
Silo to be designed for lime or sodium bicarbonate (including support skirt
and foundation loads) See if silo can be designed for 75 lbs/cu ft.
3
Capacity: 7000 ft . May want to revise. TO BE DETERMINED.
Silo Diameter: 12 or 14 ft??
Hopper Outlet Diameter: 6 or 7 ft.
Hopper outlet elevation: to be determined.
Actual Bulk Density: 32 lb/ft3
Structural Design Bulk Density: 60 lb/ft3 (determine whether any additional cost to design for
75lbs/cu ft)
Skirt Supported
Hopper Slope: 60 Degree
Carbon steel
Shop painted
External Spiral Staircase to roof
Interior And Exterior hand Rails on stairs (as per customer spec and manufacturer standard).
Door at grade: 6'-0" X 6'-8" Double Door
Hopper Platform at bottom of hopper level, elevation to be determined.
Hopper platform access via regular single door and external spiral stairs.
Hopper platform steel to support Rotary plow and screw feeders. Dimensions and weights and
support points to be provided.
Bin Activator flange to be welded to hopper in shop, to STM specification.
Roof:
Top Deck Slope: 10 Degree
Deck Perimeter Guardrail – OSHA – Hot dipped carbon steel or Aluminum, clarify with
Jared the type of handrail that is acceptable.
Fill Line 4” Diameter Sch. 40 CS (with 4” male camlock fitting like Festus)
Anchor Bolts (set in concrete)
Silo hold down to use inner flange and hold down clips (like Pryor) so template for hold down
bolts not necessary.
Unistrut Assy Brackets For Conduit up side of silo (or 100% specify and ask shop to install
conduit), (or ask shop can they install conduit inside silo)
Qty 4 x 8” Diameter reinforced openings in skirt wall for Feeders. Close to grade level. Location
to be advised.
One opening required in skirt wall large enough to allow smaller of two electrical panels to pass
through.
Design Criteria
• Seismic Zone 0, Location Maryneal, TX.
• Basic wind speed: Ninety miles per hour (90 mph)
• Design Pressure & Vacuum: 14 Oz/in2 Positive, 1 Oz/in2 Negative
• 20 PSF Roof Deck Live Load
• Minimum snow load: 20 PSF
• Platform live loads: 50 PSF
• Ambient Operating Temperature: 14° to 113° F (-10° to 45 °C)
Transport Piping
4” S40 Galvanized Carbon Steel piping with
Plate flange connections (not standard 150# flanges)
Cost of 4” flanges:
std flange SS $40.
Plate flanges CS $11.90 pipe fittings direct.com. $48 for ss304.
Slip on flange CS 150# $15.70.
Socket weld CS 150# $18.67.
Weld neck flange CS 150# $18.69.
Do we do threaded to avoid having to paint threaded = $18.73 CS 150#.
Work out details later.
All pipe runs are to be horizontal and vertical.
Supported on existing support steel (where required)
. 1 and 400 ft to Point 2.
Transportation pipe to be supported over the road to north of silo by a pipe bridge.
As simple as possible.
Support for pipe bridge to be simple foundations.
Is it possible to use existing pipe rack? A little longer route, but less work?
Alleviator / Filter Receiver System / De-aerator / Bucket Elevator Transfer Point (to
separate material from transport air at bucket elevator feed)
Qty = 1. Approx dimensions 4 ft diameter x 8 foot tall x 7500 lbs.
Complete with filter and integral receiver hopper to receive material,
Filter receiver, (similar to bin vent on silo at Alpena, larger bin vent than Festus. We
need to work out what to use here.)
Compressed air pulse cleaning
Includes filters and fan. We are not sure if a fan is needed.
Model: STM Model FRIS-100 (just a made up model number)
Material: Carbon Steel
Feeder Screw Motor: 1 kW