PV Elite 2015 Sp1 Licensee: SPLM Licensed User Filename: Untitled Nozzle Calcs.: N1 Nozl: 3 9:36am Dec 7,2018

PV Elite 2015 SP1 Licensee: SPLM Licensed User 1
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Nozzle Calcs. : N1 Nozl: 3 9:36am Dec 7,2018
INPUT VALUES, Nozzle Description: N1 From : 20
Pressure for Reinforcement Calculations P 146.000 psig
Temperature for Internal Pressure Temp 158 °F
Design External Pressure Pext 15.00 psig
Temperature for External Pressure Tempex 86 °F
Shell Material SA-995 2A
Shell Allowable Stress at Temperature S 27100.00 psi
Shell Allowable Stress At Ambient Sa 27100.00 psi
Inside Diameter of Cylindrical Shell D 24.0000 in.
Design Length of Section L 120.0800 in.
Shell Finished (Minimum) Thickness t 0.3000 in.
Shell Internal Corrosion Allowance c 0.0000 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 2.3000 ft.
User Entered Minimum Design Metal Temperature -20.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Diameter Basis (for tr calc only) ID

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Layout Angle 0.00 deg
Diameter 16.0000 in.
Size and Thickness Basis Nominal
Nominal Thickness tn 80
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 in.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 12.0000 in.
Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.3000 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Pad Material SA-995 2A
Pad Allowable Stress at Temperature Sp 27100.00 psi
Pad Allowable Stress At Ambient Spa 27100.00 psi
Diameter of Pad along vessel surface Dp 20.0000 in.
Thickness of Pad te 0.2500 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in.
Reinforcing Pad Width 2.0000 in.
ASME Code Weld Type per UW-16 None
Class of attached Flange 150
Grade of attached Flange GR 1.1

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The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
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Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 14.314 in.
Actual Thickness Used in Calculation 0.843 in.
Note: Post Weld Heat Treating is required for this Nozzle Geometry!
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (146.00*12.0000)/(27100*1.00-0.6*146.00)
= 0.0649 in.
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Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (146.00*7.16)/(17100*1.00-0.6*146.00)
= 0.0614 in.
Required Nozzle thickness under External Pressure per UG-28 : 0.0454 in.
UG-40, Limits of Reinforcement : [External Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 28.6280 in.
Parallel to Vessel Wall, opening length d 14.3140 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.7500 in.
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/S )
= min( 1, 17100.0/27100.0 )
= 0.631
= min( 1, Sn/S )
= min( 1, 17100.0/27100.0 )
= 0.631
= min( 1, Sp/S )
= min( 1, 27100.0/27100.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.6 , 1.0 )

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= 0.631
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar NA 1.161 NA sq.in.
Area in Shell A1 NA 1.980 NA sq.in.
Area in Nozzle Wall A2 NA 0.755 NA sq.in.
Area in Inward Nozzle A3 NA 0.000 NA sq.in.
Area in Welds A41+A42+A43 NA 0.151 NA sq.in.
Area in Element A5 NA 0.750 NA sq.in.
TOTAL AREA AVAILABLE Atot NA 3.636 NA sq.in.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
The area available with the given pad is Sufficient.
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(14.3140*0.1554*1+2*0.8430*0.1554*1*(1-0.63))
= 1.161 sq.in.
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 14.314 ( 1.00 * 0.3000 - 1.0 * 0.155 ) - 2 * 0.843
( 1.00 * 0.3000 - 1.0 * 0.1554 ) * ( 1 - 0.631 )
= 1.980 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:

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= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.750 ) * ( 0.8430 - 0.0454 ) * 0.6310
= 0.755 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 0.3750² *0.63 + (0.0000 )² *0.63 + 0.2500² * 1.00
= 0.151 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 20.0000 - 16.0000 ) * 0.2500 * 1.0000
= 0.750 sq.in.
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures ta = 0.0614 in.
Wall Thickness per UG16(b), tr16b = 0.0625 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.0649 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.0649 in.
Wall Thickness tb2 = max(trb2, tr16b) = 0.0625 in.
Wall Thickness per table UG-45 tb3 = 0.3280 in.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 0.328 , max( 0.0649 , 0.0625 ) ]
= 0.0649 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
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= max( 0.0614 , 0.0649 )
= 0.0649 in.
Available Nozzle Neck Thickness = 0.875 * 0.843 = 0.738 in. --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 825.1, Allowable : 17100.0 psi Passed
Expansion : 282.7, Allowable : 41924.9 psi Passed
Occasional : 825.1, Allowable : 22743.0 psi Passed
Shear : 190.9, Allowable : 11970.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 0.738 , tr = 0.061 , c = 0.0000 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.083 , Temp. Reduction = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve B 15 °F
Min Metal Temp. at Required thickness (UCS 66.1) -125 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 0.250 , c = 0.0000 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = -1.000 , Temp. Reduction = 0 °F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

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Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 0.300 , tr = 0.065 , c = 0.0000 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.216 , Temp. Reduction = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F
Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Governing MDMT of the Nozzle : -20 °F
Governing MDMT of all the sub-joints of this Junction : -20 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -55 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 146.00/285.00 = 0.512
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

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= thickness - corrosion allowance
= 0.843 - 0.000
= 0.843 in.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 24.000/2 + 0.000
= 12.000 in.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.300
= 3.000 in.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 0.300 + 0.78 * sqrt( 7.157 * 0.843 )
= 2.216 in.
= Lpr1 + T
= 12.000 + 0.300
= 12.300 in.
= 8( t + te )
= 8( 0.300 + 0.250 )
= 4.400 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:

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= min[ LH1, LH2, LH3 ]
= min[ 2.216 , 12.300 , 4.400 )
= 2.216 in.
Effective Vessel Thickness [teff]:
= t
= 0.300 in.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (14.31 + 0.843 )/( sqrt((24.00 + 0.300 ) * 0.300 )) )
= 5.614
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 0.300 * 3.000 * max( 5.614/4, 1 )
= 1.263 sq.in.
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 0.843 * 2.216
= 1.868 sq.in.
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422
= 0.5 * 0.2502
= 0.031 sq.in.
Area Contributed by the Outside Fillet Weld [A41]:

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= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 sq.in.
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 2.000 * 0.250 , 3.000 * 0.250 )
= 0.500 sq.in.
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.263+1.000(1.868+0.000)+0.070+0.031+0.000+1.000(0.500)
= 3.733 sq.in.
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 27100.000 * 1.000
= 40650.0 psi
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 146.000 * 7.157 ( 2.216 - 0.300 )
= 2002.0 lb.
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
= 146.000 * 12.000 ( 3.000 + 0.843 )
= 6732.9 lb.
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
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= 146.000 * 12.000 * 7.157
= 12539.1 lb.
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 7.157 ( 2.216 - 0.300 ) + 12.000 ( 3.000 + 0.843 + 7.157 )
= 145.7 sq.in.
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 40650.000/( 2 * 145.712/3.733 - 12.000/0.300 )
= 1067.6 psig
Maximum Allowable Working Pressure Candidate [Pmax2]:
= S[t/Reff]
= 27100.000 [0.300/12.000 ]
= 677.5 psig
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 1067.650 , 677.500 )
= 677.500 psig
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 2001.971 + 6732.936 + 12539.064 )/3.733
= 5699.423 psi
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 146.000 * 12.000/0.300
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= 5840.0 psi
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 5699.423 - 5840.000 , 5840.000 )
= 5840.0 psi
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 40650.00 psi
Local Primary Membrane Stress PL 5840.00 psi
Maximum Allowable Working Pressure Pmax 677.50 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 7.157 + 0.843 )/7.157
= 1.118 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 7.157 + 0.843 )
= 12.566 in.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 7.157 + 0.843 + 2.000 )
= 15.708 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 0.265, 0.177, 0.000, in.

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Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(12539*1.12,1.5*17100.0(1.868+0.000),pi/4*146.0*7.16^2*1.12^2)
= 7338.761 lb.
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 7338.8*0.30*27100/(0.300*27100+0.250*27100)
= 4002.961 lb.
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 7338.8*0.25*27100/(0.300*27100+0.250*27100)
= 3335.800 lb.
Shear Stress [tau1]:
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 4002.961/( 12.566 * ( 0.6 * 0.300 + 0.49 * 0.000 ) )
= 1769.697 psi
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 3335.800/( 12.566 * ( 0.6 * 0.250 + 0.49 * 0.265 ) )
= 948.290 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 3335.800/( 15.708 * ( 0.49 * 0.177 ) )
= 2451.677 psi
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Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 1769.697 , 948.290 , 2451.677 )
= 2451.7 must be less than or equal to 27100.0 psi
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 0.2500 in.
Intermediate Calc. for pad/shell Welds TminPad 0.2500 in.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 0.1750 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1250 = 0.5*TminPad 0.1768 = 0.7 * Wp in.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 667.488 psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 15.000 psig
The Drop for this Nozzle is : 3.0557 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 15.3557 in.
Input Echo, WRC107/537 Item 1, Description: N1 :
Diameter Basis for Vessel Vbasis ID
Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 24.000 in.

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Vessel Thickness Tv 0.300 in.
Design Temperature 158.00 °F
Vessel Material SA-995 2A
Vessel Cold S.I. Allowable Smc 27100.00 psi
Vessel Hot S.I. Allowable Smh 27100.00 psi
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis ID
Corrosion Allowance for Nozzle Can 0.0000 in.
Nozzle Diameter Dn 14.314 in.
Nozzle Thickness Tn 0.843 in.
Nozzle Material SA-106 B
Nozzle Cold S.I. Allowable SNmc 17100.00 psi
Nozzle Hot S.I. Allowable SNmh 17100.00 psi
Thickness of Reinforcing Pad Tpad 0.250 in.
Diameter of Reinforcing Pad Dpad 20.000 in.
Design Internal Pressure Dp 146.000 psig
Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:
Radial Load (SUS) P 1601.0 lb.
Longitudinal Shear (SUS) Vl 1132.0 lb.
Circumferential Shear (SUS) Vc 1132.0 lb.
Circumferential Moment (SUS) Mc 1703.0 ft.lb.
Longitudinal Moment (SUS) Ml 1703.0 ft.lb.
Torsional Moment (SUS) Mt 2407.0 ft.lb.

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Radial Load (EXP) P 1601.0 lb.
Longitudinal Shear (EXP) Vl 1132.0 lb.
Circumferential Shear (EXP) Vc 1132.0 lb.
Circumferential Moment (EXP) Mc 1703.0 ft.lb.
Longitudinal Moment (EXP) Ml 1703.0 ft.lb.
Torsional Moment (EXP) Mt 2407.0 ft.lb.
Radial Load (OCC) P 1601.0 lb.
Longitudinal Shear (OCC) Vl 1132.0 lb.
Circumferential Shear (OCC) Vc 1132.0 lb.
Circumferential Moment (OCC) Mc 1703.0 ft.lb.
Longitudinal Moment (OCC) Ml 1703.0 ft.lb.
Torsional Moment (OCC) Mt 2407.0 ft.lb.
Use Interactive Control No
WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 Yes
Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Error/Warning Messages for WRC107 Analysis 1

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Warning - The ratio Ro/Rm, 0.6584 , must be > 0.0571 and < 0.571.
WRC 107 Stress Calculation for SUStained loads:
Radial Load P 1601.0 lb.
Circumferential Shear VC 1132.0 lb.
Longitudinal Shear VL 1132.0 lb.
Circumferential Moment MC 1703.0 ft.lb.
Longitudinal Moment ML 1703.0 ft.lb.
Torsional Moment MT 2407.0 ft.lb.
Dimensionless Parameters used : Gamma = 22.32
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.570 4C ! 1.986 (A,B)
N(PHI) / ( P/Rm ) 0.570 3C ! 0.921 (C,D)
M(PHI) / ( P ) 0.570 2C1 ! 0.010 (A,B)
M(PHI) / ( P ) 0.570 1C ! 0.058 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.570 3A ! 0.681 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.570 1A ! 0.064 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.570 3B ! 1.178 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.570 1B ! 0.010 (A,B,C,D)
N(x) / ( P/Rm ) 0.570 3C ! 0.921 (A,B)
N(x) / ( P/Rm ) 0.570 4C ! 1.986 (C,D)
M(x) / ( P ) 0.570 1C1 ! 0.023 (A,B)
M(x) / ( P ) 0.570 2C ! 0.030 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.570 4A ! 2.291 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.570 2A ! 0.029 (A,B,C,D)

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N(x) / ( ML/(Rm**2 * Beta) ) 0.570 4B ! 0.631 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.570 2B ! 0.017 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -471 -471 -471 -471 -218 -218 -218 -218
Circ. Bend. P | -320 320 -320 320 -1850 1850 -1850 1850
Circ. Memb. MC | 0 0 0 0 -294 -294 294 294
Circ. Bend. MC | 0 0 0 0 -3710 3710 3710 -3710
Circ. Memb. ML | -509 -509 509 509 0 0 0 0
Circ. Bend. ML | -558 558 558 -558 0 0 0 0
Tot. Circ. Str.| -1859 -101 276 -199 -6073 5047 1935 -1783
------------------------------------------------------------------------
Long. Memb. P | -218 -218 -218 -218 -471 -471 -471 -471
Long. Bend. P | -720 720 -720 720 -950 950 -950 950
Long. Memb. MC | 0 0 0 0 -990 -990 990 990
Long. Bend. MC | 0 0 0 0 -1656 1656 1656 -1656
Long. Memb. ML | -273 -273 273 273 0 0 0 0
Long. Bend. ML | -966 966 966 -966 0 0 0 0

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Tot. Long. Str.| -2177 1194 300 -191 -4068 1145 1224 -185
------------------------------------------------------------------------
Shear VC | 81 81 -81 -81 0 0 0 0
Shear VL | 0 0 0 0 -81 -81 81 81
Shear MT | 130 130 130 130 130 130 130 130
Tot. Shear| 212 212 48 48 48 48 212 212
------------------------------------------------------------------------
Str. Int. | 2283 1364 338 244 6075 5048 1994 1811
------------------------------------------------------------------------
WARNING: Ratio of Pad Radius/Rm (0.823) is not between 0.01 and 0.571.
Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.720 4C ! 2.724 (A,B)
N(PHI) / ( P/Rm ) 0.720 3C ! 1.000 (C,D)
M(PHI) / ( P ) 0.720 2C1 ! 0.006 (A,B)
M(PHI) / ( P ) 0.720 1C ! 0.063 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.720 3A ! 0.867 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.720 1A ! 0.059 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.720 3B ! 1.420 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.720 1B ! 0.005 (A,B,C,D)
N(x) / ( P/Rm ) 0.720 3C ! 1.000 (A,B)
N(x) / ( P/Rm ) 0.720 4C ! 2.724 (C,D)
M(x) / ( P ) 0.720 1C1 ! 0.013 (A,B)

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M(x) / ( P ) 0.720 2C ! 0.032 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.720 4A ! 3.721 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.720 2A ! 0.024 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.720 4B ! 0.889 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.720 2B ! 0.008 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stresses in the Vessel at the Edge of Reinforcing Pad
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -1196 -1196 -1196 -1196 -439 -439 -439 -439
Circ. Bend. P | -593 593 -593 593 -6688 6688 -6688 6688
Circ. Memb. MC | 0 0 0 0 -555 -555 555 555
Circ. Bend. MC | 0 0 0 0 -9262 9262 9262 -9262
Circ. Memb. ML | -909 -909 909 909 0 0 0 0
Circ. Bend. ML | -718 718 718 -718 0 0 0 0
Tot. Circ. Str.| -3417 -794 -162 -411 -16945 14955 2690 -2457
------------------------------------------------------------------------
Long. Memb. P | -439 -439 -439 -439 -1196 -1196 -1196 -1196
Long. Bend. P | -1420 1420 -1420 1420 -3441 3441 -3441 3441
Long. Memb. MC | 0 0 0 0 -2384 -2384 2384 2384

FileName : Untitled
Long. Bend. MC | 0 0 0 0 -3756 3756 3756 -3756
Long. Memb. ML | -569 -569 569 569 0 0 0 0
Long. Bend. ML | -1286 1286 1286 -1286 0 0 0 0
Tot. Long. Str.| -3716 1698 -3 264 -10778 3617 1502 873
------------------------------------------------------------------------
Shear VC | 120 120 -120 -120 0 0 0 0
Shear VL | 0 0 0 0 -120 -120 120 120
Shear MT | 153 153 153 153 153 153 153 153
Tot. Shear| 273 273 33 33 33 33 273 273
------------------------------------------------------------------------
Str. Int. | 3878 2552 172 679 16945 14955 2750 3375
------------------------------------------------------------------------
WRC 107 Stress Calculation for EXPansion loads:
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
FileName : Untitled
---------------|--------------------------------------------------------
Circ. Memb. P | -471 -471 -471 -471 -218 -218 -218 -218
Circ. Bend. P | -320 320 -320 320 -1850 1850 -1850 1850
Circ. Memb. MC | 0 0 0 0 -294 -294 294 294
Circ. Bend. MC | 0 0 0 0 -3710 3710 3710 -3710
Circ. Memb. ML | -509 -509 509 509 0 0 0 0
Circ. Bend. ML | -558 558 558 -558 0 0 0 0
Tot. Circ. Str.| -1859 -101 276 -199 -6073 5047 1935 -1783
------------------------------------------------------------------------
Long. Memb. P | -218 -218 -218 -218 -471 -471 -471 -471
Long. Bend. P | -720 720 -720 720 -950 950 -950 950
Long. Memb. MC | 0 0 0 0 -990 -990 990 990
Long. Bend. MC | 0 0 0 0 -1656 1656 1656 -1656
Long. Memb. ML | -273 -273 273 273 0 0 0 0
Long. Bend. ML | -966 966 966 -966 0 0 0 0
Tot. Long. Str.| -2177 1194 300 -191 -4068 1145 1224 -185
------------------------------------------------------------------------
Shear VC | 81 81 -81 -81 0 0 0 0
Shear VL | 0 0 0 0 -81 -81 81 81
Shear MT | 130 130 130 130 130 130 130 130
Tot. Shear| 212 212 48 48 48 48 212 212
------------------------------------------------------------------------
Str. Int. | 2283 1364 338 244 6075 5048 1994 1811
------------------------------------------------------------------------
FileName : Untitled
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -1196 -1196 -1196 -1196 -439 -439 -439 -439
Circ. Bend. P | -593 593 -593 593 -6688 6688 -6688 6688
Circ. Memb. MC | 0 0 0 0 -555 -555 555 555
Circ. Bend. MC | 0 0 0 0 -9262 9262 9262 -9262
Circ. Memb. ML | -909 -909 909 909 0 0 0 0
Circ. Bend. ML | -718 718 718 -718 0 0 0 0
Tot. Circ. Str.| -3417 -794 -162 -411 -16945 14955 2690 -2457
------------------------------------------------------------------------
Long. Memb. P | -439 -439 -439 -439 -1196 -1196 -1196 -1196
Long. Bend. P | -1420 1420 -1420 1420 -3441 3441 -3441 3441
Long. Memb. MC | 0 0 0 0 -2384 -2384 2384 2384
Long. Bend. MC | 0 0 0 0 -3756 3756 3756 -3756
Long. Memb. ML | -569 -569 569 569 0 0 0 0
Long. Bend. ML | -1286 1286 1286 -1286 0 0 0 0
Tot. Long. Str.| -3716 1698 -3 264 -10778 3617 1502 873
------------------------------------------------------------------------
Shear VC | 120 120 -120 -120 0 0 0 0
Shear VL | 0 0 0 0 -120 -120 120 120
Shear MT | 153 153 153 153 153 153 153 153

FileName : Untitled
Tot. Shear| 273 273 33 33 33 33 273 273
------------------------------------------------------------------------
Str. Int. | 3878 2552 172 679 16945 14955 2750 3375
------------------------------------------------------------------------
WRC 107 Stress Calculation for OCCasional loads:
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -471 -471 -471 -471 -218 -218 -218 -218
Circ. Bend. P | -320 320 -320 320 -1850 1850 -1850 1850
Circ. Memb. MC | 0 0 0 0 -294 -294 294 294
Circ. Bend. MC | 0 0 0 0 -3710 3710 3710 -3710
Circ. Memb. ML | -509 -509 509 509 0 0 0 0
Circ. Bend. ML | -558 558 558 -558 0 0 0 0
|
FileName : Untitled
Tot. Circ. Str.| -1859 -101 276 -199 -6073 5047 1935 -1783
------------------------------------------------------------------------
Long. Memb. P | -218 -218 -218 -218 -471 -471 -471 -471
Long. Bend. P | -720 720 -720 720 -950 950 -950 950
Long. Memb. MC | 0 0 0 0 -990 -990 990 990
Long. Bend. MC | 0 0 0 0 -1656 1656 1656 -1656
Long. Memb. ML | -273 -273 273 273 0 0 0 0
Long. Bend. ML | -966 966 966 -966 0 0 0 0
Tot. Long. Str.| -2177 1194 300 -191 -4068 1145 1224 -185
------------------------------------------------------------------------
Shear VC | 81 81 -81 -81 0 0 0 0
Shear VL | 0 0 0 0 -81 -81 81 81
Shear MT | 130 130 130 130 130 130 130 130
Tot. Shear| 212 212 48 48 48 48 212 212
------------------------------------------------------------------------
Str. Int. | 2283 1364 338 244 6075 5048 1994 1811
------------------------------------------------------------------------
------------------------------------------------------------------------
| Stress Values at
Type of | (psi )
---------------|--------------------------------------------------------
FileName : Untitled
---------------|--------------------------------------------------------
Circ. Memb. P | -1196 -1196 -1196 -1196 -439 -439 -439 -439
Circ. Bend. P | -593 593 -593 593 -6688 6688 -6688 6688
Circ. Memb. MC | 0 0 0 0 -555 -555 555 555
Circ. Bend. MC | 0 0 0 0 -9262 9262 9262 -9262
Circ. Memb. ML | -909 -909 909 909 0 0 0 0
Circ. Bend. ML | -718 718 718 -718 0 0 0 0
Tot. Circ. Str.| -3417 -794 -162 -411 -16945 14955 2690 -2457
------------------------------------------------------------------------
Long. Memb. P | -439 -439 -439 -439 -1196 -1196 -1196 -1196
Long. Bend. P | -1420 1420 -1420 1420 -3441 3441 -3441 3441
Long. Memb. MC | 0 0 0 0 -2384 -2384 2384 2384
Long. Bend. MC | 0 0 0 0 -3756 3756 3756 -3756
Long. Memb. ML | -569 -569 569 569 0 0 0 0
Long. Bend. ML | -1286 1286 1286 -1286 0 0 0 0
Tot. Long. Str.| -3716 1698 -3 264 -10778 3617 1502 873
------------------------------------------------------------------------
Shear VC | 120 120 -120 -120 0 0 0 0
Shear VL | 0 0 0 0 -120 -120 120 120
Shear MT | 153 153 153 153 153 153 153 153
Tot. Shear| 273 273 33 33 33 33 273 273
------------------------------------------------------------------------
Str. Int. | 3878 2552 172 679 16945 14955 2750 3375
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

FileName : Untitled
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 3736 10106 3736 10106 8096 -652 8096 -652
Circ. Pm (OCC) | 0 0 0 0 0 0 0 0
Circ. Pm(TOTAL)| 3736 10106 3736 10106 8096 -652 8096 -652
Circ. Pl (SUS) | -980 -980 38 38 -513 -513 76 76
Circ. Pl (OCC) | -980 -980 38 38 -513 -513 76 76
Circ. Pl(TOTAL)| -1960 -1960 76 76 -1026 -1026 152 152
Circ. Q (SUS) | -878 878 237 -237 -5560 5560 1859 -1859
Circ. Q (EXP) | -1859 -101 276 -199 -6073 5047 1935 -1783
Circ. Q (OCC) | -878 878 237 -237 -5560 5560 1859 -1859
Circ. Q (TOTAL)| -3616 1656 751 -675 -17195 16169 5654 -5502
------------------------------------------------------------------------
Long. Pm (SUS) | 1557 -311 1557 -311 3269 1557 3269 1557
Long. Pm (OCC) | 0 0 0 0 0 0 0 0
Long. Pm(TOTAL)| 1557 -311 1557 -311 3269 1557 3269 1557
Long. Pl (SUS) | -491 -491 54 54 -1461 -1461 519 519
Long. Pl (OCC) | -491 -491 54 54 -1461 -1461 519 519
Long. Pl(TOTAL)| -982 -982 109 109 -2923 -2923 1038 1038
Long. Q (SUS) | -1686 1686 246 -246 -2607 2607 705 -705
Long. Q (EXP) | -2177 1194 300 -191 -4068 1145 1224 -185
Long. Q (OCC) | -1686 1686 246 -246 -2607 2607 705 -705
Long. Q (TOTAL)| -5550 4567 792 -683 -9282 6359 2635 -1596
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pm (OCC) | 0 0 0 0 0 0 0 0
Shear Pm(TOTAL)| 0 0 0 0 0 0 0 0
FileName : Untitled
Shear Pl (SUS) | 81 81 -81 -81 -81 -81 81 81
Shear Pl (OCC) | 81 81 -81 -81 -81 -81 81 81
Shear Pl(TOTAL)| 163 163 -163 -163 -163 -163 163 163
Shear Q (SUS) | 130 130 130 130 130 130 130 130
Shear Q (EXP) | 212 212 48 48 48 48 212 212
Shear Q (OCC) | 130 130 130 130 130 130 130 130
Shear Q (TOTAL)| 473 473 309 309 309 309 473 473
------------------------------------------------------------------------
Pm (SUS) | 3736 10417 3736 10417 8096 2209 8096 2209
------------------------------------------------------------------------
Pm (SUS+OCC) | 3736 10417 3736 10417 8096 2209 8096 2209
------------------------------------------------------------------------
Pm+Pl (SUS) | 2760 9930 3778 10402 7584 1271 8174 2657
------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 1798 9445 3825 10390 7074 1748 8255 3113
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 5100 9863 4575 10397 10142 14493 13961 7116
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 10417 27100 | Passed
Pm (SUS+OCC) | 10417 32520 | Passed
Pm+Pl (SUS) | 10402 40650 | Passed
Pm+Pl (SUS+OCC)| 10390 48780 | Passed
Pm+Pl+Q (TOTAL)| 14493 81300 | Passed
------------------------------------------------------------------------
WRC 107/537 Stress Summations:

FileName : Untitled
Vessel Stress Summation at Reinforcing Pad Edge
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (psi )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 5767 5913 5767 5913 5767 5913 5767 5913
Circ. Pm (OCC) | 0 0 0 0 0 0 0 0
Circ. Pm(TOTAL)| 5767 5913 5767 5913 5767 5913 5767 5913
Circ. Pl (SUS) | -2106 -2106 -286 -286 -994 -994 116 116
Circ. Pl (OCC) | -2106 -2106 -286 -286 -994 -994 116 116
Circ. Pl(TOTAL)| -4212 -4212 -573 -573 -1989 -1989 233 233
Circ. Q (SUS) | -1311 1311 124 -124 -15950 15950 2573 -2573
Circ. Q (EXP) | -3417 -794 -162 -411 -16945 14955 2690 -2457
Circ. Q (OCC) | -1311 1311 124 -124 -15950 15950 2573 -2573
Circ. Q (TOTAL)| -6041 1828 86 -659 -48846 46856 7838 -7604
------------------------------------------------------------------------
Long. Pm (SUS) | 2883 2883 2883 2883 2883 2883 2883 2883
Long. Pm (OCC) | 0 0 0 0 0 0 0 0
Long. Pm(TOTAL)| 2883 2883 2883 2883 2883 2883 2883 2883
Long. Pl (SUS) | -1008 -1008 130 130 -3580 -3580 1187 1187
Long. Pl (OCC) | -1008 -1008 130 130 -3580 -3580 1187 1187
Long. Pl(TOTAL)| -2017 -2017 261 261 -7161 -7161 2375 2375
Long. Q (SUS) | -2707 2707 -133 133 -7197 7197 314 -314
Long. Q (EXP) | -3716 1698 -3 264 -10778 3617 1502 873
Long. Q (OCC) | -2707 2707 -133 133 -7197 7197 314 -314
Long. Q (TOTAL)| -9130 7113 -270 532 -25173 18012 2131 244
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
FileName : Untitled
Shear Pm (OCC) | 0 0 0 0 0 0 0 0
Shear Pm(TOTAL)| 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 120 120 -120 -120 -120 -120 120 120
Shear Pl (OCC) | 120 120 -120 -120 -120 -120 120 120
Shear Pl(TOTAL)| 240 240 -240 -240 -240 -240 240 240
Shear Q (SUS) | 153 153 153 153 153 153 153 153
Shear Q (EXP) | 273 273 33 33 33 33 273 273
Shear Q (OCC) | 153 153 153 153 153 153 153 153
Shear Q (TOTAL)| 579 579 339 339 339 339 579 579
------------------------------------------------------------------------
Pm (SUS) | 5767 5913 5767 5913 5767 5913 5767 5913
------------------------------------------------------------------------
Pm (SUS+OCC) | 5767 5913 5767 5913 5767 5913 5767 5913
------------------------------------------------------------------------
Pm+Pl (SUS) | 3669 3815 5487 5632 5475 5620 5892 6037
------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 1630 1765 5222 5366 8070 8215 6072 6208
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 8434 8125 5285 4690 45068 50781 13942 7152
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | psi |
---------------|--------------------------------------------------------
Pm (SUS) | 5913 27100 | Passed
Pm (SUS+OCC) | 5913 32520 | Passed
Pm+Pl (SUS) | 6037 40650 | Passed
Pm+Pl (SUS+OCC)| 8215 48780 | Passed
Pm+Pl+Q (TOTAL)| 50781 81300 | Passed
------------------------------------------------------------------------
FileName : Untitled
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite 2015 Sp1 Licensee: SPLM Licensed User Filename: Untitled Nozzle Calcs.: N1 Nozl: 3 9:36am Dec 7,2018

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INPUT VALUES, Nozzle Description: N1 From : 20

Pressure for Reinforcement Calculations P 146.000 psig

Temperature for Internal Pressure Temp 158 °F

Design External Pressure Pext 15.00 psig

Temperature for External Pressure Tempex 86 °F

Shell Material SA-995 2A

Shell Allowable Stress at Temperature S 27100.00 psi

Shell Allowable Stress At Ambient Sa 27100.00 psi

Inside Diameter of Cylindrical Shell D 24.0000 in.

Design Length of Section L 120.0800 in.

Shell Finished (Minimum) Thickness t 0.3000 in.

Shell Internal Corrosion Allowance c 0.0000 in.

Shell External Corrosion Allowance co 0.0000 in.

Distance from Bottom/Left Tangent 2.3000 ft.

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material UNS Number K03006

Material Specification/Type Smls. pipe

Allowable Stress at Temperature Sn 17100.00 psi

Allowable Stress At Ambient Sna 17100.00 psi

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 16.0000 in.

Size and Thickness Basis Nominal

Flange Material SA-105

Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 12.0000 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.

Inside Projection h 0.0000 in.

Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-995 2A

Pad Allowable Stress at Temperature Sp 27100.00 psi

Pad Allowable Stress At Ambient Spa 27100.00 psi

Diameter of Pad along vessel surface Dp 20.0000 in.

Thickness of Pad te 0.2500 in.

Weld leg size between Pad and Shell Wp 0.2500 in.

Reinforcing Pad Width 2.0000 in.

ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 14.314 in.

Actual Thickness Used in Calculation 0.843 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

UG-40, Limits of Reinforcement : [External Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 28.6280 in.

Parallel to Vessel Wall, opening length d 14.3140 in.

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )

= min( 0.6 , 1.0 )

Results of Nozzle Reinforcement Area Calculations:

= (PR)/(SE-0.6*P) per UG-27 (c)(1)

= (PR)/(SE-0.6*P) per UG-27 (c)(1)

= 0.5( d * trF + 2 tn * trF (1-fr1) ) per UG-37(d) or UG-39

= d( E1t - Ftr ) - 2 * tn( E1t - Ftr ) * ( 1 - fr1 )

= 0.3750² 0.63 + (0.0000 )² 0.63 + 0.2500² * 1.00