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The future of your company is dependent upon it staying relevant. In this day and
age, that means that new, innovative products must keep pace with the
marketplace. Product development lifecycle times are becoming shorter and
shorter to keep up with customer’s expectations and needs. While perhaps
daunting, a short lifecycle can optimize your company’s strengths by tightening
processes and cutting out extra steps. The following guide is a comprehensive
lesson on product development for both new products and those undergoing a
revamp. We explain what new product development is, as well as the history and
pioneers of product development. Next, we delve into all of the different process
models, including product development lifecycles, and discuss the best practices
for developing your own processes along with some tips from our experts. Finally,
we’ll take a closer look at new product development in marketing.
A new product opens a whole new market: It can completely replace a current
product, take over an existing product, or simply broaden the market for
something that already exists. Sometimes existing products are introduced to new
markets, repackaged, or marketed differently. New products can improve the use
of a company’s resources, launch a company into a new market or segment of the
market, improve the relationship a company has with its distributors, or increase or
defend a company’s market share.
New products generally differ from a product line extension, which are products
that are slightly different to the company’s existing array of offerings. Examples of
new goods include mass-market microwaves and Keurig one-cup gourmet coffee
machines. In the case of microwaves, a whole new market was born when they
were mass-produced and offered at reasonable household prices. In the case of
the Keurig machine, the gourmet coffee experience previously only found in a
coffee shop was brought into the home. Examples of product line extensions
include the Infiniti automobile line and Diet Coke. For the Infiniti line, Nissan
targeted the premium vehicle market by extending their auto line at a higher price
point. Coca-Cola company used Diet Coke to target the market of soda drinkers
that wanted a lower calorie soda than their regular Coke product. Both of these
products capitalized on pre-existing products that had already garnered brand
loyalty.
1. Fuzzy Front-End (FFE): FFE, often called the ideation step, is considered one
of the best opportunities for driving innovation in a company. FFE is not frequently
mapped in any formal way, since this is the phase where you pitch all of your
great ideas for solutions to your customer’s problems. FFE is called fuzzy because
it occurs before any formal development starts, in the vague period where little
structure or defined direction exists. Very few products that are originally pitched in
FFE come out of it; however, this stage of pre-development is critical. Successful
completion of pre-development can take you seamlessly into development.
There have been many case studies that examine how FFE is done in different
companies, looking for consistencies and best practices. Some companies have
idea management software or some type of regular way that they generate ideas.
Some companies use integrated product teams (IPTs), a group that is responsible
for defining the product. Volumes have been written about FFE because of its
relative importance in product development, but the FFE process is unique to
each company. However, there are a few consistent activities that occur with
every FFE approach, and provide teams with critical decision points before
moving forward. These include:
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Regardless of how your company performs FFE, there are some deliverables you
should expect to create for each product that moves beyond FFE. These include:
A mission statement
A business plan
An economic analysis
Regardless of how innovative they are, all new product ideas must meet certain
criteria for your company. They must:
Be scaleable.
Use these criteria to whittle down your ideas into manageable new products for
your company and keep innovation in check. Not every “great idea” is appropriate
for every company to develop.
Further, when you are defining your product, there are several questions that you
should ask as early in the process as possible. You can disperse these questions
into your FFE process or put them into a checklist before moving to development.
The intent is to ensure that all of your bases are covered prior to moving forward,
and to ensure that your stakeholders do not surprise you with questions that you
can’t answer. These include:
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2. Design: Once a product is more than just a notion, the next step in the product
development process is the product design. Some of these activities may have
been started in FFE, but in this step, all of the planning goes into high gear so that
you capture both the high-level design processes and detail-level requirements.
This step is mostly about validating the manufacturing feasibility of the product,
and how you’ll integrate the internal components of the design.
3. Implementation: During this phase of development, you will determine whether
your prototype meets your design and requirements specifications from the
previous steps, and you will also figure out how to deliver the product and provide
support for your customers. At this point, you prepare your facilities that will
manufacture, provide the supplies for, transport, and distribute the product.
4. Fuzzy Back-End (FBE): This stage is sometimes called the “messy” back-end
of innovation. This process is not considered as fun as the innovation process
because in FBE, fun meets the execution processes and you must be disciplined
about the release. This is the true commercialization phase where production and
product launch happen in a structured way. In other words, the FBE is where the
product truly comes to life in the marketplace, executing a company’s strategic
vision.
WHAT IS INNOVATION?
Innovation refers to any time you introduce new products, or even make changes
to old products. From your customer’s perspective, ideas that become solutions to
their problems are innovative. There are many different ways that you can
categorize the different types of new products. Depending on how you break them
down, these may include products that are only new to your company. However,
there are four universally agreed-upon categories for innovation:
1. Breakthrough Products: The type of product that most people immediately think
about when they think about innovation. The product may be new to the company or
the world and may offer a huge improvement in performance, a great reduction in
cost, or a leap in technology. Sometimes these products converge technology so that
several different products come together to create something new. These products
come on strong in the market, then quickly drop to a lower level of performance as
other manufacturers catch up. Many of Apple’s products in Steve Jobs’ era were
considered breakthrough products, such as the iPhone.
2. Incremental Products: Also known as sustaining products, they often reduce
costs, improve existing product lines, reposition existing products in new markets, or
are an addition to an existing platform. They generally improve the current product
with new generations. Sustaining products are critical in the market because they
usually perform pretty well and extend the life cycle of the breakthrough product
before they taper off. Profitability is maximized in the incremental product because it
generates revenue for future development without incurring huge development costs.
3. Platform Products: These products set the basic architecture for a next-generation
product. They are larger in scope than incremental products. You may use the basic
design of platform products for several products in a family and can satisfy a variety
of markets.
4. Disruptive Products: These products have a longer initial gestation period upon
release, but then have enormous growth. Disruptive innovations are those that offer
simple, low-cost solutions to your customers’ problems. They disrupt market-leading
products by offering low-quality products, then improving the quality until they
capture the mainstream market. For example, when Netflix came out it wasn’t a
disruptor because customers didn't get the immediate gratification of getting their
movies like they could by going to the Blockbuster store. However, as Netflix’s
service improved, shortening the time to deliver movies and eventually streaming
them online, they put Blockbuster stores out of business.
THE HISTORY OF PRODUCT DEVELOPMENT PROCESSES
Product development processes started to evolve when more formalized process
management approaches were applied to product development practices in the
1990’s. Companies such as Ford, AT&T, and General Electric started pioneering
new ways to evolve their product development activities in more efficient ways. At
the same time, many companies also took on Business Process
Reengineering efforts that revamped their manufacturing and business processes.
With the new approach, they found three truths:
1. Projects are completed faster when they have less going on at one time.
3. Improving processes by decreasing variation and waste allows for more creativity and
better development.
Further, once companies learned that they should take and plan all of their
development projects collectively, they could develop according to strategic
priorities and stop falling behind in deadlines.
The following are the most commonly used models, with varying levels of utility
and success for different companies.
2. Ideation
3. Prototype quickly
5. Refine
6. Implement
The Booz, Allen, and Hamilton (BAH) model: This is one of the earliest and
most well-known models for new product development. It is considered
foundational for all other models developed to the present day in any industry and
is meant to be sequential. Booz, Allen, and Hamilton state that, “For every seven
new product ideas, only one succeeds.” This model does not take into account the
need for speed and flexibility in today’s marketplace product development. The
seven steps of the BAH model are:
1. New product strategy
2. Idea generation
4. Business analysis
5. Development
6. Testing
7. Commercialization
The Stage-Gate model: Also known as the Phase-Gate model, this is a project
management approach that divides up the process of developing new products
into a funnel system. Once each stage of product development is complete, it
passes through a management-approved gate prior to moving onto the next
stage. Sometimes stages are processed simultaneously. In this model, companies
save money by filtering out the bad concepts and ideas through a funnel by the
time the process is complete. In a study in 2010 by the American Productivity &
Quality Center (APQC), the Stage-Gate model was the most popular system for
new product development in the United States - 88 percent of businesses use it.
Originally, Robert G. Cooper developed this eight-step model in the 1980s,
boasting a 30 percent cycle reduction time. Dr. Cooper developed the Stage-Gate
model using benchmarking research, on the premise of determining why some
products succeed and some fail. Benchmarking in the Stage-Gate model is
evaluating your process against other processes or standards of product
innovation in the industry.
The following eight stages were developed to improve the new product’s
marketability and your team’s productivity once you have a product idea. After
each stage is complete, you must decide whether or not to continue.
Stage 1: Generating
Your company has a product idea. The first step counts on your performance of
a SWOT analysis. In a SWOT analysis, also known as a SWOT matrix, you
perform a basic scan of your organization’s Strengths, Weaknesses,
Opportunities, and Threats. Strengths and Weaknesses are internal to your
company, whereas the Opportunities and Threats are external. Things to consider
during your SWOT analysis are the current marketing trends, return on investment
(ROI), and any notable costs such as distribution. This step is where you develop
the roadmap for the product. Many experts advise developing more than one road
map scaled to fit different risk levels.
Stage 2: Screen the Idea
In this step, an objective group or committee reviews criteria that you developed
and decides to either continue or drop a project. This step is done quickly so that
you drop any ideas that do not make the cut. Market potential, competition, ROI,
and realistic production costs should be part of the criteria.
Stage 7: Commercialization
This is the step that finally takes your product to launch in the marketplace.
Complete final marketing and prices, and give the finalized details to rest of your
company - especially the sales and distribution teams. Set up technical support to
monitor customer’ needs.
Stage 8: Launch!
The launch plan should be comprehensive for maximum impact. At a minimum,
include these seven things in your launch plan:
1. Market research including who will buy your product
2. A competitive analysis outlining how your product is different and similar to the
competition, why customers may buy elsewhere, and how you will lure them to your
product
3. A marketing strategy and the test of the strategy with your focus group
5. A complete product
It is important to understand this model, as many firms still adhere to the traditional
eight-step process. The APQC revamped this eight-step model and consolidated
into a five-step, five-gate model. This also aligns with traditional process mapping.
Stage zero of this consolidated process is your innovation process with all of your
company’s great ideas. Stages one and two could ideally be categorized under
the same screening step. Also, after you launch the product, you should perform a
review of your process. The steps in this consolidated and slightly reworked model
are:
Many different PDLCs have been produced for product and service development,
including separate ones for new software development. However, experts
recommend that your cycle reflects your company’s unique processes and needs.
Some example follow.
You can view PDLC at a high-level, including the four stages of the fuzzy front
end, messy back end, commercialization, and retirement.
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You can also look at PDLC in a quite detailed way, such as the following cycle:
5
There are many methodologies that have been incorporated into product
development. Many of these are familiar to business professionals, as they have
roots in Business Process Management concepts. These include:
Lean Product Development (LPD): Lean product development uses the lean
principles of innovation, shortening development time, and redevelopment cycles, and
employs low development costs, low production cycles, and low production costs to
develop new products. Allen Ward, who wrote Lean Product and Process
Development states that Lean principles increase innovation by a factor of ten, and
increase the introduction of new products by 400 to 500 percent. Lean divides new
product development into what customers wish for, want, and need.
Design for Six Sigma (DFSS): DFSS is a process management technique that is
related to the traditional Six Sigma (SS) methodology. However, it differs from the
traditional methodology in that DFSS does not focus on improvement of an existing
process or processes, but on preventing process problems at the beginning. DFSS, like
SS, focuses on measurement. Implement DFSS by performing these steps: define,
measure, analyze, design, verify (DMADV). By contrast, the steps in SS are define,
measure, analyze, improve, control (DMAIC).
Flexible Product Development: This methodology for product development is
counter to many popular development methodologies such as LPD and DFSS. This
method encourages the company to continually make changes, even late into
development, by remaining agile. The techniques used to produce this agility (which
keeps the cost of change low) include modular architectures, experimentation and
using an iterative approach to design, set-based design, and allowing new processes to
develop as the product develops. In Flexible Product Development: Building Agility
for Changing Markets, Preston Smith says that innovation only declines when using
processes like Six Sigma and Lean because they are much too rigid for breakthroughs
to happen.
Quality Function Deployment (QFD): This methodology is a concurrent
engineering approach where quality is designed into products, not discovered as
missing or present later. Quality is defined as when a product meets the needs of the
customer while providing value. QFD pays special attention to the “voice of the
customer” through interviews, surveys, focus groups, reports, and observation. This
data is then put into a matrix for product planning and designed from their inputs.
QFD includes the whole company in product development, including departments
such as marketing, quality, engineering, and finance, which makes the approach more
balanced and realistic.
User-Centered Design (UCD): Also known as user-driven development (UDD),
this methodology places usability at the core of each design step. You must validate
each usability assumption in real world testing. The biggest difference between UCD
and everything else is that UCD optimizes how people already do things. There is no
movement toward changing their experience.
Design for Manufacturing (DFM) and Design for Assembly (DFA): The
manufacturing industry uses both DFM and DFA, and are examples of concurrent
engineering design. DFM designs with the idea that manufacturing is easier to
achieve, while DFA designs intentionally for the ease of assembly. Both have
specified rules to accomplish them.
No discussion of process methodology would be complete without acknowledging
the more recent capabilities that technology has to offer. Virtual product
development (VPD), especially in markets where competition is fierce and the lead
time for new products in necessarily short, is a great alternative to developing
physical prototypes before production. VPD is the production of prototypes in a
digital 2D or 3D setting. You can design, test, stage, and plan the manufacturing of
a product in a digital environment. VPD is now done in almost every industry from
fashion to manufacturing, although it was traditionally used in construction. Aside
from the speed to manufacturing, it allows teams to work remotely, decreasing the
general and administrative costs of personnel, and considerably decreasing the
development cycle time. Before VPD, a 24-hour development cycle was unheard
of. Now, it’s a reality.
Be readily manufacturable.
Price fairly, not greedily.
Integrate new product development within your company, not as a separate entity.
Develop databases for your projects, including notes and the processes used.
Many decisions are made and practices are built at the highest levels. Sometimes
we do not realize that our carefully crafted practices can lead to bad decisions in
the future, or down the hierarchy of our company. The following are ways to head
off bad decisions in product development:
High-functioning management
Targeted advertising
Reactive customer-service
Customer need
Capital
If you have all of these things, the time it takes to get to market is only dependent
upon whether your products satisfy your company’s strategic goals. Your core
products will maintain a competitive edge regardless of their quality.
Defined products
Pre-production testing
“The world of software is quickly moving and iterative. The world of products
cannot adapt as quickly. That being said, 3D printing and other quick prototyping
innovations have allowed for quicker turnaround times in product development.
With less time needed, more innovation is taking place. However, patent law is no
small boundary and many upstart inventors can find themselves in legal trouble
because of unintentional infringement, or with other companies quickly copying
their ideas before patents are securely in place.
Get Your Strategy Ready Early: Your customers should be able to understand
what your product does, how it compares to the competition, and what distinguishes
it. You should be working on your marketing plan before your product leaves the
FFE, and firm it up through development.
Use Social Media: Your should build your product’s landing page as soon as it is
out of development and vetted by your consumer test groups. Use your site’s available
features to collect even more consumer information for your launch. Continue to keep
your product momentum going by building a Facebook page and opening a Twitter
account for your product.
Get Internal Buy-in: Everyone in your company should be a cheerleader for the
newest product. Further, anyone in your company can have an idea about its
promotion, so listen to all of them - gems can turn up in the most unexpected places.
Designate Your Goals and Budget: As your product is making its way, you will
want to designate a team responsible for its launch. Your team can put together a
comprehensive marketing project and budget.
Develop Your Marketing Materials: It's time to put together your product
marketing support with content, and your advertisement package. Internally, you will
need to determine the product needs for customer support, warranty, and repairs.